WO2016185625A1 - 溶湯保持炉用ヒータ保護管 - Google Patents
溶湯保持炉用ヒータ保護管 Download PDFInfo
- Publication number
- WO2016185625A1 WO2016185625A1 PCT/JP2015/074616 JP2015074616W WO2016185625A1 WO 2016185625 A1 WO2016185625 A1 WO 2016185625A1 JP 2015074616 W JP2015074616 W JP 2015074616W WO 2016185625 A1 WO2016185625 A1 WO 2016185625A1
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- WIPO (PCT)
- Prior art keywords
- cylindrical portion
- end side
- tapered cylindrical
- furnace
- heater
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/44—Heating elements having the shape of rods or tubes non-flexible heating conductor arranged within rods or tubes of insulating material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/005—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like with heating or cooling means
- B22D41/01—Heating means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D45/00—Equipment for casting, not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B3/00—Other methods of steam generation; Steam boilers not provided for in other groups of this subclass
- F22B3/08—Other methods of steam generation; Steam boilers not provided for in other groups of this subclass at critical or supercritical pressure values
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/20—Arrangements of heating devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D11/00—Arrangement of elements for electric heating in or on furnaces
- F27D11/02—Ohmic resistance heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0001—Heating elements or systems
- F27D99/0006—Electric heating elements or system
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/62—Heating elements specially adapted for furnaces
- H05B3/66—Supports or mountings for heaters on or in the wall or roof
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/78—Heating arrangements specially adapted for immersion heating
- H05B3/82—Fixedly-mounted immersion heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D99/0001—Heating elements or systems
- F27D99/0006—Electric heating elements or system
- F27D2099/0008—Resistor heating
- F27D2099/0011—The resistor heats a radiant tube or surface
- F27D2099/0013—The resistor heats a radiant tube or surface immersed in the charge
Definitions
- the present invention relates to a heater protective tube used in a molten metal holding furnace for holding a molten metal formed by melting metal.
- Patent Document 1 discloses a molten metal holding furnace for holding a molten aluminum.
- the molten metal holding furnace disclosed in Patent Document 1 has a furnace body that accommodates the molten metal.
- a through hole (tube insertion hole) is formed in the side wall of the furnace body, and the heater protective tube is inserted into the molten metal through the through hole.
- Patent Document 2 discloses another heater protective tube applicable to a molten metal holding furnace.
- JP 2013-170801 A Japanese Patent No. 5371784
- the molten metal holding furnace using the horizontal immersion type heater protective tube disclosed in these Patent Documents 1 and 2 heats the molten metal by natural convection, so that the molten metal is not excessively heated. Unlike the heating type molten metal holding furnace, there is an advantage that the oxidation of the molten metal is suppressed.
- the molten metal temperature is adjusted to a temperature (for example, 700 degrees Celsius) slightly higher than the melting temperature of aluminum (660 degrees Celsius).
- the solidification temperature of aluminum is about 550 degrees Celsius. Therefore, by adjusting the temperature of the base end of the heater protection tube (the part located outside the furnace wall) to 550 degrees Celsius or less, cracks or the like generated in the filler filled around the heater protection tube This prevents the molten aluminum from leaking to the outside.
- the amount of heat released from the proximal end portion of the heater protective tube increases, which is not preferable in terms of thermal efficiency.
- the heater protective tube of Patent Document 2 is formed with a tapered portion that tapers from the outside to the inside of the furnace on the proximal end side of the heater protective tube supported by the furnace wall.
- a taper through hole having a corresponding shape is formed in the furnace wall of the molten metal holding furnace employing the heater protection tube, and the taper portion of the heater protection tube is fitted into the taper through hole of the furnace wall like a wedge. Therefore, the effect that the material filled between the heater protective tube and the through hole is tightly sandwiched by the wedge effect of both of them and the molten metal leakage is effectively prevented can be obtained.
- the taper member of Patent Document 2 has a diameter that gradually increases from the inside toward the outside, and the cross section of the outermost end portion is maximized. Therefore, although it is excellent in terms of heat dissipation, there is a problem in terms of heat retention due to excessive heat dissipation.
- an object of the present invention is to provide a new heater protective tube for a molten metal holding furnace that has both heat dissipation and heat retention.
- an embodiment according to the present invention provides: A bottom wall (12), a ceiling wall, and a side wall (13) extending between the bottom wall (12) and the ceiling wall are provided, and a molten metal accommodation space is formed by the bottom wall (12), the ceiling wall, and the side wall (13).
- the heater protective tube (31) A distal-side tapered cylindrical portion (35) and a proximal-side non-taper corresponding to each of a tapered cylindrical portion (21) inside the furnace and a non-tapered cylindrical portion (22) outside the furnace formed in the through-insertion hole (20).
- a cylindrical portion (36) In a state where the distal end side tapered cylindrical portion (35) and the proximal end side non-tapered cylindrical portion (36) are positioned in the tapered inner cylindrical portion (21) and the outer non-tapered cylindrical portion (22) of the furnace. It is configured to be attachable to the side wall (13).
- the heater protection tube (31) is an annular surface extending in the radial direction between the distal end side tapered cylindrical portion (35) and the proximal end side non-tapered cylindrical portion (36).
- the step part (37) which consists of is formed.
- the distal end side tapered cylindrical portion (35) and the proximal end side non-tapered cylindrical portion (36) of the heater protection tube (31) are configured by one member. It is characterized by.
- the distal end side tapered cylindrical portion (35) and the proximal end side non-tapered cylindrical portion (36) of the heater protection tube (31) are configured by separate members, The distal end side tapered cylindrical portion (35) and the proximal end side non-tapered cylindrical portion (36) are thermally connected.
- the tip side tapered cylindrical portion (35) of the heater protection tube (31) has a continuously increasing outer diameter from the furnace inner side toward the furnace outer side.
- the tip side tapered cylindrical portion (35) of the heater protection tube (31) has an outer diameter that increases discontinuously from the furnace inner side toward the furnace outer side. It is characterized by.
- At least one of the distal end side tapered cylindrical portion (35) and the proximal end side non-tapered cylindrical portion (36) of the heater protection tube (31) is arranged in a circumferential direction. It is provided with the recessed part or convex part extended continuously or discontinuously.
- the heat of the molten metal travels through the heater protective tube (31) from the distal end side (furnace inner side) to the proximal end side (furnace outer side).
- the distal-side tapered cylindrical portion (35) exceeds the boundary.
- the heat transmitted from the base end side non-tapered cylindrical portion (36) to the base end side non-tapered cylindrical portion (36) is limited, and the temperature of the base end side non-tapered cylindrical portion (36) is kept considerably low.
- the molten metal holding furnace excellent in heat dissipation and heat retention is provided.
- FIG. 1 is a partial cross-sectional view of a molten metal holding furnace according to Embodiment 1 of the present invention.
- FIG. 2 is a cross-sectional view of a heating tube used in the molten metal holding furnace shown in FIG.
- FIG. 3 is a partial cross-sectional view of a molten metal holding furnace according to another embodiment.
- FIG. 4 is a partial cross-sectional view of a heater protective tube according to another embodiment.
- a molten metal holding furnace including a heater protection tube according to an embodiment of the present invention will be described with reference to the accompanying drawings.
- the expressions “inside” and “outside” are used for the portions located inside and outside the furnace, respectively.
- the expressions “tip” and “base end” are used for the portions located inside and outside the furnace, respectively.
- FIG. 1 is a cross-sectional view showing a part of a molten metal holding furnace 10 for holding a molten metal such as aluminum.
- a furnace body 11 of the illustrated molten metal holding furnace 10 includes a bottom wall 12 and a peripheral wall or side wall 13 extending in the vertical direction from the peripheral end of the bottom wall 12 in the same manner as a general molten metal holding furnace.
- the bottom wall 12 and the side wall 13 are roughly provided with an iron outer wall (iron skin) 14, a heat insulating layer 15, a backup layer 16, and a fireproof layer 17 in order from the outside to the inside, and inside the fireproof layer 17.
- a molten metal storage space 18 is formed.
- the side wall 13 of the molten metal holding furnace 10 is provided with a plurality of horizontal through holes (hereinafter referred to as “tube insertion holes”) for attaching a heating tube including a heater protection tube near the bottom wall 12.
- “Tube insertion hole” 20 is formed.
- the tube insertion hole 20 has an inner cylindrical portion (tapered cylindrical portion) 21 and an outer cylindrical portion (non-tapered cylindrical portion) 22.
- the inner cylindrical portion 21 extends from a starting point (innermost end) indicated by reference numeral 23 to an intermediate point indicated by reference numeral 24, and is formed by a cylindrical tapered surface that gradually becomes thinner from the outside toward the inside.
- the outer cylindrical portion 22 extends from an intermediate point 24 to an end point (outermost end) indicated by reference numeral 25, and is formed by a cylindrical surface having a constant inner diameter that is the same as the inner diameter of the outermost end of the inner cylindrical portion 21. .
- the fireproof layer 17 is thick, the heat insulating layer 15 is thin, the inner cylindrical part 21 is formed in the fireproof layer 17, and the outer cylindrical part 22 is a backup layer in the inner and outer directions of the furnace body 11. 16 and the heat insulation layer 15.
- the heating tube 30 has a heater protection tube 31.
- the heater protection tube 31 is made of, for example, silicon nitride ceramic and has a substantially cylindrical shape.
- the distal end portion 32 protruding into the molten metal storage space 18 is closed, and the proximal end portion 33 protruding outward from the side wall 13 is opened. ing.
- the inner surface of the heater protection tube 31 is formed of a cylindrical surface having a certain diameter from the base end portion 33 to the tip end portion 32.
- the outer surface of the heater protection tube 31 is inserted into the tube insertion hole 20 as shown, and the region located in the molten metal storage space 18 is formed by a cylindrical surface 34 having a constant diameter.
- the adjacent region is formed with a tapered cylindrical surface (hereinafter referred to as “front end side cylindrical portion”) 35, and the region adjacent to the heat insulating layer 15 is a non-tapered cylindrical surface (hereinafter referred to as “proximal end side”) having a certain diameter. "Cylindrical portion”) 36 is formed.
- the taper angle of the distal end side cylindrical portion 35 is the same as the taper angle of the inner cylindrical portion 21 of the tube insertion hole 20.
- the proximal end cylindrical portion 36 of the heater protection tube 31 has a smaller diameter than the outer cylindrical portion 22 of the tube insertion hole 20 and is located at a position corresponding to the intermediate point 24 at the proximal end cylindrical portion 36.
- the step part 37 which consists of an annular surface extended in radial direction toward the base end of the front end side cylindrical part 35 is formed.
- the opening on the proximal end side of the heater protection tube 31 is closed by the lid 40.
- the lid body 40 is formed with first and second electrode insertion holes 43 and 44 along a central axis 41 of the heater protection tube 31 and an axis 42 offset in parallel to the radial direction with respect to the central axis 41.
- the two electrode rods (terminals) 45 and 46 are inserted into the heater protection tube 31 through the first and second electrode insertion holes 43 and 44.
- the first electrode bar 45 disposed on the central shaft 41 extends through the lid 40 to the vicinity of the tip of the heater protection tube 31, and the second electrode disposed on the offset shaft 42.
- the rod 46 passes through the lid 40 and extends to the vicinity of the tip (start point 23) of the tip side cylindrical portion 35 of the heater protection tube 31.
- the base ends of the first electrode rod 45 and the second electrode rod 46 protrude outside the lid body 40.
- Two annular or cylindrical insulating heat-resistant support members 47 and 48 are fixed to the tip side portion of the first electrode rod 45 located in the molten metal storage space 18 with a predetermined interval in the axial direction. Thereby, the first electrode rod 45 is held at the central axis 41 or in the vicinity thereof. Further, the heat-resistant support member 48 on the proximal end side supports the distal end of the second electrode rod 46.
- the heat-resistant support members 47 and 48 support a hollow insulating heat-resistant cylindrical body 49 that is sheathed on the first electrode rod 45 around the central axis 41.
- a spiral groove 50 is formed on the outer peripheral surface of the heat-resistant cylindrical body 49, and a heating element (electric heater) 51 is fitted in the groove 50. Both ends of the heating element 51 are electrically connected to the first and second electrode rods 45 and 46.
- a heat insulating material 52 inside the heater protection tube 31 located between the base end side cover body 40 and the base end side heat resistant support member 48.
- the first electrode rod 45 may be formed of a hollow cylindrical tube, and a thermocouple 53 may be accommodated inside thereof.
- the heater protection tube 31 in a state where no electrode rod or heat insulating material is inserted is inserted into the tube insertion hole 20 formed in the side wall 13 from the outside.
- cement paste or mortar cement is applied to the tapered surface (inner cylindrical portion 21) of the tube insertion hole 20, the distal cylindrical surface 35 of the heating tube 30 in contact with the tapered surface, or both.
- Filler 60 is applied.
- the heater protection tube 31 is inserted into the tube insertion hole 20.
- the tapered surface (front end side cylindrical portion) 35 of the heater protection tube 31 is fitted into the tapered surface (inner cylindrical portion) 21 of the tube insertion hole 20 and is fixed accurately and incapable of displacement.
- the tapered surface (front end side cylindrical portion) 35 of the heater protection tube 31 fits like a wedge with respect to the tapered surface (inner cylindrical portion) 21 of the tube insertion hole 20, it is sandwiched between both tapered surfaces.
- the filler 60 spreads uniformly, and a filler layer having a constant thickness is formed around the heater protection tube 31.
- the tubular member 61 is concentrically sheathed on the proximal end side cylindrical portion 36 of the heating tube 30.
- the tubular member 61 is a cylindrical body made of a heat conductive material (for example, a metal such as stainless steel), and the tip thereof is in contact with the stepped portion 37. Therefore, in this embodiment, the tubular member 61 functions as a heat radiating member.
- the tubular member 61 may be sheathed on the proximal end side cylindrical portion 36 of the heater protection tube 31 before the heater protection tube 31 is inserted into the tube insertion hole 20, or the heater protection tube 31 is inserted into the tube insertion hole 20. After that, the base end side cylindrical portion 36 of the heater protection tube 31 may be externally mounted.
- the annular gap formed between the outer cylindrical portion 22 of the tube insertion hole 20 and the tubular member 61 and the annular gap between the proximal end cylindrical portion 36 of the heating tube 30 and the tubular member 61 Fills a filler 60 such as cement paste or cement mortar.
- An annular fixing member 62 is addressed to the proximal end of the tubular member 61.
- the tubular member 61 and the fixing member 62 may be members independent of each other, or may be integrated by connecting both.
- the fixing member 62 and the outer wall 14 opposed to the fixing member 62 are connected to each other by an appropriate fastening means (fastener) so as to be fastened.
- the fastening means is, for example, a bolt insertion hole (not shown) formed in the outer wall 14 and the fixing member 62 at a certain interval in the circumferential direction, a bolt 63 inserted through the bolt insertion hole, and an exterior to the bolt 63.
- the nut 64 is provided. According to this embodiment, by tightening the nut 64, the distal end of the tubular member 61 is pressed against the step portion 37 of the heater protection tube 31, and the heater protection tube 31 is firmly fixed in the tube insertion hole 20.
- clasps (angle members) 68 are arranged outside the fixing members 62 at regular intervals in the circumferential direction around the central axis 41, and screw holes (not shown) formed in these fixing members 62. ) And a hole (not shown) formed in the clasp 68, and a nut 70 is tightened to fix the lid 40 to the fixing member 62 and the furnace body 11.
- the base ends of the first and second electrode rods 45 and 46 are connected to a power source, respectively.
- a cylindrical frame 74 having an open / close lid 73 is fixed to the outer wall 14 around the electrode rods 45, 46, the lid 40, the fixing member 62, etc., and the electrode rods 45, 46, etc. are exposed. It is preferable to prevent this.
- the heating element 51 generates heat by the electric power supplied through the electrode rods 45 and 46, and the molten metal in the molten metal holding furnace 10 is maintained at a predetermined melting temperature by the heat. Is done.
- the filler 60 filled around the heater protection tube 31 is cracked with time, and along the crack. It is conceivable that the molten metal proceeds from the inside to the outside.
- the filling material 60 filled between the distal end side cylindrical portion (tapered surface) 35 of the heater protection tube 31 and the inner cylindrical portion (tapered surface) 21 of the tube insertion hole 20 is formed on the outer side. Since the filler 60 is uniformly filled by the pressing force applied from the inside to the inside (the force that the tubular member 61 acts on the step portion 37 of the heater protection tube 31 by tightening the bolt 63), the crack is generated.
- the occurrence of cracks can be minimized, and the size of cracks is extremely small. Further, the heat of the molten metal moves the heater protection tube 31 from the distal end to the proximal end, but the distal end side of the heater protection tube 31 is formed by the proximal end side cylindrical portion 36 having a reduced cross section. The heat transmitted from the distal end side cylindrical portion 35 to the proximal end side cylindrical portion 36 decreases sharply at the boundary between them, and the heat reaching the proximal end of the proximal end side cylindrical portion 36 of the heater protection tube 31 is considerably reduced. As a result, the amount of heat released to the outside is small.
- the heat that has reached the distal end side cylindrical portion 35 is transferred to the outside via the tubular member 61 that is in contact with the subsequent proximal end side cylindrical portion 36 and the proximal end stepped portion 37 of the distal end side cylindrical portion 35 to dissipate heat. Is done. Therefore, in the present embodiment, in consideration of heat dissipation and heat insulation, for example, in the case of an aluminum molten metal furnace, the tip side cylindrical portion 35 in the heater protection tube 31 is set so that the temperature in the stepped portion 37 is about 550 degrees Celsius. And the cross section of the base end side cylindrical part 36 and the cross section of the tubular member 61 are determined, and the cross sectional area ratio (that is, heat dissipation) of the base end side cylindrical part 36 and the tubular member 61 is determined.
- the tubular member 61 that is a heat radiating member is provided around the proximal end side cylindrical portion 36 of the heater protection tube 31, and a part of the heat is released to the outside through the tubular member 61.
- the periphery of the base end side cylindrical portion 36 of the heater protection tube 31 may be covered with a tubular member (heat insulating member) 77 made of a heat insulating material.
- a fixing member 62 is disposed on the proximal end side of the tubular member 77, and the tubular member 77 is pressed against the step portion 37 of the heater protection tube 31 through the fixing member 62 by the fastening means described above.
- the tubular member 61 made of metal has a larger coefficient of thermal expansion than the surrounding heat insulating layer 15 and the backup layer 16, and therefore, the metal tubular member 61 extends more in the axial direction than the surrounding members as the temperature rises, and the stepped portion 37 is further strengthened. It is possible to effectively prevent pressing and molten metal leakage. Moreover, even after the start of use of the molten metal holding furnace, the heat dissipation and heat retaining properties of the molten metal holding furnace can be adjusted by changing the material and shape of the tubular member 61.
- the thickness of the base end side cylindrical portion 36 it is preferable to increase the thickness of the base end side cylindrical portion 36 as compared with the case of the above-described embodiment to ensure appropriate heat dissipation.
- the proximal end side cylindrical portion 36 of the heater protection tube 31 has a constant outer diameter, but from the inside to the outside or from the outside to the inside.
- a tapered cylindrical portion with a gradually decreasing diameter may be used.
- the tapered surface of the tip side cylindrical portion 35 of the heater protection tube 31 is formed by a pseudo-tapered surface in which tapered cylindrical surfaces 81a to 81d and non-tapered cylindrical surfaces 82a to 82c are alternately arranged. Also good.
- the non-tapered cylindrical surfaces 82a to 82c are made smaller in outer diameter than the distal end side outer diameters of the tapered cylindrical surfaces 81b to 81d formed adjacent to the base end sides thereof.
- annular stepped portions 83a to 83c are formed at the boundary between the cylindrical end surfaces 81b to 81d adjacent to the base end side thereof.
- an annular step portion may be formed between the tapered cylindrical surface and the non-tapered cylindrical surface adjacent to the proximal end side. If such a configuration is adopted, the force for axially pressurizing the filler 60 between the distal end side cylindrical portion 35 of the heater protection tube 31 and the inner cylindrical portion 21 of the tube insertion hole 20 facing this is strong. Therefore, the filler can be filled more uniformly, and filling failure can be prevented more reliably. Moreover, while the front end side cylindrical portion of the heater protection tube 31 is formed with a tapered surface, the inner cylindrical portion of the tube insertion hole 20 may be formed with a pseudo tapered surface having a shape corresponding to the above-described pseudo tapered surface.
- the tip side cylindrical portion 35 of the heater protection tube 31 is formed integrally with the heater protection tube 31, but a tapered cylinder of the same or different material is formed outside the tube having a certain outer diameter. You may comprise by pipe
- the proximal end side cylindrical portion 36 of the heater protection tube 31 is formed integrally with the distal end side cylindrical portion 35.
- the proximal end side cylindrical portion 36 is a cylindrical body made of the same or different material. The distal end side cylindrical body and the proximal end side cylindrical body may be thermally connected.
- the outer peripheral surface of both or either of the distal end side cylindrical portion 35 and the proximal end side cylindrical portion 36 of the heater protection tube 31 has an annular or spiral recess (groove) or A convex portion (projection) may be formed. These concave portions or convex portions may be continuous in the circumferential direction or discontinuous.
- the through insertion hole 20 is formed in the side wall 13.
- a through insertion hole may be formed in the ceiling wall, and a heating tube (heater protection tube) may be inserted in the vertical direction.
- a molten metal holding furnace including such a vertical heating tube is also included in the technical scope of the present invention.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Furnace Details (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Resistance Heating (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
Description
底壁(12)と、天井壁と、前記底壁(12)と天井壁の間に伸びる側壁(13)とを備え、前記底壁(12)と天井壁と側壁(13)によって溶湯収容空間(18)を形成するとともに、前記側壁(13)又は前記天井壁を貫通して形成された少なくとも1つの貫通挿入孔(20)を備えた炉体(11)と、
発熱体(51)を含み、前記貫通挿入孔(20)に挿入されたヒータ保護管(31)とを備え、
前記発熱体(51)で発生した熱を利用して前記溶湯収容空間(18)に収容された金属溶湯を所定温度に維持する溶湯保持炉(10)における、前記ヒータ保護管(31)において、
前記ヒータ保護管(31)は、
前記貫通挿入孔(20)に形成された炉内側のテーパ円筒部(21)と炉外側の非テーパ円筒部(22)のそれぞれに対応する先端側テーパ円筒部(35)と基端側非テーパ円筒部(36)を備えており、
前記先端側テーパ円筒部(35)と前記基端側非テーパ円筒部(36)を前記炉内側のテーパ円筒部(21)と前記炉外側の非テーパ円筒部(22)に位置させた状態で、前記側壁(13)に取り付け可能に構成されていることを特徴とする。
11:炉体
12:底壁
13:側壁
14:外壁(鉄皮)
15:断熱層
16:バックアップ層
17:耐火層
18:溶湯収容空間
20:チューブ挿入孔
21:内側円筒部(テーパ面)
22:外側円筒部(円筒面)
23:始点
24:中間点
25:終点
30:加熱チューブ
31:ヒータ保護管
32:先端部
33:基端部
34:円筒面
35:先端側円筒部(テーパ面)
36:基端側円筒部(円筒面)
37:段部
40:蓋体
41:中心軸
42:軸(オフセット軸)
43:第1の電極挿入孔
44:第2の電極挿入孔
45:第1の電極棒
46:第2の電極棒
47、48:耐熱支持部材
49:絶縁性耐熱円筒体
50:溝
51:発熱体(ヒータ)
52:断熱材
53:熱電対
60:充填材
61:管状部材(放熱材料)
62:固定部材
63:ボルト
64:ナット
68:留め金
69:ボルト
70:ナット
73:開閉蓋
74:フレーム
77:管状部材(断熱材料)
80:疑似テーパ面
81:テーパ円筒面
82:非テーパ円筒面
Claims (7)
- 底壁(12)と、天井壁と、前記底壁(12)と天井壁の間に伸びる側壁(13)とを備え、前記底壁(12)と天井壁と側壁(13)によって溶湯収容空間(18)を形成するとともに、前記側壁(13)又は前記天井壁を貫通して形成された少なくとも1つの貫通挿入孔(20)を備えた炉体(11)と、
発熱体(51)を含み、前記貫通挿入孔(20)に挿入されたヒータ保護管(31)とを備え、
前記発熱体(51)で発生した熱を利用して前記溶湯収容空間(18)に収容された金属溶湯を所定温度に維持する溶湯保持炉(10)における、前記ヒータ保護管(31)において、
前記ヒータ保護管(31)は、
前記貫通挿入孔(20)に形成された炉内側のテーパ円筒部(21)と炉外側の非テーパ円筒部(22)のそれぞれに対応する先端側テーパ円筒部(35)と基端側非テーパ円筒部(36)を備えており、
前記先端側テーパ円筒部(35)と前記基端側非テーパ円筒部(36)を前記炉内側のテーパ円筒部(21)と前記炉外側の非テーパ円筒部(22)に位置させた状態で、前記側壁(13)に取り付け可能に構成されていることを特徴とするヒータ保護管。 - 前記ヒータ保護管(31)は、先端側テーパ円筒部(35)と基端側非テーパ円筒部(36)との間に、径方向に伸びる環状面からなる段部(37)が形成されていることを特徴とする請求項1のヒータ保護管。
- 前記ヒータ保護管(31)の前記先端側テーパ円筒部(35)と前記基端側非テーパ円筒部(36)は一つの部材で構成されていることを特徴とする請求項1又は2のいずれかのヒータ保護管。
- 前記ヒータ保護管(31)の前記先端側テーパ円筒部(35)と前記基端側非テーパ円筒部(36)は別々の部材で構成されており、前記先端側テーパ円筒部(35)と前記基端側非テーパ円筒部(36)は熱的に接続されていることを特徴とする請求項1又は2のいずれかのヒータ保護管。
- 前記ヒータ保護管(31)の前記先端側テーパ円筒部(35)は、炉内側から炉外側に向かって連続的に外径が大きくなっていることを特徴とする請求項1~4のいずれかのヒータ保護管。
- 前記ヒータ保護管(31)の前記先端側テーパ円筒部(35)は、炉内側から炉外側に向かって不連続的に外径が大きくなっていることを特徴とする請求項1~5のいずれかのヒータ保護管。
- 前記ヒータ保護管(31)の前記先端側テーパ円筒部(35)と前記基端側非テーパ円筒部(36)の少なくともいずれか一方は、周方向に連続的又は不連続的に伸びる凹部又は凸部を備えていることを特徴とするヒータ保護管。
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JP2017518719A JP6539343B2 (ja) | 2015-05-15 | 2015-08-31 | 溶湯保持炉用ヒータ保護管 |
US15/541,084 US10356850B2 (en) | 2015-05-15 | 2015-08-31 | Heater protective tube for molten metal holding furnace |
MX2017014270A MX2017014270A (es) | 2015-05-15 | 2015-08-31 | Tubo de proteccion de calentador para horno de conservacion de metal fundido. |
CN201580078234.0A CN107432058B (zh) | 2015-05-15 | 2015-08-31 | 熔液保持炉用加热器保护管 |
DE112015006538.5T DE112015006538B4 (de) | 2015-05-15 | 2015-08-31 | Heizungsschutzrohr für metallschmelze-warmhalteofen |
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JP (2) | JP6539343B2 (ja) |
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JP6131378B1 (ja) * | 2016-12-09 | 2017-05-17 | 三井金属鉱業株式会社 | 金属溶湯浸漬用ヒーターチューブ |
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JP6539343B2 (ja) | 2019-07-03 |
DE112015006538T5 (de) | 2018-02-22 |
JP6836283B2 (ja) | 2021-02-24 |
JP2019178863A (ja) | 2019-10-17 |
JPWO2016185625A1 (ja) | 2018-03-01 |
MX2017014270A (es) | 2018-04-20 |
US10356850B2 (en) | 2019-07-16 |
DE112015006538B4 (de) | 2023-06-07 |
CN107432058A (zh) | 2017-12-01 |
CN107432058B (zh) | 2020-08-25 |
US20180070410A1 (en) | 2018-03-08 |
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