WO2016162955A1 - Matériau d'isolation sous vide et réfrigérateur - Google Patents
Matériau d'isolation sous vide et réfrigérateur Download PDFInfo
- Publication number
- WO2016162955A1 WO2016162955A1 PCT/JP2015/060865 JP2015060865W WO2016162955A1 WO 2016162955 A1 WO2016162955 A1 WO 2016162955A1 JP 2015060865 W JP2015060865 W JP 2015060865W WO 2016162955 A1 WO2016162955 A1 WO 2016162955A1
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- WO
- WIPO (PCT)
- Prior art keywords
- heat insulating
- insulating material
- vacuum heat
- refrigerator
- foam
- Prior art date
Links
- 239000012774 insulation material Substances 0.000 title abstract description 8
- 239000006260 foam Substances 0.000 claims abstract description 62
- 239000011162 core material Substances 0.000 claims abstract description 15
- 239000005022 packaging material Substances 0.000 claims abstract description 10
- 239000011810 insulating material Substances 0.000 claims description 110
- 238000009413 insulation Methods 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 26
- 238000002347 injection Methods 0.000 description 11
- 239000007924 injection Substances 0.000 description 11
- 238000005187 foaming Methods 0.000 description 7
- 235000013311 vegetables Nutrition 0.000 description 7
- 238000005057 refrigeration Methods 0.000 description 5
- 239000011550 stock solution Substances 0.000 description 5
- 230000008014 freezing Effects 0.000 description 4
- 238000007710 freezing Methods 0.000 description 4
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000003507 refrigerant Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 239000001282 iso-butane Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000005001 laminate film Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/06—Arrangements using an air layer or vacuum
- F16L59/065—Arrangements using an air layer or vacuum using vacuum
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D11/00—Self-contained movable devices, e.g. domestic refrigerators
- F25D11/02—Self-contained movable devices, e.g. domestic refrigerators with cooling compartments at different temperatures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/04—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection
- F25D17/06—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation
- F25D17/062—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating air, e.g. by convection by forced circulation in household refrigerators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D19/00—Arrangement or mounting of refrigeration units with respect to devices or objects to be refrigerated, e.g. infrared detectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/02—Doors; Covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/06—Walls
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/06—Walls
- F25D23/061—Walls with conduit means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/06—Walls
- F25D23/062—Walls defining a cabinet
- F25D23/064—Walls defining a cabinet formed by moulding, e.g. moulding in situ
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D23/00—General constructional features
- F25D23/06—Walls
- F25D23/065—Details
Definitions
- the present invention relates to a vacuum heat insulating material and a refrigerator incorporating the vacuum heat insulating material.
- Patent Document 1 Japanese Patent No. 3478780
- the vacuum heat insulating material proposed in Patent Document 1 includes a core material obtained by molding a fiber material and an outer cover material that covers the core material and depressurizes the inside.
- the vacuum heat insulating material of patent document 1 is provided with the groove
- the vacuum heat insulating material is installed in a space where the urethane foam stock solution is foamed, so that the space in which the urethane foam stock solution is foamed and flows is narrowed by the vacuum heat insulating material. For this reason, in order to fill the urethane foam without filling, it is necessary to limit the thickness of the vacuum heat insulating material.
- a vacuum heat insulating material having a thickness of 10 to 30 mm is generally used. If the vacuum heat insulating material having such a thickness is arranged inside the heat insulating wall of the refrigerator main body, there may be a case where a necessary corresponding gap cannot be secured when the raw material mixture of urethane foam is injected. In such a case, the injected liquid adheres to the wall surface and foams, and then blocks the flow path of the fluid foam filled in the heat insulating wall. As a result, the urethane foam needs to be filled in an excessive amount, or in some cases, the unfilled voids remain, thereby deteriorating the heat insulation performance or the appearance design. It will come. Moreover, the backflow from the injection port occurs due to the deterioration of the fluidity in the vicinity of the injection port of the urethane foam, which causes problems such as a decrease in mass productivity.
- the present invention has been made to solve the above-described problems, and provides a vacuum heat insulating material that does not increase the number of manufacturing steps and costs while ensuring the original heat insulating performance. Objective.
- the vacuum heat insulating material according to the present invention includes a core material and an outer packaging material that covers the core material in a decompressed state.
- foam is formed on one surface side of the plate shape. The first groove portion used as a flow path when filling the heat insulating material is provided.
- the vacuum heat insulating material According to the vacuum heat insulating material according to the present invention, it is not necessary to divide and arrange the vacuum heat insulating material as in the prior art by providing the vacuum heat insulating material with a groove for flowing foam heat insulating material (for example, urethane foam). There is no restriction on the position of the vacuum heat insulating material. Moreover, even if the thickness of the vacuum heat insulating material in the heat insulating wall is increased in order to improve the heat insulating performance and the flow path of the foam heat insulating material (urethane foam) is narrowed as a whole, the foam heat insulating material (urethane foam) can be filled. . For this reason, the vacuum heat insulating material which does not cause the increase in a manufacturing man-hour and cost can be provided.
- foam heat insulating material for example, urethane foam
- FIG. 3 is a cross-sectional view taken along the line BB in FIG. It is a perspective view from the back side of the refrigerator of FIG.
- FIG. 2 is a cross-sectional view taken along the line CC of FIG. It is an enlarged view of the A section of FIG.
- FIG. 7 is a DD cross-sectional view of FIG. 6. It is explanatory drawing of the shape of a vacuum heat insulating material, (a) is a front view, (b) is a top view, (c) is a side view.
- FIG. 12 is a cross-sectional view taken along line EE in FIG. 11.
- FIG. 1 is an inclined view of the refrigerator according to the first embodiment of the present invention as viewed obliquely from the front.
- the refrigerator 1 includes a front opening that is open on the front side, and stores a refrigerator main body 30 that stores a refrigerated (10 ° C. or lower) or frozen ( ⁇ 12 ° C. or lower) storage such as food, and a front opening of the refrigerator main body 30. And a plurality of doors 7 to 12 for opening and closing the door.
- the refrigerator main body 30 has the refrigerator compartment 2, the ice making room 3, the 1st freezer compartment 4, the 2nd freezer compartment 5, and the vegetable compartment from the top inside. Doors 7, 8, 9, 10, 11, and 12 are provided in front opening portions of the refrigerator compartment 2, the ice making chamber 3, the first freezer compartment 4, the second freezer compartment 5, and the vegetable compartment 6, respectively. .
- Refrigerating room doors 7 and 8 are open / close doors for opening and closing the refrigerating room 2 and are composed of two doors of a double door type.
- the freezer compartment doors 9, 10, and 11 are doors for opening and closing the ice making chamber 3, the first freezer compartment 4, and the second freezer compartment 5, respectively, and three independent drawer doors, that is, the ice making compartment door 9, It consists of a first freezer compartment door 10 and a second freezer compartment door 11.
- the lowermost vegetable compartment door 12 is a door that opens and closes the vegetable compartment 6, and is composed of a drawer-type door.
- the drawer-type door is a door that is pulled out together with a storage case in which stored items are stored.
- FIG. 2 is a cross-sectional view taken along the line BB in FIG.
- the refrigerator 1 includes a cooler 17, a compressor 18, a condenser (not shown), and a capillary tube (not shown).
- a refrigeration cycle is configured by the cooler 17, the compressor 18, the condenser, and the capillary tube.
- the cooler 17 and the compressor 18 are disposed on the back side of the refrigerator main body 30.
- the refrigerator main body 30 is composed of a heat insulating box and has an outer box 21 and an inner box 31.
- a vacuum heat insulating material 15 and a vacuum heat insulating material 23 are attached to the inner wall of the outer box 21, and a space formed between the outer box 21 and the inner box 31 is filled with the foam heat insulating material 19. Yes.
- a heat radiating pipe 22 (see FIG. 4) through which the refrigerant compressed by the compressor 18 flows is used. Details of the heat radiating pipe 22 will be described later.
- Isobutane (R600a) is used as the refrigerant circulating in the refrigeration cycle.
- Other refrigerants may be used as the refrigerant, but isobutane has advantages such as not destroying the ozone layer when discarded and having a low global warming potential.
- the cold air cooled by the cooler 17 of the refrigeration cycle is forcibly circulated to the refrigerator compartment 2, the ice making compartment 3, the first freezer compartment 4, the second freezer compartment 5, and the vegetable compartment 6 by the blower 16.
- the amount of cool air to each storage chamber is controlled by an electric open / close damper (not shown) provided in each air passage.
- Various controls such as the internal temperature of the refrigerator 1 and the rotation speed of the compressor 18 are controlled by a control board (control device) 14 provided on the upper rear side of the refrigerator body 30.
- FIG. 3 is a perspective view from the back side of the refrigerator 1 in FIG. 1.
- the outer box 21 of the refrigerator main body 30 includes a back plate 20, a side plate 32, a floor plate 35, and a top plate 35a.
- the urethane foam stock solution is injected into the interior of the refrigerator body 30, that is, the space between the outer box 21 and the inner box 31 (see FIG. 4)
- the back plate of the refrigerator body 30 The refrigerator main body 30 is set in a foaming apparatus (illustrated) so that 20 is positioned above.
- stock solution is inject
- the injected urethane foam undiluted solution wraps around the entire front edge side between the outer box 21 and the inner box 31 of the refrigerator main body 30, and then starts foaming toward the back plate 20. It fills so that the space of the refrigerator main body 30 comprised by may be filled. That is, the refrigerator main body 30 is configured by foaming and filling the space between the inner box 31 and the outer box 21 configured by partitioning each storage chamber.
- the vacuum heat insulating materials 15 and 23 to be described later are temporarily fixed to the inner wall of the outer box 21 (the back plate 20 and the side plate 32) in advance by hot melt, a sealing material, etc. It is fixed inside the outer box 21 of the refrigerator main body 30 (foam insulation 19 side).
- the outer box 21 includes a back plate 20 and a side plate 32.
- the back plate 20 and the side plate 32 are made of iron plates with a thickness of about 0.4 to 0.5 mm.
- a heat radiating pipe 22 that plays the role of a condenser of the refrigeration cycle is fixed with an aluminum tape or the like at an interval (pitch) of W1 (however, the cross section of FIG. 4). In the position, the state where the heat radiating pipe 22 is fixed to the back plate 20 is not shown).
- the diameter of the heat radiating pipe 22 is about 4.0 to 5.0 mm.
- the heat radiating pipe 22 is attached to the inner wall of the back plate 20 or the side plate 32 constituting the outer box 21 of the refrigerator main body 30 and radiates heat.
- the vacuum heat insulating materials 15 and 23 are, for example, concave portions (depth 5 mm) larger than the diameter of the heat radiating pipe 22 so as not to contact the six continuous heat radiating pipes 22 and press the heat radiating pipe 22 against the back plate 20 and the side plate 32. 29). And the vacuum heat insulating materials 15 and 23 attach the heat radiating pipe 22 attached to the back plate 20 and the side plate 32 at a certain interval (pitch) in the width direction or the front-rear direction of the refrigerator 1 in the groove portion 29 having a concave cross section. In the housed state, it is affixed to the side plate 32 and the back plate 20 using hot melt or adhesive tape.
- the foam heat insulating material 19 is filled in a space formed between the outer box 21 and the inner box 31 after the heat radiating pipe 22 and the vacuum heat insulating materials 15 and 23 are attached to the back plate 20 or the side plate 32. Therefore, attachment of the vacuum heat insulating materials 15 and 23 to the back plate 20 and the side plate 32 is performed by the foam heat insulating material 19 between the back plate 20 and the vacuum heat insulating material 15 and between the side plate 32 and the vacuum heat insulating material 23. It is necessary to fix so as not to enter.
- an R-bending portion 21 a (inner box locking portion) of the locking portion that locks the inner box 31 to the outer box 21 is provided on the front opening side of the refrigerator body 30.
- a box 21 is formed.
- the R bent portion 21a of the outer box 21 is elastically deformed and sandwiched with the locked portion 31a of the inner box 31, whereby the outer box 21 and the inner box 31 are engaged, and both are coupled.
- FIG. 6 is a view showing a state in which the heat radiating pipe 22 and the vacuum heat insulating material 23 are attached to the side plate 32 of the refrigerator 1 of FIG. 1, and the heat radiating pipe 22 and the vacuum heat insulating material 23 attached to the side plate 32 are connected to the refrigerator 1.
- It is the front view seen from the outside. 7 is a cross-sectional view taken along the line DD of FIG.
- the vacuum heat insulating material 23 has the groove part 29 for accommodating the thermal radiation pipe 22 made, for example with the copper pipe of diameter 4.0mm etc. as mentioned above.
- the groove portion 29 will be described in more detail.
- the groove portion 29 is formed in a plurality of rows in the vertical direction of the vacuum heat insulating material 23 and with a center line interval of W1.
- the groove 29 has a concave shape (concave shape in cross section) having wall portions on both the left and right sides covering the heat radiating pipe 22, and the depth D1 is about 5 mm and the width L1 is 40 to 70 mm.
- the width dimension L1 of the groove portion 29 takes into account the assembly tolerance generated in the refrigerator manufacturing process. That is, the width dimension L1 of the groove portion 29 is a manufacturing error in forming the groove portion 29, an attachment error in attaching the vacuum heat insulating material 23 to the side plate 32, and the heat radiation pipe 22 is slightly bent on the plane of the side plate 32. In addition, even if an attachment error of the heat radiating pipe 22 to the side plate 32 occurs, the heat radiating pipe 22 can be accommodated.
- the depth dimension D1 of the groove part 29 is pressed outward in the order of the vacuum heat insulating material 23, the heat radiating pipe 22, and the side plate 32 by foaming of urethane foam.
- the outer packaging material 25 is designed to have a diameter equal to or greater than the diameter of the heat radiating pipe 22, for example, about 5.0 mm so as not to be damaged. If the depth dimension D1 of the groove 29 is less than the diameter of the heat radiating pipe 22, pressure is applied in the order of the vacuum heat insulating material 23, the heat radiating pipe 22, and the side plate 32 due to foaming of urethane foam. Since the shape of the heat radiating pipe 22 emerges, the appearance is poor.
- the heat radiating pipe 22 is arranged on the inner wall of the side plate 32 and the vacuum heat insulating material 23 is attached.
- the heat radiating pipe 22 is arranged on the inner wall of the back plate 20 and the vacuum heat insulating material 15 is attached. In the case of attachment, the same configuration is obtained.
- FIG. 8 is an explanatory view of the shape of the vacuum heat insulating material 23, (a) is a front view, (b) is a plan view, and (c) is a side view.
- FIG. 8 is an explanatory diagram focusing on the groove 36 provided on the opposite surface of the groove 29.
- the groove portion 29 is provided on the outer box 21 side of the vacuum heat insulating material 23, but in the present embodiment, the groove portion 36 is also provided on the inner box 31 side of the vacuum heat insulating material 23.
- the groove 36 is provided in order to expand the flow path when the foam heat insulating material 19 is filled.
- the vacuum heat insulating material 23 (15) to which the groove portion 36 is to be attached is assumed to be all disposed in the refrigerator main body 30.
- FIGS. 9A to 9D are cross-sectional views showing the manufacturing process including the process of housing the core material 26 of the vacuum heat insulating material 23 in the outer packaging material 25 over time.
- FIGS. 9A to 9D are cross-sectional views showing the manufacturing process including the process of housing the core material 26 of the vacuum heat insulating material 23 in the outer packaging material 25 over time.
- the laminate 24 is composed of three laminates 24a, 24b, and 24c (FIG. 9A).
- the laminated bodies 24a, 24b and 24c are generally made of natural fibers such as glass wool, glass fibers, alumina fibers, silica alumina fibers, and cotton.
- the number of stacked bodies 24a, 24b, and 24c is not limited to the above number.
- the core material 26 made of the laminate 24 is covered in a state where the pressure is reduced by the outer packaging material 25 made of a metal-deposited laminate film having a plastic layer for heat welding (FIG. 9B).
- a groove 29 is formed in the vacuum heat insulating material by compressing the vacuum heat insulating material in a state where the core material 26 is covered with the outer packaging material 25 with a press die 27 having a convex portion and a press die 27b. (FIG. 9 (c)).
- the groove portion 36 is also formed in the same manner as the groove portion 29. However, in the case of the groove portion 36, the shape (interval, depth, etc.) of the groove portion 29 is different from that of the groove portion 29. It is necessary to prepare the mold 27b separately.
- the convex-shaped part for the groove part 29 and the convex-shaped part for the groove part 36 are provided in the press die 27 and the press die 27b. And the groove 29 and the groove 36 may be formed at the same time.
- the plate-like (panel-like) vacuum heat insulating material 23 shown in FIG. 9D is obtained.
- the depth of the groove parts 29 and 36 shall be 1/2 or less of the thickness of the vacuum heat insulating material 23 in order to maintain heat insulation performance also about a groove-shaped location.
- the cross-sectional shape of the grooves 29 and 36 is not limited to a quadrangle, and may be a polygon such as an ellipse or a triangle.
- the vacuum heat insulating material 15 is also manufactured in the same manner as the vacuum heat insulating material 23.
- FIGS. 10 (a) and 10 (b) are cross-sectional views showing modified examples of the groove portions 29 and 36 described above.
- the groove 29b (36b) in FIG. 10A has a triangular cross section.
- the groove 29c (36c) in FIG. 10B has a semi-elliptical cross section.
- FIG. 11 is an explanatory view showing the positional relationship between the foam injection head and the vacuum heat insulating material when filling the urethane foam in the refrigerator
- FIG. 12 is a cross-sectional view taken along the line EE of FIG. Note that FIG. 11 is illustrated with the refrigerator body 30 omitted.
- the groove 36 of the vacuum heat insulating material 23 is disposed directly below the foam heat insulating material inlet 33 (see FIG. 3), and the urethane foam stock solution is supplied from the foam material injecting head 34 to the foam heat insulating material inlet 33. Is injected and filled into the refrigerator main body 30 through the groove 36 of the vacuum heat insulating material 23.
- the groove portion 36 enlarges the flow path of the foam heat insulating material.
- the vacuum heat insulating material 23 (15) according to the present embodiment includes the core core material 26 and the outer packaging material 25 that covers the core material 26 in a decompressed state, and is formed into a plate shape.
- a groove portion 36 (first groove portion of the present invention) used as a flow path when filling the foam heat insulating material 19 is provided. For this reason, it becomes possible to expand the flow path width of the foam heat insulating material 19 by locally spreading between the inner box 31 and the vacuum heat insulating material 23.
- the foam heat insulating material 19 By expanding the flow path width of the foam heat insulating material 19, it is not necessary to reduce the division and thickness of the vacuum heat insulating material for securing the flow path of the foam heat insulating material 19, and the heat insulating performance can be improved. Further, as an example, since the foam insulation 19 poured from the injection port 33 can easily flow by attaching the groove 36 directly below the foam insulation material injection port 33, the foam insulation 19 from the foam insulation material injection port 33. The occurrence of backflow is suppressed. Moreover, there is no need to divide and arrange the vacuum heat insulating material as in the prior art, and there is no restriction on the position of the vacuum heat insulating material.
- the vacuum heat insulating material 23 (15) in the heat insulating wall is increased to improve the heat insulating performance and the flow path of the foam heat insulating material 19 (urethane foam) is narrowed as a whole, the foamed heat insulating material 19 (urethane foam) Can be filled. For this reason, the vacuum heat insulating material which does not cause the increase in a manufacturing man-hour and cost can be provided.
- the groove 36 has a cross-sectional shape of a quadrangle, a circular arc, or a polygon, and can take various forms as necessary, so that the degree of freedom in design is increased.
- the vacuum heat insulating material 23 (15) was provided with the groove part 29 (2nd groove part of this invention) utilized as an escape groove
- the groove part 29 (2nd groove part of this invention) utilized as an escape groove
- the refrigerator 1 includes a front opening that is open on the front side, and includes a refrigerator main body 30 that is a heat insulating box, and doors 7 to 12 that cover the front opening of the refrigerator main body 30 so that the front opening can be opened and closed.
- the refrigerator main body 30 includes an outer box 21 and an inner box 31, a vacuum heat insulating material 23 is attached to the inner wall of the outer box 21, and is a space formed by the outer box 21 and the inner box 31.
- the space excluding the heat insulating material 23 (15) is filled with the foam heat insulating material 19, and the vacuum heat insulating material 23 (15) having the above-described form is used.
- the heat insulation thickness of the refrigerator tends to be thin, while the interest in energy saving performance is increasing.
- the thickness of the insulation of the refrigerator is reduced, but the thickness of the vacuum insulation is not changed, and the thickness of the foam insulation can be reduced. Is possible.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Refrigerator Housings (AREA)
Abstract
La présente invention concerne un matériau d'isolation sous vide qui n'augmente ni les coûts, ni le nombre d'étapes de production, tout en garantissant une performance d'isolation d'origine. Un matériau d'isolation sous vide selon la présente invention comprend : un matériau central (26) ; et un matériau d'emballage extérieur (25) qui recouvre le matériau central (26) dans un état de pression réduite. Le matériau d'isolation sous vide (23), qui est façonné en forme de plaque, possède, sur un côté surface (le côté d'une boîte interne (31)) de la forme de plaque, des rainures (36) qui sont utilisées comme chemins d'écoulement lors du chargement d'un matériau d'isolation en mousse (19).
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2015/060865 WO2016162955A1 (fr) | 2015-04-07 | 2015-04-07 | Matériau d'isolation sous vide et réfrigérateur |
PCT/JP2016/059568 WO2016163250A1 (fr) | 2015-04-07 | 2016-03-25 | Réfrigérateur et procédé de production de réfrigérateur |
TW105110471A TWI606220B (zh) | 2015-04-07 | 2016-04-01 | Refrigerator and refrigerator manufacturing method |
CN201610213536.0A CN106052251B (zh) | 2015-04-07 | 2016-04-07 | 冰箱以及冰箱的制造方法 |
CN201620284204.7U CN205641738U (zh) | 2015-04-07 | 2016-04-07 | 冰箱 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2015/060865 WO2016162955A1 (fr) | 2015-04-07 | 2015-04-07 | Matériau d'isolation sous vide et réfrigérateur |
Publications (1)
Publication Number | Publication Date |
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WO2016162955A1 true WO2016162955A1 (fr) | 2016-10-13 |
Family
ID=57072476
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2015/060865 WO2016162955A1 (fr) | 2015-04-07 | 2015-04-07 | Matériau d'isolation sous vide et réfrigérateur |
PCT/JP2016/059568 WO2016163250A1 (fr) | 2015-04-07 | 2016-03-25 | Réfrigérateur et procédé de production de réfrigérateur |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2016/059568 WO2016163250A1 (fr) | 2015-04-07 | 2016-03-25 | Réfrigérateur et procédé de production de réfrigérateur |
Country Status (3)
Country | Link |
---|---|
CN (1) | CN106052251B (fr) |
TW (1) | TWI606220B (fr) |
WO (2) | WO2016162955A1 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7287643B2 (ja) * | 2018-12-27 | 2023-06-06 | アクア株式会社 | 冷蔵庫およびその製造方法 |
JP7261459B2 (ja) * | 2019-03-05 | 2023-04-20 | アクア株式会社 | 冷蔵庫およびその製造方法 |
JP7407588B2 (ja) * | 2019-12-20 | 2024-01-04 | 東芝ライフスタイル株式会社 | 断熱材の製造方法、及び冷蔵庫の製造方法 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005233506A (ja) * | 2004-02-19 | 2005-09-02 | Mitsubishi Electric Corp | 冷蔵庫 |
JP2012062904A (ja) * | 2010-09-14 | 2012-03-29 | Hitachi Appliances Inc | 真空断熱材及びこれを用いた冷蔵庫 |
JP2012082954A (ja) * | 2010-09-14 | 2012-04-26 | Hitachi Appliances Inc | 真空断熱材及びこれを用いた冷蔵庫 |
JP2015040634A (ja) * | 2013-08-20 | 2015-03-02 | 日立アプライアンス株式会社 | 真空断熱材及び冷蔵庫 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4200303B2 (ja) * | 2003-09-16 | 2008-12-24 | パナソニック株式会社 | 冷蔵庫 |
JP4545126B2 (ja) * | 2006-09-04 | 2010-09-15 | シャープ株式会社 | 真空断熱パネル及びそれを用いた冷蔵庫 |
-
2015
- 2015-04-07 WO PCT/JP2015/060865 patent/WO2016162955A1/fr active Application Filing
-
2016
- 2016-03-25 WO PCT/JP2016/059568 patent/WO2016163250A1/fr active Application Filing
- 2016-04-01 TW TW105110471A patent/TWI606220B/zh not_active IP Right Cessation
- 2016-04-07 CN CN201610213536.0A patent/CN106052251B/zh not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005233506A (ja) * | 2004-02-19 | 2005-09-02 | Mitsubishi Electric Corp | 冷蔵庫 |
JP2012062904A (ja) * | 2010-09-14 | 2012-03-29 | Hitachi Appliances Inc | 真空断熱材及びこれを用いた冷蔵庫 |
JP2012082954A (ja) * | 2010-09-14 | 2012-04-26 | Hitachi Appliances Inc | 真空断熱材及びこれを用いた冷蔵庫 |
JP2015040634A (ja) * | 2013-08-20 | 2015-03-02 | 日立アプライアンス株式会社 | 真空断熱材及び冷蔵庫 |
Also Published As
Publication number | Publication date |
---|---|
CN106052251B (zh) | 2019-04-16 |
TW201708778A (zh) | 2017-03-01 |
WO2016163250A1 (fr) | 2016-10-13 |
TWI606220B (zh) | 2017-11-21 |
CN106052251A (zh) | 2016-10-26 |
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