WO2016059702A1 - 半導体モジュール - Google Patents

半導体モジュール Download PDF

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Publication number
WO2016059702A1
WO2016059702A1 PCT/JP2014/077545 JP2014077545W WO2016059702A1 WO 2016059702 A1 WO2016059702 A1 WO 2016059702A1 JP 2014077545 W JP2014077545 W JP 2014077545W WO 2016059702 A1 WO2016059702 A1 WO 2016059702A1
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WO
WIPO (PCT)
Prior art keywords
circuit board
semiconductor element
semiconductor
rectangular parallelepiped
connector
Prior art date
Application number
PCT/JP2014/077545
Other languages
English (en)
French (fr)
Inventor
康亮 池田
雄司 森永
理 松嵜
Original Assignee
新電元工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 新電元工業株式会社 filed Critical 新電元工業株式会社
Priority to PCT/JP2014/077545 priority Critical patent/WO2016059702A1/ja
Priority to US14/786,295 priority patent/US9704828B2/en
Priority to CN201480022408.7A priority patent/CN105723508B/zh
Priority to EP14889184.9A priority patent/EP3208838B1/en
Priority to JP2015522811A priority patent/JP5950488B1/ja
Publication of WO2016059702A1 publication Critical patent/WO2016059702A1/ja

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    • HELECTRICITY
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Definitions

  • the present invention relates to a semiconductor module.
  • Patent Documents 1 to 4 Semiconductor modules having a plurality of semiconductor elements are known (for example, Patent Documents 1 to 4).
  • a semiconductor module it is required to integrate a plurality of semiconductor elements at high density.
  • a structure in which a plurality of semiconductor elements are stacked via connectors is considered.
  • a plurality of semiconductor elements are arranged adjacent to each other in the stacking direction via the connector, so that part of the heat released from each semiconductor element is adjacent to the other via the connector. Flows into the semiconductor element. Therefore, each semiconductor element is heated by the heat released from the other semiconductor elements, and there is a problem in terms of heat dissipation.
  • an object of this invention is to provide the semiconductor module which can thermally radiate the heat
  • a semiconductor module includes a first circuit board having thermal conductivity, a second circuit board having thermal conductivity disposed opposite to the first circuit board, Bonded to the first semiconductor element bonded to the facing surface of the first circuit board facing the second circuit board, and to the facing surface of the second circuit board facing the first circuit board.
  • a portion sandwiched between one semiconductor element and the second circuit board is in contact with the first semiconductor element and the second circuit board.
  • the connector has a portion that is sandwiched between the first semiconductor element and the second circuit board without passing through the second semiconductor element. Therefore, at least a part of the heat of the first semiconductor element is directly transmitted to the second circuit board without passing through the second semiconductor element. Thereby, the heat of the first semiconductor element can be efficiently radiated from both the first circuit board and the second circuit board. In addition, since heat flowing from the first semiconductor element into the second semiconductor element is reduced, it is possible to suppress the second semiconductor element from being heated by the heat released from the first semiconductor element. Therefore, according to the present invention, a semiconductor module with high heat dissipation can be provided.
  • a semiconductor module 1A according to the first embodiment includes a first circuit board 2, a second circuit board 3 disposed to face the first circuit board 2, and a first circuit board 2.
  • the first semiconductor element 4 bonded to the circuit board 2, the second semiconductor element 5 bonded to the second circuit board 3, and the first semiconductor element 4 and the second semiconductor element 5 are mutually connected.
  • a connector 6 for electrical connection is provided.
  • the first circuit board 2 and the second circuit board 3 of the present embodiment are, for example, ceramic substrates having thermal conductivity, and plate-shaped ceramic plates 21 and 31 having insulation properties, and ceramic plates 21 and 31, respectively. And conductive layers 22 and 32 provided on the main surface of 31.
  • the first circuit board 2 and the second circuit board 3 are provided with conductive layers 22 and 32 on both main surfaces of the ceramic plates 21 and 31.
  • the conductive layers 22 and 32 may be conductive, but are preferably made of a material having high electrical conductivity such as copper.
  • the first circuit board 2 and the second circuit board 3 are arranged so that one of the conductive layers 22A and 32A (hereinafter referred to as the first conductive layers 22A and 32A) faces each other. 31 are arranged at intervals in the thickness direction.
  • the first conductive layers 22A and 32A of the first circuit board 2 and the second circuit board 3 constitute a circuit of the semiconductor module 1A together with the first semiconductor element 4, the second semiconductor element 5 and the connector 6. It is formed as a wiring pattern.
  • the first semiconductor element 4 is bonded to the first conductive layer 22A of the first circuit board 2, and the second semiconductor element 5 is bonded to the first conductive layer 32A of the second circuit board 3.
  • a conductive adhesive such as solder
  • One main surface of the semiconductor element 5 is joined to the first conductive layer 32A of the second circuit board 3 by a conductive adhesive (not shown) such as solder.
  • the first semiconductor element 4 is electrically connected to the first conductive layer 22A of the first circuit board 2
  • the second semiconductor element 5 is electrically connected to the first conductive layer 32A of the second circuit board 3. It is connected.
  • the electrode of the first semiconductor element 4 bonded to the first circuit board 2 and the electrode of the second semiconductor element 5 bonded to the second circuit board 3 are different from each other. It is configured.
  • the first semiconductor element 4 and the second semiconductor element 5 joined as described above are arrows in a direction (FIG. 1A) orthogonal to the facing surface of the first circuit board 2 facing the second circuit board 3. They are arranged at positions that do not overlap each other when viewed from the direction A (hereinafter referred to as a circuit board orthogonal direction A).
  • the direction in which the first semiconductor elements 4 and the second semiconductor elements 5 are arranged is the first circuit board surface direction.
  • the direction orthogonal to the circuit board orthogonal direction A and the first circuit board surface direction B (the direction of the arrow C in FIG. 1B) will be described as the second circuit board surface direction C.
  • the connector 6 is made of, for example, a conductive material such as copper, and plays a role of electrically connecting the first semiconductor element 4 and the second semiconductor element 5.
  • the connector 6 is joined to the first semiconductor element 4 and the second semiconductor element 5, and also to the first conductive layers 22 ⁇ / b> A and 32 ⁇ / b> A of the first circuit board 2 and the second circuit board 3. It is joined.
  • the connector 6 of the present embodiment includes a first element junction 61 that is joined to the first semiconductor element 4, a second element junction 62 that is joined to the second semiconductor element 5, And a connection portion 63 for connecting the one element junction portion 61 and the second element junction portion 62. These are arranged in the order of the first element bonding portion 61, the connecting portion 63, and the second element bonding portion 62 from one side to the other side in the first circuit board surface direction B, and are integrally formed.
  • the first element joint portion 61 is formed in a substantially rectangular parallelepiped shape whose surface faces the circuit board orthogonal direction A, the first circuit board surface direction B, and the second circuit board surface direction C.
  • the first element junction 61 is arranged so as to overlap with the first semiconductor element 4 in the circuit board orthogonal direction A and not overlap with the second semiconductor element 5.
  • the end surface on the first semiconductor element 4 side is bonded to the main surface of the first semiconductor element 4 by a conductive adhesive (not shown) such as solder, and the second circuit.
  • the end face on the substrate 3 side is joined to the first conductive layer 32A of the second circuit board 3 by a conductive adhesive (not shown) such as solder. That is, the first element junction 61 is sandwiched between the first semiconductor element 4 and the second circuit board 3 without the second semiconductor element 5 interposed therebetween.
  • the first element joint 61 of the connector 6 and the second semiconductor element 5 are both joined to the first conductive layer 32A of the second circuit board 3, but the first of the second circuit board 3 In the conductive layer 32A, the region where the first element junction 61 of the connector 6 is joined and the region where the second semiconductor element 5 is joined are electrically independent.
  • the second element joint portion 62 is formed in a substantially rectangular parallelepiped shape whose surfaces face the circuit board orthogonal direction A, the first circuit board surface direction B, and the second circuit board surface direction C, respectively.
  • These are arranged in order of the first rectangular parallelepiped portion 62a, the connecting portion 62c, and the second rectangular parallelepiped portion 62d from one side to the other side in the first circuit board surface direction B, and are integrally formed.
  • the first rectangular parallelepiped portion 62a, the second rectangular parallelepiped portion 62b, and the connecting portion 62c are formed so that the dimensions in the second circuit board surface direction C are substantially the same.
  • the dimension of the element junction 61 is set to be smaller than the dimension in the second circuit board surface direction C.
  • connection part 62c of the 1st rectangular parallelepiped part 62a and the end surface by the side of the 1st rectangular parallelepiped part 62a of the connection part 62c are connected, and the end face by the side of the 1st circuit board 2 of the connection part 62c A part of the end face of the second rectangular parallelepiped portion 62b on the second circuit board 3 side is connected.
  • the connecting part 62c is formed with a dimension in the first circuit board surface direction B smaller than that of the second rectangular parallelepiped part 62b.
  • the second element joint portion 62 is arranged so as to overlap the second semiconductor element 5 in the circuit board orthogonal direction A and not overlap with the first semiconductor element 4.
  • the end surface on the second semiconductor element 5 side is joined to the main surface of the second semiconductor element 5 by a conductive adhesive (not shown) such as solder, and the first circuit board.
  • the end surface on the 2 side is separated from the first circuit board 2.
  • the end face on the first circuit board 2 side is joined to the first conductive layer 22A of the first circuit board 2 by a conductive adhesive (not shown) such as solder,
  • the end face on the second circuit board 3 side is separated from the second circuit board 3.
  • the connecting portion 62 c is not bonded to the bonded first circuit board 2, second circuit board 3, first semiconductor element 4, and second semiconductor element 5.
  • the second element junction 62 having the first rectangular parallelepiped part 62a, the second rectangular parallelepiped part 62b, and the connecting part 62c is connected to the second semiconductor element 5 without the first semiconductor element 4 interposed therebetween. It is sandwiched between the first circuit board 2.
  • the second element joint portion 62 of the connector 6 and the first semiconductor element 4 are both joined to the first conductive layer 22A of the first circuit board 2, but the first of the first circuit board 2 In the conductive layer 22A, the region where the second element junction 62 of the connector 6 is joined and the region where the first semiconductor element 4 is joined are electrically independent.
  • connection portion 63 is formed in a substantially rectangular parallelepiped shape whose surface faces the circuit board orthogonal direction A, the first circuit board surface direction B, and the second circuit board surface direction C, and the first element joint portion 61 and the second circuit board surface direction B are formed. It arrange
  • the connection portion 63 is not joined to the first circuit board 2, the second circuit board 3, the first semiconductor element 4, and the second semiconductor element 5.
  • the connector 6 may be joined to an external connection lead (not shown).
  • the connector 6 may be provided with an external connection portion 64 that is joined to the external connection lead.
  • the external connection portion 64 shown in FIG. 2 is formed in a shape extending from the first element joint portion 61 in a direction away from the connection portion 63 in the first circuit board surface direction B.
  • the semiconductor module 1A of the present embodiment may include, for example, a connection terminal (not shown) for connecting the circuit of the semiconductor module 1A to the outside.
  • the connection terminal may be bonded to, for example, the first semiconductor element 4, the second semiconductor element 5, and the first conductive layers 22A and 32A.
  • the heat generated in the first semiconductor element 4 due to energization is transmitted to the first circuit board 2 and the first element joint portion of the connector 6 It is transmitted to the second circuit board 3 via 61.
  • heat generated in the second semiconductor element 5 is transmitted to the second circuit board 3 and also transmitted to the first circuit board 2 via the second element joint portion 62 of the connector 6.
  • the heat of the first semiconductor element 4 and the second semiconductor element 5 transmitted to the first circuit board 2 and the second circuit board 3 can be released to the outside of the semiconductor module 1A.
  • a heat sink is brought into contact with the other conductive layers 22 and 32 located on the opposite side of the first conductive layers 22A and 32A in the first circuit board 2 and the second circuit board 3, so that the heat described above is transferred to the semiconductor. It can be efficiently discharged outside the module 1A.
  • the semiconductor module 1A according to the first embodiment the first semiconductor element 4 and the second semiconductor element 5 are arranged at positions that do not overlap each other in the circuit board orthogonal direction A, and the connector 6 is the second semiconductor.
  • the first element junction 61 is sandwiched between the first semiconductor element 4 and the second circuit board 3 without the element 5 interposed therebetween. Thereby, the heat of the first semiconductor element 4 can be directly transferred to the second circuit board 3 without passing through the second semiconductor element 5.
  • the connector 6 since the connector 6 has the second element joint portion 62 sandwiched between the second semiconductor element 5 and the first circuit board 2 without the first semiconductor element 4 interposed, The heat of the semiconductor element 5 can be directly transferred to the first circuit board 2 without going through the first semiconductor element 4. For this reason, the heat of the first semiconductor element 4 and the second semiconductor element 5 can be efficiently radiated from both the first circuit board 2 and the second circuit board 3.
  • a part of the first semiconductor element 4 and a part of the second semiconductor element 5 are superimposed in the circuit board orthogonal direction A.
  • the area where the first semiconductor element 4 and the second semiconductor element 5 overlap when viewed from the circuit board orthogonal direction A is preferably, for example, 1/3 to 1/2 of the area of the first semiconductor element 4. .
  • the connector 7 includes a first element joint 71 joined to the first semiconductor element 4, a second element joint 72 joined to the second semiconductor element 5, and have.
  • the first element joint portion 71 and the second element joint portion 72 are integrally formed.
  • the first element joint portion 71 is a first rectangular parallelepiped portion formed in a substantially rectangular parallelepiped shape whose surfaces face the circuit board orthogonal direction A, the first circuit board surface direction B, and the second circuit board surface direction C, respectively.
  • 71a and a second rectangular parallelepiped portion 71b are arranged in the order of the first rectangular parallelepiped portion 71a and the second rectangular parallelepiped portion 71b from the first circuit board 2 side to the second circuit board 3 side in the circuit board orthogonal direction A, and are integrally formed.
  • the first rectangular parallelepiped portion 71a and the second rectangular parallelepiped portion 71b are formed so that the dimensions in the second circuit board surface direction C are substantially the same.
  • the first rectangular parallelepiped portion 71a is formed to have a larger dimension in the first circuit board surface direction B than the second rectangular parallelepiped portion 71b.
  • the end surface on the first semiconductor element 4 side is joined to the main surface of the first semiconductor element 4 by a conductive adhesive (not shown) such as solder, and the second circuit board.
  • the end face on the 3 side is partly joined to the second rectangular parallelepiped part 71b, the other part is joined to the second element joint part 72, and the other parts are not joined. It is separated from the second circuit board 3 and the second semiconductor element 5.
  • the end surface on the second circuit board 3 side is joined to the first conductive layer 32A of the second circuit board 3 by a conductive adhesive (not shown) such as solder,
  • a conductive adhesive such as solder
  • the first element joint portion 71 having the first rectangular parallelepiped portion 71a and the second rectangular parallelepiped portion 71b is not connected to the second semiconductor element 5 and the first semiconductor element 4 and the second circuit. It is sandwiched between the substrate 3.
  • the first element joint 71 and the second semiconductor element 5 of the connector 7 are both joined to the first conductive layer 32 ⁇ / b> A of the second circuit board 3.
  • the region where the first element junction 71 of the connector 7 is joined and the region where the second semiconductor element 5 is joined are electrically independent.
  • the 2nd element junction part 72 is the 1st rectangular parallelepiped part formed in the substantially rectangular parallelepiped shape in which the surface faces the circuit board orthogonal direction A, the 1st circuit board surface direction B, and the 2nd circuit board surface direction C, respectively.
  • These are arranged in order of the first rectangular parallelepiped portion 72a, the connecting portion 72c, and the second rectangular parallelepiped portion 72b from one side to the other side in the first circuit board surface direction B, and are integrally formed.
  • the first rectangular parallelepiped portion 72a, the second rectangular parallelepiped portion 72b, and the connecting portion 72c are formed such that the dimensions in the second circuit board surface direction C are substantially the same. This dimension is set to be smaller than the dimension of the first element bonding portion 61 in the second circuit board surface direction C.
  • connection part 72c And the end surface by the side of the 1st rectangular parallelepiped part 72a of the connection part 72c and the end surface by the side of the 1st rectangular parallelepiped part 72a of the connection part 72c are connected, and the end surface by the side of the 1st circuit board 2 of the connection part 72c A part of the end face on the second circuit board 3 side of the second rectangular parallelepiped portion 72b is connected.
  • the connecting portion 72c is formed with a dimension in the first circuit board surface direction B smaller than that of the second rectangular parallelepiped portion 72b.
  • the end surface on the second semiconductor element 5 side is joined to the main surface of the second semiconductor element 5 by a conductive adhesive (not shown) such as solder, and the first circuit board.
  • the end surface on the 2 side is separated from the first circuit board 2.
  • the end face of the second rectangular parallelepiped portion 72b on the first circuit board 2 side is joined to the first conductive layer 22A of the first circuit board 2 by a conductive adhesive (not shown) such as solder,
  • the end face on the second circuit board 3 side is separated from the second circuit board 3.
  • the connecting portion 72 c is not joined to the first circuit board 2, the second circuit board 3, the first semiconductor element 4, and the second semiconductor element 5.
  • the second element joint portion 72 having the first rectangular parallelepiped portion 72a, the second rectangular parallelepiped portion 72b, and the connecting portion 72c is connected to the second semiconductor element 5 without the first semiconductor element 4 interposed therebetween. It is sandwiched between the first circuit board 2.
  • the second element joint portion 72 of the connector 7 and the first semiconductor element 4 are both joined to the first conductive layer 22A of the first circuit board 2, but the first of the first circuit board 2 In the conductive layer 22A, the region where the second element junction 72 of the connector 7 is joined and the region where the first semiconductor element 4 is joined are electrically independent.
  • Such a connector 7 includes the first rectangular parallelepiped portion 71a and the first rectangular parallelepiped portion 71a of the first element joint portion 71 in the portion where the first semiconductor element 4 and the second semiconductor element 5 overlap in the circuit board orthogonal direction A.
  • the first rectangular parallelepiped portion 72a of the second element joint portion 72 is connected.
  • the heat generated in the first semiconductor element 4 is transmitted to the first circuit board 2 and connected as in the case of the first embodiment. It is transmitted to the second circuit board 3 via the first element joint 71 of the child 7. Further, the heat generated in the second semiconductor element 5 is transmitted to the second circuit board 3 and also transmitted to the first circuit board 2 via the second element joint portion 72 of the connector 7. The heat of the first semiconductor element 4 and the second semiconductor element 5 transmitted to the first circuit board 2 and the second circuit board 3 can be released to the outside of the semiconductor module 1B.
  • the same effects as those of the first embodiment can be obtained.
  • a part of the first semiconductor element 4 and a part of the second semiconductor element 5 are arranged so as to overlap in the circuit board orthogonal direction A.
  • the size viewed from the circuit board orthogonal direction A can be reduced as compared with the semiconductor module 1A of the first embodiment. That is, it is possible to reduce the size of the semiconductor module 1B.
  • the present invention is not limited to the above-described embodiments, and can be appropriately changed without departing from the spirit of the present invention.
  • the conductive layers of the first circuit board 2 and the second circuit board 3 are provided on both main surfaces of the ceramic plates 21, 31. It may be provided only on the main surface.
  • a sealing resin for sealing the first semiconductor element 4, the second semiconductor element 5, and the connectors 6 and 7 is provided between the first circuit board 2 and the second circuit board 3, for example. May be.
  • the first circuit board 2 and the second circuit board 3 have at least thermal conductivity and conductivity for electrical connection with the first semiconductor element 4 and the second semiconductor element 5. Just do it. Therefore, the first circuit board 2 and the second circuit board 3 are not limited to ceramic substrates, and may be aluminum substrates, for example.
  • the first semiconductor element 4 and the second semiconductor element 5 are arranged so that each part thereof overlaps the circuit board orthogonal direction A.
  • the first semiconductor element 4 is formed larger than the second semiconductor element 5 when viewed from the circuit board orthogonal direction A, and the first semiconductor element 4 and the entire or substantially entire second semiconductor element 5 may be arranged so as to overlap in the circuit board orthogonal direction A.
  • the connector 8 that electrically connects the first semiconductor element 4 and the second semiconductor element 5 is not connected to the first semiconductor element 4 and the second semiconductor element 5 at least. It suffices to have a portion that is sandwiched between the first semiconductor element 4 and the second circuit board 3.
  • the 2nd element junction part 62 has the 1st rectangular parallelepiped part 62a, the 2nd rectangular parallelepiped part 62b, and the connection part 62c.
  • the second element joint portion 62D does not have the second cuboid portion 62b and the connecting portion 62c, but has the first cuboid portion 62a.
  • the end face of the rectangular parallelepiped portion 62a on the second semiconductor element 5 side is joined to the main surface of the second semiconductor element 5 by a conductive adhesive (not shown) such as solder, and the first circuit board 2 side.
  • the end surface may be bonded to the first conductive layer 22A of the first circuit board 2 by a conductive adhesive (not shown) such as solder. Even in such a case, the heat generated in the second semiconductor element 5 is not only applied to the second circuit board 3 but also to the first circuit board 2 via the second element joint portion 62D of the connector 6. Can also tell.
  • a conductive adhesive such as solder
  • the 2nd element junction part 72 has the 1st rectangular parallelepiped part 72a, the 2nd rectangular parallelepiped part 72b, and the connection part 72c.
  • the second element joint portion 72E does not have the connecting portion 72c, and includes the first cuboid portion 72a and the second cuboid portion 72b. Then, the end face of the first rectangular parallelepiped portion 72a on the second semiconductor element 5 side is joined to the main surface of the second semiconductor element 5 by a conductive adhesive (not shown) such as solder, and the first circuit.
  • Part of the end face on the substrate 2 side is joined to part of the end face on the second circuit board 3 side of the second cuboid part 72b, and the end face on the first circuit board 2 side of the second cuboid part 72b. May be bonded to the first conductive layer 22A of the first circuit board 2 by a conductive adhesive (not shown) such as solder. Even in such a case, the heat generated in the second semiconductor element 5 is applied not only to the second circuit board 3 but also to the first circuit board 2 via the second element joint portion 72E of the connector 7. Can also tell.
  • the connectors 6, 7, and 8 are formed in a shape in which substantially rectangular parallelepiped members are combined, but the substantially cylindrical shape or cross-sectional shape is substantially Z-shaped, rod-shaped or plate-shaped. It may be formed into a suitable shape such as a shape in which members such as shapes are combined.

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Abstract

 熱伝導性を有する第一の回路基板と、第一の回路基板と対向配置された熱伝導性を有する第二の回路基板と、第二の回路基板と対向する第一の回路基板の対向面に接合された第一の半導体素子と、第一の回路基板と対向する第二の回路基板の対向面に接合された第二の半導体素子と、第一の半導体素子と第二の半導体素子とを電気接続する接続子と、を含み、接続子は、第二の半導体素子を介さずに第一の半導体素子と第二の回路基板との間に挟み込まれて第一の半導体素子と第二の回路基板とに接する部分を有する。

Description

半導体モジュール
この発明は、半導体モジュールに関する。
 半導体モジュールとして、複数の半導体素子を備えたものが知られている(例えば特許文献1~4)。
特開2011-23570号公報 特開2013-110181号公報 特開2001-156225号公報 特開2012-28398号公報
半導体モジュールにおいては、複数の半導体素子を高密度に集積することが求められている。高密度集積を可能とする技術として、複数の半導体素子を接続子を介して積層する構造が考えられている。しかし、この構造では、複数の半導体素子が接続子を介して積層方向に隣接して配置されるため、それぞれの半導体素子から放出された熱の一部が、接続子を介して、隣接する他の半導体素子に流入する。そのため、それぞれの半導体素子が、他の半導体素子から放出された熱によって加熱されてしまい、放熱性の点で課題がある。
そこで、本発明は、半導体素子の熱を効率よく放熱させることができる半導体モジュールを提供することを目的とする。
上記目的を達成するため、本発明に係る半導体モジュールは、熱伝導性を有する第一の回路基板と、前記第一の回路基板と対向配置された熱伝導性を有する第二の回路基板と、前記第二の回路基板と対向する前記第一の回路基板の対向面に接合された第一の半導体素子と、前記第一の回路基板と対向する前記第二の回路基板の対向面に接合された第二の半導体素子と、前記第一の半導体素子と前記第二の半導体素子とを電気接続する接続子と、を含み、前記接続子は、前記第二の半導体素子を介さずに前記第一の半導体素子と前記第二の回路基板との間に挟み込まれて前記第一の半導体素子と前記第二の回路基板とに接する部分を有する。
 本発明の半導体モジュールによれば、接続子が、第二の半導体素子を介さずに第一の半導体素子と第二の回路基板との間に挟み込まれる部分を有する。そのため、少なくとも第一の半導体素子の熱の一部が第二の半導体素子を介さずに直接第二の回路基板に伝わる。これにより、第一の半導体素子の熱が第一の回路基板と第二の回路基板との双方から効率よく放熱することができる。また、第一の半導体素子から第二の半導体素子に流入する熱が少なくなるため、第二の半導体素子が第一の半導体素子から放出された熱によって加熱されることを抑制できる。
したがって、本発明によれば、放熱性の高い半導体モジュールを提供することができる。
本発明の第一の実施形態による半導体モジュールの一例を示す図である。 図1Aの接続子を回路基板直交方向の第一の回路基板側から見た図である。 本発明の第一の実施形態による半導体モジュールの接続子が外部接続リードに接合される場合の形態を示す図である。 本発明の第二の実施形態による半導体モジュールの一例を示す図である。 図3Aの接続子を回路基板直交方向の第一の回路基板側から見た図である。 本発明の実施形態による半導体モジュールの変形例を示す図である。 図4Aの接続子を回路基板直交方向の第一の回路基板側から見た図である。 本発明の第一の実施形態による半導体モジュールの変形例を示す図である。 本発明の第二の実施形態による半導体モジュールの変形例を示す図である。
(第一の実施形態)
 以下、本発明の第一の実施形態による半導体モジュールについて、図1A、図1Bおよび図2に基づいて説明する。
 図1Aおよび図1Bに示すように、第一の実施形態による半導体モジュール1Aは、第一の回路基板2と、第一の回路基板2に対向配置された第二の回路基板3と、第一の回路基板2に接合された第一の半導体素子4と、第二の回路基板3に接合された第二の半導体素子5と、第一の半導体素子4および第二の半導体素子5を相互に電気接続する接続子6と、を備えている。
 本実施形態の第一の回路基板2および第二の回路基板3は、例えば、それぞれ熱伝導性を有するセラミック基板であり、絶縁性を有する板状のセラミック板21,31と、セラミック板21,31の主面に設けられた導電層22,32と、を有している。本実施形態において、第一の回路基板2および第二の回路基板3は、セラミック板21,31の両主面に導電層22,32が設けられている。導電層22,32は、導電性を有していればよいが、例えば銅などのように電気伝導率の高い材料からなることが好ましい。
 第一の回路基板2および第二の回路基板3は、これらの一方の導電層22A,32A(以下、第一の導電層22A,32Aと呼ぶ)が相互に対向するように、セラミック板21,31の厚さ方向に間隔をあけて配されている。第一の回路基板2および第二の回路基板3の第一の導電層22A,32Aは、第一の半導体素子4、第二の半導体素子5および接続子6とともに半導体モジュール1Aの回路を構成する配線パターンとして形成されている。
 第一の回路基板2の第一の導電層22Aには、第一の半導体素子4が接合され、第二の回路基板3の第一の導電層32Aには、第二の半導体素子5が接合されている。
 具体的には、第一の半導体素子4の一方の主面が、はんだ等の導電性接着剤(不図示)によって第一の回路基板2の第一の導電層22Aに接合され、第二の半導体素子5の一方の主面が、はんだ等の導電性接着剤(不図示)によって第二の回路基板3の第一の導電層32Aに接合されている。これにより、第一の半導体素子4が第一の回路基板2の第一の導電層22Aに電気接続され、第二の半導体素子5が第二の回路基板3の第一の導電層32Aに電気接続されている。
 本実施形態では、第一の回路基板2に接合されている第一の半導体素子4の電極と、第二の回路基板3に接合されている第二の半導体素子5の電極とが互いに異なるように構成されている。
 上記のように接合された第一の半導体素子4および第二の半導体素子5は、第二の回路基板3と対向する第一の回路基板2の対向面に直交する方向(図1A)において矢印Aの方向、以下、回路基板直交方向Aとする)から見て、互いに重畳しない位置に配置されている。
 ここで、回路基板直交方向Aに直交する方向で、第一の半導体素子4および第二の半導体素子5が配列されている方向(図1Aにおいて矢印Bの方向)を第一の回路基板面方向Bとし、回路基板直交方向Aおよび第一の回路基板面方向Bに直交する方向(図1Bにおいて矢印Cの方向)を第二の回路基板面方向Cとして以下説明する。
 接続子6は、例えば、銅などの導電性材料から構成され、第一の半導体素子4と第二の半導体素子5とを電気接続する役割を果たす。接続子6は、第一の半導体素子4および第二の半導体素子5に接合されており、また、第一の回路基板2および第二の回路基板3の第一の導電層22A,32Aにも接合されている。
 本実施形態の接続子6は、第一の半導体素子4と接合されている第一の素子接合部61と、第二の半導体素子5と接合されている第二の素子接合部62と、第一の素子接合部61と第二の素子接合部62とを接続する接続部63と、を有している。これらは、第一の素子接合部61、接続部63、第二の素子接合部62の順に第一の回路基板面方向Bの一方側から他方側に配列され、一体に形成されている。
 第一の素子接合部61は、その面が回路基板直交方向A、第一の回路基板面方向Bおよび第二の回路基板面方向Cを向く略直方体状に形成されている。第一の素子接合部61は、第一の半導体素子4とは回路基板直交方向Aに重畳し、第二の半導体素子5とは重畳しないように配置されている。
 第一の素子接合部61のうち、第一の半導体素子4側の端面は、はんだ等の導電性接着剤(不図示)によって第一の半導体素子4の主面に接合され、第二の回路基板3側の端面は、はんだ等の導電性接着剤(不図示)によって第二の回路基板3の第一の導電層32Aに接合されている。すなわち、第一の素子接合部61は、第二の半導体素子5を介さずに、第一の半導体素子4と第二の回路基板3との間に挟み込まれている。
 接続子6の第一の素子接合部61および第二の半導体素子5は、ともに第二の回路基板3の第一の導電層32Aに接合されているが、第二の回路基板3の第一の導電層32Aにおいて、接続子6の第一の素子接合部61が接合される領域と、第二の半導体素子5が接合される領域とは、電気的に独立している。
 第二の素子接合部62は、その面が回路基板直交方向A、第一の回路基板面方向Bおよび第二の回路基板面方向Cを向く略直方体状にそれぞれ形成された第一の直方体部62aおよび第二の直方体部62bと、第一の直方体部62aと第二の直方体部62bとを連結する連結部62cと、を有している。これらは、第一の直方体部62a、連結部62c、第二の直方体部62dの順に第一の回路基板面方向Bの一方側から他方側に配列され、一体に形成されている。また、第一の直方体部62a、第二の直方体部62bおよび連結部62cは、第二の回路基板面方向Cの寸法が略同じ寸法となるように形成されていて、この寸法は、第一の素子接合部61の第二の回路基板面方向Cの寸法よりも小さく設定されている。
 そして、第一の直方体部62aの連結部62c側の端面と連結部62cの第一の直方体部62a側の端面とが連結されていて、連結部62cの第一の回路基板2側の端面と第二の直方体部62bの第二の回路基板3側の端面の一部とが連結されている。回路基板直交方向Aから見て、連結部62cは、第二の直方体部62bよりも第一の回路基板面方向Bの寸法が小さく形成されている。
 第二の素子接合部62は、第二の半導体素子5とは回路基板直交方向Aに重畳し、第一の半導体素子4とは重畳しないように配置されている。
 第一の直方体部62aのうち、第二の半導体素子5側の端面は、はんだ等の導電性接着剤(不図示)によって第二の半導体素子5の主面に接合され、第一の回路基板2側の端面は、第一の回路基板2と離間している。
 第二の直方体部62bのうち、第一の回路基板2側の端面は、はんだ等の導電性接着剤(不図示)によって第一の回路基板2の第一の導電層22Aに接合され、第二の回路基板3側の端面は、第二の回路基板3と離間している。
 連結部62cは、接合第一の回路基板2、第二の回路基板3、第一の半導体素子4、および第二の半導体素子5に接合されていない。
 このような、第一の直方体部62a、第二の直方体部62bおよび連結部62cを有する第二の素子接合部62は、第一の半導体素子4を介さずに、第二の半導体素子5と第一の回路基板2との間に挟み込まれている。
 接続子6の第二の素子接合部62および第一の半導体素子4は、ともに第一の回路基板2の第一の導電層22Aに接合されているが、第一の回路基板2の第一の導電層22Aにおいて、接続子6の第二の素子接合部62が接合される領域と、第一の半導体素子4が接合される領域とは、電気的に独立している。
 接続部63は、その面が回路基板直交方向A、第一の回路基板面方向Bおよび第二の回路基板面方向Cを向く略直方体状に形成され、第一の素子接合部61および第二の素子接合部62の第一の直方体部62aとの間に配置され、第一の素子接合部61および第二の素子接合部62を接続している。なお、接続部63は、第一の回路基板2、第二の回路基板3、第一の半導体素子4、および第二の半導体素子5に接合されていない。
 なお、接続子6は、外部接続リード(不図示)に接合されていてもよい。例えば、図2に示すように、接続子6に外部接続リードと接合される外部接続部64が設けられていてもよい。図2に示す外部接続部64は、第一の素子接合部61から第一の回路基板面方向Bの接続部63と離間する方向に延びる形状に形成されている。
 本実施形態の半導体モジュール1Aは、例えば、半導体モジュール1Aの回路を外部に接続するための接続端子(不図示)を備えてもよい。この場合、接続端子は、例えば第一の半導体素子4、第二の半導体素子5や第一の導電層22A,32Aに接合されればよい。
 以上のように構成される本実施形態の半導体モジュール1Aでは、通電により第一の半導体素子4において発生した熱が、第一の回路基板2に伝わるとともに、接続子6の第一の素子接合部61を介して第二の回路基板3に伝わる。また、第二の半導体素子5において発生した熱が、第二の回路基板3に伝わるとともに、接続子6の第二の素子接合部62を介して第一の回路基板2に伝わる。
 そして、第一の回路基板2および第二の回路基板3に伝わった第一の半導体素子4および第二の半導体素子5の熱は、半導体モジュール1Aの外部に放出することが可能である。例えば、第一の回路基板2や第二の回路基板3において第一の導電層22A,32Aと反対側に位置する他方の導電層22,32にヒートシンクを接触させることで、上記した熱を半導体モジュール1Aの外部に効率よく放出することができる。
 次に、上述した第一の実施形態による半導体モジュール1Aの作用・効果について図面を用いて説明する。
 第一の実施形態による半導体モジュール1Aでは、第一の半導体素子4と第二の半導体素子5とが回路基板直交方向Aに互いに重畳しない位置に配置されていて、接続子6が第二の半導体素子5を介さずに第一の半導体素子4と第二の回路基板3との間に挟み込まれた第一の素子接合部61を有する。これにより、第一の半導体素子4の熱を第二の半導体素子5を介さずに直接第二の回路基板3に伝えることができる。
 また、接続子6が第一の半導体素子4を介さずに第二の半導体素子5と第一の回路基板2との間に挟み込まれた第二の素子接合部62を有することにより、第二の半導体素子5の熱を第一の半導体素子4を介さずに直接第一の回路基板2に伝えることができる。
 このため、第一の半導体素子4および第二の半導体素子5の熱を、第一の回路基板2と第二の回路基板3との双方から効率よく放熱させることができる。
 また、第一の半導体素子4から放出された熱は第二の半導体素子5にほとんど流入しないため、第一の半導体素子4から放出された熱によって第二の半導体素子5が加熱されることを抑制できる。また、同様にして、第二の半導体素子5から放出された熱は第一の半導体素子4にほとんど流入しないため、第二の半導体素子5から放出された熱によって第一の半導体素子4が加熱されることを抑制できる。
 以上のことから、放熱性の高い半導体モジュール1Aを提供することができる。
(第二の実施形態)
 次に、第二の実施形態について、添付図面に基づいて説明するが、上述の第一の実施形態と同一又は同様な部材、部分には同一の符号を用いて説明を省略し、第一の実施形態と異なる構成について説明する。
 図3Aおよび図3Bに示すように、第二の実施形態による半導体モジュール1Bは、第一の半導体素子4の一部と第二の半導体素子5の一部とが、回路基板直交方向Aに重畳するように配置されている。回路基板直交方向Aから見て第一の半導体素子4と第二の半導体素子5とが重畳する面積は、例えば、第一の半導体素子4の面積の1/3~1/2であるとよい。
 本実施形態では、接続子7が、第一の半導体素子4と接合されている第一の素子接合部71と、第二の半導体素子5と接合されている第二の素子接合部72と、を有している。第一の素子接合部71および第二の素子接合部72は、一体に形成されている。
 第一の素子接合部71は、その面が回路基板直交方向A、第一の回路基板面方向Bおよび第二の回路基板面方向Cを向く略直方体状にそれぞれ形成された第一の直方体部71aおよび第二の直方体部71bを有している。これらは、第一の直方体部71a、第二の直方体部71bの順に、回路基板直交方向Aの第一の回路基板2側から第二の回路基板3側に配列され、一体に形成されている。また、第一の直方体部71aおよび第二の直方体部71bは、第二の回路基板面方向Cの寸法が略同じ寸法となるように形成されている。
 そして、第一の直方体部71aの第二の回路基板3側の端面の一部と、第二の直方体部71bの第一の回路基板2側の端面とが連結されている。回路基板直交方向Aから見て、第一の直方体部71aは、第二の直方体部71bよりも第一の回路基板面方向Bの寸法が大きく形成されている。
 第一の直方体部71aのうち、第一の半導体素子4側の端面は、はんだ等の導電性接着剤(不図示)によって第一の半導体素子4の主面に接合され、第二の回路基板3側の端面は、一部が第二の直方体部71bと接合され、他の一部が第二の素子接合部72と接合され、これら以外の部分は、何も接合されておらず、第二の回路基板3および第二の半導体素子5と離間している。
 第二の直方体部71bのうち、第二の回路基板3側の端面は、はんだ等の導電性接着剤(不図示)によって第二の回路基板3の第一の導電層32Aに接合され、第一の回路基板2側の端面は、第一の直方体部71aに接合されている。
 このような、第一の直方体部71a、第二の直方体部71bを有する第一の素子接合部71は、第二の半導体素子5を介さずに、第一の半導体素子4と第二の回路基板3との間に挟み込まれている。
 接続子7の第一の素子接合部71および第二の半導体素子5は、ともに第二の回路基板3の第一の導電層32Aに接合されているが、第二の回路基板3の第一の導電層32Aにおいて、接続子7の第一の素子接合部71が接合される領域と、第二の半導体素子5が接合される領域とは、電気的に独立している。
 第二の素子接合部72は、その面が回路基板直交方向A、第一の回路基板面方向Bおよび第二の回路基板面方向Cを向く略直方体状にそれぞれ形成された第一の直方体部72aおよび第二の直方体部72bと、第一の直方体部72aと第二の直方体部72bとを連結する連結部72cと、を有している。これらは、第一の直方体部72a、連結部72c、第二の直方体部72bの順に第一の回路基板面方向Bの一方側から他方側に配列され、一体に形成されている。また、第一の直方体部72a、第二の直方体部72bおよび連結部72cは、第二の回路基板面方向Cの寸法が略同じ寸法となるように形成されている。この寸法は、第一の素子接合部61の第二の回路基板面方向Cの寸法よりも小さく設定されている。
 そして、第一の直方体部72aの連結部72c側の端面と連結部72cの第一の直方体部72a側の端面とが連結されていて、連結部72cの第一の回路基板2側の端面と第二の直方体部72bの第二の回路基板3側の端面の一部とが連結されている。回路基板直交方向Aから見て、連結部72cは、第二の直方体部72bよりも第一の回路基板面方向Bの寸法が小さく形成されている。
 第一の直方体部72aのうち、第二の半導体素子5側の端面は、はんだ等の導電性接着剤(不図示)によって第二の半導体素子5の主面に接合され、第一の回路基板2側の端面は、第一の回路基板2と離間している。
 第二の直方体部72bのうち、第一の回路基板2側の端面は、はんだ等の導電性接着剤(不図示)によって第一の回路基板2の第一の導電層22Aに接合され、第二の回路基板3側の端面は、第二の回路基板3と離間している。
 連結部72cは、第一の回路基板2、第二の回路基板3、第一の半導体素子4、および第二の半導体素子5に接合されていない。
 このような、第一の直方体部72a、第二の直方体部72bおよび連結部72cを有する第二の素子接合部72は、第一の半導体素子4を介さずに、第二の半導体素子5と第一の回路基板2との間に挟み込まれている。
 接続子7の第二の素子接合部72および第一の半導体素子4は、ともに第一の回路基板2の第一の導電層22Aに接合されているが、第一の回路基板2の第一の導電層22Aにおいて、接続子7の第二の素子接合部72が接合される領域と、第一の半導体素子4が接合される領域とは、電気的に独立している。
 このような接続子7は、第一の半導体素子4と第二の半導体素子5とが回路基板直交方向Aに重畳する部分において、第一の素子接合部71の第一の直方体部71aと第二の素子接合部72の第一の直方体部72aとが接続されている。
 以上のように構成される本実施形態の半導体モジュール1Bでは、第一の実施形態の場合と同様に、第一の半導体素子4において発生した熱が、第一の回路基板2に伝わるとともに、接続子7の第一の素子接合部71を介して第二の回路基板3に伝わる。また、第二の半導体素子5において発生した熱が、第二の回路基板3に伝わるとともに、接続子7の第二の素子接合部72を介して第一の回路基板2に伝わる。
 そして、第一の回路基板2および第二の回路基板3に伝わった第一の半導体素子4および第二の半導体素子5の熱は、半導体モジュール1Bの外部に放出することが可能である。
 第二の実施形態による半導体モジュール1Bによれば、第一の実施形態と同様の効果を奏する。
また、本実施形態の半導体モジュール1Bによれば、第一の半導体素子4の一部と第二の半導体素子5の一部とが、回路基板直交方向Aに重畳するように配置されていることにより、第一の実施形態の半導体モジュール1Aと比較して、回路基板直交方向Aから見た大きさを小さくすることができる。すなわち、半導体モジュール1Bの小型化を図ることができる。
 以上、本発明による半導体モジュールの実施形態について説明したが、本発明は上記の実施形態に限定されるものではなく、その趣旨を逸脱しない範囲で適宜変更可能である。
 例えば、上記の実施形態では、第一の回路基板2および第二の回路基板3の導電層は、セラミック板21,31の両主面に設けられているが、セラミック板21,31の一方の主面のみに設けられてもよい。
 また、第一の回路基板2と第二の回路基板3との間には、例えば第一の半導体素子4、第二の半導体素子5および接続子6,7を封止する封止樹脂が設けられてもよい。
 また、第一の回路基板2および第二の回路基板3は、少なくとも熱伝導性を有するとともに、第一の半導体素子4や第二の半導体素子5と電気接続するための導電性を有していればよい。したがって、第一の回路基板2および第二の回路基板3は、セラミック基板に限らず、例えばアルミ基板であってもよい。
 また、上記の第二の実施形態では、第一の半導体素子4と第二の半導体素子5とが、それぞれの一部どうしが回路基板直交方向Aに重畳するように配置されているが、例えば、図4Aおよび図5Bに示す半導体モジュール1Cのように、回路基板直交方向Aから見て、第一の半導体素子4が第二の半導体素子5よりも大きく形成されていて、第一の半導体素子4の一部と第二の半導体素子5の全体あるいは略全体とが回路基板直交方向Aに重畳するように配置されてもよい。この構成であっても、第一の半導体素子4と第二の半導体素子5とを電気接続する接続子8は、少なくとも第二の半導体素子5を介さずに第一の半導体素子4と第二の回路基板3との間に挟み込まれて第一の半導体素子4と第二の回路基板3とに接する部分を有していればよい。
 また、上記の第一の実施形態では、第二の素子接合部62は、第一の直方体部62a、第二の直方体部62bおよび連結部62cを有している。これに対し、図5に示す半導体モジュール1Dように、第二の素子接合部62Dが第二の直方体部62bおよび連結部62cを有さず、第一の直方体部62aを有する形態で、第一の直方体部62aのうちの第二の半導体素子5側の端面がはんだ等の導電性接着剤(不図示)によって第二の半導体素子5の主面に接合され、第一の回路基板2側の端面がはんだ等の導電性接着剤(不図示)によって第一の回路基板2の第一の導電層22Aに接合されていてもよい。
 このような場合にも、第二の半導体素子5において発生した熱を、第二の回路基板3だけではく、接続子6の第二の素子接合部62Dを介して第一の回路基板2にも伝えることができる。
 また、上記の第二の実施形態では、第二の素子接合部72は、第一の直方体部72a、第二の直方体部72bおよび連結部72cを有している。これに対し、図6に示す半導体モジュール1Eように、ように、第二の素子接合部72Eが連結部72cを有さず、第一の直方体部72aおよび第二の直方体部72bを備えた形態で、第一の直方体部72aのうちの第二の半導体素子5側の端面がはんだ等の導電性接着剤(不図示)によって第二の半導体素子5の主面に接合され、第一の回路基板2側の端面の一部が第二の直方体部72bの第二の回路基板3側の端面の一部と接合され、第二の直方体部72bのうちの第一の回路基板2側の端面がはんだ等の導電性接着剤(不図示)によって第一の回路基板2の第一の導電層22Aに接合されていてもよい。
 このような場合にも、第二の半導体素子5において発生した熱を、第二の回路基板3だけではく、接続子7の第二の素子接合部72Eを介して第一の回路基板2にも伝えることができる。
 また、上記の実施形態では、接続子6,7,8は、略直方体状の部材が組み合わさった形状に形成されているが、略円柱状や断面形状が略Z字型状、棒状や板状などの部材が組み合わさった形状など適宜好ましい形状に形成されてよい。
 1A~1E 半導体モジュール
 2 第一の回路基板
 3 第二の回路基板
 4 第一の半導体素子
 5 第二の半導体素子
 6,7,8 接続子
 A 回路基板直交方向 

Claims (3)

  1.  熱伝導性を有する第一の回路基板と、
     前記第一の回路基板と対向配置された熱伝導性を有する第二の回路基板と、
     前記第二の回路基板と対向する前記第一の回路基板の対向面に接合された第一の半導体素子と、
     前記第一の回路基板と対向する前記第二の回路基板の対向面に接合された第二の半導体素子と、
     前記第一の半導体素子と前記第二の半導体素子とを電気接続する接続子と、を含み、
     前記接続子は、前記第二の半導体素子を介さずに前記第一の半導体素子と前記第二の回路基板との間に挟み込まれて前記第一の半導体素子と前記第二の回路基板とに接する部分を有する半導体モジュール。
  2. 前記接続子は、前記第一の半導体素子を介さずに前記第二の半導体素子と前記第一の回路基板との間に挟み込まれて前記第二の半導体素子と前記第一の回路基板とに接する部分を有する請求項1に記載の半導体モジュール。
  3. 前記第一の半導体素子と前記第二の半導体素子は、前記第一の回路基板の対向面と直交する方向から見て、互いに重畳しない位置に配置されている請求項2に記載の半導体モジュール。
PCT/JP2014/077545 2014-10-16 2014-10-16 半導体モジュール WO2016059702A1 (ja)

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US14/786,295 US9704828B2 (en) 2014-10-16 2014-10-16 Semiconductor module
CN201480022408.7A CN105723508B (zh) 2014-10-16 2014-10-16 半导体模块
EP14889184.9A EP3208838B1 (en) 2014-10-16 2014-10-16 Semiconductor module
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