WO2016045161A1 - 自动抛光系统及其抛光方法 - Google Patents

自动抛光系统及其抛光方法 Download PDF

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Publication number
WO2016045161A1
WO2016045161A1 PCT/CN2014/089450 CN2014089450W WO2016045161A1 WO 2016045161 A1 WO2016045161 A1 WO 2016045161A1 CN 2014089450 W CN2014089450 W CN 2014089450W WO 2016045161 A1 WO2016045161 A1 WO 2016045161A1
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WO
WIPO (PCT)
Prior art keywords
polishing
conveying surface
polished
driving
clamp
Prior art date
Application number
PCT/CN2014/089450
Other languages
English (en)
French (fr)
Inventor
周雪峰
黄丹
蒋晓明
李凯格
刘晓光
程韬波
Original Assignee
广东省自动化研究所
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东省自动化研究所 filed Critical 广东省自动化研究所
Priority to US14/888,029 priority Critical patent/US10144108B2/en
Publication of WO2016045161A1 publication Critical patent/WO2016045161A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/11Lapping tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0023Other grinding machines or devices grinding machines with a plurality of working posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0069Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/005Control means for lapping machines or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/27Work carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/07Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving a stationary work-table
    • B24B7/075Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving a stationary work-table using a reciprocating grinding head mounted on a movable carriage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • B24B7/16Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings

Definitions

  • the present invention relates to the field of surface treatment of metals, and more particularly to an automatic polishing system and a polishing method therefor.
  • polishing methods for metal surfaces There are many kinds of polishing methods for metal surfaces, and they occupy a large market share in industrial production, and most of them are mechanical polishing, chemical polishing, and electrochemical polishing.
  • An automatic polishing system including a workbench and
  • a conveying device having a conveying surface and a conveying drive for driving the conveying surface to move laterally;
  • polishing apparatus fixed to the table, the polishing apparatus having a support portion, a clamp arm, and a clamp, the clamp arm being rotatably coupled to the support portion, the clamp being coupled to the clamp arm
  • the polishing apparatus further has a lateral driving device that drives the lateral movement of the support portion to drive the support a longitudinally-moving longitudinal driving device, a lateral rotation driving device for driving the clamping arm to rotate in a horizontal direction, a longitudinal rotation driving device for driving the clamp to rotate in a vertical direction, and driving the clamp to rotate relative to the clamping arm a rotary driving device, the polishing device further having a polishing shaft, a polishing rotating device that drives the polishing shaft to rotate, and a polishing driving device that drives the polishing shaft to reciprocate toward the clamp direction;
  • control device coupled to the transfer drive device, the polishing rotary device, the polishing drive device, the lateral drive device, the longitudinal drive device, the lateral rotation drive device, the longitudinal rotation drive device, and the rotary drive device.
  • the automatic polishing system of the invention realizes the automatic conveying of the object to be polished through the conveying surface of the conveying device, and then realizes the clamping and fixing of the object to be polished under the action of the clamping arm and the clamping device of the polishing device, and is horizontally
  • the combination of the driving device, the longitudinal driving device, the lateral rotation driving device and the longitudinal rotation driving device realizes multi-angle and multi-face rotation of the object to be polished, accurate polishing and high precision; realizing automatic clamping of the object to be polished, automatic Polishing, automatic discharge of a series of actions, without manual interference, reducing manual direct contact with the polishing device, avoiding direct short-distance contact between workers and polishing materials, greatly protecting the health of workers; and the polishing
  • the equipment investment is small, the cost is small, the cost is low, and a large amount of labor cost and time cost are further saved.
  • the number of the polishing apparatuses is two, and the two polishing apparatuses are sequentially arranged along the running direction of the conveying surface and have a space between the two polishing apparatuses.
  • the arrangement of the two polishing devices enables the multi-face polishing of the object to be polished in one process cycle, solves the problem that some repeated operations requiring multi-face polishing materials take time, and avoids the contact time between the manual and the machine.
  • the second polishing device After the first polishing device finishes polishing one side, the second polishing device performs polishing on the other side.
  • the process between the two polishing devices does not require manual intervention, and is further assisted by the fixtures of the two polishing devices and the clamp arms. The health of the workers, saving time, and the efficiency of polishing is greatly improved.
  • the inverting device has two connecting portions and two guiding rails, and the guiding rails are respectively fixed to the working table through a connecting portion and located above the conveying surface, and the two rails are spaced apart, and the two rails are One end of the guide rail is bent upwards toward a plane where the rail is located, so that the guide rail is along the conveying surface
  • the running direction is gradually decreasing.
  • the inverting device is arranged such that after the polishing by one side of the first polishing device, the second polishing device enters the polishing process of the other side, the automatic turning is completely realized, and no additional machine or The device is turned over, saving the investment of the device, and only the two guide rails of the inverting device plus the lateral driving device of the polishing device, the longitudinal driving device, the lateral rotating driving device and the longitudinal rotating driving device can perform the object to be polished. Automatic flip.
  • the conveying surface of the conveying device has a front conveying surface, a reverse conveying surface and a receiving conveying surface;
  • the front conveying surface, the reverse conveying surface and the receiving conveying surface are sequentially arranged in a horizontal direction, and the two polishing shafts are respectively located between the front conveying surface and the reverse conveying surface, the reverse conveying surface and the receiving conveying surface, and two The rails are located above the inversion transfer surface.
  • the mounting and mating between the conveying surface and the polishing shaft of the polishing apparatus is facilitated.
  • the connecting portion of the inverting device has a telescopic member for adjusting a distance between the rail and the inverting conveying surface. It is convenient to adjust the height between the guide rail of the turning device and the conveying surface.
  • the distance between the end of the curved side of the two guide rails and the inverted transfer surface is greater than the thickness of the longitudinal direction of the object to be polished, and the plane of the other side of the two guide rails is The conveying faces are parallel, and the distance between the plane and the conveying surface is smaller than the thickness of the longitudinal direction of the object to be polished.
  • the object to be polished can be turned down at the curved end of the guide rail, and then enters the horizontal end of the guide rail to be operated under the guidance of the conveying surface.
  • the distance between the two rails is less than the lateral width of the object to be polished.
  • the rail is enabled to support the object to be polished.
  • the polishing apparatus further has a suction element having an air suction opening that opens at an end of the clamp. It is convenient to carry the polishing material with the clamp to clamp and fix.
  • the clamp arm has two clamping portions with a space between the two clamping portions, and the clamp is hinged between the two clamping portions by a rotating shaft. It facilitates the installation and rotation of the clamp and also prevents the clamp from slipping during operation.
  • Another object of the present invention is to provide an automatic polishing method.
  • An automatic polishing method comprising the following steps:
  • control device controls the conveying drive device to drive the conveying surface to operate
  • the control device controls the lateral driving device to drive the support portion to move laterally to the object to be polished, and the longitudinal driving device drives the support portion to move downwardly to the clamping arm of the polishing device to clamp the object to be polished.
  • the control device controls the polishing drive device to drive the polishing shaft to perform polishing, and the polishing rotary device drives the polishing shaft to rotate, and the polishing driving device drives the polishing shaft to reciprocate toward the clamp direction so that the surface to be polished is in close contact with the polishing shaft;
  • control device controls the longitudinal driving device and the lateral driving device to send the polished object to the conveying surface, the clamping arm is reset, the longitudinal driving device and the lateral driving device are reset, and the polishing shaft is reset.
  • the automatic polishing method of the invention has the advantages of simple equipment, simple and convenient operation, less manpower required, no external intervention of manpower in the polishing process, reduced labor, and greatly reduced labor cost. It also protects the health of workers. Further, the automatic polishing method of the present invention has high polishing precision and good polishing effect.
  • FIG. 1 is a front view of an automatic polishing system according to an embodiment of the present invention.
  • FIG. 2 is a front elevational view of some components of an automatic polishing system according to an embodiment of the present invention.
  • Figure 3 is a front elevational view of a portion of an automatic polishing system in accordance with an embodiment of the present invention.
  • FIG. 4 is a front view of a working table and a turning device of an automatic polishing system according to an embodiment of the present invention
  • Figure 5 is a side view of the working table and the turning device of the automatic polishing system according to the embodiment of the present invention.
  • FIG. 6 is a schematic view of a front view of an automatic polishing system according to an embodiment of the present invention.
  • FIG. 7 is a schematic view of the automatic polishing system after the material is clamped according to an embodiment of the present invention.
  • FIG. 8 is a schematic view showing polishing of an automatic polishing system according to an embodiment of the present invention.
  • Figure 9 is a schematic view showing the polishing of the automatic polishing system according to an embodiment of the present invention.
  • FIG. 10 is a schematic view showing the operation of an automatic polishing system turning device according to an embodiment of the present invention.
  • Figure 11 is a side view showing the working side of the turning device of the automatic polishing system according to the embodiment of the present invention.
  • An automatic polishing system see Fig. 1, comprising a table 100, a conveying device, a polishing device 200, and a control device (not shown);
  • the conveying device is fixed to the table 100, and has a conveying surface and a conveying driving device for driving the conveying surface to move laterally.
  • the conveying surface of the conveying device has a front conveying surface 400, a reverse conveying surface 401 and a receiving conveyance. In the face 402, the front conveying surface 400, the reverse conveying surface 401, and the receiving conveying surface 402 are sequentially arranged in the horizontal direction.
  • the number of polishing devices 200 is two, see Fig. 2, two polishing devices 200, 300 along The running directions of the conveying faces are sequentially arranged and there is a space between the two polishing devices 200, 300.
  • the polishing apparatus 200 has a base 201 having a polishing shaft 206, a support portion 202, a clamp arm, a clamp 204, and a polishing rotary device that drives the polishing shaft 206 to operate.
  • the polishing rotary device is a motor 205.
  • the motor 205 is coupled to drive the polishing shaft 206 to operate; the clamping arm is rotatably coupled to the support portion 202; the clamping arm has two clamping portions 203, and the two clamping portions 203 have At intervals, the clamp 204 is hinged between the two clamping portions 203 by a rotating shaft.
  • the polishing apparatus 300 has a base 301. Referring to FIG. 3, the polishing apparatus 300 has a polishing shaft 306, a support portion 302, a clamp arm, a clamp 304, and a polishing rotary device that drives the polishing shaft 306 to operate.
  • the motor 305 For the motor 305, the motor 305 is connected and drives the polishing shaft 306 to operate; the clamping arm is rotatably connected to the supporting portion 302; the clamping arm has two clamping portions 303, and the two clamping portions There is a space between the 303, the jig 304 has a connecting portion, and the connecting portion of the jig 304 is hinged between the two clamping portions 303 by a rotating shaft, and the jig 304 is rotatable relative to the clamping arm.
  • a sliding guide rail is further provided, the motor 205 is connected to the base 201 via a sliding rail, and the polishing device has a polishing driving device for driving the polishing shaft 206 and the motor 205 to reciprocate toward the clamp 204 ( Not shown in the drawing, that is, the motor 205 and the polishing shaft 206 are reciprocable in a direction perpendicular to the running direction of the conveying surface toward the clamp 204 to adjust the position of the polishing shaft 206 to which the base 201 is attached. 100.
  • the height of the base 201 is adjusted such that the position of the polishing shaft 206 is above the plane of the front conveying surface 400 and the reverse conveying surface 401.
  • the motor 305 is coupled to the base 301 via a slide rail, and the polishing apparatus has a polishing drive device (not shown) that drives the polishing shaft 306 and the motor 305 to reciprocate toward the clamp 304, that is, The motor 305 and the polishing shaft 306 are reciprocable in a direction perpendicular to the running direction of the conveying surface toward the clamp 304 to adjust the position of the polishing shaft 306.
  • the base 301 is coupled to the table 100, and the height of the base 301 is adjusted such that The position of the polishing shaft 306 is located above the plane of the front conveying surface 400 and the reverse conveying surface 401.
  • the polishing apparatus 200 further has a lateral driving device 208 for driving the lateral movement of the supporting portion 202, a longitudinal driving device 209 for driving the longitudinal movement of the supporting portion 202, and a lateral rotation driving device 210 for driving the clamping arm to rotate in the horizontal direction.
  • the polishing device 300 further has a lateral driving device 308 for driving the lateral movement of the supporting portion 302, a longitudinal driving device 309 that drives the longitudinal movement of the support portion 302, a lateral rotation driving device 310 that drives the clamping arm to rotate in a horizontal direction, a longitudinal rotation driving device 311 that drives the clamp 304 to rotate in a vertical direction, and drives the a rotary drive device (not shown) that rotates the clamp 304 relative to the clamp arm;
  • the polishing shafts 206 are respectively located between the front conveying surface 400 and the reverse conveying surface 401, and the polishing shaft 306 is located between the reverse conveying surface 401 and the receiving conveying surface 402.
  • the polishing apparatus 200 has a suction element (not shown) having an air suction opening that opens at an end of the clamp 204.
  • the polishing apparatus 300 has a suction member (not shown) having an air suction opening that opens to an end of the clamp 304.
  • the clamp fixture 204 and the clamp 304 are different, the clamp 204 is matched to the outer side of the object to be polished 600, the clamp 204 is cylindrical, and the inner edge of the clamp 204 is sleeved to be polished.
  • the outer wall of the object 600 is in contact with the outer wall of the object 600 to be polished, the clamp 304 is cylindrical, the clamp 304 is matched to the inner side of the object 600 to be polished, and the outer edge of the clamp 304 is embedded on the inner side of the object to be polished 600 and the contact is matched with The inner wall of the object 600 to be polished.
  • the control device is coupled to the transfer drive device, the polishing rotary device (motor 205, 305), the polishing drive device, the lateral drive devices 208, 308, the longitudinal drive devices 209, 309, the lateral rotation drive devices 210, 310, and the rotary drive The device and the longitudinally rotating drive devices 211, 311.
  • FIG. 4 and FIG. 5 further comprising an inverting device located between the two polishing devices 200, 300 in a horizontal direction; the inverting device having two connecting portions 501 and two guiding rails 500.
  • the guide rails 500 are respectively fixed to the worktable 100 via the connecting portion 501 and located above the reverse transfer surface 401.
  • the two guide rails 500 have a space therebetween, and the corresponding ends of the two guide rails 500 are oriented.
  • the upper surface of the guide rail 500 is curved so that the guide rail 500 gradually slides along the running direction of the conveying surface.
  • the connecting portion 501 of the inverting device has a telescopic member for adjusting a distance between the guide rail 500 and the inverting conveying surface 401.
  • the distance between the end of the curved side of the two guide rails 500 and the reverse transfer surface 401 is greater than the thickness of the longitudinal direction of the object to be polished 600, and the plane of the other side of the two guide rails 500 and the transfer The faces are parallel, the distance of the plane from the conveying surface is smaller than the thickness of the object to be polished 600; the distance between the two rails 500 is smaller than the lateral width of the object 600 to be polished.
  • An automatic polishing method comprising the following steps:
  • the object to be polished 600 (the present embodiment is a bowl having an outer flange) is sequentially placed on the front conveying surface 400, and the first surface (upper surface) of the object to be polished 600 is oriented toward the front.
  • the conveying surface 400, the second surface (lower bottom surface) of the object to be polished 600 is upward in the vertical direction, and the control device controls the conveying driving device to drive the operation of the front conveying surface 400, while the conveying surface 401 and the receiving conveying surface 402 are also turned over. Consistent with the running speed of the front conveying surface 400;
  • the control device controls the lateral driving device 208 of the first polishing device 200 to drive the support portion 202 to move laterally above the object to be polished 600, the first polishing device.
  • the longitudinal driving device 209 of 200 drives the support portion 202 of the first polishing device 200 to move downwardly to the clamp 204 end of the first polishing device 200 to clamp the object to be polished 600, after the first polishing device
  • the longitudinal driving device 209 and the lateral driving device 208 of 200 drive the object to be polished 600 to the position of the polishing shaft 206 of the first polishing device 200, and drive the driving device 211 in the longitudinal direction of the first polishing device 200.
  • the object to be polished 600 is longitudinally rotated such that the first side (upper surface) of the object to be polished 600 faces the polished end of the first polishing shaft 206;
  • the control device controls the polishing rotary device of the first polishing device 200 to drive the first polishing shaft 206 to operate for polishing, while the rotary driving device drives the clamp 204 to rotate relative to the clamp arm when polishing to be polished.
  • the polishing drive drives the polishing shaft to move toward the clamp 204 (object 600 to be polished), while the lateral driving device 208 and the longitudinal driving device 209 jointly drive the lateral and longitudinal movement of the clamp 204, together making the polishing shaft 206 is in close contact with the surface to be polished of the object to be polished 600;
  • the post-polishing control device controls the longitudinal drive 209 and the lateral drive 208 of the first polishing device 200 to deliver a portion of the polished object to the curved end of the guide rail 500 of the inverting device, see FIGS. 10 and 11, while the laterally rotating drive device 210 Driving the first clamp arm to rotate laterally, so that part of the polished object
  • the first side (upper surface) faces the running direction of the reverse conveying surface 401, and after the partially polished object reaches the curved end of the guide rail 500, the control device controls the clamp 204 of the first polishing apparatus 200 to release a part of the polished object, and the first polishing
  • the clamp arm and the clamp 204 of the device 200 are reset; at this time, after the inversion of the inverting device, the first surface (upper surface) of the partially polished object faces upward in the vertical direction, and the second surface (lower bottom surface) of the partially polished object faces downward.
  • the control device controls the lateral driving device 308 of the second polishing device 300 to drive the support portion 302 to move laterally above the partially polished object, and the longitudinal driving of the second polishing device 300
  • the device 309 drives the support portion 302 of the second polishing device 300 to move longitudinally downward until the clamping arm of the second polishing device 300 grips a portion of the polishing object, and the longitudinal driving device 309 and the lateral driving device of the second polishing device 300
  • the partially polished object is sent to the position of the polishing shaft 306 of the second polishing apparatus 300 under the common driving of 308, and the partially polished object is rotated longitudinally upward by the longitudinal rotation driving device 311 of the second polishing apparatus 300, so that The second side (lower bottom surface) of the object to be polished 600 faces the polished end of the second polishing shaft 306;
  • the control device controls the polishing rotary device of the second polishing device 300 to drive the second polishing shaft 306 to operate for polishing while the rotary drive device drives the clamp 304 to rotate relative to the clamp arm when polishing to be polished.
  • the polishing drive drives the polishing shaft to move toward the clamp 304 (object 600 to be polished), while the lateral driving device 308 and the longitudinal driving device 309 collectively drive the lateral and longitudinal movement of the clamp 304 to collectively cause the polishing shaft 306 abutting the surface to be polished of the object to be polished 600;
  • the post-polishing control device controls the longitudinal driving device 309 and the lateral driving device 308 of the second polishing device 300 to feed the polished object to the receiving conveying surface 402, and at the same time, the driving of the longitudinal rotating driving device 311 in the second polishing device 300.
  • the polished object is rotated in the reverse longitudinal direction (downward direction of the receiving conveying surface 402), so that the second surface (lower bottom surface) of the object to be polished 600 faces the receiving conveying surface 402 (the original inverted conveying surface 401 is located).
  • the lateral rotation driving device 310 drives the second clamping arm to rotate laterally, so that the second surface (lower bottom surface) of the polished object is horizontally rotated horizontally toward the running direction of the receiving conveying surface 402, and the control device controls the second
  • the clamp 304 of the polishing apparatus 300 releases the polished object, and the clamp arm of the second polishing apparatus 300 and the clamp 304 are reset; at this time, the second surface (lower bottom surface) of the polished object faces the receiving conveying surface 402, and the object of the polished object One side (upper surface) facing vertical Above the direction.
  • the control device controls the transfer drive and the polishing rotary devices of the two polishing devices 200, 300, the lateral drive devices 208, 308, the longitudinal drive devices 209, 309, the lateral rotary drive devices 210, 310, and the longitudinal rotary drive.
  • the steps of the devices 211, 311 are consistent, and the synchronous operation is maintained.
  • the lateral driving device 310 in this embodiment can be omitted, that is, the lateral rotation driving device 310 drives the second clamping arm to rotate laterally, so that the second surface (lower bottom surface) of the polished object faces the receiving conveying surface 402.
  • the step of horizontally rotating the running direction horizontally can be omitted.
  • the automatic polishing system of the invention realizes the automatic conveying of the object to be polished through the conveying surface of the conveying device, and then realizes the clamping and fixing of the object to be polished under the action of the clamping arm and the clamping device of the polishing device, and is horizontally
  • the combination of the driving device, the longitudinal driving device, the lateral rotation driving device and the longitudinal rotation driving device realizes multi-angle and multi-face rotation of the object to be polished, accurate polishing and high precision; realizing automatic clamping of the object to be polished, automatic Polishing, automatic discharge of a series of actions, without manual interference, reducing manual direct contact with the polishing device, avoiding direct short-distance contact between workers and polishing materials, greatly protecting the health of workers; and the polishing
  • the equipment investment is small, the cost is small, the cost is low, and a large amount of labor cost and time cost are further saved.
  • the two polishing apparatuses are sequentially arranged along the running direction of the conveying surface and have a space between the two polishing apparatuses.
  • the arrangement of the two polishing devices enables the multi-face polishing of the object to be polished in one process cycle, solves the problem that some repeated operations requiring multi-face polishing materials take time, and avoids the contact time between the manual and the machine.
  • the second polishing device performs polishing on the other side.
  • the process between the two polishing devices does not require manual intervention, and is further assisted by the fixtures of the two polishing devices and the clamp arms. The health of the workers, saving time, and the efficiency of polishing is greatly improved.
  • the inverting device is arranged such that after the polishing by one side of the first polishing device, the second polishing device enters the polishing process of the other side, the automatic turning is completely realized, and no additional machine or The device is turned over, saving the investment of the device, and only the two guide rails of the inverting device plus the lateral driving device of the polishing device, the longitudinal driving device, the lateral rotating driving device and the longitudinal rotating driving device can perform the object to be polished. Automatic flip.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

一种自动抛光系统,包括工作台(100)及传送装置、抛光装置(200,300)以及控制装置。其中,传送装置具有传送面及驱动传送面横向运动的传送驱动装置;抛光装置具有支撑部(202,302)、夹臂及夹具(204, 304),且抛光装置具有驱动支撑部横向运动的横向驱动装置(208,308)、驱动支撑部纵向运动的纵向驱动装置(209,309)、驱动夹臂沿水平方向转动的横向转动驱动装置(210,310)、驱动夹具沿竖直方向转动的纵向转动驱动装置(211,311)以及驱动夹具相对于夹臂旋转的旋转驱动装置;还具有抛光轴(206,306)、以及驱动抛光轴转动的抛光旋转装置及驱动抛光轴朝向夹具方向往复运动的抛光驱动装置。还涉及一种自动抛光方法。该抛光装置和方法抛光精确,且抛光效果好。

Description

自动抛光系统及其抛光方法 技术领域
本发明涉及金属的表面处理领域,特别是涉及一种自动抛光系统及其抛光方法。
背景技术
金属表面的抛光方法有很多种,在工业生产中占有市场份额较大、使用的较多的是机械抛光、化学抛光、和电化学抛光这三种方法。
对于机械抛光方法,目前设备投入成本昂贵、操作复杂,难以在薄利的抛光行业广泛推广使用。复杂表面抛光以人工抛光为主,使用机械抛光轮、皮带抛光的方法,靠工人的熟练程度及目视控制抛光质量,稳定性低,同时大部分工人所在的抛光环境十分恶略,抛光过程中产生的粉尘和震动对身体和环境都有很大的影响。一些小车间或手工作坊仍在使用手工机械抛光轮实现工件抛光,一些大型表面的处理单位已经正在推广成批抛光的方法,这种方法是将一定比例的成批零件与磨料和一些催化济混合后放入滚筒容器等使他们相互摩擦碰撞而达到抛光目的,这种方法的优点是工人劳动强度低、效率高、成本低、不依赖工人的熟练程度、质量稳定,适合各种形状的零部件但抛光洁度稍差。
发明内容
基于此,有必要提供一种抛光效果好,能够实现精确抛光,最大程度保护工人身体健康,成本低的自动抛光系统。
一种自动抛光系统,包括工作台及
传送装置,所述传送装置具有传送面及驱动所述传送面横向运动的传送驱动装置;
抛光装置,所述抛光装置固定于所述工作台,所述抛光装置具有支撑部、夹臂及夹具,所述夹臂转动式地连接于所述支撑部,所述夹具连接于所述夹臂,所述抛光装置还具有驱动所述支撑部横向运动的横向驱动装置、驱动所述支撑 部纵向运动的纵向驱动装置、驱动所述夹臂沿水平方向转动的横向转动驱动装置、驱动所述夹具沿竖直方向转动的纵向转动驱动装置及驱动所述夹具相对于所述夹臂旋转的旋转驱动装置,所述抛光装置还具有抛光轴、驱动所述抛光轴转动的抛光旋转装置及驱动所述抛光轴朝向所述夹具方向往复运动的抛光驱动装置;
控制装置,所述控制装置连接于所述传送驱动装置、抛光旋转装置、抛光驱动装置、横向驱动装置、纵向驱动装置、横向转动驱动装置、纵向转动驱动装置及旋转驱动装置。
本发明涉及的自动抛光系统,通过传送装置的传送面,实现了待抛光物体的自动输送,再在抛光装置的夹臂及夹具的作用下,实现待抛光物体的夹起和固定,并在横向驱动装置、纵向驱动装置、横向转动驱动装置及纵向转动驱动装置的综合配合下,实现了待抛光物体的多角度多面向的转动,抛光准确,精度高;实现待抛光物体的自动夹起,自动抛光,自动放料的一系列动作,不需要人工干扰,减少了人工直接接触抛光装置,避免了工人与抛光材料等的直接短距离接触,极大程度上保护了工人的身体健康;且该抛光设备投资少,所需的费用少,成本地,且也进一步地节约了大量的人力成本及时间成本。
在其中一个实施例中,所述抛光装置的数量为两个,两个抛光装置沿着所述传送面的运行方向依次排列且两个抛光装置之间具有间隔。两个抛光装置的设置,使得能够在一次的工序循环中,实现待抛光物体的多面抛光,解决了有些需要多面抛光材料的重复操作耗时的问题,也避免了人工与机器的接触时间,当第一个抛光装置进行完一面的抛光后,第二个抛光装置进行另一面的抛光,之间的过程不需要人工的干预,由两个抛光装置的夹具及夹臂辅助完成,进一步地保护了工人的身体健康,节约时间,抛光完成的效率大大提高。
在其中一个实施例中,还包括翻转装置,所述翻转装置在水平方向上位于两个所述抛光装置之间;
所述翻转装置具有两个连接部及两个导轨,所述导轨分别通过连接部固定于所述工作台且位于所述传送面的上方,两个所述导轨之间具有间隔,两个所述导轨对应的一端朝向导轨所在平面的上方弯曲,使得所述导轨沿所述传送面 运行方向呈逐渐下滑状。所述翻转装置的设置,使得在由第一个抛光装置进行完一面的抛光后,进入第二个抛光装置进行另一面的抛光过程中,完全地实现了自动翻面,不需要另外的机器或装置进行翻转,节约了设备的投资,仅由翻转装置的两个导轨加上抛光装置的横向驱动装置、纵向驱动装置、横向转动驱动装置及纵向转动驱动装置的配合,即可进行待抛光物体的自动翻转。
在其中一个实施例中,所述传送装置的传送面具有前置传送面、翻转传送面及收料传送面;
所述前置传送面、翻转传送面及收料传送面沿水平方向依次排列,两个所述抛光轴分别位于前置传送面与翻转传送面、翻转传送面与收料传送面之间,两个所述导轨位于所述翻转传送面的上方。便于传送面与所述抛光装置的抛光轴之间的安装及配合。
在其中一个实施例中,所述翻转装置的连接部具有用于调节所述导轨与所述翻转传送面之间距离的伸缩部件。便于调节翻转装置的导轨与传送面之间的高度。
在其中一个实施例中,两个所述导轨弯曲的一侧的端部与所述翻转传送面之间的距离大于待抛光物体纵向的厚度,两个所述导轨的另一侧所在的平面与所述传送面平行,该平面与所述传送面的距离小于待抛光物体纵向的厚度。使得待抛光物体能够在导轨的弯曲端下滑完成翻转,再进入导轨的水平端后能在传送面的导引下运行前进。
在其中一个实施例中,两个所述导轨之间的距离小于待抛光物体的横向宽度。使得导轨能够支撑待抛光物体。
在其中一个实施例中,抛光装置还具有吸风元件,所述吸风元件具有吸风口,所述吸风口开口于所述夹具的端部。便于带抛光物料配所述夹具吸住夹起固定。
在其中一个实施例中,所述夹臂具有两个夹持部,两个所述夹持部之间具有间隔,所述夹具通过转轴铰接于两个所述夹持部之间。便于夹具的安装及转动,也防止夹具的在工作过程中滑脱。
本发明的另一目的在于提供一种自动抛光方法。
一种自动抛光方法,包括如下步骤:
将待抛光物体置于所述传送面,控制装置控制传送驱动装置驱动所述传送面运行;
当待抛光物体运行至预设位置,控制装置控制横向驱动装置驱动支撑部横向运动至待抛光物体的上方,纵向驱动装置驱动支撑部纵向向下运动至抛光装置的夹臂夹住待抛光物体后,在纵向驱动装置及横向驱动装置的共同驱动下将待抛光物体送至抛光轴位置,同时纵向转动驱动装置驱动所述夹具沿竖直方向转动使得待抛光物体需要抛光的表面朝向抛光轴;
控制装置控制抛光驱动装置驱动抛光轴运转进行抛光,同时抛光旋转装置驱动所述抛光轴转动,抛光驱动装置驱动所述抛光轴朝向所述夹具方向往复运动使得需要抛光的表面紧贴抛光轴;
抛光后控制装置控制纵向驱动装置及横向驱动装置将抛光后物体送至传送面,夹臂复位,纵向驱动装置及横向驱动装置复位,抛光轴复位。
本发明涉及的自动抛光方法,所需设备简单,操作简便易行,所需的人力少,在抛光过程中基本不需人力的外部干预,减少了人力劳动,极大程度上减少了人力成本,也保护了工人的身体健康。进一步地,本发明涉及的自动抛光方法,抛光精度高,抛光效果好。
附图说明
图1为本发明实施例自动抛光系统主视图;
图2为本发明实施例自动抛光系统部分元件主视图;
图3为本发明实施例自动抛光系统部分元件主视图;
图4为本发明实施例自动抛光系统工作台及翻转装置主视图;
图5为本发明实施例自动抛光系统工作台及翻转装置侧视图;
图6为本发明实施例自动抛光系统夹料前示意图;
图7为本发明实施例自动抛光系统夹料后示意图;
图8为本发明实施例自动抛光系统抛光示意图;
图9为本发明实施例自动抛光系统抛光后示意图;
图10为本发明实施例自动抛光系统翻转装置工作示意图;
图11为本发明实施例自动抛光系统翻转装置工作侧面示意图。
附图标记说明
100、工作台;200、300、抛光装置;201、301、底座;202、302、支撑部;203、303、夹持部;204、304、夹具;205、305、电机;206、306、抛光轴;208、308、横向驱动装置;209、309、纵向驱动装置;210、310、横向转动驱动装置;211、311、纵向转动驱动装置;400、前置传送面;401、翻转传送面;402、收料传送面;500、导轨;501、连接部;600、待抛光物体。
具体实施方式
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。
一种自动抛光系统,参见图1,包括工作台100、传送装置、抛光装置200及控制装置(图中未示出);
所述传送装置固定于所述工作台100,具有传送面及驱动所述传送面横向运动的传送驱动装置,所述传送装置的传送面具有前置传送面400、翻转传送面401及收料传送面402,所述前置传送面400、翻转传送面401及收料传送面402沿水平方向依次排列。
所述抛光装置200的数量为两个,参见图2,两个抛光装置200、300沿着 所述传送面的运行方向依次排列且两个抛光装置200、300之间具有间隔。所述抛光装置200具有底座201,所述抛光装置200具有抛光轴206、支撑部202、夹臂、夹具204及驱动所述抛光轴206运转的抛光旋转装置,所述抛光旋转装置为电机205,电机205连接且带动所述抛光轴206运转;所述夹臂转动式地连接于所述支撑部202;所述夹臂具有两个夹持部203,两个所述夹持部203之间具有间隔,所述夹具204通过转轴铰接于两个所述夹持部203之间。
所述抛光装置300具有底座301,参见图3,所述抛光装置300具有抛光轴306、支撑部302、夹臂、夹具304及驱动所述抛光轴306运转的抛光旋转装置,所述抛光旋转装置为电机305,电机305连接且带动所述抛光轴306运转;所述夹臂转动式地连接于所述支撑部302;所述夹臂具有两个夹持部303,两个所述夹持部303之间具有间隔,所述夹具304具有连接部,所述夹具304的连接部通过转轴铰接于两个所述夹持部303之间,所述夹具304可相对于所述夹臂旋转。
进一步地,还设有滑动导轨,所述电机205通过滑动导轨连接于所述底座201,所述抛光装置具有驱动所述抛光轴206及电机205朝向所述夹具204方向往复运动的抛光驱动装置(图中未示出),也即所述电机205及抛光轴206可沿垂直于传送面运行方向朝向所述夹具204方向往复运动以调整抛光轴206的位置,所底座201连接于所述工作台100,底座201的高度调整到使得所述抛光轴206的位置位于前置传送面400及翻转传送面401所在平面的上方。所述电机305通过滑动导轨连接于所述底座301,所述抛光装置具有驱动所述抛光轴306及电机305朝向所述夹具304方向往复运动的抛光驱动装置(图中未示出),也即所述电机305及抛光轴306可沿垂直于传送面运行方向朝向所述夹具304方向往复运动以调整抛光轴306的位置,所底座301连接于所述工作台100,底座301的高度调整到使得所述抛光轴306的位置位于前置传送面400及翻转传送面401所在平面的上方。
所述抛光装置200还具有驱动所述支撑部202横向运动的横向驱动装置208、驱动所述支撑部202纵向运动的纵向驱动装置209、驱动所述夹臂沿水平方向转动的横向转动驱动装置210、驱动所述夹具204沿竖直方向转动的纵向转 动驱动装置211及驱动所述夹具204相对于所述夹臂旋转的旋转驱动装置(图中未示出);所述抛光装置300还具有驱动所述支撑部302横向运动的横向驱动装置308、驱动所述支撑部302纵向运动的纵向驱动装置309、驱动所述夹臂沿水平方向转动的横向转动驱动装置310、驱动所述夹具304沿竖直方向转动的纵向转动驱动装置311及驱动所述夹具304相对于所述夹臂旋转的旋转驱动装置(图中未示出);
所述抛光轴206分别位于前置传送面400与翻转传送面401之间,所述抛光轴306位于翻转传送面401与收料传送面402之间。
进一步地,抛光装置200具有吸风元件(图中未示出),所述吸风元件具有吸风口,所述吸风口开口于所述夹具204的端部。抛光装置300具有吸风元件(图中未示出),所述吸风元件具有吸风口,所述吸风口开口于所述夹具304的端部。
本实施例中,参见图2及图3,夹具夹具204及夹具304不同,夹具204匹配于待抛光物体600的外侧,夹具204呈圆筒状,夹具204的圆筒内边缘套设于待抛光物体600的外壁且接触匹配于待抛光物体600的外壁,夹具304呈圆柱状,夹具304匹配于待抛光物体600的内侧,夹具304的外边缘嵌设于待抛光物体600的内侧且接触匹配于待抛光物体600的内壁。
所述控制装置连接于所述传送驱动装置、抛光旋转装置(电机205、305)、抛光驱动装置、横向驱动装置208、308、纵向驱动装置209、309、横向转动驱动装置210、310、旋转驱动装置及纵向转动驱动装置211、311。
进一步地,参见图4及图5,还包括翻转装置,所述翻转装置在水平方向上位于两个所述抛光装置200、300之间;所述翻转装置具有两个连接部501及两个导轨500,所述导轨500分别通过连接部501固定于所述工作台100且位于所述翻转传送面401的上方,两个所述导轨500之间具有间隔,两个所述导轨500对应的一端朝向导轨500所在平面的上方弯曲,使得所述导轨500沿所述传送面运行方向呈逐渐下滑状。
进一步地,所述翻转装置的连接部501具有用于调节所述导轨500与所述翻转传送面401之间距离的伸缩部件。
两个所述导轨500弯曲的一侧的端部与所述翻转传送面401之间的距离大于待抛光物体600纵向的厚度,两个所述导轨500的另一侧所在的平面与所述传送面平行,该平面与所述传送面的距离小于待抛光物体600纵向的厚度;两个所述导轨500之间的距离小于待抛光物体600的横向宽度。
一种自动抛光方法,包括如下步骤:
参见图6,将待抛光物体600(本实施例为具有外翻边的碗盆类,)依次置于所述前置传送面400,待抛光物体600的第一面(上表面)朝向前置传送面400,待抛光物体600的第二面(下底面)朝竖直方向向上,控制装置控制传送驱动装置驱动所述前置传送面400运行,同时翻转传送面401、收料传送面402也与所述前置传送面400的运行速度一致;
参见图7,当首个待抛光物体600运行至预设位置,控制装置控制第一个抛光装置200的横向驱动装置208驱动支撑部202横向运动至待抛光物体600的上方,第一个抛光装置200的纵向驱动装置209驱动第一个抛光装置200的支撑部202纵向向下运动至第一个抛光装置200的夹臂端部的夹具204夹住待抛光物体600后,在第一个抛光装置200的纵向驱动装置209及横向驱动装置208的共同驱动下将待抛光物体600送至第一个抛光装置200的抛光轴206位置,并在第一个抛光装置200的纵向转动驱动装置211的驱动下,将待抛光物体600纵向转动,使得待抛光物体600的第一面(上表面)朝向于第一个抛光轴206的抛光端部;
参见图8,控制装置控制第一个抛光装置200的抛光旋转装置驱动第一个抛光轴206运转进行抛光,同时旋转驱动装置驱动所述夹具204相对于所述夹臂旋转,当抛光至待抛光物体600的曲面时,抛光驱动装置驱动抛光轴朝向所述夹具204(待抛光物体600)方向运动,同时横向驱动装置208、纵向驱动装置209共同驱动夹具204的横向及纵向运动,共同使得抛光轴206紧贴待抛光物体600的待抛光表面;
抛光后控制装置控制第一个抛光装置200的纵向驱动装置209及横向驱动装置208将部分抛光物体送至翻转装置的导轨500的弯曲端,参见图10及图11,同时,横向转动驱动装置210驱动第一个夹臂横向转动,使得部分抛光物体的 第一面(上表面)朝向于翻转传送面401的运行方向,部分抛光物体到达导轨500的弯曲端后,控制装置控制第一个抛光装置200的夹具204释放部分抛光物体,且第一个抛光装置200的夹臂及夹具204复位;此时经过翻转装置的翻转后,部分抛光物体的第一面(上表面)朝向竖直方向的上方,部分抛光物体的第二面(下底面)朝向翻转传送面401;
当部分抛光物体到达翻转传送面401的运行末端时,控制装置控制第二个抛光装置300的横向驱动装置308驱动支撑部302横向运动至部分抛光物体的上方,第二个抛光装置300的纵向驱动装置309驱动第二个抛光装置300的支撑部302纵向向下运动至第二个抛光装置300的夹臂夹住部分抛光物体后,在第二个抛光装置300的纵向驱动装置309及横向驱动装置308的共同驱动下将部分抛光物体送至第二个抛光装置300的抛光轴306位置,并在第二个抛光装置300的纵向转动驱动装置311的驱动下,将部分抛光物体纵向向上转动,使得待抛光物体600的第二面(下底面)朝向于第二个抛光轴306的抛光端部;
参见图9,控制装置控制第二个抛光装置300的抛光旋转装置驱动第二个抛光轴306运转进行抛光,同时旋转驱动装置驱动所述夹具304相对于所述夹臂旋转,当抛光至待抛光物体600的曲面时,抛光驱动装置驱动抛光轴朝向所述夹具304(待抛光物体600)方向运动,同时横向驱动装置308、纵向驱动装置309共同驱动夹具304的横向及纵向运动,共同使得抛光轴306紧贴待抛光物体600的待抛光表面;
抛光后控制装置控制第二个抛光装置300的纵向驱动装置309及横向驱动装置308将已抛光物体送至收料传送面402,同时,在第二个抛光装置300的纵向转动驱动装置311的驱动下,将已抛光物体逆向纵向(向下即收料传送面402方向)转动,使得待抛光物体600的第二面(下底面)朝向于收料传送面402方向(原翻转传送面401所在的平面),且横向转动驱动装置310驱动第二个夹臂横向转动,使得已抛光物体的第二面(下底面)朝向于收料传送面402的运行方向水平横向转动,控制装置控制第二个抛光装置300的夹具304释放已抛光物体,第二个抛光装置300的夹臂及夹具304复位;此时已抛光物体的第二面(下底面)朝向收料传送面402,已抛光物体的第一面(上表面)朝向竖直 方向的上方。
整个的抛光过程中,控制装置控制传送驱动装置以及两个抛光装置200、300的抛光旋转装置、横向驱动装置208、308、纵向驱动装置209、309、横向转动驱动装置210、310及纵向转动驱动装置211、311的步调一致,保持同步运行。
其中,在本实施例中的横向驱动装置310可省略,也即横向转动驱动装置310驱动第二个夹臂横向转动,使得已抛光物体的第二面(下底面)朝向于收料传送面402的运行方向水平横向转动的步骤可以省略。
本发明涉及的自动抛光系统,通过传送装置的传送面,实现了待抛光物体的自动输送,再在抛光装置的夹臂及夹具的作用下,实现待抛光物体的夹起和固定,并在横向驱动装置、纵向驱动装置、横向转动驱动装置及纵向转动驱动装置的综合配合下,实现了待抛光物体的多角度多面向的转动,抛光准确,精度高;实现待抛光物体的自动夹起,自动抛光,自动放料的一系列动作,不需要人工干扰,减少了人工直接接触抛光装置,避免了工人与抛光材料等的直接短距离接触,极大程度上保护了工人的身体健康;且该抛光设备投资少,所需的费用少,成本地,且也进一步地节约了大量的人力成本及时间成本。
所述抛光装置的数量为两个时,两个抛光装置沿着所述传送面的运行方向依次排列且两个抛光装置之间具有间隔。两个抛光装置的设置,使得能够在一次的工序循环中,实现待抛光物体的多面抛光,解决了有些需要多面抛光材料的重复操作耗时的问题,也避免了人工与机器的接触时间,当第一个抛光装置进行完一面的抛光后,第二个抛光装置进行另一面的抛光,之间的过程不需要人工的干预,由两个抛光装置的夹具及夹臂辅助完成,进一步地保护了工人的身体健康,节约时间,抛光完成的效率大大提高。所述翻转装置的设置,使得在由第一个抛光装置进行完一面的抛光后,进入第二个抛光装置进行另一面的抛光过程中,完全地实现了自动翻面,不需要另外的机器或装置进行翻转,节约了设备的投资,仅由翻转装置的两个导轨加上抛光装置的横向驱动装置、纵向驱动装置、横向转动驱动装置及纵向转动驱动装置的配合,即可进行待抛光物体的自动翻转。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种自动抛光系统,其特征在于,包括工作台及
    传送装置,所述传送装置具有传送面及驱动所述传送面横向运动的传送驱动装置;
    抛光装置,所述抛光装置固定于所述工作台,所述抛光装置具有支撑部、夹臂及夹具,所述夹臂转动式地连接于所述支撑部,所述夹具连接于所述夹臂,所述抛光装置还具有驱动所述支撑部横向运动的横向驱动装置、驱动所述支撑部纵向运动的纵向驱动装置、驱动所述夹臂沿水平方向转动的横向转动驱动装置、驱动所述夹具沿竖直方向转动的纵向转动驱动装置及驱动所述夹具相对于所述夹臂旋转的旋转驱动装置,所述抛光装置还具有抛光轴、驱动所述抛光轴转动的抛光旋转装置及驱动所述抛光轴朝向所述夹具方向往复运动的抛光驱动装置;
    控制装置,所述控制装置连接于所述传送驱动装置、抛光旋转装置、抛光驱动装置、横向驱动装置、纵向驱动装置、横向转动驱动装置、纵向转动驱动装置及旋转驱动装置。
  2. 根据权利要求1所述的自动抛光系统,其特征在于,所述抛光装置的数量为两个,两个抛光装置沿着所述传送面的运行方向依次排列且两个抛光装置之间具有间隔。
  3. 根据权利要求2所述的自动抛光系统,其特征在于,还包括翻转装置,所述翻转装置在水平方向上位于两个所述抛光装置之间;
    所述翻转装置具有两个连接部及两个导轨,所述导轨分别通过连接部固定于所述工作台且位于所述传送面的上方,两个所述导轨之间具有间隔,两个所述导轨对应的一端朝向导轨所在平面的上方弯曲,使得所述导轨沿所述传送面运行方向呈逐渐下滑状。
  4. 根据权利要求3所述的自动抛光系统,其特征在于,所述传送装置的传送面具有前置传送面、翻转传送面及收料传送面;
    所述前置传送面、翻转传送面及收料传送面沿水平方向依次排列,两个所述抛光轴分别位于前置传送面与翻转传送面、翻转传送面与收料传送面之间, 两个所述导轨位于所述翻转传送面的上方。
  5. 根据权利要求4所述的自动抛光系统,其特征在于,所述翻转装置的连接部具有用于调节所述导轨与所述翻转传送面之间距离的伸缩部件。
  6. 根据权利要求4所述的自动抛光系统,其特征在于,两个所述导轨弯曲的一侧的端部与所述翻转传送面之间的距离大于待抛光物体纵向的厚度,两个所述导轨的另一侧所在的平面与所述传送面平行,该平面与所述传送面的距离小于待抛光物体纵向的厚度。
  7. 根据权利要求3所述的自动抛光系统,其特征在于,两个所述导轨之间的距离小于待抛光物体的横向宽度。
  8. 根据权利要求1-7任意一项所述的自动抛光系统,其特征在于,抛光装置还具有吸风元件,所述吸风元件具有吸风口,所述吸风口开口于所述夹具的端部。
  9. 根据权利要求1-7任意一项所述的自动抛光系统,其特征在于,所述夹臂具有两个凸出的夹持部,两个所述夹持部之间具有间隔,所述夹具通过转轴铰接于两个所述夹持部之间。
  10. 一种自动抛光方法,其特征在于,包括如下步骤:
    将待抛光物体置于所述传送面,控制装置控制传送驱动装置驱动所述传送面运行;
    当待抛光物体运行至预设位置,控制装置控制横向驱动装置驱动支撑部横向运动至待抛光物体的上方,纵向驱动装置驱动支撑部纵向向下运动至抛光装置的夹臂夹住待抛光物体后,在纵向驱动装置及横向驱动装置的共同驱动下将待抛光物体送至抛光轴位置,同时纵向转动驱动装置驱动所述夹具沿竖直方向转动使得待抛光物体需要抛光的表面朝向抛光轴;
    控制装置控制抛光驱动装置驱动抛光轴运转进行抛光,同时抛光旋转装置驱动所述抛光轴转动,抛光驱动装置驱动所述抛光轴朝向所述夹具方向往复运动使得需要抛光的表面紧贴抛光轴;
    抛光后控制装置控制纵向驱动装置及横向驱动装置将抛光后物体送至传送面,夹臂复位,纵向驱动装置及横向驱动装置复位,抛光轴复位。
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