WO2016035773A1 - 液状被包装物の充填包装方法および充填包装機 - Google Patents
液状被包装物の充填包装方法および充填包装機 Download PDFInfo
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- WO2016035773A1 WO2016035773A1 PCT/JP2015/074772 JP2015074772W WO2016035773A1 WO 2016035773 A1 WO2016035773 A1 WO 2016035773A1 JP 2015074772 W JP2015074772 W JP 2015074772W WO 2016035773 A1 WO2016035773 A1 WO 2016035773A1
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- Prior art keywords
- packaging film
- packaging
- filling
- film
- seal
- Prior art date
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- B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Definitions
- the present invention relates to a filling and packaging method for a liquid package and a filling and packaging machine using the method, and more particularly, a filling and packaging method and a filling and packaging machine capable of preventing biting of a liquid package into a lateral seal portion. About.
- Such an automatic filling and packaging machine for an article to be packaged is, for example, a packaging film having a laminated structure of a uniaxial or biaxially stretched base film layer and an unstretched sealant layer, as described in Patent Document 1, Or, a packaging film that has a single-layer structure in which a heat-sensitive adhesive layer is part-coated on the base film layer is folded at the center so that the sealant layer or the heat-sensitive adhesive layer is on the inside, and the side edges of the folded film are overlapped,
- the packaging film is formed into a cylindrical shape by forming the vertical seal portion extending in the longitudinal direction while being welded to each other by heating and pressurizing with a pair of vertical seal rolls.
- the cylindrically formed film is heated and pressurized sequentially by a plurality of heat seal bars positioned at equal intervals in the circumferential direction around each of the pair of horizontal seal rolls of the horizontal seal device.
- the packaging bags are made by feeding them downward while being welded to each other and forming intermittently spaced transverse portions in the longitudinal direction of the packaging film in the width direction of the cylindrical packaging film. .
- an article to be packaged is continuously supplied into the packaging film or intermittently from the formation of one horizontal seal portion to the next horizontal seal portion on the cylindrical packaging film.
- each package bag is filled with an item to be packaged, and the intermediate portion of the lateral seal portion of the continuously manufactured packaging bag is cut by a cutting mechanism, and the package is carried out in a continuous package of single or multiple packages. To do.
- the lateral seal is applied while extruding the package in the cylindrical packaging film with the heat seal bar of the horizontal seal roll, so that the bite into the horizontal seal portion of the package is applied.
- the package includes a granular material such as a dressing, the granular material cannot be extruded with a heat seal bar.
- the liquid package can be filled without bubbles or particles contained in the liquid package being bitten into the horizontal seal portion, and the productivity can be improved. It is an object of the present invention to provide a filling and packaging method for an article to be packaged and a filling and packaging machine using the method.
- the inventor wraps the packaging film fed out in the longitudinal direction at the center so that the adhesive layer or the sealant layer faces each other, and wraps the packaging film on the side edge portion.
- a longitudinal seal portion is formed in the longitudinal direction of the film for making a cylinder, the liquid packaging material is filled in the tubular packaging film, and perpendicular to the longitudinal direction of the packaging film by a pair of transverse seal rolls.
- a method for filling and packaging a liquid package in a packaging film by forming a transverse seal portion extending across the entire width of the packaging film, and at least a folded side of the cylindrical packaging film Of the plurality of heat seal bars positioned at equal intervals in the circumferential direction of the horizontal seal roll, by pressing means provided between the heat seal bars,
- filling and packaging method of the liquid to be packaged characterized in that to form the transverse seal portion by the pair of lateral seal rolls is valid and led to the development of the present invention.
- the present invention also wraps the packaging film fed out in the longitudinal direction at the center so that the adhesive layer or the sealant layer faces each other, and a longitudinal seal portion in the longitudinal direction of the packaging film is provided at the side edge portion.
- a plurality of heat seal bars positioned at equal intervals are pressed by pressing means provided between the heat seal bars, and the front of the packaging film is moved in the running direction.
- the present invention proposes a method for filling and packaging a liquid article, wherein a horizontal seal portion is formed at a position by the pair of horizontal seal rolls.
- the presser means comprises a presser bar that presses the tubular packaging film over its entire width.
- the presser means comprises a presser plate that holds down the folded side portion of the tubular packaging film over its entire length.
- the diaphragm means comprises a pair of diaphragm plates; (4) The pair of diaphragms are displaced to positions close to or away from each other based on the type and filling conditions of the packaging film, (5) At least one of the pair of diaphragm plates has a gas outlet at the tip, and the liquid packaging is interposed in the cylindrical packaging film by the pressure of the gas blown out from the gas outlet. Squeezing things, It is.
- the present invention also wraps the packaging film fed out in the longitudinal direction at the center so that the adhesive layer or the sealant layer faces each other, and a longitudinal seal portion in the longitudinal direction of the packaging film is provided at the side edge portion.
- a vertical sealing means formed into a cylindrical shape and extending over the entire width of the packaging film in a direction perpendicular to the longitudinal direction of the packaging film while filling the cylindrical packaging film with a liquid article to be packaged.
- a transverse sealing means comprising a pair of lateral seal rolls that form a package by laterally sealing the packaging film at intervals in the longitudinal direction of the packaging film.
- a plurality of heat seal bars positioned at equal intervals between the heat seal bars, and holding means for pressing at least a portion corresponding to the folded side of the packaging film.
- the present invention also wraps the packaging film fed out in the longitudinal direction at the center so that the adhesive layer or the sealant layer faces each other, and a longitudinal seal portion in the longitudinal direction of the packaging film is provided at the side edge portion.
- a vertical sealing means formed into a cylindrical shape and extending over the entire width of the packaging film in a direction perpendicular to the longitudinal direction of the packaging film while filling the cylindrical packaging film with a liquid article to be packaged.
- a transverse sealing means comprising a pair of transverse seal rolls that form a package by laterally sealing the packaging film at intervals in the longitudinal direction of the packaging film.
- a squeezing means located in front of the lateral seal roll so as to sandwich both side surfaces of the cylindrical packaging film and displaceable in directions close to and away from each other.
- a plurality of heat seal bars positioned at equal intervals in the circumferential direction of the horizontal seal roll, and having a pressing means for pressing at least a portion corresponding to the folded side of the packaging film between the heat seal bars.
- the presser means comprises a presser bar that presses the tubular packaging film over its entire width.
- the presser means comprises a presser plate that holds down the folded side portion of the tubular packaging film over its entire length.
- the diaphragm means comprises a pair of diaphragm plates; (4) At least one of the pair of diaphragms has a gas outlet at the tip.
- the presser plate is configured to be position-adjustable according to the film width of the tubular packaging film, (6)
- the pressing width in the axial direction of the horizontal seal roll by the pressing plate is 1 to 50% of the film width of the cylindrical packaging film, (7)
- the presser bar is provided adjacent to the heat seal bar on the front side in the rotational direction of each heat seal bar of the horizontal seal roll; It is.
- At least the folding side of the packaging film is provided between the plurality of heat seal bars provided on the peripheral surface of the transverse seal roll.
- tubular film the tubular packaging film
- the tubular film is intermittently sandwiched (squeezed out) from both sides by a squeezing means, and inside the cylindrical film of the liquid package to be supplied from the filling nozzle Temporarily prevent progress in Thereby, on the lower side of the squeezing means, a portion where the liquid package is not interposed is intermittently formed, and in this portion, a lateral seal portion is formed by a pair of lateral seal rolls, It is possible to effectively prevent the liquid packaging material, particularly the granular material contained in the liquid packaging material, from entering the horizontal seal portion. Therefore, even if the liquid package includes particulates, the granular material does not get caught in the horizontal seal portion, and the liquid package is continuously filled and packed by submerged seal filling. Therefore, productivity can
- the throttle means is preferably composed of a pair of diaphragm plates, and a gas film is provided at the tip of at least one of the pair of diaphragm plates, and the tubular film is formed by the pressure of the gas blown from the gas nozzle. Is oscillated to squeeze out liquid substances, granular substances, and the like intervening in the tubular film, and thereby the biting of the liquid package into the horizontal seal portion can be further effectively suppressed. Furthermore, by utilizing the pressure of the gas, the tubular film can be directly sandwiched by the diaphragm plate to assist the squeezing operation, and there is no possibility that the tubular film is damaged due to an increase in slipperiness.
- the holding means is formed of a holding plate that holds the folded side portion of the tubular packaging film over its entire length, entry of the liquid article to the folded side portion is completely prevented.
- the holding means is composed of a holding bar that holds the tubular packaging film over its entire width, The liquid package filled over the entire width of the packaging film as well as the side portions is prevented from being sucked up along the inner wall surface of the packaging film. Can be prevented.
- both the above-described presser plate and the presser bar are provided as the presser means, the effect of suppressing biting into the lateral seal portion can be more effectively exhibited.
- the pair of diaphragms can be displaced to positions close to or away from each other based on the type of packaging film and filling conditions, and the presser plate is positioned according to the film width of the tubular film.
- the holding width in the axial direction of the horizontal seal roll by the press plate is set to 1 to 50% of the tubular film width, and the press bar is provided adjacent to the heat seal bar of the horizontal seal roll.
- FIG. 1 It is a schematic diagram which shows the structure of the vertical filling packaging machine as one Example of the filling packaging machine of this invention. It is one Embodiment of the perspective view which expands and shows the horizontal seal
- FIG. 1 is a schematic diagram showing the configuration of a vertical filling and packaging machine as an embodiment of the filling and packaging machine of the present invention.
- This vertical filling and packaging machine is formed by laminating a base film layer made of, for example, a biaxially stretched ethylene-vinyl alcohol copolymer resin and a sealant layer made of, for example, an unstretched ethylene-vinyl acetate copolymer resin. While running a long packaging film made of the laminated film in the longitudinal direction, the sheet is folded back in the width direction so that the sealant layers face each other, and both side edges are overlapped with each other. While making a large number of packaging bags from packaging film, each package bag automatically loads foods, seasonings, pharmaceuticals, cosmetics and other liquid or viscous or jelly-like fluid materials. Filling. As shown in FIG.
- the vertical filling and packaging machine mainly includes a film folding portion 1, a vertical seal portion forming portion 2, an article supply portion 3, a first horizontal seal portion forming portion 4 a, 2 side seal part forming part 4b, and the cutting part 5 which cut
- a case where a liquid package including a granular material or the like is used as the package will be described as an example.
- both side edges of the packaging film 6 folded and overlapped are heated and pressurized in the longitudinal direction (vertical direction) of the packaging film 6 by a pair of vertical seal rolls 8 to vertically seal.
- a portion 13 is formed, thereby forming a tubular film 15 in which the packaging film 6 is formed into a tubular shape.
- the vertical seal portion forming portion 2 includes a pair of vertical seal rolls 8 that are arranged in a direction perpendicular to the paper surface and extend in parallel with each other in the drawing, and a gear set (not shown) for the pair of vertical seal rolls 8.
- the motor 9 that is rotationally driven in the opposite direction and at the same speed via the two, and both ends of the support shaft of the vertical seal roll 8 are supported so as to bias the pair of vertical seal rolls 8 toward each other.
- a pair of air cylinders 10 provided in the bearing portion.
- each of the pair of vertical seal rolls 8 has one annular flange 8a on the outer peripheral surface thereof, and a heater (not shown) for heating the annular flange 8a therein, and the pair of air cylinders 10 described above.
- the two side edges of the cylindrical film 15 are heated by the heat transmitted from the heater to the annular flange 8a while being pressed between the annular flanges 8a by pressing the opposite side edges of the tubular film 15 by the pressing force of While the sealant layers of the portions are welded together to form the vertical seal portion 13, the cylindrical film 15 is caused to travel downward by the rotation.
- the liquid package M supplied from a tank (not shown) through a pump (not shown) and a supply path passes through the pair of vertical seal rolls 8 from above to below.
- the filling nozzle 11 fills the inside of the tubular film 15 by a predetermined amount.
- the cylindrical film 15 is heated at a constant interval in the longitudinal direction while being heated over the entire width by a pair of horizontal seal rolls 12, and welded to each other intermittently.
- a lateral seal portion 14 is formed.
- the horizontal seal portion 14 is re-pressed to secure the seal, whereby a large number of packaging bags W are connected in the longitudinal direction of the tubular film 15. Make a bag.
- individual packaging bags W are obtained by cutting the substantially intermediate portion of the lateral seal portion 14 of the continuous packaging bags W by the cutting portion 5.
- the pair of horizontal seal rolls 12 in the first and second horizontal seal portion forming portions 4a and 4b are driven to rotate at opposite speeds at a constant speed by a motor via a gear set, and the first horizontal seal roll 12 is rotated.
- a plurality (four in the figure) of heat seal bars 12a extending in the axial direction are arranged on the outer peripheral surface at equal intervals in the circumferential direction.
- the horizontal seal portion 14 is formed or reinforced by sandwiching the tubular film 15 by the heat seal bar 12a.
- Each horizontal seal roll 12 has a built-in heater for heating the heat seal bar 12a.
- FIG. 2 shows a case where the presser means 17 includes presser plates 18a and 18b having partial cylindrical surfaces that press the folded side 6a portion of the tubular film 15 over its entire length as an embodiment. According to the holding plates 18a and 18b, at least a portion including the folded side 6a of the tubular film 15 after one horizontal sealing by the pair of heat seal bars 12a is partially pressed.
- FIG. 2 shows a case where the packaging bag W is formed of a three-side seal bag.
- the presser plates 18a and 18b are preferably used for a bag that is folded on both sides, such as a back-sealed seal bag. be able to.
- the press plates 18a and 18b only need to be able to press at least the folded side 6a of the tubular film 15, and preferably have a partial cylindrical surface as shown in FIG.
- the pressing plates 18a and 18b preferably have a pressing width in the axial direction of the horizontal seal roll 12 of 1 to 50%, more preferably 1 to 20% of the film width of the tubular film 15. This is to ensure an appropriate and necessary filling volume, and according to this, the presser plates 18a and 18b do not get in the way when filling the liquid package, and the packaging bag.
- the folded side 6a of the tubular film 15 can be reliably pressed without excessively reducing the inner volume of the tube film 15.
- the plate width in the axial direction of the horizontal seal roll 12 of the holding plates 18a, 18b is preferably 1 to 80% of the width of the heat seal bar 12a.
- the holding plates 18a and 18b can be easily attached between the heat seal bars 12a with screws, bolts, etc., maintenance is easy and the holding plates 18a and 18b are attached to the film width of the tubular film 15.
- the installation position it can be used for manufacturing various packages.
- the height can be appropriately adjusted by sandwiching shims between the press plates 18 a and 18 b and the roll surface of the horizontal seal roll 12.
- FIG. 3 shows another embodiment of the horizontal seal portion forming portion, in which the pressing means 17 includes presser bars 19a and 19b.
- FIG. 3 (a) is a perspective view and FIG. 3 (b) is FIG. 3 (a). It is an end elevation in AA position.
- the presser bars 19a and 19b are provided adjacent to the heat seal bar 12a at a position in front of the rotation direction of each heat seal bar 12a, preferably at a position 0.1 to 30 mm away from the heat seal bar 12a, more preferably Provided at a position 0.1 to 15 mm apart.
- the presser bars 19a and 19b are provided in parallel with the heat seal bar 12a.
- the present invention is not limited to this, and the heat seal bar 12a is provided in accordance with the viscosity or the filling amount of the liquid package.
- the tubular film 15 can be appropriately pressed.
- the width of the press bar 19a, 19b in the axial direction of the horizontal seal roll 12 is substantially the same as that of the heat seal bar 12a, the tubular film 15 can be pressed over the entire width, so that one horizontal seal It is possible to prevent the liquid package filled in the cylindrical film 15 after the formation of the portion 14 from being sucked up along the inner wall surface of the cylindrical film 15 as well as the folded side 6a. It is possible to effectively suppress the liquid package from being bitten in the container 14.
- the presser bars 19a and 19b can exhibit the same effect in a four-side sealed bag as well as a folded bag such as a three-side sealed bag and a back-sealed seal bag.
- the presser bars 19a and 19b have a surface shape that is circular as shown in FIG. 3, or a flat shape or a chevron shape. Is preferably ⁇ 2 to +5 mm, more preferably 0 to +2 mm with respect to the height of the heat seal bar 12a. According to this, since the packaging film can be surely pressed, it is possible to effectively prevent the liquid package to be packed in the cylindrical film 15 from being sucked up to the next position of the lateral seal portion 14. Can do.
- the presser bars 19a and 19b can be formed of Teflon (registered trademark), silicon, plastic, elastic metal, or the like. However, since the presser bars 19a and 19b are provided adjacent to the heat seal bar 12a, a material having heat insulation properties. Preferably it consists of.
- the width of the presser bars 19a, 19b in the traveling direction of the cylindrical film 15 is preferably 0.5 to 50 mm, more preferably 2 to 10 mm. According to this, the cylindrical film 15 can be reliably pressed down over the entire width without excessively reducing the internal volume of the packaging bag.
- the pressing plates 18a and 18b and the pressing bars 19a and 19b may be provided together.
- the liquid package to be filled in the tubular film 15 is provided with the folded sides 6a and Suctioning along the inner wall surface of the tubular film 15 can be more effectively prevented, and the liquid package can be effectively suppressed from being bitten into the next horizontal seal portion 14. it can.
- the formation position of the lateral seal portion 14 by the pair of lateral seal rolls 12 of the first lateral seal portion forming portion 4 a is determined. It is preferable to provide the throttle means 16 in front.
- the diaphragm means 16 preferably uses a pair of diaphragm plates 16a and 16b shown in FIG. 2, but any other means can be used as long as the traveling cylindrical film 15 such as a pair of diaphragm rolls can be narrowed from both sides. It may be a mechanism.
- the pair of diaphragm plates 16a and 16b as the diaphragm means 16 are arranged so as to sandwich the side surface of the cylindrical film 15, and the diaphragm plates 16a and 16b intermittently pass through both sides of the cylindrical film 15 at a required timing. By being sandwiched (squeezed), it functions to temporarily prevent the liquid package to be filled from descending in the tubular film 15.
- the squeezing means 16 also has a function of squeezing out air contained in the liquid package and a function of stabilizing the shape of the packaging bag and the filling amount of the package.
- the liquid film and the granular material are prevented from descending in the tubular film 15 below the squeezing means 16, and portions where they are not interposed are intermittently formed.
- the horizontal seal portion 14 by the horizontal seal roll 12 at the subsequent stage, it is possible to effectively prevent the liquid material and the granular material from being caught in the horizontal seal portion 14. Therefore, according to the squeezing means 16, the liquid package can be continuously filled and packaged while preventing biting into the lateral seal portion 14.
- the pair of diaphragm plates 16a and 16b are configured to be displaceable by, for example, swinging in a direction in which they are close to each other with the tubular film 15 interposed therebetween and in a direction in which they are separated from each other.
- the timing of displacement of the aperture means 16, the closing time (time in which they are close to each other), the opening time (time in which they are separated from each other) and the like are controlled by control means such as a microcomputer.
- control means such as a microcomputer.
- a predetermined calculation based on the input values of the filling conditions such as the packaging form and film configuration of the packaging film 6 inputted by the production condition setting means, the filling amount of the article to be packaged and the feeding speed of the packaging film 6 Calculated by performing processing.
- the control means may also be used as the control means that functions as the main computer of the filling and packaging machine.
- the production condition setting means is composed of an input means such as a numeric keypad and a touch panel integrally provided with a monitor for displaying a set value by the input means, and is a packaging form (packaging bag) of the packaging film 6 of the filling and packaging machine. It is possible to set and change filling conditions such as W length (seal pitch)), film configuration, and film feed speed.
- the production condition setting means further includes an operation monitor that displays the displacement operation of the throttle means 16 and the lateral seal speed in a graph over time, so that the displacement state of the throttle means 16 can be confirmed visually and appropriately. The displacement timing, the opening / closing time, the proximity distance of the aperture means 16 and the like can be adjusted (input).
- the production condition setting means has storage means such as a backup RAM or EEPROM for storing production conditions corresponding to the type and filling conditions of the packaging film 6.
- the diaphragm plates 16a and 16b are made of metal, a low-friction resin material such as Teflon (registered trademark), MC nylon, polyacetal, ultra-high molecular polyethylene, or the like, and are attached to at least one end portion of the pair of diaphragm plates 16.
- a gas outlet Preferably has a gas outlet. From this gas outlet, incombustible gas such as air or nitrogen is blown out continuously or intermittently toward the tubular film 15 with the diaphragm plate 16 displaced in the closing direction. Liquid matter and granular matter intervening in the cylindrical film 15 are effectively squeezed out by vibration due to pressure.
- the same effect can be expected regardless of whether the gas blowing direction from the gas blowing port is upward, vertical or downward toward the tubular film 15.
- the effect of squeezing out liquids and particulates due to the gas pressure is effectively exhibited by blowing the gas toward the tubular film 15 from the folded side 6a to a range of at least 30% of the film width.
- the gas blowing timing, time, pressure, etc. can be set by the production condition setting means.
- FIG. 4A shows a state in which the horizontal seal portion 14 is formed by the pair of heat seal bars 12 a and the liquid package is filled into the tubular film 15 from the filling nozzle 11.
- FIG. 4 (b) starts the displacement in the direction in which the pair of diaphragm plates 16a and 16b are close to each other in accordance with instructions from the control means to the diaphragm plates 16a and 16b, and narrows the tubular film 15 from both sides. The state where the fall of the liquid to-be packaged object with the cylindrical film 15 was prevented is shown.
- FIG. 4 (c) shows that the pair of heat seal bars 12a reach 15 locations of the tubular film where the lowering of the packaged object is blocked in FIG. 14 is formed.
- the diaphragm plates 16a and 16b start to be displaced in the opening direction in accordance with an instruction from the control means, and the filling of the liquid package into the cylindrical film 15 is resumed.
- Packaging bag 1 Film folding part 2
- Vertical seal part forming part 3 Package supply part 4a First horizontal seal part forming part 4b Second horizontal seal part forming part 5
- Cutting part 6 Packaging film 6a Folding side 7
- Guide rod 8 Vertical seal roll 8a Annular flange 9
- Motor 10 Air cylinder 11
- Filling nozzle 12 Horizontal seal roll 12a Heat seal bar 13
- Vertical seal part 14 Horizontal seal part 15 Cylindrical film 16
Priority Applications (3)
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US15/507,021 US20170247130A1 (en) | 2014-09-03 | 2015-08-31 | Fill packaging method and fill packaging machine for liquid packing material |
KR1020177008258A KR101971379B1 (ko) | 2014-09-03 | 2015-08-31 | 액상 피포장물의 충전 포장방법 및 충전 포장기 |
JP2016512132A JP6033498B2 (ja) | 2014-09-03 | 2015-08-31 | 液状被包装物の充填包装方法および充填包装機 |
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JP2014178817 | 2014-09-03 | ||
JP2014-178817 | 2014-09-03 |
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PCT/JP2015/074772 WO2016035773A1 (ja) | 2014-09-03 | 2015-08-31 | 液状被包装物の充填包装方法および充填包装機 |
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US (1) | US20170247130A1 (ko) |
JP (1) | JP6033498B2 (ko) |
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US11254460B2 (en) * | 2017-03-29 | 2022-02-22 | Altria Client Services Llc | Cut and seal method and apparatus |
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WO2018208152A1 (en) | 2017-05-08 | 2018-11-15 | Sparkle Innovations B.V. | Method and system for manufacture and filling with a sterile liquid of a tubular packaging |
US11440688B2 (en) | 2017-05-08 | 2022-09-13 | Mu-Drop B.V. | Method and system for manufacture and filling with a sterile liquid of a tubular packaging |
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Also Published As
Publication number | Publication date |
---|---|
JPWO2016035773A1 (ja) | 2017-04-27 |
KR20170047334A (ko) | 2017-05-04 |
US20170247130A1 (en) | 2017-08-31 |
JP6033498B2 (ja) | 2016-11-30 |
KR101971379B1 (ko) | 2019-04-22 |
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