WO2016021423A1 - パワーユニットの変速駆動装置 - Google Patents
パワーユニットの変速駆動装置 Download PDFInfo
- Publication number
- WO2016021423A1 WO2016021423A1 PCT/JP2015/071085 JP2015071085W WO2016021423A1 WO 2016021423 A1 WO2016021423 A1 WO 2016021423A1 JP 2015071085 W JP2015071085 W JP 2015071085W WO 2016021423 A1 WO2016021423 A1 WO 2016021423A1
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- WIPO (PCT)
- Prior art keywords
- stopper pin
- master arm
- buffer mechanism
- shift
- transmission
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/08—Multiple final output mechanisms being moved by a single common final actuating mechanism
- F16H63/16—Multiple final output mechanisms being moved by a single common final actuating mechanism the final output mechanisms being successively actuated by progressive movement of the final actuating mechanism
- F16H63/18—Multiple final output mechanisms being moved by a single common final actuating mechanism the final output mechanisms being successively actuated by progressive movement of the final actuating mechanism the final actuating mechanism comprising cams
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/0006—Vibration-damping or noise reducing means specially adapted for gearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
- F16H59/02—Selector apparatus
- F16H59/04—Ratio selector apparatus
Definitions
- the present invention relates to a transmission drive apparatus for driving a transmission of a power unit used in a vehicle, for example, a motorcycle.
- Patent Document 1 discloses a structure (hereinafter referred to as a transmission drive apparatus) in which the transmission gear position of a transmission of a power unit for a vehicle is changed by drive control of an electric motor as a shift motor. ing.
- the transmission drive device disclosed in the prior art includes an electric motor, a reduction gear mechanism (only shown) for reducing the rotational output of the electric motor, a shift spindle rotated integrally with the reduction gear mechanism, and the shift A shift arm (master arm) provided on the spindle and a shift drum which is intermittently rotated by the shift arm are provided. Further, a guide hole (opening) is formed in the shift arm, and a guide pin (stopper pin) is inserted through the guide hole. The rotation angles of the shift arms in the forward and reverse directions are restricted by the contact of the outer periphery of the guide pin with the inner periphery of the guide hole.
- Patent Document 1 Japanese Patent Application Publication No. 2008-028520
- the shift operation of the transmission is performed electrically by the shift motor. It is desirable that this shift operation be performed in a short time in order to accelerate the reaction to the driver's shift operation.
- the master arm rotated integrally with the shift spindle is also rotated at high speed, and the inner periphery of the opening of the master arm abuts on the outer periphery of the stopper pin at high speed.
- the present invention solves the above-mentioned problems, and the object of the present invention is that the master arm is rotated at high speed and the opening of the master arm and the stopper pin abut at a relatively high speed, An object of the present invention is to provide a power unit gear shift drive device capable of suppressing the contact noise and easily securing the strength of the mounting portion of the stopper pin and suppressing the weight increase around the mounting portion.
- the transmission drive apparatus for a power unit is used in a transmission in which a transmission position is established by intermittent rotation of a shift drum, and a shift for operating the transmission position of the transmission A spindle, a master arm fixed to the shift spindle and rotated integrally with the shift spindle, and having an opening formed therein, and inserted through the opening of the master arm to regulate the amount of rotation of the master arm And a stopper pin, At least one of the master arm and the stopper pin is provided with a buffer mechanism, and at least a part of the buffer mechanism is an end edge of the opening of the master arm in the axial direction of the stopper pin.
- the at least one of an end edge in an extension area of a locus in which the stopper pin rotates relative to the master arm in the opening, and an outer peripheral surface of the stopper pin, the stopper pin It is characterized in that it is formed so as to overhang on the locus.
- the stopper pin and the buffer mechanism contact first, and then the buffer mechanism is deformed and the stopper pin rotates the master arm.
- the impact that occurs when regulating is mitigated.
- the strength of the mounting portion of the stopper pin can be easily secured by alleviating the impact applied to the stopper pin, the thickness increase of the case or boss around the mounting portion of the stopper pin can be suppressed to reduce the weight. As a result, the contact noise between the master arm and the stopper pin can be suppressed.
- the master arm is formed in a plate shape, and the contact between the end edge of the opening of the master arm and the outer peripheral surface of the stopper pin regulates the amount of rotation, and the buffer mechanism It may be provided on one surface of the master arm in the axial direction of the stopper pin.
- the stopper pin and the buffer mechanism first make contact, and after the buffer mechanism is deformed, the opening of the master arm abuts on the stopper pin.
- the impact at the time of contact between the master arm and the stopper pin is alleviated.
- the strength of the mounting portion of the stopper pin can be easily secured, and the thickness increase of the case and the boss around the mounting portion of the stopper pin can be suppressed to reduce the weight and also the contact noise between the master arm and the stopper pin can do.
- the amount of deformation when the buffer mechanism is buffered by the stopper pin can be controlled to a fixed amount, and the durability of the buffer mechanism is also achieved. Can be secured.
- the buffer mechanism may be configured by a damper main body made of an elastic body and a pin that fixes the damper main body to the master arm.
- the shock absorbing mechanism can be disposed only at the necessary place with a simple structure of the damper main body portion and the pin portion, and the weight and cost of the master arm are increased due to the arrangement of the shock absorbing mechanism to the master arm. It is possible to reduce.
- the buffer mechanism may be provided at two positions on the periphery of the opening of the master arm and at positions sandwiching the stopper pin.
- the shift spindle is provided with a return spring that biases the master arm in a direction to return the master arm to a position before rotation, and the return spring is opposite to the surface provided with the buffer mechanism. It may be placed on the face of
- the buffer mechanism and the return spring can be compactly arranged on the master arm while securing the functions of both parts.
- the buffer mechanism is provided on the outer peripheral surface of the stopper pin, and the buffer mechanism includes an elastic member provided on the outer peripheral surface of the stopper pin The amount of rotation of the arm may be regulated by the stopper pin via the buffer mechanism.
- the elastic member provided on the outer peripheral surface of the stopper pin is deformed and the stopper pin restricts the rotation of the master arm.
- the resulting impact is mitigated.
- the strength of the mounting portion of the stopper pin can be easily secured, and the thickness increase of the case and the boss around the mounting portion of the stopper pin can be suppressed to reduce the weight and also the contact noise between the master arm and the stopper pin can do.
- the elastic member can be provided on the stopper pin with a simple configuration.
- the buffer mechanism includes a cylindrical collar through which the stopper pin is inserted, and the elastic member is interposed between the inner peripheral surface of the collar and the outer peripheral surface of the stopper pin, An overhanging portion may be provided on one of the inner peripheral surface of the collar or the outer peripheral surface of the stopper pin facing the inner peripheral surface.
- the outer peripheral surface of the collar and the master arm first make contact, and thereafter the elastic member is deformed, and the overhang portion is formed. Since the collar and the stopper pin abut, the impact applied to the stopper pin is alleviated. Therefore, the strength of the mounting portion of the stopper pin can be easily secured, and the thickness increase of the case and the boss around the mounting portion of the stopper pin can be suppressed to reduce the weight. Further, the contact noise between the master arm and the stopper pin can be reduced.
- the collar and the stopper pin abut against each other through the projecting portion and the deformation of the elastic member is stopped, the amount of deformation of the elastic member due to the collar can be controlled to a certain amount, and the durability of the elastic member Can also be secured.
- the projecting portion is formed at a position overlapping the end edge of the opening of the master arm in the axial direction of the stopper pin, and the elastic member is in the axial direction of the stopper pin Alternatively, a pair may be provided across the overhanging portion.
- the collar contacts the master arm and then moves in the rotation direction of the master arm while simultaneously deforming the pair of elastic members.
- the operation of the buffer mechanism can be facilitated.
- the stopper pin is formed with a shaft portion and a reduced diameter portion smaller in diameter than the shaft portion, and in the radial direction of the collar between the reduced diameter portion and the shaft portion.
- a guide washer for guiding the movement in the direction, and a retaining ring for restricting the movement of the guide washer and the collar in the axial direction may be provided.
- the buffer mechanism when the rotation of the master arm is restricted by the stopper pin, the buffer mechanism is deformed after the stopper pin and the buffer mechanism first contact.
- the deformation of the buffer mechanism alleviates the impact generated when the stopper pin regulates the rotation of the master arm, and the strength of the mounting portion of the stopper pin can be easily secured. Therefore, the case or boss around the mounting portion of the stopper pin It is possible to reduce the thickness of these components by reducing their thickness and reduce the contact noise between the master arm and the stopper pin.
- FIG. 4 is a cross-sectional view taken along line IV-IV of FIG. 1 of the transmission.
- FIG. 5 is a cross-sectional view taken along the line V-V of FIG.
- FIG. 6 is a cross-sectional view taken along line VI-VI of FIG. 3; It is the principal part enlarged view which partially simplified and showed the change mechanism.
- FIG. 4 is a cross-sectional view taken along line IV-IV of FIG. 1 of the transmission.
- FIG. 5 is a cross-sectional view taken along the line V-V of FIG.
- FIG. 6 is a cross-sectional view taken along line VI-VI of FIG. 3; It is the principal part enlarged view which partially simplified and showed the change mechanism.
- FIG. 4 is a cross-sectional view taken along line IV-IV of FIG. 1 of the transmission.
- FIG. 5 is a cross-sectional view taken along the line V-V of FIG.
- FIG. 6 is a cross-sectional view taken along line VI-VI of FIG. 3;
- FIG. 8 is a cross-sectional view taken along line VIII-VIII of FIG. 7; It is the principal part enlarged view which partially expanded centering on the stopper pin of FIG. It is a principal part enlarged view of a state which the master arm rotated in one direction (counterclockwise direction) from the state of FIG. It is a partial expanded sectional view around a stopper pin used for the second embodiment of the present invention. It is the principal part enlarged view which partially simplified and showed the change mechanism with which the speed-change drive device of FIG. 11 is provided. It is the disassembled sectional view which disassembled the stopper pin and the buffer mechanism.
- FIG. 13 is a cross-sectional view taken along line XIV of FIG.
- FIG. 15 is a partial cross-sectional view of a state in which the master arm is rotated in one direction (counterclockwise direction) from the state of FIG. 14; It is a modified example of the second embodiment of the present invention.
- FIG. 1 is a front view omitting a part of a power unit P used in the first embodiment of the present invention
- FIG. 2 is a left side view omitting a part of the power unit P in FIG.
- the power unit P is mounted on a motorcycle, and the crankshaft 7 is connected to the so-called vertically mounted horizontally opposed six-cylinder water-cooled four-stroke cycle internal combustion engine 1 mounted along the longitudinal direction of the vehicle and the internal combustion engine 1 And a transmission 21 for shifting the power of the internal combustion engine 1 to a predetermined shift speed.
- the front, rear, left, and right directions are in accordance with the normal standard that the straight direction in the motorcycle is the front.
- reference numerals FR, RE, LT, RT, UP, DW are attached to the reference numerals in the drawings.
- the internal combustion engine 1 is disposed on the right side with the left engine block half 2L disposed on the left side facing forward in the traveling direction of the motorcycle, and in the forward direction.
- An engine block 2 comprising a right engine block half 2R, a cylinder head 5 coupled to left and right ends of a left engine block half 2L and a right engine block half 2R, and a head cover 6 superimposed on each cylinder head 5 Is equipped.
- the left engine block half 2L includes a left cylinder block 3L and a left crankcase half 4L integrally formed with the left cylinder block 3L.
- the right engine block half 2R includes a right cylinder block 3R and a right crankcase half 4R integrally formed with the right cylinder block 3R.
- a crankcase 4 is configured by the left crankcase half 4L and the right crankcase half 4R.
- crankshaft 7 has its rotational axis L1 oriented in the front-rear direction of the motorcycle, and the left crankcase half 4L and the right crankcase half 4R located above the engine block 2 It is rotatably supported between them.
- the piston (not shown) in the engine block 2 is connected to the crankshaft 7 via a connecting rod (not shown), and interlocked with the sliding of the piston due to the combustion in the combustion chamber (not shown). Is driven to rotate.
- a front cover 8 covering the upper front surface of the engine block 2 is attached to the upper front surface of the engine block 2 with the crankshaft 7 as a center.
- a transmission chamber 14 in which a transmission 21 described later is accommodated is defined by the left crankcase half 4L and the right crankcase half 4R.
- the transmission chamber 14 is illustrated by an alternate long and short dash line.
- a rear cover 9 is attached to the rear of the engine block 2.
- a clutch cover 10 is attached to the lower central rear of the rear cover 9.
- a transmission holder 11 is attached to the lower front of the crankcase 4 so as to cover the front of the transmission chamber 14. Further, on the front surface of the mission holder 11, a change system holder 12 for holding a change mechanism 60 for operating the shift position of the transmission 21 from the center to the lower part of the mission holder 11 is attached.
- a reduction gear cover 13 is attached to the front end of the left end portion of the change system holder 12, and a reduction gear mechanism 51 described later is disposed in the reduction gear chamber 15 enclosed by the change system holder 12 and the reduction gear cover 13. It is supposed to be Further, on the rear face of the left end portion of the change system holder 12, a shift motor 50 which is a power source of the transmission drive device 20 is provided.
- FIG. 3 is an enlarged front view partially showing the lower crankcase 4 of the power unit P of FIG. 1 with the reducer cover 13 removed.
- the main shaft 22, the counter shaft 23, the gear transmission mechanism 24, the shift drum 40, and the two shift fork shafts 41 are small-set on the rear surface of the transmission holder 11 and integrated as a cassette unit. It is configured.
- the cassette unit is inserted into the transmission chamber 14 formed of the left crankcase half 4L and the right crankcase half 4R, and the transmission holder 11 covers the front of the transmission chamber 14 so that the transmission case 14 is closed. By being attached to the front, the crankcase 4 and the mission holder 11 play the role of the transmission case 16.
- the cassette unit may be attached to the crankcase 4 in a state where the reduction gear cover 13 and the shift motor 50 are unitized (sub-assembly).
- the main shaft 22, the counter shaft 23, the shift drum 40, and the two shift fork shafts 41 inserted in the transmission chamber 14 are disposed parallel to the rotation axis L 1 of the crankshaft 7. Further, as shown in FIG. 1, the main shaft 22 is disposed below the crankshaft 7. The counter shaft 23 is disposed to the right of the main shaft 22. The shift drum 40 is disposed at the lower center of the transmission chamber 14. Two shift fork shafts 41 are disposed in the left-right direction of the shift drum 40 and below the main shaft 22 and the counter shaft 23.
- FIG. 4 is a cross-sectional view of the transmission 21 taken along line IV-IV of FIG.
- the transmission 21 includes a main shaft 22, a countershaft 23, a gear transmission mechanism 24, and a clutch mechanism 29.
- the clutch mechanism 29 is configured as a so-called dual clutch (twin clutch) having a hydraulic first hydraulic clutch 29a and a second hydraulic clutch 29b.
- main shaft 22 is rotatably supported by the mission holder 11 via a ball bearing 25. Further, the other end of the main shaft 22 is disposed to penetrate a ball bearing 26 attached to the rear cover 9. The central portion of the main shaft 22 is rotatably supported by the rear cover 9 via a ball bearing 26.
- One end of the counter shaft 23 is rotatably supported by the mission holder 11 via a ball bearing 27. Further, the other end of the counter shaft 23 is disposed to penetrate a ball bearing 28 attached to the rear cover 9. The other end of the counter shaft 23 is rotatably supported by the rear cover 9 via a ball bearing 28.
- the countershaft 23 is provided with driven transmission gears C from C1 to C7 that constantly mesh with the corresponding drive transmission gears M.
- reverse sprockets MS and CS are provided at positions facing each other.
- a chain 24a is installed on the reverse sprockets MS and CS.
- a gear transmission mechanism 24 is configured by the drive transmission gear M, the driven transmission gear C, and the reverse sprockets MS and CS.
- the third-speed drive transmission gear M3 and the sixth-speed drive transmission gear M6 are shifter gears capable of axially sliding on the main shaft 22, and are selected as adjacent drive transmission gears M2, M4, M5, M7 or sprocket MS for reverse Be disconnected. Further, the fourth speed driven transmission gear C4 and the fifth speed driven transmission gear C3 are shifter gears capable of sliding in the axial direction on the counter shaft 23, and selectively engaged with the adjacent driven transmission gears C1, C2, C5 and C6. Be taken off.
- Each of the shifter gears is provided with a fork engagement groove 24b, and the shift fork 42 engaged with the fork engagement groove 24b enables axial movement of the shifter gear.
- a clutch mechanism 29 constituted by a first hydraulic clutch 29 a and a second hydraulic clutch 29 b is spline-fitted to the other end of the main shaft 22 penetrating the rear cover 9.
- the primary driven gear 31 is integrally attached to the clutch mechanism 29.
- the other end of the main shaft 22 is rotatably supported by the clutch cover 10.
- a secondary drive gear 32 is spline-fitted to the other end of the counter shaft 23 which penetrates the rear cover 9.
- the power of the crankshaft 7 is transmitted to the clutch mechanism 29 via the primary drive gear 30 and the primary driven gear 31, and the first hydraulic clutch 29a and the second hydraulic clutch 29b are selectively connected by the hydraulic circuit. Power is transmitted from the crankshaft 7 to the main shaft 22. Then, the power transmitted from the crankshaft 7 to the main shaft 22 is transmitted to the secondary drive gear 32 at the shift stage selectively established by the gear transmission mechanism 24, and is transmitted via the secondary driven gear 33 and the drive shaft 34. It is output to the outside of the power unit P.
- FIG. 5 is a cross-sectional view taken along line VV of FIG.
- the shift fork shaft 41 supporting the shift fork 42 and the shift drum 40 are supported by the transmission holder 11 and the rear cover 9 (the rear cover 9 side is not shown). It is arranged.
- a shift drum shaft 40 b is provided to project forward from the front end portion 40 a of the shift drum 40.
- the tip end portion 40 c of the shift drum shaft 40 b penetrates the change system holder 12, protrudes outward of the change system holder 12, and is connected to a shift position sensor 44 that detects the shift position of the shift drum 40.
- the rotational power from the shift motor 50 causes the shift drum 40 to rotate via the change mechanism 60 described later, and the shift forks 42 slide on the shift fork shaft 41 as the shift drum 40 rotates.
- the shifter gears of the transmission 21 are moved to selectively establish the shift gear of the transmission 21.
- the transmission drive device 20 decelerates the rotational power inputted from the shift motor 50, the shift motor 50 for supplying rotational power to the change mechanism 60, and the change mechanism 60 for selectively establishing the shift speed of the transmission 21.
- a reduction gear mechanism 51 that outputs the change mechanism 60 is provided. Power necessary for shifting is transmitted from the shift motor 50 to the shift spindle 61 of the change mechanism 60 through the reduction gear mechanism 51, and interlocked with the rotation of the shift spindle 61, the master arm 70 of the change mechanism 60 acts to cause intermittent operation. In this way, the shift drum 40 is rotated and the shift fork 42 moves the shifter gear of the transmission 21 to switch the gear.
- the shift motor 50 directs its rotation axis L 2 in the front-rear direction so as to be parallel to the rotation axis L 1 of the crankshaft 7, and substantially entirely on the reduction gear cover 13 in front view , And is disposed so as to partially overlap the transmission chamber 14 in a side view, and is fixed to the change system holder 12 by a bolt 53, as shown in FIG.
- the shift motor 50 is composed of a motor body 50a and a motor shaft 50b projecting forward from the motor body 50a.
- the motor shaft 50 b penetrates the change system holder 12, and the tip end of the motor shaft 50 b is disposed in the reduction gear chamber 15 including the change system holder 12 and the reduction gear cover 13.
- the drive gear 51a of the reduction gear mechanism 51 is integrally formed at the end of the motor shaft 50b.
- the reduction gear mechanism 51 housed in the reduction gear chamber 15 includes a drive gear 51a integrally formed on the motor shaft 50b of the shift motor 50, a first gear 51b formed of large and small gears, and a large and small gears. It comprises two gears 51c and a driven gear 51d, and is disposed so that the direction of its rotation axis is parallel to the motor shaft 50b of the shift motor 50.
- the first gear 51 b and the second gear 51 c are rotatably supported via the ball bearing 52 on the change system holder 12 and the reducer cover 13 which constitute the reducer chamber 15.
- the rotational power of the shift motor 50 moves from the drive gear 51a to the driven gear 51d. It is decelerated and transmitted.
- the change mechanism 60 for rotating the shift drum 40 intermittently will be described below.
- the change mechanism 60 is located in front of the transmission chamber 14, is connected to the reduction gear mechanism 51, and is rotated by the rotational power of the shift motor 50.
- the change mechanism 60 causes the shift spindle 61 to rotate by the rotational power transmitted from the shift motor 50 via the reduction gear mechanism 51, and rotates the master arm 70 in conjunction with the rotation of the shift spindle 61, thereby forming a master arm
- a pole ratchet mechanism 74 that works in conjunction with the rotation of 70 rotates the shift drum 40 connected to the pole ratchet mechanism 74 intermittently.
- the shift spindle 61 is located on the left side of the shift drum 40, and is disposed with its rotational axis oriented in the front-rear direction so that the axial direction is parallel to the shift drum 40. .
- the shift spindle 61 is rotatably supported at one end 61 a on the transmission holder 11 of the transmission case 16 via the needle bearing 62 and at the other end 61 b on the reduction gear cover 13 via the ball bearing 63. It is supported by Further, a central portion of the shift spindle 61 and a portion near the other end 61 b are rotatably supported by the change system holder 12 via an oil seal 64.
- a driven gear 51d of the reduction gear mechanism 51 is non-rotatably fitted to the other end 61b of the shift spindle 61.
- a master arm 70 described later is connected to one end 61 a side of the shift spindle 61 via an extension collar member 65.
- FIG. 6 is a cross-sectional view taken along the line VI-VI of FIG. 3, and FIG. 7 is an enlarged view of an essential part showing the change mechanism 60 in a partially simplified manner.
- the master arm 70 is formed in a substantially triangular plate shape.
- a circular hole 70 a is formed at a first corner of the master arm 70.
- a rectangular rectangular drive hole 70b is formed at the second corner of the master arm 70.
- a regulation hole 71 which is a substantially trapezoidal opening is formed.
- the master arm 70 is disposed at the center of the shift spindle 61 in the axial direction of the shift spindle 61. Then, as shown in FIG.
- the master arm 70 directs the first corner to the left, the second corner to the right, and the third corner to the upper side,
- the shift spindle 61 and a pole ratchet mechanism 74 disposed on the right of the shift spindle 61 are connected.
- an extension collar member 65 is fixed to the circular hole 70 a of the master arm 70.
- the shift spindle 61 is inserted into the extension collar member 65, and the shift spindle 61 and the master arm 70 are integrally rotated via the extension collar member 65.
- the driven projection 74a of the pole ratchet mechanism 74 is slidably fitted in the drive hole 70b of the master arm 70.
- the restriction hole 71 of the master arm 70 is formed in a substantially trapezoidal shape.
- the edge 72 of the restricting hole 71 of the master arm 70 has a short edge 72a corresponding to the upper base of the trapezoid, a long edge 72b corresponding to the lower base of the trapezoid, and a pair of restricted ends corresponding to the trapezoidal leg.
- the short side edges 72a are provided on the side of the circular hole 70a.
- a locking portion which is bent toward the front surface 70F of the master arm 70 at the short side edge 72 a of the restriction hole 71 of the master arm 70 and to which a return spring 67 described later is locked 72e is formed.
- a stopper pin 66 for restricting the amount of rotation of the master arm 70 is inserted into the restriction hole 71 of the master arm 70 so as to be directed in the front-rear direction so that the axial direction is parallel to the shift spindle 61.
- the stopper pin 66 is formed in a cylindrical shape smaller than the restriction hole 71, and is press-fitted and fixed to a mounting portion 11 a provided on the front surface of the mission holder 11. Further, the stopper pin 66 is disposed so as to be located at the center between the pair of restriction edges 72 c and 72 d of the restriction hole 71 of the master arm 70 in the axial direction of the shift spindle 61.
- the stopper pin 66 in the restriction hole 71 of the master arm 70, when the master arm 70 rotates in conjunction with the rotation of the shift spindle 61, the stopper pin 66 is in the restriction hole 71. Is moved relative to the master arm 70, and either one of the restriction edges 72c and 72d of the restriction hole 71 abuts on the outer peripheral surface 66a of the stopper pin 66 to restrict the amount of rotation of the master arm 70. It has become so.
- the rear end 70 ⁇ / b> R which is the peripheral edge of the pair of restricting edges 72 c and 72 d and is one surface of the master arm 70.
- a pair of buffer mechanisms 73 are provided so as to sandwich the stopper pin 66.
- the buffer mechanism 73 reduces the impact noise when the control edges 72c and 72d of the control hole 71 contact the outer peripheral surface 66a of the stopper pin 66, and suppresses the contact noise. It is comprised from the pin part 73b penetrated by the damper main-body part 73a.
- FIG. 8 is a cross-sectional view taken along line VIII-VIII in FIG. 7 of one buffer mechanism 73 of the pair of buffer mechanisms 73 provided on the master arm 70.
- the damper main body 73a is formed in an annular shape made of rubber which is an elastic member.
- the pin portion 73 b is a metal rivet and is formed in a T-shape in cross section.
- the pin portion 73b inserted from the rear of the damper main body 73a is penetrated from the rear surface 70R which is one surface of the master arm 70 to the front surface 70F which is the opposite surface in the axial direction of the stopper pin 66.
- the buffer mechanism 73 is fixed on the rear surface 70R of the master arm 70 by the pin portion 73b by deforming the tip end of the pin portion 73b protruding to the front surface 70F of the master arm 70 with a tool or the like.
- the pin portion 73b is not limited to a rivet, and may be a bolt, a screw or the like as long as the damper main body portion 73a can be fixed to the master arm 70.
- the pin portion 73 b of the buffer mechanism 73 is a peripheral portion of the restriction edges 72 c and 72 d of the restriction hole 71 in the axial direction of the shift spindle 61. , And is disposed on an arc A1 passing through the axial center C12 of the stopper pin 66.
- FIG. 9 is an enlarged view of an essential part of the stopper pin 66 of FIG.
- the stopper pin 66 is a restricting hole of the restricting edges 72 c and 72 d of the restricting hole 71 of the master arm 70 in the axial direction of the stopper pin 66. Stopper pins in the restriction holes 71 from the area edges 72f and 72g as the end edges within the extension area of the locus Lo which rotates relative to the master arm 70 with respect to the master arm 70 (shown by broken lines in FIG. 9).
- a part of the damper main body 73a is arranged to project toward a locus Lo of 66 (shown by a dashed dotted line in FIG. 9).
- a part of the damper main body 73a is within the locus Lo of the stopper pin 66 described above and centered on the axial center C11 of the shift spindle 61. It may be projected on a circular arc A1 passing through the axial center C12 of the stopper pin 66.
- the damper main body portion 73a collides toward the axial center C12 of the stopper pin 66, and the damper main body portion 73a can be efficiently deformed.
- a return spring 67 is provided on the front surface 70F of the master arm 70 in the axial direction of the shift spindle 61 to bias the master arm 70 in the direction before the rotation. It is done.
- the return spring 67 includes a coil portion 67a and two end portions 67b and 67b extending from the coil portion 67a.
- a shift spindle 61 formed to have a smaller diameter than the inner diameter of the coil portion 67a is disposed so as to penetrate the coil portion 67a.
- the two ends 67 b and 67 b of the return spring 67 are extended along the front surface 70 F of the master arm 70 to the restriction hole 71 so as to sandwich the stopper pin 66 and the locking portion 72 e of the master arm 70. While extending to the outer edge of the master arm 70, the central portion thereof is locked to the locking portion 72e of the master arm 70.
- the pole ratchet mechanism 74 includes a driven projection 74 a slidably fitted in the drive hole 70 b of the master arm 70, and the shift drum 40 protruding forward of the transmission holder 11.
- the shift drum shaft 40b is provided at a central portion in the axial direction of the shift drum shaft 40b.
- the pole ratchet mechanism 74 is guided by the driven projection 74 a sliding in the drive hole 70 b of the master arm 70 by the rotation of the master arm 70 in one direction, and is intermittently pivoted to be integral with the pole ratchet mechanism 74.
- the shift drum 40 is rotated intermittently.
- FIG. 10 is an enlarged view of an essential part of a state in which the master arm 70 is rotated in one direction (counterclockwise direction) from the state of FIG. 7. 7 and 10, the relationship between the stopper pin 66, the master arm 70, and the buffer mechanism 73 when the rotation of the master arm 70 is restricted by the stopper pin 66 will be described.
- the master arm 70 is at the neutral position before rotation. It is in.
- the stopper pin 66 When the shift spindle 61 is rotated by the input of the driving force from the shift motor 50 and the master arm 70 is rotated in any direction (counterclockwise in this description), the stopper pin 66 The outer peripheral surface 66a of the stopper pin 66 and the damper main body 73a of the buffer mechanism 73 contact with each other in a clockwise direction relative to the master arm 70 about the axial center C11.
- the damper main body 73a is pressed against the stopper pin 66, and the stopper pin 66 deforms so that the damper main body 73a is recessed. Then, as shown in FIG.
- the rotational speed of the master arm 70 is reduced, and the impact at the time of contact between the master arm 70 and the stopper pin 66 is alleviated. It becomes easy to secure. Further, the increase in thickness and weight of the transmission case 16 and the mounting portion 11a around the mounting portion 11a of the stopper pin 66 is suppressed and the weight thereof is reduced, and the contact noise between the master arm 70 and the stopper pin 66 Is to be suppressed.
- the buffer mechanism 73 is provided on the rear surface 70R of the master arm 70, the deformation of the damper main body 73a at the time of the gear shift operation is performed as shown in FIG. It is limited to the range from the abutment of the damper main body portion 73a to the contact of the outer peripheral surface 66a of the stopper pin 66 and the area edges 72f and 72g of the restriction hole 71 of the master arm 70. Therefore, the amount of deformation of the damper main body 73a can be adjusted to a fixed amount, and the amount of deformation of the damper main body 73a can be reduced to improve the durability of the damper main body 73a. ing. In addition, by rotatably fixing the damper main body 73a to the master arm 70, it is possible to change the deformed portion of the damper main body 73a and use the entire circumference of the damper main body 73a.
- the buffer mechanism 73 on the rear surface 70R of the master arm 70, when the rotation of the master arm 70 is stopped by the stopper pin 66, the area edges 72f and 72g of the restriction hole 71 of the master arm 70 are obtained.
- the buffer mechanism 73 does not intervene between the and the outer peripheral surface 66 a of the stopper pin 66. Therefore, the amount of rotation of the master arm 70 can be regulated to a fixed amount by the shape of the regulation hole 71.
- the return spring 67 is disposed on the front surface 70F of the master arm 70 which is the surface opposite to the rear surface 70R of the master arm 70 provided with the buffer mechanism 73 in the axial direction of the shift spindle 61. It is provided. Therefore, these (the buffer mechanism 73 and the return spring 67) can be set compactly in the master arm 70, and the buffer mechanism 73 and the return spring 67 do not interfere with each other, and can exert their respective functions. .
- a buffer mechanism 73 is provided in the restriction hole 71 of the master arm 70.
- a part of the damper main body 73 a corresponds to the master pin 70 inside the restriction hole 71 of the restriction edges 72 c and 72 d of the restriction hole 71 of the master arm 70. It is formed to extend over the locus Lo of the stopper pin 66 from the area edges 72 f and 72 g within the extension area of the locus Lo that rotates relatively.
- the stopper pin 66 when the rotation of the master arm 70 is restricted by the stopper pin 66, the stopper pin 66 always deforms a part of the damper main body 73 a that is overhanged in the restriction hole 71.
- the deformation of the buffer mechanism 73 the impact generated when the stopper pin 66 restricts the rotation of the master arm 70 is alleviated, and securing of the strength of the mounting portion 11a of the stopper pin 66 is facilitated.
- the increase in thickness and weight of the transmission case 16 and the mounting portion 11a around the mounting portion 11a of the stopper pin 66 is suppressed and the weight thereof is reduced, and the contact noise between the master arm 70 and the stopper pin 66 Can be suppressed.
- the member whose weight can be easily reduced by securing strength is not limited to the mounting portion 11a of the stopper pin 66, but the gear including the change mechanism 60 such as the master arm 70 and the shift spindle 61 and the reduction gear mechanism 51. The same can be said for all the members constituting the drive device 20.
- the buffer mechanism 73 is provided on the rear surface 70R of the master arm 70 in the axial direction of the shift spindle 61. According to this configuration, after the stopper pin 66 and the damper main body portion 73a first contact with each other, the damper main body portion 73a is deformed so that the area edges 72f and 72g of the restriction hole 71 of the master arm 70 and the stopper pin 66 The outer peripheral surface 66a comes in contact with the outer peripheral surface 66a. The impact of contact between the master arm 70 and the stopper pin 66 is alleviated by the deformation of the damper main body 73a, and securing of the strength of the mounting portion 11a of the stopper pin 66 is facilitated.
- the increase in thickness and weight of the transmission case 16 and the mounting portion 11a around the mounting portion 11a of the stopper pin 66 is suppressed and the weight thereof is reduced, and the contact noise between the master arm 70 and the stopper pin 66 Can be suppressed.
- the buffer mechanism 73 is provided on the rear surface 70R of the master arm 70, deformation of the damper main body 73a at the time of the gear shift operation is caused by the outer peripheral surface 66a of the stopper pin 66 and the damper main body 73a It is limited to the range until the outer peripheral surface 66a of the stopper pin 66 and the area edge 72f, 72g of the restriction hole 71 of the master arm 70 abut. Therefore, the amount of deformation of the damper main portion 73a can be adjusted to a fixed amount, and the amount of deformation of the damper main portion 73a can be reduced to improve the durability of the damper main portion 73a. .
- the buffer mechanism 73 includes a damper main body 73 a and a pin 73 b for fixing the damper main body 73 a to the master arm 70. Therefore, the buffer mechanism 73 can be disposed only at the necessary place with a simple configuration, and it is possible to reduce the increase in weight and cost associated with the arrangement of the buffer mechanism 73 to the master arm 70.
- the buffer mechanism 73 is provided at two positions on the peripheral edge portions of the restricting edges 72 c and 72 d of the restricting hole 71 of the master arm 70 at positions sandwiching the stopper pin 66. Therefore, the buffer mechanism 73 can be limited to the necessary places in the two directions, the up-shifting direction and the down-shifting direction of the transmission 21, and the weight of the master arm 70 accompanying the arrangement of the buffer mechanism 73 to the master arm 70. And the cost increase can be further reduced.
- the shift spindle 61 is provided with a return spring 67 that biases the master arm 70 in the direction to return it to the position before turning.
- the return spring 67 is disposed on the front surface 70F opposite to the surface on which the buffer mechanism 73 of the master arm 70 is provided. Therefore, the buffer mechanism 73 and the return spring 67 can be compactly arranged on the master arm 70 while securing the functions of both parts.
- FIG. 11 is a partial enlarged cross-sectional view around the stopper pin 80 used in the second embodiment of the present invention
- FIG. 12 is a partially simplified view of a change mechanism 60 provided in the transmission drive device 20 of FIG. It is the principal part enlarged view shown.
- the same members as those in the first embodiment described above are denoted by the same reference numerals and description thereof is omitted.
- the stopper pin 80 is inserted through the restriction hole 71 of the master arm 70 so as to be directed in the front-rear direction so that the axial direction is parallel to the shift spindle 61.
- the stopper pin 80 is disposed at the center between the pair of restricting edges 72 c and 72 d of the restricting hole 71 of the master arm 70 in the axial direction of the shift spindle 61.
- FIG. 13 is an exploded cross-sectional view of the stopper pin 80 and the buffer mechanism 90. As shown in FIG. In FIG. 13, the stopper pin 80 is a cross sectional view on one side.
- the stopper pin 80 is formed with a male screw 81, a tool hook 82, a shaft 83, and a reduced diameter portion 85 from the rear end toward the front end.
- the male screw portion 81 is formed on the rear end side of the stopper pin 80 and is screwed into the mounting portion 11 a provided on the front surface of the transmission holder 11.
- the tool hooking portion 82 is formed in a hexagonal shape in the axial direction of the stopper pin 80.
- the shaft portion 83 is formed in a cylindrical shape in which the outer diameter D1 is smaller than the restriction hole 71 of the master arm 70.
- the reduced diameter portion 85 is formed to have a diameter smaller than the outer diameter D1 of the shaft portion 83.
- a narrow groove 85 b is formed at the front end of the reduced diameter portion 85 along the circumferential direction of the reduced diameter portion 85. Further, a guide step portion 84 having a surface perpendicular to the axial direction of the stopper pin 80 is formed between the shaft portion 83 and the diameter reducing portion 85.
- the center of the reduced diameter portion 85 is slightly closer to the axial portion 83 and the edge 72 of the restricting hole 71 of the master arm 70
- an overhanging portion 86 is formed to project radially outward from the outer peripheral surface 85 a of the reduced diameter portion 85 in a concentric manner with the reduced diameter portion 85.
- length L 1 of overhang 86 is formed to be substantially the same length as thickness T 1 of master arm 70, and the axial center of overhang 86 is central The position and the central position in the thickness direction of the master arm 70 coincide with each other.
- a buffer mechanism 90 is annularly mounted on the reduced diameter portion 85 of the stopper pin 80.
- a guide washer 93 and a snap ring 94 are provided on the opposite side of the buffer step 90 of the reduced diameter portion 85 of the stopper pin 80 to the guide step portion 84.
- the buffer mechanism 90 is composed of an O-ring 91 made of rubber which is an elastic member and a collar 92 made of metal.
- the O-rings 91 are externally fitted to two outer circumferential surfaces 85 a at the front and rear of the overhanging portion 86 at the reduced diameter portion 85 in the axial direction of the stopper pin 80.
- the O-ring 91 is suitable for movement of a collar 92 described later when it is externally fitted so as to be equidistant from the overhanging portion 86.
- the collar 92 is formed in a cylindrical shape, and is ringed in parallel with the stopper pin 80 with a gap in the reduced diameter portion 85 of the stopper pin 80 via the O-ring 91.
- the rear end of the collar 92 is in contact with the guide step portion 84 of the stopper pin 80.
- the O-ring 91 is interposed between the inner circumferential surface 92 b of the collar 92 and the outer circumferential surface 85 a of the reduced diameter portion 85 of the stopper pin 80.
- the length L2 of the collar 92 of the buffer mechanism 90 is formed shorter than the length L3 of the reduced diameter portion 85 of the stopper pin 80.
- the outer diameter D3 of the collar 92 is larger than the outer diameter D1 of the shaft portion 83 of the stopper pin 80
- the inner diameter D4 of the collar 92 is larger than the outer diameter D2 of the overhanging portion 86.
- the thickness T2 in the radial direction of the collar 92 is the distance from the outer peripheral surface 86a of the overhang 86 to the outer peripheral surface 83a of the shaft 83, that is, the outer diameter D2 of the overhang 86 from the outer diameter D1 of the shaft 83 It is formed equal to 1/2 of the value.
- the guide washer 93 is formed in a disk shape, and the reduced diameter portion 85 of the stopper pin 80 is inserted through the central portion and disposed at the reduced diameter portion 85 so as to contact the front end of the collar 92.
- the retaining ring 94 is formed in a C-shape, and is fitted into the narrow groove 85 b formed at the front end of the reduced diameter portion 85, thereby removing the buffer mechanism 90 and the guide washer 93 in the thrust direction (axial direction). Is supposed to prevent.
- the buffer mechanism 90 is provided on the outer peripheral surface 85a of the reduced diameter portion 85 of the stopper pin 80, whereby a part of the buffer mechanism 90 (a part of the collar 92 in the present embodiment) as shown in FIG. Is projected radially outward from the outer peripheral surface 83a of the shaft portion 83 of the stopper pin 80 in the axial direction of the shift spindle 61, and the stopper pin 80 relative to the master arm 70 in the restriction hole 71. It is projected on the locus Lo which rotates to.
- the return spring 67 is bent toward the rear surface 70R of the master arm 70.
- a locking portion 72e to be locked is formed.
- a return spring 67 is provided which biases the master arm 70 in the direction to return to the position before rotation.
- the return spring 67 is composed of a coil portion 67a and two end portions 67b and 67b extending from the coil portion 67a, as in the first embodiment.
- an extension collar member 65 is disposed so as to penetrate the coil portion 67a.
- the two end portions 67b, 67b of the return spring 67 extend parallel to the rear surface 70R of the master arm 70 and into the regulation hole 71, and between the shaft portion 83 of the stopper pin 80 and the locking portion 72e of the master arm 70.
- the center portion of the master arm 70 is locked to the locking portion 72 e of the master arm 70 while extending to the outer edge of the master arm 70.
- FIG. 14 is a cross-sectional view taken along line XIV-XIV of FIG.
- FIG. 15 is a partial cross-sectional view of a state in which the master arm 70 is rotated in one direction (counterclockwise direction) from the state of FIG.
- the collar 92 of the buffer mechanism 90 is biased by the O-ring 91 before the rotation of the master arm 70, and the overhanging portion 86 of the reduced diameter portion 85 of the stopper pin 80 is It is arranged at equal intervals in the circumferential direction.
- the stopper pin 80 is rotated relative to the master arm 70.
- the area edge 72g of the restriction hole 71 of the master arm 70 and the outer peripheral surface 92a of the collar 92 of the buffer mechanism 90 are brought into contact with each other.
- the master arm 70 When the master arm 70 further pivots, the master arm 70 deforms so as to crush the area edge 72 g side of the O-ring 91, and moves the collar 92 in the pivoting direction of the master arm 70.
- the moving speed of the master arm 70 is reduced, and the impact at the time of contact between the master arm 70 and the stopper pin 80 is alleviated, and the contact sound between the master arm 70 and the stopper pin 80 Is to be suppressed.
- the outer circumferential surface 86a of the overhanging portion 86 of the reduced diameter portion 85 of the stopper pin 80 abuts on the inner circumferential surface 92b of the collar 92 of the buffer mechanism 90.
- the shift drum 40 is intermittently rotated by the rotation of the pole ratchet mechanism 74, and a shift change of the transmission 21 is performed.
- the area edges 72 f and 72 g of the restriction hole 71 of the master arm 70 and the overhanging portion 86 of the stopper pin 80 do not intervene with the outer circumferential surface 86 a of the second embodiment, so that the amount of rotation of the master arm 70 can be regulated to a fixed amount by the shape of the regulation hole 71.
- the distance L4 from the central axis C13 of the stopper pin 80 to the contact portion between the outer peripheral surface 92a of the collar 92 and the area edge 72g of the restriction hole 71 of the master arm 70 and the central axis of the stopper pin 80 The distance L5 from C13 to the contact portion between the outer peripheral surface 83a of the shaft portion 83 of the stopper pin 80 and the end portion 67b of the return spring 67 is equal. Therefore, the return spring 67 can be of the same strength as that of the first embodiment. Further, even if the area occupied by the stopper pin 80 and the buffer mechanism 90 with respect to the restriction hole 71 of the master arm 70 increases in the axial direction of the stopper pin 80, it is not necessary to increase the size of the restriction hole 71 in particular.
- a buffer mechanism 90 is provided on the stopper pin 80, and a part of the buffer mechanism 90 is a locus along which the stopper pin 80 moves relative to the master arm 70 in the restriction hole 71 in the axial direction of the stopper pin 80. It is arranged to overhang on Lo. According to this configuration, when the master arm 70 rotates and the amount of rotation of the master arm 70 is restricted by the stopper pin 80, one of the O-rings 91 of the buffer mechanism 90 overhangs on the locus Lo of the stopper pin 80. You will be forced to deform the part.
- the deformation of the O-ring 91 alleviates the impact generated when the stopper pin 80 regulates the rotation of the master arm 70, and makes it easy to secure the strength of the mounting portion 11a of the stopper pin 80. Further, the increase in thickness and weight of the transmission case 16 and the mounting portion 11a around the mounting portion 11a of the stopper pin 80 is suppressed and the weight is reduced, and the contact noise between the master arm 70 and the stopper pin 80 Can be reduced.
- the O-ring 91 provided in the buffer mechanism 90 is fitted on the outer peripheral surface 85 a of the reduced diameter portion 85 of the stopper pin 80, whereby the O-ring 91 can be provided on the stopper pin 80 with a simple configuration.
- the buffer mechanism 90 is provided with a cylindrical collar 92 annularly mounted on the stopper pin 80 via the O-ring 91, and the outer peripheral surface 85a of the reduced diameter portion 85 of the stopper pin 80 has the outer peripheral surface 85a.
- An overhanging portion 86 is formed to project from the end. Therefore, when the rotation of the master arm 70 is restricted by the stopper pin 80, the outer peripheral surface 92a of the collar 92 and the area edges 72f and 72g of the master arm 70 make contact first, and then the O-ring 91 is deformed. As a result, the collar 92 and the stopper pin 80 are in contact with each other through the projecting portion 86.
- the deformation of the O-ring 91 By the deformation of the O-ring 91, the impact generated when the stopper pin 80 regulates the rotation of the master arm 70 is alleviated, and securing of the strength of the mounting portion 11a of the stopper pin 80 is facilitated. Further, the increase in thickness and weight of the transmission case 16 and the mounting portion 11a around the mounting portion 11a of the stopper pin 80 is suppressed and the weight is reduced, and the contact noise between the master arm 70 and the stopper pin 80 Can be reduced. Further, since the deformation of the O-ring 91 is stopped by the collar 92 and the stopper pin 80 coming into contact with each other via the overhanging part 86, the deformation amount of the O-ring 91 due to the collar 92 can be controlled to a fixed amount. In addition, the durability of the O-ring 91 can be secured.
- the overhanging portion 86 is formed at a position overlapping the end edge 72 of the restriction hole 71 of the master arm 70 at the axial position of the stopper pin 80 in the axial cross section of the stopper pin 80. Further, in the axial direction of the stopper pin 80, a pair of O-rings 91 are provided with the projecting portion 86 interposed therebetween. Therefore, when the rotation of the master arm 70 is restricted by the stopper pin 80, the collar 92 comes in contact with the master arm 70 and then simultaneously deforms the pair of O-rings 91 in the rotational direction of the master arm 70. As a result, movement of the buffer mechanism 90 can be facilitated.
- the stopper pin 80 is formed with a shaft portion 83 and a reduced diameter portion 85 smaller in diameter than the shaft portion 83, and a guide step portion 84 is formed between the reduced diameter portion 85 and the shaft portion 83.
- a buffer mechanism 90 is ring-mounted on the reduced diameter portion 85, and a guide washer 93 and a snap ring 94 are provided on the opposite side of the guide step portion 84 with the reduced diameter portion 85 sandwiching the buffer mechanism 90. There is. Therefore, when the rotation of the master arm 70 is restricted by the stopper pin 80, the collar 92 is guided by the guide step 84 and the guide washer 93 and is parallel to the stopper pin 80 in the rotation direction of the master arm 70.
- the movement of the buffer mechanism 90 can be made smooth by moving while maintaining the posture in the normal direction.
- the shape of the damper main body 73a is not limited to an annular shape, and if a part thereof protrudes on the locus Lo of the stopper pin 66, it has another shape such as a rectangular shape or a fan shape. It may be.
- the buffer mechanism 73 may be provided also on the stopper pin 66, and in the second embodiment, the buffer mechanism 90 may be provided also on the master arm 70.
- the overhanging portion 86 is formed not on the reduced diameter portion 85 of the stopper pin 80 but on the inner circumferential surface 92 b of the collar 92 to rotate the master arm 70.
- the projecting portion 86 may be in contact with the outer peripheral surface 85a of the reduced diameter portion 85 of the stopper pin 80.
- the O-ring 91 as an elastic member may be baked on the inner circumferential surface 92 b of the collar 92 so as to be integrated with the collar 92.
- the shock absorbing mechanism 90 can be one member, and the attachment of the shock absorbing mechanism 90 to the stopper pin 80 is facilitated.
- the O-ring 91 when the rotation of the master arm 70 is restricted, the O-ring 91 is deformed so that the outer peripheral surface 86 a of the overhanging portion 86 and the inner peripheral surface 92 b of the collar 92 are in contact with each other.
- the thickness T2 of the collar 92 is not limited to the present embodiment.
- the overhanging portion 86 when the collar 92 and the stopper pin 80 are in contact with each other via the overhanging portion 86, the overhanging portion 86 is a contraction of the inner circumferential surface 92 b of the collar 92 and the stopper pin 80. It may be formed to face each other on both sides of the outer peripheral surface 85 a of the diameter portion 85.
- the shift spindle 61 may not be electrically driven by the shift motor 50, but may be rotated by a foot pedal.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear-Shifting Mechanisms (AREA)
- Motor Power Transmission Devices (AREA)
- Transmission Devices (AREA)
Abstract
Description
従来例に開示された変速駆動装置は、電気モータと、該電気モータの回転出力を減速させる減速歯車機構(図示のみ)と、該減速歯車機構と一体に回動されるシフトスピンドルと、該シフトスピンドルに設けられるシフトアーム(マスターアーム)と、該シフトアームにより間欠的に回動されるシフトドラムとを備えている。また、シフトアームにはガイド孔(開口部)が形成され、該ガイド孔にはガイドピン(ストッパピン)が挿通されている。そして、シフトアームの正逆転それぞれの方向での回動角度は、このガイド孔の内周にガイドピンの外周が当接することで規制されている。
マスターアームの開口部の内周とストッパピンの外周とが高速で当接すると、その当接音が大きくなるという問題が生ずる場合がある。また、高速での当接により発生した衝撃がストッパピンの取付け部へ伝達されるため、この衝撃に対する強度確保のため、ストッパピンの取付け部周辺のケースやボスの肉厚および重量が増す課題がある。
前記マスターアームと前記ストッパピンの少なくともいずれか一方には、緩衝機構が設けられ、前記ストッパピンの軸方向視で、前記緩衝機構の少なくとも一部は、前記マスターアームの前記開口部の端縁のうち前記ストッパピンが前記開口部内を前記マスターアームに対して相対的に回動する軌跡の延長領域内にある端縁と、前記ストッパピンの外周面の少なくともいずれか一方から、前記ストッパピンの前記軌跡上に張出すように形成することを特徴とする。
パワーユニットPは、自動二輪車に搭載され、クランク軸7が車両の前後方向に沿う、いわゆる縦置きに搭載された水平対向6気筒の水冷式4ストロークサイクルの内燃機関1と、該内燃機関1に連結され、該内燃機関1の動力を所定の変速段に変速する変速機21とを備えている。
なお、本明細書中において、前後左右の向きは、自動二輪車における直進方向を前方とする通常の基準に従うものとする。また、図面中の前後左右上下の符号は、FR,RE,LT,RT,UP,DWを付す。
エンジンブロック2内のピストン(不図示)は、コンロッド(不図示)を介してクランク軸7に連結されており、燃焼室(不図示)内の燃焼によるピストンの摺動に連動してクランク軸7が回転駆動されるようになっている。
図3に示されるように、ミッションホルダ11の後面には、メイン軸22、カウンタ軸23、ギア変速機構24、シフトドラム40、および2本のシフトフォーク軸41が小組されてカセットユニットとして一体に構成されている。そのカセットユニットを、左クランクケース半体4Lと右クランクケース半体4Rとで構成された変速機室14に挿入し、ミッションホルダ11が、変速機室14の前方を塞ぐようにクランクケース4の前面に取付けられることで、クランクケース4とミッションホルダ11とが変速機ケース16の役割を果たすようになっている。また、このようなカセットユニットを用いることでクランクケース4へのメイン軸22、カウンタ軸23、ギア変速機構24、シフトドラム40、および2本のシフトフォーク軸41の組付けが容易になっている。なお、カセットユニットは、減速機カバー13とシフトモータ50までユニット化(サブアセンブリ)された状態でクランクケース4に取付けてもよい。
図4に示されるように、変速機21は、メイン軸22と、カウンタ軸23と、ギア変速機構24と、クラッチ機構29とを備えている。クラッチ機構29は、油圧式の第一油圧クラッチ29aと第二油圧クラッチ29bとを有するいわゆるデュアルクラッチ(ツインクラッチ)として構成されている。
また、4速被動変速ギアC4および5速被動変速ギアC3は、カウンタ軸23上を軸方向に摺動可能なシフタギアであり、隣接する被動変速ギアC1,C2,C5,C6に選択的に係脱される。
上記シフタギアのそれぞれには、フォーク係合溝24bが設けられており、このフォーク係合溝24bに係合するシフトフォーク42によって、シフタギアの軸方向への移動が可能となる。
図5に示されるように、シフトフォーク42を支持するシフトフォーク軸41およびシフトドラム40は、ミッションホルダ11とリアカバー9に支持されて(リアカバー9側は不図示)、変速機室14の内部に配設されている。シフトドラム40の前端部40aからはシフトドラム軸40bが前方に突出して設けられている。シフトドラム軸40bの先端部40cは、チェンジ系ホルダ12を貫通して、チェンジ系ホルダ12の外方に突出し、シフトドラム40の変速位置を検出するシフトポジションセンサ44に接続されている。
シフトモータ50からの回転動力により、後述するチェンジ機構60を介してシフトドラム40が回動し、シフトドラム40の回動に伴って、各シフトフォーク42がシフトフォーク軸41上を摺動することにより変速機21の各シフタギアを移動させ、変速機21の変速段が選択的に確立されるようになっている。
変速駆動装置20は、変速機21の変速段を選択的に確立させるチェンジ機構60と、チェンジ機構60へ回転動力を供給するシフトモータ50と、シフトモータ50から入力された回転動力を減速してチェンジ機構60へと出力する減速ギア機構51とを備えている。変速に必要な動力がシフトモータ50から減速ギア機構51を介してチェンジ機構60のシフトスピンドル61へ伝達され、シフトスピンドル61の回動に連動してチェンジ機構60のマスターアーム70が作用して間欠的にシフトドラム40を回動させ、シフトフォーク42が変速機21のシフタギアを移動させて変速段の切替が行われる。
図5に示されるように、チェンジ機構60は、変速機室14の前方に位置し、減速ギア機構51と接続してシフトモータ50の回転動力により回動されるシフトスピンドル61と、シフトスピンドル61と一体に回動されるマスターアーム70と、マスターアーム70の回動量を規制するストッパピン66と、マスターアーム70の回動によりシフトドラム40を間欠的に回動させるポールラチェット機構74とを備えている。チェンジ機構60は、シフトモータ50から減速ギア機構51を介して伝達された回転動力によりシフトスピンドル61を回動させ、シフトスピンドル61の回動に連動してマスターアーム70を回動させ、マスターアーム70の回動に連動して作用するポールラチェット機構74により、ポールラチェット機構74に接続されたシフトドラム40を間欠的に回動させるようになっている。
図7に示されるように、マスターアーム70は、略三角形状の板状に形成されている。マスターアーム70の第一の角部には円孔70aが形成されている。マスターアーム70の第二の角部には角丸長方形の駆動孔70bが形成されている。マスターアーム70の第三の角部には略台形の開口部である規制孔71が形成されている。図6に示されるように、マスターアーム70は、シフトスピンドル61の軸方向において、シフトスピンドル61の中央に位置するように配設されている。そして、図7に示されるように、マスターアーム70は、正面視で、第一の角部を左方に、第二の角部を右方に、第三の角部を上方に向けて、シフトスピンドル61と、シフトスピンドル61の右方に配設されたポールラチェット機構74とを接続するように配置されている。
図7に示されるように、マスターアーム70の規制孔71の端縁72は、台形の上底にあたる短辺縁72a、台形の下底にあたる長辺縁72b、および台形の脚にあたる一対の規制端縁72c,72dからなり、短辺縁72aは円孔70a側に設けられている。
図6および図7に示されるように、マスターアーム70の規制孔71の短辺縁72aには、マスターアーム70の前面70F側に屈曲し、後述するリターンスプリング67が係止される係止部72eが形成されている。
ストッパピン66は、規制孔71よりも小さな円柱形状に形成され、ミッションホルダ11の前面に設けられた取付け部11aに圧入固定されている。また、ストッパピン66は、シフトスピンドル61の軸方向視で、マスターアーム70の規制孔71の一対の規制端縁72c,72d間の中央に位置するように配設されている。このように、マスターアーム70の規制孔71内にストッパピン66が配設されることで、シフトスピンドル61の回動に連動してマスターアーム70が回動すると、ストッパピン66が規制孔71内をマスターアーム70に対して相対的に回動し、規制孔71の規制端縁72c,72dのいずれか一方とストッパピン66の外周面66aとが当接してマスターアーム70の回動量が規制されるようになっている。
図7および図8に示されるように、ダンパ本体部73aは、弾性部材であるゴム製で円環状に形成されている。ピン部73bは、金属製のリベットであり、断面視T字状に形成されている。ダンパ本体部73aの後方から挿通されたピン部73bを、ストッパピン66の軸方向視で、マスターアーム70の一方の面である後面70Rからその反対側の面である前面70Fへ貫通させる。そして、マスターアーム70の前面70Fに突出したピン部73bの先端を工具等で変形させることによって、緩衝機構73は、ピン部73bによりマスターアーム70の後面70R上に固定される。
なお、ピン部73bはリベットに限定されず、ダンパ本体部73aをマスターアーム70に固定できればボルト、ねじ等であっても良い。
図9に示されるように、緩衝機構73のダンパ本体部73aは、ストッパピン66の軸方向視で、マスターアーム70の規制孔71の規制端縁72c,72dのうち、ストッパピン66が規制孔71内をマスターアーム70に対して相対的に回動する軌跡Loの延長領域内(図9において破線網掛で図示)にある端縁としての領域端縁72f,72gから規制孔71内のストッパピン66の軌跡Lo(図9において一点鎖線で図示)内に向けて、ダンパ本体部73aの一部が張出すように配置されている。このように、ダンパ本体部73aの一部が規制孔71内へ張出すことで、マスターアーム70の回動がストッパピン66により規制されるときに、ストッパピン66とダンパ本体部73aとが最初に接触するようになっている。
マスターアーム70の規制孔71には、緩衝機構73が設けられている。ストッパピン66の軸方向視で、ダンパ本体部73aの一部は、マスターアーム70の規制孔71の規制端縁72c,72dのうち、ストッパピン66が規制孔71内をマスターアーム70に対して相対的に回動する軌跡Loの延長領域内にある領域端縁72f,72gから、ストッパピン66の軌跡Lo上に張出すように形成されている。
この構成によれば、ストッパピン66によりマスターアーム70の回動が規制されるときに、ストッパピン66は、規制孔71内に張出したダンパ本体部73aの一部を必ず変形させる。この緩衝機構73の変形により、ストッパピン66がマスターアーム70の回動を規制する際に生じる衝撃が緩和されてストッパピン66の取付け部11aの強度の確保が容易になる。また、ストッパピン66の取付け部11a周辺の変速機ケース16や取付け部11aの肉厚および重量の増加が抑制されてこれらが軽量化されるとともに、マスターアーム70とストッパピン66との当接音を抑制することができる。
なお、強度の確保が容易になることで軽量化が容易になる部材はストッパピン66の取付け部11aに限られず、マスターアーム70、シフトスピンドル61などのチェンジ機構60や減速ギア機構51を含む変速駆動装置20を構成する部材全てに言える。
この構成によれば、ストッパピン66とダンパ本体部73aとが最初に当接した後、ダンパ本体部73aが変形してマスターアーム70の規制孔71の領域端縁72f,72gとストッパピン66の外周面66aとが当接することとなる。このダンパ本体部73aの変形により、マスターアーム70とストッパピン66との当接時の衝撃が緩和されてストッパピン66の取付け部11aの強度の確保が容易となる。また、ストッパピン66の取付け部11a周辺の変速機ケース16や取付け部11aの肉厚および重量の増加が抑制されてこれらが軽量化されるとともに、マスターアーム70とストッパピン66との当接音を抑制することができる。
図11は、本発明の第二の実施の形態に用いられるストッパピン80周辺の部分拡大断面図であり、図12は、図11の変速駆動装置20が備えるチェンジ機構60を一部簡略化して示した要部拡大図である。第二の実施の形態では、前述した第一の実施の形態と同一の部材については同じ符号を付して説明を省略する。
このようにして、オーリング91は、カラー92の内周面92bとストッパピン80の縮径部85の外周面85aとの間に介装されている。
ストッパピン80には、緩衝機構90が設けられ、ストッパピン80の軸方向視で、緩衝機構90の一部がストッパピン80が規制孔71内をマスターアーム70に対して相対的に移動する軌跡Lo上に張出すように配設されている。
この構成によれば、マスターアーム70が回動し、ストッパピン80によりマスターアーム70の回動量が規制されるときに、ストッパピン80の軌跡Lo上に張出した緩衝機構90のオーリング91の一部を必ず変形させることとなる。このオーリング91の変形により、ストッパピン80がマスターアーム70の回動を規制する際に生じる衝撃を緩和し、ストッパピン80の取付け部11aの強度の確保が容易になる。また、ストッパピン80の取付け部11a周辺の変速機ケース16や取付け部11aの肉厚および重量の増加が抑制されてこれらが軽量化されるとともに、マスターアーム70とストッパピン80との当接音を軽減することができる。
また、第一の実施の形態において、緩衝機構73はストッパピン66にも設けられても良く、第二の実施の形態において、緩衝機構90はマスターアーム70にも設けられても良い。
また、第二の実施の形態において、マスターアーム70の回動の規制時に、オーリング91を変形させて張出部86の外周面86aとカラー92の内周面92bとが当接していれば良く、カラー92の厚みT2は、本実施の形態に限定されない。
さらに、第二の実施の形態において、カラー92とストッパピン80とが張出部86を介して当接していれば、張出部86は、カラー92の内周面92bとストッパピン80の縮径部85の外周面85aとの両側に相互に対向して形成されても良い。
また、シフトスピンドル61がシフトモータ50により電気的に駆動されるものではなく、フットペダルにより回動されるものであっても良い。
Claims (9)
- シフトドラム(40)の間欠的な回動により変速位置が確立される変速機(21)に用いられ、
該変速機(21)の変速位置を操作するシフトスピンドル(61)と、
該シフトスピンドル(61)に固定されて該シフトスピンドル(61)と一体に回動され、開口部(71)が形成されたマスターアーム(70)と、
該マスターアーム(70)の前記開口部(71)に挿通されて前記マスターアーム(70)の回動量を規制するストッパピン(66,80)と、を備えたパワーユニット(P)の変速駆動装置(20)において、
前記マスターアーム(70)と前記ストッパピン(66,80)の少なくともいずれか一方には、緩衝機構(73,90)が設けられ、
前記ストッパピン(66,80)の軸方向視で、前記緩衝機構(73,90)の少なくとも一部は、前記マスターアーム(70)の前記開口部(71)の端縁(72)のうち前記ストッパピン(66,80)が前記開口部(71)内を前記マスターアーム(70)に対して相対的に回動する軌跡(Lo)の延長領域内にある端縁(72f,72g)と、前記ストッパピン(66,80)の外周面(66a,85a)の少なくともいずれか一方から、前記ストッパピン(66,80)の前記軌跡(Lo)内に張出すように形成されることを特徴とするパワーユニットの変速駆動装置。 - 前記マスターアーム(70)は、板状に形成されるとともに該マスターアーム(70)の前記開口部(71)の前記端縁(72f,72g)と前記ストッパピン(66)の前記外周面(66a)との当接により回動量が規制され、
前記緩衝機構(73)は、前記ストッパピン(66)の軸方向における前記マスターアーム(70)の一方の面(70R)上に設けられることを特徴とする請求項1に記載のパワーユニットの変速駆動装置。 - 前記緩衝機構(73)は、弾性体からなるダンパ本体部(73a)と、該ダンパ本体部(73a)を前記マスターアーム(70)に固定するピン部(73b)とから構成されることを特徴とする請求項2に記載のパワーユニットの変速駆動装置。
- 前記緩衝機構(73)は、前記マスターアーム(70)の前記開口部(71)の周縁部であって、前記ストッパピン(66)を挟んだ位置に二か所設けられることを特徴とする請求項2または請求項3に記載のパワーユニットの変速駆動装置。
- 前記シフトスピンドル(61)には、前記マスターアーム(70)を回動前の位置に戻す方向に付勢するリターンスプリング(67)が設けられ、
該リターンスプリング(67)は、前記シフトスピンドル(61)の軸方向において、前記緩衝機構(73)が設けられた面(70R)とは反対側の面(70F)上に配置されることを特徴とする請求項2ないし請求項4のいずれか1項に記載のパワーユニットの変速駆動装置。 - 前記緩衝機構(90)は、前記ストッパピン(80)の前記外周面(85a)に設けられ、
前記緩衝機構(90)には、前記ストッパピン(80)の前記外周面(85a)に設けられる弾性部材(91)が備えられ、
前記マスターアーム(70)は、前記緩衝機構(90)を介して前記ストッパピン(80)により回動量が規制されることを特徴とする請求項1に記載のパワーユニットの変速駆動装置。 - 前記緩衝機構(90)は、前記ストッパピン(80)が挿通される円筒状のカラー(92)を備え、
前記弾性部材(91)は、前記カラー(92)の内周面(92b)と前記ストッパピン(80)の前記外周面(85a)との間に介装され、
前記カラー(92)の前記内周面(92b)または該内周面(92b)に対向する前記ストッパピン(80)の前記外周面(85a)のいずれか一方の面(92b,85a)には、該一方の面(92b,85a)から張出す張出部(86)が形成されることを特徴とする請求項6に記載のパワーユニットの変速駆動装置。 - 前記張出部(86)は、前記ストッパピン(80)の軸方向において、前記マスターアーム(70)の前記開口部(71)の前記端縁(72)と重なる位置に形成され、
前記弾性部材(91)は、前記ストッパピン(80)の軸方向において、前記張出部(86)を挟んで一対設けられることを特徴とする請求項7に記載のパワーユニットの変速駆動装置。 - 前記ストッパピン(80)には、軸部(83)と、該軸部(83)よりも小径な縮径部(85)とが形成され、
該縮径部(85)と前記軸部(83)との間には、前記カラー(92)の径方向への移動を案内するガイド段部(84)が形成され、
前記縮径部(85)には、前記緩衝機構(90)が環装され、
前記縮径部(85)の前記緩衝機構(90)を挟んで前記ガイド段部(84)の反対側には、前記カラー(92)の径方向への移動を案内するガイドワッシャ(93)と該ガイドワッシャ(93)と前記カラー(92)の軸方向への移動を規制する止め輪(94)とが設けられることを特徴とする請求項8に記載のパワーユニットの変速駆動装置。
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- 2015-07-24 JP JP2016540152A patent/JP6239768B2/ja active Active
- 2015-07-24 EP EP15829811.7A patent/EP3179140B1/en active Active
- 2015-07-24 BR BR112017001692A patent/BR112017001692A2/pt not_active Application Discontinuation
- 2015-07-24 US US15/500,818 patent/US10337611B2/en active Active
- 2015-07-24 CA CA2952554A patent/CA2952554C/en not_active Expired - Fee Related
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EP3179140A1 (en) | 2017-06-14 |
CA2952554C (en) | 2018-09-25 |
US10337611B2 (en) | 2019-07-02 |
CA2952554A1 (en) | 2016-02-11 |
JP6239768B2 (ja) | 2017-11-29 |
JPWO2016021423A1 (ja) | 2017-04-27 |
US20170227125A1 (en) | 2017-08-10 |
BR112017001692A2 (pt) | 2017-11-21 |
EP3179140B1 (en) | 2019-02-20 |
EP3179140A4 (en) | 2018-04-25 |
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