WO2015177834A1 - 部品実装機、部品実装機の段取方法 - Google Patents
部品実装機、部品実装機の段取方法 Download PDFInfo
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- WO2015177834A1 WO2015177834A1 PCT/JP2014/063187 JP2014063187W WO2015177834A1 WO 2015177834 A1 WO2015177834 A1 WO 2015177834A1 JP 2014063187 W JP2014063187 W JP 2014063187W WO 2015177834 A1 WO2015177834 A1 WO 2015177834A1
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- WIPO (PCT)
- Prior art keywords
- component
- tape
- attached
- feeder
- unit
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Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0417—Feeding with belts or tapes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/413—Supporting web roll
Definitions
- the present invention relates to a component mounter for mounting a component supplied by a component supply device on a substrate by a head unit, and a setup method for the component mounter.
- Patent Document 1 describes an electronic component mounting apparatus that mounts components supplied by each of a plurality of tape feeders onto a substrate using a transfer head.
- a supply reel on which a tape containing a component is wound is mounted on a carriage, and the tape drawn from the supply reel is attached to a tape feeder.
- a tape feeder supplies the components accommodated in the attached tape.
- a supply reel wound with a new tape is mounted on the carriage. Then, a splicing operation for joining the new tape drawn from the supply reel to the tape held by the tape feeder is executed by the operator. Thus, a new tape is attached to the tape feeder, and parts can be supplied by the tape feeder.
- the present invention has been made in view of the above problems, and when a component housing member such as a tape that houses a component is attached to a component feeder such as a tape feeder, the component feeder that is to be attached is provided.
- the purpose is to provide technology that enables accurate recognition.
- a component mounter includes a reel holding unit that detachably holds a reel on which a tape that accommodates a component is wound, and a reel that is held by the reel holding unit.
- a plurality of component supply devices that can attach the tape drawn from the tape and supply components housed in the attached tape, a head unit that mounts the components supplied by the component supply device on the board, and a plurality of component supplies
- An operation unit that is provided for each of the devices and operates according to a load applied by an operator to a tape attached to a corresponding component supply device, and detects a predetermined operation of the operation unit, and detects the predetermined operation.
- a mounting recognizing unit for recognizing that the tape is mounted on the component supply device corresponding to the operating unit.
- a setup method for a component mounting apparatus includes a plurality of component supply devices to which a tape drawn from a reel that is detachably held by a reel holding unit can be attached.
- the head unit is a set-up method of a component mounting machine that supplies components housed in a tape and the head unit mounts components supplied by a component supply device on a substrate.
- the operation unit provided for each of the devices detects the predetermined operation of the operation unit by detecting the predetermined operation of the operation unit and the process in which the operation unit is operated according to the load applied to the tape attached to the corresponding component supply device. And a step of recognizing that the tape is attached to the component supply device corresponding to the operation unit whose operation is detected.
- an operation unit is provided for each of a plurality of component supply devices.
- the operation is performed in accordance with the load applied by the worker to the tape attached to the corresponding component supply device.
- the 1st aspect of this invention is comprised so that it may recognize that the tape was attached to the components supply apparatus corresponding to the operation
- the work required for the worker to recognize the component supply device to which the tape is attached is to apply a load to the tape.
- the tape to which the load is applied is the tape itself to which the component supply apparatus is attached, so that there is little possibility of applying a load to the wrong tape.
- the tape to which the load is applied is the tape itself to which the component supply apparatus is attached, so that there is little possibility of applying a load to the wrong tape.
- the component mounting machine may be configured so that the operation unit is a drive motor that drives a tape attached to the component supply device.
- the operation unit is a drive motor that drives a tape attached to the component supply device.
- the drive motor since the drive motor has both the function of driving the tape and the function as the operation unit, the members constituting each function can be shared, and the configuration of the component mounting machine can be simplified. Can do.
- the mounting recognition unit may configure the component mounting machine so that the operation of the motor increasing the output against the load received from the operator by the tape is detected as a predetermined operation.
- the attachment recognizing unit may configure the component mounter so that the operation of the motor increasing the output beyond a predetermined threshold against the load received by the tape from the operator is detected as the predetermined operation.
- an operator needs to apply a certain load to the tape in order to notify the component mounter of the tape mounting. Therefore, for example, it is possible to suppress the component mounter from erroneously recognizing the tape attachment due to the load applied to the tape during the splicing work or the load applied to the tape due to unintended contact after the splicing work. Become.
- the mounting recognition unit may configure the component mounter so that the operation of rotating the motor according to the load received by the tape from the operator is detected as a predetermined operation.
- the attachment recognizing unit may configure the component mounter so as to detect, as a predetermined operation, an operation in which the motor rotates more than a predetermined threshold according to the load received by the tape from the operator.
- the operator needs to pull the tape more than a certain amount in order to notify the component mounting machine of the tape mounting. Therefore, for example, it is possible to suppress the component mounter from erroneously recognizing the tape attachment due to the load applied to the tape during the splicing work or the load applied to the tape due to unintended contact after the splicing work. Become.
- the component mounter can be attached with a component accommodating member that accommodates a component, and can supply a plurality of components accommodated in the attached component accommodating member.
- the setup method of the component mounting machine has a plurality of component supply devices to which component accommodating members for accommodating components can be attached, and the component supply devices are accommodated in the attached component accommodating members.
- the head unit is a set-up method for a component mounting machine that mounts components supplied by a component supply device on a board.
- a step of detecting that an operation unit that is provided and operated by contact with an operator is operated, and a step of recognizing that a component housing member is attached to a component supply device corresponding to the operation unit that is detected to be operated It is characterized by having.
- an operation unit that can be operated by contact with an operator is provided for each of a plurality of component supply devices.
- the 2nd aspect of this invention is comprised so that it may detect that the operation part was operated and to recognize that the component accommodating member was attached to the component supply apparatus corresponding to the operated operation part.
- an operation required for an operator to recognize the component supply device to which the tape is attached is to operate the operation unit by contacting an operation unit provided for the target component supply device. It is. Therefore, since it is possible for the operator to operate the operation unit while confirming the operation unit by touching the operator himself, there is little possibility of operating the wrong operation unit.
- a component housing member that accommodates a component is attached to the component supply device, it is possible to accurately recognize the component supply device to be attached.
- the operation unit may configure the component mounting machine so as to be arranged in the corresponding component supply device.
- a component mounter may be configured such that a holding unit that detachably holds a plurality of component supply devices is further provided, and the operation unit is arranged in the holding unit.
- a component housing member such as a tape that accommodates a component
- a component feeder such as a tape feeder
- FIG. 1 is a plan view schematically showing an example of a component mounter according to the present invention.
- FIG. 2 is a perspective view showing an appearance of the component mounter of FIG.
- XYZ orthogonal coordinate axes composed of the substrate transport direction X, the width direction Y, and the vertical direction Z are shown as appropriate.
- the component mounter 10 mounts the components supplied from the component supply mechanism S by the head unit 60 while transporting the substrate 1 through the transport lane 20.
- the transport lane 20 includes a pair of conveyors 21 that transport the substrate 1 in the substrate transport direction X on the base 11. Then, the transport lane 20 transports the carried substrate 1 to the mounting operation position (the position of the substrate 1 shown in FIG. 1) and stops at the mounting operation position. A holding device (not shown) is provided at the mounting work position, and the substrate 1 stopped at the mounting work position is held by the holding device. Subsequently, the transport lane 20 unloads the board 1 that has received the component mounting at the mounting work position from the mounting work position in the board transport direction X.
- a component supply mechanism S is arranged on each of both sides in the width direction Y of these two transport lanes 20.
- Each component supply mechanism S has a configuration in which a feeder 4 and a reel 5 are attached to a carriage 3 that is detachable with respect to a housing 12 of the component mounter 10.
- the carriage 3 is detachable with a feeder holding portion 31 that detachably holds a plurality of feeders 4 arranged in a row in the substrate transport direction X and a plurality of reels 5 that are arranged in the substrate transport direction X obliquely below the feeder holding portion 31.
- a reel holding unit 32 for holding the reel.
- the reel 5 is wound with a tape TP (FIG.
- the feeder 4 sends out the component accommodated in the attached tape TP to the conveyance lane 20 side, and supplies it to a component supply position.
- the component mounter 10 includes two head units 60 and a moving mechanism 70 that moves the head units 60 individually.
- Each head unit 60 has a mounting head (not shown) that sucks a component by a nozzle, and moves between the feeder 4 and the substrate 1 by a moving mechanism 70, thereby sucking the component at the component supply position of the feeder 4. Is mounted on the substrate 1.
- the moving mechanism 70 includes two Y-axis rails 72 that extend in the width direction Y on the base 11, two Y-axis sliders 74 that are installed on the Y-axis rails 72 and move along the Y-axis rails 72, and Have The two Y-axis sliders 74 are provided corresponding to the two head units 60, and each Y-axis slider 74 moves in the width direction Y with the head unit 60 while holding the head unit 60. To do.
- Each Y-axis slider 74 has an X-axis rail 741 extending in the X direction and a block 742 that moves along the X-axis rail 741, and the head unit 60 is attached to the block 742. Accordingly, each head unit 60 is held by the Y-axis slider 74 so as to be movable in the X direction. Therefore, each head unit 60 can be moved in the XY plane by the moving mechanism 70.
- FIG. 3 is a perspective view showing an example of a feeder provided in the component mounter of FIG. 4 is a perspective view showing a state in which the tape drawn from the reel is attached to the feeder of FIG.
- the feeder 4 has the same configuration as the tape feeder described in, for example, Japanese Patent Application Laid-Open No. 2013-125880, and is detachably attached to the feeder holding portion 31 of the carriage 3 from the width direction Y.
- the feeder main body 40 of the feeder 4 has a tape inlet 401 provided at one end in the width direction Y and a tape outlet 402 provided at the other end in the width direction Y. Then, the tape TP pulled out from the reel 5 is fed into the feeder 4 from the tape inlet 401 and sent out of the feeder 4 from the tape outlet 402. That is, the feeder 4 has a circular sprocket 41 rotatably supported in the feeder main body 40 in the middle of the moving path of the tape TP from the tape inlet 401 to the tape outlet 402 (before the tape outlet 402). Then, the sprocket 41 is engaged with a plurality of engagement holes of the tape TP provided at an equal pitch along the peripheral edge of the tape TP.
- the feeder main body 40 has a drive motor 42 (FIG. 5) for rotationally driving the sprocket 41 in the feeder main body 40, and the tape TP is moved by the sprocket 41 being rotated by the driving force of the drive motor 42.
- an operation panel 43 is provided above the tape inlet 401.
- the operation panel 43 is provided with various buttons such as a feed button 431, a back button 432, and a function button 433 that can be operated by an operator.
- a feed button 431 When the operator presses the feed button 431, the drive motor 42 rotates in the forward direction and moves the tape TP in the feed direction from the tape inlet 401 toward the tape outlet 402.
- the back button 432 the drive motor 42 rotates in the reverse direction (the direction opposite to the forward direction) and moves the tape TP in the back direction from the tape outlet 402 toward the tape inlet 401.
- the feeder body 40 is provided with a clamp member 44 that protrudes toward the tape outlet 402 side (toward the other end in the width direction Y).
- the clamp member 44 is engaged with the carriage 3 and is clamped to the carriage 3.
- a clamp release lever 45 that is biased upward is provided at one end in the width direction Y of the feeder main body 40, and the operator pushes down the clamp release lever 45 so that the clamp member 44 and the carriage 3 The feeder 4 can be removed from the carriage 3 by releasing the clamp.
- FIG. 5 is a block diagram showing an example of an electrical configuration provided in the component mounter.
- a server PC Personal Computer
- the component mounter 10 has a main control unit 100 that is a computer composed of a CPU (Central Processing Unit) and a memory, and the main control unit 100 supervises the operation of the component mounter 10. Control.
- the component mounter 10 further includes a storage unit 101, a user interface 102, a server communication unit 103, and a barcode reader 104.
- the storage unit 101 includes, for example, an HDD (Hard Disk Disk Drive), and stores various programs and data such as a production program executed by the main control unit 100.
- HDD Hard Disk Disk Drive
- the user interface 102 is configured by, for example, a touch panel type liquid crystal display, receives information indicating the state of the component mounter 10 from the main control unit 100 and displays the information to the worker, and receives input from the worker to perform main control.
- the server communication unit 103 is an I / O (Input / Output) port that communicates with the server PC 9, receives information indicating the state of the component mounter 10 from the main control unit 100, and transmits the information to the server PC 9. A command from the PC 9 is transmitted to the main control unit 100.
- the barcode reader 104 has the same configuration as the barcode reader described in, for example, Japanese Patent Application Laid-Open No. 2000-068690.
- the main control unit 100 controls each unit in accordance with the production program, thereby executing a component mounting operation for transferring components from the feeder 4 to the board 1.
- the distance and timing at which the feeder 4 moves the tape TP intermittently is controlled by the main controller 100.
- the feeder 4 has a feeder control unit 49 which is a computer composed of a CPU (Central Processing Unit) and a memory, and while the main control unit 100 executes a component mounting operation according to the production program, the feeder 4
- the control unit 49 controls the distance and timing of movement of the tape TP by operating the drive motor 42 in accordance with a command from the main control unit 100.
- the feeder control unit 49 gives a feed command to the drive motor 42.
- the drive motor 42 moves the tape TP in the feed direction by a distance corresponding to the feed command, and supplies the component to the component supply position.
- the feeder control unit 49 gives a stationary command to the drive motor 42.
- the drive motor 42 keeps the tape TP stationary.
- the feeder control unit 49 operates the drive motor 42 according to the operation of the operation panel 43 by the operator.
- the feeder controller 49 gives a feed command to the drive motor 42 to move the tape TP in the feed direction.
- the feeder control unit 49 issues a back command to the drive motor 42.
- the tape TP is moved in the back direction.
- the feeder control unit 49 gives a stationary command to the drive motor 42, and causes the drive motor 42 to keep the tape TP stationary.
- FIG. 6 is a flowchart showing a first example of an operation executed in the setup operation.
- the setup operation preparation before production
- the feeder control unit 49 executes the pre-production setup program stored in the storage unit 101.
- the operator reads the barcode attached to the reel 5 around which the tape TP to be newly attached to the feeder 4 is wound by the barcode reader 104 and attaches the reel 5 to the carriage 3.
- the barcode of the reel 5 represents component information indicating the type and number of components accommodated on the tape TP wound on the reel 5.
- the main control unit 100 acquires component information from the result read by the barcode reader 104 and stores it in the storage unit 101.
- step S102 it is determined whether or not an increase in load applied to the tape TP is detected.
- the tape TP that is the target of the splicing work. Is applied to the tape TP.
- the drive motor 42 since the drive motor 42 is given a stationary command from the feeder control unit 49, the drive motor 42 tries to stop the tape TP. Specifically, the drive motor 42 increases its output torque against the load received by the tape TP from the operator.
- the feeder control unit 49 detects a torque increasing operation in which the drive motor 42 increases the output torque beyond a predetermined threshold (“YES” in step S102)
- the feeder control unit 49 corresponds to the driving motor 42 in which the torque increasing operation is detected. It recognizes that the tape TP has been attached to the feeder 4 to be transmitted, and transmits the recognition result to the main controller 100 (step S103).
- step S104 the main control unit 100 recognizes the attachment position of the feeder 4 to which the component indicated by the component information is to be supplied by collating the component information acquired in step S101 with the feeder 4 recognized in step S103. It is determined whether or not the attachment position of the feeder 4 matches. In addition, the attachment position of the feeder 4 which should supply the components which component information shows is specified based on a production program. If they do not match (in the case of “NO” in step S104), the main control unit 100 displays an error on the user interface 102 (step S105) and ends the flowchart of FIG. On the other hand, if they match (if “YES” in step S104), the main control unit 100 proceeds to step S106.
- step S106 the main control unit 100 determines whether or not all the components necessary for production are set in the component mounter 10 and are ready. Then, when all the parts are not complete (in the case of “NO” in step S106), the process returns to step S101. On the other hand, if all the parts are available ("YES" in step S106), the main control unit 100 proceeds to step S107, permits automatic operation, and ends the flowchart of FIG.
- the automatic operation indicates an operation in which the main control unit 100 and the feeder control unit 49 cooperate to supply a feed command to the drive motor 42 according to the production program and supply parts. By permitting this automatic operation, it is possible to supply components by the feeder 4 in the component mounting operation.
- a drive motor 42 (operation unit) is provided for each of the plurality of feeders 4 (component supply devices). The operation is performed according to the load applied by the operator to the tape TP attached to the corresponding feeder 4.
- the torque increasing operation predetermined operation
- the component mounter 10 recognizes that the tape TP is attached to the feeder 4 corresponding to the drive motor 42 in which the torque increasing operation is detected. It is configured. In such a configuration, an operation required for the worker to make the component mounter 10 recognize the feeder 4 to which the tape TP is attached is to apply a load to the tape TP.
- the tape TP to which a load is applied is the tape TP itself to which the feeder 4 has been attached, so that the wrong tape TP (that is, the tape TP corresponding to the wrong feeder 4). ) Is less likely to be loaded. As a result, when a tape containing components is attached to the feeder 4, it is possible to accurately recognize the feeder 4 to be attached.
- the drive motor 42 has a function of driving the tape TP and a function of operating in accordance with a load applied to the tape TP. Therefore, the members constituting each function can be shared, and the configuration of the component mounter 10 can be simplified.
- the feeder controller 49 and the main controller 100 detect the tape TP based on the result of detecting the operation in which the drive motor 42 increases the output beyond a predetermined threshold against the load received by the tape TP from the operator.
- the feeder 4 to be attached is recognized.
- the operator needs to apply a certain load to the tape TP in order to notify the component mounter 10 of the attachment of the tape TP. Therefore, for example, the component mounter 10 is prevented from erroneously recognizing the attachment of the tape TP due to a load applied to the tape TP during the splicing operation, a load applied to the tape TP due to an unintended contact after the splicing operation, or the like. It becomes possible.
- the setup operation as described above is also performed when there is a possibility that the feeder 4 may run out of parts while the board 1 is being produced by the component mounting operation.
- out of parts indicates a state in which the number of parts accommodated in the tape TP attached to the feeder 4 becomes zero. Then, the setup work when there exists a possibility that a part may run out is demonstrated.
- FIG. 7 is a flowchart showing a second example of the operation executed in the setup operation, and in particular, the setup operation (setup in production) executed during the production of the component-mounted board 1 by the component mounting operation. ) Is shown.
- Such a flowchart is executed by the cooperation of the main control unit 100 and the feeder control unit 49 according to the pre-production setup program stored in the storage unit 101.
- the description will focus on differences from the operation shown in FIG. 6, and common points will be denoted by corresponding reference numerals, and description thereof will be omitted as appropriate. It goes without saying that the same effect can be obtained by providing a common configuration.
- the main control unit 100 manages the number of remaining parts of each feeder 4 by counting down the number of mounted parts from the number of parts indicated by the previously acquired part information. If the remaining number of parts becomes equal to or less than a predetermined number, it is determined that there is a possibility that the parts will run out, and a remaining number warning is issued (“YES” in step S201). The remaining number warning is also shown to the worker by various methods such as a warning light, a warning sound, or display on a display. Then, Steps S101 to S105 are executed in the same manner as described with reference to FIG. As a result, when the attachment of a new tape TP is completed for the feeder 4 in which the remaining number warning has occurred, the process proceeds to step S202 to restart the automatic operation, and the setup flow in production in FIG.
- the work required for the worker to make the component mounter 10 recognize the feeder 4 to which the tape TP is attached is to apply a load to the tape TP. Therefore, from the viewpoint of the operator, the tape TP to which a load is applied is the tape TP itself to which the feeder 4 has been attached, so that the wrong tape TP (that is, the tape TP corresponding to the wrong feeder 4). ) Is less likely to be loaded. As a result, when a tape containing components is attached to the feeder 4, it is possible to accurately recognize the feeder 4 to be attached.
- an increase in the load applied to the tape TP is detected based on a torque increasing operation in which the drive motor 42 increases the output torque.
- a specific method for detecting an increase in load applied to the tape TP is not limited to this, and for example, a method described below may be used.
- the feeder control unit 49 keeps the drive motor 42 stationary of the tape TP in the setup operation of FIG. 6 or FIG.
- the feeder controller 49 gives a constant torque command for maintaining the output torque constant to the drive motor 42 in the setup operation.
- step S102 in FIG. 6 or FIG. 7 is used to detect an increase in load applied to the tape TP by detecting a rotational operation (predetermined operation) in which the drive motor 42 rotates more than a predetermined threshold according to the load. May be configured.
- the component mounter 10 when the rotational operation of the drive motor 42 is detected, the component mounter 10 is configured to recognize that the tape TP is attached to the feeder 4 corresponding to the drive motor 42 in which the rotational operation is detected. .
- the work required by the worker to make the component mounter 10 recognize the feeder 4 to which the tape TP is attached is to apply a load to the tape TP. Therefore, from the viewpoint of the operator, the tape TP to which a load is applied is the tape TP itself to which the feeder 4 has been attached, so that the wrong tape TP (that is, the tape TP corresponding to the wrong feeder 4). ) Is less likely to be loaded.
- the wrong tape TP that is, the tape TP corresponding to the wrong feeder 4
- the drive motor 42 has a function of driving the tape TP and a function of operating in accordance with a load applied to the tape TP. Therefore, the members constituting each function can be shared, and the configuration of the component mounter 10 can be simplified.
- the feeder control unit 49 and the main control unit 100 are attached to the tape TP based on the result of detecting the operation in which the drive motor 42 rotates more than a predetermined threshold according to the load received by the tape TP from the operator. Recognize the feeder 4 that became. In such a configuration, the operator needs to pull the tape TP more than a certain amount in order to notify the component mounter 10 of the attachment of the tape TP. Therefore, for example, the component mounter 10 is prevented from erroneously recognizing the attachment of the tape TP due to a load applied to the tape TP during the splicing operation, a load applied to the tape TP due to an unintended contact after the splicing operation, or the like. It becomes possible.
- the operator applies a load to the tape TP in order to make the component mounter 10 recognize the feeder 4 to which the tape TP is attached.
- the component mounter 10 can also recognize the feeder 4 to which the tape TP is attached by a method other than applying a load to the tape TP.
- the feeder 4 to which the tape TP is attached is mounted.
- You may make the apparatus 10 recognize. A specific example of such a configuration will be described with reference to FIGS.
- FIG. 8 is a flowchart showing a third example of the operation executed in the setup operation.
- the flowchart shown in FIG. 8 is basically the same as the flowchart shown in FIG. 6 except that step S302 for detecting the operation of the function button 433 is executed instead of step S102. That is, according to the flowchart shown in FIG. 8, when the worker completes the splicing work, the operator presses the function button 433 disposed on the feeder 4 as the target.
- step S302 when the feeder control unit 49 detects that the function button 433 is pressed (“YES” in step S302), the feeder control unit 49 recognizes that the tape TP is attached to the feeder 4 corresponding to the pressed function button 433 (step S302). S103).
- FIG. 9 is a flowchart showing a fourth example of the operation executed in the setup operation, and in particular, the setup operation (setup in production) executed during the production of the component-mounted board 1 by the component mounting operation. ) Is shown.
- the flowchart in FIG. 9 is basically the same as the flowchart shown in FIG. 7 except that step S302 for detecting the operation of the function button 433 is executed instead of step S102. That is, according to the flowchart shown in FIG. 9, when the worker completes the splicing work, the operator presses the function button 433 disposed on the feeder 4 as the target.
- step S302 when the feeder control unit 49 detects that the function button 433 is pressed (“YES” in step S302), the feeder control unit 49 recognizes that the tape TP is attached to the feeder 4 corresponding to the pressed function button 433 (step S302). S103).
- a function button 433 operation unit
- the component mounter 10 is configured to detect that the function button 433 has been operated and to recognize that the tape TP (component storage member) is attached to the feeder 4 corresponding to the operated function button 433. ing.
- an operation required for the operator to recognize the feeder 4 to which the tape TP is attached touches the function button 433 provided for the target feeder 4 and operates the function button 433. That is.
- the component mounter 10 recognizes the feeder 4 to which the tape TP is attached.
- a button corresponding to each feeder 4 is arranged in the feeder holding portion 31 (holding portion) of the carriage 3 and the feeder 4 to which the tape TP is attached is recognized by the component mounter 10 by pressing the button. You may comprise so that it may be made.
- an increase in the load applied to the tape TP is detected based on the operation of the drive motor 42.
- the tape TP is wound around and supported by an urging roller (operation unit) urged by a spring or the like, and the urging roller is displaced (predetermined as the load applied to the tape TP by the operator increases).
- Step S102 may be configured to detect that the load has been applied to the tape TP by the operator.
- a button operation part is kept in contact with the tape TP, and it is detected that the button is pressed by the tape TP and displaced (predetermined operation) in response to an increase in the load applied to the tape TP by the operator.
- the step S102 may be configured to detect an increase in the load applied to the tape TP by the operator.
- the component mounting machine 10 recognizes the feeder 4 to which the tape TP is attached by operating the function button 433. However, you may comprise so that the component mounting machine 10 may recognize the feeder 4 to which tape TP was attached by operating members other than buttons, such as the clamp release lever 45. FIG.
- the feeder 4 and the reel 5 are arranged separately from each other.
- the present invention can also be applied to the case where the feeder 4 and the reel 5 are integrally formed as disclosed in Japanese Patent Laid-Open No. 2000-068690.
- the type of the feeder 4 is not limited to the above, and for example, a tape feeder described in JP-A-2009-272377 can be used.
- a feeder other than a tape feeder for example, a stick feeder described in Japanese Patent Application Laid-Open No. 2009-302184 can be used. That is, by executing the flow of the third example or the fourth example, it is possible to recognize the stick feeder to which the stick containing the component is newly attached.
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Abstract
Description
10…部品実装機
100…主制御部(取付認識部)
104…バーコードリーダー
S…部品供給機構
3…台車
31…フィーダー保持部(保持部)
32…リール保持部
TP…テープ(部品収容部材)
4…フィーダー(部品供給装置)
42…駆動モーター(動作部)
433…ファンクションボタン(操作部)
44…クランプ部材
45…クランプ解除レバー
49…フィーダー制御部(取付認識部)
5…リール
60…ヘッドユニット
9…サーバーPC
Claims (11)
- 部品を収容するテープが巻かれたリールを着脱自在に保持するリール保持部と、
前記リール保持部に保持された前記リールから引き出された前記テープが取り付け可能であり、取り付けられた前記テープに収容された部品を供給する複数の部品供給装置と、
前記部品供給装置が供給する部品を基板に実装するヘッドユニットと、
前記複数の部品供給装置のそれぞれに対して設けられ、対応する前記部品供給装置に取り付けられた前記テープに作業者が加えた負荷に応じて動作する動作部と、
前記動作部の所定動作を検知して、当該所定動作が検知された前記動作部に対応する前記部品供給装置に前記テープが取り付けられたと認識する取付認識部と
を備えたことを特徴とする部品実装機。 - 前記動作部は、前記部品供給装置に取り付けられた前記テープを駆動する駆動モーターである請求項1に記載の部品実装機。
- 前記取付認識部は、前記テープが作業者から受けた負荷に抗して前記モーターが出力を増大させる動作を前記所定動作として検知する請求項2に記載の部品実装機。
- 前記取付認識部は、前記テープが作業者から受けた負荷に抗して前記モーターが所定の閾値以上に出力を増大させる動作を前記所定動作として検知する請求項3に記載の部品実装機。
- 前記取付認識部は、前記テープが作業者から受けた負荷に応じて前記モーターが回転する動作を前記所定動作として検知する請求項2に記載の部品実装機。
- 前記取付認識部は、前記テープが作業者から受けた負荷に応じて前記モーターが所定の閾値以上に回転する動作を前記所定動作として検知する請求項5に記載の部品実装機。
- 部品を収容する部品収容部材が取り付け可能であり、取り付けられた前記部品収容部材に収容された部品を供給する複数の部品供給装置と、
前記部品供給装置が供給する部品を基板に実装するヘッドユニットと、
前記複数の部品供給装置のそれぞれに対して設けられ、作業者が接触することで操作可能な操作部と、
前記操作部が操作されたことを検知して、操作された前記操作部に対応する前記部品供給装置に前記部品収容部材が取り付けられたと認識する取付認識部と
を備えたことを特徴とする部品実装機。 - 前記操作部は、対応する前記部品供給装置に配置されている請求項7に記載の部品実装機。
- 前記複数の部品供給装置を着脱自在に保持する保持部をさらに備え、
前記操作部は、前記保持部に配置されている請求項7に記載の部品実装機。 - リール保持部が着脱自在に保持するリールから引き出されたテープが取り付け可能な複数の部品供給装置を有し、前記部品供給装置は取り付けられた前記テープに収容された部品を供給し、前記ヘッドユニットは前記部品供給装置が供給する部品を基板に実装する部品実装機の段取方法であって、
前記複数の部品供給装置のそれぞれに対して設けられた動作部が、対応する前記部品供給装置に取り付けられた前記テープに作業者が加えた負荷に応じて動作する工程と、
前記動作部の所定動作を検知して、当該所定動作が検知された前記動作部に対応する前記部品供給装置に前記テープが取り付けられたと認識する工程と
を備えたことを特徴とする部品実装機の段取方法。 - 部品を収容する部品収容部材が取り付け可能な複数の部品供給装置を有し、前記部品供給装置は取り付けられた前記部品収容部材に収容された部品を供給し、前記ヘッドユニットは前記部品供給装置が供給する部品を基板に実装する部品実装機の段取方法であって、
前記複数の部品供給装置のそれぞれに対して設けられて作業者が接触することで操作可能な操作部が操作されたことを検知する工程と、
操作されたと検知した前記操作部に対応する前記部品供給装置に前記部品収容部材が取り付けられたと認識する工程と
を備えたことを特徴とする部品実装機の段取方法。
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