WO2015170736A1 - リソグラフィー用膜形成材料、リソグラフィー用膜形成用組成物、リソグラフィー用膜、パターン形成方法及び精製方法 - Google Patents
リソグラフィー用膜形成材料、リソグラフィー用膜形成用組成物、リソグラフィー用膜、パターン形成方法及び精製方法 Download PDFInfo
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- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- 125000002801 octanoyl group Chemical group C(CCCCCCC)(=O)* 0.000 description 1
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- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 125000001844 prenyl group Chemical group [H]C([*])([H])C([H])=C(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 125000001325 propanoyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- QLNJFJADRCOGBJ-UHFFFAOYSA-N propionamide Chemical compound CCC(N)=O QLNJFJADRCOGBJ-UHFFFAOYSA-N 0.000 description 1
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- 235000019260 propionic acid Nutrition 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 125000006233 propoxy propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])OC([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000006225 propoxyethyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- 125000005767 propoxymethyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])[#8]C([H])([H])* 0.000 description 1
- 125000004742 propyloxycarbonyl group Chemical group 0.000 description 1
- RCYFOPUXRMOLQM-UHFFFAOYSA-N pyrene-1-carbaldehyde Chemical compound C1=C2C(C=O)=CC=C(C=C3)C2=C2C3=CC=CC2=C1 RCYFOPUXRMOLQM-UHFFFAOYSA-N 0.000 description 1
- DVECLMOWYVDJRM-UHFFFAOYSA-N pyridine-3-sulfonic acid Chemical compound OS(=O)(=O)C1=CC=CN=C1 DVECLMOWYVDJRM-UHFFFAOYSA-N 0.000 description 1
- ZDYVRSLAEXCVBX-UHFFFAOYSA-N pyridinium p-toluenesulfonate Chemical compound C1=CC=[NH+]C=C1.CC1=CC=C(S([O-])(=O)=O)C=C1 ZDYVRSLAEXCVBX-UHFFFAOYSA-N 0.000 description 1
- 125000004076 pyridyl group Chemical group 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 150000003233 pyrroles Chemical class 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- GRWFGVWFFZKLTI-UHFFFAOYSA-N rac-alpha-Pinene Natural products CC1=CCC2C(C)(C)C1C2 GRWFGVWFFZKLTI-UHFFFAOYSA-N 0.000 description 1
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- BHRZNVHARXXAHW-UHFFFAOYSA-N sec-butylamine Chemical compound CCC(C)N BHRZNVHARXXAHW-UHFFFAOYSA-N 0.000 description 1
- CGFYHILWFSGVJS-UHFFFAOYSA-N silicic acid;trioxotungsten Chemical compound O[Si](O)(O)O.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 CGFYHILWFSGVJS-UHFFFAOYSA-N 0.000 description 1
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- 229960002317 succinimide Drugs 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 238000006277 sulfonation reaction Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- YBRBMKDOPFTVDT-UHFFFAOYSA-N tert-butylamine Chemical compound CC(C)(C)N YBRBMKDOPFTVDT-UHFFFAOYSA-N 0.000 description 1
- DZLFLBLQUQXARW-UHFFFAOYSA-N tetrabutylammonium Chemical compound CCCC[N+](CCCC)(CCCC)CCCC DZLFLBLQUQXARW-UHFFFAOYSA-N 0.000 description 1
- MANNXDXMUHZSRP-UHFFFAOYSA-M tetramethylazanium;trifluoromethanesulfonate Chemical compound C[N+](C)(C)C.[O-]S(=O)(=O)C(F)(F)F MANNXDXMUHZSRP-UHFFFAOYSA-M 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 150000007979 thiazole derivatives Chemical class 0.000 description 1
- 125000005068 thioepoxy group Chemical group S(O*)* 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 229960000790 thymol Drugs 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 1
- ABVVEAHYODGCLZ-UHFFFAOYSA-N tridecan-1-amine Chemical compound CCCCCCCCCCCCCN ABVVEAHYODGCLZ-UHFFFAOYSA-N 0.000 description 1
- SWZDQOUHBYYPJD-UHFFFAOYSA-N tridodecylamine Chemical compound CCCCCCCCCCCCN(CCCCCCCCCCCC)CCCCCCCCCCCC SWZDQOUHBYYPJD-UHFFFAOYSA-N 0.000 description 1
- AANIRNIRVXARSN-UHFFFAOYSA-M trifluoromethanesulfonate;trimethylsulfanium Chemical compound C[S+](C)C.[O-]S(=O)(=O)C(F)(F)F AANIRNIRVXARSN-UHFFFAOYSA-M 0.000 description 1
- UPWIJTYOHJOEOX-UHFFFAOYSA-M trifluoromethanesulfonate;trinaphthalen-1-ylsulfanium Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC=C2C([S+](C=3C4=CC=CC=C4C=CC=3)C=3C4=CC=CC=C4C=CC=3)=CC=CC2=C1 UPWIJTYOHJOEOX-UHFFFAOYSA-M 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- 125000001889 triflyl group Chemical group FC(F)(F)S(*)(=O)=O 0.000 description 1
- RKBCYCFRFCNLTO-UHFFFAOYSA-N triisopropylamine Chemical compound CC(C)N(C(C)C)C(C)C RKBCYCFRFCNLTO-UHFFFAOYSA-N 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 238000004704 ultra performance liquid chromatography Methods 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 125000003774 valeryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229960000834 vinyl ether Drugs 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C205/00—Compounds containing nitro groups bound to a carbon skeleton
- C07C205/06—Compounds containing nitro groups bound to a carbon skeleton having nitro groups bound to carbon atoms of six-membered aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C211/00—Compounds containing amino groups bound to a carbon skeleton
- C07C211/43—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton
- C07C211/57—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings being part of condensed ring systems of the carbon skeleton
- C07C211/61—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton having amino groups bound to carbon atoms of six-membered aromatic rings being part of condensed ring systems of the carbon skeleton with at least one of the condensed ring systems formed by three or more rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C25/00—Compounds containing at least one halogen atom bound to a six-membered aromatic ring
- C07C25/18—Polycyclic aromatic halogenated hydrocarbons
- C07C25/22—Polycyclic aromatic halogenated hydrocarbons with condensed rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C321/00—Thiols, sulfides, hydropolysulfides or polysulfides
- C07C321/24—Thiols, sulfides, hydropolysulfides, or polysulfides having thio groups bound to carbon atoms of six-membered aromatic rings
- C07C321/26—Thiols
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C39/00—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring
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- C07C2603/00—Systems containing at least three condensed rings
- C07C2603/02—Ortho- or ortho- and peri-condensed systems
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Definitions
- the present invention relates to a film forming material for lithography containing a compound or resin having a specific structure, a composition for forming a film for lithography containing the material, a film for lithography formed using the composition, and a photo using the composition
- the present invention relates to a resist pattern forming method and a purification method of the material.
- the light source for lithography used for resist pattern formation is shortened from KrF excimer laser (248 nm) to ArF excimer laser (193 nm).
- KrF excimer laser 248 nm
- ArF excimer laser (193 nm)
- simply thinning the resist makes it difficult to obtain a resist pattern film thickness sufficient for substrate processing. Therefore, not only a resist pattern but also a process of forming a resist underlayer film between the resist and a semiconductor substrate to be processed and providing the resist underlayer film with a function as a mask during substrate processing is required.
- a resist underlayer film for lithography having a dry etching rate selection ratio close to that of a resist can be used.
- a material for forming such a resist underlayer film for lithography it contains a resin component having at least a substituent that generates a sulfonic acid residue when a predetermined energy is applied and a solvent, and a solvent.
- An underlayer film forming material for a multilayer resist process has been proposed (see, for example, Patent Document 1). Further, a resist underlayer film for lithography having a low dry etching rate selection ratio compared to the resist can be given.
- a resist underlayer film material containing a polymer having a specific repeating unit has been proposed (for example, see Patent Document 2). Furthermore, a resist underlayer film for lithography having a lower dry etching rate selectivity than the semiconductor substrate can be mentioned.
- a resist underlayer film material containing a polymer obtained by copolymerizing a repeating unit of acenaphthylenes and a repeating unit having a substituted or unsubstituted hydroxy group has been proposed (see, for example, Patent Document 3).
- an amorphous carbon underlayer film formed by CVD using methane gas, ethane gas, acetylene gas or the like as a raw material is well known.
- the inventors of the present invention provide a lithographic lower layer containing a naphthalene formaldehyde polymer containing a specific structural unit and an organic solvent as a material that is excellent in optical characteristics and etching resistance and is soluble in a solvent and applicable to a wet process.
- a film-forming composition has been proposed (see, for example, Patent Documents 4 and 5).
- a silicon nitride film formation method for example, refer to Patent Document 6
- a silicon nitride film CVD formation method for example, Patent Document 7
- an intermediate layer material for a three-layer process a material containing a silsesquioxane-based silicon compound is known (for example, see Patent Documents 8 and 9).
- the present invention has been made in view of the above-described problems, and is capable of applying a wet process and capable of forming a lithography film having good etching resistance, and a lithography containing the material.
- An object of the present invention is to provide a film forming composition and a pattern forming method using the composition.
- the present inventors have found that the above problems can be solved by using a compound or resin having a specific structure, and have completed the present invention. That is, the present invention is as follows.
- each R 0 is independently a monovalent group containing an oxygen atom, a monovalent group containing a sulfur atom, a monovalent group containing a nitrogen atom, a hydrocarbon group or a halogen atom.
- P are each independently an integer of 0-4.
- each R 0 is independently a monovalent group containing an oxygen atom, a monovalent group containing a sulfur atom, a monovalent group containing a nitrogen atom, a hydrocarbon group or a halogen atom.
- P are each independently an integer of 0-4.
- Resin. [11] The resin according to any one of [6] to [10], wherein the compound represented by the formula (1) is a compound represented by the following formula (2). (In the formula (2), each m is independently an integer of 0 to 4, where at least one m is an integer of 1 to 4.)
- the resin according to any one of [6] to [11] which has at least one structure selected from the group consisting of structures represented by the following formulas (3-1) to (3-16).
- each m is independently an integer of 0 to 4, where at least one m is an integer of 1 to 4.
- (B-1) forming a film on the substrate using the composition for forming a film for lithography according to any one of [14] to [16], Forming an intermediate film on the film using a resist intermediate film material containing silicon atoms (B-2); Forming at least one photoresist layer on the intermediate film (B-3); After the step (B-3), a step (B-4) of irradiating a predetermined region of the photoresist layer with radiation and developing to form a resist pattern; After the step (B-4), the intermediate layer film is etched using the resist pattern as a mask, the film is etched using the obtained intermediate layer film pattern as an etching mask, and the obtained film pattern is used as an etching mask.
- a wet process can be applied, and a film for lithography having good etching resistance can be formed.
- a lithographic film exhibits good light absorption for light of a wavelength used in the manufacture of semiconductor devices, and therefore has a high anti-reflection effect, and has a higher dry etching rate than a photoresist layer. It is what has.
- the use of such a lithographic film is not limited to the following, for example, an antireflection film, a film to be embedded and flattened in a step of a layer to be processed, and without intermixing with a resist, particularly in extreme ultraviolet exposure. Blocks unwanted long-wavelength exposure light, etc., selectively transmits only extreme ultraviolet light, and can be developed with a developing solution after exposure, and has a higher dry etching rate and higher heat resistance than a photoresist layer.
- a resist underlayer film having properties.
- the film forming material for lithography of this embodiment contains a compound represented by the following formula (1).
- each R 0 is independently a monovalent group containing an oxygen atom, a monovalent group containing a sulfur atom, a monovalent group containing a nitrogen atom, a hydrocarbon group or a halogen atom.
- p is each independently an integer of 0 to 4.
- the lithography film forming material of this embodiment can be applied with a wet process, and can form a lithography film with good etching resistance. Furthermore, the film forming material for lithography of this embodiment is excellent in heat resistance and etching resistance.
- the film-forming material for lithography according to this embodiment has high heat resistance derived from a polycyclic aromatic structure (dibenzo [g, p] chrysene skeleton), suppresses deterioration of the film during high-temperature baking, and oxygen A film having excellent etching resistance against plasma etching or the like can be formed.
- the film forming material for lithography of this embodiment has a polycyclic aromatic structure, it has high solubility in organic solvents, high solubility in safe solvents, and stability of product quality. Is good.
- the film forming material for lithography according to the present embodiment is excellent in adhesion to the resist layer and the resist intermediate layer film material, an excellent resist pattern can be obtained.
- the film forming material for lithography of the present embodiment is preferably used for forming the film for lithography of various uses exemplified above, and is particularly preferably used for the use of the lower layer film for lithography.
- the monovalent group containing an oxygen atom is not limited to the following, but examples thereof include an acyl group having 1 to 20 carbon atoms, an alkoxycarbonyl group having 2 to 20 carbon atoms, and a straight chain having 1 to 6 carbon atoms.
- acyl group having 1 to 20 carbon atoms examples include, but are not limited to, for example, methanoyl group (formyl group), ethanoyl group (acetyl group), propanoyl group, butanoyl group, pentanoyl group, hexanoyl group, octanoyl group, decanoyl group And benzoyl group.
- alkoxycarbonyl group having 2 to 20 carbon atoms examples include, but are not limited to, methoxycarbonyl group, ethoxycarbonyl group, propoxycarbonyl group, butoxycarbonyl group, pentyloxycarbonyl group, hexyloxycarbonyl group, octyloxycarbonyl group And decyloxycarbonyl group.
- linear alkyloxy group having 1 to 6 carbon atoms examples include, but are not limited to, for example, methoxy group, ethoxy group, n-propoxy group, n-butoxy group, n-pentyloxy group, n-hexyloxy group Etc.
- Examples of the branched alkyloxy group having 3 to 20 carbon atoms include, but are not limited to, an isopropoxy group, an isobutoxy group, a tert-butoxy group, and the like.
- Examples of the C3-C20 cyclic alkyloxy group include, but are not limited to, a cyclopropoxy group, a cyclobutoxy group, a cyclopentyloxy group, a cyclohexyloxy group, a cyclooctyloxy group, and a cyclodecyloxy group. .
- linear alkenyloxy group having 2 to 6 carbon atoms examples include, but are not limited to, vinyloxy group, 1-propenyloxy group, 2-propenyloxy group, 1-butenyloxy group, 2-butenyloxy group and the like. It is done.
- Examples of the branched alkenyloxy group having 3 to 6 carbon atoms include, but are not limited to, an isopropenyloxy group, an isobutenyloxy group, an isopentenyloxy group, and an isohexenyloxy group.
- Examples of the cyclic alkenyloxy group having 3 to 10 carbon atoms include, but are not limited to, for example, cyclopropenyloxy group, cyclobutenyloxy group, cyclopentenyloxy group, cyclohexenyloxy group, cyclooctenyloxy group, cyclodecenyloxy group, and the like. Nyloxy group etc. are mentioned.
- aryloxy group having 6 to 10 carbon atoms examples include, but are not limited to, phenyloxy group (phenoxy group), 1-naphthyloxy group, 2-naphthyloxy group, and the like.
- acyloxy group having 1 to 20 carbon atoms examples include, but are not limited to, formyloxy group, acetyloxy group, propionyloxy group, butyryloxy group, isobutyryloxy group, and benzoyloxy group.
- alkoxycarbonyloxy group having 2 to 20 carbon atoms examples include, but are not limited to, for example, methoxycarbonyloxy group, ethoxycarbonyloxy group, propoxycarbonyloxy group, butoxycarbonyloxy group, octyloxycarbonyloxy group, decyloxycarbonyl An oxy group etc. are mentioned.
- alkoxycarbonylalkyl group having 2 to 20 carbon atoms examples include, but are not limited to, for example, methoxycarbonylmethyl group, ethoxycarbonylmethyl group, n-propoxycarbonylmethyl group, isopropoxycarbonylmethyl group, n-butoxycarbonylmethyl group Etc.
- Examples of the 1-substituted alkoxymethyl group having 2 to 20 carbon atoms include, but are not limited to, for example, 1-cyclopentylmethoxymethyl group, 1-cyclopentylethoxymethyl group, 1-cyclohexylmethoxymethyl group, 1-cyclohexylethoxymethyl group 1-cyclooctylmethoxymethyl group, 1-adamantylmethoxymethyl group and the like.
- Examples of the cyclic etheroxy group having 2 to 20 carbon atoms include, but are not limited to, tetrahydropyranyloxy group, tetrahydrofuranyloxy group, tetrahydrothiopyranyloxy group, tetrahydrothiofuranyloxy group, 4-methoxytetrahydro Examples include a pyranyloxy group and a 4-methoxytetrahydrothiopyranyloxy group.
- alkoxyalkyloxy group having 2 to 20 carbon atoms examples include, but are not limited to, methoxymethoxy group, ethoxyethoxy group, cyclohexyloxymethoxy group, cyclohexyloxyethoxy group, phenoxymethoxy group, phenoxyethoxy group, and the like. .
- the (meth) acryl group is not limited to the following, and examples thereof include an acryloyloxy group and a methacryloyloxy group.
- the glycidyl acrylate group is not particularly limited as long as it can be obtained by reacting glycidyloxy group with acrylic acid, and examples thereof include a substituent of the compound shown in Synthesis Example 11 in Examples described later.
- the glycidyl methacrylate group is not particularly limited as long as it can be obtained by reacting glycidyloxy group with methacrylic acid, and examples thereof include a substituent of the compound shown in Synthesis Example 12 in Examples described later.
- Examples of the monovalent group containing a sulfur atom include, but are not limited to, a thiol group.
- the monovalent group containing a sulfur atom is preferably a group in which a sulfur atom is directly bonded to a carbon atom constituting a dibenzo [g, p] chrysene skeleton.
- Examples of the monovalent group containing a nitrogen atom include, but are not limited to, a nitro group, an amino group, and a diazo group.
- the amino group may be one in which one or two hydrogen atoms are substituted, and is not limited to the following, but examples thereof include those substituted with one or two glycidyl groups.
- the monovalent group containing a nitrogen atom is preferably a group in which a nitrogen atom is directly bonded to a carbon atom constituting a dibenzo [g, p] chrysene skeleton.
- hydrocarbon group examples include, but are not limited to, straight chain alkyl groups having 1 to 6 carbon atoms, branched alkyl groups having 3 to 6 carbon atoms, cyclic alkyl groups having 3 to 10 carbon atoms, and 2 carbon atoms. And a straight chain alkenyl group having 6 to 6 carbon atoms, a branched alkenyl group having 3 to 6 carbon atoms, a cyclic alkenyl group having 3 to 10 carbon atoms, and an aryl group having 6 to 10 carbon atoms.
- linear alkyl group having 1 to 6 carbon atoms examples include, but are not limited to, methyl group, ethyl group, n-propyl group, n-butyl group, n-pentyl group, n-hexyl group and the like. It is done.
- Examples of the branched alkyl group having 3 to 6 carbon atoms include, but are not limited to, isopropyl group, isobutyl group, tert-butyl group, neopentyl group, and 2-hexyl group.
- Examples of the cyclic alkyl group having 3 to 10 carbon atoms include, but are not limited to, a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cyclooctyl group, and a cyclodecyl group.
- straight chain alkenyl group having 2 to 6 carbon atoms examples include, but are not limited to, vinyl group, 1-propenyl group, 2-propenyl group (allyl group), 1-butenyl group, 2-butenyl group, 2 -Pentenyl group, 2-hexenyl group and the like.
- Examples of the branched alkenyl group having 3 to 6 carbon atoms include, but are not limited to, an isopropenyl group, an isobutenyl group, an isopentenyl group, and an isohexenyl group.
- Examples of the cyclic alkenyl group having 3 to 10 carbon atoms include, but are not limited to, a cyclopropenyl group, a cyclobutenyl group, a cyclopentenyl group, a cyclohexenyl group, a cyclohexenyl group, a cyclooctenyl group, and a cyclodecynyl group.
- aryl group having 6 to 10 carbon atoms examples include, but are not limited to, a phenyl group and a naphthyl group.
- halogen atom examples include, but are not limited to, a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- At least one p in the above formula (1) is an integer of 1 to 4.
- At least one of R 0 in the above formula (1) is a monovalent group containing an oxygen atom from the viewpoint of introducing solubility in a solvent and crosslinkability.
- the compound represented by the above formula (1) is preferably a compound represented by the following formula (2) from the viewpoint of combining high heat resistance and high solubility.
- m are each independently an integer of 0 to 4.
- at least one m is an integer of 1 to 4.
- the compound represented by the above formula (2) has a relatively low molecular weight, but has high heat resistance due to the rigidity of its structure, and therefore can be used under high temperature baking conditions.
- the substrate has a relatively low molecular weight and low viscosity, it is easy to uniformly fill every corner of a step even on a substrate having a step (particularly, a fine space or a hole pattern). Further, the smoothness of the coating film is excellent, and as a result, the film forming material for lithography using the coating film tends to have a relatively advantageous embedding property.
- it is a compound having a relatively high carbon concentration, high etching resistance is also imparted.
- the compound represented by the above formula (2) is preferably a compound represented by the following formulas (2-1) to (2-6) from the viewpoint of curability.
- the compound represented by the above formula (1) can be produced by a known method. Examples of the method include, but are not limited to, the method described in JP 2013-227307 A.
- the compound represented by the above formula (2) can be obtained by sulfonating dibenzo [g, p] chrysene and then hydroxylating the obtained dibenzo [g, p] chrysenesulfonate. .
- the obtained diazonium salt can be decomposed.
- the compound represented by the above formula (2) may be purified as necessary in order to improve purity and reduce the amount of residual metal. If the acid catalyst and the cocatalyst remain, generally, the storage stability of the composition for forming the lower layer film tends to decrease. If the basic catalyst remains, the sensitivity of the composition for forming the lower layer film generally decreases. Therefore, purification for the purpose of reducing the remaining amount of these catalysts may be performed.
- Purification can be performed by a known method as long as the compound represented by the formula (2) is not denatured, and is not particularly limited.
- a method of washing with water a method of washing with an acidic aqueous solution, and a washing with a basic aqueous solution.
- These purification methods are preferably performed in combination of two or more. The method of washing with an acidic aqueous solution will be described in detail later.
- Acidic aqueous solution, basic aqueous solution, ion exchange resin, and silica gel column chromatography can be applied to the amount of metal to be removed, acidic compound and / or basic compound, type of compound represented by formula (2) to be purified, etc. Accordingly, it is possible to appropriately select the optimum one.
- hydrochloric acid, nitric acid or acetic acid aqueous solution having a concentration of 0.01 to 10 mol / L is used as the acidic aqueous solution
- aqueous ammonia solution having a concentration of 0.01 to 10 mol / L is used as the ion exchange resin.
- Cation exchange resins for example, Amberlyst 15J-HG Dry manufactured by Organo
- Drying may be performed after purification. Drying can be performed by a known method, and is not particularly limited. Examples thereof include a method of vacuum drying and hot air drying under the condition that the compound represented by the formula (2) is not denatured.
- the film forming material for lithography of the present embodiment contains at least a resin obtained by a reaction between the compound represented by the above formula (1) and a compound having a crosslinking reaction.
- the crosslinkable compound is not particularly limited as long as it can oligomerize or polymerize the compound represented by the above formula (1), and known compounds can be used. Specific examples thereof include, but are not limited to, aldehydes, ketones, carboxylic acids, carboxylic acid halides, halogen-containing compounds, amino compounds, imino compounds, isocyanates, unsaturated hydrocarbon group-containing compounds, and the like.
- the resin is at least selected from the group consisting of a novolac resin, an aralkyl resin, a hydroxystyrene resin, a (meth) acrylic acid resin, and a copolymer thereof from the viewpoint of combining high heat resistance and high solubility.
- a novolac resin an aralkyl resin, a hydroxystyrene resin, a (meth) acrylic acid resin, and a copolymer thereof from the viewpoint of combining high heat resistance and high solubility.
- aralkyl resin a hydroxystyrene resin
- a hydroxystyrene resin a (meth) acrylic acid resin
- a copolymer thereof from the viewpoint of combining high heat resistance and high solubility.
- One type is preferable.
- the resin is preferably a resin obtained by reacting the compound represented by the above formula (2) with a compound having a crosslinking reactivity from the viewpoint of ease of industrial production.
- the resin has at least one structure selected from the group consisting of structures represented by the above formulas (3-1) to (3-16) from the viewpoint of combining high heat resistance and high solubility. It is preferable.
- m are each independently an integer of 0 to 4.
- at least one m is an integer of 1 to 4.
- resin having the structure represented by the above formulas (3-1) to (3-16) include condensation of the compound represented by the above formula (2) with an aldehyde which is a compound having crosslinking reactivity.
- aldehyde which is a compound having crosslinking reactivity.
- resins that have been novolakized by reaction or the like include resins that have been novolakized by reaction or the like.
- aldehyde for example, formaldehyde, trioxane, paraformaldehyde, benzaldehyde, acetaldehyde, propylaldehyde, phenylacetaldehyde, phenylpropylaldehyde, hydroxybenzaldehyde
- aldehyde for example, formaldehyde, trioxane, paraformaldehyde, benzaldehyde, acetaldehyde, propylaldehyde, phenylacetaldehyde, phenylpropylaldehyde, hydroxybenzaldehyde
- Examples include, but are not limited to, chlorobenzaldehyde, nitrobenzaldehyde, methylbenzaldehyde, ethylbenzaldehyde, butylbenzaldehyde, biphenylaldehyde, naphthaldehyde, anthracenecarbald
- aldehydes can be used individually by 1 type or in combination of 2 or more types.
- the amount of the aldehyde used is not particularly limited, but is preferably 0.2 to 5 mol, more preferably 0.5 to 2 mol, relative to 1 mol of the compound represented by the above formula (2). is there.
- a catalyst may be used.
- the acid catalyst used here can be appropriately selected from known ones and is not particularly limited.
- inorganic acids and organic acids are widely known.
- inorganic acids such as hydrochloric acid, sulfuric acid, phosphoric acid, hydrobromic acid, hydrofluoric acid, oxalic acid, malonic acid, and succinic acid.
- Adipic acid sebacic acid, citric acid, fumaric acid, maleic acid, formic acid, p-toluenesulfonic acid, methanesulfonic acid, trifluoroacetic acid, dichloroacetic acid, trichloroacetic acid, trifluoromethanesulfonic acid, benzenesulfonic acid, naphthalenesulfonic acid Organic acids such as naphthalenedisulfonic acid, Lewis acids such as zinc chloride, aluminum chloride, iron chloride, boron trifluoride, or solid acids such as silicotungstic acid, phosphotungstic acid, silicomolybdic acid or phosphomolybdic acid Although it is mentioned, it is not specifically limited to these.
- organic acids and solid acids are preferred from the viewpoint of production, and hydrochloric acid or sulfuric acid is preferred from the viewpoint of production such as availability and ease of handling.
- hydrochloric acid or sulfuric acid is preferred from the viewpoint of production such as availability and ease of handling.
- 1 type can be used individually or in combination of 2 or more types.
- the amount of the acid catalyst used can be appropriately set according to the raw material used, the type of catalyst used, and the reaction conditions, and is not particularly limited, but is 0.01 to 100 per 100 parts by mass of the reactive raw material. It is preferable that it is a mass part.
- Indene hydroxyindene, benzofuran, hydroxyanthracene, acenaphthylene, biphenyl, bisphenol, trisphenol, dicyclopentadiene, tetrahydroindene, 4-vinylcyclohexene, norbornadiene, 5-vinylnorborna-2-ene, ⁇ -pinene, ⁇ -pinene
- aldehydes are not necessarily used.
- reaction solvent in this polycondensation can be appropriately selected from known solvents and is not particularly limited. Examples thereof include water, methanol, ethanol, propanol, butanol, tetrahydrofuran, dioxane, and mixed solvents thereof. Can be mentioned.
- the said reaction solvent can be used individually by 1 type or in combination of 2 or more types.
- the amount of these reaction solvents used can be appropriately set according to the raw material used, the type of catalyst used, and the reaction conditions, and is not particularly limited, but is 0 to 2000 parts by mass with respect to 100 parts by mass of the reaction raw material. The range of parts is preferred.
- the reaction temperature can be appropriately selected according to the reactivity of the reaction raw material, and is not particularly limited, but is usually in the range of 10 to 200 ° C.
- the reaction method can be appropriately selected from known methods and is not particularly limited.
- the reaction method may be a method in which the compound represented by the above formula (2), aldehydes, and catalyst are charged all together, or the above formula. There is a method in which the compound or aldehyde represented by (2) is dropped in the presence of a catalyst.
- the obtained compound can be isolated according to a conventional method, and is not particularly limited.
- a general method is adopted such as raising the temperature of the reaction vessel to 130-230 ° C. and removing volatile matter at about 1-50 mmHg.
- a novolak resin as the target product can be obtained.
- the resin having the structure represented by the above formulas (3-1) to (3-16) may be a homopolymer of the compound represented by the above formula (2). It may be a copolymer.
- the copolymerizable phenols include phenol, cresol, dimethylphenol, trimethylphenol, butylphenol, phenylphenol, diphenylphenol, naphthylphenol, resorcinol, methylresorcinol, catechol, butylcatechol, methoxyphenol, methoxyphenol, Examples include, but are not limited to, propylphenol, pyrogallol, thymol and the like.
- the resin having the structure represented by the above formulas (3-1) to (3-16) may be a resin copolymerized with a polymerizable monomer other than the above-described phenols.
- the copolymerization monomer include naphthol, methylnaphthol, methoxynaphthol, dihydroxynaphthalene, indene, hydroxyindene, benzofuran, hydroxyanthracene, acenaphthylene, biphenyl, bisphenol, trisphenol, dicyclopentadiene, tetrahydroindene, 4-vinylcyclohexene.
- the resin having the structure represented by the above formulas (3-1) to (3-16) is a binary or more (for example, 2) of the compound represented by the above formula (2) and the above-described phenols. Or a quaternary) copolymer, or a binary or more (eg, quaternary) copolymer of the compound represented by the above formula (2) and the above-mentioned copolymerization monomer.
- it may be a ternary or more (for example, ternary to quaternary) copolymer of the compound represented by the above formula (2), the above-described phenols, and the above-mentioned copolymerization monomer.
- the molecular weight of the resin having the structure represented by the above formulas (3-1) to (3-16) is not particularly limited, but the polystyrene equivalent weight average molecular weight (Mw) is preferably 500 to 300,000. More preferably, it is 750 to 200,000. Further, from the viewpoint of increasing the crosslinking efficiency and suppressing the volatile components in the baking, the resin having the structure represented by the above formulas (3-1) to (3-16) has a degree of dispersion (weight average molecular weight Mw / number).
- the average molecular weight Mn) is preferably in the range of 1.1-7.
- said Mw, Mn, and dispersion degree (Mw / Mn) can be calculated
- the film forming material for lithography of the present embodiment is preferably highly soluble in a solvent from the viewpoint of easier application of a wet process. More specifically, the lithographic film-forming material (compound and / or resin) of this embodiment comprises 1-methoxy-2-propanol (PGME) and / or propylene glycol monomethyl ether acetate (PGMEA), and / or When cyclopentanone (CPN) and / or cyclohexanone (CHN) is used as a solvent, the solubility in the solvent is preferably 10% by mass or more.
- PGME 1-methoxy-2-propanol
- PGMEA propylene glycol monomethyl ether acetate
- CPN cyclopentanone
- CHN cyclohexanone
- the solubility in PGM and / or PGMEA and / or CPN and / or CHN is defined as “mass of resin ⁇ (mass of resin + mass of solvent) ⁇ 100 (mass%)”.
- mass of resin ⁇ mass of resin + mass of solvent
- mass% mass of resin ⁇ 100 (mass%)
- composition for forming a film for lithography of the present embodiment contains the material for forming a film for lithography of the present embodiment and an organic solvent.
- the organic solvent is not particularly limited as long as it can dissolve at least the film forming material for lithography (compound and / or resin) of the present embodiment, and a known one can be used as appropriate.
- organic solvents include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; cellosolv solvents such as propylene glycol monomethyl ether and propylene glycol monomethyl ether acetate; ethyl lactate, methyl acetate, ethyl acetate, butyl acetate Ester solvents such as isoamyl acetate, ethyl lactate, methyl methoxypropionate and methyl hydroxyisobutyrate; alcohol solvents such as methanol, ethanol, isopropanol and 1-ethoxy-2-propanol; aromatics such as toluene, xylene and anisole Examples thereof include, but are not limited to
- cyclohexanone propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, ethyl lactate, methyl hydroxyisobutyrate and anisole are preferable from the viewpoint of safety.
- the content of the organic solvent is not particularly limited, but from the viewpoint of solubility and film formation, it is 100 to 10,000 with respect to 100 parts by mass of the film forming material (compound and / or resin) for lithography of the present embodiment.
- the amount is preferably part by mass, more preferably 200 to 5,000 parts by mass.
- composition for forming a film for lithography of the present embodiment may contain a crosslinking agent, an acid generator, and other components as necessary in addition to the material for forming a film for lithography and the organic solvent of the present embodiment. .
- these optional components will be described.
- the composition for forming a film for lithography of the present embodiment may contain a crosslinking agent as necessary from the viewpoint of suppressing intermixing.
- a crosslinking agent that can be used in this embodiment include double bonds such as melamine compounds, guanamine compounds, glycoluril compounds, urea compounds, epoxy compounds, thioepoxy compounds, isocyanate compounds, azide compounds, and alkenyl ether groups.
- the compound include, but are not limited to, a compound having at least one group selected from a methylol group, an alkoxymethyl group, and an acyloxymethyl group as a substituent (crosslinkable group).
- these crosslinking agents can be used individually by 1 type or in combination of 2 or more types.
- the crosslinkable group is introduced as a pendant group into the polymer side chain in the compound represented by the formula (1) and / or the resin having the structure represented by the formulas (3-1) to (3-16). Also good.
- a compound containing a hydroxy group can also be used as a crosslinking agent.
- the melamine compound include, but are not limited to, hexamethylol melamine, hexamethoxymethyl melamine, a compound in which 1 to 6 methylol groups of hexamethylol melamine are methoxymethylated, or a mixture thereof, hexamethoxyethyl melamine, hexa
- examples include acyloxymethyl melamine, compounds in which 1 to 6 methylol groups of hexamethylol melamine are acyloxymethylated, or a mixture thereof.
- epoxy compound examples include, but are not limited to, tris (2,3-epoxypropyl) isocyanurate, trimethylolmethane triglycidyl ether, trimethylolpropane triglycidyl ether, triethylolethane triglycidyl ether, and the like. .
- the guanamine compound include, but are not limited to, a compound in which 1 to 4 methylol groups of tetramethylolguanamine, tetramethoxymethylguanamine, and tetramethylolguanamine are methoxymethylated, or a mixture thereof, tetramethoxyethylguanamine, tetra Examples include compounds in which 1 to 4 methylol groups of acyloxyguanamine and tetramethylolguanamine are acyloxymethylated, or a mixture thereof.
- glycoluril compound examples include, but are not limited to, a compound in which 1 to 4 methylol groups of tetramethylol glycoluril, tetramethoxyglycoluril, tetramethoxymethylglycoluril, tetramethylolglycoluril are methoxymethylated or Examples thereof include a mixture thereof, a compound in which 1 to 4 methylol groups of tetramethylol glycoluril are acyloxymethylated, or a mixture thereof.
- urea compound examples include, but are not limited to, tetramethylol urea, tetramethoxymethyl urea, a compound in which 1 to 4 methylol groups of tetramethylol urea are methoxymethylated, or a mixture thereof, tetramethoxyethyl urea, and the like. Can be mentioned.
- the compound containing an alkenyl ether group include, but are not limited to, ethylene glycol divinyl ether, triethylene glycol divinyl ether, 1,2-propanediol divinyl ether, 1,4-butanediol divinyl ether, tetramethylene glycol.
- the content of the crosslinking agent is not particularly limited, but is 5 to 100 parts by weight with respect to 100 parts by weight of the film forming material for lithography (the compound and / or resin).
- the amount is preferably 50 parts by mass, more preferably 10 to 40 parts by mass.
- the film forming composition for lithography of the present embodiment may contain an acid generator as necessary from the viewpoint of further promoting the crosslinking reaction by heat.
- an acid generator those that generate an acid by thermal decomposition and those that generate an acid by light irradiation are known, and any of them can be used.
- R 101a , R 101b and R 101c are each independently a linear, branched or cyclic alkyl group, alkenyl group, oxoalkyl group or oxoalkenyl group having 1 to 12 carbon atoms; aryl groups of 1-20;.
- R 101b And R 101c may form a ring, and in the case of forming a ring, R 101b and R 101c each independently represent an alkylene group having 1 to 6 carbon atoms, and K ⁇ represents a non-nucleophilic facing group.
- R 101d , R 101e , R 101f and R 101g are each independently represented by adding a hydrogen atom to R 101a , R 101b and R 101c , R 101d and R 101e , R 101d and R 101e , R 101f may form a ring and form a ring R 101d and R 101e and R 101d and R 101e and R 101f each represents an alkylene group having 3 to 10 carbon atoms, or a heteroaromatic ring having a nitrogen atom in the ring. Show.)
- R 101a , R 101b , R 101c , R 101d , R 101e , R 101f and R 101g may be the same as or different from each other.
- Specific examples of the alkyl group include, but are not limited to, for example, methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, sec-butyl group, tert-butyl group, pentyl group, hexyl group.
- alkenyl groups include, but are not limited to, vinyl groups, allyl groups, propenyl groups, butenyl groups, hexenyl groups, and cyclohexenyl groups.
- oxoalkyl groups include, but are not limited to, 2-oxocyclopentyl group, 2-oxocyclohexyl group, 2-oxopropyl group, 2-cyclopentyl-2-oxoethyl group, 2-cyclohexyl-2-oxoethyl group, and the like.
- oxoalkenyl group include, but are not limited to, a 2-oxo-4-cyclohexenyl group, a 2-oxo-4-propenyl group, and the like.
- aryl group examples include, but are not limited to, phenyl group, naphthyl group, p-methoxyphenyl group, m-methoxyphenyl group, o-methoxyphenyl group, ethoxyphenyl group, p-tert-butoxyphenyl group.
- Alkoxyphenyl groups such as m-tert-butoxyphenyl group; 2-methylphenyl group, 3-methylphenyl group, 4-methylphenyl group, ethylphenyl group, 4-tert-butylphenyl group, 4-butylphenyl group, Alkylphenyl groups such as dimethylphenyl group; alkyl naphthyl groups such as methyl naphthyl group and ethyl naphthyl group; alkoxy naphthyl groups such as methoxy naphthyl group and ethoxy naphthyl group; dialkyl naphthyl groups such as dimethyl naphthyl group and diethyl naphthyl group; Group, diethoxynaphthy Dialkoxy naphthyl group such as a group.
- aralkyl group For example, a benzyl group, a phenylethyl group, a phenethyl group etc. are mentioned.
- aryloxoalkyl groups include, but are not limited to, 2-phenyl-2-oxoethyl group, 2- (1-naphthyl) -2-oxoethyl group, 2- (2-naphthyl) -2-oxoethyl group, and the like. And 2-aryl-2-oxoethyl group.
- non-nucleophilic counter ion of K ⁇ examples include, but are not limited to, halide ions such as chloride ion and bromide ion; triflate, 1,1,1-trifluoroethanesulfonate, nonafluorobutanesulfonate, and the like.
- aryl sulfonates such as tosylate, benzene sulfonate, 4-fluorobenzene sulfonate, 1,2,3,4,5-pentafluorobenzene sulfonate; alkyl sulfonates such as mesylate and butane sulfonate.
- the heteroaromatic ring may be an imidazole derivative (for example, imidazole, 4-methyl Imidazole, 4-methyl-2-phenylimidazole, etc.), pyrazole derivatives, furazane derivatives, pyrroline derivatives (eg pyrroline, 2-methyl-1-pyrroline etc.), pyrrolidine derivatives (eg pyrrolidine, N-methylpyrrolidine, pyrrolidinone, N- Methylpyrrolidone etc.), imidazoline derivatives, imidazolidine derivatives, pyridine derivatives (eg pyridine, methylpyridine, ethylpyridine, propylpyridine, butylpyridine, 4- (1-butylpentyl) pyridine, dimethylpyridine, trimethylpyridine, triethylpyridine, phenylpyri
- imidazole derivative for example, imidazole, 4-methyl Imidazole, 4-methyl-2-phenylimidazole, etc.
- the onium salts of the above formulas (P1a-1) and (P1a-2) have a function as a photoacid generator and a thermal acid generator.
- the onium salt of the above formula (P1a-3) has a function as a thermal acid generator.
- R 102a and R 102b each independently represents a linear, branched or cyclic alkyl group having 1 to 8 carbon atoms.
- R 103 is a linear structure having 1 to 10 carbon atoms, A branched or cyclic alkylene group, R 104a and R 104b each independently represents a 2-oxoalkyl group having 3 to 7 carbon atoms, and K ⁇ represents a non-nucleophilic counter ion.
- R 102a and R 102b include, but are not limited to, a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, a sec-butyl group, a tert-butyl group, a pentyl group, and a hexyl group.
- R 103 include, but are not limited to, methylene group, ethylene group, propylene group, butylene group, pentylene group, hexylene group, heptylene group, octylene group, nonylene group, 1,4-cyclohexylene.
- R 103 includes, but are not limited to, methylene group, ethylene group, propylene group, butylene group, pentylene group, hexylene group, heptylene group, octylene group, nonylene group, 1,4-cyclohexylene.
- R 104a and R 104b include, but are not limited to, 2-oxopropyl group, 2-oxocyclopentyl group, 2-oxocyclohexyl group, 2-oxocycloheptyl group and the like.
- K - is the formula (P1a-1), can be exemplified the same ones as described in (P1a-2) and (P1a-3).
- R 105 and R 106 are each independently a linear, branched or cyclic alkyl group or halogenated alkyl group having 1 to 12 carbon atoms, aryl group or halogen having 6 to 20 carbon atoms. An aryl group or an aralkyl group having 7 to 12 carbon atoms.
- alkyl group for R 105 and R 106 examples include, but are not limited to, for example, methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, sec-butyl group, tert-butyl group, pentyl group, hexyl.
- halogenated alkyl group examples include, but are not limited to, a trifluoromethyl group, a 1,1,1-trifluoroethyl group, a 1,1,1-trichloroethyl group, and a nonafluorobutyl group.
- aryl group examples include, but are not limited to, phenyl group, p-methoxyphenyl group, m-methoxyphenyl group, o-methoxyphenyl group, ethoxyphenyl group, p-tert-butoxyphenyl group, m-tert- Alkoxyphenyl groups such as butoxyphenyl group; 2-methylphenyl group, 3-methylphenyl group, 4-methylphenyl group, ethylphenyl group, 4-tert-butylphenyl group, 4-butylphenyl group, dimethylphenyl group, etc.
- An alkylphenyl group etc. are mentioned.
- halogenated aryl group examples include, but are not limited to, a fluorophenyl group, a chlorophenyl group, a 1,2,3,4,5-pentafluorophenyl group, and the like.
- aralkyl group examples include, but are not limited to, a benzyl group and a phenethyl group.
- R 107 , R 108 and R 109 are each independently a linear, branched or cyclic alkyl group or halogenated alkyl group having 1 to 12 carbon atoms; aryl having 6 to 20 carbon atoms A group or a halogenated aryl group; or an aralkyl group having 7 to 12 carbon atoms.
- R 108 and R 109 may be bonded to each other to form a cyclic structure.
- R 108 and R 109 each represent a linear or branched alkylene group having 1 to 6 carbon atoms. .
- Examples of the alkyl group, halogenated alkyl group, aryl group, halogenated aryl group, and aralkyl group of R 107 , R 108 , and R 109 include the same groups as those described for R 105 and R 106 .
- the alkylene group for R 108 and R 109 is not limited to the following, and examples thereof include a methylene group, an ethylene group, a propylene group, a butylene group, and a hexylene group.
- R 101a and R 101b are the same as above.
- R 110 represents an arylene group having 6 to 10 carbon atoms, an alkylene group having 1 to 6 carbon atoms, or an alkenylene group having 2 to 6 carbon atoms. Some or all of the hydrogen atoms in these groups may be further substituted with a linear or branched alkyl group having 1 to 4 carbon atoms, an alkoxy group, a nitro group, an acetyl group, or a phenyl group.
- R 111 represents a linear, branched or substituted alkyl group, alkenyl group, alkoxyalkyl group, phenyl group, or naphthyl group having 1 to 8 carbon atoms.
- Some or all of the hydrogen atoms of these groups may be further substituted with an alkyl group having 1 to 4 carbon atoms or an alkoxy group; an alkyl group having 1 to 4 carbon atoms, an alkoxy group, a nitro group, or an acetyl group.
- the arylene group of R 110 is not limited to the following, and examples thereof include a 1,2-phenylene group and a 1,8-naphthylene group.
- the alkylene group include, but are not limited to, methylene group, ethylene group, trimethylene group, tetramethylene group, phenylethylene group, norbornane-2,3-diyl group, and the like.
- the alkenylene group include, but are not limited to, 1,2-vinylene group, 1-phenyl-1,2-vinylene group, 5-norbornene-2,3-diyl group, and the like.
- the alkyl group for R 111 include the same groups as R 101a to R 101c .
- alkenyl group examples include, but are not limited to, vinyl group, 1-propenyl group, allyl group, 1-butenyl group, 3-butenyl group, isoprenyl group, 1-pentenyl group, 3-pentenyl group, 4-pentenyl group. Group, dimethylallyl group, 1-hexenyl group, 3-hexenyl group, 5-hexenyl group, 1-heptenyl group, 3-heptenyl group, 6-heptenyl group, 7-octenyl group and the like.
- alkoxyalkyl group examples include, but are not limited to, for example, methoxymethyl group, ethoxymethyl group, propoxymethyl group, butoxymethyl group, pentyloxymethyl group, hexyloxymethyl group, heptyloxymethyl group, methoxyethyl group, Ethoxyethyl group, propoxyethyl group, butoxyethyl group, pentyloxyethyl group, hexyloxyethyl group, methoxypropyl group, ethoxypropyl group, propoxypropyl group, butoxypropyl group, methoxybutyl group, ethoxybutyl group, propoxybutyl group, A methoxypentyl group, an ethoxypentyl group, a methoxyhexyl group, a methoxyheptyl group, etc. are mentioned.
- the optionally substituted alkyl group having 1 to 4 carbon atoms is not limited to the following, but for example, methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, tert- A butyl group etc. are mentioned.
- alkoxy group having 1 to 4 carbon atoms include, but are not limited to, methoxy group, ethoxy group, propoxy group, isopropoxy group, n-butoxy group, isobutoxy group, and tert-butoxy group.
- Examples of the phenyl group which may be substituted with an alkyl group having 1 to 4 carbon atoms, an alkoxy group, a nitro group, or an acetyl group include, but are not limited to, for example, a phenyl group, a tolyl group, a p-tert-butoxyphenyl group , P-acetylphenyl group, p-nitrophenyl group and the like.
- Examples of the heteroaromatic group having 3 to 5 carbon atoms include, but are not limited to, a pyridyl group and a furyl group.
- the acid generator include, but are not limited to, tetramethylammonium trifluoromethanesulfonate, tetramethylammonium nonafluorobutanesulfonate, triethylammonium nonafluorobutanesulfonate, pyridinium nonafluorobutanesulfonate, camphorsulfonic acid Triethylammonium, pyridinium camphorsulfonate, tetra-n-butylammonium nonafluorobutanesulfonate, tetraphenylammonium nonafluorobutanesulfonate, tetramethylammonium p-toluenesulfonate, diphenyliodonium trifluoromethanesulfonate, trifluoromethanesulfonic acid (p -Tert-butoxyphenyl) phenyliodonium, p-toluen
- triphenylsulfonium trifluoromethanesulfonate trifluoromethanesulfonic acid (p-tert-butoxyphenyl) diphenylsulfonium, trifluoromethanesulfonic acid tris (p-tert-butoxyphenyl) sulfonium, p-toluenesulfonic acid Triphenylsulfonium, p-toluenesulfonic acid (p-tert-butoxyphenyl) diphenylsulfonium, p-toluenesulfonic acid tris (p-tert-butoxyphenyl) sulfonium, trifluoromethanesulfonic acid trinaphthylsulfonium, trifluoromethanesulfonic acid cyclohexylmethyl (2-oxocyclohexyl) sulfonium, trifluoromethanesulfonic acid cyclo
- the content of the acid generator is not particularly limited, but is 0 with respect to 100 parts by weight of the film forming material for lithography (compound and / or resin) of this embodiment.
- the amount is preferably 1 to 50 parts by mass, more preferably 0.5 to 40 parts by mass.
- the film forming composition for lithography of the present embodiment may contain a basic compound from the viewpoint of improving storage stability.
- the basic compound serves as a quencher for the acid to prevent the acid generated in a trace amount from the acid generator from causing the crosslinking reaction to proceed.
- Examples of such basic compounds include primary, secondary or tertiary aliphatic amines, hybrid amines, aromatic amines, heterocyclic amines, nitrogen-containing compounds having a carboxy group, Examples thereof include, but are not limited to, nitrogen-containing compounds having a sulfonyl group, nitrogen-containing compounds having a hydroxyl group, nitrogen-containing compounds having a hydroxyphenyl group, alcoholic nitrogen-containing compounds, amide derivatives, and imide derivatives.
- the primary aliphatic amines include, but are not limited to, ammonia, methylamine, ethylamine, n-propylamine, isopropylamine, n-butylamine, isobutylamine, sec-butylamine.
- Tert-butylamine pentylamine, tert-amylamine, cyclopentylamine, hexylamine, cyclohexylamine, heptylamine, octylamine, nonylamine, decylamine, dodecylamine, cetylamine, methylenediamine, ethylenediamine, tetraethylenepentamine and the like.
- secondary aliphatic amines include, but are not limited to, dimethylamine, diethylamine, di-n-propylamine, diisopropylamine, di-n-butylamine, diisobutylamine, di-sec-butylamine, Dipentylamine, dicyclopentylamine, dihexylamine, dicyclohexylamine, diheptylamine, dioctylamine, dinonylamine, didecylamine, didodecylamine, dicetylamine, N, N-dimethylmethylenediamine, N, N-dimethylethylenediamine, N, N-dimethyl Examples include tetraethylenepentamine.
- tertiary aliphatic amines include, but are not limited to, trimethylamine, triethylamine, tri-n-propylamine, triisopropylamine, tri-n-butylamine, triisobutylamine, tri-sec-butylamine , Tripentylamine, tricyclopentylamine, trihexylamine, tricyclohexylamine, triheptylamine, trioctylamine, trinonylamine, tridecylamine, tridodecylamine, tricetylamine, N, N, N ′, N ′ -Tetramethylmethylenediamine, N, N, N ', N'-tetramethylethylenediamine, N, N, N', N'-tetramethyltetraethylenepentamine and the like.
- hybrid amines include, but are not limited to, dimethylethylamine, methylethylpropylamine, benzylamine, phenethylamine, benzyldimethylamine, and the like.
- aromatic amines and heterocyclic amines include, but are not limited to, aniline derivatives (for example, aniline, N-methylaniline, N-ethylaniline, N-propylaniline, N, N-dimethylaniline, 2 -Methylaniline, 3-methylaniline, 4-methylaniline, ethylaniline, propylaniline, trimethylaniline, 2-nitroaniline, 3-nitroaniline, 4-nitroaniline, 2,4-dinitroaniline, 2,6-dinitro Aniline, 3,5-dinitroaniline, N, N-dimethyltoluidine, etc.), diphenyl (p-tolyl) amine, methyldiphenylamine, triphenylamine, phenyl (p-
- nitrogen-containing compounds having a carboxy group include, but are not limited to, aminobenzoic acid, indolecarboxylic acid, amino acid derivatives (for example, nicotinic acid, alanine, arginine, aspartic acid, glutamic acid, glycine, histidine, isoleucine). Glycylleucine, leucine, methionine, phenylalanine, threonine, lysine, 3-aminopyrazine-2-carboxylic acid, methoxyalanine) and the like.
- aminobenzoic acid indolecarboxylic acid
- amino acid derivatives for example, nicotinic acid, alanine, arginine, aspartic acid, glutamic acid, glycine, histidine, isoleucine.
- nitrogen-containing compound having a sulfonyl group examples include, but are not limited to, 3-pyridinesulfonic acid, pyridinium p-toluenesulfonate, and the like.
- Specific examples of the nitrogen-containing compound having a hydroxyl group, the nitrogen-containing compound having a hydroxyphenyl group, and the alcoholic nitrogen-containing compound include, but are not limited to, 2-hydroxypyridine, aminocresol, 2,4-quinolinediol, 3- Indolemethanol hydrate, monoethanolamine, diethanolamine, triethanolamine, N-ethyldiethanolamine, N, N-diethylethanolamine, triisopropanolamine, 2,2'-iminodiethanol, 2-aminoethanol, 3-amino- 1-propanol, 4-amino-1-butanol, 4- (2-hydroxyethyl) morpholine, 2- (2-hydroxyethyl) pyridine, 1- (2-hydroxyethyl) piperazine,
- amide derivatives include, but are not limited to, formamide, N-methylformamide, N, N-dimethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, propionamide, benzamide and the like.
- imide derivative include, but are not limited to, phthalimide, succinimide, maleimide and the like.
- the content of the basic compound is not particularly limited, but is 0 with respect to 100 parts by weight of the film forming material for lithography (compound and / or resin) of this embodiment.
- the amount is preferably 0.001 to 2 parts by mass, more preferably 0.01 to 1 part by mass.
- the film forming composition for lithography of the present embodiment may contain other resins and / or compounds for the purpose of imparting thermosetting properties and controlling the absorbance.
- other resins and / or compounds include naphthol resins, xylene resins, naphthol-modified resins, phenol-modified resins of naphthalene resins, polyhydroxystyrene, dicyclopentadiene resins, (meth) acrylates, dimethacrylates, trimethacrylates, tetra Resins containing no heterocyclic ring or aromatic ring such as methacrylate, vinyl naphthalene, polyacenaphthylene and other naphthalene rings, phenanthrenequinone, biphenyl rings such as fluorene, hetero rings having hetero atoms such as thiophene and indene; rosin resins; Examples include, but are not limited to, resins or compounds containing an alicyclic structure such as cyclo
- the film for lithography of this embodiment is formed using the composition for forming a film for lithography of this embodiment.
- the resist pattern forming method of the present embodiment includes a step (A-1) of forming a film on a substrate using the composition for forming a film for lithography of the present embodiment, and at least one layer on the film.
- a photoresist layer (A-2) and after the second forming step, irradiating a predetermined region of the photoresist layer with radiation and developing (A-3).
- the circuit pattern forming method of the present embodiment includes a step (B-1) of forming a film on a substrate using the composition for forming a film for lithography of the present embodiment, and silicon atoms on the film.
- a predetermined region of the photoresist layer is irradiated with radiation and developed to form a resist pattern (B-4), and after the step (B-4),
- the intermediate layer film is etched using the resist pattern as a mask, the film is etched using the obtained intermediate layer film pattern as an etching mask, and the substrate is etched using the obtained film pattern as an etching mask.
- the formation method is not specifically limited, A well-known method can be applied.
- the organic solvent is volatilized and removed.
- a film for lithography can be formed.
- baking is preferably performed in order to suppress the occurrence of a mixing phenomenon with the upper layer resist and to promote the crosslinking reaction.
- the baking temperature is not particularly limited, but is preferably in the range of 80 to 450 ° C., more preferably 200 to 400 ° C.
- the baking time is not particularly limited, but is preferably within the range of 10 to 300 seconds.
- the thickness of the lower layer film can be appropriately selected according to the required performance, and is not particularly limited, but is usually preferably about 30 to 20,000 nm, more preferably 50 to 15,000 nm. .
- a silicon-containing resist layer on the two-layer process, or a single-layer resist made of ordinary hydrocarbons, and a silicon-containing intermediate layer on the three-layer process Further, it is preferable to form a single layer resist layer not containing silicon thereon. In this case, a well-known thing can be used as a photoresist material for forming this resist layer.
- a silicon-containing resist material for a two-layer process from the viewpoint of oxygen gas etching resistance, a silicon atom-containing polymer such as a polysilsesquioxane derivative or a vinylsilane derivative is used as a base polymer, and an organic solvent, an acid generator, If necessary, a positive photoresist material containing a basic compound or the like is preferably used.
- a silicon atom-containing polymer a known polymer used in this type of resist material can be used.
- a polysilsesquioxane-based intermediate layer is preferably used as the silicon-containing intermediate layer for the three-layer process.
- the intermediate layer By giving the intermediate layer an effect as an antireflection film, reflection tends to be effectively suppressed.
- the k value increases and the substrate reflection tends to increase, but the reflection is suppressed in the intermediate layer.
- the substrate reflection can be reduced to 0.5% or less.
- the intermediate layer having such an antireflection effect is not limited to the following, but for 193 nm exposure, a polysilsesquioxy crosslinked with acid or heat into which a light absorbing group having a phenyl group or a silicon-silicon bond is introduced. Sun is preferably used.
- an intermediate layer formed by a Chemical-Vapor-deposition (CVD) method can be used.
- the intermediate layer having a high effect as an antireflection film produced by the CVD method is not limited to the following, but for example, a SiON film is known.
- the formation of the intermediate layer by a wet process such as spin coating or screen printing has a simpler and more cost-effective advantage than the CVD method.
- the upper layer resist in the three-layer process may be either a positive type or a negative type, and the same one as a commonly used single layer resist can be used.
- the lithography film of this embodiment can also be used as an antireflection film for a normal single layer resist or a base material for suppressing pattern collapse. Since the lithography film of this embodiment is excellent in etching resistance for base processing, it can be expected to function as a hard mask for base processing.
- a wet process such as spin coating or screen printing is preferably used as in the case of forming the lithography film.
- prebaking is usually performed, but this prebaking is preferably performed at 80 to 180 ° C. for 10 to 300 seconds.
- a resist pattern can be obtained by performing exposure, post-exposure baking (PEB), and development.
- the thickness of the resist film is not particularly limited, but is generally preferably 30 to 500 nm, and more preferably 50 to 400 nm.
- the exposure light may be appropriately selected and used according to the photoresist material to be used.
- high energy rays having a wavelength of 300 nm or less, specifically, 248 nm, 193 nm, 157 nm excimer laser, 3 to 20 nm soft X-ray, electron beam, X-ray and the like can be mentioned.
- the resist pattern formed by the above method is one in which pattern collapse is suppressed by the lithography film of this embodiment. Therefore, by using the lithography film of this embodiment, a finer pattern can be obtained, and the exposure amount necessary to obtain the resist pattern can be reduced.
- gas etching is preferably used as the etching of the lower layer film in the two-layer process.
- gas etching etching using oxygen gas is suitable.
- an inert gas such as He or Ar, or CO, CO 2 , NH 3 , SO 2 , N 2 , NO 2 or H 2 gas may be added.
- gas etching can be performed only with CO, CO 2 , NH 3 , N 2 , NO 2, and H 2 gas without using oxygen gas.
- the latter gas is preferably used for side wall protection for preventing undercut of the pattern side wall.
- gas etching is also preferably used for etching the intermediate layer in the three-layer process.
- the gas etching the same one as described in the above two-layer process can be applied.
- the processing of the intermediate layer in the three-layer process is preferably performed using a fluorocarbon gas and a resist pattern as a mask.
- the lithography film can be processed by, for example, oxygen gas etching using the intermediate layer pattern as a mask.
- a silicon oxide film, a silicon nitride film, or a silicon oxynitride film is formed by a CVD method, an ALD method, or the like.
- the method for forming the nitride film is not limited to the following, but for example, a method described in Japanese Patent Application Laid-Open No. 2002-334869 (Patent Document 6) and WO 2004/066377 (Patent Document 7) can be used.
- a photoresist film can be formed directly on such an intermediate film, but an organic antireflection film (BARC) is formed on the intermediate film by spin coating, and a photoresist film is formed thereon. May be.
- BARC organic antireflection film
- an intermediate layer based on polysilsesquioxane is also preferably used.
- the resist intermediate layer film By providing the resist intermediate layer film with an effect as an antireflection film, reflection tends to be effectively suppressed.
- Specific materials of the polysilsesquioxane-based intermediate layer are not limited to the following, but are described, for example, in JP-A-2007-226170 (Patent Document 8) and JP-A-2007-226204 (Patent Document 9). Can be used.
- Etching of the next substrate can also be performed by a conventional method.
- the substrate is SiO 2 or SiN
- Etching mainly with gas can be performed.
- the substrate is etched with a chlorofluorocarbon gas, the silicon-containing resist of the two-layer resist process and the silicon-containing intermediate layer of the three-layer process are peeled off simultaneously with the substrate processing.
- the silicon-containing resist layer or the silicon-containing intermediate layer is separately peeled, and generally, dry etching peeling with a chlorofluorocarbon-based gas is performed after the substrate is processed. .
- the film for lithography of this embodiment is characterized by excellent etching resistance of these substrates.
- a known substrate can be appropriately selected and used, and is not particularly limited. Examples thereof include Si, ⁇ -Si, p-Si, SiO 2 , SiN, SiON, W, TiN, and Al. .
- the substrate may be a laminate having a film to be processed (substrate to be processed) on a base material (support).
- Examples of such processed films include various low-k films such as Si, SiO 2 , SiON, SiN, p-Si, ⁇ -Si, W, W-Si, Al, Cu, and Al-Si, and their stopper films.
- a material different from the base material (support) is used.
- the thickness of the substrate to be processed or the film to be processed is not particularly limited, but is usually preferably about 50 to 10,000 nm, more preferably 75 to 5,000 nm.
- the organic solvent that is not arbitrarily miscible with water means an organic solvent having a solubility in water of less than 30% at room temperature.
- the solubility is preferably less than 20%, more preferably less than 10%.
- An organic solvent that is not arbitrarily miscible with water used in the present embodiment is not particularly limited, but an organic solvent that can be safely applied to a semiconductor manufacturing process is preferable.
- the amount of the organic solvent to be used is usually about 1 to 100 times by mass with respect to the compound or resin to be used.
- solvents include, but are not limited to, ethers such as diethyl ether and diisopropyl ether, esters such as ethyl acetate, n-butyl acetate and isoamyl acetate, methyl ethyl ketone, methyl isobutyl ketone and ethyl isobutyl ketone.
- Ketones such as cyclohexanone, cyclopentanone, 2-heptanone, 2-pentanone, glycols such as ethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate Ether acetates, aliphatic hydrocarbons such as n-hexane and n-heptane, aromatic hydrocarbons such as toluene and xylene, methylene chloride, Halogenated hydrocarbons such as chloroform and the like.
- glycols such as ethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether acetate, propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate Ether acetates
- aliphatic hydrocarbons such as
- toluene, 2-heptanone, cyclohexanone, cyclopentanone, methyl isobutyl ketone, propylene glycol monomethyl ether acetate, ethyl acetate and the like are preferable, and cyclohexanone and propylene glycol monomethyl ether acetate are more preferable.
- These solvents can be used alone or in combination of two or more.
- the acidic aqueous solution used in the present embodiment is appropriately selected from aqueous solutions in which generally known organic and inorganic compounds are dissolved in water.
- aqueous solutions in which generally known organic and inorganic compounds are dissolved in water.
- a mineral acid such as hydrochloric acid, sulfuric acid, nitric acid or phosphoric acid
- acetic acid, propionic acid succinic acid, malonic acid, succinic acid, fumaric acid, maleic acid, tartaric acid, citric acid, methanesulfone
- An aqueous solution in which an organic acid such as acid, phenolsulfonic acid, p-toluenesulfonic acid or trifluoroacetic acid is dissolved in water may be mentioned.
- acidic aqueous solutions can be used alone or in combination of two or more.
- aqueous solutions of sulfuric acid, nitric acid, and carboxylic acids such as acetic acid, oxalic acid, tartaric acid, and citric acid are preferable
- aqueous solutions of sulfuric acid, succinic acid, tartaric acid, and citric acid are more preferable
- aqueous solutions of succinic acid are more preferable.
- polyvalent carboxylic acids such as succinic acid, tartaric acid, and citric acid are coordinated to metal ions to produce a chelate effect, it is considered that the metal tends to be removed more effectively.
- water with low metal content for example, ion-exchange water etc. according to the objective of this embodiment, as the water used here.
- the pH of the acidic aqueous solution used in the present embodiment is not particularly limited, but it is preferable to adjust the acidity of the aqueous solution in consideration of the influence on the compound or resin to be used.
- the pH range is about 0 to 5, preferably about pH 0 to 3.
- the amount of acidic aqueous solution used in the present embodiment is not particularly limited, but from the viewpoint of reducing the number of extractions for metal removal and from the viewpoint of ensuring operability in consideration of the total amount of liquid, the amount used is It is preferable to adjust.
- the amount of the aqueous solution used is usually 10 to 200% by mass, preferably 20 to 100% by mass, based on the compound or resin solution used.
- the metal component is extracted by bringing the acidic aqueous solution as described above into contact with the lower layer film-forming material (compound or resin) and a solution (A) containing an organic solvent that is arbitrarily not mixed with water. Can do.
- the temperature at the time of the extraction treatment is usually 20 to 90 ° C, preferably 30 to 80 ° C.
- the extraction operation is performed, for example, by mixing the mixture well by stirring or the like and then allowing it to stand. Thereby, the metal content contained in the solution containing the compound or resin to be used and the organic solvent is transferred to the aqueous phase. Moreover, the acidity of a solution falls by this operation and the quality change of the compound or resin to be used can be suppressed.
- the standing time is not particularly limited, but it is preferable to adjust the standing time from the viewpoint of improving the separation between the solution phase containing the organic solvent and the aqueous phase.
- the time for standing is 1 minute or longer, preferably 10 minutes or longer, more preferably 30 minutes or longer.
- the extraction process may be performed only once, but it is also effective to repeat the operations of mixing, standing, and separation a plurality of times.
- the extraction treatment with water is performed, for example, by mixing the mixture well by stirring or the like and then allowing it to stand. And since the solution obtained is isolate
- the water used here is a thing with little metal content, for example, ion-exchange water etc. according to the objective of this embodiment.
- the extraction process may be performed only once, but it is also effective to repeat the operations of mixing, standing, and separation a plurality of times. Further, the use ratio of both in the extraction process, conditions such as temperature and time are not particularly limited, but they may be the same as those in the contact process with the acidic aqueous solution.
- the water that can be mixed into the solution containing the compound or resin and the organic solvent thus obtained can be easily removed by performing an operation such as vacuum distillation. Moreover, an organic solvent can be added as needed and the density
- a method for isolating a compound or resin from the obtained solution containing an organic solvent it can be performed by a known method such as removal under reduced pressure, separation by reprecipitation, and a combination thereof. If necessary, known processes such as a concentration operation, a filtration operation, a centrifugal separation operation, and a drying operation can be further performed.
- Carbon concentration and oxygen concentration Carbon concentration and oxygen concentration (mass%) were measured by organic elemental analysis. Apparatus: CHN coder MT-6 (manufactured by Yanaco Analytical Co., Ltd.) [Molecular weight] By LC-MS analysis, measurement was performed using Water UPLC / MALDI-Synpt HDMS. [Molecular weight in terms of polystyrene] The weight average molecular weight (Mw) and number average molecular weight (Mn) in terms of polystyrene were determined by gel permeation chromatography (GPC) analysis, and the degree of dispersion (Mw / Mn) was determined.
- GPC gel permeation chromatography
- thermogravimetry TG
- the 15% heat loss temperature of the obtained compound (DBC) was 400 ° C. or higher. Therefore, it was evaluated that it has high heat resistance and can be applied to high temperature baking.
- the solubility in CPN and CHN it was 10% by mass or more (Evaluation A), and the compound (DBC) was evaluated to have excellent solubility. Therefore, it was evaluated that the compound (DBC) has high storage stability in a solution state and can be sufficiently applied to CPN and CHN used as a washing or solvent in a semiconductor microfabrication process.
- thermogravimetry TG
- the 15% heat loss temperature of the obtained compound (HDBC) was 400 ° C. or higher. Therefore, it was evaluated that it has high heat resistance and can be applied to high temperature baking.
- the solubility in PGMEA and PGMEA it was 10% by mass or more (Evaluation A), and the compound (HDBC) was evaluated to have excellent solubility. Therefore, it was evaluated that the compound (HDBC) has high storage stability in a solution state and can be sufficiently applied to an edge beat rinse liquid (PGME / PGMEA mixed liquid) widely used in a semiconductor microfabrication process.
- PGME / PGMEA mixed liquid edge beat rinse liquid
- the obtained solid was filtered and dried, followed by separation and purification by column chromatography to obtain 6.4 g of the target resin (R-DBC).
- R-DBC target resin
- polystyrene conversion molecular weight by the said method about the obtained resin they were Mn: 698, Mw: 1563, Mw / Mn: 2.24.
- TG thermogravimetry
- the 15% heat loss temperature of the obtained resin (R-DBC) was 400 ° C. or higher. It was evaluated as having high heat resistance and applicable to high temperature baking.
- the solubility of PGMEA and PGMEA was as good as 10% by mass or more (Evaluation A). Therefore, it was evaluated that it can be sufficiently applied to a high storage stability in a solution state and an edge beat rinse liquid (PGME / PGMEA mixed liquid) widely used in a semiconductor microfabrication process.
- PGME / PGMEA mixed liquid edge beat rinse liquid
- a four-necked flask having an internal volume of 0.5 L equipped with a Dimroth condenser, a thermometer, and a stirring blade was prepared.
- This four-necked flask was charged with 100 g (0.51 mol) of the dimethylnaphthalene formaldehyde resin obtained as described above and 0.05 g of paratoluenesulfonic acid under a nitrogen stream, and the temperature was raised to 190 ° C. Stir after heating for hours. Thereafter, 52.0 g (0.36 mol) of 1-naphthol was further added, and the temperature was further raised to 220 ° C. to react for 2 hours.
- a dark brown solid modified resin (CR-1).
- the obtained resin (CR-1) was Mn: 885, Mw: 2220, and Mw / Mn: 4.17.
- the carbon concentration was 89.1% by mass, and the oxygen concentration was 4.5% by mass.
- the solubility of PGMEA and PGMEA was as good as 10% by mass or more (Evaluation A). Therefore, it was evaluated that it can be sufficiently applied to a high storage stability in a solution state and an edge beat rinse liquid (PGME / PGMEA mixed liquid) widely used in a semiconductor microfabrication process.
- reddish brown liquid was taken out.
- this reddish brown solution was charged into a 100 mL three-necked flask equipped with a concentrating device, and the volume (tetrahydrofuran) was reduced to about half while reducing the volume (tetrahydrofuran) with an aspirator at an internal temperature of about 45 ° C. and concentrated. A reddish brown solution was obtained. Further, at room temperature, the reddish brown solution obtained so far was added dropwise to 120 g of distilled water stirred in a 300 mL capacity beaker. By this dripping, a yellowish red solid was deposited.
- Synthesis Example 7 Synthesis of aminodiglycidyl dibenzochrysene Based on the description in JP-A-2013-227307, the amino acid obtained in Synthesis Example 6 was added to a four-necked flask with a capacity of 300 mL equipped with a magnetic stirrer and a reflux condenser. 10.85 g of a mixture of dibenzochrysene, 27 g of ethanol (manufactured by Wako Pure Chemical Industries, Ltd.), and 67.2 g (0.726 mol) of epichlorohydrin (manufactured by Kanto Chemical Co., Ltd.) were used, and a hot water bath was used. The mixture was allowed to react while stirring at an internal temperature of 80 ° C.
- the yellow-orange powder is diaminodiglycidyl dibenzochrysene (AGDBC-2) containing 4.0% monoaminodiglycidyl dibenzochrysene (AGDBC-1). It was confirmed.
- the solubility of PGMEA and PGMEA was as good as 10% by mass or more (Evaluation A). Therefore, it was evaluated that it can be sufficiently applied to a high storage stability in a solution state and an edge beat rinse liquid (PGME / PGMEA mixed liquid) widely used in a semiconductor microfabrication process.
- DBCGE dibenzochrysene glycidyl ether
- MIBK methyl isobutyl ketone
- the solubility of PGMEA and PGMEA was as good as 10% by mass or more (Evaluation A). Therefore, it was evaluated that it can be sufficiently applied to a high storage stability in a solution state and an edge beat rinse liquid (PGME / PGMEA mixed liquid) widely used in a semiconductor microfabrication process.
- the solubility of PGMEA and PGMEA was as good as 10% by mass or more (Evaluation A). Therefore, it was evaluated that it can be sufficiently applied to a high storage stability in a solution state and an edge beat rinse liquid (PGME / PGMEA mixed liquid) widely used in a semiconductor microfabrication process.
- the solubility of PGMEA and PGMEA was as good as 10% by mass or more (Evaluation A). Therefore, it was evaluated that it can be sufficiently applied to a high storage stability in a solution state and an edge beat rinse liquid (PGME / PGMEA mixed liquid) widely used in a semiconductor microfabrication process.
- the solubility of PGMEA and PGMEA was as good as 10% by mass or more (Evaluation A). Therefore, it was evaluated that it can be sufficiently applied to a high storage stability in a solution state and an edge beat rinse liquid (PGME / PGMEA mixed liquid) widely used in a semiconductor microfabrication process.
- the solubility of PGMEA and PGMEA was as good as 10% by mass or more (Evaluation A). Therefore, it was evaluated that it can be sufficiently applied to a high storage stability in a solution state and an edge beat rinse liquid (PGME / PGMEA mixed liquid) widely used in a semiconductor microfabrication process.
- Examples 1 to 14 and Comparative Examples were prepared using the compounds or resins obtained in Synthesis Examples 1 to 14, the resins obtained in Production Example 1 and the following materials so as to have the compositions shown in Table 1.
- a film forming material for lithography corresponding to 1 was prepared.
- Acid generator Ditertiary butyl diphenyliodonium nonafluoromethanesulfonate (DTDPI) manufactured by Midori Chemical Co., Ltd.
- Cross-linking agent Nikalac MX270 (Nikalac) manufactured by Sanwa Chemical Co., Ltd.
- Organic solvent Propylene glycol monomethyl ether acetate acetate (PGMEA)
- Example 1 the film forming compositions for lithography of Examples 1 to 14 and Comparative Example 1 were spin-coated on a silicon substrate, and then baked at 240 ° C. for 60 seconds and further at 400 ° C. for 120 seconds to obtain a film thickness of 200 nm. Each underlayer film was prepared. Next, an etching test was performed under the following conditions to evaluate etching resistance. The evaluation results are shown in Table 1.
- Etching device RIE-10NR manufactured by Samco International Output: 50W Pressure: 20Pa Time: 2min Etching gas
- Ar gas flow rate: CF 4 gas flow rate: O 2 gas flow rate 50: 5: 5 (sccm)
- Etching resistance was evaluated according to the following procedure. First, a novolac underlayer film was prepared under the same conditions as in Examples 1 to 14 except that novolak (PSM4357 manufactured by Gunei Chemical Co., Ltd.) was used instead of the compound or resin in Examples 1 to 14. Then, the above-described etching test was performed on this novolac lower layer film, and the etching rate at that time was measured. Next, the above-described etching test was similarly performed on the lower layer films of Examples 1 to 14 and Comparative Example 1, and the etching rate at that time was measured. Then, the etching resistance was evaluated according to the following evaluation criteria based on the etching rate of the novolak underlayer film.
- novolak PSM4357 manufactured by Gunei Chemical Co., Ltd.
- Example 15 the composition for forming a film for lithography in Example 2 was applied onto a 300 nm thick SiO 2 substrate and baked at 240 ° C. for 60 seconds and further at 400 ° C. for 120 seconds to form a lower layer having a thickness of 70 nm. A film was formed. On this lower layer film, an ArF resist solution was applied and baked at 130 ° C. for 60 seconds to form a 140 nm-thick photoresist layer.
- the resist solution for ArF is prepared by blending a compound of the following formula (11): 5 parts by mass, triphenylsulfonium nonafluoromethanesulfonate: 1 part by mass, tributylamine: 2 parts by mass, and PGMEA: 92 parts by mass. What was done was used.
- the compound of following formula (11) was prepared as follows. That is, 4.15 g of 2-methyl-2-methacryloyloxyadamantane, 3.00 g of methacryloyloxy- ⁇ -butyrolactone, 2.08 g of 3-hydroxy-1-adamantyl methacrylate, 0.38 g of azobisisobutyronitrile, The reaction solution was dissolved in 80 mL.
- This reaction solution was polymerized for 22 hours under a nitrogen atmosphere while maintaining the reaction temperature at 63 ° C., and then the reaction solution was dropped into 400 mL of n-hexane.
- the product resin thus obtained was coagulated and purified, and the resulting white powder was filtered and dried overnight at 40 ° C. under reduced pressure to obtain a compound represented by the following formula.
- 40, 40 and 20 indicate the ratio of each structural unit and do not indicate a block copolymer.
- the photoresist layer was exposed using an electron beam drawing apparatus (ELIONX, ELS-7500, 50 keV), baked at 115 ° C. for 90 seconds (PEB), and 2.38 mass% tetramethylammonium hydroxide (A positive resist pattern was obtained by developing with an aqueous solution of TMAH for 60 seconds.
- ELIONX electron beam drawing apparatus
- ELS-7500 ELS-7500, 50 keV
- PEB baked at 115 ° C. for 90 seconds
- TMAH 2.38 mass% tetramethylammonium hydroxide
- Example 15 and Comparative Example 2 For each of Example 15 and Comparative Example 2, the resist pattern shapes of 55 nm L / S (1: 1) and 80 nm L / S (1: 1) obtained were obtained using an electron microscope (S-4800) manufactured by Hitachi, Ltd. Was observed. As for the shape of the resist pattern after development, the resist pattern was not collapsed and the rectangular shape was good, and the resist pattern was evaluated as bad. As a result of the observation, the minimum line width with no pattern collapse and good rectangularity was used as an evaluation index as the resolution. Furthermore, the minimum amount of electron beam energy that can draw a good pattern shape is used as an evaluation index as sensitivity. The results are shown in Table 2.
- Example 15 was significantly superior in both resolution and sensitivity as compared with Comparative Example 2. In addition, it was confirmed that the resist pattern shape after development did not collapse and the rectangularity was good. Furthermore, from the difference in the resist pattern shape after development, it was shown that the film forming material for lithography of Example 15 had good adhesion to the resist material.
- the film forming material for lithography of the present invention has a relatively high carbon concentration, a relatively low oxygen concentration, a relatively high heat resistance, a relatively high solvent solubility, and can be applied to a wet process. . Therefore, the film forming material for lithography of the present invention, the composition for forming a lower layer film for lithography containing the material, and the lower layer film formed using the composition are widely used in various applications that require the above performance. It can be used effectively.
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Abstract
Description
下記式(1)で表される化合物を含有する、リソグラフィー用膜形成材料。
(式(1)中、R0は各々独立して、酸素原子を含む1価の基、硫黄原子を含む1価の基、窒素原子を含む1価の基、炭化水素基又はハロゲン原子であり、pは、各々独立して、0~4の整数である。)
[2]
前記pの少なくとも1つが1~4の整数である、[1]に記載のリソグラフィー用膜形成材料。
[3]
前記R0の少なくとも1つが、酸素原子を含む1価の基である、[1]又は[2]に記載のリソグラフィー用膜形成材料。
[4]
前記式(1)で表される化合物が、下記式(2)で表される化合物である、[1]に記載のリソグラフィー用膜形成材料。
(式(2)中、mは、各々独立して、0~4の整数であり、ここで、少なくとも1つのmは1~4の整数である。)
[5]
前記式(2)で表される化合物が、下記式(2-1)~(2-6)で表される化合物群から選ばれる少なくとも1種である、[4]に記載のリソグラフィー用膜形成材料。
[6]
少なくとも下記式(1)で表される化合物と架橋反応性のある化合物との反応によって得られる、樹脂。
(式(1)中、R0は各々独立して、酸素原子を含む1価の基、硫黄原子を含む1価の基、窒素原子を含む1価の基、炭化水素基又はハロゲン原子であり、pは、各々独立して、0~4の整数である。)
[7]
前記pの少なくとも1つが1~4の整数である、[6]に記載の樹脂。
[8]
前記R0の少なくとも1つが、酸素原子を含む1価の基である、[6]又は[7]に記載の樹脂。
[9]
前記架橋反応性のある化合物が、アルデヒド、ケトン、カルボン酸、カルボン酸ハライド、ハロゲン含有化合物、アミノ化合物、イミノ化合物、イソシアネート又は不飽和炭化水素基含有化合物である、[6]~[8]のいずれかに記載の樹脂。
[10]
ノボラック系樹脂、アラルキル系樹脂、ヒドロキシスチレン系樹脂、(メタ)アクリル酸系樹脂及びそれらの共重合体からなる群より選ばれる少なくとも1種である、[6]~[9]のいずれかに記載の樹脂。
[11]
前記式(1)で表される化合物が、下記式(2)で表される化合物である、[6]~[10]のいずれかに記載の樹脂。
(式(2)中、mは、各々独立して、0~4の整数であり、ここで、少なくとも1つのmは1~4の整数である。)
[12]
下記式(3-1)~(3-16)で表される構造からなる群より選ばれる少なくとも1種の構造を有する、[6]~[11]のいずれかに記載の樹脂。
(式(3-1)~(3-16)中、mは、各々独立して、0~4の整数であり、ここで、少なくとも1つのmは1~4の整数である。)
[13]
[6]~[12]のいずれかに記載の樹脂を含有する、リソグラフィー用膜形成材料。
[14]
[1]~[5]のいずれかに記載のリソグラフィー用膜形成材料及び/又は[13]に記載のリソグラフィー用膜形成材料と、
有機溶媒と、
を含有する、リソグラフィー用膜形成用組成物。
[15]
酸発生剤をさらに含有する、[14]に記載のリソグラフィー用膜形成用組成物。
[16]
架橋剤をさらに含有する、[14]又は[15]に記載のリソグラフィー用膜形成用組成物。
[17]
[14]~[16]のいずれかに記載のリソグラフィー用膜形成用組成物を用いて形成される、リソグラフィー用膜。
[18]
基板上に、[14]~[16]のいずれかに記載のリソグラフィー用膜形成用組成物を用いて膜を形成する工程(A-1)と、
前記膜上に、少なくとも1層のフォトレジスト層を形成する工程(A-2)と、
前記工程(A-2)の後、前記フォトレジスト層の所定の領域に放射線を照射し、現像を行う工程(A-3)と、
を有する、レジストパターン形成方法。
[19]
基板上に、[14]~[16]のいずれかに記載のリソグラフィー用膜形成用組成物を用いて膜を形成する工程(B-1)と、
前記膜上に、珪素原子を含有するレジスト中間層膜材料を用いて中間層膜を形成する工程(B-2)と、
前記中間層膜上に、少なくとも1層のフォトレジスト層を形成する工程(B-3)と、
前記工程(B-3)の後、前記フォトレジスト層の所定の領域に放射線を照射し、現像してレジストパターンを形成する工程(B-4)と、
前記工程(B-4)の後、該レジストパターンをマスクとして前記中間層膜をエッチングし、得られた中間層膜パターンをエッチングマスクとして前記膜をエッチングし、得られた膜パターンをエッチングマスクとして基板をエッチングすることで基板にパターンを形成する工程(B-5)と、
を有する、回路パターン形成方法。
[20]
[1]~[5],[13]のいずれかに記載のリソグラフィー用膜形成材料の精製方法であって、
水と任意に混和しない有機溶媒及び、前記リソグラフィー用膜形成材料を含む溶液(A)と、酸性の水溶液と、を接触させて抽出する工程を含む、精製方法。
リソグラフィー用膜とは、半導体装置の製造に用いられる波長の光に対して良好な光吸収性を示し、それ故、高い反射光防止効果を持ち、またフォトレジスト層と比較して大きなドライエッチング速度を有するものである。このようなリソグラフィー用膜の用途としては、以下に限定されないが、例えば、反射防止膜と、被加工層の段差に埋込み平坦化させる膜と、レジストとインターミキシングすることなく、特に極端紫外線露光に際して好ましくない長波長側の露光光などを遮断して極端紫外線のみを選択的に透過し、また露光後に現像液で現像可能なレジスト上層膜と、フォトレジスト層と比較して大きなドライエッチング速度及び耐熱性を有するレジスト下層膜と、を含む。
本実施形態のリソグラフィー用膜形成材料は、下記式(1)で表される化合物を含む。
本実施形態のリソグラフィー用膜形成用組成物は、本実施形態のリソグラフィー用膜形成材料と有機溶媒とを含有する。
1)下記一般式(P1a-1)、(P1a-2)、(P1a-3)又は(P1b)のオニウム塩、
2)下記一般式(P2)のジアゾメタン誘導体、
3)下記一般式(P3)のグリオキシム誘導体、
4)下記一般式(P4)のビススルホン誘導体、
5)下記一般式(P5)のN-ヒドロキシイミド化合物のスルホン酸エステル、
6)β-ケトスルホン酸誘導体、
7)ジスルホン誘導体、
8)ニトロベンジルスルホネート誘導体、
9)スルホン酸エステル誘導体
等が挙げられるが、これらに限定されない。なお、これらの酸発生剤は、1種を単独で、或いは2種以上を組み合わせて用いることができる。
(上記式中、R101a、R101b、R101cはそれぞれ独立して炭素数1~12の直鎖状、分岐状若しくは環状のアルキル基、アルケニル基、オキソアルキル基又はオキソアルケニル基;炭素数6~20のアリール基;又は炭素数7~12のアラルキル基若しくはアリールオキソアルキル基を示し、これらの基の水素原子の一部又は全部がアルコキシ基等によって置換されていてもよい。また、R101bとR101cとは環を形成してもよく、環を形成する場合には、R101b、R101cはそれぞれ独立して炭素数1~6のアルキレン基を示す。K-は非求核性対向イオンを表す。R101d、R101e、R101f、R101gは、それぞれ独立してR101a、R101b、R101cに水素原子を加えて示される。R101dとR101e、R101dとR101eとR101fとは環を形成してもよく、環を形成する場合には、R101dとR101e及びR101dとR101eとR101fは炭素数3~10のアルキレン基を示し、又は、式中の窒素原子を環の中に有する複素芳香族環を示す。)
(式(P1b)中、R102a、R102bはそれぞれ独立して炭素数1~8の直鎖状、分岐状又は環状のアルキル基を示す。R103は炭素数1~10の直鎖状、分岐状又は環状のアルキレン基を示す。R104a、R104bはそれぞれ独立して炭素数3~7の2-オキソアルキル基を示す。K-は非求核性対向イオンを表す。)
これらのなかでも、特に、トリフルオロメタンスルホン酸トリフェニルスルホニウム、トリフルオロメタンスルホン酸(p-tert-ブトキシフェニル)ジフェニルスルホニウム、トリフルオロメタンスルホン酸トリス(p-tert-ブトキシフェニル)スルホニウム、p-トルエンスルホン酸トリフェニルスルホニウム、p-トルエンスルホン酸(p-tert-ブトキシフェニル)ジフェニルスルホニウム、p-トルエンスルホン酸トリス(p-tert-ブトキシフェニル)スルホニウム、トリフルオロメタンスルホン酸トリナフチルスルホニウム、トリフルオロメタンスルホン酸シクロヘキシルメチル(2-オキソシクロヘキシル)スルホニウム、トリフルオロメタンスルホン酸(2-ノルボニル)メチル(2-オキソシクロヘキシル)スルホニウム、1,2’-ナフチルカルボニルメチルテトラヒドロチオフェニウムトリフレート等のオニウム塩;ビス(ベンゼンスルホニル)ジアゾメタン、ビス(p-トルエンスルホニル)ジアゾメタン、ビス(シクロヘキシルスルホニル)ジアゾメタン、ビス(n-ブチルスルホニル)ジアゾメタン、ビス(イソブチルスルホニル)ジアゾメタン、ビス(sec-ブチルスルホニル)ジアゾメタン、ビス(n-プロピルスルホニル)ジアゾメタン、ビス(イソプロピルスルホニル)ジアゾメタン、ビス(tert-ブチルスルホニル)ジアゾメタン等のジアゾメタン誘導体;ビス-(p-トルエンスルホニル)-α-ジメチルグリオキシム、ビス-(n-ブタンスルホニル)-α-ジメチルグリオキシム等のグリオキシム誘導体、ビスナフチルスルホニルメタン等のビススルホン誘導体;N-ヒドロキシスクシンイミドメタンスルホン酸エステル、N-ヒドロキシスクシンイミドトリフルオロメタンスルホン酸エステル、N-ヒドロキシスクシンイミド1-プロパンスルホン酸エステル、N-ヒドロキシスクシンイミド2-プロパンスルホン酸エステル、N-ヒドロキシスクシンイミド1-ペンタンスルホン酸エステル、N-ヒドロキシスクシンイミドp-トルエンスルホン酸エステル、N-ヒドロキシナフタルイミドメタンスルホン酸エステル、N-ヒドロキシナフタルイミドベンゼンスルホン酸エステル等のN-ヒドロキシイミド化合物のスルホン酸エステル誘導体等が好ましく用いられる。
本実施形態のリソグラフィー用膜は、本実施形態のリソグラフィー用膜形成用組成物を用いて形成される。
本実施形態のリソグラフィー用膜形成材料の精製方法は、水と任意に混和しない有機溶媒及び、前記リソグラフィー用下層膜形成材料を含む溶液(A)と、酸性の水溶液と、を接触させて抽出する工程を含む。より詳細には、本実施形態においては、上述した本実施形態に用いる化合物又は樹脂を水と任意に混和しない有機溶媒に溶解させ、その溶液を酸性水溶液と接触させ抽出処理を行うことにより、該化合物又は該樹脂と有機溶媒を含む溶液(A)に含まれる金属分を水相に移行させたのち、有機相と水相を分離して精製することができる。本実施形態に係るリソグラフィー用膜形成材料の精製方法により、本実施形態のリソグラフィー用膜形成材料中の種々の金属の含有量を著しく低減させることができる。
有機元素分析により炭素濃度及び酸素濃度(質量%)を測定した。
装置:CHNコーダーMT-6(ヤナコ分析工業(株)製)
[分子量]
LC-MS分析により、Water社製Acquity UPLC/MALDI-Synapt HDMSを用いて測定した。
[ポリスチレン換算分子量]
ゲル浸透クロマトグラフィー(GPC)分析により、ポリスチレン換算の重量平均分子量(Mw)、数平均分子量(Mn)を求め、分散度(Mw/Mn)を求めた。
装置:Shodex GPC-101型(昭和電工(株)製)
カラム:KF-80M×3
溶離液:THF 1mL/min
温度:40℃
[熱分解温度(Tg)]
エスアイアイ・ナノテクノロジー社製EXSTAR6000DSC装置を使用し、試料約5mgをアルミニウム製非密封容器に入れ、窒素ガス(30mL/min)気流中昇温速度10℃/minで500℃まで昇温した。その際、ベースラインに減少部分が現れる温度を熱分解温度(Tg)とした。
[溶解度]
23℃にて、化合物の1-メトキシ-2-プロパノール(PGME)、プロピレングリコールモノメチルエーテルアセテート(PGMEA)、シクロペンタノン(CPN)及びシクロヘキサノン(CHN)に対する溶解量を測定し、その結果を以下の基準で評価した。
評価A:10質量%以上
評価B:10質量%未満
特開2013-227307号公報における実施例1の記載に基づき、合成することによりジベンゾ[g,p]クリセン(DBC)6.8gを褐色粉状固体として得た。液体クロマトグラフ分析の結果、得られた固体の純度は99.8%であった。
CPN及びCHNへの溶解性を評価した結果、10質量%以上(評価A)であり、化合物(DBC)は優れた溶解性を有するものと評価された。そのため、化合物(DBC)は溶液状態で高い保存安定性を有し、半導体微細加工プロセスで洗浄や溶媒として使用されるCPN及びCHNにも十分適用できるものと評価された。
特開2013-227307号公報における実施例7の記載に基づき、同一スケールにてジベンゾ[g,p]クリセンをスルホン化した後、得られたジベンゾ[g,p]クリセンスルホン酸塩をヒドロキシル化することにより、ヒドロキシジベンゾクリセン(HDBC)1.6gを褐色粉状固体として得た。
液体クロマトグラフ質量分析(LC/MS分析)の結果、98%は4置換ヒドロキシジベンゾクリセン(HDBC-4)であり、残部は3置換ヒドロキシジベンゾクリセンで(HDBC-3)であった。
PGME及びPGMEAへの溶解性を評価した結果、10質量%以上(評価A)であり、化合物(HDBC)は優れた溶解性を有するものと評価された。そのため、化合物(HDBC)は溶液状態で高い保存安定性を有し、半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
攪拌機、冷却管及びビュレットを備えた内容積100mLの容器に、DBC 10g(30mmol)と、パラホルムアルデヒド0.7g(42mmol)、氷酢酸50mLとPGME50mLとを仕込み、95%の硫酸8mLを加えて、反応液を100℃で6時間撹拌して反応を行った。次に、反応液を濃縮し、メタノール1000mlを加えて反応生成物を析出させ、室温まで冷却した後、濾過を行って分離した。得られた固形物を濾過し、乾燥させた後、カラムクロマトによる分離精製を行うことにより、目的樹脂(R-DBC)6.4gを得た。
得られた樹脂について、前記方法によりポリスチレン換算分子量を測定した結果、Mn:698、Mw:1563、Mw/Mn:2.24であった。
熱重量測定(TG)の結果、得られた樹脂(R-DBC)の15%熱減量温度は400℃以上であった。高い耐熱性を有し、高温ベークへの適用が可能であるものと評価された。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
ジムロート冷却管、温度計及び攪拌翼を備えた、底抜きが可能な内容積10Lの四つ口フラスコを準備した。この四つ口フラスコに、窒素気流中、1,5-ジメチルナフタレン1.09kg(7mol、三菱ガス化学(株)製)、40質量%ホルマリン水溶液2.1kg(ホルムアルデヒドとして28mol、三菱ガス化学(株)製)及び98質量%硫酸(関東化学(株)製)0.97mLを仕込み、常圧下、100℃で還流させながら7時間反応させた。その後、希釈溶媒としてエチルベンゼン(和光純薬工業(株)製試薬特級)1.8kgを反応液に加え、静置後、下相の水相を除去した。さらに、中和及び水洗を行い、エチルベンゼン及び未反応の1,5-ジメチルナフタレンを減圧下で留去することにより、淡褐色固体のジメチルナフタレンホルムアルデヒド樹脂1.25kgを得た。
得られたジメチルナフタレンホルムアルデヒド樹脂の分子量は、Mn:562、Mw:1168、Mw/Mn:2.08であった。また、炭素濃度は84.2質量%、酸素濃度は8.3質量%であった。
得られた樹脂(CR-1)は、Mn:885、Mw:2220、Mw/Mn:4.17であった。また、炭素濃度は89.1質量%、酸素濃度は4.5質量%であった。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
特開2013-227307の記載に基づき、メカニカル撹拌装置及び環流冷却管を備えた容量5Lの四つ口フラスコに、合成例1で得られたDBC30g(0.0913mol)と、クロロホルム900g(和光純薬工業株式会社製)と、を仕込み、室温で撹拌してDBCをクロロホルム中に溶解した。氷塩浴(-5℃)を用いて2℃まで冷却し、その状態において、5%I2-CHCl3溶液(ヨウ素のクロロホルム溶液)950gを、滴下ポンプ(PTFEダイヤフラムポンプ)を用いて1時間かけて滴下した。撹拌を継続しながら、滴下終了後から1時間毎にHPLC分析を用いて反応追跡を行い、1NのNaHSO3水溶液(1mol/LのNaHSO3水溶液)を620g添加して反応を停止した。その後、9%NaHCO3水溶液526.6gを加えて内容物を中和し、得られた内容物を三回水洗した。次いで、エバポレーターで減圧濃縮して、この有機相から溶媒を除去し、白色固体41.2gを得た。液体クロマトグラフ質量分析(LC/MS分析)の結果、モノヨードジベンゾクリセン(IDBC-1)が7.0%、ジヨードジベンゾクリセン(IDBC-2)が80%、トリヨードジベンゾクリセン(IDBC-3)が13%含まれたヨードジベンゾクリセン混合物であった。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
特開2013-227307の記載に基づき、メカニカル撹拌装置及び環流冷却管を備えた容量300mLの四つ口フラスコに、合成例1で得られたDBC6.67g(0.0203mol)と、クロロホルム200g(和光純薬工業株式会社製)と、を仕込み、水浴(26℃)中で撹拌してDBCをクロロホルム中に完全に溶解させた。その後、67.5%HNO3水溶液(硝酸水溶液)7.58g(HNO3を0.0812mol含有)を、ピペットで5分間かけて滴下した。この滴下で内容物は発熱し、液温は28℃に上昇した。更に、滴下終了から約10分間で液色は微黄色から黒褐色へと変化した。内容物の温度が26~27℃の状態で撹拌を継続し、滴下終了から約15分後には黄橙色固体が析出し始め、時間経過とともに析出物は増加し、滴下終了から2時間で内容物はスラリー状となった。次いで、水浴を温度65℃の湯浴に替え、還流反応(内温59℃)を4時間行った。内容物は、黄色のスラリー粒子が微細化とともに、LCMS分析により検出されるジニトロジベンゾクリセン(NO2DBC-2)の比率が増加し、生成が進行していることが確認された。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
特開2013-227307の記載に基づき、マグネット式撹拌装置及び環流冷却管を備えた容量200mLの三つ口フラスコに、上記合成例5で得られたニトロジベンゾクリセンの混合物2.0gと、5%Pd/C(50%水湿潤パラジウム炭素)0.2g(乾燥質量換算)と、テトラヒドロフラン(THF)30gと、を仕込み、湯浴(65℃)中で撹拌して、内容物を60℃まで昇温させた。次いで、80%ヒドラジン水溶液2.39g、すなわち、ヒドラジン(NH2NH2)を0.0382mol含有する水溶液を、ピペットで5分間かけて滴下した。この滴下により、内容物は黄色スラリー状態から赤褐色の液体に緩やかに変化した。また、この際に窒素ガスの発生と、発熱(還流)が観測された。その後、内容物の温度が63℃の状態において、撹拌をしながら2時間還流を継続し、反応を終了した。その後、Pd/Cの除去を目的として、ブフナーロートとNo.5Cろ紙と少量のラヂオライト(ろ過助剤)と、を用い、温度約30℃で固液分離を行って、赤褐色の液体を取り出した。次いで、この赤褐色溶液を、濃縮装置を備えた容量100mLの三口フラスコに仕込み、内温約45℃においてアスピレ-ターで減圧しながら液量(テトラヒドロフラン)が約半分となるまで減容し、濃縮した赤褐色溶液を得た。更に、室温において、容量300mLのビーカー内で撹拌している蒸留水120gに、上記までに得られた赤褐色溶液をピペットで滴下した。この滴下によって黄赤色の固形分が析出された。内容物をブフナーロートと桐山ろ紙とを用いて固液分離し、黄橙色の固形分を得た。得られた固形分を、温度60℃且つ10mmHgの減圧下で12時間乾燥して黄橙色粉末1.4gを得た。液体クロマトグラフ質量分析(LC/MS分析)の結果、上記黄橙色粉末はモノアミノジベンゾクリセン(NH2DBC-1)が4.0%含まれたジアミノジベンゾクリセン(NH2DBC-2)であることが確認された。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
特開2013-227307の記載に基づき、マグネット式撹拌装置及び環流冷却管を備えた容量300mLの四つ口フラスコに、合成例6で得られたアミノジベンゾクリセンの混合物10.85gと、エタノール(和光純薬工業株式会社製)27gと、エピクロロヒドリン(関東化学株式会社製)67.2g(0.726mol)と、を仕込み、湯浴を用いて保温しながら、内温80℃で6時間撹拌を行いながら反応させた。これにより、内容物は赤褐色の溶液に変化した。次いで、湯浴中で撹拌を継続しながら内温を60℃まで降温させた後、50%NaOH水溶液(水酸化ナトリウム水溶液)10.67g(NaOHを0.267mol含有)を、ピペットで5時間かけて滴下した。その後、撹拌を3時間継続して停止した。次いで、アスピレ-ターで減圧しながら溶媒(エタノール+水)を除去した後、トルエン100gを添加して内容物を溶解して、蒸留水50gを用いた水洗を三回行い、水洗浄後の有機相を、温度100℃且つ1mmHgの減圧下で溶媒を除去して、赤褐色塊状物12.3gを得た。液体クロマトグラフ質量分析(LC/MS分析)の結果、上記黄橙色粉末はモノアミノジグリシジルジベンゾクリセン(AGDBC-1)が4.0%含まれたジアミノジグリシジルジベンゾクリセン(AGDBC-2)であることが確認された。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
特開2014-152164号公報の記載に基づき、合成例2で得られたヒドロキシジベンゾクリセン10g(約0.255mol)と、エタノール100gと、エピクロロヒドリン(関東化学株式会社製)300g(3.24mol)と、を仕込んで40℃で撹拌・混合した。内温40℃を維持しながら、先の内容物に水酸化ナトリウム粉末4.3g(0.11mol含有)を添加して溶液を得た。その後、溶媒(エタノール及びエピクロロヒドリン)を減圧除去した。次いで、溶媒が除去された内容物にメチルイソブチルケトン(MIBK)100gを添加・撹拌した後、不溶物を除去することによりジベンゾクリセングリシジルエーテル(DBCGE)1.2gを黄色油状物として得た。液体クロマトグラフ質量分析(LC/MS分析)の結果、下記式で表される3置換ジベンゾクリセングリシジルエーテル(DBCGE-3)が2.0%含まれた4置換ジベンゾクリセングリシジルエーテル(DBCGE-4)であることが確認された。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
特開2014-152164号公報の記載に基づき、合成例2で得られたヒドロキシジベンゾクリセン10g(0.026mol、及び、フェノチアジン(関東化学株式会社)50mgをアセトニトリル(和光純薬工業株式会社製)200gに溶解した。その後、アクリロイルクロライド(和光純薬工業製)18.5g(0.2mol)及びトリエチルアミン(関東化学株式会社製)26g(0.26molを滴下し、25℃で6時間攪拌した。その後、メタノール10gを滴下した。反応液に酢酸エチル800g、及び、蒸留水150gを加えて洗浄した。蒸留水による洗浄を2回繰り返した後、減圧下エバポレーターにより溶媒を留去した。得られた油状物をトルエン/酢酸エチル=10/1の混合溶媒を用いてシリカゲルカラムクロマトグラフィーにより精製し、減圧乾燥を行って褐色粉状固体9.4gを得た。液体クロマトグラフ質量分析(LC/MS分析)の結果、下記式で表される4置換ジベンゾクリセンアクリル化合物(ACDBC-4)であることが確認された。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
特開2014-152164号公報の記載に基づき、合成例2で得られたヒドロキシジベンゾクリセン10g(0.026mol、及び、フェノチアジン(関東化学株式会社)50mgをアセトニトリル(和光純薬工業株式会社製)200gに溶解した。その後、メタクリロイルクロライド(和光純薬工業製)20.9g(0.2mol)及びトリエチルアミン(関東化学株式会社製)26g(0.26mol)を滴下し、25℃で6時間攪拌した。その後、メタノール10gを滴下し、得られた反応液に酢酸エチル800g及び蒸留水150gを加えて洗浄した。蒸留水による洗浄を2回繰り返した後、減圧下エバポレーターにて溶媒を留去した。得られた油状物をトルエン/酢酸エチル=10/1の混合溶媒を用いてシリカゲルカラムクロマトグラフィーにより精製し、減圧乾燥を行って、褐色粉状固体11.3gを得た。液体クロマトグラフ質量分析(LC/MS分析)の結果、下記式で表される4置換ジベンゾクリセンメタクリル化合物(MCDBC-4)であることが確認された。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
特開2014-152164号公報の記載に基づき、合成例8で得られたジベンゾクリセングリシジルエーテル5.0g(0.0081mol)、フェノチアジン(関東化学株式会社)30mg、及びトリフェニルホスフィン(和光純薬工業株式会社製)60mg、をアクリル酸(関東化学株式会社製)50.0g(0.7mol)に溶解した。その後、トルエン(和光純薬工業株式会社製)100gを加え、油浴上で90℃にて10時間反応させた。得られた反応液に、酢酸エチル400g及び飽和炭酸水素ナトリウム水溶液を加えた後、酢酸エチル相を分取した。次いで、不溶解物をろ別した後、酢酸エチル相を蒸留水100gで洗浄し、更に、減圧下濃縮後、乾燥させて茶褐色固体3.1gを得た。液体クロマトグラフ質量分析(LC/MS分析)の結果、下記式で表されるアクロイルオキシジベンゾクリセン(AODBC)の混合物であることが確認された。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
特開2014-152164号公報の記載に基づき、合成例8で得られたジベンゾクリセングリシジルエーテル5.0g(0.0081mol)、フェノチアジン(関東化学株式会社)30mg及びトリフェニルホスフィン(和光純薬工業株式会社製)60mgをメタクリル酸(和光純薬工業株式会社製)60.3g(0.7mol)に溶解した後、トルエン(和光純薬工業株式会社製)100gを加えた。油浴上で90℃にて10時間反応させた。得られた反応液に、酢酸エチル400g及び飽和炭酸水素ナトリウム水溶液を加えた後、酢酸エチル相を分取した。次いで、不溶解物をろ別した後、酢酸エチル相を蒸留水100gで洗浄し、減圧下濃縮後、乾燥させて茶褐色固体3.6gを得た。液体クロマトグラフ質量分析(LC/MS分析)の結果、下記式で表されるメタクリロイルオキシジベンゾクリセン(MAODBC)の混合物であることが確認された。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
特開2013-227307号公報の記載に基づき、ジベンゾクリセンをスルホン化した後、得られた化合物のスルホン酸基を、スルホニルハロゲン基(-SO2X)にし、更に、得られた化合物のスルホニルハロゲン基をチオール基にしてテトラチオールジベンゾクリセン8.6gを得た。液体クロマトグラフ質量分析(LC/MS分析)の結果、下記式で表されるテトラチオールジベンゾクリセン(SDBC-4)であることが確認された。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
特開2014-152164号公報の記載に基づき、合成例2で得られたヒドロキシジベンゾクリセン5g(0.013mol)、アリルブロマイド(東京化成工業株式会社製)12.3g(0.10mol)をジメチルスルホキシド(和光純薬工業株式会社製)50gに溶解した。その後、水酸化ナトリウム(東ソー株式会社製 品名:東ソーパール)2.54g(0.064mol)、窒素気流下中、80℃で18時間撹拌した。反応終了後、酢酸エチル300g、及び、蒸留水80gを加えて洗浄した。蒸留水による洗浄を2回繰り返した後、減圧下エバポレーターにて溶媒を留去した。トルエンを用いたシリカゲルカラムクロマトグラフィーにより精製し、減圧乾燥を行って、褐色粉状固体4.6gを得た。液体クロマトグラフ質量分析(LC/MS分析)の結果、下記式で表されるテトラアリルオキシジベンゾクリセン(TAODBC)であることが確認された。
PGME及びPGMEA溶解性は、10質量%以上(評価A)と良好であった。そのため、溶液状態での高い保存安定性及び半導体微細加工プロセスで広く用いられるエッジビートリンス液(PGME/PGMEA混合液)にも十分に適用できるものと評価された。
表1に示す組成となるように、上記合成例1~14で得られた化合物又は樹脂、上記製造例1で得られた樹脂、及び次の材料を用いて、実施例1~14及び比較例1に対応するリソグラフィー用膜形成材料を各々調製した。
酸発生剤:みどり化学社製 ジターシャリーブチルジフェニルヨードニウムノナフルオロメタンスルホナート(DTDPI)
架橋剤:三和ケミカル社製 ニカラックMX270(ニカラック)
有機溶媒:プロピレングリコールモノメチルエーテルアセテートアセテート(PGMEA)
エッチング装置:サムコインターナショナル社製 RIE-10NR
出力:50W
圧力:20Pa
時間:2min
エッチングガス
Arガス流量:CF4ガス流量:O2ガス流量=50:5:5(sccm)
エッチング耐性の評価は、以下の手順で行った。
まず、実施例1~14における化合物又は樹脂に代えてノボラック(群栄化学社製 PSM4357)を用いること以外は、実施例1~14と同様の条件で、ノボラックの下層膜を作製した。そして、このノボラックの下層膜を対象として、上記のエッチング試験を行い、そのときのエッチングレートを測定した。
次に、実施例1~14及び比較例1の下層膜を対象として、上記エッチング試験を同様に行い、そのときのエッチングレートを測定した。
そして、ノボラックの下層膜のエッチングレートを基準として、以下の評価基準でエッチング耐性を評価した。
A:ノボラックの下層膜に比べてエッチングレートが、-10%未満
B:ノボラックの下層膜に比べてエッチングレートが、-10%~+5%
C:ノボラックの下層膜に比べてエッチングレートが、+5%超
次に、実施例2におけるリソグラフィー用膜形成用組成物を膜厚300nmのSiO2基板上に塗布して、240℃で60秒間、さらに400℃で120秒間ベークすることにより、膜厚70nmの下層膜を形成した。この下層膜上に、ArF用レジスト溶液を塗布し、130℃で60秒間ベークすることにより、膜厚140nmのフォトレジスト層を形成した。ArF用レジスト溶液としては、下記式(11)の化合物:5質量部、トリフェニルスルホニウムノナフルオロメタンスルホナート:1質量部、トリブチルアミン:2質量部、及びPGMEA:92質量部を配合して調製したものを用いた。
なお、下記式(11)の化合物は、次のように調製した。すなわち、2-メチル-2-メタクリロイルオキシアダマンタン4.15g、メタクリルロイルオキシ-γ-ブチロラクトン3.00g、3-ヒドロキシ-1-アダマンチルメタクリレート2.08g、アゾビスイソブチロニトリル0.38gを、テトラヒドロフラン80mLに溶解させて反応溶液とした。この反応溶液を、窒素雰囲気下、反応温度を63℃に保持して、22時間重合させた後、反応溶液を400mLのn-ヘキサン中に滴下した。このようにして得られる生成樹脂を凝固精製させ、生成した白色粉末をろ過し、減圧下40℃で一晩乾燥させて下記式で表される化合物を得た。
下層膜の形成を行わないこと以外は、実施例15と同様にして、フォトレジスト層をSiO2基板上に直接形成し、ポジ型のレジストパターンを得た。
実施例15及び比較例2のそれぞれについて、得られた55nmL/S(1:1)及び80nmL/S(1:1)のレジストパターンの形状を(株)日立製作所製電子顕微鏡(S-4800)を用いて観察した。現像後のレジストパターンの形状については、パターン倒れがなく、矩形性が良好なものを良好とし、そうでないものを不良として評価した。また、当該観察の結果、パターン倒れが無く、矩形性が良好な最小の線幅を解像性として評価の指標とした。さらに、良好なパターン形状を描画可能な最小の電子線エネルギー量を感度として、評価の指標とした。その結果を、表2に示す。
Claims (20)
- 前記pの少なくとも1つが1~4の整数である、請求項1に記載のリソグラフィー用膜形成材料。
- 前記R0の少なくとも1つが、酸素原子を含む1価の基である、請求項1又は2に記載のリソグラフィー用膜形成材料。
- 前記pの少なくとも1つが1~4の整数である、請求項6に記載の樹脂。
- 前記R0の少なくとも1つが、酸素原子を含む1価の基である、請求項6又は7に記載の樹脂。
- 前記架橋反応性のある化合物が、アルデヒド、ケトン、カルボン酸、カルボン酸ハライド、ハロゲン含有化合物、アミノ化合物、イミノ化合物、イソシアネート又は不飽和炭化水素基含有化合物である、請求項6~8のいずれか1項に記載の樹脂。
- ノボラック系樹脂、アラルキル系樹脂、ヒドロキシスチレン系樹脂、(メタ)アクリル酸系樹脂及びそれらの共重合体からなる群より選ばれる少なくとも1種である、請求項6~9のいずれか1項に記載の樹脂。
- 請求項6~12のいずれか1項に記載の樹脂を含有する、リソグラフィー用膜形成材料。
- 請求項1~5のいずれか1項に記載のリソグラフィー用膜形成材料及び/又は請求項13に記載のリソグラフィー用膜形成材料と、
有機溶媒と、
を含有する、リソグラフィー用膜形成用組成物。 - 酸発生剤をさらに含有する、請求項14に記載のリソグラフィー用膜形成用組成物。
- 架橋剤をさらに含有する、請求項14又は15に記載のリソグラフィー用膜形成用組成物。
- 請求項14~16のいずれか1項に記載のリソグラフィー用膜形成用組成物を用いて形成される、リソグラフィー用膜。
- 基板上に、請求項14~16のいずれか1項に記載のリソグラフィー用膜形成用組成物を用いて膜を形成する工程(A-1)と、
前記膜上に、少なくとも1層のフォトレジスト層を形成する工程(A-2)と、
前記工程(A-2)の後、前記フォトレジスト層の所定の領域に放射線を照射し、現像を行う工程(A-3)と、
を有する、レジストパターン形成方法。 - 基板上に、請求項14~16のいずれか1項に記載のリソグラフィー用膜形成用組成物を用いて膜を形成する工程(B-1)と、
前記膜上に、珪素原子を含有するレジスト中間層膜材料を用いて中間層膜を形成する工程(B-2)と、
前記中間層膜上に、少なくとも1層のフォトレジスト層を形成する工程(B-3)と、
前記工程(B-3)の後、前記フォトレジスト層の所定の領域に放射線を照射し、現像してレジストパターンを形成する工程(B-4)と、
前記工程(B-4)の後、該レジストパターンをマスクとして前記中間層膜をエッチングし、得られた中間層膜パターンをエッチングマスクとして前記膜をエッチングし、得られた膜パターンをエッチングマスクとして基板をエッチングすることで基板にパターンを形成する工程(B-5)と、
を有する、回路パターン形成方法。 - 請求項1~5,13のいずれか1項に記載のリソグラフィー用膜形成材料の精製方法であって、
水と任意に混和しない有機溶媒及び、前記リソグラフィー用膜形成材料を含む溶液(A)と、酸性の水溶液と、を接触させて抽出する工程を含む、精製方法。
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EP15788887.6A EP3141959B1 (en) | 2014-05-08 | 2015-05-08 | Lithographic film formation material, composition for lithographic film formation, lithographic film, pattern formation method, and purification method |
CN201580024203.7A CN106462072B (zh) | 2014-05-08 | 2015-05-08 | 光刻用膜形成材料、光刻用膜形成用组合物、光刻用膜、图案形成方法及纯化方法 |
SG11201609095VA SG11201609095VA (en) | 2014-05-08 | 2015-05-08 | Material for forming film for lithography, composition for forming film for lithography, film for lithography, pattern forming method and purification method |
US15/309,758 US10310377B2 (en) | 2014-05-08 | 2015-05-08 | Material for forming film for lithography, composition for forming film for lithography, film for lithography, pattern forming method and purification method |
JP2016517938A JP6447884B2 (ja) | 2014-05-08 | 2015-05-08 | リソグラフィー用膜形成材料、リソグラフィー用膜形成用組成物、リソグラフィー用膜、パターン形成方法及び精製方法 |
KR1020167031121A KR20170008735A (ko) | 2014-05-08 | 2015-05-08 | 리소그래피용 막형성재료, 리소그래피용 막형성용 조성물, 리소그래피용 막, 패턴 형성방법 및 정제방법 |
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JP2017021329A (ja) * | 2015-07-13 | 2017-01-26 | 信越化学工業株式会社 | レジスト下層膜形成用組成物及びこれを用いたパターン形成方法 |
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WO2019208212A1 (ja) * | 2018-04-23 | 2019-10-31 | Jsr株式会社 | レジスト下層膜形成用組成物、レジスト下層膜及びその形成方法並びにパターン形成方法 |
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JP2017021329A (ja) * | 2015-07-13 | 2017-01-26 | 信越化学工業株式会社 | レジスト下層膜形成用組成物及びこれを用いたパターン形成方法 |
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JP2018013768A (ja) * | 2016-07-07 | 2018-01-25 | 信越化学工業株式会社 | レジスト下層膜材料、パターン形成方法、レジスト下層膜形成方法、及びレジスト下層膜材料用化合物 |
CN107589633A (zh) * | 2016-07-07 | 2018-01-16 | 信越化学工业株式会社 | 抗蚀剂下层膜材料、图案形成方法、抗蚀剂下层膜形成方法、及抗蚀剂下层膜材料用化合物 |
WO2019208212A1 (ja) * | 2018-04-23 | 2019-10-31 | Jsr株式会社 | レジスト下層膜形成用組成物、レジスト下層膜及びその形成方法並びにパターン形成方法 |
JPWO2019208212A1 (ja) * | 2018-04-23 | 2021-05-20 | Jsr株式会社 | レジスト下層膜形成用組成物、レジスト下層膜及びその形成方法並びにパターン形成方法 |
JP7255589B2 (ja) | 2018-04-23 | 2023-04-11 | Jsr株式会社 | レジスト下層膜形成用組成物、レジスト下層膜及びその形成方法並びにパターン形成方法 |
JP2020002064A (ja) * | 2018-06-28 | 2020-01-09 | Dic株式会社 | (メタ)アクリレート化合物、硬化性組成物、硬化物及び物品 |
EP3623867A1 (en) | 2018-09-13 | 2020-03-18 | Shin-Etsu Chemical Co., Ltd. | Patterning process |
WO2020105694A1 (ja) * | 2018-11-21 | 2020-05-28 | 三菱瓦斯化学株式会社 | リソグラフィー用膜形成材料、リソグラフィー用膜形成用組成物、リソグラフィー用下層膜及びパターン形成方法 |
WO2020105696A1 (ja) * | 2018-11-21 | 2020-05-28 | 三菱瓦斯化学株式会社 | リソグラフィー用膜形成材料、リソグラフィー用膜形成用組成物、リソグラフィー用下層膜及びパターン形成方法 |
JPWO2020105694A1 (ja) * | 2018-11-21 | 2021-02-15 | 三菱瓦斯化学株式会社 | リソグラフィー用膜形成材料、リソグラフィー用膜形成用組成物、リソグラフィー用下層膜及びパターン形成方法 |
Also Published As
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EP3141959B1 (en) | 2019-01-30 |
US10310377B2 (en) | 2019-06-04 |
TW201610591A (zh) | 2016-03-16 |
KR20170008735A (ko) | 2017-01-24 |
EP3141959A1 (en) | 2017-03-15 |
SG11201609095VA (en) | 2016-12-29 |
JP6447884B2 (ja) | 2019-01-09 |
EP3141959A4 (en) | 2017-09-13 |
JPWO2015170736A1 (ja) | 2017-04-20 |
CN106462072B (zh) | 2020-03-06 |
CN106462072A (zh) | 2017-02-22 |
TWI679501B (zh) | 2019-12-11 |
US20170144954A1 (en) | 2017-05-25 |
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