WO2015163382A1 - 建設機械及び建設機械の制御方法 - Google Patents
建設機械及び建設機械の制御方法 Download PDFInfo
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- WO2015163382A1 WO2015163382A1 PCT/JP2015/062299 JP2015062299W WO2015163382A1 WO 2015163382 A1 WO2015163382 A1 WO 2015163382A1 JP 2015062299 W JP2015062299 W JP 2015062299W WO 2015163382 A1 WO2015163382 A1 WO 2015163382A1
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Images
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Definitions
- the present invention relates to a construction machine and a construction machine control method.
- a construction machine with a display device installed in the operator's cab that displays vehicle information such as the remaining amount of fuel, water temperature, oil temperature, cumulative operating time, and peripheral images captured by a camera mounted on the vehicle body is put into practical use.
- vehicle information such as the remaining amount of fuel, water temperature, oil temperature, cumulative operating time, and peripheral images captured by a camera mounted on the vehicle body
- a display changeover switch is operated by a driver, an image displayed on the display device is switched between vehicle information and a peripheral image (for example, see Patent Document 1).
- the present invention has been made in view of the above, and an object of the present invention is to provide a construction machine that can ensure work safety by prompting a display device to display a peripheral image captured by an imaging device.
- an image pickup device that picks up an image of the surroundings, and a menu screen that is mounted in the cab and displays an operation state and various settings, or an image display that displays a picked up image picked up by the image pickup device
- An operation unit including a menu switch that displays the menu screen on the image display unit, and a detection device that detects whether a work element is in an operable state or an inoperable state, and the image display unit includes: When the menu switch is operated in an operable state, a warning is displayed.
- a construction machine that can ensure the safety of work by prompting the display device to display a peripheral image captured by the imaging device.
- FIG. 2 is a block diagram illustrating a configuration of a drive system of the excavator illustrated in FIG. 1. It is a side view which illustrates the upper revolving structure in an embodiment. It is a top view which illustrates the upper revolving structure in an embodiment. It is a block diagram which illustrates the connection of the controller of the shovel and display apparatus in an embodiment. It is a perspective view which illustrates the driver's seat and driver's seat periphery in an embodiment. It is a side view which illustrates the console of the driver's seat in an embodiment. It is a figure which illustrates the display screen displayed on an image display apparatus.
- FIG. 1 is a side view of an excavator 100 according to the embodiment.
- an upper revolving body 3 is rotatably mounted via a revolving mechanism 2.
- a boom 4 is attached to the upper swing body 3.
- An arm 5 is attached to the tip of the boom 4, and a bucket 6 is attached to the tip of the arm 5.
- the boom 4, the arm 5, and the bucket 6 as work elements constitute an attachment and are hydraulically driven by the boom cylinder 7, the arm cylinder 8, and the bucket cylinder 9, respectively.
- the upper swing body 3 is provided with a cabin (operator's cab) 10 and a power source such as an engine which is an internal combustion engine.
- the cabin 10 is provided with a driver's seat, and the driver operates the excavator 100 while sitting on the driver's seat.
- the upper swing body 3 is provided with a counterweight 13 on the opposite side of the cabin 10.
- the direction of the lower traveling body 1 is the front where the idler is disposed, and the rear where the traveling hydraulic motor is disposed, regardless of the orientation of the upper swing body 3. Therefore, when the driver tilts the traveling lever forward of the cabin 10, the lower traveling body 1 advances in the direction of the arrow AR1 regardless of which direction the attachment is directed.
- the idler 1Bx (for left) and the traveling hydraulic motor 1B (for left) are visible, but the idler (for right) and the traveling hydraulic motor (for right) are not visible.
- FIG. 2 is a block diagram illustrating the configuration of the drive system of the excavator 100 shown in FIG.
- the mechanical power system is indicated by a double line
- the high-pressure hydraulic line is indicated by a thick solid line
- the pilot line is indicated by a broken line
- the electric control system is indicated by a thin solid line.
- the drive system of the excavator 100 is mounted on the upper swing body 3 and includes an engine 11, a main pump 14, a pilot pump 15, a control valve 17, an operation device 26, a controller 30, and an engine control device (ECU) 74.
- ECU engine control device
- the engine 11 is a drive source of the excavator 100, and is, for example, a diesel engine that operates to maintain a predetermined rotational speed.
- the output shaft of the engine 11 is connected to the input shafts of the main pump 14 and the pilot pump 15.
- the main pump 14 is a hydraulic pump that supplies hydraulic oil to the control valve 17 via a high-pressure hydraulic line, and is, for example, a swash plate type variable displacement hydraulic pump.
- the pilot pump 15 is a hydraulic pump for supplying hydraulic oil to various hydraulic control devices via the pilot line 25, and is, for example, a fixed displacement hydraulic pump.
- the control valve 17 is a hydraulic control valve that controls the hydraulic system in the excavator 100.
- the control valve 17 is, for example, one of working elements such as a boom cylinder 7, an arm cylinder 8, a bucket cylinder 9, a traveling hydraulic motor 1A (for right), a traveling hydraulic motor 1B (for left), and a turning hydraulic motor 2A.
- the hydraulic oil supplied from the main pump 14 is selectively supplied to one or more.
- the boom cylinder 7, the arm cylinder 8, the bucket cylinder 9, the traveling hydraulic motor 1A (for right), the traveling hydraulic motor 1B (for left), and the turning hydraulic motor 2A are collectively referred to as “hydraulic actuators. ".
- the operating device 26 is a device used by the driver for operating the hydraulic actuator, and is disposed in the cabin 10. Further, the operating device 26 supplies the hydraulic oil supplied from the pilot pump 15 to the pilot ports of the flow rate control valves corresponding to the respective hydraulic actuators via the pilot line 25.
- the pressure of the hydraulic oil supplied to each pilot port is a pressure corresponding to the operation direction and the operation amount of the operation levers 26A to 26C corresponding to each of the hydraulic actuators.
- the operation lever 26C is a travel lever.
- the controller 30 is a control device for controlling the excavator 100, and includes, for example, a computer including a CPU, a RAM, a ROM, and the like.
- the CPU of the controller 30 executes processing corresponding to each program by reading out a program corresponding to the operation and function of the excavator 100 from the ROM and loading the program into the RAM.
- the engine control unit (ECU) 74 controls the driving of the engine 11.
- the ECU 74 collects various data indicating the state of the engine 11 and transmits the collected data to the controller 30.
- the ECU 74 and the controller 30 are configured separately, but the ECU 74 and the controller 30 may be configured integrally.
- the ECU 74 may be integrated into the controller 30.
- an image display device that displays various types of information is disposed in the vicinity of the driver's seat in order to assist the driver in driving the excavator 100.
- the image display unit of the image display device displays the driving status and control information of the excavator 100, and the driver can obtain such information. Further, the driver can input information and commands to the controller 30 of the excavator 100 by operating the operation unit provided in the image display device.
- FIG. 3 is a side view illustrating the upper swing body 3 in the embodiment.
- FIG. 4 is a plan view illustrating the upper swing body 3 in the embodiment.
- the image display device 40 includes an image display unit 41 and an operation unit 42, and is fixed to a frame (pillar) 10a of the cabin 10 having the driver's seat 60.
- the image display unit 41 and the operation unit 42 are integrally configured.
- the image display unit 41 and the operation unit 42 may be configured separately and provided at different positions. .
- the boom 4 is disposed on the right side when viewed from the driver seated in the driver's seat 60, and the driver sees the arm 5 and the bucket 6 attached to the tip of the boom 4 while shoveling the shovel 100. Often drive. Therefore, in the present embodiment, the image display device 40 is provided on the right frame 10 a where the boom 4 is provided so that the driver can check the image display device 40 while operating the arm 5 and the bucket 6. Yes.
- the image display device 40 is preferably provided at a position where it can easily enter the field of view of the driver who performs the work.
- the image display device 40 is not limited to the configuration illustrated in this embodiment, and is provided in the vicinity of the driver's seat. Just do it.
- the upper swing body 3 is provided with an imaging device 80 that captures an image around the excavator 100 on a cover 3 a that covers the engine 11 and the like.
- an imaging device 80 a left side monitoring camera 80L, a rear monitoring camera 80B (counterweight 13 side camera), and a right side monitoring camera 80R are provided.
- One or more imaging devices 80 may be provided, and the number, installation position, and the like are not limited to the configuration exemplified in the present embodiment.
- FIG. 5 is a block diagram illustrating the connection between the controller 30 of the excavator 100 and the image display device 40 in the embodiment.
- the image display device 40 is connected to the controller 30 via a communication network such as Controller Area Network (CAN) or Local Interconnect Network (LIN).
- the image display device 40 is connected to the imaging device 80 via a dedicated line, for example. Note that the image display device 40 may be connected to the controller 30 via a dedicated line.
- the image display device 40 includes a conversion processing unit 40 a that generates an image to be displayed on the image display unit 41. Captured images output from the imaging device 80 (the left side monitoring camera 80L, the rear monitoring camera 80B, and the right side monitoring camera 80R) are input to the conversion processing unit 40a. Further, for example, data indicating the temperature of engine cooling water, data indicating the temperature of hydraulic oil, data indicating the remaining amount of fuel, fuel consumption information, and the like are input from the controller 30 to the conversion processing unit 40a.
- the conversion processing unit 40 a generates an image signal to be displayed on the image display unit 41 of the image display device 40 based on the captured image from the imaging device 80 and various data from the controller 30.
- the image display unit 41 displays an image based on the image signal generated by the conversion processing unit 40a.
- the conversion processing unit 40a may be realized not as a function of the image display device 40 but as a function of the controller 30.
- the imaging device 80 is connected to the controller 30.
- the image display device 40 has an operation unit 42 having various hardware switches.
- the operation unit 42 includes a menu switch 42a, a camera switch 42b, an operating time display changeover switch 42c, an operation switch 42d, a travel mode switch 42e, an engine post-processing switch 42f, and an attachment changeover switch 42g. .
- the menu switch 42a is a switch that causes the image display unit 41 to display a menu screen indicating an operation state and various settings.
- the menu screen is a screen that displays various types of information regarding the excavator 100 and accepts operations such as setting changes of various parameters by the driver.
- the camera switch 42 b is a switch for displaying a captured image captured by the imaging device 80 on the image display unit 41 and a switch for switching a captured image of the imaging device 80 displayed on the image display unit 41.
- the image displayed on the image display unit 41 is switched to the captured image of the imaging device 80.
- the image display unit 41 displays one or more captured images of the left side monitoring camera 80L, the rear side monitoring camera 80B, and the right side monitoring camera 80R.
- the camera switch 42b is pressed when a captured image of the imaging device 80 is displayed on the image display unit 41, the image displayed on the image display unit 41 is the camera displayed at that time. It is possible to switch to an image including a captured image from a different camera.
- the operating time display changeover switch 42 c is a switch for switching operating time information displayed on the image display unit 41.
- the image display unit 41 displays at least one of the lifetime operating time and the section operating time of the excavator 100.
- the image display unit 41 displays fuel consumption information corresponding to the operating time information. For example, when lifetime operating time is displayed, lifetime average fuel consumption is displayed as fuel efficiency information along with lifetime operating time, and when section operating time is displayed, section average fuel efficiency is displayed as fuel efficiency information along with section operating time Is done.
- the operating time display switching switch 42c When the operating time display switching switch 42c is pressed, the operating time information displayed on the image display unit 41 is switched together with the fuel efficiency information. For example, when the operating time display changeover switch 42c is pressed while the lifetime display time and lifetime average fuel consumption are displayed on the image display unit 41, the displayed information is switched to the section operating time and the section average fuel consumption. Further, for example, when the operating time display changeover switch 42c is pressed while the section operating time is displayed on the image display unit 41, the displayed information is switched to the lifetime operating time and the lifetime average fuel consumption.
- the operating time display changeover switch 42c when the operating time display changeover switch 42c is pressed in a state where one of the lifetime operating time and the section operating time is displayed on the image display unit 41, the image display unit 41 displays the lifetime operating time, the lifetime average fuel consumption, You may switch so that all the section operation time and the section average fuel consumption may be displayed.
- the lifetime operating time is the cumulative operating time in the entire period after the excavator 100 is manufactured
- the lifetime average fuel consumption is the average fuel consumption in the entire period after manufacturing.
- the section operation time is, for example, the cumulative operation time in a period after the count of the operation time or the like is restarted by the driver, and the section average fuel consumption is the average fuel consumption in the period after the restart. .
- the operation switch 42d is composed of four switches divided into upper, lower, left and right.
- the upper switch is a wiper switch
- the right switch is a light switch
- the left switch is a washer switch
- the lower switch is an engine control switch.
- the wiper switch is a switch for switching operation / stop of the wiper.
- the light switch is a switch for switching on / off of a light mounted outside the cabin 10.
- the washer switch is a switch that injects window washer fluid.
- the engine control switch is a switch for switching the rotational speed of the engine 11 of the excavator 100 to auto, idle, shutdown, or the like.
- the traveling mode switch 42e is a switch for setting the traveling mode to the low speed mode or the high speed mode.
- the engine post-processing switch 42f is a switch for performing post-processing of exhaust gas and the like.
- the attachment changeover switch 42g is a switch for changing the setting of the controller 30 in accordance with various attachments such as a bucket, a rock drill, and a grapple.
- the image display device 40 operates by receiving power from the storage battery 70.
- the storage battery 70 is charged with electric power generated by the alternator 11a (generator) of the engine 11.
- the power of the storage battery 70 is also supplied to the electrical components 72 of the excavator 100 other than the controller 30 and the image display device 40.
- the starter 11 b of the engine 11 is driven by electric power from the storage battery 70 and starts the engine 11.
- the excavator 100 is provided with an engine speed adjustment dial 75 in the cabin 10.
- the engine rotation speed adjustment dial 75 is a dial for adjusting the rotation speed of the engine.
- the engine rotation speed can be switched in four stages of SP mode, H mode, A mode, and idling mode.
- FIG. 5 shows a state where the H mode is selected with the engine speed adjustment dial 75.
- the SP mode is a rotation speed mode that is selected when priority is given to the amount of work, and uses the highest engine speed.
- the H mode is a rotation speed mode that is selected when both the work amount and the fuel consumption are desired, and uses the second highest engine speed.
- the A mode is a rotation speed mode that is selected when it is desired to operate the shovel with low noise while giving priority to fuel consumption, and uses the third highest engine speed.
- the idling mode is a rotation speed mode that is selected when the engine is desired to be in an idling state, and uses the lowest engine speed.
- the engine 11 is controlled at a constant speed with the engine speed in the speed mode set with the engine speed adjustment dial 75.
- Controller 30 receives various data transmitted from each unit.
- the controller 30 accumulates various types of data in the temporary storage unit 30a, and transmits various types of accumulated data and calculation results based on the various types of data to the image display device 40 as necessary.
- controller 30 for example, the following various data are transmitted from each unit and stored in the temporary storage unit 30a.
- data indicating the swash plate angle is transmitted to the controller 30 from the regulator 14a of the main pump 14 which is a variable displacement hydraulic pump. Further, data indicating the discharge pressure of the main pump 14 is transmitted from the discharge pressure sensor 14b to the controller 30.
- An oil temperature sensor 14c is provided in a pipe line between the main pump 14 and a tank in which the hydraulic oil sucked by the main pump 14 is stored, and data representing the temperature of the hydraulic oil flowing through the pipe line. Is supplied to the controller 30 from the oil temperature sensor 14c.
- the pilot pressure sent to the control valve 17 when the operation levers 26A to 26C are operated is detected by the hydraulic pressure sensors 15a and 15b, and data indicating the detected pilot pressure is supplied to the controller 30.
- the relationship between the tilting direction of the operation lever 26C and the rotation direction of the traveling hydraulic motors 1A and 1B is determined separately from the direction of the upper swing body 3 with respect to the lower traveling body 1.
- data indicating the setting state of the engine speed is constantly transmitted from the engine speed adjustment dial 75 to the controller 30.
- the controller 30 is further supplied with data indicating the remaining amount of fuel from the remaining fuel sensor 55a in the fuel tank 55.
- the fuel remaining amount sensor 55a includes a float that follows the liquid level, and a variable resistor (potentiometer) that converts the vertical fluctuation amount of the float into a resistance value.
- a method for detecting the remaining amount of fuel can be selected as appropriate according to the configuration of the excavator 100, and may be a method different from the configuration exemplified in the present embodiment.
- the controller 30 receives a command value of the fuel injection amount sent to the engine 11 from the ECU 74 together with the operating state of the engine 11.
- the temporary storage unit 30a of the controller 30 stores the operating state of the engine 11 and the command value for the fuel injection amount together with the date and time.
- the controller 30 calculates the fuel consumption based on the command value of fuel injection amount and the date and time stored in the temporary storage unit 30a.
- the controller 30 calculates the lifetime average fuel consumption based on the operation time in the entire period after the excavator 100 is manufactured and the accumulated value of the fuel injection amount in the entire period. Further, the controller 30 calculates the section average fuel consumption based on the operation time in the period after the operation time count is restarted by the driver and the accumulated value of the fuel injection amount in this period. Further, the controller 30 calculates the instantaneous fuel consumption based on the fuel injection amount in the latest one second, for example. For example, the driver can reset and restart the operation time count from the menu screen displayed on the image display unit 41.
- the controller 30 determines the average fuel consumption in the daily unit for the past several days and the unit time in each day for the past several days based on the command value of fuel injection amount and the date and time stored in the temporary storage unit 30a. For example, the average fuel consumption can be calculated every hour. Furthermore, the controller 30 can similarly calculate the average fuel consumption on the work day and the average fuel consumption per unit time on the work day based on the command value of the fuel injection amount accumulated in the temporary storage unit 30a.
- Various fuel consumption information calculated by the controller 30 is transmitted to the image display device 40 and displayed on the image display unit 41.
- the excavator 100 is provided with a gate lock device 27.
- the gate lock device 27 is provided to prevent malfunction of the work element of the excavator 100, and switches the work element of the excavator 100 to an operable state or an inoperable state.
- FIG. 6 is a perspective view showing the driver seat and the vicinity of the driver seat of the excavator 100 according to the embodiment.
- the console 10c is arrange
- a gate lock device 27 is provided on the console 10c provided on the left side of the driver's seat 10b on the side where the driver gets on and off.
- FIG. 7 is a side view illustrating the console 10c on the left side of the driver's seat 60 in the embodiment.
- the gate lock device 27 is disposed on the console 10c on the left side of the driver's seat 60, and includes a gate lock lever 27a, a gate 27b, and a limit switch 27c.
- the gate lock device 27 opens and closes a gate 27b provided in a boarding / alighting section for a driver's seat.
- the gate lock lever 27a and the gate 27b are connected by a wire.
- the gate lock lever 27a is lifted, the gate 27b is also lifted (indicated by the solid line), and when the gate lock lever 27a is lowered, the gate 27b is also lowered (see FIG. State indicated by a broken line).
- the gate 27b is raised, the driver cannot get out of the driver's seat 60 and can get off when the gate 27b is lowered.
- the limit switch 27c is a sensor that detects the operation of the gate lock lever 27a.
- the limit switch 27c is turned on when the gate lock lever 27a is pulled up and turned off when the gate lock lever 27a is lowered.
- the limit switch 27c When the driver sits in the driver's seat 60 and the gate lock lever 27a is pulled up (the gate 27b is raised and the driver cannot get off), the limit switch 27c is turned on and the relay 28a is turned on to shut off. Since the valve 28 is brought into the communication state, the working element of the excavator 100 is ready for use. On the other hand, even if the driver sits in the driver's seat 60, when the gate lock lever 27a is lowered (the gate 27b is lowered and the driver can get on and off), the limit switch 27c is turned off and the relay 28a is turned off. Since the shut-off valve 28 is put into a shut-off state, the working element of the excavator 100 becomes inoperable.
- a signal indicating ON / OFF of the limit switch 27c of the gate lock device 27 is also input to the controller 30. Based on the signal from the limit switch 27c, the controller 30 detects whether the work element is operable or inoperable as a detection device.
- FIG. 8 is a diagram illustrating a display screen 41 ⁇ / b> V displayed on the image display unit 41.
- the display screen 41V includes a date and time display area 41a, a travel mode display area 41b, an attachment display area 41c, a fuel consumption display area 41d, an engine control state display area 41e, an engine operating time display area 41f, and a cooling water temperature display.
- a region 41g, a fuel remaining amount display region 41h, a rotation speed mode display region 41i, a urea water remaining amount display region 41j, a hydraulic oil temperature display region 41k, and a menu / camera image display region 41m are included.
- the menu screen is displayed in the menu / camera image display area 41m.
- the date display area 41a is an area for displaying the current date and time. In the example shown in FIG. 8, digital display is adopted, and the date (April 1, 2014) and time (10: 5) are shown.
- the traveling mode display area 41b is an area for displaying the current traveling mode.
- the traveling mode represents a set state of the traveling hydraulic motor using the variable displacement pump. Specifically, the traveling mode has a low speed mode and a high speed mode, and a mark that represents a “turtle” is displayed in the low speed mode, and a mark that represents “ ⁇ ” is displayed in the high speed mode. In the example illustrated in FIG. 8, a mark representing “turtle” is displayed, and the driver can recognize that the low speed mode is set.
- the attachment display area 41c is an area for displaying an image representing the currently attached attachment.
- the excavator 100 is equipped with various attachments such as a bucket, a rock drill, a grapple, and a lifting magnet.
- the attachment display area 41c displays, for example, marks representing these attachments and numbers corresponding to the attachments. In the example shown in FIG. 8, a mark representing a rock drill is displayed, and “1” is displayed as a number indicating the magnitude of the output of the rock drill.
- the fuel consumption display area 41d is an area for displaying fuel consumption information calculated by the controller 30.
- the fuel consumption display area 41d includes an average fuel consumption display area 41d1 that displays a lifetime average fuel consumption or a section average fuel consumption, and an instantaneous fuel consumption display area 41d2 that displays an instantaneous fuel consumption.
- the average average fuel consumption is displayed in the average fuel consumption display area 41d1 together with the unit [L / hr (liter / hour), and the instantaneous fuel consumption display area 41d2 displays the instantaneous fuel consumption.
- a bar graph consisting of nine segments whose lighting and extinction states are individually controlled according to the size is displayed.
- the engine operating time display area 41 f is an area for displaying the accumulated operating time of the engine 11. In the example shown in FIG. 8, the accumulated operation time after the count is restarted by the driver is displayed together with the unit “hr (hour)”.
- the engine operating time display area 41f displays at least one of the lifetime operating time of the entire period after the excavator 100 is manufactured and the section operating time after the count is restarted by the driver.
- the fuel consumption information displayed in the average fuel consumption display area 41d1 is switched together with the operation time information displayed in the engine operating time display area 41f.
- the section operating time is displayed in the engine operating time display area 41f
- the lifetime operating time is displayed in the engine operating time display area 41f
- the lifetime average fuel consumption is displayed in the average fuel consumption display area 41d1.
- both the section operating time and the lifetime operating time are displayed in the engine operating time display area 41f
- both the section average fuel consumption and the lifetime average fuel consumption are displayed in the average fuel consumption display area 41d1.
- the fuel consumption information displayed in the average fuel consumption display area 41d is “section average fuel consumption”, “lifetime average fuel consumption” or “section average fuel consumption and lifetime average fuel consumption”. Can be switched to. Therefore, the driver can grasp the section average fuel consumption and lifetime average fuel consumption by depressing the operation time display changeover switch 42c, recognize the good or bad fuel consumption state in the current work, and further improve the fuel consumption. It becomes possible to proceed with work.
- the lifetime average fuel economy or the section average fuel efficiency displayed in the average fuel efficiency display area 41d1 may be displayed in a unit different from the example shown in FIG. 8, or may be displayed as a bar graph.
- the instantaneous fuel consumption display area 41d2 may display the instantaneous fuel consumption numerically.
- the engine control state display area 41e is an area for displaying the control state of the engine 11.
- “automatic deceleration / automatic stop mode” is selected as the control state of the engine 11.
- the “automatic deceleration / automatic stop mode” means a control state in which the engine speed is automatically reduced and the engine 11 is automatically stopped according to the duration of the state where the engine load is low.
- the control state of the engine 11 includes “automatic deceleration mode”, “automatic stop mode”, “manual deceleration mode”, and the like.
- the cooling water temperature display area 41g is an area for displaying the current temperature state of the engine cooling water. In the example shown in FIG. 8, a bar graph representing the temperature state of the engine coolant is displayed. The temperature of the engine cooling water is displayed based on data output from a water temperature sensor 11c attached to the engine 11. Specifically, the cooling water temperature display area 41g includes an abnormal range display 41g1, a caution range display 41g2, a normal range display 41g3, a segment display 41g4, and an icon display 41g5.
- the abnormal range display 41g1, the caution range display 41g2, and the normal range display 41g3 are displays for notifying the driver that the engine coolant temperature is in an abnormally high temperature state, a state requiring attention, and a normal state, respectively.
- the segment display 41g4 is a display for notifying the driver of the temperature level of the engine coolant.
- the icon display 41g5 is an icon such as a symbol figure indicating that the abnormal range display 41g1, the caution range display 41g2, the normal range display 41g3, and the segment display 41g4 are displays related to the engine coolant temperature.
- the icon display 41g5 may be a character or the like indicating that the display is related to the temperature of the engine coolant.
- the segment display 41g4 is composed of eight segments whose lighting / extinguishing states are individually controlled, and the number of lighting segments increases as the cooling water temperature increases. In the example shown in FIG. 8, four segments are in a lighting state. In the example shown in FIG. 8, the temperature range represented by each segment is the same, but the temperature range may be changed for each segment.
- the abnormal range display 41g1, the caution range display 41g2, and the normal range display 41g3 are arc-shaped figures arranged side by side along the segment display 41g4, for example, red, yellow, green Always lights up.
- the segment display 41g4 the first (least significant) to sixth segment belongs to the normal range, the seventh segment belongs to the caution range, and the eighth (highest) segment belongs to the abnormal range.
- cooling water temperature display area 41g displays an abnormal level, a caution level, characters and symbols representing the normal level, instead of displaying the abnormal range display 41g1, the caution range display 41g2, and the normal range display 41g3 as arcuate shapes, respectively. It may be displayed at the boundary.
- the above configuration including the abnormal range display, the caution range display, the normal range display, the segment display, and the icon display is similarly applied to the fuel remaining amount display region 41h, the urea water remaining amount display region 41j, and the hydraulic oil temperature display region 41k. Adopted.
- the remaining fuel amount display area 41h and the remaining urea water amount display area 41j instead of displaying arc-shaped figures representing the abnormal range, the caution range, and the normal range, characters representing “Full (full tank state)” are displayed. “F” or a black circle (filled circle), a letter “E” representing “Empty (empty state)”, a white circle (unfilled circle), or the like may be displayed at each boundary.
- Fuel remaining amount display area 41 h is an area for displaying the remaining amount of fuel stored in the fuel tank 55.
- a bar graph representing the current remaining fuel state is displayed.
- the remaining amount of fuel is displayed based on data output from the remaining fuel amount sensor 55a.
- the rotation speed mode display area 41 i is an area for displaying an image of the current rotation speed mode set by the engine rotation speed adjustment dial 75.
- the rotational speed mode includes, for example, the above-described four modes of SP mode, H mode, A mode, and idling mode. In the example shown in FIG. 8, the symbol “SP” representing the SP mode is displayed.
- the urea water remaining amount display area 41j is an area for displaying an image of the remaining amount of urea water stored in the urea water tank.
- a bar graph indicating the current remaining amount of urea water is displayed.
- the remaining amount of urea water is displayed based on the data output from the urea water remaining amount sensor provided in the urea water tank.
- the hydraulic oil temperature display area 41k is an area for displaying the temperature state of the hydraulic oil in the hydraulic oil tank.
- a bar graph representing the temperature state of the hydraulic oil is displayed.
- the temperature of the hydraulic oil is displayed based on data output from the oil temperature sensor 14c.
- each segment display of the cooling water temperature display area 41g, the remaining fuel amount display area 41h, the remaining urea water amount display area 41j, and the hydraulic oil temperature display area 41k is the same one predetermined circle. Displayed to expand and contract along the circumferential direction. Specifically, a cooling water temperature display area 41g, a fuel remaining amount display area 41h, a urea water remaining amount display area 41j, and a hydraulic oil temperature display area 41k are respectively provided on the left side, upper side, lower side, and right side of the predetermined circle. Be placed. In the cooling water temperature display area 41g and the hydraulic oil temperature display area 41k, an abnormal range display, a caution range display, and a normal range display are arranged in order from the top.
- the abnormal range display, caution range display, and normal range display are arranged in order from the left. Further, in the remaining fuel amount display area 41h and the remaining urea water amount display area 41j, the segment display is displayed such that the larger the remaining amount, the larger the number of segments that are lit, and the first (right end) to the sixth. The segment belongs to the normal range, the seventh segment belongs to the caution range, and the eighth (leftmost) segment belongs to the abnormal range.
- a needle display may be employed instead of the bar graph display.
- the menu / camera image display area 41m is an area for displaying a captured image captured by the menu screen or the imaging device 80.
- a menu screen is displayed in the menu / camera image display area 41m.
- the menu screen is displayed in the menu / camera image display area 41m when the driver presses the menu switch 42a.
- a captured image captured by the imaging device 80 is displayed in the menu / camera image display area 41m so that the driver can check the surroundings.
- the menu screen has a plurality of tabs 41n, and the contents of the selected tab 41n are displayed.
- the tab 41n includes a fuel consumption information tab 41n1, a status tab 41n2, a display setting tab 41n3, and a date / time setting tab 41n4.
- the fuel consumption information tab 41n1 When the fuel consumption information tab 41n1 is selected by the driver, various fuel consumption information is displayed.
- the status tab 41n2 is selected, as shown in FIG. 8, engine operating time, total work time, turning work time, section work time, breaker work time, crusher work time, and the like are displayed. In the status tab 41n2, each time can be reset.
- the display setting tab 41n3 When the display setting tab 41n3 is selected, settings such as brightness and contrast of the image display unit 41 of the image display device 40 are displayed, and a driver's setting change is accepted.
- the date / time setting tab 41n4 When the date / time setting tab 41n4 is selected, the date and time are displayed, and the driver can set the date and time.
- the tab 41n is not limited to the above example, and a tab for displaying other information may be provided.
- Selection of the tab 41n by the driver, setting input, and the like are performed by using the operation switch 42d of the operation unit 42 having four switches divided into upper, lower, left and right, for example.
- the driver uses the up / down / left / right switches of the operation switch 42d to select the tab 41n, setting items, and the like.
- the set value and the like can be changed using the upper and lower switches of the operation switch 42d.
- FIG. 9 is a diagram illustrating a display screen 41V in which a captured image captured by the rear monitoring camera 80B is displayed in the menu / camera image display area 41m.
- the camera switch 42b when the camera switch 42b is pressed in a state where the captured image captured by the rear monitoring camera 80B is displayed in the menu / camera image display area 41m, the displayed captured image is displayed. It is switched to the left side monitoring camera 80L or the right side monitoring camera 80R. Similarly, when the camera switch 42b is pressed while the captured image captured by the right-side monitoring camera 80R is displayed in the camera image display area 41m, the displayed captured image is displayed on the left-side monitoring camera 80L or the rear monitoring. It is switched to the camera 80B.
- the camera switch 42b when the camera switch 42b is pressed in a state where the captured image captured by the left side monitoring camera 80L is displayed in the camera image display area 41m, the displayed captured image is displayed on the right side monitoring camera 80R or the rear monitoring camera. It is switched to 80B.
- a plurality of captured images of the rear monitoring camera 80B, the left side monitoring camera 80L, and the right side monitoring camera 80R may be displayed.
- the captured image of the rear monitoring camera 80B may be displayed in the left area of the menu / camera image display area 41m, and the captured image of the right monitoring camera 80R may be displayed in the right area.
- the rear monitoring camera 80B may be displayed in the right area, and the captured image of the left monitoring camera 80L may be displayed in the left area.
- a captured image of the right side monitoring camera 80R may be displayed in the right area, a captured image of the rear monitoring camera 80B in the center area, and a captured image of the left side monitoring camera 80L in the left area.
- a bird's-eye view image obtained by combining captured images of the rear monitoring camera 80B, the left side monitoring camera 80L, and the right side monitoring camera 80R may be displayed.
- the captured images captured by the plurality of imaging devices 80 are displayed in the menu / camera image display area 41m, so that the driver can perform work while confirming the periphery of the excavator 100 in a wider range. It becomes possible.
- the captured image displayed in the menu / camera image display area 41 m of the image display unit 41 is displayed independently of the traveling direction of the lower traveling body 1 of the excavator 100. That is, regardless of the traveling direction of the lower traveling body 1, the captured image selected from the rear monitoring camera 80B, the left side monitoring camera 80L, and the right side monitoring camera 80R or the synthesized overhead image is displayed in the menu / camera image display area 41m. Is displayed.
- each camera is installed so that a part of the cover 3a of the upper swing body 3 is included in the captured image to be taken.
- the driver can more easily understand the sense of distance between the object displayed in the camera image display area 41m and the excavator 100.
- each display area on the display screen 41V may be changed as necessary.
- the display screen 41V may omit some of the display areas 41a to 41n and may include display areas other than those described above.
- the display screen 41 ⁇ / b> V may include an exhaust gas filter state display area that displays a clogging degree of an exhaust gas filter (for example, a diesel particulate filter (DPF)).
- the exhaust gas filter state display area may display a bar graph indicating the ratio of the current usage time to the allowable maximum usage time of the exhaust gas filter.
- the image captured by the imaging device 80 is preferentially displayed in the menu / camera image display area 41m. It is preferable.
- the image display device 40 displays the menu / camera image display area 41m on the menu screen when the gate lock lever 27a is pulled up and the limit switch 27c is turned on, and the work element is in an operable state. To the image captured by the imaging device 80.
- the captured image is displayed with priority, so that the driver can smoothly check the surrounding safety without operating the camera switch 42b or the like. You can start working.
- the image displayed in the menu / camera image display area 41m when the gate lock lever 27a is pulled up is the same as the image displayed when the gate lock lever 27a is pulled down and the operation is completed or interrupted. It is preferable.
- the image display device 40 displays the captured image of the rear monitoring camera 80B again at the start of the work.
- the captured image of the left side monitoring camera 80L is displayed when the previous work is completed or interrupted
- the captured image of the left side monitoring camera 80L is also displayed when the work is started.
- the captured image of the right-side monitoring camera 80R is displayed when the previous work is completed or interrupted
- the captured image of the right-side monitoring camera 80R is also displayed when the work is started.
- a plurality of captured images of the rear monitoring camera 80B, the left side monitoring camera 80L, and the right side monitoring camera 80R are displayed at the same time when the work is completed or interrupted, a plurality of captured images are similarly displayed at the start of the work. Is displayed.
- an overhead image obtained by combining the captured images of the rear monitoring camera 80B, the left side monitoring camera 80L, and the right side monitoring camera 80R is displayed at the end of the work or when the work is interrupted, the same overhead image is displayed at the start of the work. indicate.
- the captured image captured by the imaging device 80 is displayed in the menu / camera image display area 41m so that the driver can check the safety around the excavator 100. It is preferable. Therefore, in the excavator 100 according to the present embodiment, when the driver presses the menu switch 42a during operation, a warning is displayed on the image display unit 41 of the image display device 40.
- FIG. 10 is a diagram illustrating a flowchart of menu switch operation processing in the embodiment.
- step S101 the controller 30 is in an operable state of the work element of the excavator 100 based on a signal transmitted from the limit switch 27c of the gate lock device 27. Whether or not is detected.
- the image display device 40 switches the menu / camera image display area 41m to the menu screen in step S102, and displays a warning on the menu screen in step S103.
- FIG. 11 is a diagram illustrating a display screen 41V in which a menu screen is displayed in the menu / camera image display area 41m and a warning 41w is displayed on the menu screen.
- a warning 41w “Please display a camera image during operation” is displayed on the menu screen together with the menu screen.
- the driver presses the camera switch 42b to display the captured image captured by the imaging device 80 in the menu / camera image display area 41m, and checks the surrounding safety.
- step S101: NO the image displayed on the image display device 40 is confirmed in step S104.
- step S104 If the captured image is displayed on the image display device 40 (step S104: YES), the image displayed on the menu / camera image display area 41m by the image display device 40 is switched to the menu screen in step S105.
- step S104: NO When the menu screen is displayed on the image display device 40 (step S104: NO), it is inoperable and there is no need to display a warning, and the menu screen is already displayed in the menu / camera image display area 41m. Therefore, the process is terminated as it is.
- the warning 41w is displayed on the menu screen so that the driver can display the captured image captured by the imaging device 80. Is done. The driver is prompted by the warning 41w to display a captured image during the operation and confirm the safety of the surroundings, and is urged to perform the work safely.
- the menu screen is not immediately displayed in the menu / camera image display area 41m, and a warning is displayed with the captured image being displayed. Also good.
- FIG. 12 is a diagram illustrating a flowchart of menu switch operation processing for displaying a warning in a state where a captured image is displayed.
- step S201 the controller 30 is in an operable state of the work element of the excavator 100 based on a signal transmitted from the limit switch 27c of the gate lock device 27. Whether or not is detected.
- step S202 If it is operable, the image displayed on the image display device 40 is confirmed in step S202. If the captured image captured by the imaging device 80 is displayed on the image display device 40 (step S202: YES), whether or not a warning is displayed on the image display device 40 is confirmed in step S203. The If no warning is displayed on the image display device 40 (step S203: NO), the image display device 40 displays a warning on the captured image in step S204, and the process ends.
- FIG. 13 is a diagram illustrating a display screen 41V in which a captured image is displayed in the menu / camera image display area 41m and a warning 41w is displayed on the captured image.
- step S203 if the warning 41w is already displayed on the image display device 40 (step S203), the menu / camera image display area 41m is switched to the menu screen in step S205, and the process is terminated. .
- the warning 41w is displayed on the captured image.
- the menu switch 42a is further pressed (second time) in this state, the menu is displayed.
- the camera image display area 41m is switched to the menu screen. Further, the warning 41w may be continuously displayed on the menu screen after switching.
- the driver In the operable state, the driver cannot display the menu screen unless the menu switch 42a is pressed twice from the state where the captured image is displayed, and displays the captured image to check the surrounding safety. So more urged.
- step S201: NO If it is detected by the controller 30 that it is inoperable (step S201: NO), the image displayed on the image display device 40 is confirmed in step S206.
- step S206 If the captured image is displayed on the image display device 40 (step S206: YES), the image displayed on the menu / camera image display area 41m by the image display device 40 is switched to the menu screen in step S207.
- step S206: NO the operation is disabled and it is not necessary to display a warning, and the menu screen is already displayed in the menu / camera image display area 41m. Therefore, the process is terminated as it is.
- the menu screen 42a may be provided so that the menu screen cannot be displayed unless the menu switch 42a is pressed twice. .
- the driver is strongly urged to display the captured image and confirm the surrounding safety during the operation, thereby reducing the possibility of performing the operation while viewing the menu screen and performing an erroneous operation or the like.
- the warning 41w is displayed on the menu screen or the captured image, and the gate lock lever 27a is lowered by the driver and the work element of the excavator 100 becomes inoperable, the warning 41w is displayed. It disappears and the menu screen is displayed.
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- Component Parts Of Construction Machinery (AREA)
- Closed-Circuit Television Systems (AREA)
Abstract
Description
セグメントが正常範囲に属し、7番目のセグメントが注意範囲に属し、8番目(左端)の
セグメントが異常範囲に属する。
2 旋回機構
3 上部旋回体
10 キャビン(運転室)
11 エンジン
27 ゲートロック装置
27a ゲートロックレバー
27b ゲート
27c リミットスイッチ
28 遮断弁
30 コントローラ(検出装置)
40 画像表示装置
40a 変換処理部
41 画像表示部
41m メニュー/カメラ画像表示領域
42 操作部
42a メニュースイッチ
74 エンジン制御装置(ECU)
80 撮像装置
100 ショベル(建設機械)
Claims (11)
- 周囲を撮像する撮像装置と、
運転室に搭載され、運転状態や各種設定を示すメニュー画面又は前記撮像装置により撮像された撮像画像を表示する画像表示部と、
前記画像表示部に前記メニュー画面を表示させるメニュースイッチを含む操作部と、
作業要素が動作可能状態か動作不能状態かを検出する検出装置とを有し、
前記画像表示部は、前記動作可能状態で前記メニュースイッチが操作されると、警告が表示される
ことを特徴とする建設機械。 - 前記画像表示部は、前記動作可能状態で前記メニュースイッチが操作されると、前記警告と共に前記メニュー画面が表示される
ことを特徴とする請求項1に記載の建設機械。 - 前記画像表示部は、前記動作可能状態で前記メニュースイッチが操作されると、前記撮像画像と共に前記警告が表示される
ことを特徴とする請求項1に記載の建設機械。 - 前記画像表示部は、前記撮像画像と共に前記警告が表示されている状態で前記メニュースイッチが操作されると、前記警告と共に前記メニュー画面が表示される
ことを特徴とする請求項3に記載の建設機械。 - 前記画像表示部は、前記警告が表示されている状態で前記動作不能状態になると、前記警告が消えて前記メニュー画面が表示される
ことを特徴とする請求項1から4の何れか一項に記載の建設機械。 - 前記作業要素は、油圧ポンプから吐出される作動油により駆動する油圧アクチュエータであり、
前記油圧アクチュエータに供給する作動油を制御するコントロールバルブと、
パイロットポンプにパイロットラインを介して接続され、前記パイロットポンプから供給される作動油を操作量に応じた油圧で前記コントロールバルブに供給する操作装置と、
前記パイロットラインに配設され、前記パイロットポンプから前記操作装置への作動油の伝達を遮断する遮断弁と、
ゲートロックレバーの動作に応じて前記遮断弁を制御するゲートロック装置とを有し、
前記検出装置は、前記ゲートロックレバーの動作に基づいて、前記油圧アクチュエータが動作可能状態か動作不能状態かを検出する
ことを特徴とする請求項1から4の何れか一項に記載の建設機械。 - 前記画像表示部は、前記作業要素が動作可能状態のときには、前記撮像画像を優先的に表示する
ことを特徴とする請求項1から4の何れか一項に記載の建設機械。 - 前記画像表示部に表示される前記撮像画像は、下部走行体の進行方向に対して独立して表示される
ことを特徴とする請求項1から4の何れか一項に記載の建設機械。 - 周囲を撮像する撮像装置を備える建設機械の運転室に搭載されている画像表示部に表示させる画像を制御する建設機械の制御方法であって、
前記画像表示部に運転状態や各種設定を示すメニュー画面を表示させるメニュースイッチが操作された場合に、作業要素が動作可能状態か動作不能状態かを検出する検出ステップと、
前記動作可能状態で前記メニュースイッチが操作された場合に、前記画像表示部に警告を表示させる警告表示ステップと、を有する
ことを特徴とする建設機械の制御方法。 - 前記警告表示ステップは、前記画像表示部に前記警告と共に前記メニュー画面を表示させる
ことを特徴とする請求項9に記載の建設機械の制御方法。 - 前記警告表示ステップは、前記画像表示部に前記撮像装置により撮像された撮像画像と共に前記警告を表示させる
ことを特徴とする請求項9に記載の建設機械の制御方法。
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EP3135826A1 (en) | 2017-03-01 |
EP3135826A4 (en) | 2017-05-24 |
EP3135826B1 (en) | 2018-10-17 |
CN106414859B (zh) | 2020-09-01 |
CN106414859A (zh) | 2017-02-15 |
JPWO2015163382A1 (ja) | 2017-04-20 |
KR102333783B1 (ko) | 2021-11-30 |
US11260793B2 (en) | 2022-03-01 |
JP6675975B2 (ja) | 2020-04-08 |
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KR20160147738A (ko) | 2016-12-23 |
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