WO2015152275A1 - 合わせガラス用中間膜、合わせガラス用中間膜の製造方法及び合わせガラス - Google Patents
合わせガラス用中間膜、合わせガラス用中間膜の製造方法及び合わせガラス Download PDFInfo
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- WO2015152275A1 WO2015152275A1 PCT/JP2015/060212 JP2015060212W WO2015152275A1 WO 2015152275 A1 WO2015152275 A1 WO 2015152275A1 JP 2015060212 W JP2015060212 W JP 2015060212W WO 2015152275 A1 WO2015152275 A1 WO 2015152275A1
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- laminated glass
- interlayer film
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- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
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- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
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Definitions
- the present invention relates to an interlayer film for laminated glass and a method for producing an interlayer film for laminated glass used for obtaining laminated glass. Moreover, this invention relates to the laminated glass using the said intermediate film for laminated glasses.
- Laminated glass is generally excellent in safety because it has less scattering of glass fragments even if it is damaged by external impact. For this reason, the said laminated glass is widely used for a motor vehicle, a rail vehicle, an aircraft, a ship, a building, etc.
- the laminated glass is manufactured by sandwiching an interlayer film for laminated glass between two glass plates.
- the interlayer film for laminated glass includes a single-layer interlayer film having a single-layer structure and a multilayer interlayer film having a structure of two or more layers.
- Patent Document 1 As an example of the interlayer film for laminated glass, Patent Document 1 listed below discloses that 100 parts by weight of a polyvinyl acetal resin having a degree of acetalization of 60 to 85 mol% and at least one of alkali metal salts and alkaline earth metal salts. A sound insulating layer containing 0.001 to 1.0 parts by weight of a metal salt of the above and a plasticizer exceeding 30 parts by weight is disclosed. This sound insulation layer may be a single layer and used as an intermediate film.
- Patent Document 1 also describes a multilayer intermediate film in which the sound insulation layer and other layers are laminated.
- the other layer laminated on the sound insulation layer is composed of 100 parts by weight of a polyvinyl acetal resin having an acetalization degree of 60 to 85 mol%, and at least one metal salt of at least one of an alkali metal salt and an alkaline earth metal salt. 1.0 part by weight and a plasticizer that is 30 parts by weight or less are included.
- salts of K, Na, and Mg are listed as alkali metal salts and alkaline earth metal salts.
- Patent Document 1 discloses an intermediate film formed from a resin composition containing a polyvinyl acetal resin, a plasticizer, a metal salt of a carboxylic acid, and an organic acid.
- Patent Document 2 mentions Mg, Ca and Zn salts as carboxylic acid metal salts.
- the adhesive force between the interlayer film and the glass plate is too low, the laminated glass is easily damaged by an external impact, and glass fragments are easily scattered. If the adhesive force between the intermediate film and the glass plate is too high, the intermediate film and the glass plate are easily broken at the same time. Therefore, in order to increase the safety of the laminated glass, it is necessary to adjust the adhesive force between the interlayer film and the glass plate within a certain range. In laminated glass used in automobiles, adjusting the adhesive force between the interlayer film and the glass plate to a certain range is to absorb the impact when the occupant and article collide with the laminated glass in the event of an automobile accident, It plays a major role in preventing passengers and articles from penetrating the laminated glass.
- Patent Documents 1 and 2 In order to adjust the adhesive force between the intermediate film and the glass plate, in Patent Documents 1 and 2, an adhesive force adjusting agent is used.
- the objective of this invention is providing the manufacturing method of the intermediate film for laminated glasses which can make the adhesive force of an intermediate film and a laminated glass member effectively favorable in laminated glass, and the intermediate film for laminated glasses.
- Another object of the present invention is to provide a laminated glass using the interlayer film for laminated glass.
- an interlayer film for laminated glass having a single-layer structure or a two-layer structure, wherein the surface layer in the intermediate film includes a thermoplastic resin, a plasticizer, and a metal element. 1 layer, and the first layer is a first layer having a contact angle measured by a droplet method using diiodomethane showing a value larger than 40.1 °, or using ethylene glycol.
- An interlayer film for laminated glass is provided which is a first layer having a contact angle measured by a droplet method of greater than 54.2 °.
- the content of the metal element in the first layer is 20 ppm or more and 200 ppm or less.
- the first layer contains the metal element due to the addition of an alkali metal salt and an alkaline earth metal salt.
- the metal element is a polyvalent metal element.
- the first layer contains the metal element due to the addition of magnesium acetate or magnesium 2-ethylbutyrate.
- the first layer is obtained by extrusion molding under a condition that the gauge pressure of the vacuum vent is 500 mmHg or more using a vent type extruder. .
- the interlayer film for laminated glass has a structure of two or more layers, and includes a thermoplastic resin and a plasticizer as a surface layer in the interlayer film.
- the second layer is disposed on the first surface side of the first layer.
- the second layer contains a metal element, and the second layer has a contact angle measured by a droplet method using diiodomethane of 40. It is a second layer that exhibits a value greater than 1 °, or a second layer that exhibits a contact angle greater than 54.2 ° as measured by the droplet method using ethylene glycol.
- the interlayer film for laminated glass has a structure of three or more layers, and further includes a third layer containing a thermoplastic resin and a plasticizer.
- the third layer is disposed between the first layer and the second layer.
- the interlayer film for laminated glass has a single-layer structure and includes only the first layer.
- thermoplastic resin contained in the first layer is a polyvinyl acetal resin. It is preferable that the thermoplastic resin contained in the second layer is a polyvinyl acetal resin. It is preferable that the thermoplastic resin contained in the third layer is a polyvinyl acetal resin.
- a method for producing an interlayer film for laminated glass as described above wherein by using a vent type extruder, extrusion molding is performed under the condition that the gauge pressure of the vacuum vent is 500 mmHg or more.
- a method for producing an interlayer film for laminated glass comprising a step of obtaining a first layer.
- the first laminated glass member, the second laminated glass member, and the interlayer film for laminated glass described above are provided, and the first glass member and the second glass member are provided.
- a laminated glass is provided in which the interlayer film for laminated glass is disposed.
- the interlayer film for laminated glass according to the present invention has a structure of one layer or two or more layers, and includes a first layer containing a thermoplastic resin, a plasticizer, and a metal element as a surface layer in the interlayer film.
- the first layer is a first layer having a contact angle measured by a droplet method using diiodomethane of a value larger than 40.1 °, or measured by a droplet method using ethylene glycol.
- the adhesive force between the interlayer film and the laminated glass member is effective in the first layer having a contact angle greater than 54.2 °. Can be improved.
- FIG. 1 is a cross-sectional view schematically showing an interlayer film for laminated glass according to the first embodiment of the present invention.
- FIG. 2 is a cross-sectional view schematically showing an interlayer film for laminated glass according to the second embodiment of the present invention.
- FIG. 3 is a cross-sectional view schematically showing an example of a laminated glass using the laminated glass interlayer film shown in FIG.
- FIG. 4 is a cross-sectional view schematically showing an example of a laminated glass using the laminated glass interlayer film shown in FIG.
- the interlayer film for laminated glass according to the present invention (sometimes abbreviated as “intermediate film” in the present specification) has a single-layer structure or a two-layer structure.
- the intermediate film according to the present invention may have a single-layer structure, may have a structure of two or more layers, or may have a structure of three or more layers.
- the intermediate film according to the present invention includes a first layer containing a thermoplastic resin, a plasticizer, and a metal element.
- the intermediate film according to the present invention may be a single-layer intermediate film including only the first layer, or may be a multilayer intermediate film including the first layer and another layer.
- the intermediate film according to the present invention includes the first layer as a surface layer in the intermediate film.
- the first layer is a first layer having a contact angle measured by a droplet method using diiodomethane of a value larger than 40.1 °, or ethylene glycol is used. It is a 1st layer which shows the value which the contact angle measured by the droplet method used was larger than 54.2 degrees.
- the interlayer film according to the present invention has the above-described configuration, in the laminated glass using the interlayer film according to the present invention, the adhesive force between the interlayer film and the laminated glass member can be effectively improved. it can. As a result of improving the adhesive force between the interlayer film and the laminated glass member, the penetration resistance of the laminated glass can be enhanced.
- the contact angle in the first layer should satisfy the above range. Has been found by the inventors.
- the angle is preferably 40.2 ° or more, more preferably 40.4 ° or more, further preferably 40.6 ° or more, particularly preferably 41 ° or more, and most preferably 41.2 ° or more.
- the upper limit of the contact angle measured by the droplet method using diiodomethane is not particularly limited, but the contact angle is preferably 60 ° or less, more preferably It is 55 ° or less, more preferably 50 ° or less, particularly preferably 45 ° or less, and most preferably 43 ° or less.
- each of the interlayer film, the first layer, and the second layer was measured by a droplet method using ethylene glycol.
- the contact angle is preferably 54.5 ° or more, more preferably 54.9 ° or more, still more preferably 55 ° or more, particularly preferably 55.5 ° or more, and most preferably 57.4 ° or more.
- the upper limit of the contact angle measured by the droplet method using ethylene glycol is not particularly limited, but the contact angle is preferably 70 ° or less, more preferably Is 65 ° or less, more preferably 64 ° or less, particularly preferably 63 ° or less, and most preferably 62 ° or less.
- the contact angle is measured on the outer surface of the surface layer.
- “DropMaster 500” manufactured by Kyowa Interface Science Co., Ltd. can be used.
- the said contact angle is specifically measured as follows.
- Diiodomethane or ethylene glycol is collected in a syringe and a 2.0 ⁇ L droplet is prepared on the needle tip.
- the produced droplet is brought into contact with the intermediate film to form a droplet on the intermediate film.
- An image of the droplet is taken 1 second after the droplet is formed on the intermediate film.
- the contact angle is calculated by the ⁇ / 2 method. The average value of 10 measurements is taken as the contact angle.
- the intermediate film is held in the measurement environment for 24 hours before measurement.
- the contact angle as an index indicating the properties of the substances themselves constituting the surface layer and the intermediate layer (combination of contained components, presence state of contained components, etc.) Is defined. For this reason, when measuring the contact angle of the layer for measuring the contact angle or the intermediate film, it is preferable to measure the surface layer and the surface of the intermediate film in a smooth state.
- the layer or intermediate film for measuring the contact angle has irregularities on the surface by embossing, the transparent float glass, the polyethylene terephthalate (PET) film, the layer or intermediate film for measuring the contact angle, and polyethylene terephthalate ( After laminating a PET) film and transparent float glass in this order, the resulting laminate is heated to 70 ° C. in a heating oven and passed through a nip roll (roll pressure 0.44 MPa, linear speed 1 m / min). Thereafter, the contact angle is preferably determined by peeling the transparent float glass and the PET film.
- PET polyethylene terephthalate
- the intermediate film may have a structure of two or more layers, and may include a second layer in addition to the first layer.
- the intermediate film preferably includes a second layer as a surface layer in the intermediate film.
- the intermediate film preferably includes a second layer containing a thermoplastic resin and a plasticizer as a surface layer in the intermediate film.
- the first layer is a surface layer on one side of the intermediate layer
- the second layer is a surface layer on the other side of the intermediate layer.
- the first layer is disposed on the first surface side of the second layer.
- the first layer and the second layer may be directly laminated, and another layer (a third layer to be described later) is provided between the first layer and the second layer. Etc.) may be arranged.
- the intermediate film may have a structure of three or more layers, and may include a third layer in addition to the first layer and the second layer.
- the intermediate film preferably includes a third layer containing a thermoplastic resin and a plasticizer.
- the third layer is disposed between the first layer and the second layer.
- the first layer and the third layer may be directly laminated, or another layer may be disposed between the first layer and the third layer.
- the second layer and the third layer may be directly laminated, or another layer may be disposed between the second layer and the third layer.
- FIG. 1 schematically shows a cross-sectional view of an interlayer film for laminated glass according to a first embodiment of the present invention.
- the intermediate film 11 shown in FIG. 1 is a multilayer intermediate film having a structure of two or more layers.
- the intermediate film 11 is used to obtain a laminated glass.
- the intermediate film 11 is an intermediate film for laminated glass.
- the intermediate film 11 includes a first layer 1, a second layer 2, and a third layer 3.
- the second layer 2 is disposed on the second surface 3b opposite to the first surface 3a of the third layer 3 and laminated.
- a third layer 3 is disposed between the first layer 1 and the second layer 2 and sandwiched therebetween.
- the third layer 3 is an intermediate layer.
- On the first surface 1b side of the first layer 1, the third layer 3 and the second layer 2 are arranged in this order.
- the intermediate film 11 has a multilayer structure (first layer 1 / third layer 3 / second layer) in which the first layer 1, the third layer 3, and the second layer 2 are laminated in this order. Having layer 2).
- first layer 1 and the third layer 3 and between the third layer 3 and the second layer 2 are preferably laminated directly.
- layers containing polyethylene terephthalate and the like are examples of other layers.
- the first layer 1 includes a thermoplastic resin, a plasticizer, and a metal element.
- the second layer 2 preferably contains a thermoplastic resin, and preferably contains a plasticizer.
- the first layer 1 is a first layer in which a contact angle measured by a droplet method using diiodomethane is larger than 40.1 °, or measured by a droplet method using ethylene glycol. It is the 1st layer in which a contact angle shows a value larger than 54.2 degrees.
- the second layer 2 preferably contains a metal element.
- the second layer 2 is a second layer having a contact angle measured by a droplet method using diiodomethane of a value larger than 40.1 °, or measured by a droplet method using ethylene glycol. A second layer having a contact angle greater than 54.2 ° is preferred.
- the third layer 3 preferably contains a thermoplastic resin, and preferably contains a plasticizer.
- FIG. 2 schematically shows a cross-sectional view of an interlayer film for laminated glass according to the second embodiment of the present invention.
- the intermediate film 11A shown in FIG. 2 is a single-layer intermediate film having a single-layer structure.
- the intermediate film 11A is a first layer.
- the intermediate film 11A is used to obtain a laminated glass.
- the intermediate film 11A is an intermediate film for laminated glass.
- the intermediate film 11A (first layer) includes a thermoplastic resin, a plasticizer, and a metal element.
- the intermediate film 11A (first layer) is an intermediate film (first layer) whose contact angle measured by a droplet method using diiodomethane is larger than 40.1 °, or ethylene glycol is used. This is an intermediate film (first layer) having a contact angle measured by a droplet method of greater than 54.2 °.
- the first layer (including a single-layer intermediate film) constituting the intermediate film according to the present invention, the details of the second layer and the third layer, the first layer, the second layer, and the like. Details of each component contained in the layer and the third layer will be described.
- the first layer (including a single-layer intermediate film) preferably includes a thermoplastic resin (hereinafter sometimes referred to as a thermoplastic resin (1)), and the thermoplastic resin (1) includes polyvinyl It preferably contains an acetal resin (hereinafter sometimes referred to as polyvinyl acetal resin (1)).
- the second layer preferably contains a thermoplastic resin (hereinafter sometimes referred to as a thermoplastic resin (2)), and a polyvinyl acetal resin (hereinafter referred to as a polyvinyl acetal resin (2) as the thermoplastic resin (2). )) May be included.
- the third layer preferably contains a thermoplastic resin (hereinafter sometimes referred to as a thermoplastic resin (3)), and as the thermoplastic resin (3), a polyvinyl acetal resin (hereinafter referred to as a polyvinyl acetal resin ( 3)) may be included.
- the thermoplastic resin (1), the thermoplastic resin (2), and the thermoplastic resin (3) may be the same or different.
- the said thermoplastic resin (1), the said thermoplastic resin (2), and the said thermoplastic resin (3) only 1 type may respectively be used and 2 or more types may be used together.
- the polyvinyl acetal resin (1), the polyvinyl acetal resin (2), and the polyvinyl acetal resin (3) may be the same or different.
- the said polyvinyl acetal resin (1), the said polyvinyl acetal resin (2), and the said polyvinyl acetal resin (3) only 1 type may respectively be used and 2 or more types may be used together.
- thermoplastic resin examples include polyvinyl acetal resin, ethylene-vinyl acetate copolymer resin, ethylene-acrylic acid copolymer resin, polyurethane resin, and polyvinyl alcohol resin. Thermoplastic resins other than these may be used.
- the polyvinyl acetal resin can be produced, for example, by acetalizing polyvinyl alcohol with an aldehyde.
- the polyvinyl alcohol can be obtained, for example, by saponifying polyvinyl acetate.
- the saponification degree of the polyvinyl alcohol is generally 70 to 99.9 mol%.
- the average degree of polymerization of the polyvinyl alcohol is preferably 200 or more, more preferably 500 or more, still more preferably 1500 or more, still more preferably 1600 or more, particularly preferably 2600 or more, most preferably 2700 or more, preferably 5000 or less, More preferably, it is 4000 or less, More preferably, it is 3500 or less.
- the average degree of polymerization is not less than the above lower limit, the penetration resistance of the laminated glass is further enhanced.
- the average degree of polymerization is not more than the above upper limit, the intermediate film can be easily molded.
- the average degree of polymerization of the polyvinyl alcohol is determined by a method based on JIS K6726 “Testing method for polyvinyl alcohol”.
- the carbon number of the acetal group contained in the polyvinyl acetal resin is not particularly limited.
- the aldehyde used when manufacturing the said polyvinyl acetal resin is not specifically limited.
- the acetal group in the polyvinyl acetal resin preferably has 3 to 5 carbon atoms, more preferably 3 or 4. When the carbon number of the acetal group in the polyvinyl acetal resin is 3 or more, the glass transition temperature of the intermediate film is sufficiently low.
- the aldehyde is not particularly limited. In general, an aldehyde having 1 to 10 carbon atoms is preferably used as the aldehyde.
- Examples of the aldehyde having 1 to 10 carbon atoms include formaldehyde, acetaldehyde, propionaldehyde, n-butyraldehyde, isobutyraldehyde, n-valeraldehyde, 2-ethylbutyraldehyde, n-hexylaldehyde, n-octylaldehyde, Examples include n-nonyl aldehyde, n-decyl aldehyde, and benzaldehyde.
- propionaldehyde, n-butyraldehyde, isobutyraldehyde, n-hexylaldehyde or n-valeraldehyde is preferable
- propionaldehyde, n-butyraldehyde or isobutyraldehyde is more preferable
- n-butyraldehyde is still more preferable.
- the said aldehyde only 1 type may be used and 2 or more types may be used together.
- the content of each hydroxyl group in the polyvinyl acetal resin (1) and the polyvinyl acetal resin (2) is preferably 25 mol% or more, more preferably 28 mol% or more, still more preferably 29 mol% or more, preferably 35 mol. % Or less, more preferably 32 mol% or less, particularly preferably 31 mol% or less.
- the hydroxyl group content is at least the above lower limit, the adhesive strength of the interlayer film is further increased. Further, when the hydroxyl group content is not more than the above upper limit, the flexibility of the interlayer film is increased, and the handling of the interlayer film is facilitated.
- the hydroxyl group content (hydroxyl group amount) of the polyvinyl acetal resin (3) is preferably 17 mol% or more, more preferably 20 mol% or more, still more preferably 22 mol% or more, preferably 30 mol% or less, more preferably. Is less than 27 mol%, more preferably 25 mol% or less.
- the hydroxyl group content is at least the above lower limit, the adhesive strength of the interlayer film is further increased.
- the hydroxyl group content of the polyvinyl acetal resin (3) is 20 mol% or more, the reaction efficiency is high and the productivity is excellent, and when it is less than 27 mol%, the sound insulation of the laminated glass is further enhanced.
- the hydroxyl group content is not more than the above upper limit, the flexibility of the interlayer film is increased, and the handling of the interlayer film is facilitated.
- the hydroxyl group content of the polyvinyl acetal resin is a value indicating the mole fraction obtained by dividing the amount of ethylene groups to which the hydroxyl group is bonded by the total amount of ethylene groups in the main chain, as a percentage.
- the amount of the ethylene group to which the hydroxyl group is bonded can be determined, for example, by measuring according to JIS K6726 “Testing method for polyvinyl alcohol”.
- Each degree of acetylation of the polyvinyl acetal resin (1) and the polyvinyl acetal resin (2) is preferably 0.01 mol% or more, more preferably 0.5 mol% or more, preferably 10 mol% or less, more preferably. Is 2 mol% or less.
- the acetylation degree is not less than the above lower limit, the compatibility between the polyvinyl acetal resin and the plasticizer is increased.
- the acetylation degree is not more than the above upper limit, the moisture resistance of the interlayer film and the laminated glass is increased.
- the degree of acetylation (acetyl group amount) of the polyvinyl acetal resin (3) is preferably 0.01 mol% or more, more preferably 0.1 mol% or more, still more preferably 7 mol% or more, and still more preferably 9 It is at least mol%, preferably at most 30 mol%, more preferably at most 25 mol%, still more preferably at most 15 mol%.
- the acetylation degree is not less than the above lower limit, the compatibility between the polyvinyl acetal resin and the plasticizer is increased.
- the acetylation degree is not more than the above upper limit, the moisture resistance of the interlayer film and the laminated glass is increased.
- the polyvinyl acetal resin (3) has an acetylation degree of 0.1 mol% or more and 25 mol% or less, the penetration resistance is excellent.
- the degree of acetylation is obtained by subtracting the amount of ethylene groups to which acetal groups are bonded and the amount of ethylene groups to which hydroxyl groups are bonded from the total amount of ethylene groups of the main chain, It is a value indicating the mole fraction obtained by dividing by the percentage.
- the amount of ethylene group to which the acetal group is bonded can be measured, for example, according to JIS K6728 “Testing method for polyvinyl butyral”.
- the degree of acetalization (degree of butyralization in the case of polyvinyl butyral resin) of the polyvinyl acetal resin (1) and the polyvinyl acetal resin (2) is preferably 55 mol% or more, more preferably 67 mol% or more, preferably Is 75 mol% or less, more preferably 71 mol% or less.
- degree of acetalization is not less than the above lower limit, the compatibility between the polyvinyl acetal resin and the plasticizer increases.
- the degree of acetalization is less than or equal to the above upper limit, the reaction time required for producing a polyvinyl acetal resin is shortened.
- the degree of acetalization of the polyvinyl acetal resin (3) is preferably 47 mol% or more, more preferably 60 mol% or more, preferably 80 mol% or less, more preferably It is 70 mol% or less.
- the degree of acetalization is not less than the above lower limit, the compatibility between the polyvinyl acetal resin and the plasticizer increases.
- the degree of acetalization is less than or equal to the above upper limit, the reaction time required for producing a polyvinyl acetal resin is shortened.
- the above-mentioned degree of acetalization is a value indicating the mole fraction obtained by dividing the amount of ethylene groups to which acetal groups are bonded by the total amount of ethylene groups in the main chain as a percentage.
- the degree of acetalization can be calculated by a method based on JIS K6728 “Testing method for polyvinyl butyral”.
- the hydroxyl group content (hydroxyl content), acetalization degree (butyralization degree), and acetylation degree are preferably calculated from results measured by a method in accordance with JIS K6728 “Testing methods for polyvinyl butyral”. However, measurement by ASTM D1396-92 may be used.
- the polyvinyl acetal resin is a polyvinyl butyral resin
- the hydroxyl group content (hydroxyl amount), the acetalization degree (butyralization degree), and the acetylation degree are determined in accordance with JIS K6728 “Testing methods for polyvinyl butyral”. It can be calculated from the results measured by
- the polyvinyl acetal resin (3) has an acetylation degree (a) of 8 mol% or less and an acetalization degree (a) of 66 mol%.
- the polyvinyl acetal resin (A) as described above is preferable, or the polyvinyl acetal resin (B) having a degree of acetylation (b) exceeding 8 mol% is preferable.
- the polyvinyl acetal resin (3) may be the polyvinyl acetal resin (A) or the polyvinyl acetal resin (B).
- the degree of acetylation (a) of the polyvinyl acetal resin (A) is 8 mol% or less, preferably 7.5 mol% or less, more preferably 7 mol% or less, still more preferably 6.5 mol% or less, particularly preferably. It is 5 mol% or less, preferably 0.1 mol% or more, more preferably 0.5 mol% or more, still more preferably 0.8 mol% or more, and particularly preferably 1 mol% or more.
- the degree of acetylation (a) is not more than the above upper limit and not less than the above lower limit, the migration of the plasticizer can be easily controlled, and the sound insulation of the laminated glass is further enhanced.
- the degree of acetalization (a) of the polyvinyl acetal resin (A) is 66 mol% or more, preferably 70 mol% or more, more preferably 70.5 mol% or more, still more preferably 71 mol% or more, and particularly preferably 71. 5 mol% or more, most preferably 72 mol% or more, preferably 85 mol% or less, more preferably 83 mol% or less, still more preferably 81 mol% or less, particularly preferably 79 mol% or less.
- the acetalization degree (a) is not less than the above lower limit, the sound insulating properties of the laminated glass are further enhanced.
- the reaction time required in order to manufacture polyvinyl acetal resin (A) as the said acetalization degree (a) is below the said upper limit can be shortened.
- the hydroxyl group content (a) of the polyvinyl acetal resin (A) is preferably 18 mol% or more, more preferably 19 mol% or more, still more preferably 20 mol% or more, particularly preferably 21 mol% or more, preferably 31.
- the mol% or less more preferably 30 mol% or less, still more preferably 29 mol% or less, and particularly preferably 28 mol% or less.
- the hydroxyl group content (a) is not less than the above lower limit, the adhesion of the third layer is further increased.
- the hydroxyl group content (a) is not more than the above upper limit, the sound insulation of the laminated glass is further enhanced.
- the degree of acetylation (b) of the polyvinyl acetal resin (B) exceeds 8 mol%, preferably 9 mol% or more, more preferably 9.5 mol% or more, still more preferably 10 mol% or more, particularly preferably. 10.5 mol% or more, preferably 30 mol% or less, more preferably 28 mol% or less, still more preferably 26 mol% or less, and particularly preferably 24 mol% or less.
- the acetylation degree (b) is not less than the above lower limit, the sound insulation of the laminated glass is further enhanced.
- the reaction time required in order to manufacture polyvinyl acetal resin (B) as the said acetylation degree (b) is below the said upper limit can be shortened.
- the degree of acetalization (b) of the polyvinyl acetal resin (B) is preferably 50 mol% or more, more preferably 53 mol% or more, still more preferably 55 mol% or more, particularly preferably 60 mol% or more, preferably 80 mol%. % Or less, more preferably 78 mol% or less, still more preferably 76 mol% or less, and particularly preferably 74 mol% or less.
- the acetalization degree (b) is not less than the above lower limit, the sound insulating properties of the laminated glass are further enhanced.
- the reaction time required in order to manufacture polyvinyl acetal resin (B) as the said acetalization degree (b) is below the said upper limit can be shortened.
- the content (b) of the hydroxyl group in the polyvinyl acetal resin (B) is preferably 18 mol% or more, more preferably 19 mol% or more, still more preferably 20 mol% or more, particularly preferably 21 mol% or more, preferably 31.
- the hydroxyl group content (b) is equal to or higher than the lower limit, the adhesive strength of the third layer is further increased.
- the hydroxyl group content (b) is not more than the above upper limit, the sound insulating properties of the laminated glass are further enhanced.
- the polyvinyl acetal resin (1), the polyvinyl acetal resin (2), and the polyvinyl acetal resin (3) are each preferably a polyvinyl butyral resin.
- the polyvinyl acetal resin (A) and the polyvinyl acetal resin (B) are each preferably a polyvinyl butyral resin.
- the first layer includes a plasticizer (hereinafter sometimes referred to as a plasticizer (1)).
- the second layer preferably contains a plasticizer (hereinafter sometimes referred to as a plasticizer (2)).
- the third layer preferably contains a plasticizer (hereinafter may be referred to as a plasticizer (3)).
- plasticizer examples include organic ester plasticizers such as monobasic organic acid esters and polybasic organic acid esters, and organic phosphate plasticizers such as organic phosphoric acid plasticizers and organic phosphorous acid plasticizers. . Of these, organic ester plasticizers are preferred.
- the plasticizer is preferably a liquid plasticizer.
- Examples of the monobasic organic acid ester include glycol esters obtained by a reaction between glycol and a monobasic organic acid.
- Examples of the glycol include triethylene glycol, tetraethylene glycol, and tripropylene glycol.
- Examples of the monobasic organic acid include butyric acid, isobutyric acid, caproic acid, 2-ethylbutyric acid, heptylic acid, n-octylic acid, 2-ethylhexylic acid, n-nonylic acid, and decylic acid.
- polybasic organic acid ester examples include ester compounds of a polybasic organic acid and an alcohol having a linear or branched structure having 4 to 8 carbon atoms.
- polybasic organic acid examples include adipic acid, sebacic acid, and azelaic acid.
- organic ester plasticizer examples include triethylene glycol di-2-ethylpropanoate, triethylene glycol di-2-ethylbutyrate, triethylene glycol di-2-ethylhexanoate, triethylene glycol dicaprylate, Triethylene glycol di-n-octanoate, triethylene glycol di-n-heptanoate, tetraethylene glycol di-n-heptanoate, dibutyl sebacate, dioctyl azelate, dibutyl carbitol adipate, ethylene glycol di-2-ethylbutyrate, 1,3-propylene glycol di-2-ethyl butyrate, 1,4-butylene glycol di-2-ethyl butyrate, diethylene glycol di-2-ethyl butyrate, diethylene glycol di-2-ethyl Hexanoate, dipropylene glycol di-2-ethylbutyrate, triethylene glycol di-2-eth
- organic phosphate plasticizer examples include tributoxyethyl phosphate, isodecylphenyl phosphate, triisopropyl phosphate, and the like.
- the plasticizer is preferably a diester plasticizer represented by the following formula (1).
- R1 and R2 each represent an organic group having 2 to 10 carbon atoms
- R3 represents an ethylene group, an isopropylene group or an n-propylene group
- p represents an integer of 3 to 10
- R1 and R2 in the above formula (1) are each preferably an organic group having 5 to 10 carbon atoms, and more preferably an organic group having 6 to 10 carbon atoms.
- the plasticizer preferably contains triethylene glycol di-2-ethylhexanoate (3GO), triethylene glycol di-2-ethylbutyrate (3GH) or triethylene glycol di-2-ethylpropanoate. More preferably, it contains triethylene glycol di-2-ethylhexanoate or triethylene glycol di-2-ethylbutyrate, and more preferably contains triethylene glycol di-2-ethylhexanoate.
- 3GO triethylene glycol di-2-ethylhexanoate
- GGH triethylene glycol di-2-ethylbutyrate
- triethylene glycol di-2-ethylpropanoate More preferably, it contains triethylene glycol di-2-ethylhexanoate or triethylene glycol di-2-ethylbutyrate, and more preferably contains triethylene glycol di-2-ethylhexanoate.
- the intermediate film preferably contains a heat shielding compound.
- the first layer preferably contains a heat shielding compound.
- the second layer preferably contains a heat shielding compound.
- the third layer preferably includes a heat shielding compound.
- the said heat-shielding compound only 1 type may be used and 2 or more types may be used together.
- the intermediate film preferably includes at least one component X among a phthalocyanine compound, a naphthalocyanine compound, and an anthracocyanine compound.
- the first layer preferably contains the component X.
- the second layer preferably contains the component X.
- the third layer preferably contains the component X.
- the component X is a heat shielding compound. As for the said component X, only 1 type may be used and 2 or more types may be used together.
- the component X is not particularly limited.
- component X conventionally known phthalocyanine compounds, naphthalocyanine compounds and anthracocyanine compounds can be used.
- Examples of the component X include phthalocyanine, a derivative of phthalocyanine, naphthalocyanine, a derivative of naphthalocyanine, an anthocyanin, and an anthocyanin derivative.
- the phthalocyanine compound and the phthalocyanine derivative preferably each have a phthalocyanine skeleton.
- the naphthalocyanine compound and the naphthalocyanine derivative preferably each have a naphthalocyanine skeleton. It is preferable that each of the anthocyanin compound and the derivative of the anthracyanine has an anthracyanine skeleton.
- the component X is preferably at least one selected from the group consisting of phthalocyanine, phthalocyanine derivatives, naphthalocyanine, and naphthalocyanine derivatives. More preferably, it is at least one of phthalocyanine and phthalocyanine derivatives.
- the component X preferably contains a vanadium atom or a copper atom.
- the component X preferably contains a vanadium atom, and preferably contains a copper atom.
- the component X is more preferably at least one of a phthalocyanine containing a vanadium atom or a copper atom and a phthalocyanine derivative containing a vanadium atom or a copper atom.
- the component X preferably has a structural unit in which an oxygen atom is bonded to a vanadium atom.
- the content of the component X is preferably 0.001% by weight or more, more preferably 0.005. % By weight or more, more preferably 0.01% by weight or more, particularly preferably 0.02% by weight or more, preferably 0.2% by weight or less, more preferably 0.1% by weight or less, still more preferably 0.05% by weight. % Or less, particularly preferably 0.04% by weight or less.
- the content of the component X is not less than the above lower limit and not more than the above upper limit, the heat shielding property is sufficiently high and the visible light transmittance is sufficiently high.
- the visible light transmittance can be 70% or more.
- Thermal barrier particles The intermediate film preferably contains heat shielding particles.
- the first layer preferably contains the heat shielding particles.
- the second layer preferably includes the heat shielding particles.
- the third layer preferably contains the heat shielding particles.
- the heat shielding particles are heat shielding compounds. By using heat shielding particles, infrared rays (heat rays) can be effectively blocked. As for the said heat-shielding particle, only 1 type may be used and 2 or more types may be used together.
- the heat shielding particles are more preferably metal oxide particles.
- the heat shielding particles are preferably particles (metal oxide particles) formed of a metal oxide.
- Infrared rays having a wavelength longer than 780 nm longer than visible light have a smaller amount of energy than ultraviolet rays.
- infrared rays have a large thermal effect, and when infrared rays are absorbed by a substance, they are released as heat. For this reason, infrared rays are generally called heat rays.
- heat shielding particles By using the heat shielding particles, infrared rays (heat rays) can be effectively blocked.
- the heat shielding particles mean particles that can absorb infrared rays.
- heat shielding particles include aluminum-doped tin oxide particles, indium-doped tin oxide particles, antimony-doped tin oxide particles (ATO particles), gallium-doped zinc oxide particles (GZO particles), and indium-doped zinc oxide particles (IZO particles).
- Aluminum doped zinc oxide particles (AZO particles), niobium doped titanium oxide particles, sodium doped tungsten oxide particles, cesium doped tungsten oxide particles, thallium doped tungsten oxide particles, rubidium doped tungsten oxide particles, tin doped indium oxide particles (ITO particles)
- Metal oxide particles such as tin-doped zinc oxide particles and silicon-doped zinc oxide particles, and lanthanum hexaboride (LaB 6 ) particles. Heat shielding particles other than these may be used.
- metal oxide particles are preferable because of their high heat ray shielding function, ATO particles, GZO particles, IZO particles, ITO particles or tungsten oxide particles are more preferable, and ITO particles or tungsten oxide particles are particularly preferable.
- tin-doped indium oxide particles ITO particles
- tungsten oxide particles are also preferable because they have a high heat ray shielding function and are easily available.
- the tungsten oxide particles are generally represented by the following formula (X1) or the following formula (X2).
- tungsten oxide particles represented by the following formula (X1) or the following formula (X2) are preferably used.
- W represents tungsten
- O represents oxygen
- y and z satisfy 2.0 ⁇ z / y ⁇ 3.0.
- M is H, He, alkali metal, alkaline earth metal, rare earth element, Mg, Zr, Cr, Mn, Fe, Ru, Co, Rh, Ir, Ni, Pd, Pt, Cu , Ag, Au, Zn, Cd, Al, Ga, In, Tl, Si, Ge, Sn, Pb, Sb, B, F, P, S, Se, Br, Te, Ti, Nb, V, Mo, Ta
- the tungsten oxide particles are preferably metal-doped tungsten oxide particles.
- the “tungsten oxide particles” include metal-doped tungsten oxide particles. Specific examples of the metal-doped tungsten oxide particles include sodium-doped tungsten oxide particles, cesium-doped tungsten oxide particles, thallium-doped tungsten oxide particles, and rubidium-doped tungsten oxide particles.
- cesium-doped tungsten oxide particles are particularly preferable.
- the cesium-doped tungsten oxide particles are preferably tungsten oxide particles represented by the formula: Cs 0.33 WO 3 .
- the average particle diameter of the heat shielding particles is preferably 0.01 ⁇ m or more, more preferably 0.02 ⁇ m or more, preferably 0.1 ⁇ m or less, more preferably 0.05 ⁇ m or less.
- the average particle size is not less than the above lower limit, the heat ray shielding property is sufficiently increased.
- the average particle size is not more than the above upper limit, the dispersibility of the heat shielding particles is increased.
- the above “average particle diameter” indicates the volume average particle diameter.
- the average particle diameter can be measured using a particle size distribution measuring device (“UPA-EX150” manufactured by Nikkiso Co., Ltd.) or the like.
- the content of the heat shielding particles is preferably 0.01% by weight or more, more preferably 0%. 0.1% by weight or more, more preferably 1% by weight or more, particularly preferably 1.5% by weight or more, preferably 6% by weight or less, more preferably 5.5% by weight or less, still more preferably 4% by weight or less, Preferably it is 3.5 weight% or less, Most preferably, it is 3.0 weight% or less.
- the content of the heat shielding particles is not less than the above lower limit and not more than the above upper limit, the heat shielding property is sufficiently high and the visible light transmittance is sufficiently high.
- the layer (the first layer, the second layer, or the third layer) containing the heat shielding particles may contain the heat shielding particles at a ratio of 0.1 g / m 2 or more and 12 g / m 2 or less. preferable. When the ratio of the heat shielding particles is within the above range, the heat shielding property is sufficiently high and the visible light transmittance is sufficiently high.
- the proportion of the heat shielding particles is preferably 0.5 g / m 2 or more, more preferably 0.8 g / m 2 or more, still more preferably 1.5 g / m 2 or more, particularly preferably 3 g / m 2 or more, preferably Is 11 g / m 2 or less, more preferably 10 g / m 2 or less, still more preferably 9 g / m 2 or less, and particularly preferably 7 g / m 2 or less.
- the ratio is equal to or higher than the lower limit, the heat shielding property is further enhanced.
- the ratio is less than or equal to the upper limit, the visible light transmittance is further increased.
- the intermediate film includes a metal element.
- the first layer includes a metal element.
- the second layer preferably contains a metal element.
- Each of the intermediate film, the first layer, and the second layer preferably includes the metal element derived from the addition of a metal salt.
- the metal salt By using the metal salt, the adhesive force between the interlayer film and the laminated glass member can be improved, and the penetration resistance of the laminated glass can be effectively enhanced.
- the said metal element only 1 type may be used and 2 or more types may be used together.
- the metal salt is preferably an alkali metal salt or an alkaline earth metal salt. In this case, only one of the alkali metal salt and the alkaline earth metal salt may be used, or both of them may be used.
- the alkaline earth metal salt includes a magnesium salt.
- the metal salt is more preferably an alkali metal salt of an organic acid having 2 to 16 carbon atoms or an alkaline earth metal salt of an organic acid having 2 to 16 carbon atoms, and a magnesium carboxylate having 2 to 16 carbon atoms or More preferably, it is a carboxylic acid potassium salt having 2 to 16 carbon atoms.
- magnesium salt of carboxylic acid having 2 to 16 carbon atoms and the potassium salt of carboxylic acid having 2 to 16 carbon atoms include, but are not limited to, for example, magnesium acetate, potassium acetate, magnesium propionate, potassium propionate, 2-ethylbutyric acid
- magnesium, potassium 2-ethylbutanoate, magnesium 2-ethylhexanoate and potassium 2-ethylhexanoate examples include magnesium, potassium 2-ethylbutanoate, magnesium 2-ethylhexanoate and potassium 2-ethylhexanoate.
- the metal element is preferably a polyvalent metal element.
- the interlayer film, the first layer, and the second layer are each derived from the addition of an alkaline earth metal salt. And it is preferable that the said metal element is included.
- the interlayer film, the first layer, and the second layer are each made of magnesium acetate or magnesium 2-ethylbutyrate. It is preferable that the metal element is contained due to the addition. In this case, only one of magnesium acetate and magnesium 2-ethylbutyrate may be used, or both may be used. From the viewpoint of further effectively improving the adhesive force between the interlayer film and the laminated glass member, it is preferable to use both magnesium acetate and magnesium 2-ethylbutyrate.
- the metal element particularly preferably contains Mg, and most preferably Mg.
- the total content of the metal elements and the total content of Mg in the layer containing the metal element are preferably 5 ppm or more, more preferably 10 ppm or more. More preferably, it is 20 ppm or more, preferably 300 ppm or less, more preferably 250 ppm or less, still more preferably 200 ppm or less, and particularly preferably 100 ppm or less.
- the total content of the above metal elements is not less than the above lower limit and not more than the above upper limit, the adhesion between the interlayer film and the glass plate or the adhesion between each layer in the interlayer film can be controlled even better, and the resistance of the laminated glass can be controlled. The penetrability can be effectively increased.
- the Mg content in the metal element-containing layer is preferably 5 ppm or more, more preferably 10 ppm or more, still more preferably 20 ppm or more, preferably 300 ppm or less. More preferably, it is 250 ppm or less, More preferably, it is 200 ppm or less, Most preferably, it is 100 ppm or less.
- the total amount of Mg is not less than the above lower limit and not more than the above upper limit, the adhesion between the interlayer film and the glass plate or the adhesion between each layer in the interlayer film can be controlled even more effectively, and the penetration resistance of the laminated glass is effective. Can be increased.
- the intermediate film preferably contains an ultraviolet shielding agent.
- the first layer preferably contains an ultraviolet shielding agent.
- the second layer preferably contains an ultraviolet shielding agent.
- the third layer preferably contains an ultraviolet shielding agent.
- the ultraviolet shielding agent includes an ultraviolet absorber.
- the ultraviolet shielding agent is preferably an ultraviolet absorber.
- ultraviolet shielding agent examples include metal ultraviolet shielding agents, metal oxide ultraviolet shielding agents, benzotriazole ultraviolet shielding agents, benzophenone ultraviolet shielding agents, triazine ultraviolet shielding agents, malonic ester ultraviolet shielding agents, Examples thereof include oxalic anilide-based UV screening agents and benzoate-based UV screening agents.
- the metallic ultraviolet absorber examples include platinum particles, particles in which the surface of the platinum particles is coated with silica, palladium particles, particles in which the surface of the palladium particles is coated with silica, and the like.
- the ultraviolet shielding agent is preferably not a heat shielding particle.
- the ultraviolet shielding agent is preferably a benzotriazole ultraviolet shielding agent, a benzophenone ultraviolet shielding agent, a triazine ultraviolet shielding agent or a benzoate ultraviolet shielding agent, more preferably a benzotriazole ultraviolet shielding agent or a benzophenone ultraviolet shielding agent. More preferred are benzotriazole ultraviolet absorbers.
- metal oxide ultraviolet absorber examples include zinc oxide, titanium oxide, and cerium oxide. Furthermore, the surface may be coat
- the insulating metal oxide examples include silica, alumina and zirconia.
- the insulating metal oxide has a band gap energy of 5.0 eV or more, for example.
- benzotriazole ultraviolet absorber examples include 2- (2′-hydroxy-5′-methylphenyl) benzotriazole (“TinvinP” manufactured by BASF), 2- (2′-hydroxy-3 ′, 5 ′). -Di-t-butylphenyl) benzotriazole (“Tinvin 320” manufactured by BASF), 2- (2'-hydroxy-3'-t-butyl-5-methylphenyl) -5-chlorobenzotriazole (manufactured by BASF " And benzotriazole-based ultraviolet absorbers such as 2- (2′-hydroxy-3 ′, 5′-di-amylphenyl) benzotriazole (“Tinvin 328” manufactured by BASF)).
- the ultraviolet shielding agent is preferably a benzotriazole-based ultraviolet absorber containing a halogen atom, and more preferably a benzotriazole-based ultraviolet absorber containing a chlorine atom, because of its excellent ability to absorb ultraviolet rays.
- benzophenone-based ultraviolet absorber examples include octabenzone (“Chimasorb 81” manufactured by BASF).
- triazine-based ultraviolet absorber examples include “LA-F70” manufactured by ADEKA and 2- (4,6-diphenyl-1,3,5-triazin-2-yl) -5-[(hexyl) oxy].
- -Phenol Teuvin 1577FF manufactured by BASF
- malonic ester-based ultraviolet shielding agent examples include 2- (p-methoxybenzylidene) malonic acid dimethyl, tetraethyl-2,2- (1,4-phenylenedimethylidene) bismalonate, 2- (p-methoxybenzylidene) -bis. (1,2,2,6,6-pentamethyl 4-piperidinyl) malonate and the like.
- Hostavin B-CAP As commercial products of the above-mentioned malonic ester-based ultraviolet screening agents, there are Hostavin B-CAP, Hostavin PR-25, and Hostavin PR-31 (all manufactured by Clariant).
- Examples of the oxalic acid anilide-based ultraviolet shielding agent include N- (2-ethylphenyl) -N ′-(2-ethoxy-5-tert-butylphenyl) oxalic acid diamide, N- (2-ethylphenyl) -N ′.
- Oxalic acid diamides having an aryl group substituted on the nitrogen atom such as-(2-ethoxy-phenyl) oxalic acid diamide, 2-ethyl-2'-ethoxy-oxyanilide ("Sanduvor VSU" manufactured by Clariant) Can be mentioned.
- benzoate ultraviolet absorber examples include 2,4-di-tert-butylphenyl-3,5-di-tert-butyl-4-hydroxybenzoate (“Tinuvin 120” manufactured by BASF).
- the ultraviolet shielding is performed in 100% by weight of the layer containing the ultraviolet shielding agent (first layer, second layer, or third layer).
- the content of the agent is preferably 0.1% by weight or more, more preferably 0.2% by weight or more, further preferably 0.3% by weight or more, particularly preferably 0.5% by weight or more, preferably 2.5%.
- % By weight or less, more preferably 2% by weight or less, further preferably 1% by weight or less, and particularly preferably 0.8% by weight or less.
- the content of the ultraviolet shielding agent is 0.2% by weight or more, thereby reducing the visible light transmittance after the passage of the intermediate film and the laminated glass. Remarkably suppressed.
- the intermediate film preferably contains an antioxidant.
- the first layer preferably contains an antioxidant.
- the second layer preferably contains an antioxidant.
- the third layer preferably contains an antioxidant. As for the said antioxidant, only 1 type may be used and 2 or more types may be used together.
- antioxidants examples include phenol-based antioxidants, sulfur-based antioxidants, and phosphorus-based antioxidants.
- the phenolic antioxidant is an antioxidant having a phenol skeleton.
- the sulfur-based antioxidant is an antioxidant containing a sulfur atom.
- the phosphorus antioxidant is an antioxidant containing a phosphorus atom.
- the antioxidant is preferably a phenolic antioxidant or a phosphorus antioxidant.
- phenolic antioxidant examples include 2,6-di-t-butyl-p-cresol (BHT), butylated hydroxyanisole (BHA), 2,6-di-t-butyl-4-ethylphenol, stearyl - ⁇ - (3,5-di-t-butyl-4-hydroxyphenyl) propionate, 2,2'-methylenebis- (4-methyl-6-butylphenol), 2,2'-methylenebis- (4-ethyl- 6-t-butylphenol), 4,4′-butylidene-bis- (3-methyl-6-t-butylphenol), 1,1,3-tris- (2-methyl-hydroxy-5-tert-butylphenyl) Butane, tetrakis [methylene-3- (3 ′, 5′-butyl-4-hydroxyphenyl) propionate] methane, 1,3,3-tris- (2-methyl-4- Droxy-5-tert-butylphenol) butane, 1,3,5-trimethyl-2,
- Examples of the phosphorus antioxidant include tridecyl phosphite, tris (tridecyl) phosphite, triphenyl phosphite, trinonylphenyl phosphite, bis (tridecyl) pentaerythritol diphosphite, bis (decyl) pentaerythritol diphos.
- antioxidants examples include “Sumilyzer BHT” manufactured by Sumitomo Chemical Co., Ltd. and “Irganox 1010” manufactured by Ciba Geigy.
- a layer in 100% by weight of the interlayer film or containing an antioxidant.
- the content of the antioxidant is preferably 0.1% by weight or more.
- the content of the antioxidant is preferably 2% by weight or less in 100% by weight of the intermediate film or 100% by weight of the layer containing the antioxidant.
- the first layer, the second layer, and the third layer are each added with a flame retardant, an antistatic agent, a pigment, a dye, a moisture-proofing agent, a fluorescent brightening agent, an infrared absorber, and the like as necessary.
- An agent may be included. As for these additives, only 1 type may be used and 2 or more types may be used together.
- the thickness of the interlayer film for laminated glass according to the present invention is not particularly limited. From the viewpoint of practical use and from the viewpoint of sufficiently increasing the heat shielding property, the thickness of the intermediate film is preferably 0.1 mm or more, more preferably 0.25 mm or more, preferably 3 mm or less, more preferably 1.5 mm or less. is there. When the thickness of the intermediate film is not less than the above lower limit, the penetration resistance of the laminated glass is increased.
- the ratio of each thickness ( ⁇ m) of the first layer and the second layer to the thickness of the entire intermediate film ( ⁇ m) is preferably 0.1 or more, more preferably 0.2 or more, preferably 0.9 or less. More preferably, it is 0.7 or less, and still more preferably 0.5 or less. That is, when the thickness of the interlayer film for laminated glass is T ( ⁇ m), each thickness of the first layer and the second layer is preferably 0.1 T or more, more preferably 0.2 T or more. Preferably it is 0.9T or less, More preferably, it is 0.7T or less, More preferably, it is 0.5T or less.
- the thickness of each of the first layer and the second layer is equal to or greater than the lower limit, the adhesion between the layers and the adhesion between the interlayer film and the laminated glass member are likely to be good.
- the intermediate film has a three-layer structure of the first layer, the second layer, and the third layer, the total thickness of the first layer and the second layer ( ⁇ m) of the entire intermediate film
- the ratio to the thickness ( ⁇ m) is preferably 0.5 or more, more preferably 0.6 or more, preferably 0.95 or less, more preferably 0.9 or less.
- the thickness ratio is less than or equal to the above upper limit, the thickness of the laminated glass becomes thin, and the handleability of the interlayer film and the laminated glass is further enhanced.
- the method for producing the interlayer film according to the present invention is not particularly limited.
- Examples of the method for producing an interlayer film according to the present invention include a method of extruding a resin composition using an extruder in the case of a single-layer interlayer film.
- a method for producing an intermediate film according to the present invention in the case of a multilayer intermediate film, for example, a method of laminating each obtained layer after forming each layer using each resin composition for forming each layer
- a method of laminating each layer by coextruding each resin composition for forming each layer using an extruder may be used. Since it is suitable for continuous production, an extrusion method is preferred.
- the intermediate film, the first layer, and the second layer are each preferably obtained by extrusion molding using a vent-type extruder under the condition that the gauge pressure of the vacuum vent is 500 mmHg or more.
- the gauge pressure of the vacuum vent is 500 mmHg or more.
- the same polyvinyl acetal resin is contained in the first layer and the second layer, and the first layer and the second layer It is more preferable that the same polyvinyl acetal resin and the same plasticizer are contained, and it is more preferable that the first layer and the second layer are formed of the same resin composition.
- the intermediate film preferably has an uneven shape on at least one of the surfaces on both sides. More preferably, the intermediate film has a concavo-convex shape on both surfaces. It does not specifically limit as a method of forming said uneven
- FIG. 3 is a cross-sectional view schematically showing an example of a laminated glass using the laminated glass interlayer film shown in FIG.
- the intermediate film 11 is disposed between the first laminated glass member 21 and the second laminated glass member 22 and is sandwiched.
- the first laminated glass member 21 is laminated on the first surface 11 a of the intermediate film 11.
- a second laminated glass member 22 is laminated on the second surface 11 b opposite to the first surface 11 a of the intermediate film 11.
- a first laminated glass member 21 is laminated on the outer surface 1a of the first layer 1 (a second surface opposite to the first surface 1b).
- a second laminated glass member 22 is laminated on the outer surface 2 a of the second layer 2.
- FIG. 4 is a cross-sectional view schematically showing an example of laminated glass using the interlayer film for laminated glass shown in FIG.
- a laminated glass 31A shown in FIG. 4 includes a first laminated glass member 21, a second laminated glass member 22, and an intermediate film 11A.
- 11 A of intermediate films are arrange
- the first laminated glass member 21 is laminated on the first surface 11a of the intermediate film 11A.
- a second laminated glass member 22 is laminated on the second surface 11b opposite to the first surface 11a of the intermediate film 11A.
- the laminated glass which concerns on this invention is equipped with the 1st laminated glass member, the 2nd laminated glass member, and the intermediate film, and this intermediate film is the intermediate film for laminated glasses which concerns on this invention. It is.
- the interlayer film is disposed between the first laminated glass member and the second laminated glass member.
- the laminated glass member examples include a glass plate and a PET (polyethylene terephthalate) film.
- Laminated glass includes not only laminated glass in which an intermediate film is sandwiched between two glass plates, but also laminated glass in which an intermediate film is sandwiched between a glass plate and a PET film or the like.
- Laminated glass is a laminated body provided with a glass plate, and preferably at least one glass plate is used.
- the first laminated glass member is a glass plate or a PET film
- the second laminated glass member is a glass plate or a PET film
- the first laminated glass member and the second laminated glass member At least one of them is preferably a glass plate.
- the glass plate examples include inorganic glass and organic glass.
- the inorganic glass examples include float plate glass, heat ray absorbing plate glass, heat ray reflecting plate glass, polished plate glass, mold plate glass, and wire-containing plate glass.
- the organic glass is a synthetic resin glass substituted for inorganic glass.
- examples of the organic glass include polycarbonate plates and poly (meth) acrylic resin plates.
- Examples of the poly (meth) acrylic resin plate include a polymethyl (meth) acrylate plate.
- the thickness of the laminated glass member is preferably 1 mm or more, preferably 5 mm or less, more preferably 3 mm or less.
- the thickness of the glass plate is preferably 1 mm or more, preferably 5 mm or less, more preferably 3 mm or less.
- the thickness of the PET film is preferably 0.03 mm or more, and preferably 0.5 mm or less.
- the method for producing the laminated glass is not particularly limited.
- the intermediate film is sandwiched between the first laminated glass member and the second laminated glass member, passed through a pressing roll, or put in a rubber bag and sucked under reduced pressure, and the first The air remaining between the laminated glass member, the second laminated glass member and the intermediate film is degassed. Thereafter, it is pre-bonded at about 70 to 110 ° C. to obtain a laminate.
- the laminate is put in an autoclave or pressed and pressed at about 120 to 150 ° C. and a pressure of 1 to 1.5 MPa. In this way, a laminated glass can be obtained. You may laminate
- the interlayer film and the laminated glass can be used for automobiles, railway vehicles, aircraft, ships, buildings, and the like.
- the said intermediate film and the said laminated glass can be used besides these uses.
- the interlayer film and the laminated glass are preferably a vehicle or architectural interlayer film and a laminated glass, and more preferably a vehicle interlayer film and a laminated glass.
- the intermediate film and the laminated glass can be used for an automobile windshield, side glass, rear glass, roof glass, or the like.
- the interlayer film and the laminated glass are suitably used for automobiles.
- the interlayer film is used for obtaining laminated glass for automobiles.
- Polyvinyl acetal resin (polyvinyl butyral resin obtained by acetalizing polyvinyl alcohol having an average polymerization degree of 1700 with n-butyraldehyde, hydroxyl group content 30.8 mol%, acetylation degree 0.7 Mol%, degree of acetalization (degree of butyralization) 68.5 mol%)
- hydroxyl group content, acetylation degree, and acetalization degree were measured by a method in accordance with JIS K6728 “Testing methods for polyvinyl butyral”.
- JIS K6728 “Testing methods for polyvinyl butyral”.
- ASTM D1396-92 the same numerical value as the method based on JIS K6728 “Testing method for polyvinyl butyral” was shown.
- Tinuvin 326 (2- (2′-hydroxy-3′-tert-butyl-5-methylphenyl) -5-chlorobenzotriazole, “Tinuvin 326” manufactured by BASF)
- H-BHT (2,6-di-t-butyl-4-methylphenol, “H-BHT” manufactured by Sakai Chemical Industry Co., Ltd.)
- Example 1 Preparation of a composition for forming the first layer: 100 parts by weight of a polyvinyl acetal resin (PVB1), 40 parts by weight of a plasticizer (3GO), 0.2 parts by weight of an ultraviolet shielding agent (Tinvin 326), 0.2 parts by weight of an antioxidant (H-BHT), Mg
- PVB1 polyvinyl acetal resin
- 3GO plasticizer
- Tinvin 326 an ultraviolet shielding agent
- H-BHT an antioxidant
- Mg the amount of the metal element concentration (Mg concentration) of 70 ppm was sufficiently mixed with a mixing roll to obtain a composition for forming the first layer.
- Preparation of interlayer film The composition for forming the first layer is extruded using a vented extruder under the condition that the gauge pressure (vent pressure) of the vacuum vent is 520 mmHg, whereby the first layer (thickness: 760 ⁇ m) ) Only single layer intermediate film (thickness: 760 ⁇ m).
- the laminated glass that was temporarily pressure-bonded by the vacuum bag method was pressure-bonded for 20 minutes under the conditions of 135 ° C. and a pressure of 1.2 MPa using an autoclave to obtain a laminated glass.
- Example 2 Examples 2 to 3 and Comparative Example 1
- Table 2 The types and contents of the ingredients used in the composition for forming the first layer were set as shown in Table 2 below, and the vent pressure during the production of the intermediate film is shown in Table 2 below.
- An interlayer film and a laminated glass were obtained in the same manner as in Example 1 except that the settings were made as described above.
- Examples 4 to 11 and Comparative Example 2 The types and contents of the ingredients used in the composition for forming the first layer were set as shown in Table 3 below, and the vent pressure during the production of the intermediate film is shown in Table 3 below. An intermediate film was obtained in the same manner as in Example 1 except that the setting was made as described above.
- the vacuum bag was heated to 100 ° C. and held for 20 minutes after the temperature reached 100 ° C. Thereafter, the vacuum bag was cooled by natural cooling, and it was confirmed that the temperature had dropped to 30 ° C., and the pressure was released to atmospheric pressure.
- the laminated glass temporarily press-bonded by the vacuum bag method was held for 20 minutes under the conditions of 135 ° C. and a pressure of 1.2 MPa using an autoclave to obtain an intermediate film whose surface was smoothed by a PET film.
- the specific Example of the intermediate film for laminated glasses of 1 layer structure was shown. Even if it is an interlayer film for laminated glass having a structure of two or more layers, the effect of the present invention can be obtained as in the case of the interlayer film for laminated glass having a single-layer structure if the first layer has the above-described configuration. It was confirmed that Further, it was confirmed that the effect of the present invention can be obtained more effectively by adopting the above-described configuration for the first layer and further controlling the contact angle in the second layer as described above.
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Abstract
Description
上記第1の層(単層の中間膜を含む)は、熱可塑性樹脂(以下、熱可塑性樹脂(1)と記載することがある)を含むことが好ましく、熱可塑性樹脂(1)として、ポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(1)と記載することがある)を含むことが好ましい。上記第2の層は、熱可塑性樹脂(以下、熱可塑性樹脂(2)と記載することがある)を含むことが好ましく、熱可塑性樹脂(2)としてポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(2)と記載することがある)を含むことが好ましい。上記第3の層は、熱可塑性樹脂(以下、熱可塑性樹脂(3)と記載することがある)を含むことが好ましく、熱可塑性樹脂(3)として、ポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(3)と記載することがある)を含むことが好ましい。上記熱可塑性樹脂(1)と上記熱可塑性樹脂(2)と上記熱可塑性樹脂(3)とは、同一であってもよく、異なっていてもよい。上記熱可塑性樹脂(1)、上記熱可塑性樹脂(2)及び上記熱可塑性樹脂(3)はそれぞれ、1種のみが用いられてもよく、2種以上が併用されてもよい。上記ポリビニルアセタール樹脂(1)と上記ポリビニルアセタール樹脂(2)と上記ポリビニルアセタール樹脂(3)とは、同一であってもよく、異なっていてもよい。上記ポリビニルアセタール樹脂(1)、上記ポリビニルアセタール樹脂(2)及び上記ポリビニルアセタール樹脂(3)はそれぞれ、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記第1の層(単層の中間膜を含む)は、可塑剤(以下、可塑剤(1)と記載することがある)を含む。上記第2の層は、可塑剤(以下、可塑剤(2)と記載することがある)を含むことが好ましい。上記第3の層は、可塑剤(以下、可塑剤(3)と記載することがある)を含むことが好ましい。ポリビニルアセタール樹脂と可塑剤との併用により、ポリビニルアセタール樹脂と可塑剤とを含む層の合わせガラス部材又は他の層に対する接着力が適度に高くなる。上記可塑剤は特に限定されない。上記可塑剤(1)と上記可塑剤(2)と上記可塑剤(3)とは同一であってもよく、異なっていてもよい。上記可塑剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、遮熱性化合物を含むことが好ましい。上記第1の層は、遮熱性化合物を含むことが好ましい。上記第2の層は、遮熱性化合物を含むことが好ましい。上記第3の層は、遮熱性化合物を含むことが好ましい。上記遮熱性化合物は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、フタロシアニン化合物、ナフタロシアニン化合物及びアントラシアニン化合物の内の少なくとも1種の成分Xを含むことが好ましい。上記第1の層は、上記成分Xを含むことが好ましい。上記第2の層は、上記成分Xを含むことが好ましい。上記第3の層は、上記成分Xを含むことが好ましい。上記成分Xは遮熱性化合物である。上記成分Xは、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、遮熱粒子を含むことが好ましい。上記第1の層は、上記遮熱粒子を含むことが好ましい。上記第2の層は、上記遮熱粒子を含むことが好ましい。上記第3の層は、上記遮熱粒子を含むことが好ましい。上記遮熱粒子は遮熱性化合物である。遮熱粒子の使用により、赤外線(熱線)を効果的に遮断できる。上記遮熱粒子は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、金属元素を含む。上記第1の層は、金属元素を含む。上記第2の層は、金属元素を含むことが好ましい。上記中間膜、上記第1の層及び上記第2の層はそれぞれ、金属塩の添加に由来して、上記金属元素を含むことが好ましい。上記金属塩の使用により、中間膜と合わせガラス部材との接着力を良好にし、かつ合わせガラスの耐貫通性を効果的に高めることができる。上記金属元素は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、紫外線遮蔽剤を含むことが好ましい。上記第1の層は、紫外線遮蔽剤を含むことが好ましい。上記第2の層は、紫外線遮蔽剤を含むことが好ましい。上記第3の層は、紫外線遮蔽剤を含むことが好ましい。紫外線遮蔽剤の使用により、中間膜及び合わせガラスが長期間使用されても、可視光線透過率がより一層低下し難くなる。上記紫外線遮蔽剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、酸化防止剤を含むことが好ましい。上記第1の層は、酸化防止剤を含むことが好ましい。上記第2の層は、酸化防止剤を含むことが好ましい。上記第3の層は、酸化防止剤を含むことが好ましい。上記酸化防止剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記第1の層、上記第2の層及び上記第3の層はそれぞれ、必要に応じて、難燃剤、帯電防止剤、顔料、染料、耐湿剤、蛍光増白剤及び赤外線吸収剤等の添加剤を含んでいてもよい。これらの添加剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
本発明に係る合わせガラス用中間膜の厚みは特に限定されない。実用面の観点、並びに遮熱性を充分に高める観点からは、中間膜の厚みは、好ましくは0.1mm以上、より好ましくは0.25mm以上、好ましくは3mm以下、より好ましくは1.5mm以下である。中間膜の厚みが上記下限以上であると、合わせガラスの耐貫通性が高くなる。
図3は、図1に示す合わせガラス用中間膜を用いた合わせガラスの一例を模式的に示す断面図である。
ポリビニルアセタール樹脂(PVB1)(平均重合度が1700であるポリビニルアルコールを、n-ブチルアルデヒドでアセタール化することにより得られるポリビニルブチラール樹脂、水酸基の含有率30.8モル%、アセチル化度0.7モル%、アセタール化度(ブチラール化度)68.5モル%)
トリエチレングリコールジ-2-エチルヘキサノエート(3GO)
Tinuvin326(2-(2’-ヒドロキシ-3’-t-ブチル-5-メチルフェニル)-5-クロロベンゾトリアゾール、BASF社製「Tinuvin326」)
H-BHT(2,6-ジ-t-ブチル-4-メチルフェノール、堺化学工業社製「H-BHT」)
Mg混合物1(2-エチル酪酸マグネシウムと酢酸マグネシウムとの50:50(重量比)混合物)
2-エチル酪酸マグネシウム
酢酸カリウム
第1の層を形成するための組成物の作製:
ポリビニルアセタール樹脂(PVB1)100重量部と、可塑剤(3GO)40重量部と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(H-BHT)0.2重量部と、Mg混合物1を得られる中間膜中で金属元素濃度(Mg濃度)が70ppmとなる量とを、ミキシングロールで充分に混合し、第1の層を形成するための組成物を得た。
第1の層を形成するための組成物を、ベント式押出機を用いて、真空ベントのゲージ圧(ベント圧)が520mmHgである条件で、押出成形することにより、第1の層(厚み760μm)のみの単層の中間膜(厚み760μm)を作製した。
洗浄及び乾燥した2つの透明フロートガラス(縦15cm×横15cm×厚さ2.5mm)を用意した。この2つのガラス板の間に、得られた中間膜を挟み込み、積層体を得た。得られた積層体をバック内に入れ、常温(23℃)で933.2hPaの減圧度にて、真空バッグ内の脱気を行った。続いて、脱気状態を維持したまま、真空バッグを100℃まで昇温し、温度が100℃まで到達した後20分間保持した。その後、真空バッグを自然冷却により冷却し、温度が30℃まで低下したことを確認し、圧力を大気圧に開放した。
第1の層を形成するための組成物に用いる配合成分の種類及び含有量を、下記の表2に示すように設定したこと、並びに中間膜の製造時のベント圧を下記の表2に示すように設定したこと以外は実施例1と同様にして、中間膜及び合わせガラスを得た。
第1の層を形成するための組成物に用いる配合成分の種類及び含有量を、下記の表3に示すように設定したこと、並びに中間膜の製造時のベント圧を下記の表3に示すように設定したこと以外は実施例1と同様にして、中間膜を得た。
2つのPETフィルム(東レ社製「ルミラーT60」、縦15cm×横15cm×厚さ100μm)及び洗浄及び乾燥した2つの透明フロートガラス(縦15cm×横15cm×厚さ2.5mm)を用意した。2つのガラス板の間に、2枚のPETフィルム挟み込み、さらにその内側に得られた中間膜を挟み込み、積層体を得た。得られた積層体は、ガラス板/PETフィルム/中間膜/PETフィルム/ガラス板の積層構造を有する。得られた積層体をバック内に入れ、常温(23℃)で933.2hPaの減圧度にて、真空バッグ内の脱気を行った。続いて、脱気状態を維持したまま、真空バッグを100℃まで昇温し、温度が100℃まで到達した後20分間保持した。その後、真空バッグを自然冷却により冷却し、温度が30℃まで低下したことを確認し、圧力を大気圧に開放した。
(1)接触角の測定
(測定環境)温度23℃、相対湿度50%
接触角の測定に用いた中間膜を23℃のイオン交換水へ10時間浸漬し、取り出して水分をふき取り、ヘイズメーター(東京電色社製「TC-HIIIDPK」)を用いて、JIS K6714に準拠して、ヘイズ値を測定した。測定を2回行い、それらの平均値を浸漬ヘイズの値とした。
得られた合わせガラスを、-18℃±0.6℃で16時間保管した。保管後の合わせガラスの中央部(縦15cm×横15cmの範囲)を、頭部が0.45kgのハンマーで打って、粉砕されたガラスの粒径が6mm以下になるまで粉砕した。合わせガラスの中央部(縦15cm×横15cmの範囲)を粉砕した後、中間膜の露出度(面積%)を測定し、下記表1によりパンメル値を求めた。6回の測定値の平均値をパンメル値として採用した。
1a…外側の表面(第2の表面)
1b…第1の表面
2…第2の層
2a…外側の表面
3…第3の層
3a…第1の表面
3b…第2の表面
11…中間膜
11A…中間膜(第1の層)
11a…第1の表面
11b…第2の表面
21…第1の合わせガラス部材
22…第2の合わせガラス部材
31…合わせガラス
31A…合わせガラス
Claims (15)
- 1層の構造又は2層以上の構造を有する合わせガラス用中間膜であって、
中間膜における表面層として、熱可塑性樹脂と可塑剤と金属元素とを含む第1の層を備え、
前記第1の層は、ジヨードメタンを用いて液滴法で測定した接触角が40.1°より大きい値を示す第1の層であるか、又は、エチレングリコールを用いて液滴法で測定した接触角が54.2°より大きい値を示す第1の層である、合わせガラス用中間膜。 - 前記第1の層中の前記金属元素の含有量が20ppm以上、200ppm以下である、請求項1に記載の合わせガラス用中間膜。
- アルカリ金属塩及びアルカリ土類金属塩の添加に由来して、前記第1の層が、前記金属元素を含む、請求項1又は2に記載の合わせガラス用中間膜。
- 前記金属元素が、多価金属元素である、請求項1~3のいずれか1項に記載の合わせガラス用中間膜。
- 酢酸マグネシウム又は2-エチル酪酸マグネシウムの添加に由来して、前記第1の層が、前記金属元素を含む、請求項1~4のいずれか1項に記載の合わせガラス用中間膜。
- 前記第1の層が、ベント式押出機を用いて、真空ベントのゲージ圧が500mmHg以上である条件で押出成形することにより得られる、請求項1~5のいずれか1項に記載の合わせガラス用中間膜。
- 2層以上の構造を有する合わせガラス用中間膜であって、
中間膜における表面層として、熱可塑性樹脂と可塑剤とを含む第2の層を備え、
前記第1の層の第1の表面側に、前記第2の層が配置されている、請求項1~6のいずれか1項に記載の合わせガラス用中間膜。 - 前記第2の層が、金属元素を含み、
前記第2の層は、ジヨードメタンを用いて液滴法で測定した接触角が40.1°より大きい値を示す第2の層であるか、又は、エチレングリコールを用いて液滴法で測定した接触角が54.2°より大きい値を示す第2の層である、請求項7に記載の合わせガラス用中間膜。 - 3層以上の構造を有する合わせガラス用中間膜であって、
熱可塑性樹脂と可塑剤とを含有する第3の層をさらに備え、
前記第1の層と前記第2の層との間に、前記第3の層が配置されている、請求項7又は8に記載の合わせガラス用中間膜。 - 1層の構造を有する合わせガラス用中間膜であって、
前記第1の層のみを備える、請求項1~6のいずれか1項に記載の合わせガラス用中間膜。 - 前記第1の層に含まれる熱可塑性樹脂が、ポリビニルアセタール樹脂である、請求項1~10のいずれか1項に記載の合わせガラス用中間膜。
- 前記第1の層に含まれる熱可塑性樹脂が、ポリビニルアセタール樹脂であり、
前記第2の層に含まれる熱可塑性樹脂が、ポリビニルアセタール樹脂である、請求項7~9のいずれか1項に記載の合わせガラス用中間膜。 - 前記第1の層に含まれる熱可塑性樹脂が、ポリビニルアセタール樹脂であり、
前記第2の層に含まれる熱可塑性樹脂が、ポリビニルアセタール樹脂であり、
前記第3の層に含まれる熱可塑性樹脂が、ポリビニルアセタール樹脂である、請求項9に記載の合わせガラス用中間膜。 - 請求項1~13のいずれか1項に記載の合わせガラス用中間膜の製造方法であって、
ベント式押出機を用いて、真空ベントのゲージ圧が500mmHg以上である条件で押出成形することにより、前記第1の層を得る工程を備える、合わせガラス用中間膜の製造方法。 - 第1の合わせガラス部材と、
第2の合わせガラス部材と、
請求項1~13のいずれか1項に記載の合わせガラス用中間膜とを備え、
前記第1のガラス部材と前記第2のガラス部材との間に、前記合わせガラス用中間膜が配置されている、合わせガラス。
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