WO2015146974A1 - ディップ成形品およびディップ成形品の製造方法 - Google Patents
ディップ成形品およびディップ成形品の製造方法 Download PDFInfo
- Publication number
- WO2015146974A1 WO2015146974A1 PCT/JP2015/058901 JP2015058901W WO2015146974A1 WO 2015146974 A1 WO2015146974 A1 WO 2015146974A1 JP 2015058901 W JP2015058901 W JP 2015058901W WO 2015146974 A1 WO2015146974 A1 WO 2015146974A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- dip
- surface treatment
- weight
- molded product
- tensile strength
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/02—Direct processing of dispersions, e.g. latex, to articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/18—Processes for applying liquids or other fluent materials performed by dipping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/14—Dipping a core
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/046—Forming abrasion-resistant coatings; Forming surface-hardening coatings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/06—Coating with compositions not containing macromolecular substances
- C08J7/065—Low-molecular-weight organic substances, e.g. absorption of additives in the surface of the article
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
- C08J7/126—Halogenation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
- C08J7/14—Chemical modification with acids, their salts or anhydrides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2309/00—Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
- C08J2309/02—Copolymers with acrylonitrile
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2309/00—Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
- C08J2309/02—Copolymers with acrylonitrile
- C08J2309/04—Latex
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2313/00—Characterised by the use of rubbers containing carboxyl groups
- C08J2313/02—Latex
Definitions
- the present invention relates to a dip-molded product, and more specifically, a dip-molded product that is excellent in detachability due to a decrease in the coefficient of dynamic friction due to surface treatment, and in which a decrease in tensile strength due to surface treatment is kept low, and such
- the present invention relates to a method for manufacturing a dip-formed product.
- dip-molded products which are dip-molded with a dip-molding composition containing natural latex typified by natural rubber latex and used in contact with the human body such as nipples, balloons, gloves, balloons and sacks. It has been.
- natural latex contains a protein that causes allergic symptoms in the human body, there are cases where there is a problem as a dip-molded product that comes into direct contact with living mucous membranes or organs. Therefore, studies have been made on using synthetic nitrile rubber latex.
- Patent Document 1 discloses a latex composition containing a carboxyl group-containing conjugated diene rubber latex, an amphoteric surfactant composed of a weak base and a strong acid, and a dip formed by dip-molding the latex composition.
- a molded article is disclosed.
- the technique of surface-treating using the sodium hypochlorite aqueous solution about the obtained dip molded article is disclosed.
- Such surface treatment using a sodium hypochlorite aqueous solution is usually performed in order to improve the detachability of the dip-molded product.
- sodium hypochlorite is used as in Patent Document 1.
- chlorine penetrates into the interior of the dip-molded product, so that chlorine is added not only to the surface but also to the inside, and the tensile strength is reduced. There was a problem of ending up.
- the present invention relates to a dip-molded product that has excellent detachability due to a decrease in the dynamic friction coefficient due to surface treatment, and a low decrease in tensile strength due to the surface treatment, and a method for producing such a dip-molded product.
- the purpose is to provide.
- the present inventors have formed a dip-molding composition containing a latex of a carboxy group-containing nitrile rubber, and a surface treatment is performed on one surface thereof.
- a surface treatment is performed on one surface thereof.
- the above object can be achieved by setting the film thickness of the dip-molded product, the dynamic friction coefficient of the surface subjected to the surface treatment, and the tensile strength after the surface treatment within a predetermined range. It came to complete.
- a dip-molded product obtained by dip-molding a dip-molding composition containing a latex of a carboxy group-containing nitrile rubber, wherein at least one surface is subjected to a surface treatment,
- a dip-formed product having a thickness of 0.02 to 0.2 mm, a dynamic friction coefficient of the surface-treated surface of 0.5 or less, and a tensile strength of 30 MPa or more after the surface treatment Is provided.
- the dip-formed product of the present invention preferably has an elongation at break after surface treatment of 500% or more. Furthermore, the dip-formed product of the present invention preferably has a tensile strength change rate of less than 20% before and after the surface treatment.
- the surface treatment is preferably performed using an organic halogenating agent, and the organic halogenating agent is more preferably trichloroisocyanuric acid.
- the dip-formed product of the present invention is preferably a glove.
- a dip-molded product obtained by dip-molding a dip-molding composition containing a latex of a carboxy group-containing nitrile rubber, wherein at least one surface is a surface using an organic halogenating agent.
- a dip-molded article characterized by being processed is provided.
- the step of forming a dip molding layer by dip molding a dip molding composition containing a latex of a carboxy group-containing nitrile rubber, and at least one surface of the dip molding layer is organic
- a method for producing a dip-molded article comprising a step of performing a surface treatment using a halogenating agent.
- the dip molded product which was excellent in detachability by the fall of the dynamic friction coefficient by surface treatment, and the fall of the tensile strength by surface treatment was suppressed low, and for manufacturing such a dip molded product A method can be provided.
- the dip-molded article of the present invention is a dip-molded article obtained by dip-molding a dip-molding composition containing a latex of a carboxy group-containing nitrile rubber, wherein at least one surface is subjected to a surface treatment,
- the thickness is 0.02 to 0.2 mm
- the dynamic friction coefficient of the surface treated surface is 0.5 or less
- the tensile strength after the surface treatment is 30 MPa or more.
- dip molding composition used in the present invention contains at least a carboxyl group-containing nitrile rubber latex.
- Latex of carboxyl group-containing nitrile rubber used in the present invention comprises a conjugated diene monomer, an ethylenically unsaturated nitrile monomer, an ethylenically unsaturated carboxylic acid monomer, and, if necessary, It is a nitrile rubber latex obtained by copolymerizing other ethylenically unsaturated monomers copolymerizable with these.
- conjugated diene monomer examples include 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 2-ethyl-1,3-butadiene, 1,3-pentadiene and chloroprene. It is done. Among these, 1,3-butadiene and isoprene are preferable, and 1,3-butadiene is more preferable.
- These conjugated diene monomers can be used alone or in combination of two or more.
- the amount of the conjugated diene monomer used is preferably 30 to 89 parts by weight, more preferably 40 to 84 parts by weight, and still more preferably 50 to 78 parts by weight with respect to 100 parts by weight of the total monomers used for the polymerization. is there. If the amount of the conjugated diene monomer used is too small, the resulting dip-molded product tends to be inferior in texture, and conversely if too large, the tensile strength tends to be inferior.
- ethylenically unsaturated nitrile monomer examples include acrylonitrile, methacrylonitrile, fumaronitrile, ⁇ -chloroacrylonitrile, ⁇ -cyanoethylacrylonitrile and the like. Of these, acrylonitrile and methacrylonitrile are preferable, and acrylonitrile is more preferable.
- ethylenically unsaturated nitrile monomers can be used alone or in combination of two or more.
- the amount of the ethylenically unsaturated nitrile monomer used is preferably 10 to 50 parts by weight, more preferably 15 to 45 parts by weight, still more preferably 20 to 40 parts by weight based on 100 parts by weight of the total monomers used for the polymerization. Parts by weight. If the amount of the ethylenically unsaturated nitrile monomer used is too small, the resulting dip-formed product tends to be inferior in tensile strength, and conversely if too large, the texture tends to be inferior.
- ethylenically unsaturated carboxylic acid monomer examples include ethylenically unsaturated monocarboxylic acid monomers such as acrylic acid and methacrylic acid; ethylenically unsaturated polyvalent carboxylic acids such as itaconic acid, maleic acid and fumaric acid Monomers; ethylenically unsaturated polyvalent carboxylic acid partial ester monomers such as monobutyl fumarate, monobutyl maleate, mono-2-hydroxypropyl maleate; and other ethylenic monomers such as maleic anhydride and citraconic anhydride A monomer that generates a carboxyl group by hydrolysis of an unsaturated polycarboxylic acid anhydride, and the like.
- monocarboxylic acid monomers such as acrylic acid and methacrylic acid
- ethylenically unsaturated polyvalent carboxylic acids such as itaconic acid, maleic acid and fumaric acid Monomers
- an ethylenically unsaturated monocarboxylic acid monomer is preferable, an ethylenically unsaturated monocarboxylic acid monomer having 3 to 10 carbon atoms is more preferable, and methacrylic acid is particularly preferable.
- These ethylenically unsaturated carboxylic acid monomers can be used alone or in combination of two or more.
- the amount of the ethylenically unsaturated carboxylic acid monomer used is preferably 1 to 20 parts by weight, more preferably 1 to 15 parts by weight, and still more preferably 2 to 2 parts by weight with respect to 100 parts by weight of the total monomers used for polymerization. 10 parts by weight. If the amount of the ethylenically unsaturated carboxylic acid monomer used is too small, the resulting dip-formed product tends to be inferior in tensile strength, and conversely if too large, the texture tends to be inferior.
- Examples of other copolymerizable ethylenically unsaturated monomers include vinyl aromatic monomers such as styrene, alkylstyrene, and vinylnaphthalene; fluoroalkyl vinyl ethers such as fluoroethyl vinyl ether; (meth) acrylamide, N- Ethylenically unsaturated amide monomers such as methylol (meth) acrylamide, N, N-dimethylol (meth) acrylamide, N-methoxymethyl (meth) acrylamide, N-propoxymethyl (meth) acrylamide; methyl (meth) acrylate , Ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, trifluoroethyl (meth) acrylate, tetrafluoropropyl (meth) acrylate, dibutyl maleate, dibutyl fuma
- the amount of other ethylenically unsaturated monomers that can be copolymerized is 20 parts by weight or less, preferably 15 parts by weight or less, more preferably 10 parts by weight or less, based on 100 parts by weight of all monomers used for polymerization. It is. If the amount of other copolymerizable ethylenically unsaturated monomers used is too large, the resulting dip-molded product tends to be inferior in texture.
- the latex of the carboxyl group-containing nitrile rubber used in the present invention is obtained by copolymerizing a monomer mixture containing the above-mentioned monomers, and a method of copolymerization by emulsion polymerization is preferred.
- a conventionally well-known method can be employ
- polymerization auxiliary materials such as an emulsifier, a polymerization initiator, and a molecular weight modifier can be used.
- the method for adding these polymerization auxiliary materials is not particularly limited, and any method such as an initial batch addition method, a divided addition method, or a continuous addition method may be used.
- Nonionic emulsifiers such as polyoxyethylene alkyl ether, polyoxyethylene alkyl phenol ether, polyoxyethylene alkyl ester, polyoxyethylene sorbitan alkyl ester; potassium dodecylbenzenesulfonate, dodecylbenzene
- Anionic emulsifiers such as alkylbenzene sulfonates such as sodium sulfonate, higher alcohol sulfates and alkylsulfosuccinates; Cationic emulsifiers such as alkyltrimethylammonium chloride, dialkylammonium chloride and benzylammonium chloride; ⁇ , ⁇ -unsaturated Such as sulfo ester of carboxylic acid, sulfate ester of ⁇ , ⁇ -unsaturated carboxylic acid, sulfoalkyl aryl ether, etc.
- a polymerizable emulsifier can be mentioned.
- anionic emulsifiers are preferable, alkylbenzene sulfonates are more preferable, and potassium dodecylbenzenesulfonate and sodium dodecylbenzenesulfonate are particularly preferable.
- These emulsifiers can be used alone or in combination of two or more.
- the amount of the emulsifier used is preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the monomer mixture.
- the polymerization initiator is not particularly limited, and examples thereof include inorganic peroxides such as sodium persulfate, potassium persulfate, ammonium persulfate, potassium perphosphate, and hydrogen peroxide; diisopropylbenzene hydroperoxide, cumene hydroperoxide, t-butyl hydroperoxide, 1,1,3,3-tetramethylbutyl hydroperoxide, 2,5-dimethylhexane-2,5-dihydroperoxide, di-t-butyl peroxide, di- ⁇ - Organic peroxides such as cumyl peroxide, acetyl peroxide, isobutyryl peroxide, benzoyl peroxide; azo compounds such as azobisisobutyronitrile, azobis-2,4-dimethylvaleronitrile, methyl azobisisobutyrate; Can be mentioned.
- inorganic peroxides such as sodium persulfate, potassium persul
- polymerization initiators can be used alone or in combination of two or more.
- the peroxide initiator is preferably used because it can produce a latex in a stable manner and has a high mechanical strength and a soft texture.
- the amount of the polymerization initiator used is preferably 0.01 to 10 parts by weight, more preferably 0.01 to 2 parts by weight with respect to 100 parts by weight of the monomer mixture.
- the peroxide initiator can be used as a redox polymerization initiator in combination with a reducing agent.
- the reducing agent is not particularly limited, but is a compound containing a metal ion in a reduced state such as ferrous sulfate or cuprous naphthenate; a sulfonic acid compound such as sodium methanesulfonate; an amine compound such as dimethylaniline. And so on.
- These reducing agents can be used alone or in combination of two or more.
- the amount of the reducing agent used is preferably 3 to 1000 parts by weight with respect to 100 parts by weight of the peroxide.
- the amount of water used for emulsion polymerization is preferably 80 to 600 parts by weight, particularly preferably 100 to 200 parts by weight, based on 100 parts by weight of all monomers used.
- Examples of the monomer addition method include a method of adding monomers to be used in a reaction vessel all at once, a method of adding continuously or intermittently as the polymerization proceeds, and a part of the monomer is added. And a method in which the remaining monomer is continuously or intermittently added and polymerized, and any method may be employed.
- the composition of the mixture may be constant or may be changed.
- Each monomer may be added to the reaction vessel after previously mixing various monomers to be used, or may be added separately to the reaction vessel.
- polymerization auxiliary materials such as a chelating agent, a dispersant, a pH adjuster, an oxygen scavenger, and a particle size adjuster can be used, and these are not particularly limited in type and amount used.
- the polymerization temperature for carrying out the emulsion polymerization is not particularly limited, but is usually 5 to 95 ° C., preferably 30 to 70 ° C.
- the polymerization time is about 5 to 40 hours.
- the monomer mixture is emulsion-polymerized, and when the predetermined polymerization conversion rate is reached, the polymerization reaction is stopped by cooling the polymerization system or adding a polymerization terminator.
- the polymerization conversion rate when stopping the polymerization reaction is preferably 90% by weight or more, more preferably 93% by weight or more.
- the polymerization terminator is not particularly limited.
- hydroxylamine, hydroxyamine sulfate, diethylhydroxylamine, hydroxyaminesulfonic acid and its alkali metal salt sodium dimethyldithiocarbamate, hydroquinone derivative, catechol derivative, and hydroxydimethyl
- aromatic hydroxydithiocarboxylic acids such as benzenethiocarboxylic acid, hydroxydiethylbenzenedithiocarboxylic acid, hydroxydibutylbenzenedithiocarboxylic acid, and alkali metal salts thereof.
- the amount of the polymerization terminator used is preferably 0.05 to 2 parts by weight with respect to 100 parts by weight of the monomer mixture.
- the latex of carboxyl group-containing nitrile rubber can be obtained by removing unreacted monomers and adjusting the solid content concentration and pH, if desired.
- an anti-aging agent an antiseptic, an antibacterial agent, a dispersing agent and the like may be appropriately added to the carboxyl group-containing nitrile rubber latex used in the present invention, if necessary.
- the number average particle diameter of the carboxyl group-containing nitrile rubber latex used in the present invention is preferably 60 to 300 nm, more preferably 80 to 150 nm.
- the particle diameter can be adjusted to a desired value by a method such as adjusting the amount of emulsifier and polymerization initiator used.
- the dip molding composition used in the present invention preferably contains a crosslinking agent.
- crosslinking agent those commonly used in dip molding can be used, for example, sulfur such as powdered sulfur, sulfur white, precipitated sulfur, colloidal sulfur, surface-treated sulfur, insoluble sulfur; hexamethylenediamine, triethylenetetramine, tetraethylene. Polyamines such as pentamine; and the like. Among these, sulfur is preferable.
- the blending amount of the crosslinking agent in the dip molding composition of the present invention is preferably 0.5 to 10 parts by weight, more preferably 0.8 parts by weight based on 100 parts by weight of the solid content of the carboxyl group-containing nitrile rubber latex. 5 to 5 parts by weight.
- the composition for dip molding used in the present invention may include a crosslinking aid, a crosslinking agent, if desired.
- Accelerators, fillers, pH adjusters, thickeners, anti-aging agents, dispersants, pigments, fillers, softeners and the like may be blended.
- crosslinking aid those usually used in dip molding can be used, and examples thereof include zinc oxide, stearic acid, and a zinc salt of stearic acid. Among these, zinc oxide is preferable.
- These crosslinking aids can be used alone or in combination of two or more.
- the amount of the crosslinking aid is preferably 0.5 to 10 parts by weight, more preferably 0.5 to 5 parts by weight, based on 100 parts by weight of the solid content of the carboxyl group-containing nitrile rubber latex.
- crosslinking accelerator those usually used in dip molding can be used. Acids and zinc salts thereof; 2-mercaptobenzothiazole, 2-mercaptobenzothiazole zinc, 2-mercaptothiazoline, dibenzothiazyl disulfide, 2- (2,4-dinitrophenylthio) benzothiazole, 2- (N, N-diethylthio-carbylthio) benzothiazole, 2- (2,6-dimethyl-4-morpholinothio) benzothiazole, 2- (4'-morpholino-dithio) benzothi Tetrazole, 4-morpholinyl-2-benzothiazyl disulfide, 1,3-bis (2-benzothiazyl mercaptomethyl) such as urea and the like.
- zinc dibutyldithiocarbamate, 2-mercaptobenzothiazole and zinc 2-mercaptobenzothiazole are preferable, and zinc dibutyldithiocarbamate is particularly preferable.
- These vulcanization accelerators can be used alone or in combination of two or more.
- the amount of the crosslinking accelerator is preferably 0.1 to 5 parts by weight, more preferably 0.2 to 2 parts by weight, based on 100 parts by weight of the solid content of the carboxyl group-containing nitrile rubber latex.
- the solid content concentration of the dip molding composition used in the present invention is preferably 10 to 40% by weight, more preferably 15 to 35% by weight.
- the pH of the dip molding composition used in the present invention is preferably 8.5 to 12, more preferably 9 to 11.
- dip-molded product The dip-molded product of the present invention is obtained by dip-molding the above-described dip-molding composition and then subjecting at least one surface to surface treatment.
- the dip-molded product of the present invention has a film thickness of 0.02 to 0.2 mm, preferably 0.03 to 0.15 mm, more preferably 0.04 to 0.1 mm.
- the film thickness is too thin.
- the strength and wearing durability are inferior.
- the glove is too thick, the workability and texture when wearing the glove are inferior.
- the dip-molded product of the present invention has a dynamic friction coefficient of the surface subjected to the surface treatment and a tensile strength after the surface treatment within the following ranges. By setting these to the following ranges, the surface treatment is performed. It is possible to achieve excellent detachability due to the decrease in the coefficient of dynamic friction due to, and to suppress the decrease in tensile strength due to the surface treatment.
- the dynamic friction coefficient of the surface subjected to the surface treatment is 0.5 or less, preferably 0.4 or less, more preferably 0.3 or less.
- the lower limit of the dynamic friction coefficient is not particularly limited, but is preferably 0.02 or more. If the dynamic friction coefficient of the surface subjected to the surface treatment is too high, the detachability is poor.
- the dip-molded product of the present invention has a tensile strength after surface treatment of 30 MPa or more, preferably 32 MPa or more.
- the upper limit of the tensile strength after the surface treatment is not particularly limited, but is preferably 200 MPa or less. If the tensile strength after the surface treatment is too low, it tends to break, which is not preferable.
- the tensile strength can be determined by measuring the tensile strength at break when a tensile test is performed at a tensile speed of 500 mm / min, for example.
- the dip-molded product of the present invention preferably has a rate of change in tensile strength before and after the surface treatment of less than 20%, more preferably less than 15%, and even more preferably less than 10%.
- the lower limit of the rate of change in tensile strength is not particularly limited, but is preferably 0.5% or more. If the rate of change in tensile strength before and after the surface treatment is too large, the strength is greatly reduced by the surface treatment and the durability is poor.
- the rate of change in tensile strength can be measured by the following formula based on the tensile strength of the dip-molded product after surface treatment and the tensile strength of the dip-molded product that has not been surface-treated. it can.
- the tensile strength can be determined by measuring the tensile strength at break when a tensile test is performed at a tensile speed of 500 mm / min, for example.
- Rate of change in tensile strength (%) ⁇ (Tensile strength of dip-molded product without surface treatment) ⁇ (Tensile strength of dip-molded product after surface treatment) ⁇ / (Dip-molded product without surface treatment) Tensile strength) x 100
- the dip-molded product of the present invention has a dynamic friction coefficient of a surface-treated surface, a tensile strength after the surface treatment, and a change rate of the tensile strength before and after the surface treatment are in the above range.
- the elongation at break after the surface treatment is preferably 500% or more, more preferably 550% or more, and further preferably 580% or more.
- the upper limit of elongation at break is not particularly limited, but is preferably 1300% or less. By setting the elongation at break within the above range, the detachability and the texture in the case of a glove can be further improved.
- the elongation at break can be determined, for example, by measuring the elongation at break when a tensile test is performed at a tensile speed of 500 mm / min.
- the dip molding method for obtaining the dip molded product of the present invention a usual method may be employed, and examples thereof include a direct immersion method, an anode adhesion immersion method, and a Teague adhesion immersion method.
- the anode coagulation dipping method is preferable because a dip-molded product having a uniform thickness can be easily obtained.
- a dip-molding mold is immersed in a coagulant solution, the coagulant is attached to the surface of the mold, and then the dip-molding composition is immersed in the dip-molding composition, A dip-formed layer is formed on the substrate.
- the coagulant is not particularly limited, but a polyvalent metal salt is preferably used in the present invention.
- Polyvalent metal halides such as barium chloride, calcium chloride, magnesium chloride, zinc chloride, and aluminum chloride
- Polyvalent metal nitrates such as barium nitrate, calcium nitrate, and zinc nitrate
- Acetic acid And polyvalent metal acetates such as barium, calcium acetate and zinc acetate
- polyvalent metal sulfates such as calcium sulfate, magnesium sulfate and aluminum sulfate.
- a polyvalent metal salt in which the polyvalent metal is calcium is preferable, calcium chloride and calcium nitrate are more preferable, and calcium nitrate is particularly preferable.
- the coagulant is preferably used in the form of an aqueous solution.
- This aqueous solution may further contain a water-soluble organic solvent such as methanol or ethanol, or a nonionic surfactant.
- the coagulant concentration is usually 5 to 70% by weight, preferably 10 to 50% by weight.
- the obtained dip-molded layer is usually subjected to heat treatment to be crosslinked.
- water-soluble impurities for example, excess emulsifier and coagulant
- water-soluble impurities may be removed by immersing in water, preferably warm water of 30 to 70 ° C., for about 1 to 60 minutes.
- the operation for removing the water-soluble impurities may be performed after the dip-molded layer is heat-treated, but it is preferably performed before the heat-treatment because the water-soluble impurities can be more efficiently removed.
- the crosslinking of the dip-molded layer is usually performed by performing a heat treatment at a temperature of 100 to 150 ° C., preferably 10 to 120 minutes.
- a heating method an external heating method using infrared rays or heated air or an internal heating method using high frequency can be employed. Of these, external heating with heated air is preferred.
- surface treatment is applied to at least one surface of the obtained dip-molded layer, preferably the surface located on the surface (the surface opposite to the surface in contact with the dip-molding mold).
- the surface treatment method is not particularly limited, but a method of immersing the obtained dip-formed layer in the surface treatment liquid is preferable.
- As surface treatment liquid it is possible to reduce the dynamic friction coefficient of the surface treated surface while suppressing the decrease in tensile strength of the resulting dip molded product, and the resulting dip molded product has excellent detachability. It is preferable to use an organic halogenating agent as the surface treatment agent, and it is more preferable to use a solution obtained by dissolving this in a solvent (surface treatment solution).
- the organic halogenating agent used as the surface treatment agent is not particularly limited as long as it is an organic compound that acts as a halogenating agent.
- trichloroisocyanuric acid dichloroisocyanuric acid, tribromoisocyanuric acid, dibromoisocyanuric acid, etc.
- Halogenated isocyanuric acid halogenated succinimide such as N-chlorosuccinimide and N-bromosuccinimide; halogenation such as 1,3-dichloro-5,5-dimethylhydantoin and 1,3-dibromo-5,5-dimethylhydantoin Hydantoin; Halogenated succinimide such as N-chlorosuccinimide and N-bromosuccinimide; Halogenated meldrum acid such as 5,5-dichloromeldrum acid and 5,5-dibromomerdrum acid; Hexachloroacetone; It is below.
- halogenated isocyanuric acid is preferable, and trichloroisocyanuric acid is more preferable in that the effect of suppressing the decrease in tensile strength of the resulting dip-molded product is high.
- organic halogenating agents can be used alone or in combination of two or more.
- the solvent for dissolving the surface treatment agent is not particularly limited as long as it can dissolve the surface treatment agent.
- water acetone, methyl ethyl ketone (2-butanone), cyclopentanone, 2-hexanone
- Linear ketones such as 3-hexanone, 2-heptanone, 3-heptanone, 4-heptanone, 2-octanone, 3-octanone, 4-octanone
- methyl alcohol, ethyl alcohol, n-propyl alcohol isopropyl alcohol, alcohols such as n-butyl alcohol and cyclohexanol
- esters such as propyl formate, butyl formate, propyl acetate, butyl acetate, methyl propionate, ethyl propionate, methyl butyrate, ethyl butyrate, methyl lactate, and ethyl lactate;
- linear ketones are preferable and acetone is more prefer
- the concentration of the surface treatment agent in the surface treatment liquid is preferably a halogen element concentration (concentration of halogen atoms in the surface treatment liquid) of 500 to 5000 ppm by weight, more preferably 800 to 4000 ppm by weight.
- the immersion time when the obtained dip-molded layer is immersed in the surface treatment liquid is preferably 20 to 300 seconds, more preferably 30 to 240 seconds, and further preferably 60 to 180 seconds.
- the temperature of the surface treatment solution during the surface treatment is preferably 5 to 60 ° C, more preferably 10 to 40 ° C.
- the drying temperature is preferably 20 to 80 ° C.
- the drying time is preferably 10 seconds to 60 minutes, more preferably 1 to 20 minutes.
- it may be washed with water as necessary. For example, it may be washed with running water for 1 to 20 minutes. Further, after washing with water, drying at 40 to 100 ° C. for 1 to 30 minutes is preferable.
- the dip-molded product is obtained by detaching the surface-treated dip-molded layer from the dip-molding die.
- the desorption method it is possible to adopt a method of peeling from the mold by hand, or peeling by water pressure or compressed air pressure. After the desorption, a heat treatment may be further performed at a temperature of 60 to 120 ° C. for 10 to 120 minutes. Further, after desorption from the dip-molding die, the other surface (the surface in contact with the dip-molding die) may be subjected to a surface treatment in the same manner as described above.
- Such a dip-formed product of the present invention is excellent in detachability due to a decrease in the dynamic friction coefficient due to the surface treatment, and the decrease in the tensile strength due to the surface treatment is suppressed to a low level.
- it is suitable for glove use, particularly for thin surgical gloves.
- the dip-molded product of the present invention is not limited to gloves, but also medical supplies such as nipples for baby bottles, syringes, tubes, water pillows, balloon sacks, catheters and condoms; toys such as balloons, dolls and balls; It can also be used for industrial goods such as bags for gas and bags for gas storage;
- Dynamic friction coefficient The dynamic friction coefficient was measured based on ASTM D-1894 using a surface property measuring device (trade name “HEIDON-14D”, manufactured by Shinto Kagaku Co., Ltd.). Specifically, the test piece cut from the palm part of the surface-treated dip-formed product (gloves) (Comparative Example 1 is a surface-untreated dip-formed product) is moved with the surface-treated surface as the surface. A moving weight with a test piece attached to the weight is run on a stainless steel plate at a speed of 150 mm / min at a moving distance of 130 mm, and the running resistance (coefficient of dynamic friction) generated by the friction of the test piece is It was measured. The measurement conditions and the like are shown below.
- Example 1 is a surface-untreated dip-formed product
- a test piece having a shape was prepared. Subsequently, this test piece was pulled at a tensile speed of 500 mm / min using a trade name “3343 type tensile tester” (manufactured by Instron), and the tensile strength at break (MPa) and elongation at break (%) were determined. It was measured.
- Detachable surface-treated dip-molded product (gloves) (Comparative Example 1 is a surface-untreated dip-molded product) After filling the interior with water, drain the water and attach the gloves in a wet state, then remove The difficulty level when doing this was evaluated according to the following criteria. A: It was possible to attach and detach very easily. ⁇ : Easy to attach and detach. X: Installation / removal was difficult.
- Production Example 1 Production of latex of carboxyl group-containing nitrile rubber (a) In a pressure-resistant polymerization reactor, 29 parts of acrylonitrile, 5.5 parts of methacrylic acid, 0.5 parts of t-dodecyl mercaptan as a molecular weight regulator, 150 parts of deionized water, dodecylbenzene After charging 2.5 parts of sodium sulfonate and replacing the internal gas with nitrogen three times, 65.5 parts of 1,3-butadiene was charged. Next, 0.2 part of potassium persulfate and 0.1 part of sodium ethylenediaminetetraacetate were charged, and then the polymerization temperature was set to 39 ° C. to initiate the polymerization reaction.
- the polymerization reaction was continued until the polymerization conversion reached 97%, and then 0.1 part of diethylhydroxylamine was added to stop the polymerization reaction. After the unreacted monomer was distilled off under reduced pressure from the obtained copolymer latex, the solid content concentration and pH were adjusted, and the carboxyl group-containing nitrile rubber having a solid content concentration of 43% and a pH of 8.5 ( A latex was obtained.
- Example 1 Preparation of Dip Molding Composition To 232.5 parts of the carboxyl group-containing nitrile rubber (a) latex obtained in Production Example 1 (100 parts in terms of carboxyl group-containing nitrile rubber (a)), in terms of solid content, sulfur (Crosslinking agent) 1 part, Potassium oleate (fatty acid soap and / or resin acid soap) 1 part, Zinc dibutyldithiocarbamate (crosslinking accelerator) 0.5 part, Zinc oxide (crosslinking aid) 1.5 part, Oxidation After adding an aqueous dispersion of each compounding agent to 1.5 parts of titanium (pigment), a dip molding composition (solid content) adjusted to pH 9.8 by adding an aqueous potassium hydroxide solution Concentration: 25% by weight) was obtained.
- sulfur Crosslinking agent
- Potassium oleate fatty acid soap and / or resin acid soap
- Zinc dibutyldithiocarbamate crosslinking accelerator
- Zinc oxide crosslinking aid
- the glove mold coated with the coagulant was dried in an oven at 70 ° C. Thereafter, the glove mold coated with the coagulant is taken out of the oven, dipped in the dip-forming composition obtained above (adjusted to 25 ° C.) for 10 seconds, taken out, and dried at room temperature for 60 minutes, A glove mold coated with a dip molding layer was obtained. And after glove type
- the surface treatment was performed by immersing the crosslinked dip-formed layer in an acetone solution of trichloroisocyanuric acid adjusted to a chlorine concentration of 1000 ppm by weight at 25 ° C. for 90 seconds. Then, after air-drying at room temperature for 5 minutes, it was subsequently washed with running water for 5 minutes, placed in an oven at a temperature of 70 ° C., and dried for 10 minutes. Subsequently, the glove mold covered with the surface-treated dip-molded layer was cooled to room temperature and peeled from the glove mold to obtain a surface-treated dip-molded product (gloves). The film thickness of the obtained surface-treated dip-formed product was 0.06 mm.
- Example 2 The surface treatment solution was the same as in Example 1 except that an acetone solution of trichloroisocyanuric acid having a chlorine concentration of 1500 ppm by weight was used instead of an acetone solution of trichloroisocyanuric acid having a chlorine concentration of 1000 ppm by weight.
- a surface-treated dip-formed product was obtained and evaluated in the same manner.
- the film thickness of the obtained surface-treated dip-formed product was 0.06 mm. The results are shown in Table 1.
- Example 3 The surface treatment solution was the same as in Example 1 except that an acetone solution of trichloroisocyanuric acid having a chlorine concentration of 3000 ppm by weight was used instead of an acetone solution of trichloroisocyanuric acid having a chlorine concentration of 1000 ppm by weight.
- a surface-treated dip-formed product was obtained and evaluated in the same manner.
- the film thickness of the obtained surface-treated dip-formed product was 0.06 mm. The results are shown in Table 1.
- Example 4 A surface-treated dip-molded product was obtained and evaluated in the same manner as in Example 2 except that the immersion time in the surface treatment liquid in the surface treatment was changed from 90 seconds to 60 seconds.
- the film thickness of the obtained surface-treated dip-formed product was 0.06 mm. The results are shown in Table 1.
- Example 5 A surface treatment dip-molded product was obtained and evaluated in the same manner as in Example 2 except that the immersion time in the surface treatment liquid in the surface treatment was changed from 90 seconds to 120 seconds.
- the film thickness of the obtained surface-treated dip-formed product was 0.06 mm. The results are shown in Table 1.
- Comparative Example 1 A surface untreated dip-formed product was obtained and evaluated in the same manner as in Example 1 except that the surface treatment was not performed.
- the film thickness of the obtained surface untreated dip-formed product was 0.06 mm. The results are shown in Table 1.
- Comparative Example 2 The surface treatment solution was the same as in Example 1 except that an aqueous solution of sodium hypochlorite having a chlorine concentration of 100 ppm by weight was used instead of the acetone solution of trichloroisocyanuric acid having a chlorine concentration of 1000 ppm by weight. Thus, a surface-treated dip-formed product was obtained and evaluated in the same manner. The film thickness of the obtained surface-treated dip-formed product was 0.06 mm. The results are shown in Table 1.
- Comparative Example 3 The surface treatment solution was the same as in Example 1 except that an aqueous solution of sodium hypochlorite having a chlorine concentration of 1500 ppm by weight was used instead of the acetone solution of trichloroisocyanuric acid having a chlorine concentration of 1000 ppm by weight. Thus, a surface-treated dip-formed product was obtained and evaluated in the same manner. The film thickness of the obtained surface-treated dip-formed product was 0.06 mm. The results are shown in Table 1.
- Comparative Example 4 The surface treatment solution was the same as in Example 1 except that an aqueous solution of sodium hypochlorite having a chlorine concentration of 3000 ppm by weight was used instead of the acetone solution of trichloroisocyanuric acid having a chlorine concentration of 1000 ppm by weight. Thus, a surface-treated dip-formed product was obtained and evaluated in the same manner. The film thickness of the obtained surface-treated dip-formed product was 0.06 mm. The results are shown in Table 1.
- the surface-treated dip-molded product obtained by surface treatment using an organic halogenating agent has a film thickness, a surface-treated surface dynamic friction coefficient, and a surface
- the tensile strength after the treatment was in the predetermined range of the present invention, the detachability was excellent, and the change rate of the tensile strength was also kept low (Examples 1 to 5).
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
- Treatments Of Macromolecular Shaped Articles (AREA)
- Gloves (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
Description
さらに、本発明のディップ成形品は、表面処理前と表面処理後における引張強度の変化率が20%未満であるであることが好ましい。
また、本発明のディップ成形品において、前記表面処理が、有機ハロゲン化剤を用いて行われたものであることが好ましく、前記有機ハロゲン化剤が、トリクロロイソシアヌル酸であることがより好ましい。
本発明のディップ成形品は、手袋であることが好ましい。
本発明で用いるディップ成形用組成物は、少なくともカルボキシル基含有ニトリルゴムのラテックスを含有する。
本発明で用いるカルボキシル基含有ニトリルゴムのラテックスは、共役ジエン単量体、エチレン性不飽和ニトリル単量体、エチレン性不飽和カルボン酸単量体、および必要に応じて用いられる、これらと共重合可能な他のエチレン性不飽和単量体を共重合してなるニトリルゴムのラテックスである。
なお、過酸化物開始剤は、ラテックスを安定して製造することができ、しかも、機械的強度が高く、風合いが柔らかなディップ成形物が得られるので好ましく用いられる。重合開始剤の使用量は、単量体混合物100重量部に対して、好ましくは0.01~10重量部、より好ましくは0.01~2重量部である。
また、本発明で用いるディップ成形用組成物は、カルボキシル基含有ニトリルゴムのラテックスに加えて、架橋剤を含有していることが好ましい。
また、本発明で用いるディップ成形用組成物には、上述したカルボキシル基含有ニトリルゴムのラテックス、および必要に応じて用いられる架橋剤に加えて、所望により、架橋助剤、架橋促進剤、充填剤、pH調整剤、増粘剤、老化防止剤、分散剤、顔料、充填剤、軟化剤等を配合してもよい。
本発明のディップ成形品は、上述したディップ成形用組成物を、ディップ成形し、次いで、少なくとも一方の面に表面処理を施すことにより得られる。
引張強度の変化率(%)={(表面処理を行っていないディップ成形品の引張強度)-(表面処理後のディップ成形品の引張強度)}/(表面処理を行っていないディップ成形品の引張強度)×100
なお、表面処理時の表面処理液の温度は、5~60℃が好ましく、10~40℃がより好ましい。
動摩擦係数は、表面性測定装置(商品名「HEIDON-14D」、新東科学社製)を用いて、ASTM D-1894に基づいて測定した。具体的には、表面処理ディップ成形品(手袋)(比較例1は、表面未処理ディップ成形品)の掌部分から切り取った試験片を、表面処理を施した面を表面とした状態にて移動重錘に取り付け、試験片を取り付けた移動重錘をステンレス板上にて、150mm/minの速度で、移動距離130mmの条件にて走行させ、試験片の摩擦によって生じる走行抵抗(動摩擦係数)を測定した。以下に、測定条件等を示す。
・試験片の接触面積:63.5mm×63.5mm
・移動重錘の重量:200g
・動摩擦係数μ’の算出式:μ’=C/D(C=均斉な走行になってからの平均荷重量(g)、D=移動重錘の重量(g))
得られた表面処理ディップ成形品(手袋)(比較例1は、表面未処理ディップ成形品)から、ASTM D-412に準じてダンベル(Die-C)を用いて、ダンベル形状の試験片を作製した。次いで、この試験片を、商品名「3343型引張試験機」(インストロン社製)を用いて引張速度500mm/分で引っ張り、破断時の引張強度(MPa)および破断時の伸び(%)を測定した。
得られた表面処理ディップ成形品(手袋)(比較例1は、表面未処理ディップ成形品)について、上記と同様にして測定した破断時の引張強度と、比較例1にて得られた表面未処理ディップ成形品について、上記と同様にして測定した破断時の引張強度とに基づいて、下記式にしたがって、引張強度の変化率を求めた。引張強度の変化率が小さいほど、表面処理による劣化が小さく、耐久性に優れるものと判断できる。
引張強度の変化率(%)={(比較例1の表面未処理ディップ成形品の引張強度)-(表面処理ディップ成形品の引張強度)}/(比較例1の表面未処理ディップ成形品の引張強度)×100
表面処理ディップ成形品(手袋)(比較例1は、表面未処理ディップ成形品)の内部を水で満たした後、水を排出して水に濡れた状態で手袋を装着し、その後脱着するときの難易度を、以下の基準で評価した。
◎:極めて容易に装着、脱着が可能だった。
○:容易に装着、脱着が可能だった。
×:装着・脱着が困難であった。
カルボキシル基含有ニトリルゴム(a)のラテックスの製造
耐圧重合反応器に、アクリロニトリル29部、メタクリル酸5.5部、分子量調整剤としてt-ドデシルメルカプタン0.5部、脱イオン水150部、ドデシルベンゼンスルホン酸ナトリウム2.5部を仕込み、内部の気体を窒素で3回置換した後、1,3-ブタジエン65.5部を仕込んだ。次いで、過硫酸カリウム0.2部およびエチレンジアミン四酢酸ナトリウム0.1部を仕込んだ後、系内温度を39℃にして重合反応を開始した。重合転化率が97%になるまで重合反応を継続し、その後、ジエチルヒドロキシルアミン0.1部を添加して重合反応を停止した。そして、得られた共重合体ラテックスから、未反応単量体を減圧にして留去した後、固形分濃度とpHを調整し、固形分濃度43%、pH8.5のカルボキシル基含有ニトリルゴム(a)のラテックスを得た。
ディップ成形用組成物の調製
製造例1で得られたカルボキシル基含有ニトリルゴム(a)のラテックス232.5部(カルボキシル基含有ニトリルゴム(a)換算で100部)に、固形分換算で、硫黄(架橋剤)1部、オレイン酸カリウム(脂肪酸石鹸および/または樹脂酸石鹸)1部、ジブチルジチオカルバミン酸亜鉛(架橋促進剤)0.5部、酸化亜鉛(架橋助剤)1.5部、酸化チタン(顔料)1.5部となるように、各配合剤の水分散液を添加した後、水酸化カリウム水溶液を添加して、pHを9.8に調整したディップ成形用組成物(固形分濃度:25重量%)を得た。
表面がすり加工されたセラミック製の手袋型を洗浄し、70℃のオーブン内で予備加熱した後、13重量%の硝酸カルシウムおよび0.05重量%のポリオキシエチレンラウリルエーテル(商品名「エマルゲン109P」、花王株式会社製)からなる25℃の凝固剤水溶液に5秒間浸漬し、取り出した。
表面処理液として、塩素濃度が1000重量ppmであるトリクロロイソシアヌル酸のアセトン溶液に代えて、塩素濃度が1500重量ppmであるトリクロロイソシアヌル酸のアセトン溶液を使用した以外は、実施例1と同様にして、表面処理ディップ成形品を得て、同様に評価を行った。なお、得られた表面処理ディップ成形品の膜厚は0.06mmであった。結果を表1に示す。
表面処理液として、塩素濃度が1000重量ppmであるトリクロロイソシアヌル酸のアセトン溶液に代えて、塩素濃度が3000重量ppmであるトリクロロイソシアヌル酸のアセトン溶液を使用した以外は、実施例1と同様にして、表面処理ディップ成形品を得て、同様に評価を行った。なお、得られた表面処理ディップ成形品の膜厚は0.06mmであった。結果を表1に示す。
表面処理における、表面処理液への浸漬時間を90秒から60秒に変更した以外は、実施例2と同様にして、表面処理ディップ成形品を得て、同様に評価を行った。なお、得られた表面処理ディップ成形品の膜厚は0.06mmであった。結果を表1に示す。
表面処理における、表面処理液への浸漬時間を90秒から120秒に変更した以外は、実施例2と同様にして、表面処理ディップ成形品を得て、同様に評価を行った。なお、得られた表面処理ディップ成形品の膜厚は0.06mmであった。結果を表1に示す。
表面処理をしなかった以外は、実施例1と同様にして、表面未処理ディップ成形品を得て、同様に評価を行った。なお、得られた表面未処理ディップ成形品の膜厚は0.06mmであった。結果を表1に示す。
表面処理液として、塩素濃度が1000重量ppmであるトリクロロイソシアヌル酸のアセトン溶液に代えて、塩素濃度が100重量ppmである次亜塩素酸ナトリウムの水溶液を用いた以外は、実施例1と同様にして、表面処理ディップ成形品を得て、同様に評価を行った。なお、得られた表面処理ディップ成形品の膜厚は0.06mmであった。結果を表1に示す。
表面処理液として、塩素濃度が1000重量ppmであるトリクロロイソシアヌル酸のアセトン溶液に代えて、塩素濃度が1500重量ppmである次亜塩素酸ナトリウムの水溶液を用いた以外は、実施例1と同様にして、表面処理ディップ成形品を得て、同様に評価を行った。なお、得られた表面処理ディップ成形品の膜厚は0.06mmであった。結果を表1に示す。
表面処理液として、塩素濃度が1000重量ppmであるトリクロロイソシアヌル酸のアセトン溶液に代えて、塩素濃度が3000重量ppmである次亜塩素酸ナトリウムの水溶液を用いた以外は、実施例1と同様にして、表面処理ディップ成形品を得て、同様に評価を行った。なお、得られた表面処理ディップ成形品の膜厚は0.06mmであった。結果を表1に示す。
また、表面処理液として、塩素濃度が100重量ppmである次亜塩素酸ナトリウムの水溶液を用いた場合には、得られる表面処理ディップ成形品は表面処理が不十分であり、動摩擦係数が大きく、着脱性に劣るものであった(比較例2)。
さらに、表面処理液として、塩素濃度が、それぞれ1500重量ppm、3000重量ppmである次亜塩素酸ナトリウムの水溶液を用いた場合には、得られる表面処理ディップ成形品は、表面処理による引張強度の低下が大きく、耐久性に劣るものであった(比較例3,4)。
Claims (9)
- カルボキシ基含有ニトリルゴムのラテックスを含むディップ成形用組成物を、ディップ成形してなるディップ成形品であって、
少なくとも一方の面に表面処理が施されてなり、膜厚が0.02~0.2mmであり、前記表面処理が施された面の動摩擦係数が0.5以下であり、表面処理後における引張強度が30MPa以上であることを特徴とするディップ成形品。 - 表面処理後における破断時伸びが500%以上であることを特徴とする請求項1に記載のディップ成形品。
- 表面処理前と表面処理後における引張強度の変化率が20%未満であることを特徴とする請求項1または2に記載のディップ成形品。
- 前記表面処理が、有機ハロゲン化剤を用いて行われたものであることを特徴とする請求項1~3のいずれかに記載のディップ成形品。
- 前記有機ハロゲン化剤が、トリクロロイソシアヌル酸であることを特徴とする請求項1~4のいずれかに記載のディップ成形品。
- 手袋である請求項1~5のいずれかに記載のディップ成形品。
- カルボキシ基含有ニトリルゴムのラテックスを含むディップ成形用組成物を、ディップ成形してなるディップ成形品であって、
少なくとも一方の面が、有機ハロゲン化剤を用いて表面処理されたものであることを特徴とするディップ成形品。 - 前記有機ハロゲン化剤が、トリクロロイソシアヌル酸であることを特徴とする請求項7に記載のディップ成形品。
- カルボキシ基含有ニトリルゴムのラテックスを含むディップ成形用組成物をディップ成形することにより、ディップ成形層を形成する工程と、
前記ディップ成形層の少なくとも一方の面に、有機ハロゲン化剤を用いて表面処理を施す工程とを備えるディップ成形品の製造方法。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP15770238.2A EP3124524A4 (en) | 2014-03-26 | 2015-03-24 | Dip molded article and method for manufacturing dip molded article |
CN201580012234.0A CN106103554B (zh) | 2014-03-26 | 2015-03-24 | 浸渍成型品及浸渍成型品的制造方法 |
MYPI2016001541A MY180684A (en) | 2014-03-26 | 2015-03-24 | Dip-formed article and method of production of dip-formed article |
JP2016510381A JP6493391B2 (ja) | 2014-03-26 | 2015-03-24 | ディップ成形品およびディップ成形品の製造方法 |
US15/119,873 US10526459B2 (en) | 2014-03-26 | 2015-03-24 | Dip-formed article and method of production of dip-formed article |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014063651 | 2014-03-26 | ||
JP2014-063651 | 2014-03-26 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2015146974A1 true WO2015146974A1 (ja) | 2015-10-01 |
Family
ID=54195486
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2015/058901 WO2015146974A1 (ja) | 2014-03-26 | 2015-03-24 | ディップ成形品およびディップ成形品の製造方法 |
Country Status (6)
Country | Link |
---|---|
US (1) | US10526459B2 (ja) |
EP (1) | EP3124524A4 (ja) |
JP (1) | JP6493391B2 (ja) |
CN (1) | CN106103554B (ja) |
MY (1) | MY180684A (ja) |
WO (1) | WO2015146974A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017014029A1 (ja) * | 2015-07-22 | 2017-01-26 | 日本ゼオン株式会社 | ゴム成形品および保護手袋 |
JPWO2019159780A1 (ja) * | 2018-02-16 | 2021-02-12 | 日本ゼオン株式会社 | ラテックス組成物および膜成形体 |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106666879A (zh) * | 2017-01-17 | 2017-05-17 | 南通强生安全防护科技股份有限公司 | 一种丁腈超细发泡手套的制备方法 |
CN112584888A (zh) * | 2018-08-29 | 2021-03-30 | 日本瑞翁株式会社 | 医疗用球囊的制造方法 |
US20220041845A1 (en) * | 2018-11-30 | 2022-02-10 | Zeon Corporation | Latex composition for dip molding and dip-molded article |
CN113248764B (zh) * | 2021-06-21 | 2023-01-10 | 山东星宇手套有限公司 | 橡胶表面处理剂及制备方法和橡胶表面处理工艺 |
CN113788976A (zh) * | 2021-09-15 | 2021-12-14 | 成都盛帮密封件股份有限公司 | 一种胶乳制品表面处理剂及其制备方法和应用 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5663432A (en) * | 1979-10-31 | 1981-05-30 | Zeon Kosan Kk | Treatment for surface of vulcanized rubber |
JPS60108438A (ja) * | 1983-11-17 | 1985-06-13 | Toyoda Gosei Co Ltd | ゴム加硫物の表面処理方法 |
JPH09507690A (ja) * | 1994-01-25 | 1997-08-05 | コモンウェルス・サイエンティフィック・アンド・インダストリアル・リサーチ・オーガナイゼーション | ゴム及びゴムを基材とする材料の表面処理 |
WO2001053388A1 (fr) * | 2000-01-24 | 2001-07-26 | Zeon Corporation | Composition pour moulage au trempe, objet obtenu par moulage au trempe et procede de production correspondant |
JP2004352808A (ja) * | 2003-05-28 | 2004-12-16 | Nippon Zeon Co Ltd | ディップ成形方法およびディップ成形用ラテックス組成物 |
WO2007049689A1 (ja) * | 2005-10-28 | 2007-05-03 | Zeon Corporation | ディップ成形品およびディップ成形用組成物 |
JP2010144163A (ja) * | 2008-12-16 | 2010-07-01 | Lg Chem Ltd | カルボン酸変性ニトリル系共重合体ラテックス、これを含むディップ成形用ラテックス組成物 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA934501A (en) * | 1968-04-12 | 1973-10-02 | J. Agostinelli Armand | Dual finish surgeon's glove and method of making same |
CA2370505A1 (en) * | 1999-02-12 | 2000-08-17 | Allegiance Corporation | Powder-free nitrile-coated gloves with an intermediate rubber-nitrile layer between the glove and the coating |
US6391409B1 (en) * | 1999-02-12 | 2002-05-21 | Allegiance Corporation | Powder-free nitrile-coated gloves with an intermediate rubber-nitrile layer between the glove and the coating and method of making same |
US6764731B2 (en) * | 2002-01-22 | 2004-07-20 | National Starch And Chemical Investment Holding Corporation | Process for the preparation of a rubber article having an outer polymer-coated surface and an inner chlorinated surface |
US6918987B2 (en) * | 2003-02-07 | 2005-07-19 | Lord Corporation | Surface preparation of rubber for coatings or bonding |
JP2004300386A (ja) * | 2003-04-01 | 2004-10-28 | Nippon Zeon Co Ltd | ラテックス組成物及びディップ成形品 |
US9243117B2 (en) * | 2009-12-01 | 2016-01-26 | Kossan Sdn Bhd | Elastomeric rubber and rubber products without the use of vulcanizing accelerators and sulfur |
-
2015
- 2015-03-24 EP EP15770238.2A patent/EP3124524A4/en active Pending
- 2015-03-24 CN CN201580012234.0A patent/CN106103554B/zh active Active
- 2015-03-24 WO PCT/JP2015/058901 patent/WO2015146974A1/ja active Application Filing
- 2015-03-24 US US15/119,873 patent/US10526459B2/en active Active
- 2015-03-24 MY MYPI2016001541A patent/MY180684A/en unknown
- 2015-03-24 JP JP2016510381A patent/JP6493391B2/ja active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5663432A (en) * | 1979-10-31 | 1981-05-30 | Zeon Kosan Kk | Treatment for surface of vulcanized rubber |
JPS60108438A (ja) * | 1983-11-17 | 1985-06-13 | Toyoda Gosei Co Ltd | ゴム加硫物の表面処理方法 |
JPH09507690A (ja) * | 1994-01-25 | 1997-08-05 | コモンウェルス・サイエンティフィック・アンド・インダストリアル・リサーチ・オーガナイゼーション | ゴム及びゴムを基材とする材料の表面処理 |
WO2001053388A1 (fr) * | 2000-01-24 | 2001-07-26 | Zeon Corporation | Composition pour moulage au trempe, objet obtenu par moulage au trempe et procede de production correspondant |
JP2004352808A (ja) * | 2003-05-28 | 2004-12-16 | Nippon Zeon Co Ltd | ディップ成形方法およびディップ成形用ラテックス組成物 |
WO2007049689A1 (ja) * | 2005-10-28 | 2007-05-03 | Zeon Corporation | ディップ成形品およびディップ成形用組成物 |
JP2010144163A (ja) * | 2008-12-16 | 2010-07-01 | Lg Chem Ltd | カルボン酸変性ニトリル系共重合体ラテックス、これを含むディップ成形用ラテックス組成物 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017014029A1 (ja) * | 2015-07-22 | 2017-01-26 | 日本ゼオン株式会社 | ゴム成形品および保護手袋 |
JPWO2019159780A1 (ja) * | 2018-02-16 | 2021-02-12 | 日本ゼオン株式会社 | ラテックス組成物および膜成形体 |
JP7351289B2 (ja) | 2018-02-16 | 2023-09-27 | 日本ゼオン株式会社 | ラテックス組成物および膜成形体 |
Also Published As
Publication number | Publication date |
---|---|
EP3124524A1 (en) | 2017-02-01 |
EP3124524A4 (en) | 2017-11-29 |
MY180684A (en) | 2020-12-07 |
CN106103554B (zh) | 2020-03-24 |
US20170058086A1 (en) | 2017-03-02 |
JP6493391B2 (ja) | 2019-04-03 |
JPWO2015146974A1 (ja) | 2017-04-13 |
US10526459B2 (en) | 2020-01-07 |
CN106103554A (zh) | 2016-11-09 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6493391B2 (ja) | ディップ成形品およびディップ成形品の製造方法 | |
JP3900530B2 (ja) | ディップ成形品、ディップ成形用組成物およびディップ成形品の製造方法 | |
JP6801506B2 (ja) | ラテックス組成物および膜成形体 | |
JP3915489B2 (ja) | ディップ成形用ラテックス、その製造方法、ディップ成形用組成物およびディップ成形物 | |
JP3852356B2 (ja) | ディップ成形用組成物、ディップ成形品およびその製造方法 | |
JP5594207B2 (ja) | ディップ成形用ラテックスの製造方法、ディップ成形用ラテックス及びディップ成形用組成物並びにディップ成形物 | |
US20080255314A1 (en) | Dip-forming latex, dip-forming composition and dip-formed article | |
JPWO2005095508A1 (ja) | ディップ成形用組成物およびディップ成形品 | |
JP6349850B2 (ja) | ディップ成形用組成物およびディップ成形品 | |
JP2013203914A (ja) | ディップ成形用組成物及びディップ成形品 | |
JP4404053B2 (ja) | ディップ成形用の共重合体ラテックス | |
JP2015105281A (ja) | ディップ成形用組成物およびディップ成形品 | |
WO2018061867A1 (ja) | ラテックス組成物 | |
WO2019159780A1 (ja) | ラテックス組成物および膜成形体 | |
JP4196590B2 (ja) | ディップ成形用ラテックス、ディップ成形用組成物およびディップ成形物 | |
JP5380839B2 (ja) | ディップ成形用組成物およびディップ成形品 | |
JP2017137399A (ja) | ラテックス組成物の製造方法 | |
JP4134577B2 (ja) | ディップ成形用ラテックス、ディップ成形用組成物およびディップ成形物 | |
JP2003165870A (ja) | ディップ成形用組成物、ディップ成形品およびその製造方法 | |
JP2001040141A (ja) | ディップ成形用ラテックス及びディップ成形物 | |
JP6891717B2 (ja) | ラテックス組成物 | |
WO2017006385A1 (ja) | ディップ成形用組成物およびディップ成形品 | |
JP2004277471A (ja) | ディップ成形用凝固剤組成物、ディップ成形品およびその製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 15770238 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2016510381 Country of ref document: JP Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 15119873 Country of ref document: US |
|
REEP | Request for entry into the european phase |
Ref document number: 2015770238 Country of ref document: EP |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2015770238 Country of ref document: EP |
|
NENP | Non-entry into the national phase |
Ref country code: DE |