WO2015137067A1 - トランスおよび電源装置 - Google Patents
トランスおよび電源装置 Download PDFInfo
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- WO2015137067A1 WO2015137067A1 PCT/JP2015/054494 JP2015054494W WO2015137067A1 WO 2015137067 A1 WO2015137067 A1 WO 2015137067A1 JP 2015054494 W JP2015054494 W JP 2015054494W WO 2015137067 A1 WO2015137067 A1 WO 2015137067A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
- H01F27/292—Surface mounted devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/02—Casings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/255—Magnetic cores made from particles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2823—Wires
- H01F27/2828—Construction of conductive connections, of leads
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
- H01F27/324—Insulation between coil and core, between different winding sections, around the coil; Other insulation structures
- H01F27/325—Coil bobbins
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F3/00—Cores, Yokes, or armatures
- H01F3/08—Cores, Yokes, or armatures made from powder
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
- H01F2027/297—Terminals; Tapping arrangements for signal inductances with pin-like terminal to be inserted in hole of printed path
Definitions
- the present invention relates to a transformer and a power supply device including the transformer.
- a transformer (insulating transformer) is provided in a power supply device such as an AC adapter.
- a power supply device generally supplies a predetermined AC voltage (in Japan, its effective value (RSM) is 100 V) to a desired direct current. It plays a role of converting to a voltage (for example, a direct current voltage (DC) 19 V in a notebook PC).
- RSM effective value
- DC direct current voltage
- such a power supply device also has a role of insulating electronic devices (such as notebook PCs and TVs) from the power transmission / distribution side (wall outlets, etc.).
- insulating electronic devices such as notebook PCs and TVs
- One line on the power transmission / distribution side is connected to earth (ground), and the other line is supplied with 100V AC.
- a transformer an insulation transformer
- the transformer In order to avoid such a problem, power is supplied to the electronic device via a transformer.
- a primary side connected to the power transmission / distribution side and a secondary connected to the electronic device side are provided.
- the side is not electrically connected directly, but is insulated.
- the primary-secondary insulation here corresponds to reinforced insulation.
- the secondary ground line and the + 24V power line are insulated from each other.
- the distance between the lines of both patterns is secured by about 2 mm, but this insulation corresponds to functional insulation, and is different from reinforced insulation that affects the human body, which is important when explaining the present application.
- the reinforced insulation is hereinafter referred to as insulation.
- the transformer is composed of a core made of a magnetic material for ensuring a path through which the magnetic flux passes, a primary winding for passing a primary current, a secondary winding for passing a secondary current, and a primary side. It comprises a bobbin having a winding drum so that the windings on the secondary side are closely connected to each other, and a terminal attached to the bobbin for connecting the windings on the primary side and the secondary side. . It is necessary to secure an insulation distance between the primary side terminal and the secondary side terminal safely, but since the core is also a semiconductor that conducts electricity, it is also necessary to insulate between the core and the terminal. It is necessary to take an insulation distance between the primary side terminal and the core and between the core and the secondary side terminal. If the core is treated as a primary side potential, insulation may be taken between the core and the secondary side terminal. If the core is treated as a secondary potential, insulation may be taken between the primary terminal and the core.
- An example of a miniaturized transformer is a transformer using a ferrite core disclosed in Patent Document 1 below.
- FIG. 16 is a diagram showing a schematic configuration of a conventional transformer using a ferrite core
- FIG. 16 (a) is a side view seen from a portion where a primary terminal is formed
- FIG. ) Is a side view seen from the portion where the secondary terminal is formed.
- the ferrite core 101 is formed by projecting an outer foot 103 at both ends of one surface of the end plate portion 102, and by forming a middle foot 104 at the center. It is.
- terminal blocks 111 and 2 for attaching the primary side terminal 113 only to one flange 108 out of the flanges 108 and 109 formed at both ends of the winding body 106 where the winding 110 is applied to the bobbin 105.
- This is a vertical transformer provided with a terminal block 112 for attaching the secondary terminal 114.
- the winding 110 has a tape wound around its outer periphery, and includes a primary winding and a secondary winding.
- a pair of windings 110 is provided to the hollow winding body 106 of the bobbin 105 to which the winding 110 is applied.
- the ferrite cores 101 and 101 are inserted from the upper and lower middle legs 104 respectively, and the outer legs 103 and 103 are fitted between the terminal block 111 and the terminal block 112 to form a pair of ferrite cores 101 and 101. Combined with the bobbin 105.
- each of the secondary terminals 113 is formed symmetrically with respect to a straight line drawn in the direction of the secondary terminal 114 from the primary terminal 113 that bisects the hollow winding body portion 106 of the bobbin 105. Further, as shown in FIG. 16B, each of the secondary side terminals 114 is also in the direction from the primary side terminal 113 that bisects the hollow winding body portion 106 of the bobbin 105 to the secondary side terminal 114.
- the line is symmetrical with respect to the straight line drawn by the line.
- the terminal block 111 for mounting the primary terminal 113 and the terminal block 112 for mounting the secondary terminal 114 also divide the hollow winding body portion 106 of the bobbin 105 into two equal parts.
- the line is symmetrical with respect to a straight line drawn from the secondary terminal 113 toward the secondary terminal 114.
- the conventional transformer and the adapter including the conventional transformer described in FIGS. 17 to 23 have no technical idea of downsizing the transformer and the adapter including the transformer.
- the shape of the substrate portion is a symmetrical type with high versatility.
- FIG. 17 shows a bobbin in which a hollow winding drum (a hollow winding drum includes a substrate that supports the hollow winding drum) and a board for forming a terminal portion are integrated.
- a hollow winding drum a hollow winding drum includes a substrate that supports the hollow winding drum
- a board for forming a terminal portion are integrated.
- the PQ type is a name of a specific manufacturer that manufactures the core.
- the width of the end plate portion 102 and the outer foot portion 103 is the same, but the end plate portion 102 of the PQ core extends in a fan shape from the center, and the magnetic flux is more effective than the E type core.
- the shape can be used for.
- FIG. 17A is a plan view of the transformer 201 as viewed from above
- FIG. 17B is a perspective view of the transformer 201
- FIG. 17C is a side view of the transformer 201
- FIG. A plan view of the transformer 201 with the two cores 206 on the upper side as viewed from above is shown.
- the conventional transformer 201 is provided with a bobbin body 202.
- the bobbin body 202 is formed by integrating a hollow winding body 202a and a substrate part 202b for providing the terminal part 203.
- the hollow winding drum part 202a and the substrate part 202b are made of an insulating resin.
- a primary winding made of copper wire and a winding 204 as a secondary winding are wound around the hollow winding body 202a. At this time, the primary winding and the secondary winding are insulated from each other. It is electrically insulated by the member.
- the central protrusions of each of the first core 205 and the second core 206 which are PQ type cores, are arranged in the vertical direction.
- the bobbin body 202 and the first core are inserted into the hollow portion of the winding body 202a, and the protrusions at the ends of the first core 205 and the second core 206 are overlapped and fixed.
- the transformer 201 is a combination of the 205 and the second core 206.
- a substrate part 202b formed integrally with the hollow winding body part 202a is provided from the core part composed of the first core 205 and the second core 206. Openings 205a and 206a for extending outward are provided.
- the first core 205 and the second core 206 are formed of a ferrite material.
- a ferrite material is obtained by firing a mixture of nickel, manganese, zinc, and the like and iron oxide, for example. Obtainable. Since the ferrite material exhibits semiconductor characteristics, the first core 205 and the second core 206 made of the ferrite material and the respective conductors such as the body of the component, the pattern of the printed circuit board, and the terminal portion 203 have predetermined insulation. It is necessary to secure a distance.
- the predetermined insulation distance can be shortened.
- the insulation distance needs to be a distance defined by safety standards for each of the spatial distance and creepage distance. Measures such as wrapping tape are particularly effective for measures against clearance.
- the core exposed portion is generated because it is difficult to wind the insulating tape in terms of its shape. This exposed portion becomes a source of a discharge path on a creeping surface (a surface along the surface of the insulator) that reaches the terminal through the substrate portion.
- the core exposed portion is an opening for extending at least the substrate portion 202b formed integrally with the hollow winding drum portion 202a to the outside from the core portion formed of the first core 205 and the second core 206. It occurs at both ends of the portions 205a and 206a and at substantially the same height as the substrate portion 202b.
- the first core 205 and the second core 206 in the transformer including the bobbin body in which the hollow winding body portion and the substrate portion for forming the terminal portion are integrated include the hollow winding portion. It is necessary to provide an opening for extending the substrate portion 202b formed integrally with the body portion 202a outward from the core portion formed of the first core 205 and the second core 206, and the above-described core is structurally provided. An exposed part will occur.
- the shape of the substrate portion is symmetrical with respect to a line passing through the center of the line connecting each of the core exposed portions located at both ends of the substrate portion and orthogonal to the line connecting each of the core exposed portions. Is formed.
- the portions indicated by the dotted circles in the figure are the core exposed portion A to the core exposed portion D, and are integrated with the hollow winding drum portion 202a.
- the substrate portion 202b formed in FIG. 2 is formed symmetrically with respect to the dotted line EF in the drawing.
- the distance from the upper core exposed portion A in the drawing to the nearest terminal portion 203a can be set to the insulation distance C (for example, 7 mm),
- the distance from the lower core exposed portion B in the figure to the nearest terminal portion 203a can also be the insulation distance D (for example, 7 mm).
- the center passes through the center of the line connecting the core exposed portion A and the core exposed portion B and is orthogonal to the line connecting the core exposed portion A and the core exposed portion B.
- a substrate portion 202b having a line symmetry with respect to the dotted line EF in the figure is provided, and a terminal portion 203a is provided at an end portion of the substrate portion 202b far from the first core 205 and the second core 206. That is, by providing all the terminal portions 203a at positions spaced apart from the dotted line AB in FIG. 17D in the region b direction, the transformer 201 has ensured the insulation characteristics.
- the voltage inputted from the input side (primary side) is converted into a predetermined voltage and then taken out from the terminal portion 203a on the output side (secondary side).
- the terminal portion 203a is connected to the predetermined portion from the core exposed portion A and the core exposed portion B due to the necessity for safety standards.
- the terminal part (not shown) on the input side (primary side) does not need to ensure a predetermined insulation distance from the core exposed part C and the core exposed part D .
- the terminal portion 203a is an input side (primary side) terminal portion and the core portion including the first core 205 and the second core 206 has a secondary potential
- the terminal The part 203a needs to secure a predetermined insulation distance from the core exposed part A and the core exposed part B, but the terminal part (not shown) on the output side (secondary side) It is not necessary to secure a predetermined insulation distance from the exposed portion C and the core exposed portion D.
- all the terminal portions are provided at positions spaced apart from the dotted line AB in the direction of the region a in the drawing. Thus, insulation characteristics can be secured.
- the size of the substrate portion 202b provided in the bobbin body 202 is increased, and the transformer is further downsized and the power supply device including the transformer. It is difficult to achieve further downsizing.
- FIG. 18 shows a bobbin in which a hollow winding drum (a hollow winding drum includes a substrate that supports the hollow winding drum) and a board for forming a terminal portion are integrated. It is a figure which shows schematic structure of the other conventional transformer provided with the body and the core of PQ type.
- FIG. 18A is a plan view of the transformer 301 as viewed from above
- FIG. 18B is a perspective view of the transformer 301
- FIG. 18C is a side view of the transformer 301
- FIG. A plan view of the transformer 301 with the two cores 306 on the upper side is shown from above.
- transformer 301 shown in FIG. 18 and the transformer 201 shown in FIG. 17 described above differ only in the shape of the substrate portion provided in the bobbin body, and therefore only the shape of the substrate portion will be described here. Description of other members is omitted.
- the bobbin body 302 includes a hollow winding body 302a, a substrate portion 302b for providing the terminal portion 303a, a substrate portion 302c for providing the terminal portion 303b, Are integrated.
- the core 301 is exposed in the transformer 301 for the reason described above.
- the transformer 301 is formed integrally with a hollow winding body 302a from both opposing sides of the core portion composed of the first core 305 and the second core 306.
- Each of the substrate portion 302b and the substrate portion 302c is extended.
- the voltage input from the input side (primary side) terminal portion 303a is converted into a predetermined voltage, and then the output side (secondary level). It is assumed that the terminal is taken out from the terminal portion 303b. Assuming that the core portion composed of the first core 305 and the second core 306 is at the primary side potential, the terminal portion 303b has a predetermined insulation from the core exposed portion A and the core exposed portion B due to safety standards. Although it is necessary to secure a distance, the input side (primary side) terminal portion 303a does not need to secure a predetermined insulation distance from the core exposed portion C and the core exposed portion D.
- the terminal portion 303b is an input side (primary side) terminal portion and the core portion formed of the first core 305 and the second core 306 is at the secondary side potential
- the terminal The part 303b needs to secure a predetermined insulation distance from the core exposed part A and the core exposed part B, but the terminal part 303a on the output side (secondary side) is the core exposed part C due to the necessity for safety standards. In addition, it is not necessary to secure a predetermined insulation distance from the core exposed portion D.
- C and core exposed portion D exist, and substrate portion 302c formed integrally with hollow winding drum portion 302a is formed symmetrically with respect to dotted line GH in the drawing.
- the substrate portion 302b formed integrally with the hollow winding drum portion 302a is also formed symmetrically with respect to the dotted line GH in the drawing.
- substrate part 302c which provides the terminal part 303b is formed long in order to ensure a predetermined
- the distance from the upper core exposed portion A in the drawing to the nearest terminal portion 303b can be set to the insulation distance E (for example, 7 mm),
- the distance from the lower core exposed portion B in the drawing to the nearest terminal portion 303b can be an insulation distance F (for example, 7 mm).
- the core passes through the center of the line connecting the core exposed portion A and the core exposed portion B, and the core exposed portion A and the core exposed portion.
- a board portion 302c having an axisymmetric shape with respect to a dotted line GH in the drawing orthogonal to the line connecting B is provided, and the first core 305 and the second core 306 in the board portion 302c are located at the end far from the first core 305.
- a terminal portion 303b was provided.
- the size of the substrate portion 302c provided in the bobbin body 302 becomes large, and further downsizing of the transformer and further downsizing of the power supply device including the transformer are achieved. It is difficult to realize.
- FIG. 19 shows a bobbin in which a hollow winding drum (a hollow winding drum includes a substrate that supports the hollow winding drum) and a board for forming a terminal are integrated.
- a hollow winding drum a hollow winding drum includes a substrate that supports the hollow winding drum
- a board for forming a terminal is integrated.
- the RM type is a name of a specific manufacturer that manufactures the core, and, like the PQ type, has a shape that can effectively use the magnetic flux as compared with the E type.
- FIG. 19A is a plan view of the transformer 401 as viewed from above
- FIG. 19B is a perspective view of the transformer 401
- FIG. 19C is a side view of the transformer 401
- FIG. A plan view of the transformer 401 with the second core 406 on the upper side as viewed from above is shown.
- transformer 401 shown in FIG. 19 and the transformer 201 shown in FIG. 17 described above differ only in the type of the core between the RM type core and the PQ type core.
- RM-type core and PQ-type core are different in the shape of the core itself as shown in FIG. 17 and FIG.
- the first core 405 and the second core 406 provided in the transformer 401 are RM type cores.
- the first core 405 and the second core 406 include the substrate portion 402b formed integrally with the hollow winding body portion 402a as the first core 405.
- the transformer 401 is integrally formed with the hollow winding body portion 402a from one side of the core portion including the first core 405 and the second core 406.
- the substrate part 402b is extended.
- the output side (secondary side) terminal portion 403 After the voltage input from the input side (primary side) terminal portion (not shown) is converted into a predetermined voltage, the output side (secondary side) terminal portion 403 The case where it takes out is assumed. Assuming that the core portion composed of the first core 405 and the second core 406 is at the primary side potential, the terminal portion 403 has a predetermined insulation from the core exposed portion A and the core exposed portion B because of safety standards. It will be necessary to ensure the distance.
- the core exposed portion A and the core exposed portion B indicated by the dotted circles in the figure are present at both ends of the substrate portion 402b to form the substrate portion 402b.
- the core exposed portion C and the core exposed portion D indicated by the dotted circle in the figure are present on the opposite side of the side where the substrate is formed, and the substrate portion 402b formed integrally with the hollow winding drum portion 402a is: It is formed symmetrically with respect to the dotted line KL in the figure.
- the distance from the upper core exposed portion A in the drawing to the nearest terminal portion 403 can be set to the insulation distance I (for example, 7 mm),
- the distance from the lower core exposed portion B to the nearest terminal portion 403 in the drawing can be an insulation distance J (for example, 7 mm).
- the core exposed portion A and the core exposed portion pass through the center of the line connecting the core exposed portion A and the core exposed portion B.
- a board portion 402b having a line symmetrical shape with respect to the dotted line KL in the drawing orthogonal to the line connecting B is provided, and the first core 405 and the second core 406 in the board portion 402b are arranged at the ends that are far from each other.
- a terminal portion 403 was provided.
- the size of the substrate portion 402b provided in the bobbin body 402 is increased, and the transformer is further downsized and the power supply device including the transformer is further downsized. It is difficult to realize.
- FIG. 20 shows a bobbin in which a hollow winding drum (a hollow winding drum includes a substrate that supports the hollow winding drum) and a board for forming a terminal are integrated. It is a figure which shows schematic structure of the other conventional transformer provided with the body and the RM type core.
- FIG. 20A is a plan view of the transformer 501 viewed from above
- FIG. 20B is a perspective view of the transformer 501
- FIG. 20C is a side view of the transformer 501
- FIG. A plan view of the transformer 501 with the second core 506 on the upper side is shown from above.
- transformer 501 shown in FIG. 20 and the transformer 301 shown in FIG. 18 described above differ only in the type of the core between the RM type core and the PQ type core.
- the first core 505 and the second core 506 provided in the transformer 501 are RM type cores.
- the first core 505 and the second core 506 include the substrate portion 502b and the substrate portion 502c formed integrally with the hollow winding body portion 502a. It is necessary to provide openings 505a and 506a for extending outwardly from the core portion including the first core 505 and the second core 506, and the core exposed portion is structurally generated.
- RM-type core and PQ-type core have different core shapes as shown in FIG. 18 and FIG. 20, and the shape of the opening is accordingly different.
- the transformer 501 is integrally formed with the hollow winding body 502a from opposite sides of the core portion including the first core 505 and the second core 506.
- Each of the substrate portion 502b and the substrate portion 502c is extended.
- the voltage input from the input side (primary side) terminal portion 503a is converted into a predetermined voltage and then taken out from the output side (secondary side) terminal portion 503b.
- the terminal portion 503b has a predetermined insulation from the core exposed portion A and the core exposed portion B due to the necessity for safety standards.
- the terminal part 503a does not need to ensure a predetermined insulation distance from the core exposed part C and the core exposed part D.
- the substrate portion 502c As shown in FIG. 20D, at both ends of the substrate portion 502c, there are a core exposed portion A and a core exposed portion B indicated by a dotted circle in the figure, and at both ends of the substrate portion 502b. , The core exposed portion C and the core exposed portion D shown by the round dotted lines are present, and the substrate portion 502c formed integrally with the hollow winding drum portion 502a is symmetrical with respect to the dotted line OP in the figure. Is formed. The substrate portion 502b formed integrally with the hollow winding body portion 502a is also formed symmetrically with respect to the dotted line OP in the drawing.
- substrate part 502c which provides the terminal part 503b is formed long in order to ensure a predetermined
- the distance from the upper core exposed portion A in the drawing to the nearest terminal portion 503b can be an insulation distance M (for example, 7 mm)
- the distance from the lower core exposed portion B in the figure to the nearest terminal portion 503b can be an insulation distance N (for example, 7 mm).
- the core exposed portion A and the core exposed portion pass through the center of the line connecting the core exposed portion A and the core exposed portion B.
- a board portion 502c having a line symmetry with respect to a dotted line OP in the drawing orthogonal to the line connecting B is provided, and the first core 505 and the second core 506 in the board portion 502c are arranged at the end far from the first core 505.
- a terminal portion 503b was provided.
- the size of the board portion 502c provided in the bobbin body 502 becomes large, and further miniaturization of the transformer and further miniaturization of the power supply device provided with the transformer. It is difficult to realize.
- FIG. 21 is a diagram showing an adapter 601 including the conventional transformer 501 (having an RM type core) shown in FIG.
- FIG. 21A is a perspective view of the adapter 601
- FIG. 21B is a diagram showing the shape of the input portion of the adapter 601
- FIG. 21C is a side view of the adapter 601
- FIG. Plan views of the adapter 601 are respectively shown.
- the adapter 601 is provided with a transformer 501 that has a large substrate portion and is difficult to reduce in size, so that its volume is relatively large, 88.6 cc. End up.
- the adapter 601 has a height of 28.4 mm, a width of 124.8 mm, and a depth of 25.0 mm, so that its volume is 88.6 cc. It is.
- the substrate portion of the transformer 501 is, for example, a capacitor provided in the adapter 601 as illustrated in the region Q of FIG. This is to interfere with the member.
- FIG. 22 is a diagram showing an adapter 701 including the conventional transformer 301 (having a PQ type core) shown in FIG.
- FIG. 22A is a perspective view of the adapter 701
- FIG. 22B is a diagram showing the shape of the input portion of the adapter 701
- FIG. 22C is a plan view of the adapter 701
- FIG. Side views of the adapter 701 are shown.
- the adapter 701 is provided with a transformer 301 that has a large substrate size and is difficult to be miniaturized, so that its volume is relatively large, 89.7 cc. End up.
- the adapter 701 has a height of 25.0 mm, a width of 78.0 mm, and a depth of 46.0 mm, so that its volume is 89.7 cc. It is.
- the adapter 701 shown in FIG. 22 has a shape different from the elongated adapter 601 shown in FIG. 21, and therefore is also called a match box type adapter.
- FIG. 23 is a diagram showing an adapter 801 including the conventional transformer 501 (having an RM type core) shown in FIG.
- the adapter 801 is a match box type adapter, and is different from the elongated adapter 601 shown in FIG.
- FIG. 23A is a perspective view of the adapter 801
- FIG. 23B is a diagram showing the shape of the input portion of the adapter 801
- FIG. 23C is a plan view of the adapter 801
- FIG. Side views of the adapter 801 are respectively shown.
- the adapter 801 is provided with a transformer 501 that has a large substrate portion and is difficult to reduce in size. Therefore, the volume of the adapter 801 is relatively large as 89.7 cc. End up.
- the adapter 801 has a height of 25.0 mm, a width of 78.0 mm, and a depth of 46.0 mm, so that its volume is 89.7 cc. It is.
- the size of the substrate portion is increased to ensure the insulation characteristics, and the substrate portion interferes with peripheral components such as a capacitor. Therefore, it is difficult to realize further downsizing of the transformer and further downsizing of the power supply device (for example, adapter) including the transformer.
- the present invention has been made in view of the above-described conventional problems, and an object thereof is to provide a transformer capable of ensuring insulation and further miniaturization, and a power supply device including the transformer. It is in.
- the transformer of the present invention has a bobbin body in which a substrate and a hollow winding drum provided on the substrate are integrated, and a hollow hole in the winding drum so as to sandwich the substrate.
- a first core and a second core respectively inserted from both ends of the first core and the second core, wherein the first core and the second core include the first core and the second core, respectively.
- a first opening for extending the substrate to the outside of one side of the core formed by overlapping with the core is formed, and a portion extending from the first opening in the substrate Is characterized in that a notch portion closer to either one of the first region and the second region where the end portion of the substrate intersects the first opening is formed.
- the portion of the substrate that extends from the first opening includes the first region and the second region where the end of the substrate intersects the first opening.
- a notch portion closer to one of the regions is formed.
- the transformer can be downsized.
- the length of the substrate can be shortened more than securing the insulating properties only with the substrate, and the shape of the substrate can be made more than securing the insulating properties only with the substrate. It can be freely formed.
- the power supply device of the present invention is characterized by including the above-described transformer in order to solve the above-described problems.
- the transformer since the transformer is provided, it is possible to realize a power supply device that can ensure insulation and can be further miniaturized.
- the transformer of the present invention and the power supply device including the transformer can provide a transformer and a power supply device that can ensure insulation and can be further miniaturized.
- FIG. 13 It is a figure which shows schematic structure of the trans
- the spatial distance is 4 mm and the creepage distance is 7 mm.
- FIGS. 1 to 15 Embodiments of the present invention will be described with reference to FIGS. 1 to 15 as follows.
- transformer 1 shown in FIG. 1 and the transformer 301 shown in FIG. 18 described above differ only in the shape of the substrate portion provided in the bobbin body.
- FIG. 1 shows a hollow winding drum portion 2a (the hollow winding drum portion 2a includes a substrate that supports the hollow winding drum), a substrate portion 2b and a terminal portion 3b for forming the terminal portion 3a.
- the figure which shows schematic structure of the trans
- the bobbin body 2 includes a hollow winding body 2a, a substrate portion 2b for providing the terminal portion 3a, a substrate portion 2c for providing the terminal portion 3b, Are integrated.
- integrated means that the hollow winding drum portion 2a, the substrate portion 2b, and the substrate portion 2c are made of different materials, and are fixed and integrated by, for example, fitting or bonding. Both the case and the case where the hollow winding body 2a, the substrate 2b, and the substrate 2c are made of the same material and are molded in a single process are included.
- the hollow winding drum 2a includes a hollow winding drum and a support substrate for the hollow winding drum, and the hollow winding drum and the support substrate are made of different materials, for example, fitting and Even if they are fixed and integrated by bonding or the like, they may be made of the same material and molded in a single process.
- the hollow winding body portion 2a, the substrate portion 2b, and the substrate portion 2c are made of an insulating resin.
- the hollow winding body 2a is wound with, for example, a primary winding made of copper wire and a winding 4 as a secondary winding.
- the primary winding and the secondary winding Are electrically insulated by an insulating member.
- a planar coil or the like may be used instead of the winding.
- the first core 5 and the second core 6 are PQ type cores, and the first core 5 and the second core 6 are The central protrusion in each is inserted into the hollow portion of the winding body 2a from above and below, and the protrusions at the ends of each of the first core 5 and the second core 6 are overlapped and fixed.
- the transformer 1 is obtained by combining the bobbin body 2, the first core 5, and the second core 6.
- the substrate portion 2 b and the substrate portion 2 c that are integrally formed with the hollow winding body portion 2 a are respectively connected to the first core 5 and the second core 6. Openings 5a and 6a are provided for extending outward from the core portion.
- the first core 5 and the second core 6 are made of a ferrite material.
- a ferrite material is obtained by firing a mixture of nickel, manganese, zinc, and the like and iron oxide, for example. Obtainable. Since the ferrite material exhibits semiconductor characteristics, the first core 5 and the second core 6 made of the ferrite material and the conductors such as the body of the component, the pattern of the printed circuit board, and the terminal portions 3a and 3b are predetermined. It is necessary to secure the insulation distance.
- a vertical transformer in which the central protrusion in each of the first core 5 and the second core 6 is inserted into the hollow portion of the winding body 2a from the vertical direction is taken as an example.
- a horizontal transformer may be used in which the central protrusion in each of the first core and the second core is inserted into the hollow portion of the winding body extending in the left-right direction. (Core exposed part) If measures such as winding an insulating tape around the first core 5 and the second core 6 are taken, the predetermined insulation distance can be secured. However, as shown in FIG.1 (b), there exists a part where it is difficult to shape an insulating tape, and a core exposure part will arise in that part.
- the insulation distance needs to be a distance defined by safety standards for each of the spatial distance and creepage distance. Measures such as wrapping tape are particularly effective for measures against clearance.
- a core exposure part will arise because it is difficult to wind an insulating tape in the shape. This exposed portion becomes a source of a discharge path on a creeping surface (a surface along the surface of the insulator) that reaches the terminal through the substrate portion.
- the core exposed portion extends the substrate portion 2b and the substrate portion 2c formed integrally with the above-described hollow winding body portion 2a from the core portion including the first core 5 and the second core 6 to the outside.
- the two openings 5a and 6a are formed at substantially the same height as the substrate 2b and the substrate 2c.
- the first core 5 and the second core 6 in the transformer 1 including the bobbin body 2 in which the hollow winding body portion 2a, the substrate portion 2b, and the substrate portion 2c are integrated are hollow. It is necessary to include openings 5a and 6a for extending the substrate portion 2b and the substrate portion 2c formed integrally with the winding drum portion 2a from the core portion including the first core 5 and the second core 6 to the outside. In addition, the core exposed portion is structurally generated.
- the transformer 1 is integrally formed with the hollow winding body portion 2a from opposite sides of the core portion including the first core 5 and the second core 6.
- the insulation distance is a distance for achieving electrical insulation between the two conductors, and includes a clearance (Clearance) and a creepage distance (Creepage Distance).
- Spatial distance is literally the linear distance between insulated conductors.
- the creepage distance is a distance along the insulator.
- FIG. 15 is a diagram for explaining the spatial distance and creepage distance.
- FIG. 15A shows a spatial distance and a creepage distance when a recess having a width of less than 1 mm exists on the surface of an insulator between two conductors.
- the spatial distance and the creepage distance are expressed as follows. Are the same. That is, when a voltage is applied between two conductors to discharge the air, the discharge is performed assuming that there are no slits or recesses of 1 mm or less.
- FIG. 15B shows a spatial distance and a creepage distance when a recess having a width of 1 mm or more exists on the surface of the insulator between the two conductors.
- the spatial distance is greater than the creepage distance. Shorter. That is, a discharge path that crosses a space of 1 mm or more is not formed, and discharge occurs along the insulator. That is, when earning a creepage distance in a limited space, it is effective to insert a slit or gap of 1 mm or more.
- FIG. 15 (c) shows the spatial distance and creepage distance when there is a recess having a width of 1 mm or more that becomes narrower in the depth direction on the surface of the insulator between the two conductors.
- the spatial distance is shorter than the creepage distance.
- FIG. 15D shows a spatial distance and a creepage distance when a protrusion is present on the surface of the insulator between the two conductors.
- the spatial distance is shorter than the creepage distance. .
- the safety standard is satisfied.
- the clearance and safety distance must be the same as specified by safety standards.
- discharge is generally performed between the core and terminals to be insulated along the surface of the bobbin that is an insulator. Since the route is formed, it is difficult to ensure the creepage distance, and its design is important.
- the clearance can be secured relatively easily, but the creepage distance defined along the insulator cannot be dealt with just by sticking the tape. Therefore, securing the creepage distance is the key to downsizing the transformer.
- the insulation distance from the core exposed portion to the terminal portion is schematically shown by arrows.
- the path is along the bobbin surface.
- the required spatial distance and insulation distance for required equipment vary depending on the applicable safety standards.
- the example of the 1 mm slit described above also changes depending on the degree of contamination.
- the description in this application is an example and is not intended to be limiting.
- the shape of the substrate portion is the center of a line connecting the core exposed portions located at both ends of the substrate portion so that a predetermined insulation distance can be secured from each of the core exposed portions to the terminal portion. And is symmetrical with respect to a line orthogonal to the line connecting each of the core exposed portions.
- the four portions (core exposed portions A to D) indicated by dotted circles in the figure are the core exposed portions
- the substrate part 2b formed integrally with the hollow winding body part 2a is formed symmetrically with respect to the dotted line ab in the figure. And each of the terminal part 3a formed in the board
- substrate part 2b does not need to ensure a predetermined insulation distance from the core exposure part C and the core exposure part D for the reason shown below.
- the voltage inputted from the input side (primary side) terminal portion 3b is converted into a predetermined voltage and then taken out from the output side (secondary side) terminal portion 3a.
- the terminal portion 3b is insulated from the core exposed portion A and the core exposed portion B by a predetermined insulation due to the necessity for safety standards.
- the terminal portion 3a does not need to ensure a predetermined insulation distance from the core exposed portion C and the core exposed portion D.
- the terminal portion 3a of the substrate portion 2b does not need to secure a predetermined insulation distance from the core exposed portion C and the core exposed portion D, and the length of the substrate portion 2b may be short. Shapes can be used.
- the shape of the substrate portion 2c is different from the shape of the conventional substrate, and the core exposed portion A and the core exposed portion B are connected as shown in FIG. It is not formed in a line-symmetric shape with respect to a dotted line ab in the drawing passing through the center of the line and orthogonal to the line connecting the core exposed part A and the core exposed part B.
- a portion closer to either one of the core exposed portion A (first region) or the core exposed portion B (second region) is cut out.
- a portion closer to the core exposed portion B is cut away.
- each of the terminal portions 3b provided on the substrate portion 2c is notched so that the creepage distance from the core exposed portion B is always larger than the creepage distance from the core exposed portion A, The terminal portion 3b only needs to secure an insulation distance (creeping distance on the substrate) from the core exposed portion A, and there is no need to consider the creeping distance from the core exposed portion B.
- the distance connecting the linear distance from the exposed portion B to the terminal portion 3b satisfies the necessary spatial distance (for example, 4 mm), the spatial distance is not a problem.
- the substrate portion 2c extends in the vicinity of the core exposed portion A, but is cut out in the vicinity of the core exposed portion B. Therefore, the distance from the core exposed part A to the nearest terminal part 3b needs to be separated by a predetermined value or more as the distance on the board part 2c.
- the distance from the core exposed portion B to the nearest terminal portion 3b can be shortened to, for example, 4 mm, as long as the insulating characteristics can be secured in the space by the cutout portion of the substrate portion 2c.
- a distance on the substrate from the core exposed portion A to the nearest terminal portion 3b is secured, for example, about 7 mm, and the terminal portion 3b nearest to the core exposed portion B is secured.
- the safety standard can be satisfied by securing a linear distance of up to about 4 mm, for example. Since the creepage distance from the core exposed portion B to the terminal portion 3b is always longer than the creepage distance of the core exposed portion A, there is no need for design consideration.
- the creepage distance from the core exposed part B to the nearest terminal part 3b may be ignored and the spatial distance may be kept short, so that space saving can be achieved.
- the substrate portion 2b passes through the center of the line connecting the core exposed portion C and the core exposed portion D, and the core exposed portion.
- the substrate portion 2b passes through the center of the line connecting the core exposed portion C and the core exposed portion D, and the core exposed portion.
- it is formed in a line-symmetric shape with respect to a dotted line ab in the figure orthogonal to a line connecting C and the core exposed portion D, it is not limited to this, and if necessary, a dotted line in the figure You may form asymmetrically with respect to ab.
- the substrate portion 2c provided in the transformer 1 of the present embodiment only needs to consider the insulation distance from the core exposed portion A, and does not need to consider the creepage distance from the core exposed portion B.
- the spatial distance may be 4 mm.
- an insulating shield is disposed in a space through which a line connecting the core exposed portion B and the terminal portion 3b passes, the distance between the core exposed portion B and the terminal portion 3b can be further reduced. As shown in d), it is possible to make the tip portion of the substrate portion 2c close to the core exposed portion B, and the length of the substrate portion 2c in the left-right direction in the drawing can be shortened.
- the transformer 1 that can secure insulation and can be further miniaturized.
- the shape of the substrate portion 2c used in the present embodiment is merely an example, and the shape is not particularly limited as long as insulation can be secured and further miniaturization can be realized.
- the thickness of the substrate portion may be determined as appropriate in consideration of the obtained insulating characteristics and the increase in volume accompanying the increase in thickness of the substrate portion.
- the second embodiment will be described with reference to FIG.
- the shape of the substrate portion 12b provided in the bobbin body 12 is different from the shape of the substrate portion of the bobbin body provided in the transformer 1 described in the first embodiment.
- FIG. 2 shows that a hollow winding body 12a (the hollow winding body 12a includes a substrate that supports the hollow winding body) and a substrate 12b for forming the terminal portion 13a are integrated.
- 1 is a diagram showing a schematic configuration of a transformer 11 including a bobbin body 12 and a PQ type core (a first core 15 and a second core 16).
- FIG. 2A is a plan view of the transformer 11 as viewed from above
- FIG. 2B is a perspective view of the transformer 11
- FIG. 2C is a side view of the transformer 11
- FIG. Plan views of the transformer 11 with the two cores 16 on the upper side are shown from above.
- the bobbin body 12 is formed by integrating a hollow winding body portion 12a and a substrate portion 12b for providing a terminal portion 13a.
- the core 11 is also exposed in the transformer 11 for the reasons described above.
- the transformer 11 is formed integrally with the hollow winding body 12a from one side of the core portion including the first core 15 and the second core 16.
- the substrate part 12b is extended.
- the voltage input from the input side (primary side) terminal (not shown) is converted into a predetermined voltage, and then the output side
- the terminal part 13a of the (secondary side) is assumed.
- the terminal portion 13a has a predetermined insulation from the core exposed portion A and the core exposed portion B due to the necessity for safety standards. It will be necessary to ensure the distance.
- the shape of the substrate portion 12b is different from the conventional configuration, and the center of the line connecting the core exposed portion A and the core exposed portion B as shown in FIG. And is not formed in a line-symmetric shape with respect to a dotted line cd in the figure orthogonal to the line connecting the core exposed portion A and the core exposed portion B.
- a portion closer to either one of the core exposed portion A (first region) or the core exposed portion B (second region) is cut out.
- a portion closer to the core exposed portion A is cut away.
- each of the terminal portions 13a provided on the substrate portion 12b has the substrate portion 12b cut out so that the creepage distance from the core exposed portion A is always greater than the creepage distance from the core exposed portion B, Only the insulation distance from the core exposed portion B (the creepage distance along the substrate surface) may be ensured, and the spatial distance of 4 mm from the core exposed portion A may be ensured.
- the substrate portion 12b extends in the vicinity of the core exposed portion B, but is cut out in the vicinity of the core exposed portion A. Therefore, the distance from the core exposed portion B to the nearest terminal portion 13a needs to be separated by a predetermined value or more as the distance on the substrate portion 12b. On the other hand, in the vicinity of the core exposed portion A, the notch portion of the substrate portion 12b can ensure insulation characteristics in the space.
- substrate part 12b exists only in the core exposed part B vicinity, and does not exist in the core exposed part A vicinity, the space near the core exposed part A can be utilized efficiently.
- the vertical width in the figure can be shortened, so that the space can be saved.
- the transformer 11 which can ensure insulation and can be further reduced in size.
- the shape of the substrate portion 12b used in the present embodiment is an example, and the shape is not particularly limited as long as insulation can be ensured and further miniaturization can be realized.
- the third embodiment will be described with reference to FIG.
- the substrate portion 22b and the substrate portion 22c provided in the bobbin body 22 have the shape of the bobbin body provided in the transformer 1 or the transformer 11 described in the first and second embodiments. It is different from the shape of the part.
- FIG. 3 shows a hollow winding drum portion 22a (the hollow winding drum portion 22a includes a substrate that supports the hollow winding drum), a substrate portion 22b and a terminal portion 23b for forming the terminal portion 23a.
- the figure which shows schematic structure of the trans
- FIG. 3A is a plan view of the transformer 21 as viewed from above
- FIG. 3B is a perspective view of the transformer 21
- FIG. 3C is a side view of the transformer 21,
- FIG. The plan views of the transformer 21 with the two cores 26 on the upper side are shown from above.
- the bobbin body 22 includes a hollow winding body 22a, a substrate portion 22b for providing the terminal portion 23a, and a substrate portion 22c for providing the terminal portion 23b. It is integrated.
- the core 21 is also exposed in the transformer 21 for the reason described above.
- the transformer 21 is integrally formed with the hollow winding body 22a from opposite sides of the core portion including the first core 25 and the second core 26. Each of the substrate portion 22b and the substrate portion 22c is extended.
- the voltage input from the input side (primary side) terminal portion 23 b is converted into a predetermined voltage, and then the output side (secondary level).
- the terminal portion 23a of the side Assuming that the core portion composed of the first core 25 and the second core 26 is at the primary side potential, the terminal portion 23a has a predetermined insulation from the core exposed portion A and the core exposed portion B because of safety standards. Although it will be necessary to ensure a distance, the terminal part 23b does not need to ensure a predetermined insulation distance from the core exposed part C and the core exposed part D.
- the shape of the substrate portion 22b is different from the conventional configuration, and the center of the line connecting the core exposed portion A and the core exposed portion B as shown in FIG. And is not formed in a line-symmetric shape with respect to a dotted line ef in the figure orthogonal to a line connecting the core exposed portion A and the core exposed portion B.
- a portion closer to either one of the core exposed portion A (first region) or the core exposed portion B (second region) is cut out.
- a portion closer to the core exposed portion A is cut away.
- each of the terminal portions 23a provided on the substrate portion 22b is notched so that the creepage distance from the core exposed portion A is always larger than the creepage distance from the core exposed portion B, Only the insulation distance from the core exposed portion B (the creepage distance on the substrate) may be ensured, and the insulation distance (spatial distance) from the core exposed portion A may be ensured short (the insulation distance from the core exposed portion A). Need not be considered).
- the substrate portion 22b extends in the vicinity of the core exposed portion B, but is cut out in the vicinity of the core exposed portion A. Therefore, the distance from the core exposed portion B to the nearest terminal portion 23a needs to be separated by a predetermined value or more as the distance on the substrate portion 22b.
- the notch portion of the substrate portion 22b can ensure insulation characteristics in the space. Therefore, the insulation distance from the core exposed portion A only needs to be secured by 4 mm.
- substrate part 22b exists only in the core exposed part B vicinity, and is a shape which does not exist in the core exposed part A vicinity, the space near the core exposed part A can be utilized efficiently.
- the vertical width in the figure can be shortened, so that the space can be saved.
- the transformer 21 that can ensure insulation and can be further miniaturized.
- the shape of the substrate portion 22c is different from the conventional configuration, and as shown in FIG. 3) and a dotted line ef in the drawing passing through the center of the line connecting the core exposed portion D (fourth region) and orthogonal to the line connecting the core exposed portion C and the core exposed portion D. It is not formed in a line symmetrical shape.
- substrate part 22c in this Embodiment is an example, The shape will not be specifically limited if interference with another member can be suppressed.
- the transformer 21 that can ensure insulation and can be further miniaturized.
- the fourth embodiment will be described based on FIG. 4 and FIG.
- the shape of the substrate portion 32b and the substrate portion 32c provided in the bobbin body 32 is the same as the shape of the substrate portion of the bobbin body provided in the transformer 1 described in the first embodiment.
- FIG. 4 shows a hollow winding body 32a (the hollow winding body 32a includes a substrate that supports the hollow winding body), a substrate portion 32b and a terminal portion 33b for forming the terminal portion 33a.
- the figure which shows schematic structure of the trans
- FIG. 4A is a plan view of the transformer 31 as viewed from above
- FIG. 4B is a perspective view of the transformer 31
- FIG. 4C is a side view of the transformer 31
- FIG. Plan views of the transformer 31 with the two cores 36 located on the upper side as seen from above are shown.
- the transformer 31 shown in FIG. 4 and the transformer 1 described in the first embodiment with reference to FIG. 1 only differ in the core type between the RM type core and the PQ type core.
- RM-type core and PQ-type core have different shapes of the core itself as shown in the figure, and accordingly, the shapes of the openings 35a and 36a are also different.
- the bobbin body 32 includes a hollow winding body portion 32a, a substrate portion 32b for providing the terminal portion 33a, a substrate portion 32c for providing the terminal portion 33b, Are integrated.
- the core 31 is also exposed in the transformer 31 for the reasons described above.
- the transformer 31 is formed integrally with a hollow winding body 32a from opposite sides of the core portion including the first core 35 and the second core 36.
- a hollow winding body 32a from opposite sides of the core portion including the first core 35 and the second core 36.
- Each of the board part 32b and the board part 32c is extended.
- substrate part 32b does not need to ensure the predetermined insulation distance from the core exposed part C and the core exposed part D for the following reasons.
- the voltage input from the input side (primary side) terminal portion 33b is converted into a predetermined voltage and then taken out from the output side (secondary side) terminal portion 33a.
- the terminal portion 33b is connected to the predetermined portion from the core exposed portion A and the core exposed portion B due to the necessity for safety standards.
- the terminal part 33a does not need to ensure a predetermined insulation distance from the core exposed part C and the core exposed part D.
- the shape of the substrate portion 32c is different from the conventional configuration, and the center of the line connecting the core exposed portion A and the core exposed portion B as shown in FIG. And is not formed in a line-symmetric shape with respect to a dotted line gh in the drawing orthogonal to the line connecting the core exposed portion A and the core exposed portion B.
- a portion closer to either one of the core exposed portion A (first region) or the core exposed portion B (second region) is cut out.
- a portion closer to the core exposed portion B is cut away.
- each of the terminal portions 33b provided on the substrate portion 32c is cut out so that the creepage distance from the core exposed portion B is always longer than the creepage distance from the core exposed portion A, Only the insulation distance from the core exposed portion A (the creepage distance along the substrate surface) may be ensured, and the spatial distance from the core exposed portion B may be 4 mm.
- the substrate portion 32c extends near the core exposed portion A, but is cut out near the core exposed portion B. Therefore, the distance from the core exposed part A to the nearest terminal part 33b needs to be separated by a predetermined value or more as the distance on the board part 32c. On the other hand, in the vicinity of the core exposed portion B, the distance from the core exposed portion B to the nearest terminal portion 33b can be shortened to 4 mm as long as the insulating characteristics can be secured in the space by the cutout portion of the substrate portion 32c.
- a distance on the substrate from the core exposed portion A to the nearest terminal portion 33b is secured, for example, about 7 mm, and the terminal portion 33b nearest to the core exposed portion B is secured.
- a distance on the space up to about 4 mm for example, safety standards can be satisfied. If an insulating shield is disposed in a space through which a line connecting the terminal portion 33b closest to the core exposed portion B through a straight line passes, the spatial distance can be further reduced.
- the space distance from the core exposed part B to the nearest terminal part 33b may be secured short, so that space saving can be achieved.
- the substrate portion 32c provided in the transformer 31 of the present embodiment only needs to consider the insulation distance from the core exposed portion A, and does not need to consider the creepage distance from the core exposed portion B. Therefore, as shown in FIG. 4D, the tip portion of the substrate portion 32c can be shaped close to the core exposed portion B, and the length of the substrate portion 32c in the left-right direction in the drawing can be made. Can be shortened.
- the transformer 31 that can ensure insulation and can be further miniaturized.
- FIG. 5 is a diagram showing an adapter 41 including the transformer 31 shown in FIG.
- FIG. 5A is a perspective view of the adapter 41
- FIG. 5B is a view showing the shape of the input portion of the adapter 41
- FIG. 5C is a side view of the adapter 41
- FIG. A plan view of the adapter 41 is shown.
- the adapter 41 is provided with the transformer 31 described above, so that its volume can be reduced to about 78.8 cc, which is about 10 cc smaller than the conventional one.
- the adapter 41 has a height (vertical size) of 26.0 mm, a horizontal width (horizontal size) of 121.3 mm, and a depth (vertical size). Since the size) is 25.0 mm, its volume is 78.8 cc.
- the aspect ratio of the vertical size and the horizontal size in the adapter 41 is preferably 1: 3 or more.
- the elongated adapter 41 is preferably provided with an RM type core.
- the RM type core can have, for example, six side surfaces other than the side surface in which the first opening is formed and the side surface facing the side surface in which the first opening is formed.
- the board portion 32c is formed in a shape along one surface of the housing of the adapter 41, in the present embodiment, the upper surface of the housing of the adapter 41 in the drawing. Therefore, for example, interference with other members such as a capacitor can be suppressed.
- the height and the lateral width of the adapter 41 can be reduced, and the volume of the adapter 41 can be reduced by about 10 cc compared to the conventional case.
- the shape of the substrate portion 52b provided in the bobbin body 52 is the same as the shape of the substrate portion of the bobbin body provided in the transformer 11 described in the second embodiment. It differs from the transformer 11 described in the second embodiment using a PQ type core in that the core type is an RM type core.
- FIG. 6 shows that a hollow winding body 52a (the hollow winding body 52a includes a substrate that supports the hollow winding body) and a substrate 52b for forming the terminal portion 53a are integrated. It is a figure which shows schematic structure of the trans
- FIG. 6A is a plan view of the transformer 51 as viewed from above
- FIG. 6B is a perspective view of the transformer 51
- FIG. 6C is a side view of the transformer 51
- FIG. The plan views of the transformer 51 with the two cores 56 on the upper side are shown from above.
- the bobbin body 52 is formed by integrating a hollow winding body portion 52a and a substrate portion 52b for providing a terminal portion 53a.
- the transformer 51 is formed integrally with the hollow winding body 52 a from one side of the core portion including the first core 55 and the second core 56.
- the substrate part 52b is extended.
- the output side As shown in FIG. 6D, after the voltage input from the input side (primary side) terminal portion (not shown) is converted into a predetermined voltage, the output side The case where it takes out from the terminal part 53a of (secondary side) is assumed. Assuming that the core portion composed of the first core 55 and the second core 56 is at the primary side potential, the terminal portion 53a has a predetermined insulation from the core exposed portion A and the core exposed portion B due to the necessity for safety standards. It will be necessary to ensure the distance.
- the shape of the substrate portion 52b is different from the conventional configuration, and the center of the line connecting the core exposed portion A and the core exposed portion B as shown in FIG. And is not formed in a line-symmetric shape with respect to a dotted line ij in the drawing orthogonal to the line connecting the core exposed portion A and the core exposed portion B.
- a portion closer to either one of the core exposed portion A (first region) or the core exposed portion B (second region) is cut out.
- a portion closer to the core exposed portion A is cut away.
- each of the terminal portions 53a provided on the substrate portion 52b is cut out so that the creepage distance from the core exposed portion A is always larger than the creepage distance from the core exposed portion B, Only the insulation distance from the core exposed portion B (the creepage distance along the substrate surface) may be ensured, and the necessary spatial distance from the core exposed portion A may be ensured.
- the substrate portion 52b extends in the vicinity of the core exposed portion B, but is cut out in the vicinity of the core exposed portion A. Therefore, the distance from the core exposed part B to the nearest terminal part 53a needs to be separated by a predetermined value or more as the distance on the board part 52b.
- the notch portion of the substrate portion 52b can ensure insulation characteristics in the space. Therefore, the safety distance from the core exposed portion A is shorter than the conventional example in which the creepage distance needs to be taken into consideration. can do.
- substrate part 52b exists only in the core exposed part B vicinity, and does not exist in the core exposed part A vicinity, the space near the core exposed part A can be utilized efficiently.
- the width in the vertical direction in the figure can be shortened, so that the space can be saved.
- the transformer 51 that can ensure insulation and can be further miniaturized.
- the sixth embodiment will be described with reference to FIG.
- the shape of the substrate portion 62b and the substrate portion 62c provided in the bobbin body 62 is the same as the shape of the substrate portion of the bobbin body provided in the transformer 21 described in the third embodiment.
- FIG. 7 shows a hollow winding drum portion 62a (a hollow winding drum portion 62a includes a substrate that supports the hollow winding drum), a substrate portion 62b and a terminal portion 63b for forming a terminal portion 63a.
- the figure which shows schematic structure of the trans
- FIG. 7A is a plan view of the transformer 61 as viewed from above
- FIG. 7B is a perspective view of the transformer 61
- FIG. 7C is a side view of the transformer 61
- FIG. Plan views of the transformer 61 with the two cores 66 on the upper side as seen from above are shown.
- the bobbin body 62 includes a hollow winding body 62a, a substrate portion 62b for providing the terminal portion 63a, and a substrate portion 62c for providing the terminal portion 63b. It is integrated.
- the transformer 61 is integrally formed with the hollow winding body portion 62a from opposite sides of the core portion including the first core 65 and the second core 66.
- Each of the board part 62b and the board part 62c is extended.
- the voltage input from the input side (primary side) terminal portion 63b is converted into a predetermined voltage, and then the output side (secondary level).
- the terminal portion 63a of the side Assuming that the core portion composed of the first core 65 and the second core 66 is at the primary side potential, the terminal portion 63a has a predetermined insulation from the core exposed portion A and the core exposed portion B due to the necessity for safety standards. Although it will be necessary to ensure a distance, the terminal part 63b does not need to ensure a predetermined insulation distance from the core exposed part C and the core exposed part D.
- the shape of the substrate portion 62b is different from the conventional configuration, and the center of the line connecting the core exposed portion A and the core exposed portion B as shown in FIG. And is not formed in a line-symmetric shape with respect to a dotted line kl in the drawing orthogonal to the line connecting the core exposed portion A and the core exposed portion B.
- a portion closer to either one of the core exposed portion A (first region) or the core exposed portion B (second region) is cut out.
- a portion closer to the core exposed portion A is cut away.
- each of the terminal portions 63a provided on the substrate portion 62b has the substrate portion 62b cut away so that the creepage distance from the core exposed portion A is always longer than the creepage distance from the core exposed portion B, Only the insulation distance from the core exposed portion B (the creepage distance along the substrate surface) may be ensured, and the spatial distance of 4 mm from the core exposed portion A may be ensured.
- the substrate portion 62b extends in the vicinity of the core exposed portion B, but is cut out in the vicinity of the core exposed portion A. Accordingly, the distance from the core exposed portion B to the nearest terminal portion 63a needs to be separated by a predetermined value or more (7 mm) as the distance on the substrate portion 62b.
- the notch portion of the substrate portion 62b can ensure insulation characteristics in the space. Therefore, the insulation distance from the core exposed portion A may be short (4 mm).
- substrate part 62b exists only in the core exposed part B vicinity, and is the shape which does not exist in the core exposed part A vicinity, the space near the core exposed part A can be utilized efficiently.
- the vertical width in the figure can be shortened, so that the space can be saved.
- the transformer 21 that can ensure insulation and can be further miniaturized.
- the shape of the substrate portion 62c is different from the conventional configuration, and as shown in FIG. With respect to the dotted line kl in the drawing that passes through the center of the line connecting the exposed portion D and is orthogonal to the line connecting the core exposed portion C (third region) and the core exposed portion D (fourth region). It is not formed in a line symmetrical shape.
- substrate part 62c in this Embodiment is an example, and if the interference with another member can be suppressed, the shape will not be specifically limited. Although only one terminal portion 63a is illustrated, a plurality of terminal portions 63a may exist.
- the adapter 72 described in the present embodiment is provided with a transformer 71 having a PQ type core portion.
- the transformer 71 is the same as the embodiment except for the shape of the substrate portion extending outward from the core portion. This is the same as the transformer 21 described in FIG.
- FIG. 8 is a diagram showing a schematic configuration of an adapter 72 provided with a transformer 71 having a PQ type core portion.
- the adapter 72 is a match box type adapter whose overall size is approximately the same as FIG.
- the voltage input from the input side (primary side) terminal portion 71c is converted into a predetermined voltage and then taken out from the output side (secondary side) terminal portion 71d.
- the terminal portion 71c needs to secure a predetermined insulation distance from the core exposed portion A and the core exposed portion B due to the necessity for safety standards. It is not necessary for the portion 71d to secure a predetermined insulation distance from the core exposed portion C and the core exposed portion D.
- the terminal part 71d of the board part 71b does not need to secure a predetermined insulation distance from the core exposed part C and the core exposed part D, and the length of the board part 71b may be short. Shapes can be used.
- the substrate portion 71a (the substrate on the left side in the drawing) extending outward from the core portion in the transformer 71 is different from the shape of the conventional substrate, and is the center of the line connecting the core exposed portion A and the core exposed portion B. And is not formed in a line-symmetric shape with respect to a line orthogonal to a line connecting the core exposed part A and the core exposed part B.
- a portion closer to one of the core exposed portion A (first region) and the core exposed portion B (second region) is cut out.
- a portion closer to the core exposed portion B is cut away.
- each of the terminal portions 71c provided on the substrate portion 71a is cut out so that the creepage distance from the core exposed portion B is always longer than the creepage distance from the core exposed portion A,
- the terminal portion 71c only needs to secure an insulating distance (creeping distance on the substrate) from the core exposed portion A, and only needs to secure a spatial distance of 4 mm from the core exposed portion B.
- an insulating shield (not shown) in the middle of the path connecting the core exposed portion B and the terminal portion 71c with a straight line, the spatial distance from the core exposed portion B to the terminal portion 71c is further shortened (for example, 1 mm). It becomes possible.
- the substrate portion 71a is formed in a linear shape as shown in the figure, for example, interference with other members such as a capacitor can be suppressed.
- the board portion 71a exists only in the vicinity of the core exposed portion A and does not exist in the vicinity of the core exposed portion B, the space near the core exposed portion B can be efficiently used.
- the board part 71a is characterized by being along the upper side of the match box casing, and the right end of the board part 71b in the drawing is characterized by being along the right side of the match box casing. . In this way, it can be arranged in the gap of the housing, and the limited internal space can be effectively utilized by downsizing.
- transformer 71 having a PQ type core portion for the match box adapter 72
- a transformer having an RM type core portion may be used.
- substrate part 71a in this Embodiment is an example, and if the interference with another member can be suppressed, the shape will not be specifically limited.
- the adapter 72 including the transformer 71 can be further reduced in size.
- the adapter 74 described in the present embodiment is provided with a transformer 73 having a PQ type core portion, and the transformer 73 is the same as the embodiment except for the shape of the substrate portion extending outward from the core portion. This is the same as the transformer 71 described in FIG.
- FIG. 9 is a diagram showing a schematic configuration of an adapter 74 provided with a transformer 73 having a PQ type core portion.
- the adapter 74 is a match box type adapter whose overall size is approximately the same as FIG.
- the voltage input from the input side (primary side) terminal portion 73c is converted into a predetermined voltage and then taken out from the output side (secondary side) terminal portion 73d.
- the terminal portion 73b needs to secure a predetermined insulation distance from the core exposed portion A and the core exposed portion B because of the necessity for safety standards. It is not necessary for the portion 73d to secure a predetermined insulation distance from the core exposed portion C and the core exposed portion D.
- the shape of the substrate part 73b on which the terminal part 73d is provided is also different from the conventional configuration in that the core exposed part C (third region) and the core exposed part are exposed. It is not formed in a shape symmetrical with respect to a line passing through the center of the line connecting the part D (fourth region) and orthogonal to the line connecting the core exposed part C and the core exposed part D.
- a portion closer to either one of the core exposed portion C (third region) or the core exposed portion D (fourth region) is notched. It is. In the present embodiment, a portion closer to the core exposed portion C is cut away. Therefore, interference with other members such as a capacitor of the board portion 73b can be suppressed.
- substrate part 73b in this Embodiment is an example, and if the interference with another member can be suppressed, the shape will not be specifically limited.
- the board part 73a (the board on the left side in the figure) extending outward from the core part is also different from the conventional board shape in that it connects the core exposed part A and the core exposed part B. And is not formed in a line-symmetric shape with respect to a line orthogonal to a line connecting the core exposed part A and the core exposed part B.
- a portion closer to either one of the core exposed portion A (first region) or the core exposed portion B (second region) is cut out.
- a portion closer to the core exposed portion B is cut away.
- each of the terminal portions 73c provided on the substrate portion 73a is cut out so that the creepage distance from the core exposed portion B is always longer than the creepage distance from the core exposed portion A,
- the terminal portion 73b only needs to ensure a creepage distance from the core exposed portion A, and only a spatial distance (4 mm) from the core exposed portion B may be ensured.
- the board portion 73a is formed in a linear shape along one surface of the housing of the adapter 74, in the present embodiment, the upper and lower surfaces of the housing of the adapter 74 in the figure, and Since the portion close to the core portion is bent in the upper surface direction of the housing of the adapter 74 in the drawing, for example, interference with other members such as a capacitor can be suppressed.
- the substrate portion 73a exists only in the vicinity of the core exposed portion A and does not exist in the vicinity of the core exposed portion B, the space near the core exposed portion B can be efficiently used.
- substrate part 73a in this Embodiment is an example, and if the interference with another member can be suppressed, the shape will not be specifically limited.
- the adapter 74 provided with the transformer 73 can be further reduced in size.
- the transformer 73 having a PQ type core is described as an example, but a transformer having an RM type core may be used.
- the board portion 73a is characterized by being along the upper side of the match box casing, and the right end of the board portion 73b in the drawing is characterized by being along the right side of the match box casing. . In this way, it can be arranged in the gap of the housing, and the limited internal space can be effectively utilized by downsizing.
- the match box adapter 74 preferably uses a transformer 73 having a PQ type core, but may also use a transformer having an RM type core.
- the adapter 76 described in the present embodiment is provided with a transformer 75 having a PQ type core portion.
- the transformer 75 is the same as the embodiment except for the shape of the substrate portion extending outward from the core portion. This is the same as the transformer 71 described in FIG.
- FIG. 10 is a diagram showing an adapter 76 provided with a transformer 75.
- FIG. 10A is a perspective view of the adapter 76
- FIG. 10B is a diagram showing the shape of the input portion of the adapter 76
- FIG. 10C is a plan view of the adapter 76
- FIG. Side views of the adapter 41 are shown respectively.
- the substrate portion 75a (the substrate on the left side in the drawing) extending outward from the core portion differs from the conventional substrate shape in that the core is exposed. It is not formed in a line-symmetric shape with respect to a line passing through the center of the line connecting the part A and the core exposed part B and orthogonal to the line connecting the core exposed part A and the core exposed part B.
- a portion closer to either one of the core exposed portion A (first region) or the core exposed portion B (second region) is cut out.
- a portion closer to the core exposed portion B is cut away.
- each of the terminal portions 75c provided on the substrate portion 75a is cut out so that the creepage distance from the core exposed portion B is always longer than the creepage distance from the core exposed portion A, The terminal portion 75c only needs to ensure a creepage distance on the substrate from the core exposed portion A, and only a spatial distance from the core exposed portion B.
- substrate part 75a is linearly formed so that it may align with the surface of the right-and-left side in the figure of the housing
- the adapter 76 is a match box type adapter.
- the voltage input from the input side (primary side) terminal portion 75c is converted into a predetermined voltage, and then the output side (secondary side).
- the case where it takes out from the terminal part 75d is assumed. If the core portion is at the secondary side potential, the terminal portion 75c needs to secure a predetermined insulation distance from the core exposed portion A and the core exposed portion B due to the necessity for safety standards. It is not necessary for the portion 75d to secure a predetermined insulation distance from the core exposed portion C and the core exposed portion D.
- the terminal part 75d of the board part 75b does not need to secure a predetermined insulation distance from the core exposed part C and the core exposed part D, and the length of the board part 75b may be short. Shapes can be used.
- the adapter 76 is provided with the transformer 75 described above, so that its volume can be 80.5 cc, which is smaller than the conventional one.
- the adapter 76 has a height (vertical size) of 25.0 mm, a horizontal width (horizontal size) of 70.0 mm, and a depth (vertical size). Since the size is 46.0 mm, the volume is 80.5 cc.
- the aspect ratio between the vertical size and the horizontal size in the adapter 76 is preferably 1: 3 or less.
- Such a matchbox adapter 76 is preferably provided with a PQ type core.
- the PQ type core can have two opposing side surfaces in addition to the side surface on which the first opening is formed and the side surface on which the first opening is formed.
- the width of the adapter 76 can be reduced by the shape of the substrate portion 75a provided in the transformer 75, and the volume of the adapter 76 can be made smaller than before.
- the notch may be designed for each of the substrate parts 75a and 75b.
- the board portion 75a is characterized by being along the upper side of the match box casing, and the right end of the board portion 75b in the drawing is characterized by being along the right side of the match box casing. . In this way, it can be arranged in the gap of the housing, and the limited internal space can be effectively utilized by downsizing.
- the substrate portion 75a is formed so as to be substantially perpendicular to the inner wall of the housing (upper and lower inner walls in the figure) from the region with the cutout portion toward the region without the cutout portion. apparatus.
- transformer 75 which has a PQ type core part for the match box type adapter 76
- the adapter 78 described in the present embodiment is provided with a transformer 77 having a PQ type core portion.
- the transformer 77 is the same as the embodiment except for the shape of the substrate portion extending outward from the core portion. This is the same as the transformer 71 described in FIG.
- FIG. 11 is a view showing a match box type adapter 78 provided with a transformer 77.
- the voltage input from the input side (primary side) terminal portion 77c is converted into a predetermined voltage and then taken out from the output side (secondary side) terminal portion 77d. is doing. If the core portion is at the primary side potential, the terminal portion 77d needs to secure a predetermined insulation distance from the core exposed portion C and the core exposed portion D due to the necessity for safety standards. It is not necessary for the portion 77c to secure a predetermined insulation distance from the core exposed portion A and the core exposed portion B.
- the terminal portion 77c of the substrate portion 77a does not need to secure a predetermined insulation distance from the core exposed portion A and the core exposed portion B, and the length of the substrate portion 77a is short, so that the same substrate shape as the conventional one is used. be able to.
- the substrate portion 77b (the substrate on the right side in the figure) extending outward from the core portion is different from the shape of the conventional substrate, and the core exposed portion C and the core exposed portion. It is not formed into a line-symmetric shape with respect to a line passing through the center of the line connecting D and orthogonal to the line connecting the core exposed part C and the core exposed part D.
- a portion closer to either one of the core exposed portion C (first region) or the core exposed portion D (second region) is cut out.
- a portion closer to the core exposed portion C is cut away.
- each of the terminal portions 77d provided on the substrate portion 77b is cut out so that the creeping distance from the core exposed portion C is always longer than the creeping distance from the core exposed portion D,
- the terminal portion 77d only needs to ensure a creepage distance on the substrate from the core exposed portion D, and a space distance (4 mm) from the core exposed portion C may be ensured.
- substrate part 77b is formed in a linear shape so that it may align with the surface of the right-and-left side in the figure of the housing
- the width of the adapter 78 can be reduced due to the shape of the board portion 77b provided in the transformer 77, and the volume of the adapter 78 can be made smaller than before.
- the transformer 77 having the PQ type core is described as an example, but a transformer having the RM type core may be used.
- the board portion 77a is characterized by being along the upper side of the match box casing, and the right end of the board portion 77b in the drawing is characterized by being along the right side of the match box casing. . In this way, it can be arranged in the gap of the housing, and the limited internal space can be effectively utilized by downsizing.
- the match box adapter 78 preferably uses a transformer 77 having a PQ type core, but a transformer having an RM type core may also be used.
- the adapter 80 described in the present embodiment includes a transformer 79 having an RM type core portion.
- the transformer 79 is the same as the embodiment except for the shape of the substrate portion extending outward from the core portion. This is the same as the transformer 41 described in FIG.
- FIG. 12 is a view showing an elongated adapter 80 provided with a transformer 79.
- the voltage input from the input side (primary side) terminal portion 79c is converted into a predetermined voltage and then taken out from the output side (secondary side) terminal portion 79d. is doing. If the core portion is at the secondary side potential, the terminal portion 79c needs to secure a predetermined insulation distance from the core exposed portion A and the core exposed portion B because of the necessity for safety standards. It is not necessary for the portion 79d to secure a predetermined insulation distance from the core exposed portion C and the core exposed portion D.
- the terminal portion 79d of the substrate portion 79b does not need to secure a predetermined insulation distance from the core exposed portion C and the core exposed portion D, and the length of the substrate portion 79b is short, so the same substrate shape as that of the conventional one is used. be able to.
- the substrate portion 79a (the substrate on the left side in the figure) extending outward from the core portion is different from the shape of the conventional substrate, and the core exposed portion A and the core exposed portion. It is not formed into a line-symmetric shape with respect to a line passing through the center of the line connecting B and orthogonal to the line connecting the core exposed part A and the core exposed part B.
- a portion closer to either one of the core exposed portion A (first region) or the core exposed portion B (second region) is cut out.
- a portion closer to the core exposed portion B is cut away.
- each of the terminal portions 79c provided on the substrate portion 79a is cut away so that the creepage distance from the core exposed portion B is always greater than the creepage distance from the core exposed portion A,
- the terminal portion 79c only needs to secure an insulation distance (creeping distance on the substrate) from the core exposed portion A and only a spatial distance from the core exposed portion B.
- the board portion 79a is formed in a linear shape along one surface of the housing of the adapter 80, in the present embodiment, along the upper surface in the drawing, and extends only in the vicinity of the core exposed portion A. For example, interference with other members such as a capacitor can be suppressed, and an elongated space can be effectively used.
- the volume of the adapter 80 can be made smaller than before due to the shape of the substrate portion 79a provided in the transformer 80.
- the substrate portion 79a is characterized by being along the upper side of the elongated casing. In this way, it can be arranged in the gap of the housing, and the limited internal space can be effectively utilized by downsizing.
- transformer 79 having an RM type core portion for the elongated adapter 80, a transformer having a PQ type core portion may be used.
- Embodiment 12 Next, Embodiment 12 will be described with reference to FIG.
- the adapter 82 described in the present embodiment is provided with a transformer 81 having an RM type core portion.
- the transformer 81 is the same as that of the embodiment except for the shape of the substrate portion 81a extending outward from the core portion. This is the same as the transformer 41 described in the fourth embodiment.
- FIG. 13 is a view showing an elongated adapter 82 provided with a transformer 81.
- the difference between the shape of the substrate part 81a provided in the transformer 81 and the shape (illustrated in FIG. 4) of the substrate part 32c provided in the transformer 41 described in the fourth embodiment is as follows.
- the substrate portion 81a is formed longer than the substrate portion 32c along one surface of the housing of the adapter 82, in the present embodiment, along the upper surface of the housing of the adapter 82 in the drawing.
- substrate part 81a exists only in the core exposed part A vicinity, and is the shape which does not exist in the core exposed part B vicinity, the space near the core exposed part B can be utilized efficiently.
- the volume of the adapter 82 can be made smaller than before.
- the substrate part 81a is characterized by being along the upper side of the elongated casing. In this way, it can be arranged in the gap of the housing, and the limited internal space can be effectively utilized by downsizing.
- transformer 81 having an RM type core portion for the elongated adapter 82
- a transformer having a PQ type core portion may be used.
- Embodiment 13 Next, Embodiment 13 will be described with reference to FIG.
- the shape of the substrate portion 92b and the substrate portion 92c provided in the bobbin body 92 is the same as that of the substrate portions 2b and 2c of the bobbin body provided in the transformer 1 described in the first embodiment. Different from shape.
- FIG. 14 shows a bobbin in which a hollow winding body 92a, a substrate portion 92b for forming terminal portions 98a and 98b, and a substrate portion 92c for forming terminal portions 98c, 98d, 98e, and 98f are integrated.
- the top view which looked at the trans
- the substrate portion 92b includes a guide portion 99a, and the guide portion 99a is formed by cutting out the substrate portion 92b.
- the winding 94 such as a copper wire wound around the hollow winding drum portion 92a is opposite to the surface of the substrate on which the hollow winding drum portion 92a is formed.
- the above-described soldering operation can be performed stably. This is because the guide part 99a plays a role of fixing the routing position of the winding 94 after winding, and the provision of the guide part 99a can improve the productivity of the transformer.
- the substrate portion 92c includes guide portions 99b, 99c, 99d, and 99e, and the guide portions 99b, 99c, 99d, and 99e are formed by cutting out the substrate portion 92c.
- the guide portions 99b, 99c, 99d, and 99e serve to fix the routing position of the winding 94 such as a plurality of existing copper wires. By providing, it becomes possible to improve the productivity of a transformer.
- the transformer 91 is an insulating transformer of a general flyback converter.
- the secondary side winding (for example, a copper wire or the like) in the winding 94 wound around the hollow winding body 92a.
- the secondary side winding (for example, a copper wire or the like) in the winding 94 wound around the hollow winding body 92a.
- the respective terminal portions 98a and 98b are connected to the respective terminal portions 98a and 98b.
- either one of the two ends passes through the guide portion 99a, and one side of the secondary winding is disposed along the guide portion 99a.
- the present invention is not limited to this.
- two guide portions are provided on the substrate portion 92b, and the secondary side is provided.
- Each end of the winding may pass through each of the two guide portions, and both sides of the secondary winding may be along the guide portion.
- the insulating transformer of the flyback converter has a secondary control sub-winding (for example, made of a copper wire)
- four guide portions are provided on the substrate portion 92b, and the secondary-side winding is provided.
- Each of the two sides of the secondary control sub-winding and each of the two sides of the secondary control sub-winding may be provided along each of the four guide portions.
- the insulation transformer of a general flyback converter has two windings on the primary side: a main winding that stores power and transmits it to the secondary side, and a sub winding that extracts power for the power supply of the control IC.
- a main winding that stores power and transmits it to the secondary side
- a sub winding that extracts power for the power supply of the control IC.
- both ends of the primary side main winding (for example, made of copper wire) in the winding 94 wound around the hollow winding body 92a and the primary side sub-winding (for example, copper wire) Are connected to the four terminal portions 98c, 98d, 98e, and 98f of the substrate portion 92c.
- one of the sub-windings is soldered and connected to the terminal portion 98e through the guide portion 99e, and the other of the sub-windings is soldered and connected to the terminal portion 98f through the guide portion 99b.
- one of the main windings is soldered and connected to the terminal portion 98d through the guide portion 99d, and the other of the main winding is soldered and connected to the terminal portion 98c through the guide portion 99c.
- the case where the four guide portions 99b, 99c, 99d, and 99e are provided on the substrate portion 92c has been described as an example.
- the present invention is not limited to this example.
- 92c may be provided with three guide portions, and only three of the primary main winding and the primary sub winding may be arranged along the guide portion.
- the guide portions 99a, 99b, 99c, 99d, and 99e are formed by cutting out the substrate, but the present invention is not limited to this, and the guide portion 99a is formed by other methods. 99b / 99c / 99d / 99e may be formed. Further, it goes without saying that the position, number and shape of the guide portions 99a, 99b, 99c, 99d and 99e shown in FIG. 14 can be changed as appropriate.
- the PQ type core and the RM type core have been described as examples.
- the core type is, for example, a horizontal type.
- the EPC type may be used.
- the core portion is either the primary side potential or the secondary side potential.
- the present invention is not limited to this, and the core portion is floated. In such a case, it is necessary to secure a predetermined insulation distance from the core exposed portion in both the input side (primary side) terminal portion and the output side (secondary side) terminal portion.
- a notch may be provided as appropriate.
- the guide portion is formed by cutting out the substrate portion.
- a structure in which a hole is formed in the substrate portion may be used.
- the transformer according to aspect 1 of the present invention is inserted from both ends of the hollow hole of the winding drum so as to sandwich the substrate, and the bobbin body in which the substrate and the hollow winding drum provided on the substrate are integrated.
- a transformer having a first core and a second core, wherein the first core and the second core overlap the first core and the second core.
- a first opening for extending the substrate to the outside of one side of the core portion to be formed is formed, and a portion of the substrate extending from the first opening is formed on the substrate A notch portion closer to either one of the first region and the second region where the first opening and the first opening intersect is formed.
- the portion of the substrate that extends from the first opening includes the first region and the second region where the end of the substrate intersects the first opening.
- a notch portion closer to one of the regions is formed.
- the transformer can be downsized.
- the length of the substrate can be shortened more than securing the insulating properties only with the substrate, and the shape of the substrate can be made more than securing the insulating properties only with the substrate. It can be freely formed.
- the first core and the second core have a second opening for extending the substrate to the outside of the other side facing the one side of the core part. And a portion extending from the second opening in the substrate includes a third region and a fourth region where the end of the substrate intersects the second opening. It is preferable that they are formed asymmetrically with respect to a line passing through the middle of each.
- the portion extending from the second opening in the substrate is formed asymmetrically, the portion extending from the second opening in the substrate is different from the other. Interference with the member can be suppressed.
- a terminal portion is formed in a portion extending from the first opening in the substrate.
- the terminal portion is formed at a predetermined distance or more away from one region farther from the notch in the first region and the second region. It is preferable.
- the terminal portion is one of the first region and the second region that is farther from the notch. Therefore, the insulating characteristics of the terminal portion can be relatively easily ensured.
- the substrate has a guide portion for routing the winding wound around the winding drum to the surface of the substrate opposite to the surface where the winding drum is formed. It is preferable that it is provided.
- the winding position of the winding can be fixed by the guide portion, so that the productivity of the transformer can be improved.
- a power supply device is characterized by including the above-described transformer.
- the transformer since the transformer is provided, it is possible to realize a power supply device that can ensure insulation and can be further miniaturized.
- the power supply device includes a housing, and a portion of the substrate provided in the transformer that extends from the first opening extends along the inner wall of the housing. It is preferable.
- the power supply device includes a housing, and a portion extending from the first opening in the substrate provided in the transformer is notched from a region where the notch is present. It is preferable that it is formed so as to be substantially perpendicular to a part of the inner wall of the casing in the direction of the region where there is no portion.
- the power supply device includes a housing having an aspect ratio of 1: 3 or more between a vertical size and a horizontal size, a side surface on which the first opening is formed, and the first opening. It is preferable to include a core portion having six side surfaces in addition to the side surface opposite to the side surface on which is formed.
- the power supply device includes a casing having an aspect ratio of 1: 3 or less between a vertical size and a horizontal size, a side surface on which the first opening is formed, and the first opening. It is preferable to include a core portion having two opposite side faces in addition to the side face opposed to the side face on which is formed.
- the terminal portion has a creepage distance on the substrate that is greater than or equal to a predetermined value from one of the first region and the second region farther from the notch. It is preferable that it is formed so that.
- the insulation characteristics of the terminal portion can be secured relatively easily.
- the terminal portion has a spatial distance equal to or greater than a predetermined value from one of the first region and the second region closer to the notch. It is preferable to be formed.
- the insulation characteristics of the terminal portion can be secured relatively easily.
- the portion extending from the second opening in the substrate has a notch portion closer to one of the third region and the fourth region. Is preferably formed.
- a terminal portion is formed in a portion extending from the second opening in the substrate.
- a part extending from the first opening in the substrate provided in the transformer and / or a part extending from the second opening in the substrate is preferably formed in a shape along one surface of the casing of the power supply device.
- the hollow hole of the winding drum extends in the vertical direction, and the first core and the second core may be inserted from the vertical direction. Good.
- the hollow hole of the winding drum extends in the left-right direction, and the first core and the second core may be inserted from the left-right direction. Good.
- the present invention can be suitably used for a power supply device including a transformer or a transformer.
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Abstract
Description
本発明の一実施形態について図1に基づいて説明すれば、以下のとおりである。
(ボビン体)
図1(a)に図示されているように、ボビン体2は、中空の巻胴部2aと、端子部3aを設けるための基板部2bと、端子部3bを設けるための基板部2cと、が一体化されているものである。なお、一体化されているとは、中空の巻胴部2aと基板部2bと基板部2cとが、別の材質からなり、例えば、嵌合や貼り合わせなどによって固定されて一体化されている場合と、中空の巻胴部2aと基板部2bと基板部2cとが、同じ材質からなり、一回の工程で成型されている場合との両方を含む。
(第1のコアおよび第2のコア)
図1(b)および図1(c)に図示されているように、第1のコア5および第2のコア6はPQタイプのコアであり、第1のコア5および第2のコア6の各々における中央の突起部を、上下方向から巻胴部2aの中空部分に挿入するとともに、第1のコア5および第2のコア6の各々における端部の突起部同士を重ね合せて、固定することにより、ボビン体2と第1のコア5と第2のコア6とが組み合わせられたトランス1となる。
(コア露出部)
第1のコア5および第2のコア6の外側に絶縁テープを巻くなどの対策をすれば、上記所定の絶縁距離を確保できる。しかし、図1(b)に示すように、絶縁テープを巻くことがその形状的に困難な部分があり、その部分にコア露出部が生じてしまう。絶縁距離は、空間距離と沿面距離の各々に対して、安全規格で定められた距離を取る必要がある。テープを巻くなどの対策は、特に空間距離の対策に有効である。しかし、図1(b)に示すように、絶縁テープを巻くことがその形状的に困難な理由から、コア露出部が生じてしまう。この露出部は、基板部を伝って端子に至る沿面(絶縁体の表面に沿った面)の放電経路の元となる。
(絶縁距離)
絶縁距離とは、2つの導電体間において電気的絶縁を達成するための距離であり、空間距離(Clearance)と沿面距離(Creepage Distance)とが含まれる。そして、2つの導電体間において電気的絶縁を達成するためには、空間距離と沿面距離との両方を確保する必要がある。空間距離は、文字通り絶縁された 導体間の直線距離である。また沿面距離は、絶縁物に沿った距離である。
(基板部の形状)
従来においては、これらのコア露出部の各々から端子部まで所定の絶縁距離を確保できるように、その基板部の形状が、上記基板部の両端に位置するコア露出部の各々を結ぶ線の中心を通り、かつ、上記コア露出部の各々を結ぶ線とは直交する線に対して、線対称に形成されていた。
次に、図2に基づいて、本実施の形態2について説明する。本実施の形態において説明するトランス11は、ボビン体12に備えられた基板部12bの形状が実施の形態1で説明したトランス1に備えられたボビン体の基板部の形状とは異なる。
次に、図3に基づいて、本実施の形態3について説明する。本実施の形態において説明するトランス21は、ボビン体22に備えられた基板部22bおよび基板部22cの形状が実施の形態1および2で説明したトランス1またはトランス11に備えられたボビン体の基板部の形状とは異なる。
次に、図4および図5に基づいて、本実施の形態4について説明する。本実施の形態において説明するトランス31は、ボビン体32に備えられた基板部32bおよび基板部32cの形状は実施の形態1で説明したトランス1に備えられたボビン体の基板部の形状と同じであるが、コアのタイプがRMタイプのコアである点において、PQタイプのコアを用いている実施の形態1で説明したトランス1とは異なる。
次に、図6に基づいて、本実施の形態5について説明する。本実施の形態において説明するトランス51は、ボビン体52に備えられた基板部52bの形状は実施の形態2で説明したトランス11に備えられたボビン体の基板部の形状と同じであるが、コアのタイプがRMタイプのコアである点において、PQタイプのコアを用いている実施の形態2で説明したトランス11とは異なる。
次に、図7に基づいて、本実施の形態6について説明する。本実施の形態において説明するトランス61は、ボビン体62に備えられた基板部62bおよび基板部62cの形状が実施の形態3で説明したトランス21に備えられたボビン体の基板部の形状と同じであるが、コアのタイプがRMタイプのコアである点において、PQタイプのコアを用いている実施の形態3で説明したトランス21とは異なる。
次に、図8に基づいて、本実施の形態7について説明する。本実施の形態において説明するアダプタ72には、PQタイプのコア部を有するトランス71が備えられており、トランス71は、コア部から外側に延在された基板部の形状以外は、実施の形態3で説明したトランス21と同じである。
次に、図9に基づいて、本実施の形態8について説明する。本実施の形態において説明するアダプタ74には、PQタイプのコア部を有するトランス73が備えられており、トランス73は、コア部から外側に延在された基板部の形状以外は、実施の形態7で説明したトランス71と同じである。
次に、図10に基づいて、本実施の形態9について説明する。本実施の形態において説明するアダプタ76には、PQタイプのコア部を有するトランス75が備えられており、トランス75は、コア部から外側に延在された基板部の形状以外は、実施の形態7で説明したトランス71と同じである。
次に、図11に基づいて、本実施の形態10について説明する。本実施の形態において説明するアダプタ78には、PQタイプのコア部を有するトランス77が備えられており、トランス77は、コア部から外側に延在された基板部の形状以外は、実施の形態7で説明したトランス71と同じである。
次に、図12に基づいて、本実施の形態11について説明する。本実施の形態において説明するアダプタ80には、RMタイプのコア部を有するトランス79が備えられており、トランス79は、コア部から外側に延在された基板部の形状以外は、実施の形態4で説明したトランス41と同じである。
次に、図13に基づいて、本実施の形態12について説明する。本実施の形態において説明するアダプタ82には、RMタイプのコア部を有するトランス81が備えられており、トランス81は、コア部から外側に延在された基板部81aの形状以外は、実施の形態4で説明したトランス41と同じである。
次に、図14に基づいて、本実施の形態13について説明する。本実施の形態において説明するトランス91は、ボビン体92に備えられた基板部92bおよび基板部92cの形状が実施の形態1で説明したトランス1に備えられたボビン体の基板部2b・2cの形状とは異なる。トランス91に備えられた中空の巻胴部92a(中空の巻胴部92aには中空の巻胴を支持する基板も含まれるものとする)と基板部92bと基板部92cとを含む基板には、中空の巻胴部92aに巻かれた巻線94を、上記基板における中空の巻胴部92aが形成されている面とは反対側の面に引き回すためのガイド部99a・99b・99c・99d・99eが備えられている。
本発明の態様1におけるトランスは、基板と上記基板上に備えられた中空の巻胴とが一体化されたボビン体と、上記基板を挟むように、上記巻胴の中空穴の両端からそれぞれ挿入された第1のコアおよび第2のコアと、を備えたトランスであって、上記第1のコアおよび上記第2のコアには、上記第1のコアと上記第2のコアとが重なって形成されるコア部の一方側の外側まで上記基板を延在するための第1の開口部が形成されており、上記基板における上記第1の開口部から延在される部分には、上記基板の端部と上記第1の開口部とが交差する第1の領域および第2の領域の何れか一方の領域により近い切欠き部が形成されていることを特徴としている。
2 ボビン体
2a 中空の巻胴部(巻胴と基板)
2b 基板部(基板)
2c 基板部(基板)
3a 端子部
3b 端子部
4 巻線
5 第1のコア
5a 開口部(第1の開口部・第2の開口部)
6 第2のコア
6a 開口部(第1の開口部・第2の開口部)
11 トランス
12 ボビン体
12a 中空の巻胴部(巻胴と基板)
12b 基板部(基板)
13a 端子部(基板)
14 巻線
15 第1のコア
15a 開口部(第1の開口部・第2の開口部)
16 第2のコア
16a 開口部(第1の開口部・第2の開口部)
21 トランス
22 ボビン体
22a 中空の巻胴部(巻胴と基板)
22b 基板部(基板)
22c 基板部(基板)
23a 端子部
23b 端子部
24 巻線
25 第1のコア
25a 開口部(第1の開口部・第2の開口部)
26 第2のコア
26a 開口部(第1の開口部・第2の開口部)
31 トランス
32 ボビン体
32a 中空の巻胴部(巻胴と基板)
32b 基板部(基板)
32c 基板部(基板)
33a 端子部
33b 端子部
34 巻線
35 第1のコア
35a 開口部(第1の開口部・第2の開口部)
36 第2のコア
36a 開口部(第1の開口部・第2の開口部)
41 アダプタ(電源装置)
51 トランス
52 ボビン体
52a 中空の巻胴部(巻胴と基板)
52b 基板部(基板)
53a 端子部
54 巻線
55 第1のコア
55a 開口部
56 第2のコア
56a 開口部(第1の開口部・第2の開口部)
61 トランス
62 ボビン体
62a 中空の巻胴部(巻胴と基板)
62b 基板部(基板)
62c 基板部(基板)
63a 端子部
63b 端子部
64 巻線
65 第1のコア
65a 開口部(第1の開口部・第2の開口部)
66 第2のコア
66a 開口部(第1の開口部・第2の開口部)
71 トランス
71a、71b 基板部(基板)
71c、71d 端子部
72 アダプタ(電源装置)
73 トランス
73a、73b 基板部(基板)
73c、73d 端子部
74 アダプタ(電源装置)
75 トランス
75a、75b 基板部(基板)
75c、75d 端子部
76 アダプタ(電源装置)
77 トランス
77a、77b 基板部(基板)
77c、77d 端子部
78 アダプタ(電源装置)
79 トランス
79a、79b 基板部(基板)
79c、79d 端子部
80 アダプタ(電源装置)
81 トランス
81a、81b 基板部(基板)
81c、81d 端子部
82 アダプタ(電源装置)
91 トランス
92 ボビン体
92a 中空の巻胴部(巻胴と基板)
92b 基板部(基板)
92c 基板部(基板)
94 巻線
95 第1のコア
98a 端子部
98b 端子部
98c 端子部
98d 端子部
98e 端子部
98f 端子部
99a ガイド部
99b ガイド部
99c ガイド部
99d ガイド部
99e ガイド部
コア露出部A コア露出部(第1の領域または第3の領域)
コア露出部B コア露出部(第2の領域または第4の領域)
コア露出部C コア露出部(第3の領域または第1の領域)
コア露出部D コア露出部(第4の領域または第2の領域)
Claims (10)
- 基板と上記基板上に備えられた中空の巻胴とが一体化されたボビン体と、
上記基板を挟むように、上記巻胴の中空穴の両端からそれぞれ挿入された第1のコアおよび第2のコアと、を備えたトランスであって、
上記第1のコアおよび上記第2のコアには、上記第1のコアと上記第2のコアとが重なって形成されるコア部の一方側の外側まで上記基板を延在するための第1の開口部が形成されており、
上記基板における上記第1の開口部から延在される部分には、上記基板の端部と上記第1の開口部とが交差する第1の領域および第2の領域の何れか一方の領域により近い切欠き部が形成されていることを特徴とするトランス。 - 上記第1のコアおよび上記第2のコアには、上記コア部の一方側と対向する他方側の外側まで上記基板を延在するための第2の開口部が形成されており、
上記基板における上記第2の開口部から延在される部分は、上記基板の端部と上記第2の開口部とが交差する第3の領域と第4の領域との中間を通る線に対して、非対称に形成されていることを特徴とする請求項1に記載のトランス。 - 上記基板における上記第1の開口部から延在される部分には、端子部が形成されていることを特徴とする請求項1に記載のトランス。
- 上記端子部は、上記第1の領域および上記第2の領域中、上記切欠き部からより遠い方の一方の領域から所定距離以上離して形成されていることを特徴とする請求項3に記載のトランス。
- 上記基板には、上記巻胴に巻かれた巻線を、上記基板における上記巻胴が形成されている面とは反対側の面に引き回すためのガイド部が備えられていることを特徴とする請求項1から4の何れか1項に記載のトランス。
- 請求項1から5の何れか1項に記載のトランスを備えていることを特徴とする電源装置。
- 筐体を備えた電源装置であって、
請求項1から5の何れか1項に記載のトランスに備えられた基板における上記第1の開口部から延在される部分は、上記筐体の内壁に沿って延びていることを特徴とする電源装置。 - 筐体を備えた電源装置であって、
請求項1から5の何れか1項に記載のトランスに備えられた基板における上記第1の開口部から延在される部分は、上記切欠き部がある領域から上記切欠き部がない領域方向に向かって、上記筐体の内壁の一部と略垂直となるように形成されていることを特徴とする電源装置。 - 縦のサイズと横のサイズとのアスペクト比が1:3以上である筐体と、上記第1の開口部が形成された側面と上記第1の開口部が形成された側面と対向する側面以外に6つの側面を有するコア部と、を備えていることを特徴とする請求項6から8の何れか1項に記載の電源装置。
- 縦のサイズと横のサイズとのアスペクト比が1:3以下である筐体と、上記第1の開口部が形成された側面と上記第1の開口部が形成された側面と対向する側面以外に2つの対向する側面を有するコア部と、を備えていることを特徴とする請求項6から8の何れか1項に記載の電源装置。
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