WO2015125235A1 - モータ回転角度検出装置及びこれを用いた電動パワーステアリング装置 - Google Patents
モータ回転角度検出装置及びこれを用いた電動パワーステアリング装置 Download PDFInfo
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- WO2015125235A1 WO2015125235A1 PCT/JP2014/053911 JP2014053911W WO2015125235A1 WO 2015125235 A1 WO2015125235 A1 WO 2015125235A1 JP 2014053911 W JP2014053911 W JP 2014053911W WO 2015125235 A1 WO2015125235 A1 WO 2015125235A1
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- rotation angle
- motor rotation
- motor
- normal
- sensor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
- G01D5/24471—Error correction
- G01D5/24485—Error correction using other sensors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/04—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear
- B62D5/0457—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear characterised by control features of the drive means as such
- B62D5/046—Controlling the motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/04—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear
- B62D5/0457—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear characterised by control features of the drive means as such
- B62D5/0481—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear characterised by control features of the drive means as such monitoring the steering system, e.g. failures
- B62D5/049—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear characterised by control features of the drive means as such monitoring the steering system, e.g. failures detecting sensor failures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
- G01D5/24457—Failure detection
- G01D5/24461—Failure detection by redundancy or plausibility
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/21—Devices for sensing speed or position, or actuated thereby
- H02K11/215—Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K29/00—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
- H02K29/06—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices
- H02K29/08—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices using magnetic effect devices, e.g. Hall-plates, magneto-resistors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/14—Electronic commutators
- H02P6/16—Circuit arrangements for detecting position
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/06—Machines characterised by the presence of fail safe, back up, redundant or other similar emergency arrangements
Definitions
- the present invention relates to a motor rotation angle detection device for driving and controlling a motor and an electric power steering device using the same.
- a rotation sensor is provided to detect the rotation angle of the motor, and the motor current is controlled according to the motor rotation angle detected by the rotation sensor.
- the rotation sensor fails and correct information on the motor rotation angle cannot be obtained, the motor control cannot be continued.
- Patent Document 1 for such a sensor failure, a method has been used in which a sensor is duplicated and an abnormality of the sensor is detected when a disconnection or a short circuit occurs.
- the duplicated sensor is a sensor that detects the position of the same object, but it is based on the premise that the outputs of the main sensor and the sub sensor change in opposite directions.
- an abnormality cannot be detected in the case of a sensor that does not have it, or when the failure mode is other than disconnection or short circuit. Therefore, even if a plurality of sensors are provided, when an abnormality occurs in the sensor among them, it is impossible to specify which sensor has a failure, and it is impossible to continue correct output.
- an object of the present invention is to provide a motor rotation angle detection device capable of continuously outputting a correct motor rotation angle even when an abnormality occurs in any of a plurality of motor rotation angle detectors.
- the motor rotation angle detection device of the present invention includes a plurality of motor rotation angle detectors that detect the rotation angle of the motor, and a normal angle determination device that has motor rotation angle information and determines a normal motor rotation angle, When a difference occurs between the outputs of the plurality of motor rotation angle detectors, the normal angle determination device outputs the output of each motor rotation angle detector and the motor rotation angle information of the normal angle determination device, respectively. In comparison, the motor rotation angle detector with the smaller difference is specified as the normal motor rotation angle detector so that the correct motor rotation angle can be determined.
- a motor rotation angle detection device includes a plurality of motor rotation angle detectors, and when an abnormality occurs in any of the motor rotation angle detectors, a normal motor rotation angle is detected by a normal angle determination device. By specifying the detector, the correct motor rotation angle can be determined and output.
- FIG. 3 is a cross-sectional view of a motor controller for an electric power steering apparatus in which the motor and the control unit in Embodiment 1 are integrated. It is sectional drawing to which the rotation sensor periphery of FIG. 2 was expanded.
- FIG. 4 is another cross-sectional view in which the periphery of the rotation sensor in FIG. 2 is enlarged.
- FIG. 5 is still another cross-sectional view in which the periphery of the rotation sensor in FIG. 2 is enlarged.
- FIG. 3 is a block diagram when the ignition is turned on in the motor rotation angle detection device of the first embodiment.
- FIG. 3 is a flowchart for explaining the operation of the first embodiment.
- 6 is a flowchart for explaining another operation of the first embodiment. 6 is a flowchart illustrating still another operation of the first embodiment.
- It is a block diagram of a motor control system when the motor rotation angle detection device of the second embodiment is used in an electric power steering device.
- 10 is a flowchart for explaining the operation of the second embodiment. It is a block diagram of a motor control system when the motor rotation angle detection device of the third embodiment is used in an electric power steering device.
- FIG. 10 is a cross-sectional view showing the arrangement of rotation sensors in the motor rotation angle detection device of the third embodiment.
- FIG. 10 is another cross-sectional view showing the arrangement of rotation sensors in the motor rotation angle detection device of the third embodiment. It is a figure which shows a Lissajous circle.
- FIG. 10 is a cross-sectional view showing the arrangement of rotation sensors in the motor rotation angle detection device of the fourth embodiment. 10 is a flowchart for
- FIG. 1 is a block diagram of a motor control system when the motor rotation angle detection device of Embodiment 1 is used in an electric power steering device.
- the drive of the motor 1 is controlled by the control unit 2.
- the control unit 2 includes an inverter 4 that drives the motor 1, a microcomputer 3 that performs motor control, a pre-driver 5 that issues a voltage command to the inverter 4 according to an instruction from the microcomputer 3, and a motor rotation angle detection device 10. Is done.
- the motor rotation angle detection device 10 includes a main rotation sensor 6 that detects the rotation angle of the motor 1, a sub rotation sensor 7, and a normal angle determination device 8 that uses a redundant rotation sensor 9.
- the normal angle determination device 8 outputs the determined normal motor rotation angle 14, and the microcomputer 3 calculates a necessary assist torque using the output motor rotation angle (motor control calculation 15), via the pre-driver 5.
- the motor 1 is driven by the inverter 4.
- the electric power steering apparatus will be described separately because the operation changes when the ignition (switch) is turned on and when the ignition (switch) is turned off.
- the electric power steering apparatus detects a steering torque applied to the steering wheel of the vehicle by a torque sensor, and generates an auxiliary steering torque corresponding to the steering torque by the electric motor to steer the wheel.
- the motor control will be described.
- the microcomputer 3 is activated by the ignition signal 11 and starts motor control.
- the rotation position of the rotor of the motor 1 is detected by the main rotation sensor 6, and the microcomputer 3 calculates a necessary assist torque using the detected motor rotation angle (motor control calculation 15), and the inverter 4 via the pre-driver 5. To drive the motor 1.
- FIG. 2 is a sectional view of a motor controller for an electric power steering apparatus in which the motor 1 and the control unit 2 are integrated. Inside the motor case 33 are a rotor 32 and a stator 31, and the control unit 2 is arranged on the opposite side of the output shaft of the motor 1.
- the inverter 4 is mounted as a power module on the heat sink 34, and the microcomputer 3 that controls the inverter 4 is mounted on the control board 35.
- the rotation sensor is mounted on the rotation sensor board 17 on the opposite side of the control board 35 with the heat sink 34 interposed therebetween, that is, on the side close to the motor 1.
- the rotation sensor board 17 and the control board 35 are connected via a signal terminal 16 to transmit a signal and to supply power.
- the main rotation sensor 6 is mounted on the rotation sensor board 17.
- the main rotation sensor 6 is mounted facing the sensor magnet 20 installed at the shaft end of the shaft 21 of the motor.
- the main rotation sensor 6 is a magnetoresistive element, for example, and is a sensor that detects the rotating magnetic field of the magnet 20.
- the main rotation sensor 6 may be a Hall element.
- the configuration of the magnetoresistive element is a bridge circuit composed of at least one set of magnetic detection elements (MR element, Hall element) arranged so that the phase is shifted by 90 ° according to the rotation angle.
- the motor rotation angle detector configured as described above outputs sine wave (sin ⁇ ) and cosine wave (cos ⁇ ) signals corresponding to the rotation angle ⁇ of the motor 1 to the microcomputer 3. This signal is output to the microcomputer 3, and the rotation angle is obtained by performing calculation processing of the arctangent function (arctan ⁇ ) by the microcomputer 3 based on the angle information.
- FIG. 3 is an enlarged sectional view around the rotation sensor of FIG.
- the rotation sensor substrate 17 is located at a position facing the magnet 20, and the main rotation sensor 6 and the sub rotation sensor 7 are mounted on an extension of the motor shaft (rotation shaft) on one surface of the rotation sensor substrate 17 close to the magnet 20.
- the main rotation sensor 6 and the sub rotation sensor 7 are mounted on both surfaces of the lead frame 13 of the same package 12.
- the detection accuracy of the rotation sensor decreases if the center axis of the sensor deviates from the axis of the motor to be detected.
- FIG. 1 by mounting as shown in FIG.
- the redundant rotation sensor 9 is mounted on an extension of the motor shaft on the other surface of the rotation sensor substrate 17 far from the magnet 20.
- the redundant rotation sensor 9 can function as a steering angle sensor.
- the redundant rotation sensor 9 can function as a steering angle sensor.
- the positions of the main rotation sensor 6 and the sub rotation sensor 7 can be changed depending on the application. For example, depending on the distance from the magnet 20, there is a position where a uniform magnetic flux density can be obtained, and the detection accuracy may be improved with a uniform magnetic field.
- the output may be saturated with a strong magnetic field (for example, a Hall element) or the element itself may be destroyed with a strong magnetic field (for example, a giant magnetoresistive element).
- the mounting positions of the main rotation sensor 6, the sub rotation sensor 7, and the redundant rotation sensor 9 may be switched.
- the main rotation sensor 6 and the sub rotation sensor 7 may be arranged adjacent to each other on one surface close to the magnet 20.
- only one of the sensors can extend the center axis of the sensor on the extension of the motor shaft, but both sensors detect the rotating magnetic field of the magnet 20 from the same direction, so that the output rotation direction is aligned and control is performed.
- processing using the rotation angle is facilitated.
- the main rotation sensor 6 and the sub rotation sensor 7 are mounted on the front and back as shown in FIG. 3, depending on the sensor specifications, the output of both sensors may rotate in the opposite direction, which may complicate the processing. There is.
- the redundant rotation sensor 9 will be described with reference to FIG.
- the redundant rotation sensor 9 is mounted on the other surface far from the magnet 20 on the rotation sensor substrate 17. By mounting three rotation sensors on both surfaces of the rotation sensor substrate 17, these three rotation sensors are arranged on the extension of the shaft of the motor, and the sensor detection accuracy is improved. The function of the redundant rotation sensor 9 will be described when the following failure occurs.
- FIG. 6 is a block diagram when the ignition is turned on in the motor rotation angle detection device of the first embodiment.
- the rotation angle is detected using both the main rotation sensor 6 and the sub rotation sensor 7, and the output values of these rotation sensors are compared. If the compared output value has a difference of a predetermined value (for example, 10%) or more, it is understood that a failure has occurred in one of the sensors.
- the difference between outputs means that there is a difference of a predetermined value (for example, 10%) or more.
- failure may not be detected with the failure detection judgment value provided for each sensor.
- the sensor output value sticks to the minimum value or the maximum value and can be detected.
- the sensor output value is fixed at an intermediate value in the sensor output range. In this case, the sensor output is within the normal range, so that it is not detected as abnormal. Therefore, by providing double rotation sensors for the main rotation sensor 6 and the sub rotation sensor 7, the output values are compared to detect even an abnormality in which the output value is fixed within the normal range. It becomes possible.
- the output value of the redundant rotation sensor 9 is compared. If there is no double failure, the outputs of the main rotation sensor 6 and the sub rotation sensor 7 are compared with the motor rotation angle information of the normal angle determination device 8 acquired from the redundant rotation sensor 9, and the difference is found. By specifying the smaller motor rotation angle detector as a normal motor rotation angle detector, the correct motor rotation angle can be determined.
- a plurality of motor rotation angle detectors main rotation sensor and sub rotation sensor for detecting the rotation angle of the motor, and motor rotation angle information (redundant rotation sensor) are included to determine a normal motor rotation angle.
- An angle determination device and when there is a difference between the outputs of the plurality of motor rotation angle detectors, the normal angle determination device outputs the outputs of the motor rotation angle detectors and the normal angle determination device.
- the motor rotation angle information is compared with each other, and the motor rotation angle detector with the smaller difference is specified as the normal motor rotation angle detector so that the correct motor rotation angle can be determined. is there.
- the normal angle determination device When there is no difference between the outputs of the plurality of motor rotation angle detectors, the normal angle determination device outputs the output of each motor rotation angle detector and the motor rotation angle of the normal angle determination device. There is no need to compare information with each other. Therefore, when there is no difference between the outputs of the plurality of motor rotation angle detectors, the operation burden is small.
- FIG. 7 is a flowchart for explaining the operation of the first embodiment.
- An output A from the main rotation sensor (rotation angle), an output B from the sub rotation sensor, and an output C from the redundant rotation sensor are obtained (S1) (S represents a step, and the same applies hereinafter).
- S2 Yes A and B are compared, and if there is no difference (S2 Yes), A or B is output as the correct motor rotation angle (S3).
- S2 No the normal angle determination device determines
- the normal angle determination device compares the output of each motor rotation angle detector with the motor rotation angle information of the normal angle determination device, and in either case, the motor rotation angle information of the normal angle determination device Is different from the output of the motor rotation angle detector by a predetermined value or more, the normal angle determination device informs the outside of the electric power steering device of the abnormality.
- the output of the main rotation sensor 6 When a failure is detected by comparing the outputs of the main rotation sensor 6 and the sub rotation sensor 7 and the outputs of both sensors differ by a predetermined value or more, the output of the main rotation sensor 6 The output of the sub rotation sensor 7 is compared with each other, the rotation sensor with the smaller difference is specified as the normal rotation sensor, and the assist is continued by using the output of the normal rotation sensor as the rotation angle.
- the magnetic flux density to be detected is high and the detection accuracy of the rotation angle is increased.
- the redundant rotation sensor 9 is mounted on the surface of the rotation sensor substrate 17 far from the magnet 20, the magnetic flux density to be detected may decrease, and the rotation angle detection accuracy may decrease.
- the output of the redundant rotation sensor 9 the output of the main rotation sensor 6, and the output of the sub rotation sensor 7 are respectively compared to determine which rotation sensor (the main rotation sensor 6 or the sub rotation sensor 7).
- the rotation sensor 7) is used to determine whether it is normal, there is no problem even if the angle is rough. Therefore, a normal rotation sensor with high accuracy (the main rotation sensor 6 or the sub rotation sensor 7) can be specified, and the assist can be continued with high accuracy.
- the main rotation sensor 6 and the sub rotation sensor 7 are detected. Neither of these outputs is used, and the assist is continued by using the output of the redundant rotation sensor 9 as the angle of the normal rotation sensor. If the main rotation sensor 6 and the sub rotation sensor 7 are in the same package, the value of the redundant rotation sensor 9 may be It can also be used as a simple motor rotation angle. As described above, when a failure occurs in either the main rotation sensor 6 or the sub rotation sensor 7, the rotation angle to be used is a high-precision rotation as before the occurrence of the failure because the purpose is to continue the assist. In many cases, smooth assist control by angle is not required, and it is possible to reduce accuracy by using the rotation angle of the redundant rotation sensor.
- FIG. 8 is a flowchart for explaining another operation of the first embodiment. Differences from the flowchart of FIG. 7 will be described.
- the normal angle determination device determines
- the redundant rotation sensor 9 since the redundant rotation sensor 9 is mounted on the surface of the rotation sensor substrate 17 far from the magnet 20, the detection accuracy of the rotation angle may be lowered. Even in such a case, the redundant rotation sensor 9 is a sensor having sufficient accuracy for the rotation angle after the failure.
- the output values of the main rotation sensor 6 and the sub rotation sensor 7 are sine wave (sin ⁇ ) and cosine wave (cos ⁇ ) signals corresponding to the rotation angle ⁇ of the motor 1, respectively.
- the rotation sensor 9 by providing a calculation unit in the sensor itself, the calculation process of the arctangent function (arctan ⁇ ) performed in the microcomputer 3 is also performed in the sensor, and the rotation angle obtained by the calculation is obtained by digital communication. It is good also as a sensor to send.
- Digital communication is a pulse output system such as SPI (Serial Peripheral Interface) or PWM. That is, the redundant rotation sensor 9 for determining an abnormality, the main rotation sensor 6 and the sub rotation sensor 7 which are sensors to be determined have different output formats. As a result, the normal angle determination device 8 can perform determination including the subsequent calculation processing of the determination target sensor.
- the analog output method that outputs a sine wave and the digital output method that outputs the rotation angle after computation are fundamentally different, so it is possible to reduce common cause failure when a failure occurs.
- the analog sensor is immediately affected by the AD value, but the digital output sensor is CRC (Cyclic Redundancy Check). It is also possible to reduce the influence of noise on the transmission line by providing the above in the communication signal.
- the normal angle determination device 8 specifies a normal rotation sensor when a difference occurs between the outputs of the main rotation sensor 6 and the sub rotation sensor 7, but both the main rotation sensor 6 and the sub rotation sensor 7 are used. Before the difference in rotation angle occurs, the rotation angle of the redundant rotation sensor 9 is compared with the rotation angle of the main rotation sensor 6 and the rotation angle of the sub rotation sensor 7, and the rotation angle of the redundant rotation sensor 9 is determined. When there is a difference between the rotation angle of the main rotation sensor 6 and the rotation angle of the sub rotation sensor 7, the microcomputer 3 determines that an abnormality of the normal angle determination device 8 has occurred. This makes it possible to prevent erroneous determination by the normal angle determination device 8.
- FIG. 9 is a flowchart for explaining still another operation of the first embodiment. Differences from the flowchart of FIG. 7 will be described.
- S22 C and A and C and B are respectively compared. If there is no difference (Yes in S22), A or B is output as a correct motor rotation angle (S23). On the other hand, if any difference occurs (S22, No), the normal angle determination device 8 determines that there is a failure (S24). Further, if there is a difference between A and B (No in S25), it is determined that the motor rotation angle detection device has failed (S26).
- the main rotation sensor 6 out of the main rotation sensor 6 and the sub rotation sensor 7 is out of order, then the sub rotation is performed in order to further detect whether or not the sub rotation sensor 7 specified as normal has failed. It is confirmed that there is no difference between the outputs of the sensor 7 and the redundant rotation sensor 9. When a difference occurs, it is necessary to inform the outside that the motor rotation angle detection device is abnormal. As a result, in the event of a single failure, the normal sensor is identified, the normal motor rotation angle is output, the motor rotation angle of the rotation sensor specified as normal is confirmed to be normal, and there is an abnormality. By notifying the outside of the abnormality, it is good to prevent using an abnormal rotation angle.
- FIG. 1 is a block in which the behavior of the rotation sensor changes according to the ignition signal 11 with respect to FIG.
- the motor When the ignition is on, the motor is controlled and the motor rotation angle is detected. Therefore, the steering angle is calculated from that, and the steering angle can be transmitted to other devices in the vehicle.
- the motor By the way, when the ignition is off, the motor is not controlled and the motor rotation angle is not detected.
- the steering wheel since the steering wheel may be turned even when the ignition is off, it is necessary to detect the rotation angle of the motor even during the ignition off period in order to accurately detect the steering angle with the electric power steering device. is there.
- the normal angle determination device 8 using the redundant rotation sensor 9 has a function of specifying the normal side of the main rotation sensor 6 and the sub rotation sensor 7 when the ignition is on. However, when the ignition off state is detected by the ignition signal, the steering is determined. It functions as an angle sensor.
- the steering angle can be detected without problems even when the steering wheel is turned when the ignition is off.
- current consumption can be reduced. This is an effective means when the engine is not running, the battery is not charged by the alternator, and the current consumption needs to be reduced, such as when the ignition is off.
- the redundant rotation sensor 9 is a surface farther from the magnet 20 of the rotation sensor substrate 17. It is also possible to implement it.
- Embodiment 2 In the following embodiments, differences from the first embodiment will be mainly described. For the purpose that the system continues to assist after detecting the failure of the rotation sensor, the following implementation method is adopted in the second embodiment.
- FIG. 10 is a block diagram of a motor control system when the motor rotation angle detection device of the second embodiment is used in an electric power steering device.
- the outputs of the three rotation sensors, the main rotation sensor 6, the sub rotation sensor 7 and the redundant rotation sensor 9, are always compared, and if there is a sensor that shows an output different from the others, use the majority vote.
- the assist is continued by using the output on the larger side as the normal rotation angle.
- FIG. 11 is a flowchart for explaining the operation of the second embodiment. Differences from the flowchart of FIG. 7 will be described. A and B are compared in S2, and if no difference occurs (S2 Yes), A and C are compared in S33, and if no difference occurs (S33 Yes), rotation angle outputs A, B, C Is output (S34). If a difference occurs in S33 (S33 No), A or B is output as A, B: normal, C: abnormal (S35). Further, if a difference occurs between A and B (No in S36), it is determined that the motor rotation angle detection device is out of order (S37).
- any sensor that continuously measures the rotation angle when the ignition is off may be used.
- the sensor that is determined to be normal by the normal angle determination device continues to detect the rotation angle when the ignition is off, so that the failure also occurs as a steering angle sensor. Sometimes it is possible to continue to produce normal output.
- FIG. 12 is a block diagram of a motor control system when the motor rotation angle detection device of the third embodiment is used in an electric power steering device.
- the normal angle determination device 8 performs the normal determination using the angle (motor rotation angle information) calculated by the microcomputer. .
- the sensor installed opposite the motor shaft end is preferably placed on the extension of the shaft of the motor, and the number of mounted sensors is limited. Therefore, when the redundant rotation sensor cannot be placed for acquiring the motor rotation angle information of the normal angle determination device 8 or when the cost cannot be increased, the processing is performed by software.
- FIG. 13 is a cross-sectional view showing the arrangement of rotation sensors in the motor rotation angle detection device of the third embodiment.
- the main rotation sensor 6 and the sub rotation sensor 7 are mounted on both surfaces of the rotation sensor substrate 17.
- the two sensors are mounted on the substrate as shown in FIG.
- both surfaces of the rotation sensor substrate 17 may not be used, and two sensors may be mounted on one surface of the rotation sensor substrate 17 as shown in FIG. Even in this case, since there is no space for mounting the redundant rotation sensor, it is necessary to acquire the motor rotation angle information of the normal angle determination device by software.
- the angle (motor rotation angle information) calculated by the microcomputer 3 will be described.
- a method for estimating the motor rotation angle information other than the output of the rotation sensor there are the following methods.
- the motor 1 When the motor 1 is rotating, the motor 1 generates an induced voltage. Since this induced voltage changes in magnitude according to the rotation speed and rotation angle of the motor, it is possible to estimate the motor rotation speed and the motor rotation position from this induced voltage.
- the angle estimation unit 41 estimates the motor rotation angle using the induced voltage obtained by the induced voltage detector 40 that detects the induced voltage of the motor 1.
- the estimated detection accuracy of the motor rotation angle is inferior to the main rotation sensor 6 and the sub rotation sensor 7 provided exclusively as the motor rotation sensor, but can have sufficient accuracy as a normal angle determination device. is there. Further, the motor rotation angle information used when a failure occurs is allowed to reduce the accuracy of the rotation angle. Therefore, when the main rotation sensor 6 or the sub rotation sensor 7 breaks down, it can also be used as a motor rotation angle at the time of backup for continuing assist.
- a Lissajous circle shown in FIG. 15 is used as motor rotation angle information.
- the rotation sensor outputs sine wave (sin ⁇ ) and cosine wave (cos ⁇ ) signals corresponding to the rotation angle ⁇ of the motor 1 to the microcomputer 3.
- the rotation sensor outputs sine wave (sin ⁇ ) and cosine wave (cos ⁇ ) signals corresponding to the rotation angle ⁇ of the motor 1 to the microcomputer 3.
- the rotation sensor outputs sine wave (sin ⁇ ) and cosine wave (cos ⁇ ) signals corresponding to the rotation angle ⁇ of the motor 1 to the microcomputer 3.
- the steering angle can be turned without any problem even when the steering wheel is turned when the ignition is turned off. Can be detected. By starting and detecting intermittently, it becomes possible to reduce current consumption.
- FIG. 16 is a cross-sectional view showing the arrangement of rotation sensors in the motor rotation angle detection device of the fourth embodiment.
- rotation sensors are mounted on both surfaces of the sensor substrate 17.
- the first main rotation sensor 6 and the first sub rotation sensor 7 are mounted on one surface, and the second main rotation sensor 42 and the second sub rotation sensor 43 are mounted on the other surface.
- the outputs of the second main rotation sensor 42 and the second sub rotation sensor 43 it is possible to detect that an abnormality has occurred in one of the sensors.
- the first main rotation sensor 6 and the first sub rotation sensor 7 are in the same package, and the second main rotation sensor 42 and the second sub rotation sensor 43 are in the same package. If a difference occurs between the first main rotation sensor 6 and the first sub rotation sensor 7, and no difference occurs between the second main rotation sensor 42 and the second sub rotation sensor 43, the second main rotation sensor 42. And the second sub rotation sensor 43 are used as a normal motor rotation angle. In other words, even when a failure occurs, normal output can be continued using the outputs of the two rotation sensors having a small difference among the plurality of rotation sensors.
- first main rotation sensor 6 and the first sub rotation sensor 7 are included in the same package, there is a possibility that they are simultaneously broken due to a power failure or a short between pins. Reliability is improved by using any one of the second main rotation sensor 42 and the second sub rotation sensor 43 as a normal motor rotation angle. Further, after a difference occurs between the first main rotation sensor 6 and the first sub rotation sensor 7, finally a difference occurs between the second main rotation sensor 42 and the second sub rotation sensor 43.
- a correct rotation angle sensor cannot be specified, it is possible to prevent an abnormal rotation angle from being used by contacting an external microcomputer as an abnormality of the motor rotation angle detection device.
- FIG. 17 is a flowchart for explaining the operation of the fourth embodiment.
- a and B are compared. If there is no difference (S52 Yes), C and D are compared in S53. If there is no difference (S53 Yes), one of A, B, C, and D is normal.
- the rotation angle is output (S54).
Abstract
Description
本発明は、前記問題点に鑑み、複数のモータ回転角度検出器のいずれかで異常が発生した場合でも、正しいモータ回転角度を出力し続けることができるモータ回転角度検出装置を提供することを目的とする。
本発明の前記以外の目的、特徴、観点及び効果は、図面を参照する以下の本発明の詳細な説明から、さらに明らかになるであろう。
本発明の実施の形態1によるモータ回転角度検出装置を図に基づいて説明する。各図において同一符号は、同一又は相当部分を示す。図1は実施の形態1のモータ回転角度検出装置を電動パワーステアリング装置に用いた場合におけるモータ制御系のブロック図である。コントロールユニット2によってモータ1を駆動制御する。コントロールユニット2は、モータ1を駆動するインバータ4と、モータ制御を行うマイクロコンピュータ3と、そのマイクロコンピュータ3の指示によってインバータ4へ電圧指令を行うプリドライバ5と、モータ回転角度検出装置10で構成される。前記モータ回転角度検出装置10は、モータ1の回転角度を検出するメイン回転センサ6と、サブ回転センサ7と、冗長回転センサ9を用いた正常角度判定装置8とで構成される。正常角度判定装置8により、判定した正常なモータ回転角度14を出力し、出力したモータ回転角度を用いて必要なアシストトルクをマイクロコンピュータ3が演算(モータ制御演算15)しプリドライバ5を介してインバータ4によってモータ1を駆動させる。
以下の実施の形態では、実施の形態1との差分を主に説明する。回転センサの故障を検出してからシステムがアシストを継続するという目的のために、実施の形態2では以下のような実現方法をとっている。
図12は実施の形態3のモータ回転角度検出装置を電動パワーステアリング装置に用いた場合におけるモータ制御系のブロック図である。メイン回転センサ6とサブ回転センサ7の出力間に差異が発生した場合に、正常角度判定装置8において、マイクロコンピュータで計算された角度(モータ回転角度情報)を用いて、正常側の判定を行う。
図16は実施の形態4のモータ回転角度検出装置における回転センサの配置を示す断面図である。図16では、センサ基板17の両面に回転センサを実装する。一面に第1メイン回転センサ6と第1サブ回転センサ7を実装し、他面に第2メイン回転センサ42と第2サブ回転センサ43を実装する。この場合、第1メイン回転センサ6と第1サブ回転センサ7の出力を比較することで、どちらかのセンサに異常が発生したことを検出できる。同様に、第2メイン回転センサ42と第2サブ回転センサ43の出力を比較することで、どちらかのセンサに異常が発生したことを検出できる。
なお、本発明は、その発明の範囲内において、各実施の形態を自由に組み合わせたり、各実施の形態を適宜、変形、省略することが可能である。
Claims (21)
- モータの回転角度を検出する複数のモータ回転角度検出器と、
モータ回転角度情報を有し正常なモータ回転角度を判定する正常角度判定装置とを備え、
前記複数のモータ回転角度検出器の出力間に差異が発生した場合に、前記正常角度判定装置は、前記各モータ回転角度検出器の出力と、前記正常角度判定装置の有するモータ回転角度情報とをそれぞれ比較して、差異が小さい方の前記モータ回転角度検出器を正常な前記モータ回転角度検出器として特定して、正しいモータ回転角度を判定し得るようにしたモータ回転角度検出装置。 - 前記複数のモータ回転角度検出器は、メイン回転センサとサブ回転センサであり、
前記正常角度判定装置の有するモータ回転角度情報は、冗長回転センサから取得するものであり、
前記メイン回転センサと前記サブ回転センサの出力間に所定値以上の差異が発生した場合に、前記正常角度判定装置は、前記メイン回転センサと前記サブ回転センサの各出力と、前記冗長回転センサから取得した前記正常角度判定装置のモータ回転角度情報とを比較して、
差異が小さい方の前記モータ回転角度検出器を正常な前記モータ回転角度検出器として特定して、正しいモータ回転角度を判定し得るようにした請求項1記載のモータ回転角度検出装置。 - 前記複数のモータ回転角度検出器のモータ回転角度の精度は、前記正常角度判定装置の有するモータ回転角度情報の精度より高いことを特徴とする請求項1又は請求項2記載のモータ回転角度検出装置。
- 前記複数のモータ回転角度検出器の出力間に差異が発生した場合に、前記正常角度判定装置は、前記各モータ回転角度検出器の出力と、前記正常角度判定装置の有するモータ回転角度情報とをそれぞれ比較して、差異が小さい方の前記モータ回転角度検出器を正常な前記モータ回転角度検出器として特定し、前記正常角度判定装置の有するモータ回転角度情報をモータ回転角度として出力することを特徴とする請求項1から請求項3のいずれか1項に記載のモータ回転角度検出装置。
- 前記複数のモータ回転角度検出器の出力間に差異が発生した場合に、前記正常角度判定装置は、前記各モータ回転角度検出器の出力と、前記正常角度判定装置の有するモータ回転角度情報とをそれぞれ比較して、差異が小さい方の前記モータ回転角度検出器を正常な前記モータ回転角度検出器として特定して、
正常と特定した前記モータ回転角度検出器が1つになった場合において、正常と特定した前記モータ回転角度検出器の出力と前記正常角度判定装置の有するモータ回転角度情報との間に差異が発生したとき、その異常を外部に知らせることを特徴とする請求項1から請求項3のいずれか1項に記載のモータ回転角度検出装置。 - 前記正常角度判定装置は、前記各モータ回転角度検出器の出力と、前記正常角度判定装置の有するモータ回転角度情報とをそれそれ比較し、いずれかにおいて、前記正常角度判定装置のモータ回転角度情報が前記モータ回転角度検出器の出力と所定値以上異なる場合は、前記正常角度判定装置は、その異常を外部に知らせることを特徴とする請求項1記載のモータ回転角度検出装置。
- 前記モータ回転角度検出器は、磁気検出素子であり、前記モータのシャフトエンドに取り付けられた磁石に対向して配置した基板に実装され、前記磁石の磁界変化を検出して、モータの回転角度を取得し、
前記正常角度判定装置が有するモータ回転角度情報は、前記モータを制御するコントロールユニットのマイクロコンピュータによって演算されて取得されたモータ回転角度情報であることを特徴とする請求項1記載のモータ回転角度検出装置。 - 前記モータ回転角度検出器は、前記基板の一面に1つ備えられ、その他面に1つ備えられたことを特徴とする請求項7記載のモータ回転角度検出装置。
- 前記モータ回転角度検出器は、前記基板の一面に2つ備えられたことを特徴とする請求項7記載のモータ回転角度検出装置。
- 前記モータ回転角度検出器のメイン回転センサとサブ回転センサ、及び前記正常角度判定装置がモータ回転角度情報を取得する冗長回転センサは、磁気検出素子であり、前記モータのシャフトエンドに取り付けられた磁石に対向して配置した基板に実装され、前記磁石の磁界変化を検出することを特徴とする請求項2記載のモータ回転角度検出装置。
- 前記メイン回転センサ,前記サブ回転センサ及び前記冗長回転センサは、その中の2つを前記基板の一面に、残りの1つをその他面に実装されたことを特徴とする請求項10記載のモータ回転角度検出装置。
- 前記基板の一面に実装された前記2つの回転センサは、共に前記モータの軸の延長上に配置されたことを特徴とする請求項11記載のモータ回転角度検出装置。
- 前記基板の一面に実装された前記2つの回転センサと、その他面に実装された1つの前記回転センサのうちの少なくとも2つの回転センサは、前記モータの軸の延長上に配置されたことを特徴とする請求項11記載のモータ回転角度検出装置。
- 前記基板の前記モータのシャフトエンドから遠い側の面に実装された回転センサは、前記正常角度判定装置がモータ回転角度情報を取得する前記冗長回転センサであることを特徴とする請求項10に記載のモータ回転角度検出装置。
- 前記メイン回転センサ,前記サブ回転センサ及び冗長回転センサのうちの少なくとも2つは、出力の形式が異なることを特徴とする請求項10記載のモータ回転角度検出装置。
- モータの回転角度を検出するモータ回転角度検出器を少なくとも3つ備え、少なくとも3つの前記モータ回転角度検出器が出力するモータ回転角度間に差異が発生した場合は、少なくとも3つの前記モータ回転角度検出器が出力するモータ回転角度のうち、差異の小さい2つの前記モータ回転角度検出器を正常と特定し、
正常と特定した前記モータ回転角度検出器の2つにおいて、その2つの前記モータ回転角度検出器が出力する回転角度間に差異が発生した場合には、その異常を外部に知らせることを特徴とするモータ回転角度検出装置。 - モータの回転角度を検出するモータ回転角度検出器を少なくとも4つ備え、4つの前記モータ回転角度検出器を2つずつの組にし、その二組のいずれかの組において、前記モータ回転角度検出器が出力するモータ回転角度間に差異が発生した場合は、差異が発生していない組の前記モータ回転角度検出器を正常と特定し、正常と特定した一組の前記モータ回転角度検出器において、その組の前記モータ回転角度検出器が出力するモータ回転角度間に差異が発生した場合には、その異常を外部に知らせることを特徴とするモータ回転角度検出装置。
- 請求項1,請求項16及び請求項17のいずれか1項に記載のモータ回転角度検出装置を用い、前記モータを駆動用モータとする電動パワーステアリング装置において、前記モータ回転角度検出器のうちの少なくとも一つは、車両のイグニッションオフ時に、モータ回転角度の検出を継続することを特徴とする電動パワーステアリング装置。
- 請求項2記載のモータ回転角度検出装置を用い、前記モータを駆動用モータとする電動パワーステアリング装置において、前記冗長回転センサは、車両のイグニッションオン時には前記正常角度判定装置のモータ回転角度情報を得る回転センサとして動作し、車両のイグニッションオフ時に、モータ回転角度の検出を継続することを特徴とする電動パワーステアリング装置。
- 請求項10記載のモータ回転角度検出装置を用い、前記モータを駆動用モータとする電動パワーステアリング装置において、前記メイン回転センサ,前記サブ回転センサ及び前記冗長回転センサのいずれかは、前記基板の前記モータのシャフトエンドから遠い側の面に実装され、車両のイグニッションオフ時にモータ回転角度の検出を継続することを特徴とする電動パワーステアリング装置。
- 車両のイグニッションオフ時にモータ回転角度の検出を継続することで得られたモータ回転角度から舵角情報を算出することを特徴とする請求項18から請求項20のいずれか1項に記載の電動パワーステアリング装置。
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Also Published As
Publication number | Publication date |
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EP3708967A1 (en) | 2020-09-16 |
EP3110002B1 (en) | 2021-06-16 |
EP3708968A1 (en) | 2020-09-16 |
EP3110002A4 (en) | 2017-11-01 |
JPWO2015125235A1 (ja) | 2017-03-30 |
US9759582B2 (en) | 2017-09-12 |
JP6095845B2 (ja) | 2017-03-15 |
CN106063096B (zh) | 2018-11-06 |
CN106063096A (zh) | 2016-10-26 |
EP3708967B1 (en) | 2022-08-10 |
US20160231142A1 (en) | 2016-08-11 |
EP3110002A1 (en) | 2016-12-28 |
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