WO2015053915A1 - Dispositif de commande d'humidification - Google Patents
Dispositif de commande d'humidification Download PDFInfo
- Publication number
- WO2015053915A1 WO2015053915A1 PCT/US2014/056241 US2014056241W WO2015053915A1 WO 2015053915 A1 WO2015053915 A1 WO 2015053915A1 US 2014056241 W US2014056241 W US 2014056241W WO 2015053915 A1 WO2015053915 A1 WO 2015053915A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- control device
- humidification control
- anode
- comonomer
- polymer chain
- Prior art date
Links
- 229920001577 copolymer Polymers 0.000 claims abstract description 38
- 239000012528 membrane Substances 0.000 claims abstract description 37
- 229920000642 polymer Polymers 0.000 claims abstract description 27
- 125000000524 functional group Chemical group 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims description 35
- 238000003490 calendering Methods 0.000 claims description 16
- 239000000843 powder Substances 0.000 claims description 10
- 239000011347 resin Substances 0.000 claims description 10
- 229920005989 resin Polymers 0.000 claims description 10
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 8
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 25
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 abstract description 16
- 238000009792 diffusion process Methods 0.000 abstract description 12
- GANXFQTZEVGPPI-UHFFFAOYSA-N fluorosulfonyloxyethene Chemical compound FS(=O)(=O)OC=C GANXFQTZEVGPPI-UHFFFAOYSA-N 0.000 abstract description 3
- JMGNVALALWCTLC-UHFFFAOYSA-N 1-fluoro-2-(2-fluoroethenoxy)ethene Chemical group FC=COC=CF JMGNVALALWCTLC-UHFFFAOYSA-N 0.000 abstract description 2
- 230000003247 decreasing effect Effects 0.000 abstract description 2
- 238000005868 electrolysis reaction Methods 0.000 abstract description 2
- 238000012512 characterization method Methods 0.000 description 15
- 239000010410 layer Substances 0.000 description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 238000007791 dehumidification Methods 0.000 description 12
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 229920000557 Nafion® Polymers 0.000 description 7
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- 239000003570 air Substances 0.000 description 5
- 239000008367 deionised water Substances 0.000 description 5
- 229910021641 deionized water Inorganic materials 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000004448 titration Methods 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- -1 hydrogen ions Chemical class 0.000 description 4
- 239000008188 pellet Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 125000000542 sulfonic acid group Chemical group 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- HTXDPTMKBJXEOW-UHFFFAOYSA-N dioxoiridium Chemical compound O=[Ir]=O HTXDPTMKBJXEOW-UHFFFAOYSA-N 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 229920000554 ionomer Polymers 0.000 description 2
- 229910000457 iridium oxide Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- RRZIJNVZMJUGTK-UHFFFAOYSA-N 1,1,2-trifluoro-2-(1,2,2-trifluoroethenoxy)ethene Chemical group FC(F)=C(F)OC(F)=C(F)F RRZIJNVZMJUGTK-UHFFFAOYSA-N 0.000 description 1
- YZCKVEUIGOORGS-UHFFFAOYSA-N Hydrogen atom Chemical compound [H] YZCKVEUIGOORGS-UHFFFAOYSA-N 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 229920000295 expanded polytetrafluoroethylene Polymers 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 239000004811 fluoropolymer Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical group [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000003014 ion exchange membrane Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 150000002504 iridium compounds Chemical class 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N phosphonic acid group Chemical group P(O)(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000005518 polymer electrolyte Substances 0.000 description 1
- 235000011056 potassium acetate Nutrition 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000000954 titration curve Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04082—Arrangements for control of reactant parameters, e.g. pressure or concentration
- H01M8/04089—Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
- H01M8/04119—Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants with simultaneous supply or evacuation of electrolyte; Humidifying or dehumidifying
- H01M8/04126—Humidifying
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/01—Products
- C25B1/02—Hydrogen or oxygen
- C25B1/04—Hydrogen or oxygen by electrolysis of water
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B13/00—Diaphragms; Spacing elements
- C25B13/04—Diaphragms; Spacing elements characterised by the material
- C25B13/08—Diaphragms; Spacing elements characterised by the material based on organic materials
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B9/00—Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
- C25B9/17—Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof
- C25B9/19—Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof with diaphragms
- C25B9/23—Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof with diaphragms comprising ion-exchange membranes in or on which electrode material is embedded
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B9/00—Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
- C25B9/70—Assemblies comprising two or more cells
- C25B9/73—Assemblies comprising two or more cells of the filter-press type
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/002—Cell separation, e.g. membranes, diaphragms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
- F21S45/30—Ventilation or drainage of lighting devices
- F21S45/33—Ventilation or drainage of lighting devices specially adapted for headlamps
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04298—Processes for controlling fuel cells or fuel cell systems
- H01M8/04694—Processes for controlling fuel cells or fuel cell systems characterised by variables to be controlled
- H01M8/04828—Humidity; Water content
- H01M8/04835—Humidity; Water content of fuel cell reactants
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1004—Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- This disclosure relates to the field of humidification control devices that utilize a membrane electrode assembly (MEA) for humidification control of an enclosure by electrolysis.
- enclosures may include, but are not limited to, lighting enclosures such as automotive head lamps, vehicle electronic control units, compact photovoltaic arrays, cameras such as surveillance cameras, bar code scanners, battery packs, power control units, fluid reservoirs, charging stations, telecommunication devices, transformer units, hard disk drives and the like.
- Humidification control devices employing a membrane electrode assembly (MEA) as the dehumidifying element are known.
- the MEA is configured such that a polymer electrolyte membrane (PEM) is sandwiched between two electrodes, namely an anode and a cathode.
- PEM polymer electrolyte membrane
- H + hydrogen
- O 2_ oxygen
- the PEM serves as the hydrogen ion exchange membrane and moves the hydrogen ions to the cathode side, which may face the ambient environment.
- the hydrogen ions react with oxygen in the air to form water molecules.
- the enclosure is dehumidified by moving the moisture from the anode side of the MEA into the environment on the cathode side.
- One challenge associated with using an MEA as the dehumidifying element is that the water generated on the cathode side (e.g., outside of the enclosure) tends to diffuse back into the enclosure through the PEM after the enclosure has been dehumidified, a phenomenon referred to as back diffusion.
- the water diffusing back into the enclosure needs to be removed from the enclosure again, increasing the electric current required to operate the MEA.
- back diffusion lowers the overall dehumidifying efficiency of the MEA.
- Dehumidification devices employing MEAs are commercially available.
- One example is the Rosahl line of dehumidification devices (Westside International, Oxfordshire, UK). These devices typically utilize Nafion® 1 15 (E.I.
- Nafion® 1 15 is a sulfonated tetrafluoroethylene based fluoropolymer that includes perfluorovinyl ether groups terminated with sulfonated groups that are incorporated onto a tetrafluoroethylene backbone.
- the overall dehumidifying efficiency of dehumidification elements employing Nafion ® 1 15 as the PEM is limited due to back diffusion. Thicker membrane materials may lower back diffusion to a certain degree. However, the use of thicker membranes increases the material cost of the dehumidifying element significantly.
- One embodiment is directed to a humidification control device that is configured for controlling the humidity of an enclosure.
- the humidification control device includes a membrane electrode assembly, the membrane electrode assembly comprising an anode and a cathode, and at least a first proton exchange membrane disposed between the anode and the cathode.
- the proton exchange membrane comprises a polymeric material comprising a resin that includes a functional TFE copolymer having a polymer chain of TFE and at least one comonomer having a proton conducting functional group pendant to the polymer chain, where the at least one comonomer having a proton conducting functional group pendant to the polymer chain is present in an amount of at least about 0.01 mol.% and not greater than about 7 mol.% of the functional TFE copolymer.
- the device also includes first and second electrically conductive terminals interconnected to the anode and cathode, respectively, and configured to apply an electric potential across the membrane electrode assembly.
- the at least one comonomer having a proton conducting functional group pendant to the polymer chain is perfluorosulfonyl vinyl ether (PSVE).
- PSVE perfluorosulfonyl vinyl ether
- the polymeric material has an equivalent weight (EW) of at least about 1500, such as at least about 2400.
- EW equivalent weight
- the polymeric material is fabricated by extruding a fine powder resin into a tape, calendering the tape, and subjecting the calendered tape to heat-treatment to a temperature greater than the crystalline melting temperature of polytetrafluoroethylene (PTFE) to form a non-porous tape.
- PTFE polytetrafluoroethylene
- the polymeric material is fabricated by expanding the resin into a porous functional tetrafluoroethylene (TFE) copolymer material having a microstructure characterized by nodes interconnected by fibrils, and further densifying the porous material and subjecting material to a heat treatment above the crystalline melting temperature of PTFE to form a non-porous structure.
- TFE tetrafluoroethylene
- the humidification control device may be configured to be positioned across an aperture of an enclosure to dehumidify a gaseous enclosed volume within an enclosed space defined by the enclosure.
- a DC voltage source is operatively connected to the first and second electrically conductive terminals.
- the proton exchange membrane has a thickness of not greater than about 200 ⁇ .
- the at least one comonomer having a proton conducting functional group pendant to the polymer chain is present in an amount of not greater than about 7 mol.% of the functional TFE copolymer.
- the proton exchange membrane has a Gurley number of at least about 1000 seconds.
- an apparatus in another embodiment, includes an enclosure defining an enclosed space and a humidification control device operatively affixed to the enclosure.
- the humidification control device includes an anode and a cathode, and at least a first proton exchange membrane disposed between the anode and the cathode.
- the proton exchange membrane comprises a polymeric material comprising a resin that includes a functional TFE copolymer having a polymer chain of TFE and at least one comonomer having a proton conducting functional group pendant to the polymer chain, where the at least one comonomer having a proton conducting functional group pendant to the polymer chain is present in an amount of at least about 0.01 mol.% and not greater than about 7 mol.% of the functional TFE copolymer.
- First and second electrically conductive terminals are interconnected to the anode and cathode, and a DC voltage source operatively connected to the first and second electrically conductive terminals.
- the humidification control device is affixed to the enclosure such that the anode is in fluid communication with the enclosed space, e.g., to dehumidify the enclosure.
- the at least one comonomer having a proton conducting functional group pendant to the polymer chain is PSVE.
- the polymeric material has an equivalent weight of at least about 1500, such as at least about 2400.
- the proton exchange membrane has a thickness of not greater than about 200 pm.
- the at least one comonomer having a proton conducting functional group pendant to the polymer chain may present in an amount of not greater than about 5 mol.% of the functional TFE copolymer.
- the proton exchange membrane has a Gurley number at least about 1000 seconds.
- Fig. 1 illustrates a schematic view of a humidification control device.
- FIG. 2 illustrates a schematic view of an apparatus that includes a dehumidification device that is operatively affixed to an enclosure for dehumidification of an enclosed space.
- Fig. 1 illustrates a schematic cross-sectional view of a humidity control device 104 in accordance with one embodiment of this disclosure.
- the humidity control device 104 utilizes a membrane electrode assembly (MEA) 108 as the humidity control element.
- MEA membrane electrode assembly
- the MEA 108 includes an anode 112 and a cathode 116, which are separated by a proton exchange membrane (PEM) 120.
- the humidity control device 104 further includes conductive terminals 124a and 124b that are operatively connected to the anode 112 and to the cathode 116.
- a voltage source 128 e.g., a DC voltage source
- protons (H + ) are selectively transported through the PEM 120 to the cathode 116 where they react with O2 (e.g., in the ambient air) to form water in accordance with Equation 2:
- the electrodes may comprise an electrically conductive material such as particulate carbon and a polymeric binder.
- the conductive material often includes a catalytic material dispersed thereon that is selected to catalyze the desired reaction at the electrode.
- the cathode 116 may include a platinum (Pt) catalyst dispersed on particulate carbon to catalyze the oxidation of protons (H + ) to form water.
- the anode 112 may include a catalyst for the reduction of water, such as a mixture of Pt metal and an iridium compound (e.g., iridium oxide).
- Electrodes may be prepared using known methods in the art, such as those described in U.S. Patent No. 6,054,230 by Kato and U.S. Patent No. 6,723,464 by Tabata et al.
- the phenomenon of back diffusion of the water formed at the cathode 116 across the PEM 120 and the anode 112 is illustrated in Fig. 1 by arrow A.
- Such back diffusion may be present when the external conditions (e.g., adjacent the cathode 116) are ambient with no forced convection to move moisture away from the cathode 116.
- Such back diffusion lowers the overall efficiency of the MEA 108 by requiring more energy to drive Equation 1 at the anode.
- the PEM materials of the present disclosure advantageously utilize functional tetrafluoroethylene (TFE) copolymers that improve the overall efficiency of the device (e.g., dehumidification efficiency) when compared to commercial PEM materials such as Nafion ® 1 15.
- TFE functional tetrafluoroethylene
- the PEM 120 comprises a functional TFE copolymer.
- the functional TFE copolymer includes functional groups that are pendant to the polymer chain.
- the functional TFE copolymer may be formed by copolymerizing TFE with at least one functional comonomer, i.e., a comonomer having at least one functional group.
- the functional comonomer may advantageously include proton conducting groups, such as, for example, phosphonic acid groups and sulfonic acid groups.
- the functional comonomer comprises a fluorovinyl ether, such as perfluorosulfonyl vinyl ether (PSVE).
- the comonomer may be present in the copolymer in a relatively low amount as compared to conventional devices.
- comonomer may be present in the copolymer in an amount of at least about 0.01 mol.%, such as at least about 0.1 mol.%.
- the amount of comonomer present in the copolymer should not be greater than about 7 mol.%, or even not greater than about 6 mol.%, such as not greater than about 5 mol.%. It is also desirable that the PEM 120 have a relatively high equivalent weight (EW).
- the equivalent weight is a characteristic of an ionomer that is equal to the weight of the polymer in acid form that is required to neutralize one equivalent of NaOH. A higher equivalent weight indicates that there are fewer active ionic species (e.g., H + ) present. If it takes more of the polymer to neutralize one equivalent of hydroxyl ions from NaOH, there must be fewer active ionic species within the polymer.
- the ionic conductivity of the membrane is generally proportional to the number of active ionic species in the polymer.
- the PEM may have an equivalent weight of at least about 1500, at least about 2000 or at least about 2400. In exemplary embodiments, the equivalent weight of the PEM will not be greater than about 9000.
- the PEM 120 be relatively thin for efficient operation of the humidification control device 104.
- the PEM may have a thickness of not greater than about 200 ⁇ , such as not greater than about 150 pm or not greater than about 125 pm.
- the PEM will have a thickness of at least about 10 pm.
- U.S. Patent Publication No. 2010/0248324 by Xu et al. describes a method for the manufacture of a porous functional TFE copolymer material that may be utilized in part to produce the PEM according to the present disclosure.
- Xu et al. describes a method for the manufacture of a functional TFE copolymer fine powder resin. The fine powder resin is then extruded and expanded to form a microporous expanded TFE copolymer film.
- the functional TFE copolymer should be densified and treated at a temperature above the crystalline melting temperature of PTFE to be substantially non-porous.
- the functional TFE copolymer material may be extruded to produce a tape, which may further be heat-treated to a temperature greater than crystalline melting temperature of TFE to form a non-porous structure.
- the functional TFE copolymer material may be expanded into a microstructure characterized by nodes and fibrils. Dense (non-porous) articles may then be formed from the expanded TFE copolymer materials by densification and heating above the crystalline melting temperature of PTFE according to the methods described in U.S. No. Patent 3,953,566 by Gore and/or U.S. Patent No. 7,521 ,010 by Kennedy et al. [0028]
- the PEM should be resistant to the flow of fluids through the membrane, i.e., the membrane should have a relatively low porosity.
- the PEM according to the invention may be characterized as having a relatively high Gurley number.
- the Gurley number is a unit describing the number of seconds required for 100 cm 3 of air to pass through one square inch (in 2 ) of the material.
- the measurement of a Gurley number is described, for example, in U.S. Patent No. 5,547,551 by Bahar et al,
- the PEM may have a Gurley number of at least about 1000 seconds, such as at least about 5000 seconds and even at least about 10,000 seconds.
- the MEA 108 may include gas diffusion layers 132a and 132b which may be disposed on opposite sides of the anode 112 and cathode 116 from the PEM 120.
- the gas diffusion layers 132a/132b may comprise porous carbon cloth, for example.
- the device 104 further includes conductive terminals 124a and 124b that are operatively connected to the anode 112 and to the cathode 116 to supply an electric potential from a voltage source 128.
- Fig. 2 schematically illustrates an apparatus in accordance with the present disclosure that includes a humidity control device 204 (e.g., a dehumidification device) that is operatively affixed to an enclosure 200 to control the humidity within the enclosure by dehumidifying an enclosed space 236 defined by the enclosure 200.
- the device 204 includes an MEA 208 that may be configured in the manner described with respect to MEA 104 (Fig. 1).
- the anode 212 faces (e.g., is in fluid communication with) the enclosed space 236.
- the cathode 216 faces (e.g., is in fluid communication with) an environment that is separated from the enclosed space 236, such as the ambient environment surrounding the enclosure 200.
- the enclosed space 236 may contain components (e.g., lighting components or electrical components) that require a low relative humidity for optimum operation and/or extended lifetime of the components.
- components e.g., lighting components or electrical components
- the device can be utilized in other configurations.
- the device may be configured such that the cathode faces an enclosed space and the anode faces an ambient environment, such as to increase the humidity in the enclosed space, e.g., to maintain a desired minimum humidity within the enclosed space.
- a fine powder of TFE-PSVE copolymer containing 3.2 mol.% PSVE was blended with Isopar® K (Exxon Mobile Corp., Fairfax, VA) in the proportion of 0.25 g/g of fine powder.
- the lubricated powder was compressed in a cylinder to form a pellet and placed into an oven set at about 49°C for about 12 hours.
- the compressed and heated pellets were extruded to produce a tape that was about 16 cm wide and about 0.78 mm thick.
- the tape was calendered in a first calendering step to a thickness of about 0.381 mm and was further calendered in a second calendering step to a thickness of about 0.125 mm.
- This calendered tape was then allowed to dry at room temperature while unrestrained.
- the calendered and dried tape was then restrained and heated in an oven at about 365°C for about 90 seconds to form a substantially non-porous tape.
- the resultant non-porous tape was then immersed in isopropyl alcohol (IPA) at about 85°C for about 19 hours followed by immersion in a 20 wt.% KOH aqueous solution at about 125°C for about 72 hours.
- the tape was then rinsed with deionized water and immersed in 15 wt.% nitric acid at about 125°C for about 48 hours, followed by a deionized water rinse.
- the tape was then air dried at room temperature.
- This reacted, non-porous tape comprised a functional TFE copolymer having 3.2 mol.% sulfonic acid functional groups and was used as the PEM material.
- the equivalent weight (EW) of the PEM material was about 4510.
- the resulting anode had a Pt loading of about 0.35 mg/cm 2 and an iridium loading of about 0.35 mg/cm 2 .
- EW 4 wt.% TFE/PSVE copolymer
- All three layers were nominally 63.5 mm in diameter, but the anode and cathode were about 4 mm smaller in diameter as compared to the PEM to avoid shorting across the PEM.
- the three layers were then pressed at about 173°C for about five minutes under a pressure of about 1 15 psi.
- the ePTFE substrate layers in the anode and the cathode were then removed, resulting in a three layered stack.
- Gas diffusion layers (Carbel ® CL, W.L. Gore & Associates, Newark, DE) were then attached on either side of the three layered stack, one at a time, by heating to about 173°C and contacting with the electrode for about 180 seconds under a pressure of about 1 15 psi.
- Circular stainless steel current collectors in the form of a screen with attachment tabs were placed on either side of the five-layered MEA construction.
- the thickness and the overall dehumidifying efficiency of the MEA was measured and reported in Table 1.
- EXAMPLE 2 A fine powder of TFE-PSVE copolymer, containing 4.7 mol.% PSVE was blended with Isopar ® K (Exxon Mobile Corp., Fairfax, VA) in the proportion of 0.243 g/g of fine powder.
- the lubricated powder was compressed in a cylinder to form a pellet and was placed into an oven set at about 49°C for about 12 hours.
- the compressed and heated pellets were ram extruded to produce a tape that was about 5.87 cm wide and about 0.81 mm thick.
- the tape was calendered in a first calendering step to a thickness of about 0.254 mm.
- This calendered tape was further calendered in a second calendering step to a thickness of about 0.122 mm.
- This calendering tape was then restrained and dried at about 250°C. The dried tape was then heated in an oven at about 365°C for about 90 seconds, while restrained, to form a substantially non-porous tape.
- the resultant non-porous tape was then immersed in I PA at 85°C for about 19 hours followed by immersion in a 20 wt.% KOH aqueous solution at 125°C for about 72 hours.
- the tape was then rinsed with deionized water and was immersed in 15 wt.% nitric acid at about 125°C for about 48 hours followed by a deionized water rinse.
- the tape was then air dried at room temperature.
- This reacted non-porous tape comprised a functional TFE copolymer having 4.7 mol.% sulfonic acid functional groups and was used as the PEM material.
- the equivalent weight (EW) of the PEM material was 2800.
- Example 1 A five layered MEA as described in Example 1 was constructed using the PEM material. The thickness and the overall dehumidifying efficiency of the MEA were measured and reported in Table 1.
- Example 1 An MEA as described in Example 1 was constructed using one layer, two layers and five layers of Nafion ® 1 15 (E.I. DuPont de Nemours and Company, Wilmington, DE) as the PEM material. The equivalent weight of the PEM was 1 100. The thickness and the overall dehumidifying efficiency of these MEAs were measured and reported in Table 1.
- Nafion ® 1 15 E.I. DuPont de Nemours and Company, Wilmington, DE
- the equivalent weight of the PEM was 1 100.
- the thickness and the overall dehumidifying efficiency of these MEAs were measured and reported in Table 1.
- COMPARATIVE EXAMPLE 2 An MEA as described in Example 1 was constructed using a commercially available PEM material (GORE-SELECT® Part No: GSM650.35) used for fuel cells and comprising 14.8 mol.% PSVE. The equivalent weight of the PEM was 1020. The thickness and the overall dehumidifying efficiency of these MEAs were measured and reported in Table 1 .
- the MEAs employing the functional TFE copolymers described herein for the PEM provide an overall dehumidification efficiency that is at least 5 times greater than that of an MEA using a single layer of Nafion ® 1 15. Even when the thickness of the Nafion ® 1 15 was increased by a factor of 4x, the dehumidifying efficiency of the MEA disclosed herein was still at least 2x greater.
- the overall dehumidifying efficiency test reported in Table 1 is a steady state measurement that measures water pumping rate and current draw of an energized MEA with a fixed relative humidity (RH) and temperature on the cathode and anode side.
- the cathode side temperature and RH are controlled with a dedicated room ventilation system and maintained at about 22°C and about 50% RH respectively. There is no forced air convection over the cathode side of the MEA.
- the anode side temperature is maintained at about 22°C.
- a RH of about 22% at this temperature is established by placing the MEA over a Petri dish with a two phase mixture of 6.6 g potassium acetate in 2.2 g of water.
- the distance between the solution and surface of the anode is minimal, at about 3 mm.
- the five layer MEA construction is screwed on to a sample holder.
- the holder/Petri dish assembly is placed on a tared microbalance (Mettler Toledo AG204) and the initial weight (Wo) of the holder/ Petri dish assembly is measured.
- the doors of the microbalance are opened slightly and a DC power supply (Instek PS-3225D) unit is attached to the electrical leads of the current collector tabs on the MEA.
- the power supply is connected to an ammeter (Ahlborn ZA9901-AB3) to measure the current.
- the output from the ammeter is transmitted to a data logger (Ahlborn Almemo 2890-9).
- the DC power supply is turned on to produce 1.5 volts for 30 minutes and the current is measured during this time period. After 30 minutes, the power supply is turned off by removing the electrical leads attached to the current collector tabs on the MEA. The doors of the balance are closed and the housing/ Petri dish assembly is weighed (Wi).
- the power supply is re-attached to the MEA and turned on again and the above cycle is repeated three times to measure W2, W3, W4 over a period of 1 .5 hours.
- the difference in weight between Wi and Wo, W2 and Wi , W3 and W2 and W4 and W3 over time is plotted.
- the dehumidification efficiency (mg water pumped per Coulomb) is calculated
- asymptotic value of water pumping rate (mg/sec) asymptotic value of the current density (coulomb/sec, or amp).
- the method used to determine equivalent weight takes a measured weight of the solid sample and calculates an acid equivalent weight based on the first inflection point of the titration curve near pH 7. Specifically, for each sample, approximately 5 g of the solid sample weighing no more than 0.05 g each are dried in an oven for at least two hours at 80°C under full vacuum ( ⁇ 2 in. Hg). The dried pieces are removed from the oven and placed in a capped container to minimize moisture pickup. After allowing the dried sample to cool to room temperature in the capped container, approximately 0.15 g is quickly weighed into a 100 ml titration cup.
- the sample of known dry weight is then allowed to soak in the titration cup for 15 minutes in 5 ml of deionized water and 5 ml of ethanol. To the soaked sample, 55 ml of 2. ON NaCI solution is then added.
- a back titration method using a TIM900 Titration Manager (Radiometer Analytical S.A., Lyon, France) is then started beginning with the addition of 5 ml of 0.05N NaOH solution. The entire blend is then stirred for 15 minutes under a nitrogen blanket prior to the acid titration with 0.01 N HCI solution.
- the end point near pH 7 is used to calculate both the ion exchange capacity (IEC) and the acid equivalent weight (EW) of the sample according to:
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Abstract
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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EP14784143.1A EP3055896A1 (fr) | 2013-10-07 | 2014-09-18 | Dispositif de commande d'humidification |
CN201480055156.8A CN105612647A (zh) | 2013-10-07 | 2014-09-18 | 湿度控制装置 |
KR1020167010520A KR20160060131A (ko) | 2013-10-07 | 2014-09-18 | 가습 조절기 |
JP2016520664A JP2017500524A (ja) | 2013-10-07 | 2014-09-18 | 加湿制御装置 |
CA2925861A CA2925861A1 (fr) | 2013-10-07 | 2014-09-18 | Dispositif de commande d'humidification |
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US14/047,065 | 2013-10-07 | ||
US14/047,065 US20150096884A1 (en) | 2013-10-07 | 2013-10-07 | Humidification Control Device |
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WO2015053915A1 true WO2015053915A1 (fr) | 2015-04-16 |
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PCT/US2014/056241 WO2015053915A1 (fr) | 2013-10-07 | 2014-09-18 | Dispositif de commande d'humidification |
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US (1) | US20150096884A1 (fr) |
EP (1) | EP3055896A1 (fr) |
JP (1) | JP2017500524A (fr) |
KR (1) | KR20160060131A (fr) |
CN (1) | CN105612647A (fr) |
CA (1) | CA2925861A1 (fr) |
WO (1) | WO2015053915A1 (fr) |
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US11365485B2 (en) * | 2015-11-23 | 2022-06-21 | Ffi Ionix Ip, Inc. | Ozone generator system |
CN106400047A (zh) * | 2016-09-29 | 2017-02-15 | 中国科学院大连化学物理研究所 | 一种等温除湿富氧电化学装置和应用 |
KR102651962B1 (ko) * | 2016-12-14 | 2024-03-28 | 현대자동차주식회사 | 헤드램프 습기분해 장치 |
CN106949571B (zh) * | 2017-03-09 | 2023-04-25 | 华南理工大学 | 一种基于筛网式两性离子交换膜电极的电化学除湿装置 |
EP3669128B1 (fr) * | 2017-09-22 | 2023-08-30 | Skyre, Inc. | Système d'extraction air-eau |
US10593372B2 (en) | 2018-07-20 | 2020-03-17 | Seagate Technology Llc | Dehumidifying devices, and data storage devices having one or more dehumidifying devices |
US10734035B1 (en) * | 2018-07-30 | 2020-08-04 | Seagate Technology Llc | Humidity control system for heat-assisted magnetic recording hard disk drive |
US11355161B2 (en) | 2019-08-07 | 2022-06-07 | Seagate Technology Llc | Electronic device that includes a composition that can release and optionally generate a gaseous oxidizing agent component into an interior space of the electronic device, and related subassemblies and methods |
US11783867B2 (en) | 2019-08-07 | 2023-10-10 | Seagate Technology Llc | Electronic device that includes a composition that can actively generate and release a gaseous oxidizing agent component into an interior space of the electronic device, and related subassemblies and methods |
US11763853B2 (en) | 2019-08-07 | 2023-09-19 | Seagate Technology Llc | Electronic device that includes a composition that can actively generate and release a gaseous oxidizing agent component into an interior space of the electronic device, and related subassemblies and methods |
US11270739B1 (en) | 2021-02-09 | 2022-03-08 | Seagate Technology Llc | Electronic device that includes one or more reactants that generate a gaseous oxidizing agent component inside the electronic device, and related subassemblies and methods |
CN116288521B (zh) * | 2023-05-22 | 2023-09-29 | 山东赛克赛斯氢能源有限公司 | 一种集成pem电解系统及湿度控制方法 |
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2013
- 2013-10-07 US US14/047,065 patent/US20150096884A1/en not_active Abandoned
-
2014
- 2014-09-18 JP JP2016520664A patent/JP2017500524A/ja active Pending
- 2014-09-18 CN CN201480055156.8A patent/CN105612647A/zh active Pending
- 2014-09-18 WO PCT/US2014/056241 patent/WO2015053915A1/fr active Application Filing
- 2014-09-18 EP EP14784143.1A patent/EP3055896A1/fr not_active Withdrawn
- 2014-09-18 CA CA2925861A patent/CA2925861A1/fr not_active Abandoned
- 2014-09-18 KR KR1020167010520A patent/KR20160060131A/ko not_active Application Discontinuation
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US3953566A (en) | 1970-05-21 | 1976-04-27 | W. L. Gore & Associates, Inc. | Process for producing porous products |
EP0064838A1 (fr) * | 1981-05-01 | 1982-11-17 | E.I. Du Pont De Nemours And Company | Ensemble membrane/électrode, cellule d'électrolyse et procédé d'électrolyse |
US5484512A (en) * | 1992-01-08 | 1996-01-16 | Shinko Pantec Co., Ltd. | Methods and apparatuses for producing high purity oxygen and hydrogen |
US6054230A (en) | 1994-12-07 | 2000-04-25 | Japan Gore-Tex, Inc. | Ion exchange and electrode assembly for an electrochemical cell |
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Also Published As
Publication number | Publication date |
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US20150096884A1 (en) | 2015-04-09 |
JP2017500524A (ja) | 2017-01-05 |
EP3055896A1 (fr) | 2016-08-17 |
CN105612647A (zh) | 2016-05-25 |
CA2925861A1 (fr) | 2015-04-16 |
KR20160060131A (ko) | 2016-05-27 |
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