WO2015045595A1 - 流体機械用部材の製造方法、及び、流体機械用部材 - Google Patents
流体機械用部材の製造方法、及び、流体機械用部材 Download PDFInfo
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- WO2015045595A1 WO2015045595A1 PCT/JP2014/069446 JP2014069446W WO2015045595A1 WO 2015045595 A1 WO2015045595 A1 WO 2015045595A1 JP 2014069446 W JP2014069446 W JP 2014069446W WO 2015045595 A1 WO2015045595 A1 WO 2015045595A1
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- glass
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- based material
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- fluid machine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/023—Selection of particular materials especially adapted for elastic fluid pumps
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/322—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/02—Pretreatment of the material to be coated
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/24—Nitriding
- C23C8/26—Nitriding of ferrous surfaces
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/36—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases using ionised gases, e.g. ionitriding
- C23C8/38—Treatment of ferrous surfaces
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D5/00—Coating with enamels or vitreous layers
- C23D5/04—Coating with enamels or vitreous layers by dry methods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
- F01D5/288—Protective coatings for blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/026—Selection of particular materials especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/24—Vanes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/30—Vanes
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/1803—Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces
- C23C18/1806—Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces by mechanical pretreatment, e.g. grinding, sanding
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/1803—Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces
- C23C18/1824—Pretreatment of the material to be coated of metallic material surfaces or of a non-specific material surfaces by chemical pretreatment
- C23C18/1837—Multistep pretreatment
- C23C18/1844—Multistep pretreatment with use of organic or inorganic compounds other than metals, first
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D5/00—Coating with enamels or vitreous layers
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23D—ENAMELLING OF, OR APPLYING A VITREOUS LAYER TO, METALS
- C23D5/00—Coating with enamels or vitreous layers
- C23D5/02—Coating with enamels or vitreous layers by wet methods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/30—Application in turbines
- F05D2220/31—Application in turbines in steam turbines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/90—Coating; Surface treatment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/60—Structure; Surface texture
- F05D2250/62—Structure; Surface texture smooth or fine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/60—Structure; Surface texture
- F05D2250/62—Structure; Surface texture smooth or fine
- F05D2250/621—Structure; Surface texture smooth or fine polished
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/60—Fluid transfer
- F05D2260/607—Preventing clogging or obstruction of flow paths by dirt, dust, or foreign particles
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- F05D2300/00—Materials; Properties thereof
- F05D2300/20—Oxide or non-oxide ceramics
- F05D2300/21—Oxide ceramics
- F05D2300/2102—Glass
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- F05D2300/00—Materials; Properties thereof
- F05D2300/20—Oxide or non-oxide ceramics
- F05D2300/22—Non-oxide ceramics
- F05D2300/228—Nitrides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/611—Coating
Definitions
- the present invention relates to a method for manufacturing a fluid machine member that manufactures a fluid machine member in which a fluid contacts a surface, and a fluid machine member.
- working fluid such as gas or liquid comes into contact with blades of steam turbines and fluid machine components such as impellers in centrifugal compressors (centrifugal pumps), but contact resistance becomes large and minute particles in the working fluid
- impellers in centrifugal compressors centrifugal pumps
- Patent Document 1 describes a surface smoothing film in which a ceramic layer or a carbon layer whose maximum height Ry of surface roughness does not exceed 1.0 ⁇ m is provided on the surface of a substrate.
- the cost increase can not be avoided by performing the polishing process to reduce the surface roughness of the member, and the time required for manufacturing the member also becomes long.
- the substrate surface is subjected to buffing prior to film formation to obtain a maximum surface roughness Ry of 0.1. It is necessary to finish it as ⁇ 1.0 ⁇ m. For this reason, there is a problem that the cost increases and the manufacturing period becomes long as well.
- the present invention provides a method for manufacturing a fluid machine component capable of improving the operating efficiency of a fluid machine while reducing the cost, and a fluid machine component.
- a glass-based material is coated on the surface of a substrate, and the glass-based material is heated and melted after the coating step.
- the method includes a smoothing step of removing a part of the base material, and a solidifying step of solidifying the heat-melted glass base material after the smoothing step.
- the method for manufacturing a member for a fluid machine according to the second aspect of the present invention further includes a roughing step of roughing the surface of the substrate before the applying step in the first aspect. It may be
- the surface roughness of the substrate surface is reduced to some extent, and the coating process is performed in a state where the maximum height Ry of the surface roughness is suppressed. Since the position where the maximum height Ry of the substrate surface is to be obtained is the minimum thickness dimension of the glass-based material to be applied, by applying the glass-based material in a state where the surface roughness of the substrate surface is reduced, The thickness dimension of the glass-based material can be reduced. Therefore, the time required for the application process and the material cost of the glass-based material can be reduced, which leads to cost reduction.
- nickel plating is performed on the surface of the base before the application step in the first or second aspect.
- the process may be further included.
- a layer of nickel plating can be formed on the substrate surface by such a nickel plating process, and oxidation of the substrate surface can be prevented before performing the application process. Therefore, the adhesiveness to the base material of the glass-type material apply
- the surface of the substrate is subjected to nitriding treatment before the application step in the first or second aspect. It may further include a nitriding step for curing.
- the base material is rotated to make the glass-based material Some may be removed.
- the molten glass-based material can be removed by centrifugal force so as to be scattered, and a layer of the glass-based material having a smooth surface can be easily obtained.
- the member for a fluid machine is a substrate through which fluid flows on the surface side, and a member opposite to the surface of the substrate made of a glass-based material which is applied to the surface of the substrate. And the side surface has a smooth glass coating layer.
- the surface of the glass coating layer is smooth even if the surface roughness of the surface of the substrate in contact with the glass-based material is large. Therefore, even if the surface roughness of the surface of the substrate is not small, the contact resistance between the fluid and the fluid machine member can be reduced by the glass coating layer, and the amount of deposits on the fluid machine member can be reduced.
- the member for a fluid machine according to the seventh aspect of the present invention may further include a nickel plating layer between the substrate and the glass coating layer in the sixth aspect.
- Such a nickel plating layer can improve the adhesion between the substrate and the glass coating layer.
- the member for a fluid machine according to the eighth aspect of the present invention may further include a nitride layer between the substrate and the glass coating layer in the sixth aspect.
- Such a nitride layer can improve the adhesion between the substrate and the glass coating layer.
- the operation of the fluid machine is performed while the cost of the substrate is reduced by applying the glass-based material to the substrate and smoothing the surface. It is possible to improve the efficiency.
- the member 1 manufactured by the manufacturing method of this embodiment is demonstrated.
- the member 1 is used for a steam turbine, a compressor, a pump, etc., and the working fluid W of gas or liquid in these devices contacts the surface.
- the member 1 includes a base 2 made of a metal material such as steel (for example, stainless steel or carbon steel), a nickel plating layer 3 laminated on the base 2, and a nickel plating layer 3. And a laminated glass coating layer 4.
- a metal material such as steel (for example, stainless steel or carbon steel)
- a nickel plating layer 3 laminated on the base 2 and a nickel plating layer 3.
- the maximum height Ry of the surface roughness of the surface on which the nickel plating layer 3 is laminated is 20 to 50 ⁇ m.
- the nickel plating layer 3 is, for example, a coating layer of Ni—B plating or Ni—P plating.
- the glass coating layer 4 is a layer made of a glass-based material.
- This glass-based material may be, for example, a common glass material such as used in wrought processing.
- the glass coating layer 4 is a frit of glass mainly composed of SiO 2 (silicon dioxide) and B 2 O 3 (boron oxide), a reinforcing material such as Al 2 O 3 and the like.
- Alkaline materials solvent: Li 2 O (lithium oxide), Na 2 O (sodium oxide), K 2 O (potassium oxide), MgO (magnesium oxide), CaO (calcium oxide), BaO (barium oxide) Etc.
- a coloring agent not essential
- the manufacturing method of the member 1 includes a roughing process S1 for roughing the surface of the substrate 2, a degreasing process S21 for pretreating the surface of the roughed substrate 2, a water washing process S22, and an acid cleaning process It includes a pretreatment step S2 having S23, and a nickel plating step S3 for subjecting the surface of the substrate 2 after the pretreatment to a nickel plating process. Furthermore, the method of manufacturing the member 1 includes an application step S4 of applying a glass-based material to the surface of the base material 2 after the nickel plating process, and a smoothing step S5 of removing a part of the applied glass-based material. Solidifying step S6 of solidifying the applied glass-based material.
- the roughing process S1 is performed. That is, the surface of the substrate 2 is cut with an end mill or the like to reduce the surface roughness of the surface of the substrate 2.
- the maximum height Ry of the surface roughness is made to be 20 to 50 ⁇ m by the roughing step S1.
- a degreasing step S21 for removing oil components is performed as a pretreatment step S2 on the surface of the base material 2 after roughing.
- a water washing step S22 for washing with water an acid washing step S23 for washing the surface of the substrate 2 by washing with an acid solution such as hydrochloric acid or sulfuric acid, and a water washing step S22 are executed in this order.
- the nickel plating step S3 is performed. That is, the nickel plating layer 3 is formed on the surface of the base material 2 subjected to the pretreatment as described above.
- electroplating, electroless nickel plating or the like is applied.
- Electroless nickel plating is a plating method in which a nickel plating film is formed on the surface of a member to be plated without conducting electricity by immersing the surface of the member to be plated in a plating solution. By this electroless nickel plating, it is possible to uniformly form a film on a portion having a complicated shape such as the inner surface of the flow passage of the impeller.
- Examples of electroless nickel plating include Ni--B plating and Ni--P plating. From the viewpoint of heat resistance to the temperature of the glass-based material in the smoothing step S5 described later, it is preferable to apply Ni—B plating.
- the application step S4 is performed. That is, the glass-based material is applied to the surface of the base 2 on which the nickel plating layer 3 is formed.
- this glass-based material a general glass material as described above is used as a water-soluble slurry or a molten glass.
- the viscosity of the water-soluble slurry is 10 ⁇ 2 to 1 Pa ⁇ s
- the viscosity of the molten glass is 1 to 10 2 Pa ⁇ s.
- the dip coating method which pulls up the base material 2 is used.
- the water-soluble slurry or the molten glass is freed of water, and the powdered material is heated and melted in the container, and heated to a temperature equivalent to the glass-based material in the container.
- a dip coating method is used in which the substrate 2 is pulled up.
- spray coating in which a water-soluble slurry is sprayed onto the surface of the substrate 2 is used.
- the smoothing step S5 is performed. That is, while heating and melting the glass-based material, a part of the glass-based material is removed. Specifically, spin coating is performed to rotate the substrate 2 coated with the glass-based material in a state where the temperature of the glass-based material is 750 to 850 ° C., and a part of the glass-based material is removed by centrifugal force To form a layer of glass-based material having a smooth surface.
- the rotation speed at which the substrate 2 is rotated by spin coating is larger than a value at which the uniformity of the film thickness of the layer of the glass-based material is maintained to a certain extent and smaller than a value such that the film thickness is not too thin. Is preferred. Specifically, it is carried out at a rotational speed of 60 to 300 rpm, more preferably at a rotational speed of 100 to 200 rpm.
- the solidification step S6 is performed. That is, the molten glass-based material is solidified to form the glass coating layer 4 on the surface of the substrate 2.
- the thickness of the glass coating layer 4 is larger than a value that is not affected by the surface roughness of the surface of the base material 2 after the roughing process S1 is performed, and is a value that can ensure the adhesion of the glass coating layer 4 It is preferable to be smaller.
- the thickness of the glass coating may be 0.05 to 1 mm, and more preferably 0.1 to 0.5 mm.
- the surface roughness of the surface of the glass coating layer 4 is larger than the value that the number of operation steps in the smoothing step S5 is not too large, and the fluid to the glass coating layer 4 is It is preferable that the contact resistance of W is smaller than a value that does not become too large.
- the surface roughness Ra is preferably 0.01 to 0.1 ⁇ m, and more preferably 0.03 to 0.05 ⁇ m.
- the manufacturing method of such a member 1 after the glass-based material is applied to the base material 2 in the application step S4, a part of the glass-based material is removed in the smoothing step S5. That is, from the state shown in FIG. 3 (a), the glass-based material is blown off while flowing as shown by the arrows, and in the state shown in FIG. 3 (b), the surface of the substrate 2 in the glass coating layer 4 is The opposite surface is smooth.
- the manufacturing method of the member 1 includes the roughing process S1 before the application process S4, thereby reducing the surface roughness of the surface of the substrate 2 to some extent and suppressing the maximum height Ry of the surface roughness.
- Application process S4 will be performed.
- the position at which the maximum height Ry of the surface of the substrate 2 is obtained is the minimum thickness dimension of the glass-based material to be applied. For this reason, the thickness dimension of glass-type material can be reduced by apply
- the manufacturing method of the member 1 includes a nickel plating step S3 for performing a nickel plating process on the surface of the base material 2 after the roughing step S1 and before the application step S4 so that the nickel is formed.
- the plating layer 3 can be formed on the surface of the substrate 2. Therefore, before performing application process S4, the oxidation of the surface of substrate 2 can be prevented and the adhesiveness to substrate 2 of the glass system material applied at application process S4 can be improved.
- the smoothing step S5 since a part of the glass-based material is removed using spin coating, the molten glass-based material can be removed by scattering by centrifugal force, and the glass coating has a smooth surface. Layer 4 can be easily obtained.
- the manufacturing method of the member 1 of the present embodiment by applying the glass-based material to the substrate 2 to make the surface smooth, the polishing process to the surface of the substrate 2 before the application step S4 can be omitted. It is possible to improve the operation efficiency of the fluid machine provided with the member 1 while suppressing the cost of the substrate 2.
- the method of manufacturing the member 1 may further include a post-treatment step between the nickel plating step S3 and the application step S4.
- This post-treatment step includes a neutralization treatment step of cleaning the surface of the nickel plating layer 3 with an alkaline aqueous solution of pH 4 to 4.5 after forming the nickel plating layer 3 on the surface of the substrate 2.
- the post-treatment step includes a water washing step of washing the surface of the nickel plating layer 3 after the neutralization treatment and a drying step of drying the surface thereafter.
- the manufacturing method of the member 1A of the present embodiment includes a nitriding step S3A in place of the nickel plating step S3 of the first embodiment. That is, the manufacturing method of the member 1A includes a roughing process S1, a pretreatment process S2, a nitriding process S3A in which the surface of the substrate 2 is nitrided to harden the surface of the substrate 2 after the pretreatment, and nitriding After the step S3A, the coating step S4, the smoothing step S5, and the solidification step S6 are included.
- nitriding treatment such as gas nitriding, ion nitriding, radical nitriding and the like is applied to the surface of the base 2 after the pretreatment step S2, and between the glass coating layer 4 and the surface of the base 2 A nitride layer 3A is formed.
- the nitride layer 3A is a layer made of a dense nitride.
- gas nitriding is a nitriding method in which nitrogen is diffused to the surface of the material to be treated to form a nitride (or solid solution) layer by a reaction in which ammonia gas is decomposed into nitrogen and hydrogen.
- ion nitriding nitrogen and hydrogen are introduced as a reaction gas into a furnace to generate plasma on the surface of a material to be treated, ionized nitrogen is diffused to the surface of the material to be treated, and nitride (or solid solution) Is a nitriding method for forming a layer of In radical nitriding, a mixed gas of hydrogen and ammonia is introduced into the furnace as a reaction gas to generate plasma on the surface of the material to be treated, and radicalized nitrogen is diffused to the surface of the material to be treated to obtain nitride ( Or a solid solution) to form a layer.
- nitriding step S3A although any of the above-mentioned nitriding methods may be used, since a compound layer is not formed at the time of nitriding treatment, radical nitriding is more preferable.
- the compound layer is a layer of 10 ⁇ m or less which is present on the outermost surface of the material to be treated which is nitrided, and is a layer of complex nitride such as iron and chromium. Since this compound layer is brittle and easily broken, the surface is apt to be rough, and it is possible to obtain high adhesion between the glass coating layer 4 and the nitride layer 3A when this compound layer is not formed.
- the polishing process to the surface of the base 2 before the application step S4 can be omitted, and the cost of the base 2 is suppressed. It is possible to improve the operating efficiency of the fluid machine equipped with 1A.
- the dense nitride layer 3A is formed on the surface of the base 2 by performing the nitriding step S3A. For this reason, the adhesiveness to the base material 2 of the glass-type material apply
- the roughing process S1 may not necessarily be performed.
- the degreasing step S21, the acid washing step S23, and the water washing step S22 may be repeated as appropriate depending on the condition of the surface of the substrate 2, or some steps may be omitted. .
- a method may be used in which a part of the glass-based material is blown away and removed by the pressure of air, or vibration is applied to the substrate 2 to form a glass-based material. You may use the method of removing a part.
- the operation of the fluid machine is performed while the cost of the substrate is reduced by applying the glass-based material to the substrate and smoothing the surface. It is possible to improve the efficiency.
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Abstract
Description
本願は、2013年9月30日に出願された特願2013-204623号に基づき優先権を主張し、その内容をここに援用する。
以下、本発明の第一実施形態に係る流体機械用部材1(以下、単に部材1とする)の製造方法について説明する。
まず、本実施形態の製造方法で製造される部材1について説明する。部材1は、蒸気タービン、圧縮機、ポンプなどに用いられ、これらの機器における気体や液体の作動流体Wが表面に接触する。
部材1の製造方法は、基材2の表面に荒加工を施す荒加工工程S1と、荒加工した基材2の表面に対して前処理を行う脱脂工程S21、水洗工程S22、及び酸洗工程S23を有する前処理工程S2と、前処理後の基材2の表面にニッケルめっき加工処理を施すニッケルめっき工程S3とを含んでいる。
さらに、部材1の製造方法は、ニッケルめっき加工処理後の基材2の表面にガラス系材料を塗布する塗布工程S4と、塗布されたガラス系材料の一部を除去する平滑化工程S5と、塗布されたガラス系材料を凝固させる凝固工程S6とを含んでいる。
無電解ニッケルめっきは、被めっき部材の表面をめっき液に浸漬させることで、通電を行うことなくニッケルめっき皮膜を被めっき部材の表面に形成するめっき手法である。この無電解ニッケルめっきによって、インペラの流路内面等の複雑形状を有する部位へ、均一に皮膜を形成することが可能である。
または、ガラス系材料を塗布する方法として、水溶性スラリー又は溶融ガラスから水分を除き、粉末状態としたものを容器内で加温して溶融させ、容器内のガラス系材料と同等の温度に加温した状態で基材2を浸漬した後に、基材2を引き上げる浸漬コーティング法が用いられる。
または、ガラス系材料を塗布する方法として、水溶性スラリーをスプレーによって基材2の表面に噴きつけるスプレーコーティングが用いられる。
次に、図4及び図5を参照して、本発明の第二実施形態に係る部材1Aの製造方法について説明する。
本実施形態の部材1Aの製造方法は、第一実施形態のニッケルめっき工程S3に代えて、窒化工程S3Aを含んでいる。
即ち、部材1Aの製造方法は、荒加工工程S1と、前処理工程S2と、前処理後の基材2の表面に窒化処理を施して基材2の表面を硬化させる窒化工程S3Aと、窒化工程S3Aの後に塗布工程S4と、平滑化工程S5と、凝固工程S6とを含んでいる。
イオン窒化とは、窒素と水素とを反応ガスとして炉内に導入し、被処理材の表面にプラズマを生じさせて、イオン化した窒素を被処理材の表面に拡散させ、窒化物(又は固溶体)の層を形成させる窒化法である。
ラジカル窒化とは、水素とアンモニアの混合ガスを反応ガスとして炉内に導入し、被処理材の表面にプラズマを生じさせて、ラジカル化した窒素を被処理材の表面に拡散させ、窒化物(又は固溶体)の層を形成させる窒化法である。
化合物層とは、窒化された被処理材の最表面に存在する10μm以下の層であって、鉄及びクロム等の複合窒化物の層である。この化合物層は脆く割れ易いため、表面が荒れ易く、この化合物層が形成されない場合にはガラスコーティング層4と窒化物層3Aとの高い密着性を得ることが可能である。
例えば、荒加工工程S1は必ずしも実行しなくともよい。
2 基材
3 ニッケルめっき層
3A 窒化物層
4 ガラスコーティング層
S1 荒加工工程
S2 前処理工程
S21 脱脂工程
S22 水洗工程
S23 酸洗工程
S3 ニッケルめっき工程
S3A 窒化工程
S4 塗布工程
S5 平滑化工程
S6 凝固工程
W 流体
Claims (8)
- 基材の表面にガラス系材料を塗布する塗布工程と、
前記塗布工程の後に、前記ガラス系材料を加熱溶融させながら該ガラス系材料の一部を除去する平滑化工程と、
前記平滑化工程の後に、加熱溶融した前記ガラス系材料を凝固させる凝固工程と、
を含む流体機械用部材の製造方法。 - 前記塗布工程の前に、前記基材の表面に荒加工を施す荒加工工程をさらに含む請求項1に記載の流体機械用部材の製造方法。
- 前記塗布工程の前に、前記基材の表面にニッケルめっき加工処理を施すニッケルめっき工程をさらに含む請求項1又は2に記載の流体機械用部材の製造方法。
- 前記塗布工程の前に、前記基材の表面に窒化処理を施して該表面を硬化させる窒化工程をさらに含む請求項1又は2に記載の流体機械用部材の製造方法。
- 前記平滑化工程では、前記基材を回転させて前記ガラス系材料の一部を除去する請求項1から4のいずれか一項に記載の流体機械用部材の製造方法。
- 表面側に流体が流通する基材と、
前記基材の表面に塗布されて、ガラス系材料よりなる該基材の表面の反対側に位置する表面が平滑なガラスコーティング層と、
を備える流体機械用部材。 - 前記基材と前記ガラスコーティング層との間にニッケルめっき層をさらに備える請求項6に記載の流体機械用部材。
- 前記基材と前記ガラスコーティング層との間に窒化物層をさらに備える請求項6に記載の流体機械用部材。
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EP14846780.6A EP3054109A4 (en) | 2013-09-30 | 2014-07-23 | Method for producing member for fluid machines, and member for fluid machines |
CN201480042226.6A CN105408588B (zh) | 2013-09-30 | 2014-07-23 | 流体机械用部件的制造方法 |
US14/907,731 US20160186767A1 (en) | 2013-09-30 | 2014-07-23 | Method for producing member for fluid machines, and member for fluid machines |
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JP2013204623A JP6300398B2 (ja) | 2013-09-30 | 2013-09-30 | 流体機械用部材の製造方法 |
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EP (1) | EP3054109A4 (ja) |
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CN110592578A (zh) * | 2019-09-05 | 2019-12-20 | 华庚新材料科技(嘉兴)有限公司 | 一种复合材料 |
CN110699685A (zh) * | 2019-09-05 | 2020-01-17 | 华庚新材料科技(嘉兴)有限公司 | 制造复合材料的方法 |
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JP2012522714A (ja) * | 2009-04-02 | 2012-09-27 | スネクマ・プロピュルシオン・ソリド | Cmc材料で作製された部品の表面を平滑化する方法 |
JP2011241800A (ja) * | 2010-05-21 | 2011-12-01 | Ihi Corp | 高温耐食性コーティング |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110592578A (zh) * | 2019-09-05 | 2019-12-20 | 华庚新材料科技(嘉兴)有限公司 | 一种复合材料 |
CN110699685A (zh) * | 2019-09-05 | 2020-01-17 | 华庚新材料科技(嘉兴)有限公司 | 制造复合材料的方法 |
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EP3054109A1 (en) | 2016-08-10 |
JP6300398B2 (ja) | 2018-03-28 |
CN105408588A (zh) | 2016-03-16 |
US20160186767A1 (en) | 2016-06-30 |
EP3054109A4 (en) | 2017-05-31 |
CN105408588B (zh) | 2017-05-17 |
JP2015066523A (ja) | 2015-04-13 |
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