WO2015033875A1 - 光学フィルムの製造装置 - Google Patents
光学フィルムの製造装置 Download PDFInfo
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- WO2015033875A1 WO2015033875A1 PCT/JP2014/072794 JP2014072794W WO2015033875A1 WO 2015033875 A1 WO2015033875 A1 WO 2015033875A1 JP 2014072794 W JP2014072794 W JP 2014072794W WO 2015033875 A1 WO2015033875 A1 WO 2015033875A1
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3016—Polarising elements involving passive liquid crystal elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
- G02F1/133538—Polarisers with spatial distribution of the polarisation direction
Definitions
- the present invention relates to an optical film manufacturing apparatus.
- This application claims priority based on Japanese Patent Application No. 2013-182066 filed on September 3, 2013, the contents of which are incorporated herein by reference.
- FPR Fin Patterned Retarder
- Patent Document 1 a method of manufacturing a large amount of FRP film used in such a 3D liquid crystal display by a roll-to-roll method is known (for example, see Patent Document 1).
- a layer of a photo-alignment material is formed on the surface of a strip-shaped film original used for manufacturing an FRP film.
- two types of polarized light that are alternately arranged in a direction intersecting the transport direction are exposed to the layer of the photo-alignment material while the original film is transported in a roll.
- the original fabric of the FPR film in which the two types of polarization patterns corresponding to the two types of polarized light are formed in a continuous belt shape in the transport direction of the film original fabric can be produced.
- the strip-shaped film raw material used for manufacturing the FRP film is easy to meander during roll conveyance, and as a result, two types of polarization patterns formed by the method of Patent Document 1 are also easily curved. .
- the FRP film having a curved polarization pattern is difficult to match the polarization pattern and the arrangement pattern of the pixel columns of the liquid crystal panel when bonded to a liquid crystal panel, and a portion where two types of polarization patterns overlap one pixel Is likely to occur.
- the 3D liquid crystal display when there are pixels in which two types of polarization patterns overlap in this way, there is a display defect (crosstalk) in which the right eye image and the left eye image are simultaneously viewed with the same eye during 3D display. This produces a good 3D display. For this reason, the FRP film having a curved polarization pattern is handled as a defective product, and there is a problem that productivity tends to be lowered.
- An object of the present invention is to provide an apparatus for producing a high-quality optical film that suppresses the bending of a polarization pattern.
- the manufacturing apparatus of the optical film of 1 aspect which concerns on this invention conveys the laminated body in which the optical material layer was formed in one surface of the film original fabric extended in strip
- a transporting device, a backup roll that is arranged in the transport path of the laminate, and on which the film original fabric side of the laminate is wound, and the laminate being transported intersects the transport direction of the laminate
- An exposure apparatus that exposes polarized light to a plurality of locations of the optical material layer in a direction, and a contact range between the laminate and the backup roll in a field of view in a rotation axis direction of the backup roll is the laminate.
- the central angle of the arc connecting the upstream end and the downstream end in the transport direction is within a range of 180 degrees or more, and the exposure apparatus is 0 degree in the transport direction from the upstream end in the field of view. more than 0 degrees or in the range above and the transport direction from the downstream end portion is provided so as to be exposed to the optical material layer positioned within the range of 30 degrees or less than 0 ° in the opposite direction.
- the exposure apparatus is provided to be able to expose the optical material layer located in the range of 0 degrees to 30 degrees in the transport direction from the upstream end in the visual field. It is preferable.
- FIG. 1 is a schematic perspective view showing an example of an optical film manufactured using the optical film manufacturing apparatus of the present embodiment.
- the optical film 1 shown in the figure has a base material 2, a photo-alignment layer 3 formed on one surface of the base material 2, and a liquid crystal layer 4 formed on the top surface of the photo-alignment layer 3.
- the base material 2 is a film-like member having flexibility and light transmittance, and has a rectangular shape in plan view.
- the base material 2 uses a resin material as a forming material.
- a resin material for example, a triacetyl cellulose (TAC) film, a polymethyl methacrylate (PMMA) film, a polyethylene terephthalate (PET) film, or the like can be used.
- TAC triacetyl cellulose
- PMMA polymethyl methacrylate
- PET polyethylene terephthalate
- an antiglare layer antiglare layer
- an antireflection layer a hard coat layer
- an antistatic layer is formed on the lower surface of the substrate 2 (the surface opposite to the photo-alignment layer 3).
- the antiglare layer is a layer having a plurality of irregularities and particles, and has a function of irregularly reflecting external light and suppressing reflection and glare.
- the antireflection layer is typically formed of a dielectric multilayer film, and a function that reduces the intensity of reflected light by interfering reflected light at the interface between layers by laminating multiple layers with different refractive indexes. It is a layer which has.
- the hard coat layer is, for example, a layer of a curable resin in which metal oxide fine particles having a particle size small enough not to scatter light in the visible light region are dispersed, and is a layer having a function of suppressing surface scratches.
- a protective film may be laminated on the lower surface of the substrate 2.
- the photo-alignment layer 3 has an alignment regulating force of a material having liquid crystallinity (hereinafter referred to as a liquid crystal material). Such a photo-alignment layer 3 is formed using a polymerizable photo-alignment material. As the photo-alignment material, a material that expresses alignment regulating force when exposed to polarized light is used. By exposing the photo-alignment material to polarized light and polymerizing the photo-alignment material, the photo-alignment layer 3 retaining the alignment regulating force can be formed.
- the photo-alignment layer 3 has two alignment regions 31 and 32 in which the direction in which the alignment regulating force works is 90 degrees different in plan view.
- Each of the alignment regions 31 and 32 is a belt-like region extending in the same direction as one side of the base material 2 that is rectangular in plan view.
- the alignment regions 31 and 32 are alternately provided in a direction intersecting with the extending direction of the alignment regions 31 and 32.
- the liquid crystal layer 4 has two polarization patterns 41 and 42 corresponding to the alignment regions 31 and 32 of the photo-alignment layer 3.
- the polarization patterns 41 and 42 have different refractive index anisotropies. Therefore, the light incident on the liquid crystal layer 4 is emitted as light in two types of polarization states corresponding to the polarization patterns 41 and 42.
- Light in two types of polarization states refers to, for example, two types of linearly polarized light that show mutually orthogonal vibration directions and two types of circularly polarized light (right circularly polarized light and left circularly polarized light).
- Such a liquid crystal layer 4 is formed using a liquid crystal material having a polymerizable functional group. That is, the liquid crystal layer 4 arranges the liquid crystal material in two directions according to the alignment regulating force of the alignment regions 31 and 32 of the photo-alignment layer 3, and further causes the polymerizable functional group of the liquid crystal material to react. It is obtained by maintaining and curing the liquid crystal phase of the liquid crystal material to be used.
- FIG. 2 is a schematic diagram showing an optical film manufacturing apparatus of the present embodiment.
- the manufacturing apparatus 100 shown in the figure forms part of the entire apparatus for manufacturing the optical film 1 shown in FIG.
- the manufacturing apparatus 100 includes an unwinding roll 110 (conveying apparatus), a winding roll 120 (conveying apparatus), a conveying roll 130 (conveying apparatus), a coating apparatus 140, a drying apparatus 150, and an exposure apparatus 160.
- the photo-alignment layer 3A is formed on one surface of the film original fabric 2A in the conveyance path while conveying the film original fabric 2A.
- the raw film 2A is a band-shaped member in which the base material 2 in FIG. 1 is continuous in one direction, and the base material 2 in FIG. 1 described above can be obtained by cutting every predetermined length. it can.
- the unwinding roll 110 sequentially unwinds the original film 2A wound in a roll shape, and the unwinding roll 120 sequentially winds up the original film 2A having the photo-alignment layer 3A formed on one surface in the transport path. .
- Tension is applied to the film original fabric 2A conveyed between the unwinding roll 110 and the winding roll 120 in the extending direction, and the bending during conveyance is suppressed.
- a conveyance roll 130 (conveyance rolls 131, 132, 133, 134, 135, and 136) that conveys the original film 2A is provided.
- the transport roll 134 also has a function as a backup roll when performing an exposure operation using the exposure apparatus 160.
- the coating device 140 is provided in the transport path of the film original fabric 2A, and applies a liquid containing a photo-alignment material, which is a material for forming the photo-alignment layer 3 shown in FIG. .
- a liquid containing a photo-alignment material which is a material for forming the photo-alignment layer 3 shown in FIG. .
- the coating device 140 a generally known configuration capable of coating a liquid material can be used, and examples thereof include a dispenser, a die coater, a bar coater, a slit coater, a spray coating device, and a printing machine.
- a die coater is used as the coating device 140.
- the coating film of the photo-alignment material formed on one surface of the original film 2A by the coating device 140 is indicated by reference numeral 3 ⁇ .
- the drying device 150 is provided on the downstream side of the coating device 140 in the transport path of the film original fabric 2A, and dries the coating film 3 ⁇ formed on one surface of the film original fabric 2A.
- the drying apparatus 150 various apparatus configurations can be adopted as long as the coating film 3 ⁇ can be dried while suppressing the surface roughness of the coating film 3 ⁇ .
- a device having a function of drying the coating film 3 ⁇ by heating, blowing, decompressing, or a combination thereof can be employed.
- a material layer (optical material layer) obtained by drying the coating film 3 ⁇ by the drying device 150 is denoted by reference numeral 3X.
- a laminated body of the film original fabric 2 ⁇ / b> A and the optical material layer 3 ⁇ / b> X formed on one surface of the film original fabric 2 ⁇ / b> A is denoted by reference numeral 10.
- the laminated body 10 corresponds to the laminated body in the present invention.
- the conveyance roll 134 is provided in the downstream of the drying apparatus 150 in the conveyance path
- the exposure device 160 is disposed in the vicinity of the transport roll 134 and exposes a predetermined pattern to the optical material layer 3X of the laminate 10.
- FIG. 2 shows that the exposure apparatus 160 includes a first exposure apparatus 161 provided on the upstream side in the transport direction and a second exposure apparatus 162 provided on the downstream side in the transport direction.
- the first exposure apparatus 161 corresponds to the exposure apparatus in the present invention.
- 1st exposure apparatus 161 exposes the 1st polarization light to a plurality of places of optical material layer 3X in the direction which intersects the conveyance direction of layered product 10 to layered product 10 under conveyance.
- FIG. 2 shows as exposing ultraviolet-ray UV1 which is linearly polarized light as 1st polarized light.
- the second exposure device 162 includes a second polarized light having a polarization state different from that of the first polarized light in a region including the region where the first polarized light from the first exposure device 161 is not exposed. Expose light.
- ultraviolet light UV ⁇ b> 2 that is linearly polarized light having a vibration direction different from that of the ultraviolet light UV ⁇ b> 1 is exposed.
- the conveyance roll 134 incorporates a cooling device so that the laminated body 10 is not overheated by exposure light, and cools the laminated body 10 during exposure. It is good as well.
- FIG. 3 and 4 are process diagrams showing a manufacturing process of the optical film shown in FIG. 1, and a schematic cross-sectional view in a direction intersecting with the extending direction of the original film 2A (hereinafter sometimes referred to as the width direction). It is. 3 is a process chart of a process using the manufacturing apparatus 100 shown in FIG. 2, and FIG. 4 is a process chart of a process using a manufacturing apparatus (not shown).
- a liquid material containing a photo-alignment material is applied to one surface of the original film 2A to form a coating film 3 ⁇ .
- FIG. 3 (b) by drying the coating film 3 ⁇ using a drying device 150, the laminate 10 in which the optical material layer 3X is formed on one surface of the original film 2A is formed.
- FIG.3 (b) it has shown as the drying apparatus 150 drying the coating film 3 (alpha) by heating.
- the first polarized light (ultraviolet UV1) is exposed to a plurality of locations of the optical material layer 3X using the first exposure device 161.
- the alignment and polymerization of the photo-alignment material occur, and the alignment region 31A is formed.
- the first exposure device 161 has a mask M having a light shielding portion Ma and a light transmitting portion Mb, and the ultraviolet light UV1 that is polarized light is irradiated through the mask M, so that the ultraviolet light UV1 is emitted. Exposure is made to a plurality of locations on the optical material layer 3X. Of course, if the desired exposure can be realized, the exposure through the mask M may not be performed. For example, as the first exposure device 161, exposure may be performed by using a plurality of laser light sources that emit ultraviolet rays UV1 arranged in the width direction of the film original 2A.
- FIG. 5 is a schematic diagram showing a state of exposure using the first exposure apparatus 161.
- the first exposure device 161 has a fixed spatial position, and irradiates a plurality of portions of the optical material layer 3X in the stacked body 10 being conveyed with ultraviolet rays.
- the irradiation position of the ultraviolet rays in the optical material layer 3 ⁇ / b> X moves relatively in the extending direction of the stacked body 10, and is connected in a strip shape in the transport direction of the stacked body 10. Since the alignment region 31A is formed at the position irradiated with the ultraviolet rays, as a result, the plurality of alignment regions 31A are formed in a stripe shape.
- the second polarized light (ultraviolet UV2) having a vibration direction different from that of the ultraviolet UV1 is formed on the entire surface of the optical material layer 3X and the alignment region 31A.
- the ultraviolet ray UV1 and the ultraviolet ray UV2 are different in the vibration direction by 90 degrees, for example.
- the ultraviolet ray UV2 may be irradiated only to the optical material layer 3X without irradiating the alignment region 31A. Thereby, in the optical material layer 3X in which the ultraviolet ray UV1 is left unexposed, the alignment and polymerization of the photo-alignment material occur, and the alignment region 32A is formed.
- the photo-alignment layer 3A having a plurality of alignment regions 31A and 32A is formed on one surface of the original film 2A as described above.
- a liquid material containing a liquid crystal material having a polymerizable functional group and a photopolymerization initiator is applied to one surface of the photo-alignment layer 3A using a manufacturing apparatus (not shown).
- the material layer 4X is formed by drying the coating film.
- the material layer 4X is heated to a temperature higher than or equal to the phase transition temperature of the liquid crystal material constituting the material layer 4X, so that the liquid crystal material according to the alignment regulating force of the alignment regions 31A and 32A.
- the material layer 4X is heated to a temperature higher than or equal to the phase transition temperature of the liquid crystal material constituting the material layer 4X, so that the liquid crystal material according to the alignment regulating force of the alignment regions 31A and 32A.
- ultraviolet rays UV are exposed to the entire surface of the material layers 4a and 4b, and the photopolymerization initiator contained in the material layers 4a and 4b is reacted to have the polarization patterns 41A and 42A.
- a liquid crystal layer 4A is formed.
- optical film original fabric 1A in which the photo-alignment layer 3A and the liquid crystal layer 4A are sequentially laminated on the film original fabric 2A is manufactured.
- 1 A of optical film original fabrics are the members extended in strip
- the shapes of the polarization patterns 41A and 42A are determined according to the shapes of the alignment regions 31A and 32A formed by exposure on the transport roll 134.
- a strip-shaped film original fabric used for manufacturing an optical film or a laminate formed by forming an optical material layer on the film original fabric is likely to meander when being rolled. Therefore, as shown in FIG. 5, when the striped alignment region is formed by the exposure apparatus in the transport roll 134 which is a backup roll, the alignment region also meanders and is curved by the meandering of the laminate. Is easy to obtain.
- FIG. 4 there is a problem that two types of polarization patterns 41A and 42A formed on the alignment regions 31A and 32A can be easily obtained.
- Such meandering can be detected using, for example, the following method.
- the marking device for example, an ink jet device or a laser light emitting device can be used.
- a plurality of marks are continuously provided in the flow direction of the original film.
- the position to be marked is a position that can be evaluated as the same position in the width direction of the original film.
- the dot diameter may be 50 ⁇ m to 500 ⁇ m, preferably 100 ⁇ m to 200 ⁇ m.
- the accuracy of the dot diameter is preferably within the range of ⁇ 50 ⁇ m, and more preferably within the range of ⁇ 20 ⁇ m.
- the imaging device arranged so that the surface of the transport roll 134 can be observed the passage position of the mark at a predetermined observation position on the transport roll 134 is observed, and the meandering wavelength of the mark in the width direction of the film original fabric and By measuring the size of the meander, the meander of the original film is detected.
- the “meandering size” of the original film to be measured refers to the fluctuation range of the mark position in the width direction of the original film. That is, the meandering size is the distance between the position when the mark on the film original moves to the one end side and the position when the mark moves to the other end side in the width direction of the film original. It corresponds to. In other words, the meandering size is the film original of the mark located on the one end side and the mark located on the other end side among a plurality of marks attached to the film original that passes through a predetermined observation position. This corresponds to the separation distance in the width direction. In the following description, the size of the meander is referred to as “meander amount”.
- the “meandering wavelength” of the original film to be measured refers to the width of the fluctuation cycle of the mark position in the transport direction of the original film. That is, the meandering wavelength is, for example, conveyed in the width direction of the original film until the mark attached to the original film moves to the one end side and passes through the same position again by meandering. Refers to the length of the original film. In other words, the meandering wavelength is the film between the mark located on the one end side and the next mark located on the most end side among the plurality of marks attached to the film fabric passing through the predetermined observation position. It refers to the length of the original fabric in the conveyance direction.
- a CCD camera having a resolution of 500,000 to 5 million pixels can be suitably used.
- Such a CCD camera is, for example, 0 °, 30 °, 45 °, 60 °, 90 °, 120 ° from the upstream end in the contact portion between the transport roll 134 and the optical film original fabric 1A in the transport direction. , Measured at 150 and 180 degrees. Based on the relative positions of the CCD cameras arranged at each position and the conveyance speed of the optical film original 1A, the displacement of the film original in the width direction is obtained for the mark imaged by each CCD camera. The amount of meandering can be measured.
- FIG. 6 is an explanatory diagram for explaining the arrangement position of the first exposure device 161 on the transport roll 134, and an enlarged view in the field of view of the transport roll 134 in the rotational axis direction (enlarged view seen from the rotational axis direction of the transport roll 134). It is.
- the second exposure apparatus 162 is omitted.
- the range where the stacked body 10 and the transport roll 134 are in contact is shown as an arc connecting the upstream end portion 134X and the downstream end portion 134Y of the stacked body 10 in the transport direction.
- the contact range between the laminate 10 and the transport roll 134 is a range in which the arc center angle ⁇ 1 is 180 degrees or more (the angle formed by the upstream end part 134X and the downstream end part 134Y with respect to the rotation axis is 180 degrees or more. Range).
- the upper limit of the contact range may be a range in which the laminated body 10 wound around the transport roll 134 does not interfere with the upstream side and the downstream side.
- the laminate 10 and the transport roll 134 are in contact with each other when the central angle ⁇ ⁇ b> 1 of the arc is 180 degrees.
- the first exposure apparatus 161 has a range from 0 degree to 30 degrees in the transport direction from the upstream end 134X (at ⁇ 2 in the figure).
- Optical material layer 3X located in the range of 0 degrees or more and 30 degrees or less in the direction opposite to the transport direction from the downstream end 134Y (angle range indicated by ⁇ 3 in the drawing). It is provided so that exposure is possible.
- meandering of the laminate 10 is suppressed in such a range, and thus the orientation obtained by performing exposure using the first exposure device 161 in this range.
- the meandering of the regions 31A and 32A can be suppressed.
- the position of exposure using the first exposure device 161 is more preferably in a range where ⁇ 2 is 0 degree or more and 30 degrees or less. In this range, since the meandering of the stacked body 10 is further suppressed, it is easy to suppress the meandering of the alignment regions 31A and 32A.
- optical film manufacturing apparatus having the above-described configuration, it is possible to provide a high-quality optical film manufacturing apparatus that suppresses the bending of the polarization pattern.
- a dot mark is continuously formed on the surface of the film feed upstream of the feed roll 134 while the film feed is being carried. Attached.
- the dot diameter was about 300 ⁇ 50 ⁇ m. Thereby, the some mark was provided in the flow direction (MD direction) of the film original fabric.
- the position of the mark passing over the transport roll 134 is observed using an imaging device (CCD camera) having a resolution of 2 million pixels arranged so that the surface of the transport roll 134 can be observed, and the width of the original film The wavelength and amount of meandering of the marks in the direction were measured.
- CCD camera CCD camera
- the measurement of the meandering behavior was performed for each CCD camera placement position.
- the measurement of the meandering behavior is carried out after the start of the conveyance of the original film, and after the meandering of the original film on the conveyance roll 134 is stabilized, the image is taken using a CCD camera, and the taken image is analyzed, It was done by reading. Whether or not the behavior of the meandering is stable was judged by visually observing the movement of the mark attached to the surface of the original film on the transport roll 134.
- the operating conditions of the manufacturing apparatus are as follows.
- Original film TAC film (width 480mm)
- Tension applied to the film 85N
- Film feed speed 4 m / min, 8 m / min, 10 m / min
- Position of the CCD camera From the upstream end 134X toward the feed direction 0 degree, 30 degree, 45 degree, 60 degree, 90 degree, 120 degree, 150 degree, 180 degree position
- FIG. 7A is a graph showing the meandering amount measured by the above method.
- the horizontal axis represents a detection angle (unit: degree) corresponding to the arrangement position of the CCD camera, and the vertical axis represents a meandering amount (unit: ⁇ m).
- FIG. 7B is a graph showing the meandering wavelength measured by the above method.
- the horizontal axis represents the detection angle (unit: degree)
- the vertical axis represents the meandering wavelength (unit: mm).
- the meandering of the original film is suppressed in the range of 0 ° to 30 °, or in the range of 150 ° to 180 ° (range of 0 ° to 30 ° from the lower end in the transport direction), which is suitable for exposure. It turned out to be an area.
- the meandering is small and the meandering is stably suppressed even when the transport speed of the film original is changed, and the region is particularly suitable for exposure. I understood.
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Abstract
Description
本願は、2013年9月3日に出願された日本国特願2013-182066号に基づき優先権を主張し、その内容をここに援用する。
反射防止層とは、代表的には誘電体多層膜で形成され、屈折率の異なる複数の層が積層することで、層間の界面における反射光同士を干渉させ、反射光の強度を低減させる機能を有する層である。
ハードコート層とは、例えば、可視光領域の光を散乱させないほど小さい粒径を有する金属酸化物微粒子が分散した硬化性樹脂の層であり、表面の傷つきを抑制する機能を有する層である。
積層体10が、本発明における積層体に該当する。
まず、光学フィルム原反1Aの搬送経路内に配置したマーキング装置を用い、光学フィルム原反1Aを搬送しながら、搬送ロール134の上流側において光学フィルム原反1Aの表面に連続的に印(マーク)を付す。マーキング装置としては、例えば、インクジェット装置やレーザー光射出装置を用いることができる。これにより、フィルム原反の流れ方向に連続的に複数の印を設ける。この際、印を付す位置は、フィルム原反の幅方向において同じ位置と評価できる位置である。
また、測定するフィルム原反の「蛇行の波長」とは、フィルム原反の搬送方向における印位置の変動周期の幅を指す。すなわち、蛇行の波長とは、例えば、フィルム原反の幅方向において、フィルム原反に付した印が最も一端側に移動して通過した後、蛇行により再度同じ位置を通過するまでに搬送されるフィルム原反の長さを指す。言い換えると、蛇行の波長とは、所定の観察位置を通過するフィルム原反に付した複数の印のうち、最も一端側に位置する印から最も一端側に位置する次の印までの間のフィルム原反の搬送方向における長さを指す。
各位置に配置するCCDカメラ同士の相対位置、および光学フィルム原反1Aの搬送速度に基づいて、各CCDカメラで撮像する印についてフィルム原反の幅方向の変位を求めることで、蛇行の波長および蛇行量を測定することができる。
後述の実施例の検討により、このような範囲においては、積層体10の蛇行が抑制されていることが分かったため、この範囲で第1露光装置161を用いた露光を行うことで、得られる配向領域31A,32Aの蛇行を抑制することができる。
これにより、フィルム原反の流れ方向(MD方向)に複数の印を設けた。
フィルム原反:TACフィルム(幅480mm)
フィルムに加える張力:85N
フィルム原反の搬送速度:4m/分、8m/分、10m/分
搬送ロール134に対するフィルム原反の接触範囲(θ1):180度
CCDカメラの配置位置:上流側端部134Xから搬送方向に向けて0度、30度、45度、60度、90度、120度、150度、180度の位置
また、図7Bは、上記方法で測定した蛇行の波長を示すグラフである。図7Bにおいて、横軸は、検出角度(単位:度)であり、縦軸は、蛇行の波長(単位:mm)である。
Claims (2)
- 帯状に延在するフィルム原反の一方の面に光学材料層が形成された積層体を、前記積層体の長軸方向に搬送する搬送装置と、
前記積層体の搬送経路内に配置され、前記積層体の前記フィルム原反側が巻きかけられるバックアップロールと、
搬送中の前記積層体に対し、前記積層体の搬送方向に交差する方向において、前記光学材料層の複数箇所に偏光光を露光する露光装置と、を有し、
前記バックアップロールの回転軸方向の視野における前記積層体と前記バックアップロールとの接触範囲は、前記積層体の搬送方向の上流側端部と下流側端部とを結ぶ円弧の中心角が180度以上となる範囲であり、
前記露光装置は、前記視野において前記上流側端部から前記搬送方向に0度以上30度以下の範囲、または前記下流側端部から前記搬送方向とは反対方向に0度以上30度以下の範囲に位置する前記光学材料層に露光可能に設けられている光学フィルムの製造装置。 - 前記露光装置は、前記視野において前記上流側端部から前記搬送方向に0度以上30度以下の範囲に位置する前記光学材料層に露光可能に設けられている請求項1に記載の光学フィルムの製造装置。
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