WO2014201649A1 - 研磨装置及研磨方法 - Google Patents
研磨装置及研磨方法 Download PDFInfo
- Publication number
- WO2014201649A1 WO2014201649A1 PCT/CN2013/077535 CN2013077535W WO2014201649A1 WO 2014201649 A1 WO2014201649 A1 WO 2014201649A1 CN 2013077535 W CN2013077535 W CN 2013077535W WO 2014201649 A1 WO2014201649 A1 WO 2014201649A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polishing
- panel
- wheel
- driven wheel
- belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/04—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces
- B24B21/06—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces involving members with limited contact area pressing the belt against the work, e.g. shoes sweeping across the whole area to be ground
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B13/00—Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
- B24B13/015—Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor of television picture tube viewing panels, headlight reflectors or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/006—Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/04—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces
- B24B21/10—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces involving a rigid member, e.g. pressure bar, table, pressing or supporting the belt over substantially its whole span
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
- B24B21/20—Accessories for controlling or adjusting the tracking or the tension of the grinding belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/24—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
- B24B7/241—Methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/24—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
- B24B7/242—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass for plate glass
- B24B7/245—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass for plate glass discontinuous
Definitions
- the present invention relates to a polishing apparatus and a polishing method for polishing a panel. More specifically, it relates to a polishing apparatus and a grinding method for polishing a panel using a single abrasive belt.
- liquid crystal displays Liquid Crystal Display, which have high image quality, good space utilization efficiency, low power consumption, and no radiation, are required in order to meet the requirements of consumers for thinning and thinning display devices.
- the display panel As the main component of the liquid crystal display, the display panel is a very sophisticated electronic device. Taking an ordinary 19-inch display panel as an example, the surface is distributed with millions of pixels. Therefore, if unevenness occurs on the surface of the display panel, the overall display effect of the display panel is greatly affected. In order to ensure a certain degree of flatness on the surface of the display panel, the upper and lower surfaces of the display panel need to be ground during the production process.
- the upper surface 121 and the lower surface 122 of the display panel 120 are usually ground using a pair of upper and lower grinding mechanisms 111, 112, respectively.
- the life of the abrasive belt expires, it is necessary to replace the two abrasive belts at one time, resulting in waste of the abrasive belt.
- the plurality of rotating wheels 131 fixed to the upper grinding mechanism 111 and the plurality of rotating wheels 132 fixed to the lower grinding structure 112 respectively rotate, causing their rotation to be different, so that the polishing belt used by the upper grinding mechanism 111 faces the display panel 120.
- the force applied by the upper surface 121 and the force applied by the polishing tape used by the lower grinding mechanism 112 to the lower surface 122 of the display panel 120 are different, thereby making the flatness of both surfaces of the display panel 120 poor.
- an object of the present invention is to provide a polishing apparatus for polishing a panel, the polishing apparatus comprising: an abrasive belt for clamping an upper surface and a lower surface of the panel To simultaneously grind both sides of the panel; a belt drive mechanism to drive the abrasive belt; and a belt pressing mechanism for pressing the abrasive belt against the upper and lower surfaces of the panel.
- the belt transmission mechanism includes: four clamping wheels respectively on the left and right ends of the upper surface and the lower surface of the panel to attach the polishing belt to the chassis during transmission
- the upper surface and the lower surface of the panel wherein one of the four clamping wheels is a driving wheel; at least two driven wheel sets, the two driven wheel sets are respectively disposed on left and right sides of the panel
- the grinding belt is driven to engage the clamping wheels at the left and right ends of the upper and lower surfaces of the panel, respectively.
- a clamping wheel disposed diagonally opposite to the driving wheel of the four clamping wheels is a driving wheel.
- the driven wheel set includes a driven wheel that is supported by a cylinder that controls the movement of the one driven wheel to tighten or loosen the polishing belt.
- the driven wheel set includes at least two driven wheels, each of which is supported by one cylinder, each cylinder controlling the movement of the driven wheel supported thereby to tighten or loosen the grinding belt.
- the material of the driving wheel is ceramic.
- the driven wheel is made of metal, and rubber is wrapped around the outer periphery of the driven pulley.
- the material of the non-active wheel of the four clamping wheels is made of metal, and rubber is wrapped around the periphery of the metal clamping wheel.
- Another object of the present invention is to provide a grinding method for grinding a panel, the grinding method comprising the steps of: clamping an upper surface and a lower surface of the panel with a grinding belt; using a belt transmission mechanism The polishing tape is driven; the polishing tape is pressed against the upper surface and the lower surface of the panel by a belt pressing mechanism to cause the polishing belt to simultaneously grind both sides of the panel.
- the belt transmission mechanism includes: four clamping wheels respectively on the left and right ends of the upper surface and the lower surface of the panel to attach the polishing belt to the chassis during transmission
- the upper surface and the lower surface of the panel wherein one of the four clamping wheels is a driving wheel; at least two driven wheel sets, the two driven wheel sets are respectively disposed on left and right sides of the panel
- the grinding belt is driven to engage the clamping wheels at the left and right ends of the upper and lower surfaces of the panel, respectively.
- a clamping wheel disposed diagonally opposite to the driving wheel of the four clamping wheels is a driving wheel.
- the driven wheel set includes a driven wheel that is supported by a cylinder that controls the movement of the one driven wheel to tighten or loosen the polishing belt.
- the driven wheel set includes at least two driven wheels, each of which is supported by one cylinder, each cylinder controlling the movement of the driven wheel supported thereby to tighten or loosen the grinding belt.
- the material of the driving wheel is ceramic.
- the driven wheel is made of metal, and rubber is wrapped around the outer periphery of the driven pulley.
- the material of the non-active wheel of the four clamping wheels is made of metal, and rubber is wrapped around the periphery of the metal clamping wheel.
- the upper surface and the lower surface of the panel are simultaneously polished by using only one polishing tape, the number of the polishing belts consumed in one polishing cycle is reduced, the production cost is saved, and one polishing belt is simultaneously rotated. , the abrasive tape applies a uniform force to the upper and lower surfaces of the panel to improve the flatness of both surfaces of the panel.
- Figure 1 is a schematic view showing the structure of a prior art polishing apparatus.
- Fig. 2 is a schematic structural view of a polishing apparatus according to Embodiment 1 of the present invention.
- Fig. 3 is a schematic structural view of a polishing apparatus according to Embodiment 2 of the present invention.
- a polishing apparatus 200 includes: a polishing tape 210, a belt transmission mechanism 220, and a belt pressing mechanism.
- the number of the polishing tapes 210 is one, and the belt pressing mechanism includes an upper belt pressing mechanism 231 and a lower belt pressing mechanism 232. Specifically, when the panel 300 is polished, the polishing tape 210 is inserted into the polishing gap formed between the upper tape pressing mechanism 231 and the upper surface 310 of the panel 300, and the lower tape pressing mechanism 232 and the panel 300 are formed.
- the grinding gap formed between the lower surfaces 320 is such that the polishing tape 210 covers the upper surface 310 and the lower surface 320 of the panel 300; the starting transmission mechanism 220 operates to drive the polishing belt 210 to rotate; the upper belt pressing mechanism 231 and the lower belt pressing The mechanism 232 can be moved up and down by the servo rails 240 connected to each other, thereby controlling whether the polishing tape 210 is pressed against the upper surface 310 and the lower surface 320 of the panel 300, so that the polishing tape 210 simultaneously grinds both sides of the panel 300. .
- the belt drive structure 220 tightens the abrasive tape 210 and drives the abrasive tape 210.
- the belt drive mechanism 220 is constituted by a plurality of runners to achieve the above functions.
- the belt drive mechanism 220 includes four clamping wheels 221, 222, 223, 224 and four driven wheels 225, 226, 227, 228.
- the first clamping wheel 221 and the second clamping wheel 222 are respectively fixed to the left and right ends of the upper belt pressing mechanism 231, and the third clamping wheel 223 and the fourth clamping wheel 224 are respectively fixedly disposed on the lower belt pressing mechanism 232.
- the left and right ends, and the first clamping wheel 221 and the third clamping wheel 223 are oppositely disposed, and the second clamping wheel 222 and the fourth clamping wheel 224 are oppositely disposed such that the four clamping wheels 221, 222, 223 224 are located at the left and right ends of the upper surface 310 and the lower surface 320 of the panel 300, respectively.
- any two of the four clamping wheels 221, 222, 223, 224 can be set as the driving wheel, and the driving wheel referred to herein is a braking device that can be loaded by itself (for example, , the motor, etc., rotates autonomously, and then drives the other clamping wheels and the four driven wheels to rotate, thereby driving the grinding belt 210 to rotate, so that the belt transmission mechanism 220 can have sufficient transmission power to drive the polishing belt 210, so that The polishing tape 210 can be rotated at a constant speed, so that the polishing tape 210 grinds the upper surface 310 and the lower surface 320 of the panel 300 with a uniform force.
- the fourth clamping wheel 224 and the fourth clamping wheel 224 are paired.
- the first clamping wheels 221 of the angular arrangement are all set as the driving wheels.
- the four driven wheels 225, 226, 227, 228 are grouped into two to form two driven wheel sets.
- the first driven wheel 225 and the second driven wheel 226 are combined to form a first slave.
- the moving wheel set is disposed on the left side of the panel 300, and the third driven wheel 227 and the fourth driven wheel 228 are combined to form a second driven wheel set and disposed on the right side of the panel 300.
- the four driven wheels 225, 226, 227, 228 are respectively controlled by one cylinder 250, and can be adjusted in the stroke direction of the cylinders 250 to be controlled respectively, and the fourth clamping wheel 224 and the first set as the driving wheels.
- a clamping wheel 221 rotates autonomously and drives When the other clamping wheels and the four driven wheels rotate, the respective driven wheels tighten the grinding belt 210 by the self-adjustment of the respective cylinders 250.
- each of the driven wheels can be moved toward the panel 300 by adjusting each of the cylinders 250, thereby causing the polishing tape 210 to be slack and manually replaced by a person.
- any one of the four clamping wheels 221, 222, 223, and 224 may be used as a driving wheel, and the clamping wheel provided as the driving wheel may be loaded by itself.
- the braking device (for example, a motor or the like) rotates autonomously, thereby driving the other clamping wheels and the four driven wheels to rotate, thereby also driving the polishing belt 210 to rotate.
- the materials of the first clamping wheel 221 and the fourth clamping wheel 224, which are set as the driving wheels are all made of ceramics. Since the ceramic is an insulator, accidents caused by leakage of the brake device loaded by itself can be avoided. , improve safety and reliability.
- the clamping wheels and the driven wheels of the other inactive wheels are provided with the driving force of the grinding belt 210 by the frictional force, the material of the clamping wheel and the driven wheel of the non-active wheel of the embodiment are both metal.
- the first driven wheel set may include only one driven wheel 229a, and the diameter of the driven wheel 229a is larger than The thickness of the panel 300 is such as to achieve the effect of the first driven wheel set described above.
- the second driven wheel set may include only one driven wheel 229b, and the diameter of the driven wheel 229b is also larger than the thickness of the panel 300, thereby achieving the effect of the second driven wheel set described above.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明公开一种研磨装置及研磨方法。该研磨装置用于面板的研磨,并且该研磨装置包括:一根研磨带,夹持所述面板的上表面和下表面,以同时研磨所述面板的两面;带传动机构,将所述研磨带进行传动;带按压机构,用于将所述研磨带按压于所述面板的上表面和下表面。本发明的研磨装置及研磨方法,只使用一根研磨带对面板的上表面和下表面同时进行研磨,减少一次研磨周期耗用的研磨带数量,节约了生产成本,而且一根研磨带同时转动,使得研磨带对面板的上表面和下表面施加均匀的力,提高面板的两表面的平整度。
Description
研磨装置及研磨方法 技术领域
本发明涉及一种用于对面板进行研磨的研磨装置及研磨方法。 更具体地 讲, 涉及一种使用一根研磨带来对面板进行研磨的研磨装置及研磨方法。
背景技术 目前, 为了满足消费者对显示装置的轻薄化要求, 具有高画质、 空间利用 效率佳、低消耗功率、无辐射等优越特性的液晶显示器(Liquid Crystal Display,
LCD) 已成为消费者的首选显示器。 作为液晶显示器的主要器件, 显示面板是一种非常精密的电子器件。 以一 块普通的 19寸显示面板为例, 其表面分布有数百万个像素, 因此, 如果在显 示面板的表面发生不平整的现象, 会对显示面板的整体显示效果带来很大的影 响。 为了确保显示面板的表面具有一定的平整度, 在生产过程中需要对显示面 板的上下表面进行研磨。
然而, 如图 1所示, 在现有技术中, 通常采用一对上、 下研磨机构 111、 112分别使用一根研磨带来对显示面板 120的上表面 121和下表面 122进行研 磨。 这样在研磨带寿命到期时, 需要一次性更换两根研磨带, 造成了研磨带的 浪费。另外,固定于上研磨机构 111的多个转动轮 131与固定于下研磨结构 112 的多个转动轮 132分别旋转, 导致它们的旋转不同歩, 使得上研磨机构 111使 用的研磨带对显示面板 120的上表面 121施加的力和下研磨机构 112使用的研 磨带对显示面板 120的下表面 122的施加的力存在差异,进而使得显示面板 120 的两表面的平整度较差。
发明内容 为了解决上述现有技术存在的问题, 本发明的目的在于提供一种研磨装 置, 用于面板的研磨, 该研磨装置包括: 一根研磨带, 夹持所述面板的上表面 和下表面, 以同时研磨所述面板的两面; 带传动机构,将所述研磨带进行传动; 带按压机构, 用于将所述研磨带按压于所述面板的上表面和下表面。
此外, 所述带传动机构包括: 四个夹持轮, 该四个夹持轮分别为于所述面 板的上表面和下表面的左右端, 以将所述研磨带在传动时贴附于所述面板的上 表面和下表面, 其中, 所述四个夹持轮中的一个夹持轮为主动轮; 至少两个从 动轮组, 该两个从动轮组分别设于所述面板的左右侧, 以分别配合位于所述面 板的上表面和下表面的左右端的夹持轮来将所述研磨带进行传动。 此外, 所述四个夹持轮中的与所述主动轮对角设置的夹持轮为主动轮。 此外, 所述从动轮组包括一个从动轮, 该一个从动轮由气缸支撑, 该气缸 通过控制该一个从动轮的移动, 以使所述研磨带绷紧或松弛。 此外, 所述从动轮组包括至少两个从动轮, 该两个从动轮分别由一个气缸 支撑,每个气缸通过控制其支撑的从动轮的移动,以使所述研磨带绷紧或松弛。 此外, 所述主动轮的材质为陶瓷。 此外, 所述从动轮的材质为金属, 并且在所述金属制的从动轮的外围包裹 有橡胶。 此外, 所述四个夹持轮中的非主动轮的夹持轮的材质为金属, 在所述金属 制的夹持轮的外围包裹有橡胶。 本发明的另一目的还在于提供一种研磨方法, 用于对面板进行研磨, 所述 研磨方法包括歩骤: 利用一根研磨带夹持所述面板的上表面和下表面; 利用 带传动机构传动所述研磨带; 利用带按压机构将所述研磨带按压于所述面板的 上表面和下表面, 以使所述研磨带对所述面板的两面同时进行研磨。 此外, 所述带传动机构包括: 四个夹持轮, 该四个夹持轮分别为于所述面 板的上表面和下表面的左右端, 以将所述研磨带在传动时贴附于所述面板的上 表面和下表面, 其中, 所述四个夹持轮中的一个夹持轮为主动轮; 至少两个从 动轮组, 该两个从动轮组分别设于所述面板的左右侧, 以分别配合位于所述面 板的上表面和下表面的左右端的夹持轮来将所述研磨带进行传动。 此外, 所述四个夹持轮中的与所述主动轮对角设置的夹持轮为主动轮。 此外, 所述从动轮组包括一个从动轮, 该一个从动轮由气缸支撑, 该气缸 通过控制该一个从动轮的移动, 以使所述研磨带绷紧或松弛。
此外, 所述从动轮组包括至少两个从动轮, 该两个从动轮分别由一个气缸 支撑,每个气缸通过控制其支撑的从动轮的移动,以使所述研磨带绷紧或松弛。 此外, 所述主动轮的材质为陶瓷。 此外, 所述从动轮的材质为金属, 并且在所述金属制的从动轮的外围包裹 有橡胶。 此外, 所述四个夹持轮中的非主动轮的夹持轮的材质为金属, 在所述金属 制的夹持轮的外围包裹有橡胶。
本发明的研磨装置及研磨方法, 只使用一根研磨带对面板的上表面和下表 面同时进行研磨, 减少一次研磨周期耗用的研磨带数量, 节约了生产成本, 而 且一根研磨带同时转动, 使得研磨带对面板的上表面和下表面施加均匀的力, 提高面板的两表面的平整度。
附图说明 图 1是现有技术的研磨装置的结构示意图。 图 2是根据本发明的实施例 1的研磨装置的结构示意图。
图 3是根据本发明的实施例 2的研磨装置的结构示意图。
具体实施方式 现在对本发明的实施例进行详细的描述, 其示例表示在附图中, 其中,相 同的标号始终表示相同部件。下面通过参照附图对实施例进行描述以解释本发 明。 在附图中, 为了清晰起见, 可以夸大层和区域的厚度。 在下面的描述中, 为了避免公知结构和 /或功能的不必要的详细描述所导致的本发明构思的混淆, 可省略公知结构和 /或功能的不必要的详细描述。 实施例 1 如图 2所示, 根据本发明的实施例的研磨装置 200包括: 研磨带 210、 带 传动机构 220和带按压机构。 其中, 研磨带 210的数量为一根, 带按压机构包 括上带按压机构 231和下带按压机构 232。 具体而言,在对面板 300进行研磨时,将研磨带 210穿进上带按压机构 231 与面板 300的上表面 310之间形成的研磨间隙和下带按压机构 232与面板 300
的下表面 320之间形成的研磨间隙, 以使研磨带 210覆盖于面板 300的上表面 310和下表面 320; 启动传动机构 220运转以带动研磨带 210转动; 上带按压 机构 231和下带按压机构 232均可通过各自连接的伺服导轨 240来实现上下移 动,进而以控制是否将研磨带 210按压于面板 300的上表面 310和下表面 320, 以使研磨带 210对面板 300的两面同时进行研磨。 其中, 当上带按压机构 231 和下带按压机构 232控制将研磨带 210按压于面板 300的上表面 310和下表面 320时, 带传动结构 220使得研磨带 210绷紧, 并带动研磨带 210的转动, 进 而使得研磨带 210同时研磨面板 300的上表面 310和下表面 320; 当研磨结束 后, 上带按压机构 231和下带按压机构 232在各自连接的伺服导轨 240的控制 下远离面板 300而退开, 在这个过程中, 研磨带 210在带传动机构 220的作用 下, 继续保持绷紧状态。 在本实施例中,带传动机构 220是由多个转轮构成的,以实现上述的功能。 具体来说, 该带传动机构 220包括四个夹持轮 221、 222、 223、 224和四个从 动轮 225、 226、 227、 228。 其中, 第一夹持轮 221和第二夹持轮 222分别固定 设于上带按压机构 231的左右端, 第三夹持轮 223和第四夹持轮 224分别固定 设于下带按压机构 232的左右端, 并且第一夹持轮 221和第三夹持轮 223相对 设置,第二夹持轮 222和第四夹持轮 224相对设置,这样使得该四个夹持轮 221、 222、 223、 224分别位于面板 300的上表面 310和下表面 320的左右端。此外, 在本实施例中, 可将四个夹持轮 221、 222、 223、 224中的任意两个设为主动 轮, 该处所指的主动轮是可以通过自身装载的制动装置(例如, 电机等)而自 主地转动, 进而带动其它的夹持轮以及四个从动轮进行转动, 从而带动研磨带 210转动, 为了使得带传动机构 220能够有足够的传动动力来带动研磨带 210, 使得研磨带 210能够匀速转动, 进而使得研磨带 210对面板 300的上表面 310 和下表面 320以均匀的力来进行研磨, 优选地, 将第四夹持轮 224以及与第四 夹持轮 224对角设置的第一夹持轮 221均设为主动轮。 此外, 将四个从动轮 225、 226、 227、 228两两分组, 以形成两个从动轮 组, 在本实施例中, 将第一从动轮 225和第二从动轮 226组合形成为第一从动 轮组并设于面板 300的左侧, 将第三从动轮 227和第四从动轮 228组合形成为 第二从动轮组并设于面板 300的右侧。 其中, 四个从动轮 225、 226、 227、 228 分别由一个气缸 250控制, 可在各自被控制的气缸 250的行程方向上进行移动 调整, 当设为主动轮的第四夹持轮 224和第一夹持轮 221 自主地转动, 并带动
其它的夹持轮和四个从动轮转动时,通过各个气缸 250的自身调节使得各个从 动轮将研磨带 210绷紧。 当需要更换研磨带 210时, 可通过调节各个气缸 250 使得各个从动轮朝向面板 300移动, 进而使得研磨带 210松弛, 人员进行手动 更换。 此外, 在本发明中, 也可将上述的四个夹持轮 221、 222、 223、 224中的 任意一个夹持轮设为主动轮, 该设为主动轮的夹持轮可通过自身装载的制动装 置 (例如, 电机等)而自主地转动, 进而带动其它的夹持轮以及四个从动轮进 行转动, 从而也可带动研磨带 210转动。 在实际应用中, 上述设为主动轮的第一夹持轮 221和第四夹持轮 224的材 质均采用陶瓷, 由于陶瓷为绝缘体, 可避免由于自身装载的制动装置发生漏电 而引发的事故, 提高安全可靠性。 而且, 由于其它的非主动轮的夹持轮和从动 轮是通过摩擦力来提供给研磨带 210转动的动力, 因此, 本实施例的非主动轮 的夹持轮和从动轮的材质均为金属, 并且在金属外围包裹有橡胶, 以提高采用 非主动轮的夹持轮和从动轮与研磨带 210之间的摩擦力。 实施例 2 作为另一个可选的实施例, 如图 3所示, 与图 2所示不同的是, 上述的第 一从动轮组可只包括一个从动轮 229a, 该从动轮 229a的直径要大于面板 300 的厚度, 以达到上述的第一从动轮组所产生的效果。 同样地, 上述的第二从动 轮组也可只包括一个从动轮 229b, 该从动轮 229b的直径也要大于面板 300的 厚度, 进而达到上述的第二从动轮组所产生的效果。 综上所述, 由于只使用一根研磨带对面板的上表面和下表面同时进行研 磨, 因此减少一次研磨周期耗用的研磨带数量, 节约了生产成本, 而且一根研 磨带同时转动, 使得研磨带对面板的上表面和下表面施加均匀的力, 提高面板 的两表面的平整度。
尽管已经参照其示例性实施例具体显示和描述了本发明, 但是本领域的技 术人员应该理解, 在不脱离权利要求所限定的本发明的精神和范围的情况下, 可以对其进行形式和细节上的各种改变。
Claims
1、 一种研磨装置, 用于面板的研磨, 其中, 所述研磨装置包括: 一根研磨带, 夹持所述面板的上表面和下表面, 以同时研磨所述面板的两 面; 带传动机构, 将所述研磨带进行传动; 带按压机构, 用于将所述研磨带按压于所述面板的上表面和下表面。
2、 根据权利要求 1所述的研磨装置, 其中, 所述带传动机构包括: 四个夹持轮, 该四个夹持轮分别为于所述面板的上表面和下表面的左右 端, 以将所述研磨带在传动时贴附于所述面板的上表面和下表面, 其中, 所述 四个夹持轮中的一个夹持轮为主动轮; 至少两个从动轮组, 该两个从动轮组分别设于所述面板的左右侧, 以分别 配合位于所述面板的上表面和下表面的左右端的夹持轮来将所述研磨带进行 传动。
3、 根据权利要求 2所述的研磨装置, 其中, 所述四个夹持轮中的与所述 主动轮对角设置的夹持轮为主动轮。
4、 根据权利要求 2所述的研磨装置, 其中, 所述从动轮组包括一个从动 轮, 该一个从动轮由气缸支撑, 该气缸通过控制该一个从动轮的移动, 以使所 述研磨带绷紧或松弛。
5、 根据权利要求 2所述的研磨装置, 其中, 所述从动轮组包括至少两个 从动轮, 该两个从动轮分别由一个气缸支撑, 每个气缸通过控制其支撑的从动 轮的移动, 以使所述研磨带绷紧或松弛。
6、 根据权利要求 2所述的研磨装置, 其中, 所述主动轮的材质为陶瓷。
7、 根据权利要求 3所述的研磨装置, 其中, 所述主动轮的材质为陶瓷。
8、 根据权利要求 4所述的研磨装置, 其中, 所述从动轮的材质为金属, 并且在所述金属制的从动轮的外围包裹有橡胶。
9、 根据权利要求 5所述的研磨装置, 其中, 所述从动轮的材质为金属, 并且在所述金属制的从动轮的外围包裹有橡胶。
10、 根据权利要求 3所述的研磨装置, 其中, 所述四个夹持轮中的非主动 轮的夹持轮的材质为金属, 在所述金属制的夹持轮的外围包裹有橡胶。
11、一种研磨方法, 用于对面板进行研磨, 其中, 所述研磨方法包括歩骤: 利用一根研磨带覆盖所述面板的上表面和下表面; 利用带传动机构传动所述研磨带; 利用带按压机构将所述研磨带按压于所述面板的上表面和下表面, 以使所 述研磨带对所述面板的两面同时进行研磨。
12、 根据权利要求 11所述的研磨方法, 其中, 所述带传动机构包括: 四个夹持轮, 该四个夹持轮分别为于所述面板的上表面和下表面的左右 端, 以将所述研磨带在传动时贴附于所述面板的上表面和下表面, 其中, 所述 四个夹持轮中的一个夹持轮为主动轮; 至少两个从动轮组, 该两个从动轮组分别设于所述面板的左右侧, 以分别 配合位于所述面板的上表面和下表面的左右端的夹持轮来将所述研磨带进行 传动。
13、 根据权利要求 12所述的研磨方法, 其中, 所述四个夹持轮中的与所 述主动轮对角设置的夹持轮为主动轮。
14、 根据权利要求 12所述的研磨方法, 其中, 所述从动轮组包括一个从 动轮, 该一个从动轮由气缸支撑, 该气缸通过控制该一个从动轮的移动, 以使 所述研磨带绷紧或松弛。
15、 根据权利要求 12所述的研磨方法, 其中, 所述从动轮组包括至少两 个从动轮, 该两个从动轮分别由一个气缸支撑, 每个气缸通过控制其支撑的从 动轮的移动, 以使所述研磨带绷紧或松弛。
16、 根据权利要求 12所述的研磨方法, 其中, 所述主动轮的材质为陶瓷。
17、 根据权利要求 13所述的研磨方法, 其中, 所述主动轮的材质为陶瓷。
18、 根据权利要求 14所述的研磨方法, 其中, 所述从动轮的材质为金属,
并且在所述金属制的从动轮的外围包裹有橡胶。
19、 根据权利要求 15所述的研磨方法, 其中, 所述从动轮的材质为金属, 并且在所述金属制的从动轮的外围包裹有橡胶。
20、 根据权利要求 13所述的研磨方法, 其中, 所述四个夹持轮中的非主 动轮的夹持轮的材质为金属, 在所述金属制的夹持轮的外围包裹有橡胶。
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| CN201310239374.4A CN103317419B (zh) | 2013-06-17 | 2013-06-17 | 研磨装置 |
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| CN112247772A (zh) * | 2020-10-21 | 2021-01-22 | 张得伟 | 一种便携式不锈钢管焊缝均匀打磨装置 |
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| CN105817977B (zh) * | 2016-05-31 | 2019-01-15 | 王朝永 | 一种弯头抛光装置 |
| CN106965058A (zh) * | 2017-05-03 | 2017-07-21 | 重庆宜居门业有限公司 | 自动化多面打磨机 |
| CN108942455B (zh) * | 2018-07-26 | 2019-10-11 | 南理工泰兴智能制造研究院有限公司 | 一种用于方形废砖平面平整处理设备 |
| CN109590864A (zh) * | 2018-11-27 | 2019-04-09 | 张玉真 | 一种家具生产用木板抛光装置 |
| CN110744953B (zh) * | 2019-08-13 | 2021-07-13 | 江苏浩宇电子科技有限公司 | 一种工作平台导向调节机构及绘图机 |
| CN112440187A (zh) * | 2020-11-24 | 2021-03-05 | 蒋俊明 | 一种大型陶瓷阔口容器底部打磨设备 |
| CN118744387B (zh) * | 2024-08-13 | 2025-04-01 | 山东国耀金属科技股份有限公司 | 一种锻造工件表面打磨抛光设备 |
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| Publication number | Publication date |
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| CN103317419A (zh) | 2013-09-25 |
| US20150044949A1 (en) | 2015-02-12 |
| CN103317419B (zh) | 2016-02-10 |
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