WO2014185193A1 - 燃料電池用セパレータアセンブリの製造装置及び製造方法 - Google Patents
燃料電池用セパレータアセンブリの製造装置及び製造方法 Download PDFInfo
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- WO2014185193A1 WO2014185193A1 PCT/JP2014/060221 JP2014060221W WO2014185193A1 WO 2014185193 A1 WO2014185193 A1 WO 2014185193A1 JP 2014060221 W JP2014060221 W JP 2014060221W WO 2014185193 A1 WO2014185193 A1 WO 2014185193A1
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- separator
- fuel cell
- elastic member
- pressing
- assembly
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0297—Arrangements for joining electrodes, reservoir layers, heat exchange units or bipolar separators to each other
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0204—Non-porous and characterised by the material
- H01M8/0206—Metals or alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0267—Collectors; Separators, e.g. bipolar separators; Interconnectors having heating or cooling means, e.g. heaters or coolant flow channels
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M2008/1095—Fuel cells with polymeric electrolytes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/24—Grouping of fuel cells, e.g. stacking of fuel cells
- H01M8/2465—Details of groupings of fuel cells
- H01M8/2483—Details of groupings of fuel cells characterised by internal manifolds
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to a manufacturing apparatus and a manufacturing method of a separator assembly for a fuel cell.
- a fuel cell is mainly configured by stacking a plurality of fuel cells each having a separator disposed on both sides of a membrane electrode assembly. It is necessary to circulate fuel, oxidant, etc. for generating electricity in the fuel cell. Adjacent membrane electrode assemblies and separators are arranged on the outer periphery of the membrane electrode assemblies and separators to seal the fuel and oxidant. Sealing agent is applied or welded. As an example, there is one in which adjacent separators between adjacent fuel cells are welded to form a separator assembly (see Patent Document 1). As another example, there is a technique in which a catalyst layer is disposed on both surfaces of an electrolyte membrane constituting a membrane electrode assembly and bonded.
- an elastic body is arranged on the opposite side in contact with the electrolyte membrane in one catalyst layer in contact with the electrolyte membrane, and ultrasonic waves are applied from the opposite side in contact with the electrolyte membrane in the other catalyst layer in contact with the electrolyte membrane (patent) Reference 2).
- JP 2009-187757 A Japanese Patent No. 5304125
- a corrugated shape having a plurality of irregularities in cross section is formed as a flow path for circulating fuel and oxidant.
- the electric power generated by the fuel cells is transmitted when the corrugated shapes of the separators come into contact with each other, and the contact state of the corrugated irregularities affects the energization resistance between the fuel cells.
- the height of the corrugated irregularities varies, it is difficult to bring all the irregularities into contact. For this reason, even when adjacent separators are stacked and welded as in Patent Document 1, corrugated convex portions that should be brought into contact with each other due to variations in corrugated shape or assembled separators can be sufficiently brought into contact with each other. Accordingly, there is a problem that the electrical resistance between the fuel cells increases.
- the present invention has been made to solve the above-described problems, and provides a manufacturing apparatus and a manufacturing method of a separator assembly for a fuel cell that can satisfactorily suppress electrical resistance between fuel cells. Objective.
- the present invention that achieves the above-described object provides a separator for a fuel cell comprising a first separator and a second separator having a concave and convex portion having a plurality of concave and convex portions adjacent to the membrane electrode assembly as a flow path for flowing fluid. It is a manufacturing method of an assembly.
- the manufacturing method includes a joining step of joining the projecting portions facing each other at the concavo-convex portions of the first separator and the second separator in a state where pressing force is applied from the first separator side and / or the second separator side, Have.
- a pressing force is applied from the first separator and / or the second separator side with an elastic member interposed therebetween, and the convex portions facing each other are brought into contact with each other by elastic deformation of the elastic member.
- Another aspect of the present invention that achieves the above object includes a first separator and a second separator that are provided adjacent to the membrane electrode assembly and have a concave-convex portion having a plurality of concave-convex cross-sectional shapes as flow paths for flowing fluid.
- a separator assembly manufacturing apparatus for a fuel cell includes a pair of pressing members that are relatively close to each other and apply a pressing force from the first separator side and the second separator side, and between any one of the pair of pressing members and the first separator.
- An elastic member that is disposed and makes the convex portions that face each other at the concave and convex portions of the first separator and the second separator contact each other by elastic deformation, and a joint portion that joins the first separator and the second separator.
- FIG. 4 is a cross-sectional view taken along line 4-4 of FIG. It is a perspective view which shows the fuel cell which concerns on the same embodiment. It is a disassembled perspective view which shows the structure of a fuel cell. It is a disassembled perspective view which shows a part of fuel cell. It is sectional drawing which shows the separator assembly and membrane electrode assembly which concern on the same embodiment.
- FIG. 1 is a schematic plan view showing a manufacturing apparatus for a separator assembly constituting a fuel cell according to an embodiment of the present invention
- FIG. 2 is an enlarged plan view of a main part of the manufacturing apparatus
- FIG. 3 is used in the manufacturing apparatus.
- FIG. 4 is a cross-sectional view taken along line 4-4 of FIG. 5 is a perspective view showing a fuel cell according to an embodiment of the present invention
- FIG. 6 is an exploded perspective view showing the configuration of the fuel cell
- FIG. 7 is an exploded perspective view showing a part of the fuel cell
- FIG. It is sectional drawing which shows the separator assembly and membrane electrode assembly of the fuel cell which concern on a form.
- the manufacturing method of the separator assembly 12 includes a joining step of joining the anode side separator 13 and the cathode side separator 14.
- the separators 13 and 14 have concave and convex corrugated shapes 13g and 14g. In the joining process, the corrugated shapes 13g and 14g are brought into contact with each other using an elastic member 230 to perform joining. Details will be described later.
- the fuel cell 100 has a stacked body 10 in which a plurality of fuel cells 10a are stacked as a main component.
- the fuel cell 10 a is configured by disposing separator assemblies 12 on both side surfaces of the membrane electrode assembly 11.
- an anode 11b is joined to one side of the electrolyte membrane 11a, and a cathode 11c is joined to the other side.
- the separator assembly 12 has two separators 13 and 14.
- current collector plates 16 and 17 are provided at both ends in the stacking direction of the stacked body 10.
- the fuel cell 100 has a housing 20.
- the housing 20 includes a pair of fastening plates 21 and 22, reinforcing plates 23 and 24, and end plates 25 and 26.
- the manufacturing apparatus 200 for the fuel cell separator assembly 12 includes a conveyor 210, a pressing member 220 that presses the separator 13 toward the separator 14, and the pressing member 220 and the separator 13.
- each member included in the fuel cell 10a will be described below.
- the separators 13 and 14 are shown in FIG. 7 and FIG. 8 and energize the electric power generated in the membrane electrode assembly 11 while isolating adjacent membrane electrode assemblies 11 in the plurality of stacked fuel cells 10a. .
- the separators 13 and 14 are classified into an anode side separator 13 (corresponding to a first separator) and a cathode side separator 14 (corresponding to a second separator).
- the anode side separator 13 is in contact with the anode 11 b of the membrane electrode assembly 11.
- the anode side separator 13 is made of a metal having a conductive material, and is formed in a thin plate shape larger than the anode 11b.
- a plurality of irregularities are formed at a constant interval in the center of the anode-side separator 13 so as to form a flow path that separates the fuel gas (hydrogen) and a cooling fluid such as cooling water.
- the waveform shape 13g formed in (1) is provided.
- the anode-side separator 13 uses a closed space formed in contact with the anode 11b among the concavo-convex shape as an anode gas flow path 13h for supplying hydrogen to the anode 11b.
- the anode-side separator 13 has a cooling fluid channel 13j for supplying cooling water in a closed space formed between a corrugated shape 13g having a plurality of concave and convex sections and a corrugated shape 14g of the cathode-side separator 14. (14j).
- the anode separator 13 has a rectangular shape, and has a through hole corresponding to the cathode gas supply port 13a, the cooling fluid supply port 13b, and the anode gas supply port 13c at one end in the longitudinal direction thereof. Similarly, the anode-side separator 13 has a through hole corresponding to the anode gas discharge port 13d, the cooling fluid discharge port 13e, and the cathode gas discharge port 13f at the other end in the longitudinal direction.
- the cathode separator 14 is in contact with the cathode 11 c of the membrane electrode assembly 11.
- the cathode side separator 14 is made of a metal having a conductive material, and is formed in a thin plate shape larger than the cathode 11c.
- a cross section is formed in the center of the cathode-side separator 14 so as to form a flow path section that flows the oxidant gas (air containing oxygen or pure oxygen) and cooling water.
- the waveform shape 14g which consists of several uneven
- the cathode-side separator 14 uses a closed space formed in contact with the cathode 11c among the concavo-convex shape as a cathode gas flow path 14h for supplying an oxidant gas to the cathode 11c.
- the cathode-side separator 14 uses a closed space formed between the concavo-convex shape and the anode-side separator 13 as a cooling fluid channel 14j (13j) for supplying cooling water.
- the cathode side separator 14 has a rectangular shape, and has a through hole corresponding to the cathode gas supply port 14a, the cooling fluid supply port 14b, and the anode gas supply port 14c at one end in the longitudinal direction. Similarly, the cathode separator 14 has a through hole corresponding to the anode gas discharge port 14d, the cooling fluid discharge port 14e, and the cathode gas discharge port 14f at the other end in the longitudinal direction.
- the separator 14 is joined to the separator 13, and the supply ports 14 a to 14 c and the discharge ports 14 d to 14 f communicate with the supply ports 13 a to 13 c and the discharge ports 13 d to 13 f of the separator 13.
- the membrane electrode assembly 11 shown in FIG. 8 generates electric power by chemically reacting the supplied oxygen and hydrogen.
- the membrane electrode assembly 11 is formed by joining the anode 11b to one side of the electrolyte membrane 11a and joining the cathode 11c to the other side.
- the membrane electrode assembly 11 is generally referred to as MEA (membrane electrode assembly).
- the electrolyte membrane 11a is made of, for example, a solid polymer material and is formed in a thin plate shape.
- the solid polymer material for example, a fluorine-based resin that conducts hydrogen ions and has good electrical conductivity in a wet state is used.
- the anode 11b is formed by laminating an electrode catalyst layer, a water repellent layer, and a gas diffusion layer, and is formed in a thin plate shape slightly smaller than the electrolyte membrane 11a.
- the cathode 11c is formed by laminating an electrode catalyst layer, a water repellent layer, and a gas diffusion layer, and is formed in a thin plate shape with the same size as the anode 11b.
- the electrode catalyst layers of the anode 11b and the cathode 11c include an electrode catalyst in which a catalyst component is supported on a conductive carrier and a polymer electrolyte.
- the gas diffusion layers of the anode 11b and the cathode 11c are formed of, for example, carbon cloth, carbon paper, or carbon felt woven with yarns made of carbon fibers having sufficient gas diffusibility and conductivity.
- the MEA 11 includes a frame member 15.
- the frame member 15 integrally holds the outer periphery of the laminated electrolyte membrane 11a, anode 11b, and cathode 11c.
- the frame member 15 is made of, for example, a resin having electrical insulation, and has an outer shape similar to the outer shape of the outer peripheral portions of the separators 13 and 14.
- the frame member 15 has a through hole corresponding to the cathode gas supply port 15a, the cooling fluid supply port 15b, and the anode gas supply port 15c at one end in the longitudinal direction.
- the frame member 15 has through holes corresponding to the anode gas discharge port 15d, the cooling fluid discharge port 15e, and the cathode gas discharge port 15f at the other end in the longitudinal direction.
- the MEA 11, the separator 13, and the separator 14 are sealed by applying a sealing member on the outer periphery.
- a thermosetting resin is used as the sealing member.
- the thermosetting resin is selected from, for example, phenol resin, epoxy resin, unsaturated polyester, and the like.
- the separator 13 and the separator 14 adjacent to each other in the fuel cell 10a to be stacked are sealed by welding the outer circumferences of the separators 13 and 14 as will be described later. However, it can also be sealed by applying a sealing member in the same manner as between the MEA 11 and the separator 13 or the separator 14.
- the pair of current collecting plates 16 and 17 take out the electric power generated in the fuel cell 10a as shown in FIGS.
- the pair of current collecting plates 16 and 17 are respectively disposed at both ends of the stacked body 10 in which a plurality of fuel battery cells 10a are stacked.
- the outer shape of the pair of current collector plates 16 and 17 is the same as that of the frame member 15 of the MEA 11 having a slightly increased layer thickness except for some shapes.
- the pair of current collector plates 16 and 17 have through holes corresponding to the cathode gas supply ports 16a and 17a, the cooling fluid supply ports 16b and 17b, and the anode gas supply ports 16c and 17c at one end in the longitudinal direction. Yes.
- the pair of current collecting plates 16 and 17 includes a current collecting portion 16h (the same applies to the current collecting plate 17) in the center thereof.
- the current collecting portions 16h of the pair of current collecting plates 16 and 17 are made of, for example, a conductive member such as dense carbon that does not allow gas permeation, and are formed in a thin plate shape slightly smaller than the outer shapes of the anode 11b and the cathode 11c. ing.
- the pair of current collectors 16h and the like are in contact with the anode 11b or the cathode 11c of the MEA 11 provided in the outermost fuel cell 10a that is stacked.
- the current collector 16h and the like are provided with a cylindrical protrusion 16g and the like having conductivity from one surface thereof.
- the protrusions 16g and the like face the outside through the through holes 25g and the like of a pair of end plates 25 and 26 of the casing 20 described later.
- the shape of the current collector plate 16 corresponding to the protruding portion 16g is similarly provided for the current collector plate 17.
- the housing 20 shown in FIGS. 5 and 6 holds a plurality of stacked fuel cells 10a and a pair of current collector plates 16 and 17 in close contact with each other.
- the housing 20 includes the pair of fastening plates 21 and 22, the pair of reinforcing plates 23 and 24, the pair of end plates 25 and 26, and the screws 27 as described above. Hereinafter, each member included in the housing 20 will be described.
- the pair of end plates 25 and 26 sandwich and bias a pair of current collecting plates 16 and 17 disposed at both ends of the stacked fuel battery cells 10a.
- the outer shape of the pair of end plates 25 and 26 is the same as that of the frame member 15 of the MEA 11 having an increased layer thickness, except for some shapes.
- the pair of end plates 25 and 26 are made of, for example, metal, and an insulator is provided at a portion that contacts the pair of current collector plates 16 and 17.
- the pair of end plates 25, 26 have through holes corresponding to cathode gas supply ports 25 a, 26 a, cooling fluid supply ports 25 b, 26 b, and anode gas supply ports 25 c, 26 c at one end in the longitudinal direction. .
- through holes corresponding to the anode gas discharge ports 25d and 26d, the cooling fluid discharge ports 25e and 26e, and the cathode gas discharge ports 25f and 26f are opened at the other end in the longitudinal direction.
- the pair of end plates 25 and 26 have through holes 25g and 26g through which the protrusions 16g and the like of the pair of current collector plates 16 and 17 described above are inserted.
- the pair of fastening plates 21 and 22 are made of, for example, metal and are formed in a plate shape.
- the pair of fastening plates 21 and 22 are formed with part of their edges raised, and contact the surfaces of the pair of end plates 25 and 26 when assembled. Moreover, the surface which contacts the end plates 25 and 26 in the fastening plates 21 and 22 is provided with holes through which the screws 27 are inserted. By tightening the screws 27 attached to the holes, the end plates 25 and 26 and the current collectors are collected.
- the plates 16 and 17 and the laminated body 10 are pressed in the laminating direction.
- the pair of reinforcing plates 23 and 24 are made of, for example, metal and are formed in a plate shape that is longer than the pair of fastening plates 21 and 22.
- the pair of reinforcing plates 23 and 24 are formed by raising a part of the end in the longitudinal direction, and a hole through which the screw 27 is inserted is provided in the part. The holes are formed so that the screws 27 pass through in the stacking direction.
- the body 10 is pressurized in the stacking direction.
- the pair of fastening plates 21 and 22 and the pair of reinforcing plates 23 and 24 fasten the screws 27 so that the end plates 25 and 26, the current collector plates 16 and 17, and the stacked body 10 are stacked in the stacking direction. Pressurized.
- the manufacturing apparatus 200 of the separator assembly 12 according to the present embodiment includes a conveyor 210, a pressing member 220, an elastic member 230, a hand robot 240, and a welding robot 250.
- the conveyor 210 conveys the mounting table 221 on which the separators 13 and 14 are mounted from the left side to the right side in FIG.
- the conveyor 210 is provided with stop positions 210a and 210b for assembling the separator assembly.
- the pressing member 220 includes a mounting table 221 and a pressing bar 222, a pressing pin 223, a nut 224, a support post 225, and an arm 226 that are relatively close to each other.
- the mounting table 221 mounts the separators 13 and 14 constituting the separator assembly 12, and the separators 13 and 14 are joined on the mounting table 221.
- the mounting table 221 is configured in a rectangular shape having a larger area than the separators 13 and 14, but the shape is not limited to a rectangular shape. Further, the mounting table 221 is provided with a pressing bar 222, a pressing pin 223, a nut 224, a support column 225, and an arm 226 that constitute the pressing member 220.
- the mounting table 221 hits a receiving member when the pressing bar 222 presses the separator 13 toward the separator 14.
- an elastic member 230 is disposed between the pressing bar 222 and the separator 13 to absorb variations in the corrugated shapes 13g and 14g of the separators 13 and 14, whereas the mounting table 221 is made of a rigid material such as stainless steel. It is composed of various materials. Since the mounting table 221 is made of a material that is more rigid than the elastic member 230 as described above, even when the elastic member 230 is disposed between the pressing bar 222 and the separator 13, the joint portion of the separators 13 and 14. Can be prevented from becoming an irregular shape due to the elastic deformation of the elastic member 230. Therefore, it is possible to prevent the power generation characteristics of the fuel cell from being deteriorated due to the separator assembly 12 manufactured by the method according to the present embodiment having an irregular shape and being unable to sufficiently contact the MEA 11.
- the support column 225 is installed in pairs at the end of the mounting table 221 as shown in FIG.
- the arm 226 is rotatably connected to the support column 225.
- the arm 226 can be installed by loading the separators 13 and 14 onto the mounting table 221 by opening the arm 226 as shown by a two-dot chain line in FIG.
- the pressing pin 223 is attached to the end of the arm 226 opposite to the attachment point of the support pillar 225.
- the pressing pin 223 is fixed so that the protruding amount from one side of the arm 226 can be adjusted by screwing with the nut 224.
- the pressing bar 222 receives a pressing force from the pressing pin 223, approaches and separates from the mounting table 221, and applies a pressing force to the separator 13 via the elastic member 230.
- the pressing bar 222 is connected to a pair of pressing pins 223. Therefore, when the separators 13 and 14 are installed on the mounting table 221, the separators 13 and 14 are connected in a state where the pressing bar 222 is removed from the paired pressing pins 223 or only one of the paired pressing pins 223 is connected. Is placed on the mounting table 221 and the pressing bar 222 is connected to both of the paired pressing pins 223.
- the hand robot 240 is an articulated robot, and is provided with a hand mechanism for gripping components at the tip.
- the hand robot 240 grips the component by the hand mechanism, and moves and installs the separators 13 and 14 to the mounting table 221 by the rotation of the joint portion.
- the welding robot 250 has a welding head 251 attached to the tip.
- the welding robot 250 welds the separators 13 and 14 by laser irradiation, but the welding method is not limited to laser as long as the elastic member 230 can be installed between the pressing bar 222 and the separator 13.
- the separator 13 and the separator 14 are joined by partially welding the uneven portion 13 k constituting the corrugated shape 13 g along the direction in which the uneven sectional shape extends. Further, the separator 13 and the separator 14 are joined by the edge 13m of the cathode gas supply port 13a, the edge 13n of the anode gas supply port 13c, the edge 13p of the anode gas discharge port 13d, and the cathode gas discharge port 13f. The four sides 13r, 13s, 13t, and 13u that are the outer shape of the edge 13q and the separator 13 are welded.
- FIG. 2 shows the welding location. The arm 226 and the welding robot 250 are partially shown in the figure, and the elastic member 230 is not shown.
- the elastic member 230 receives the pressing force from the pressing bar 222, and increases the number of convex portions that are in contact with each other in the corrugated shapes 13g and 14g of the separators 13 and 14.
- the elastic member 230 is a bar mounting that is a part where the slits 231 to 233 (corresponding to the joining region) provided so that the welding robot 250 can perform the welding operation of the separators 13 and 14 and the pressing bar 222 of the pressing member 220 are in contact with each other. Placing portions 234 to 237 (corresponding to pressing areas).
- the slits 231 to 233 are provided so that the laser from the welding robot 250 can pass through the elastic member 230 and irradiate the separator 13. As shown in FIGS. 2 and 3, the slits 231 to 233 are provided corresponding to the welding locations of the separators 13 and 14, and in this embodiment, 10 rows are provided. However, the present invention is not limited to this.
- the slits 231 to 233 are formed to extend in the same direction as the direction in which the corrugations 13g and 14g of the separators 13 and 14 extend when installed on the separator 13, and in this embodiment, the slits 231 to 233 extend in the direction in which the corrugations extend. Divided into three.
- the bar mounting portions 234 to 237 are provided corresponding to the places where the pressing bars 222 of the pressing members 220 are mounted.
- the pressing bar 222 presses a part of the corrugated shapes 13g and 14g as shown in FIG. 2, and presses the entire range of the corrugated shapes 13g and 14g to bring the convex portions of the corrugated shapes 13g and 14g into contact with each other.
- the bar mounting portions 234 to 237 are not set to the entire range of the waveform shapes 13g and 14g, but by forming a part of the bar mounting portions, slits 231 to 233 necessary for welding can be provided. Therefore, the convex portions can be joined to each other in a state where the number of the convex portions having the corrugated shapes 13g and 14g in contact with each other is increased with the elastic member 230 interposed therebetween.
- the elastic member 230 is made of an elastomer such as NBR, for example.
- NBR elastomer
- the manufacturing method of the separator assembly 12 includes a joining step of joining the separators 13 and 14 using the manufacturing apparatus 200.
- the arm 226 When the mounting table 221 is conveyed to the position 210a by the conveyor 210, the arm 226 is rotated and opened upward by a control unit (not shown) (see a two-dot chain line in FIG. 4). In this state, the hand robot 240 grips the separators 13 and 14 from a component storage location (not shown), conveys them to the mounting table 221 and installs them. In the present embodiment, the separator 14 is first installed, and the separator 13 is further positioned and installed thereon, but the position may be reversed.
- the elastic member 230 is installed in alignment with the separator 13 so that the slits 231 to 233 coincide with the welded portions 13k of the separators 13 and 14.
- the pair of arms 226 is rotated about 90 degrees from the state shown by the two-dot chain line in FIG. 4 to the state shown by the solid line.
- the pressing bar 222 is attached to the paired pressing pin 223, the amount screwed with the nut 224 is adjusted, the pressing bar 222 is brought into contact with the separator 13 while being aligned, and a pressing force is applied.
- a predetermined pressing force can be applied, the welding head 251 of the welding robot 250 is placed over any one of the slits 231 to 233 of the elastic member 230 and welding is performed. Thereby, the separator assembly 12 is completed.
- the separator assembly 12 When the separator assembly 12 is completed, the separator assembly 12 is disposed on both side surfaces of the MEA 11 and a sealing member is applied to form the fuel cell 10a.
- the fuel cell 10a is also applied between the fuel cells 10a while predetermined.
- a stacked body 10 is formed by stacking several layers. Then, the current collectors 16 and 17 are disposed at both ends of the laminate 10, the fastening plates 21 and 22, the reinforcing plates 23 and 24, and the end plates 25 and 26 are attached, and the screws 27 are attached from the stacking direction of the laminate 10.
- the fuel cell 100 is completed by applying a pressing load.
- the corrugated shape having a concavo-convex cross section formed in the central portion of the separator functions as a flow path through which fuel, oxidant, etc. circulate, and the convex portions facing each other in the corrugated shape are in contact with each other for energization. is doing. Therefore, the contact state between the convex portions affects the energization resistance between the fuel cells. Adjacent separators may be welded at the portions of the convex portions facing each other even in the corrugated shape. However, since the shape of the convex portion also varies, it is difficult to contact all the convex portions of the corrugated shape. If sufficient joining cannot be performed due to variations in the portions, the energization resistance between the fuel cells increases, which may affect the power generation characteristics of the fuel cells.
- the manufacturing method and the manufacturing apparatus 200 of the separator assembly 12 in the joining process of the separators 13 and 14, between the pressing bar 222 that applies pressing force to the separator 13 and the separator 13.
- An elastic member 230 that makes the convex portions facing the corrugated shapes 13g and 14g contact each other by elastic deformation is interposed. Therefore, the number of contact between the convex portions can be increased by absorbing the variation of the waveform shapes 13g and 14g, and the joining can be performed in a state where the number of contact between the convex portions is increased. Therefore, the current-carrying resistance (electric resistance) between the fuel cells can be satisfactorily suppressed using the separator assembly manufactured by the manufacturing method or the manufacturing apparatus 200 according to the present embodiment.
- the elastic member 230 receives the pressing force by the pressing bar 222 of the pressing member 220 and the slits 231 to 233 for welding the convex portions facing each other in the waveform shapes 13g and 14g of the separators 13 and 14 by the welding robot 250.
- Bar mounting portions 234 to 237 to be added are provided. Therefore, in a state in which the number of contacting convex portions of the wavy shapes 13g and 14g is increased by performing a joining operation by the welding robot 250 while applying a pressing force by the pressing bar 222 through the elastic member 230. Welding work can be performed.
- the mounting table 221 disposed on the opposite side of the pressing bar 222 with the elastic member 230 interposed between the receiving members of the pressing bar 222 is made of a material that is difficult to be deformed by an external force as compared with the elastic member 230. Yes. Therefore, when the elastic member 230 absorbs the variation in the corrugated shapes 13g and 14g, it can be prevented that the joined portion of the separator becomes an irregular shape. Therefore, when the shape of the separator assembly 12 is irregular, it is possible to prevent the power generation characteristics of the fuel cell from deteriorating because the separator assembly 12 and the MEA 11 constituting the laminate 10 cannot be sufficiently contacted.
- the elastic member 230 has been described with respect to the embodiment installed between the pressing bar 222 and the separator 13 constituting the pressing member 220, but is not limited thereto.
- the elastic member 230 can also be installed between the mounting table 221 that hits the receiving member and the separator 14.
- the mounting base 221 demonstrated embodiment which hits a receiving member with respect to the press bar 222, it is not limited to this, The mounting base 221 moves toward the press bar 222 with the press bar 222, and separators 13 and 14 are included. A pressing force can also be applied to.
- 10 laminates 10a Fuel cell, 100 fuel cells, 11 Membrane electrode assembly (MEA), 11a electrolyte membrane, 11b anode, 11c cathode, 12 separator assembly, 13 Anode separator, 14 cathode separator, 13g, 14g corrugated shape (uneven portion), 13h anode gas flow path, 13j (14j) cooling fluid flow path, 13k Welded point in corrugated shape, 13m, 13n, 13p, 13q Anode gas, cathode gas supply port, welding location at discharge port, 13r to 13u, welding locations on the outer periphery of the separator, 14h cathode gas flow path, 15 MEA frame member, 16, 17 current collector plate, 16g protrusion, 16h current collector, 20 housing, 21 and 22 fastening plates, 23, 24 reinforcing plate, 25, 26 End plate, 13a, 14a, 15a, 16a, 25a, 26a Cathode gas supply port, 13b, 14b, 15b, 16b,
Abstract
Description
次にセパレータアセンブリを含む燃料電池について説明する。燃料電池100は、燃料電池セル10aを複数積層した積層体10を主要な構成要素として有している。燃料電池セル10aは、膜電接合体11の両側面にセパレータアセンブリ12を配置して構成される。膜電極接合体11は、電解質膜11aの片側にアノード11b、もう片側にカソード11cが接合されている。セパレータアセンブリ12は、2枚のセパレータ13,14を有する。また、積層体10の積層方向における両端部には集電板16,17が設けられている。また、燃料電池100は、筐体20を有している。筐体20は、一対の締結板21、22と補強板23、24、及びエンドプレート25,26を有している。燃料電池用セパレータアセンブリ12の製造装置200は、概説すれば図1~図4に示すように、コンベヤ210と、セパレータ13をセパレータ14に向かって押圧する押圧部材220と、押圧部材220とセパレータ13との間に配置されてセパレータ13,14に設けられた断面が複数の凹凸からなる波形形状13g、14g(凹凸部位に相当)において波形形状13g、14gの対向する凸部同士を接触させる弾性部材230と、ハンドロボット240と、セパレータ13とセパレータ14とを接合する溶接ロボット250(接合部に相当)と、を主に有する。まず、以下に燃料電池セル10aに含まれる各部材について説明する。
次に本実施形態に係るセパレータアセンブリの製造装置について説明する。本実施形態に係るセパレータアセンブリ12の製造装置200は、コンベヤー210と、押圧部材220と、弾性部材230と、ハンドロボット240と、溶接ロボット250と、を有する。
次に本実施形態に係るセパレータアセンブリの製造方法について説明する。セパレータアセンブリ12の製造方法は、製造装置200を用いてセパレータ13,14を接合する接合工程を有する。
10a 燃料電池セル、
100 燃料電池、
11 膜電極接合体(MEA)、
11a 電解質膜、
11b アノード、
11c カソード、
12 セパレータアセンブリ、
13 アノードセパレータ、
14 カソードセパレータ、
13g、14g 波形形状(凹凸部位)、
13h アノードガス流路、
13j(14j) 冷却流体流路、
13k 波形形状における溶接箇所、
13m、13n、13p、13q アノードガス、カソードガス供給口、排出口における溶接箇所、
13r~13u セパレータの外周における溶接箇所、
14h カソードガス流路、
15 MEAのフレーム部材、
16,17 集電板、
16g 突起部、
16h 集電部、
20 筐体、
21,22 締結板、
23,24 補強板、
25,26 エンドプレート、
13a、14a、15a、16a、25a、26a カソードガス供給口、
13b、14b、15b、16b、25b、26b 冷却流体供給口、
13c、14c、15c、16c、25c、26c アノードガス供給口、
13d、14d、15d、16d、25d、26d アノードガス排出口、
13e、14e、15e、16e、25e、26e 冷却流体排出口、
13f、14f、15f、16f、25f、26f カソードガス排出口、
25g、26g 貫通孔、
27 ネジ、
210 コンベヤー、
210a、210b 停止位置、
220 押圧部材、
221 載置台、
222 押圧バー、
223 押圧ピン、
224 ナット、
225 支持柱、
226 アーム、
230 弾性部材、
231~233 スリット(接合領域)、
234~237 バー載置部(押圧領域)、
240 ハンドロボット、
250 溶接ロボット(接合部)。
Claims (6)
- 膜電極接合体に隣接して設けられ断面形状が複数の凹凸からなる凹凸部位を流体を流す流路として有する第1セパレータ及び第2セパレータを備えた燃料電池用セパレータアセンブリの製造方法であって、
前記第1セパレータ側及び/又は前記第2セパレータ側から押圧力を付加した状態で前記第1セパレータ及び前記第2セパレータの前記凹凸部位において対向する凸部同士を接触させて接合する接合工程と、を有し、
前記接合工程では、弾性部材を介在させて前記第1セパレータ側及び/又は前記第2セパレータ側から押圧力を付加し、前記弾性部材の弾性変形によって前記対向する凸部同士を接触させることを特徴とする燃料電池用セパレータアセンブリの製造方法。 - 前記接合工程では前記弾性部材に設けられた押圧領域に押圧力を加えながら前記弾性部材に設けられた接合領域において前記第1セパレータと前記第2セパレータとの接合作業を行う請求項1に記載の燃料電池用セパレータアセンブリの製造方法。
- 前記接合工程において、前記弾性部材を介在させた側の反対側は前記弾性部材に比べて変形しにくい剛直な材料で構成されて前記第1セパレータ側及び/又は前記第2セパレータ側から押圧力が付加される請求項1または2に記載の燃料電池用セパレータアセンブリの製造方法。
- 膜電極接合体に隣接して設けられ断面形状が複数の凹凸からなる凹凸部位を流体を流す流路として有する第1セパレータ及び第2セパレータを備えた燃料電池用セパレータアセンブリの製造装置であって、
相対的に接近離間し、前記第1セパレータ側及び/又は前記第2セパレータ側から押圧力を付加する一対の押圧部材と、
前記一対の押圧部材におけるいずれかの押圧部材と前記第1セパレータとの間に配置されて前記第1セパレータ及び前記第2セパレータの前記凹凸部位において対向する凸部同士を弾性変形によって接触させる弾性部材と、
前記第1セパレータと前記第2セパレータとを接合する接合部と、を備えることを特徴とする燃料電池用セパレータアセンブリの製造装置。 - 前記弾性部材は、前記接合部による前記第1セパレータと前記第2セパレータとの接合を行う接合領域と、前記押圧部材による押圧力を前記第1セパレータ側及び/又は前記第2セパレータ側から付加する押圧領域と、を有する請求項4に記載の燃料電池用セパレータアセンブリの製造装置。
- 前記第2セパレータと接触する前記押圧部材は、前記弾性部材に比べて変形しにくい剛直な材料で構成される請求項4または5に記載の燃料電池用セパレータアセンブリの製造装置。
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EP14797758.1A EP2999040B1 (en) | 2013-05-16 | 2014-04-08 | Apparatus and method for producing fuel cell separator assembly |
US14/787,439 US9911986B2 (en) | 2013-05-16 | 2014-04-08 | Apparatus and method for producing fuel cell separator assembly |
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CA2912587C (en) | 2018-06-05 |
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US20160072135A1 (en) | 2016-03-10 |
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US9911986B2 (en) | 2018-03-06 |
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