WO2014163134A1 - コンベヤベルト用繊維補強層 - Google Patents
コンベヤベルト用繊維補強層 Download PDFInfo
- Publication number
- WO2014163134A1 WO2014163134A1 PCT/JP2014/059824 JP2014059824W WO2014163134A1 WO 2014163134 A1 WO2014163134 A1 WO 2014163134A1 JP 2014059824 W JP2014059824 W JP 2014059824W WO 2014163134 A1 WO2014163134 A1 WO 2014163134A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- weft
- dtex
- fiber
- conveyor belt
- layer
- Prior art date
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0094—Belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/34—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/34—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric
- B65G15/36—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric the layers incorporating ropes, chains, or rolled steel sections
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
- D02G3/28—Doubled, plied, or cabled threads
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/02—Reinforcing materials; Prepregs
Definitions
- the present invention relates to a fiber reinforced layer for a conveyor belt, and more particularly to a fiber reinforced layer for a conveyor belt having a woven structure capable of improving appearance quality and productivity while using a polyester fiber as a weft.
- the core material that bears the tension of the conveyor belt generally, one or a plurality of laminated fiber reinforcement layers such as a plain weave structure are used, and various specifications of the fiber reinforcement layers have been proposed (for example, patent documents) 1). Polyester fibers are frequently used as warps of the fiber reinforcement layer, and nylon 66 fibers are frequently used as wefts.
- the fiber reinforcement layer is dipped in the adhesive liquid and then heat-treated in the manufacturing process of the conveyor belt (see, for example, Patent Document 2). During the heat treatment, the warp yarn is in a state of being loaded with tension, but the weft yarn is hardly loaded with tension.
- weft yarn made of nylon 66 fibers is easily heat-shrinkable, and in order to prevent this, polyester fibers with smaller heat shrinkage may be used. In order to reduce the cost, polyester fiber that is cheaper than nylon 66 fiber may be used.
- An object of the present invention is to provide a fiber reinforced layer for a conveyor belt that can improve appearance quality and productivity while using a polyester fiber as a weft.
- the fiber reinforced layer for a conveyor belt is a fiber reinforced layer for a conveyor belt having a woven structure in which warp yarns and weft yarns are formed of polyester fibers, wherein the weft yarn comprises one or more filament yarns.
- a fiber reinforced layer for a conveyor belt characterized in that it is a single twist that is twisted in one direction and twisted in one direction, and based on the fineness D per weft, the twist number T of the weft is set as follows: . When 840 dtex ⁇ D ⁇ 2200 dtex, T is 8 to 10 (times / 10 cm).
- T is 7 to 8 (times / 10 cm)
- T is 6 to 7 (times / 10 cm)
- the twist number T of the weft is set to an appropriate number based on the fineness D, untwisting hardly occurs. Therefore, it is advantageous to improve the appearance quality and productivity of the fiber reinforced layer.
- the twist number T is too small, the weft yarn cannot be smoothly transferred from one end side to the other end side in the width direction of the fiber reinforcing layer during weaving, and the weft yarn is likely to fluff.
- the number of twists T is set within a range in which wefts can be smoothly delivered during the above-described weaving, it is difficult for fuzz to occur. Also in this respect, the appearance quality of the fiber reinforced layer is excellent.
- the fiber reinforcing layer of the present invention has a plain weave structure, for example.
- FIG. 1 is a cross-sectional view illustrating a conveyor belt in which a fiber reinforcing layer for a conveyor belt according to the present invention is embedded.
- FIG. 2 is a perspective view illustrating the conveyor belt of FIG. 1 with a part cut away.
- FIG. 3 is an explanatory view illustrating a step of forming a weft by applying twist.
- FIG. 4 is an explanatory view illustrating the untwisting of the weft yarn.
- the fiber reinforced layer 1 for a conveyor belt of the present invention illustrated in FIGS. 1 and 2 (hereinafter referred to as a fiber reinforced layer 1) is a conveyor as a core material that bears tension between an upper rubber layer 4 and a lower rubber layer 5. It is embedded in the belt 6.
- the number of laminated fiber reinforced layers 1 is determined by the required performance (rigidity, elongation, etc.) for the conveyor belt 6, and is not limited to four layers as in this embodiment, but is a single layer or other multiple layers.
- Each fiber reinforced layer 1 has the same specifications, and has a plain weave structure in which warp yarns 2 extending in the belt longitudinal direction and weft yarns 3 extending in the belt width direction alternately cross up and down.
- the arrangement density of the wefts 3 is, for example, 5 to 15 yarns / cm, and is set to a relatively small density. Therefore, if this fiber reinforcing layer 1 is used, it contributes to a reduction in the lateral rigidity of the conveyor belt 6. Therefore, in the case of a pipe conveyor belt, it is easily deformed so as to fit the carrier roller. It becomes easy to deform so that it may become familiar with the guide pipe which holds.
- the fiber reinforcing layer 1 of this embodiment has a plain weave structure
- examples of other woven structures include twill weave and half mat weave.
- a half mat weave is employed, and when a normal tensile strength is sufficient, a plain weave structure is employed.
- the fiber reinforcing layer 1 is woven with warp yarns 2 and weft yarns 3 using, for example, a rapier loom.
- the fiber reinforcing layer 1 is dipped in an adhesive solution and then heat treated in the manufacturing process of the conveyor belt 6. Thereafter, an unvulcanized molded body (conveyor belt) formed by sandwiching the fiber reinforcing layer 1 between the upper rubber layer 4 and the lower rubber layer 5 is vulcanized in a mold, whereby the conveyor belt 6 is manufactured. .
- the warp 2 and the weft 3 are made of polyester fiber.
- the weft 3 is a single twist in which a plurality of filament yarns 3a are aligned and twisted in one direction.
- the weft yarn 3 of the present invention is a single twist in which one or a plurality of filament yarns 3a are drawn and twisted in one direction.
- the number of twists T of the weft 3 is set. Specifically, when the fineness D is 840 dtex or more and less than 2200 dtex, the twist number T is 8 to 10 (times / 10 cm), and when the fineness D is 2200 dtex or more and less than 4400 dtex, the twist number T is 7 to 8 (times / 10 cm). When the fineness D is 4400 dtex or more and less than 6700 dtex, the twist number T is set to 6 to 7 (times / 10 cm). That is, as the fineness D increases, the twist number T is set to be smaller within a predetermined range. When the fineness D is 6700 dtex or more, the twist number T is set to about 5 to 6 (times / 10 cm), for example.
- the weft yarn 3 When weaving the fiber reinforcing layer 1, unlike the warp yarn 2, the weft yarn 3 is hardly loaded with tension. Therefore, when a polyester fiber is employed for the weft 3, if the twist number T is excessive, the above-described twist back is likely to occur in the weft 3, and when the weft 3 is woven in the untwisted state, a kink (cove shape) Frequently occurs and the appearance becomes poor. When this appearance defect occurs, it is necessary to repair the product, and the productivity is significantly reduced.
- the twist number T is set in a range that does not become excessive, so that untwisting that occurs in the weft 3 is prevented. Therefore, appearance defects that occur during weaving are prevented, which is very advantageous for improving the productivity of the fiber reinforced layer 1.
- the portion where the kink of the weft 3 is generated becomes easier to absorb the adhesive liquid than the other normal portions. For this reason, the portion where the kink of the weft yarn 3 is generated causes problems such as insufficient drying or discoloration in the heat treatment process for manufacturing the conveyor belt 6.
- untwisting of the weft yarn 3 hardly occurs and kinking is prevented, which is advantageous in avoiding such problems.
- twist number T of the weft yarn 3 is too small, it is difficult to smoothly transfer the weft yarn 3 from one end to the other end in the width direction of the fiber reinforcement layer 1 when weaving the fiber reinforcement layer 1 using a rapier loom. become. At this time, the weft yarn 3 interferes with the warp yarn 2 and easily becomes fluffy, leading to a poor appearance of the woven fiber reinforcement layer 1. With this fluffing, the tensile strength of the weft 3 decreases.
- the twist number T is set in a range that does not become excessively small, so that the weft 3 is prevented from fuzzing. Therefore, it becomes more and more advantageous for improving the appearance quality of the fiber reinforced layer 1.
- the width of the fiber reinforcement layer is narrowed by heat shrinkage, so the width of the fiber reinforcement layer before the heat treatment was set wider than the width of the fiber reinforcement layer after the heat treatment,
- the fiber reinforcement layer 1 of the present invention is applied only to the innermost fiber reinforcement layer embedded in the conveyor belt 6, or at least to the innermost fiber reinforcement layer. You can also Alternatively, the fiber reinforcement layer 1 of the present invention can be applied only to the one outermost fiber reinforcement layer, or at least the one outermost fiber reinforcement layer.
- Examples 1 to 11 have low appearance frequency of weft untwisting and are excellent in appearance quality and productivity. In Examples 1 to 11, there is no decrease in tensile strength due to weaving. That is, it can be seen that the weft is less likely to fluff during weaving and is excellent in appearance quality.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Belt Conveyors (AREA)
Abstract
Description
840dtex≦D<2200dtexの場合、Tは8~10(回/10cm)
2200dtex≦D<4400dtexの場合、Tは7~8(回/10cm)
4400dtex≦D<6700dtexの場合、Tは6~7(回/10cm)
サンプルを作製する前に、横糸をテンションを負荷しないで延ばした際に、撚り戻しがどの程度の割合で発生したかを測定した。表1では、10本の横糸のうち、撚り戻しが発生した横糸の割合が10%以下の場合を「×」、50%以下の場合を「△」、50%超の場合を「○」で示した。
サンプルから横糸を取出して引張強力を測定した。表1では、製織前のそれぞれの横糸の引張強力を基準の100として指数で示した。指数の数値が小さいほど引張強力が低下していることを示す。尚、引張強力と毛羽立ちの程度とには相関関係があり、毛羽立ちが多い程、引張強力が低下する。したがって、指数の数値が小さいほど毛羽立ちが多くて外観品質が劣ることになる。
2 縦糸
3 横糸
3a フィラメント糸
4 上ゴム層
5 下ゴム層
6 コンベヤベルト
Claims (2)
- 縦糸および横糸がポリエステル繊維により形成された織構造のコンベヤベルト用繊維補強層において、前記横糸が1本または複数本のフィラメント糸を引き揃えて一方向に撚った片撚りであり、横糸の1本あたりの繊度Dに基づいて、その横糸の撚り数Tが下記に設定されていることを特徴とするコンベヤベルト用繊維補強層。
840dtex≦D<2200dtexの場合、Tは8~10(回/10cm)
2200dtex≦D<4400dtexの場合、Tは7~8(回/10cm)
4400dtex≦D<6700dtexの場合、Tは6~7(回/10cm) - 平織構造である請求項1に記載のコンベヤベルト用繊維補強層。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2014250467A AU2014250467B8 (en) | 2013-04-05 | 2014-04-03 | Fiber-reinforced layer for conveyor belt |
US14/782,579 US20160039610A1 (en) | 2013-04-05 | 2014-04-03 | Fiber Reinforcement Layer for Conveyor Belts |
DE112014001850.3T DE112014001850B4 (de) | 2013-04-05 | 2014-04-03 | Faserverstärkungsschicht für Förderbänder |
CA2908763A CA2908763A1 (en) | 2013-04-05 | 2014-04-03 | Fiber reinforcement layer for conveyor belts |
BR112015024842A BR112015024842A2 (pt) | 2013-04-05 | 2014-04-03 | camada de fibra reforçada para correia transportadora |
CN201480014419.0A CN105051276A (zh) | 2013-04-05 | 2014-04-03 | 输送带用纤维增强层 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013-079080 | 2013-04-05 | ||
JP2013079080A JP2014201853A (ja) | 2013-04-05 | 2013-04-05 | コンベヤベルト用繊維補強層 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2014163134A1 true WO2014163134A1 (ja) | 2014-10-09 |
Family
ID=51658425
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2014/059824 WO2014163134A1 (ja) | 2013-04-05 | 2014-04-03 | コンベヤベルト用繊維補強層 |
Country Status (8)
Country | Link |
---|---|
US (1) | US20160039610A1 (ja) |
JP (1) | JP2014201853A (ja) |
CN (1) | CN105051276A (ja) |
BR (1) | BR112015024842A2 (ja) |
CA (1) | CA2908763A1 (ja) |
DE (1) | DE112014001850B4 (ja) |
PE (1) | PE20151987A1 (ja) |
WO (1) | WO2014163134A1 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016223041A (ja) * | 2015-06-03 | 2016-12-28 | 横浜ゴム株式会社 | ゴム製品用補強層 |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6668616B2 (ja) * | 2015-06-03 | 2020-03-18 | 横浜ゴム株式会社 | コンベヤベルト |
JP6724489B2 (ja) * | 2016-03-31 | 2020-07-15 | 横浜ゴム株式会社 | コンベヤベルト用繊維補強層およびコンベヤベルト |
JP7059523B2 (ja) * | 2017-06-12 | 2022-04-26 | 横浜ゴム株式会社 | コンベヤベルトの接合方法 |
CH715269A2 (de) | 2018-08-23 | 2020-02-28 | Clupak Ag | Verfahren zur Herstellung eines Gummituchs. |
Citations (6)
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JPH0331107A (ja) * | 1989-06-27 | 1991-02-08 | Bando Chem Ind Ltd | 低摺動音搬送ベルト |
JP2007224451A (ja) * | 2006-02-23 | 2007-09-06 | Teijin Techno Products Ltd | 樹脂補強織物用ポリエステル繊維 |
JP2009061742A (ja) * | 2007-09-07 | 2009-03-26 | Yokohama Rubber Co Ltd:The | コンベヤベルトの製造方法およびコンベヤベルト |
JP2009203573A (ja) * | 2008-02-27 | 2009-09-10 | Toray Ind Inc | ゴム補強用ポリエステル繊維コードの製造方法およびゴムホース |
JP2011126651A (ja) * | 2009-12-17 | 2011-06-30 | Yokohama Rubber Co Ltd:The | コンベヤベルトの製造方法 |
WO2012132975A1 (ja) * | 2011-03-31 | 2012-10-04 | 帝人ファイバー株式会社 | ゴム補強用ポリエステル繊維及びその製造方法 |
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US3616164A (en) * | 1968-01-30 | 1971-10-26 | Kurashiki Rayon Co | Conveyor belt and a process for the manufacture thereof |
DE8708636U1 (ja) * | 1987-06-22 | 1987-08-06 | Ammeraal Conveyor Belting B.V., Heerhugowaard, Nl | |
JPH06262910A (ja) * | 1993-03-15 | 1994-09-20 | Yoshizo Morita | タイヤの反射材 |
CN201512642U (zh) * | 2009-09-23 | 2010-06-23 | 山东海龙博莱特化纤有限责任公司 | 输送带用浸胶横向刚性帆布 |
CN201512641U (zh) * | 2009-09-23 | 2010-06-23 | 山东海龙博莱特化纤有限责任公司 | 输送带用复合组织结构浸胶帆布 |
CN101979283B (zh) * | 2010-09-26 | 2014-10-15 | 东华大学 | 一种轻型输送带及其制备方法 |
-
2013
- 2013-04-05 JP JP2013079080A patent/JP2014201853A/ja active Pending
-
2014
- 2014-04-03 CA CA2908763A patent/CA2908763A1/en not_active Abandoned
- 2014-04-03 WO PCT/JP2014/059824 patent/WO2014163134A1/ja active Application Filing
- 2014-04-03 DE DE112014001850.3T patent/DE112014001850B4/de not_active Expired - Fee Related
- 2014-04-03 CN CN201480014419.0A patent/CN105051276A/zh active Pending
- 2014-04-03 PE PE2015002103A patent/PE20151987A1/es not_active Application Discontinuation
- 2014-04-03 BR BR112015024842A patent/BR112015024842A2/pt not_active IP Right Cessation
- 2014-04-03 US US14/782,579 patent/US20160039610A1/en not_active Abandoned
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0331107A (ja) * | 1989-06-27 | 1991-02-08 | Bando Chem Ind Ltd | 低摺動音搬送ベルト |
JP2007224451A (ja) * | 2006-02-23 | 2007-09-06 | Teijin Techno Products Ltd | 樹脂補強織物用ポリエステル繊維 |
JP2009061742A (ja) * | 2007-09-07 | 2009-03-26 | Yokohama Rubber Co Ltd:The | コンベヤベルトの製造方法およびコンベヤベルト |
JP2009203573A (ja) * | 2008-02-27 | 2009-09-10 | Toray Ind Inc | ゴム補強用ポリエステル繊維コードの製造方法およびゴムホース |
JP2011126651A (ja) * | 2009-12-17 | 2011-06-30 | Yokohama Rubber Co Ltd:The | コンベヤベルトの製造方法 |
WO2012132975A1 (ja) * | 2011-03-31 | 2012-10-04 | 帝人ファイバー株式会社 | ゴム補強用ポリエステル繊維及びその製造方法 |
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JP2016223041A (ja) * | 2015-06-03 | 2016-12-28 | 横浜ゴム株式会社 | ゴム製品用補強層 |
Also Published As
Publication number | Publication date |
---|---|
AU2014250467A1 (en) | 2015-11-12 |
DE112014001850T5 (de) | 2015-12-17 |
BR112015024842A2 (pt) | 2017-07-18 |
JP2014201853A (ja) | 2014-10-27 |
DE112014001850B4 (de) | 2016-12-08 |
CN105051276A (zh) | 2015-11-11 |
AU2014250467B2 (en) | 2015-12-10 |
AU2014250467A8 (en) | 2016-01-14 |
US20160039610A1 (en) | 2016-02-11 |
PE20151987A1 (es) | 2016-01-17 |
CA2908763A1 (en) | 2014-10-09 |
DE112014001850T9 (de) | 2016-03-24 |
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