WO2014131206A1 - 适用于全自动炒菜机的自动上料装置 - Google Patents

适用于全自动炒菜机的自动上料装置 Download PDF

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Publication number
WO2014131206A1
WO2014131206A1 PCT/CN2013/072296 CN2013072296W WO2014131206A1 WO 2014131206 A1 WO2014131206 A1 WO 2014131206A1 CN 2013072296 W CN2013072296 W CN 2013072296W WO 2014131206 A1 WO2014131206 A1 WO 2014131206A1
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WO
WIPO (PCT)
Prior art keywords
compartment
recipe
cooking machine
packaging box
feeding device
Prior art date
Application number
PCT/CN2013/072296
Other languages
English (en)
French (fr)
Inventor
许锦标
何光
Original Assignee
Xu Jinbiao
He Guang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xu Jinbiao, He Guang filed Critical Xu Jinbiao
Priority to US14/429,365 priority Critical patent/US10264914B2/en
Publication of WO2014131206A1 publication Critical patent/WO2014131206A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J36/00Parts, details or accessories of cooking-vessels
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00Baking; Roasting; Grilling; Frying
    • A47J37/12Deep fat fryers, e.g. for frying fish or chips
    • A47J37/1228Automatic machines for frying and dispensing metered amounts of food
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J37/00Baking; Roasting; Grilling; Frying
    • A47J37/12Deep fat fryers, e.g. for frying fish or chips
    • A47J37/1271Accessories
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F9/00Arrangements for program control, e.g. control units
    • G06F9/06Arrangements for program control, e.g. control units using stored programs, i.e. using an internal store of processing equipment to receive or retain programs
    • G06F9/30Arrangements for executing machine instructions, e.g. instruction decode

Definitions

  • the invention relates to the technical field of smart household appliances, in particular to an automatic feeding device suitable for a fully automatic cooking machine. Background technique
  • the purpose of the embodiment of the present invention is to provide an automatic feeding device suitable for a fully automatic cooking machine, which can cooperate with the main control device of the automatic cooking machine to realize precise control of the raw material placement in the cooking process of the Chinese cuisine, in a preset order and The processing sequence automatically delivers the main ingredients with a high degree of automation.
  • an embodiment of the present invention provides an automatic application for a fully automatic cooking machine.
  • the material device comprises: a frame; an introduction mechanism disposed on the frame, configured to receive a multi-lattice package containing the raw material, the introduction mechanism comprises a casing, and the casing is arranged to be introduced into the multi-bin packaging box a accommodating space and a plurality of hopper silos opposite to the accommodating space, and when the plenum packaging box is received in the accommodating space, inverting a plurality of compartments of the multi-storage silo a flipping mechanism for fixing the introduction mechanism to the frame and controlling the introduction mechanism to achieve a 180 degree flip, so that the raw materials in the multi-bin package are inverted as the introduction mechanism is turned over a plurality of bin door loading chambers; a plurality of bin door control mechanisms disposed in the housing, each bin door control mechanism for controlling opening of each bin of the plurality of bins Closing, so that the raw materials in each bin fall into the wok directly below when the bin door is opened;
  • the inverting mechanism and the plurality of door control mechanisms are both connected to the main control device of the cooking machine to receive the control command issued by the main control device according to the preset recipe instruction, and perform corresponding operations according to the control instruction.
  • the inverting mechanism includes a main shaft and a reversing motor, and a casing of the introduction mechanism is fixedly connected to the main shaft and passes through the main shaft frame on the frame; and the inverting motor is connected to a main control device of the cooking machine And driving the spindle to rotate under the control of the master device, thereby causing the introduction mechanism to flip 180 degrees.
  • the inverting mechanism further includes a position detecting detecting component, wherein the position detecting detecting component is configured to detect an angle at which the introducing mechanism is turned over, and send the detected data to the main control device.
  • each bin door of the multi-bin silo bin is composed of two doors respectively, and realizes a double-open/double-off mode.
  • each The door control mechanism includes two gears, an elastic member, a solenoid valve and a shifting rod, wherein the two gears are fixedly coupled to and mesh with the two doors, and the two doors are connected by the elastic member and are
  • the elastic member is kept closed by the action of the elastic member, one end of the lever is connected to one of the gears, and the other end is connected to the iron core of the solenoid valve, and the electromagnetic pole attracts the iron core to move upward when energized, The lever is moved upward to drive the two gears to rotate, thereby causing the two doors to open against the force of the elastic member.
  • the guiding mechanism is provided with two opposite side guides and a limiting baffle in the housing, and the two side guiding plates and the limiting baffle constitute the receiving space.
  • the two side guide plates are provided with positioning beadings, and the two outer side surfaces of the multi-storage box are provided with positioning notches that cooperate with the positioning bead, when the multi-lattice box is introduced
  • the positioning bead is just caught on the positioning notch, thereby fixing the multi-chamber The package is in the receiving space.
  • the multi-bin box comprises four compartments, six compartments or eight compartments, and the plurality of compartments is correspondingly set to four compartments, six compartments or eight compartments.
  • the multi-storage box is provided with an electronic tag
  • the housing of the introduction mechanism is provided with an electronic tag reader for reading information of the electronic tag and transmitting the read information. Go to the master device.
  • the utility model further comprises a guiding trough, the guiding trough is extendedly connected with one end of the multi-bin silo receiving switch door, so as to feed the raw materials in each bin of the multi-bin silo Import into the wok directly below.
  • Mechatronics which can cooperate with the main control device of automatic cooking machine to realize the cooking process of Chinese dishes.
  • the precise control of the raw material delivery, the main ingredients are automatically delivered according to the preset order and the processing sequence, and the degree of automation is high;
  • the raw materials are packaged in multiple compartments, according to different dishes with the main ingredients and ingredients, divided into different compartments in a package (for example, A ware, B ware, C granary, D granary... ...), and the automatic feeding device delivers the main ingredients in different bins according to the preset order and the cooking timing according to the main control device control program of the automatic cooking machine. In this way, there can be a combined change in the order of feeding for each Chinese dish.
  • FIG. 1 is a schematic structural view showing an embodiment of an automatic cooking machine to which a wok device according to the present invention is applied;
  • Figure 2 is another view showing the structure of the automatic cooking machine shown in Figure 1;
  • FIG. 3 is a schematic structural view of an embodiment of an automatic feeding device suitable for a fully automatic cooking machine provided by the present invention
  • Figure 4 is a schematic view showing the structure of another state of the automatic loading device for a fully automatic cooking machine shown in Figure 3;
  • Figure 5 is a block diagram of the composition of the automatic loading device for the fully automatic cooking machine shown in Figure 3.
  • Figure 6 is a block diagram showing the electrical connection of the automatic loading device for the fully automatic cooking machine shown in Figure 3;
  • Figures 7a to 7c show the structure of the multi-compartment packaging box shown in Figure 3;
  • FIGS 8a-8c illustrate the process of loading the multi-frame package of Figure 7 into the introduction mechanism of the automatic loading device of the present invention
  • FIGS 9a-9c illustrate the process of turning the induction mechanism 180 degrees by the turning mechanism of the automatic loading device shown in Figure 3;
  • 10a-10c are state diagrams when the door control mechanism of the automatic loading device shown in FIG. 3 closes the door;
  • 11a to 11c are state diagrams when the door control mechanism of the automatic loading device shown in FIG. 3 opens the door;
  • Fig. 12 a to 12b respectively show the connection relationship between the door and the door control mechanism of Figs. 10a and 11a;
  • Fig. 13 is the blanking instruction received by the automatic loading device for the fully automatic cooking machine shown in Fig. 3. Make up the block diagram. detailed description
  • the wok device provided by the present invention is suitable for a fully automatic cooking machine, wherein the fully automatic cooking machine can include, but is not limited to: an automatic feeding device 1 placed in the cooking machine casing 10 , the wok device 2, the lid control device 3, the auxiliary material automatic feeding device 4, the automatic dish discharging device 5, the automatic washing device 6 and the main control device 7, wherein the main control device 7 is configured to receive a preset recipe Instruction, and root According to the recipe instruction, a corresponding control instruction is issued; the wok device 1, the lid control device 2, the main material automatic feeding device 3, the auxiliary material automatic feeding device 4, the automatic food discharging device 5, and the automatic washing device 6 respectively The main control device 7 is connected, and corresponding operations are performed according to the received control command, thereby realizing automatic cooking.
  • the fully automatic cooking machine can include, but is not limited to: an automatic feeding device 1 placed in the cooking machine casing 10 , the wok device 2, the lid control device 3, the auxiliary material automatic feeding device 4, the automatic dish discharging device 5, the automatic washing device 6 and the
  • the automatic loading device 1 of the present invention is disposed directly above the wok of the wok device 2, and the side wall of the casing 10 is provided with a silo port corresponding to the automatic feeding device 1, thereby facilitating The user puts the raw material (package) into the automatic loading device 1.
  • the structure of the automatic feeding device 1 suitable for the fully automatic cooking machine of the present invention will be described in detail with reference to Figs. 3 to 6 .
  • FIG. 3 and FIG. 4 show the structural diagram of the same embodiment, only the display states are different.
  • the automatic loading device suitable for the fully automatic cooking machine comprises a frame 100, an introduction mechanism 11, an inversion mechanism 12 for fixing the introduction mechanism 11 to the frame, and a plurality of door control mechanisms 13.
  • the introduction mechanism 11 is configured to receive a multi-storage package 110 (refer to FIGS. 7a-7b) containing a raw material, the introduction mechanism 11 includes a housing 111, and the housing 111 is disposed to be introduced into the multi-bin package 110.
  • the accommodating space 114 (refer to FIGS. 8 a to 8 c ) and the multi-chamber blank bin 113 opposite to the accommodating space 114 , when the multi-storage box 110 is received in the accommodating space 114 A plurality of bins of the bin silo 113 are buckled one by one.
  • the inverting mechanism 12 is configured to fix the introduction mechanism 11 to the frame 100 and control the introduction mechanism 11 to achieve a 180 degree inversion, so that the raw materials in the multi-frame package 110 are turned over with the introduction mechanism 11. Falling into a plurality of bins of the multi-bin silo 113.
  • Each of the door control mechanisms is configured to correspondingly control the opening/closing of the door 115 (refer to FIGS. 10a and 11a) of one of the plurality of bins, so that the raw materials in each bin are in the bin When the door 115 is opened, it falls into the wok 20 placed directly below.
  • the inverting mechanism 12 and the plurality of door control mechanisms 13 are connected to the main control device 7 (refer to FIG.
  • the housing of the introduction mechanism 11 is a square body.
  • the housing 111 is provided with a receiving space 114 for accommodating the multi-chamber packaging box 110 and a multi-chamber blanking bin 113 opposite to the receiving space 114.
  • the layout of the multi-bin silo 113 is corresponding to the multi-storage box 110, and no cover is provided, so that when the multi-bin box 110 is completely accommodated in the accommodating space 114,
  • the multi-bin silos 113 are in a reverse-fitting manner, and each of the multi-bin boxes 110 is in one-to-one correspondence with the bins of the multi-bin silos 113, thereby sealingly placed
  • the raw materials in each of the bins of the multi-bin package 110 are only opened to open the bins of each bin of the multi-bin silos 113 to lead the sealed raw materials. Specifically, referring to FIG.
  • the multi-bin box 110 is a four-bar standard box, including four compartments 110a, specifically A bin, B bin, C bin and D ⁇ .
  • the multi-lattice package 110 includes a bottom surface 1101, a front end surface 1102, a left side surface 1103a, a right side surface 1103b, and a rear end surface 1104.
  • the left side surface 1103a and the right side surface 1103b are provided with a positioning recess 1103; the rear end surface 1104 is extended backward with a handle 1104a for the operator to hold the handle 1104a to
  • the multi-lattice package 110 is loaded into the accommodating space 114 of the introduction mechanism 11.
  • the guiding mechanism 11 is provided with two opposite side guides 1111 and a limiting baffle 1112 in the housing 111.
  • the two side guiding plates 1111 and the limiting baffle 1112 together form the receiving space 114.
  • the accommodating space U4 corresponds to a silo port on the cooking machine casing.
  • the two side guides 111 are provided with positioning balls 1110 (Fig. 8a) that cooperate with the positioning notches 1103 on the outer side surfaces of the multi-frame package 110.
  • the multi-lattic box 110 is loaded into the receiving space 114, the two outer sides of the multi-frame package 110 are guided along the two side guides 1111 (Fig. 8b).
  • the positioning bead 1110 is just caught on the positioning notch 1103, thereby locking the multi-lattice box. 110 in the In the accommodating space 114, the plenum package 110 is completely housed in the accommodating space 114 of the introduction mechanism 11 (Fig. 8c).
  • an electronic tag 1101a (a two-dimensional code, an IC card, an RFID, etc.) is disposed outside the bottom surface 1101 of the multi-bin package 110, and the information in the electronic tag 1101a is read and written (the introduction mechanism 11)
  • the housing 111 is provided with an electronic tag reader/writer 11a for reading information of the electronic tag, and transmitting the read information to the main control device 7 of the cooking machine, thereby acquiring the multi-storey packaging box.
  • the present embodiment adopts a four-barrel standard packaging box for packaging raw materials, according to different dishes with main ingredients and ingredients, it is divided into different granaries in a four-barrel standard packaging box (A Warehousing, B Grid, C Warehousing, D latitude), in this way, the automatic feeding device 1 according to the automatic cooking machine control program, according to the preset order and cooking timing, the main ingredients in different warehousing, for each Chinese dish can have up to 24 A combination of changes in the order of feeding.
  • the main ingredients of Chinese dishes are part of the cooking process of Chinese dishes, usually one to three main ingredients, and then some ingredients to form a recipe for the main ingredients of Chinese dishes.
  • the main ingredient of "Fried Tuna Cabbage" is cabbage.
  • the ingredients can be dried chili, garlic head, etc.
  • the main ingredients of the "green spicy dried pork” dishes are green silk, shredded pork, and fragrant dried silk.
  • the ingredients can be garlic head, red pepper and so on.
  • the main ingredients of Chinese dishes are packaged in different compartments in a package.
  • the method of dispensing is mainly based on whether the main ingredients can be placed at the same time.
  • the main ingredients that can be placed at the same time can be divided into one warehouse. In the grid. If you use the standard four-barrel packaging equipment to dispense the main ingredients of any Chinese dish, it means that you can put up to four sets of main ingredients in four time periods. There can be up to 24 kinds of feeding combinations for each Chinese dish.
  • the box 110 can be configured to include four compartments, six compartments or eight compartments, and the multiple compartment blanking bins 113 are correspondingly arranged to be four compartments, six compartments or eight compartments. .
  • the main ingredients of any Chinese cuisine are packaged in standard packaging.
  • the main ingredients and ingredients are packaged in different compartments in one package.
  • This is the key point to realize the industrialization of Chinese cooking automatic cooking machine.
  • This forms a complete chain of specialized agricultural production from the upstream, in-situ processing (cleaning, slitting), distribution of the consumer land, circulation, and automatic cooking. It is a new way of life, different from Today's food farms consume primary agricultural products and traditional ways of producing large amounts of domestic waste.
  • Another practicality of using standard packaging is that agricultural products can be truly intensive, large-scale, standardized, and factory-produced, and there is a retrospective mechanism for food safety.
  • the inverting mechanism 12 includes a main shaft 121, a reversing motor 122, and a position detecting member 123.
  • the housing 111 of the guiding mechanism 11 is fixedly connected to the main shaft 121 and is mounted on the frame through the main shaft 121.
  • One end of the main shaft 121 is connected to the inverting motor 122, and is controlled to rotate by the inverting motor 122.
  • the inverting motor 122 is connected to the main control unit 7 (Fig.
  • the position detecting detecting part 123 is for detecting an angle at which the guiding mechanism 11 is turned over, and transmits the detected data to the main control unit 7. Moreover, in the present embodiment, the position detecting member 123 is further configured to detect whether or not the multi-frame package 110 is loaded into the guiding mechanism 11.
  • a multi-package box 110 containing raw materials is loaded into the The accommodating space 114 of the introduction mechanism 11 is configured to transmit the multi-bin package 110 to the main control device 7 when the multi-frame package 110 is completely accommodated in the accommodating space 114.
  • the loaded signal is inverted by the notification introduction mechanism 11.
  • the position detecting component 123 is configured to detect the position where the introduction mechanism 11 is turned over, and the material in the multi-frame package 110 gradually falls into the state as the introduction mechanism 11 is turned over.
  • the multi-bin is in the blank bin 113.
  • the turning completion signal is sent to the main control unit , to stop the turning over and the subsequent blanking operation can be performed. At this time, the raw material in the multi-bin package 110 completely falls into the multi-bin blank bin 113.
  • the automatic loading device of the present invention further includes a guide trough 14 extendingly connected to one end of the multi-bin silo silo 113 where the switch compartment door is disposed, thereby The raw materials in each bin of the silo are introduced into the wok 20 directly below.
  • the door control mechanism 13 of the automatic loading device of the present invention suitable for a fully automatic cooking machine will be described in detail with reference to Figs. 10a to 10c, Figs. 11a to 11c, and Figs. 12a to 12b. Since the multi-bin box 110 and the multi-bin silo 113 of the embodiment are correspondingly arranged to include four compartments, the door control mechanism 13 of the embodiment also includes four, and each of the door control mechanisms 13 has corresponding control. The opening/closing of the compartment door of a compartment of the bin silo 113. In the present embodiment, each of the door 115 of the multi-bin silo 113 is composed of two doors 115a, 115b, respectively, to realize a double-open/double-off mode.
  • Each of the door control mechanisms 13 includes two gears 131 (left gear 131a and right gear 131b), an elastic member 132, an electromagnetic width 133, and a lever 134, and the two gears 131 are fixedly coupled to the two doors 115a, 115b, respectively.
  • the left gear 131a is fixedly coupled to the left door 115a
  • the right gear 131b is fixedly coupled to the right door 115b.
  • the left gear 131a and the right gear 131b have the same diameter, are fan-shaped, and are provided with intermeshing teeth on the scallop, and enable the left gear 131a and the right gear 131b to remain engaged during the rotation.
  • the left and right doors 131a, 115b are connected by the elastic member 132 (spring in this embodiment) and the elastic element The member 132 remains closed under the action of the member 132.
  • the left gear 131a/right gear 131b is fixedly connected to one end of the lever 134, and the other end of the lever 134 is connected to the iron core 1331 of the electromagnetic valve 133, and the electromagnetic wide 133 is energized.
  • the iron core 1331 is attracted to move upward to drive the lever 134 to move upward.
  • the left gear 131a/right gear 131b connected thereto is driven to rotate. Since the left gear 131a and the right gear mesh with each other, one of the rotations necessarily drives the other rotation, so that the two gears rotate simultaneously.
  • the left and right doors 131a, 115b open against the force of the elastic member 132. That is, the door control mechanism 13 converts the linear drive of the electromagnet core into a rotary drive, thereby realizing the control of the double-door type blanking of the bottom of the magazine.
  • the electromagnetic valve 133 when the electromagnetic valve 133 is energized, the left and right doors 131a and 115b are opened. After the left and right doors 131a and 115b are opened, the raw materials in the corresponding cells are dropped by the weight to be directly below. Wok inside the pot 20.
  • the automatic feeding device of the invention is suitable for the fully automatic cooking machine with programmable control, especially for the automatic cooking machine which can automatically complete the cooking process of the Chinese cuisine when the recipe program prepared by the vmmdal.O general recipe instruction can be accepted.
  • the accepted recipe program specification supports vmmdal.O Chinese cuisine automatic cooking general recipe instruction, which includes nine instructions: F1 loading instruction, F2 fire control instruction, F3 ceasefire instruction, F4 stir-fry instruction, F5 delay instruction, F6 Accessories command, F7 open lid command, F8 food discharge command, F9 pause command.
  • the recipe program prepared by the recipe program specification is operated by a single task pipeline operation mode, and the fully automatic cooking machine of the invention interprets the execution recipe program in the order of instructions.
  • it can also be applied to a cooking virtual machine. Cloud services, Internet of Things terminals, etc.
  • the recipe program includes two parts: the consistency description and the executable instruction sequence.
  • the main contents of the consistency description section are: recipe program version, recipe number, recipe name, creator, creation date, raw packaging version, material name.
  • the executable instruction sequence consists of vmmdal.O Chinese cuisine automatic cooking general recipe instructions. As shown in Table 1 below, the basic syntax is: label instruction; annotation (can be omitted), only one instruction per line. The total number of lines of executable instruction sequences is generally no more than 5000.
  • the programmable intelligent cooking machine of the present invention executes each instruction in the order of the label, and the label can be omitted. At this time, the programmable intelligent cooking machine executes each instruction in the order from top to bottom.
  • Table 2 (a), Table 2 (b), and Table 2 (c) executable instruction sequence functions are the same.
  • the root element of the "cooking machine recipe” has the following attributes: recipe program version, recipe number, recipe name, Creator, creation date. E.g:
  • the "raw material packaging" sub-element is a null value element with the following attributes: version, A ware material, B ware material, C ware material, D ware material.
  • version A ware material
  • B ware material B ware material
  • C ware material D ware material.
  • the "Recipe Instruction” sub-element has the following attributes: ⁇ Order, Instruction Code, Parameter, Recipe Instruction "The value of the sub-element is annotated. For example:
  • the complete recipe program format is as follows:
  • the "F1 loading command" function of the vmmdal.O recipe command system is to add the main ingredients and ingredients to the frying pan of the automatic cooking machine.
  • the vmmdal.O version of the F1 command supports a binning parameter in the format: F1 "bin grid parameter", for example, the bin parameters can be: A, B, C, D. F1A, FIB, F1C, and FID are "Fl loading instructions" in a valid format.
  • the function of the automatic cooking machine or the cooking virtual machine to execute the instruction is to put the raw materials in the granary specified by the warehousing parameter in the main multi-package of the standard multi-grid (for example, four-grid) to the wok.
  • the F1A command function is to put the raw materials in the A bin of the main batch package of the standard four-grid specification into the wok.
  • the integrated execution time of the "F1 loading command" of the vmmdal.O recipe command system is 10 seconds.
  • the inverting mechanism 12 and the plurality of door control mechanisms 13 cooperate with the main control device 7 of the automatic cooking machine to support the "Fl loading instruction" of the vmmdal.O recipe instruction system, vmmdal.
  • the "F1 loading command” function of the O recipe command system automatically inputs the raw materials in the automatic feeding device into the wok, see Figure 13. According to the different parameters in the "F1 loading instruction", the raw materials in the different bins of the multi-bin silo are controlled to be put into the wok.
  • the main control device 7 when the main control device 7 receives the F1A command, the solenoid valve of the A compartment door switch of the control silo is energized, thereby opening the left and right doors of the A compartment, and then the raw materials in the A compartment. Put it in the wok.
  • the main control device 7 receives When the FIB, F1C or FID instruction is executed, the corresponding operation is also performed.
  • the automatic feeding device suitable for the fully automatic cooking machine provided by the embodiment of the invention has the following beneficial effects:
  • Mechatronics which can cooperate with the main control device of automatic cooking machine to realize the precise control of raw material delivery in the cooking process of Chinese cuisine, and automatically deliver the main ingredients according to the preset order and the processing sequence, with high degree of automation;
  • the raw materials are packaged in multiple compartments, according to different dishes with the main ingredients and ingredients, divided into different compartments in a package (for example, A ware, B ware, C granary, D granary... ...), and the automatic feeding device delivers the main ingredients in different bins according to the preset order and the cooking timing according to the main control device control program of the automatic cooking machine. In this way, there can be a combined change in the order of feeding for each Chinese dish.

Abstract

一种适用于全自动炒菜机的自动上料装置(1),包括:机架(100)、导入机构(11)、翻转机构(12)和多个仓门控制机构(13);所述导入机构(11)包括壳体(111),所述壳体(111)内设置用于接收装有原料的多仓格包装盒(110)的收容空间(114)以及与所述收容空间(114)相对的多仓格落料仓(113),所述多仓格包装盒(110)收容到所述收容空间(114)时与所述多仓格落料仓(113)的多个仓格一一倒扣贴合;所述翻转机构(12)用于将所述导入机构(11)固定机架(100)上并控制其实现180度翻转;每个仓门控制机构(13)用于控制所述多仓格落料仓(113)的每个仓格仓门(115)的打开/关闭;所述翻转机构(12)与多个仓门控制机构(13)均与炒菜机的主控装置(7)连接以接收控制指令。通过采用上述结构的上料装置,能够使原料的投放得以精确控制,同时能够按预设的次序及加工的时序自动投放主配料。

Description

适用于全自动炒菜机的自动上料装置 技术领域
本发明涉及智能家电技术领域, 尤其涉及一种适用于全自动炒菜机的自动 上料装置。 背景技术
中国的烹调文化博大精深、 方式变化繁多, 其中主要烹调技法包括炒、 焖、 炸、 煮、 蒸、 煎、 烤等, 各种烹调方式的实质是被烹调物经过不同搭配以及各 种预期火候状态后, 烹调得到干变万化的具有小同口味物点和风味效果的各种 菜式, 迄今为止, 烹调仍然主要是一种经验和手工为主的技艺, 对操作人员技 术的要求很高。
当然也出现了一些自动化程度较高的炒菜机, 但往往不能实现对被加工食 品从进料到出锅的全自动操作, 特别是不能实现全自动上料(主料、 配料), 炒 菜过程中常常需要人为操作, 因此自动化程度不高。
本发明实施例的目的是提出一种适用于全自动炒菜机的自动上料装置, 能 够配合自动炒菜机的主控装置实现中式菜肴烹饪工艺中对原料投放的精确控 制, 按预设的次序及加工的时序自动投放主配料, 自动化程度高。 为实现上述目的, 本发明实施例提供了一种适用于全自动炒菜机的自动上 料装置, 包括: 机架; 设置在机架上的导入机构, 用于接收装有原料的多仓格包装盒, 所述导入 机构包括壳体, 壳体内设置导入所述多仓格包装盒的收容空间以及与所述收容 空间相对的多仓格落料仓, 所述多仓格包装盒收容到所述收容空间时, 与所述 多仓格落料仓的多个仓格一一倒扣贴合; 翻转机构, 用于将所述导入机构固定机架上并控制所述导入机构实现 180 度翻转, 从而使多仓格包装盒内的原料随着所述导入机构翻转而落入所述多仓 格落料仓内; 设置在所述壳体内的多个仓门控制机构, 每个仓门控制机构用于控制所述 多仓格落料仓的每个仓格的仓门的打开 /关闭, 从而使每个仓格内的原料在仓门 打开时落入置于正下方的炒锅内;
所述翻转机构和多个仓门控制机构均与炒菜机的主控装置连接, 以接收主 控装置根据预设的菜谱指令而发出的控制指令, 并根据所述控制指令执行相应 的操作。
优选的, 所述翻转机构包括主轴、 翻转电机, 所述导入机构的壳体与所述 主轴固定连接并通过所述主轴架在所述机架上; 所述翻转电机连接炒菜机的主 控装置, 并在主控装置的控制下驱动所述主轴转动, 从而带动所述导入机构翻 转 180度。
优选的, 所述翻转机构还包括位控检测部件, 所述位控检测部件用于检测 所述导入机构翻转的角度, 并将检测的数据发送给主控装置。 优选的, 所述多 仓格落料仓的每个仓门分别由两扇门构成, 实现双开 /双关模式。 优选的, 每个 所述仓门控制机构包括两齿轮、 弹性元件、 电磁阀和拨杆, 所述两齿轮分别与 所述两扇门固定连接且互相啮合, 所述两扇门通过所述弹性元件连接且在所述 弹性元件的作用下保持关闭, 所述拨杆的一端连接其中一个齿轮, 另一端与所 述电磁阀的铁芯连接, 所述电磁阔在通电的情况下吸引所述铁芯向上运动, 以 带动所述拨杆向上运动, 从而带动所述两齿轮转动, 进而使所述两扇门克服弹 性元件的作用力而打开。
优选的, 所述导入机构在所述壳体内设置相对的两侧面导板和一限位挡板, 所述两侧面导板和限位挡板构成所述收容空间。
优选的, 所述两侧面导板上设有定位碰珠, 所述多仓格包装盒的两外侧面 设有与所述定位碰珠配合的定位凹口, 当将所述多仓格包装盒导入所述收容空 间时, 当所述多仓格包装盒的前端面与所述限位挡板相抵顶时, 使所述定位碰 珠正好卡在所述定位凹口上, 从而固定所述多仓格包装盒在所述收容空间内。
优选的, 所述多仓格包装盒包括四仓格、 六仓格或八仓格, 而所述多仓格 落料仓对应设设置为四仓格、 六仓格或八仓格。
优选的, 所述多仓格包装盒上设有电子标签, 所述导入机构的壳体上设有 电子标签读写器, 用于读取所述电子标签的信息, 并将读取的信息发送到所述 主控装置。
优选的, 还包括导料槽, 所述导料槽与所述多仓格落料仓设置开关仓门的 一端延伸连接, 从而将所述多仓格落料仓的每个仓格内的原料导入置于正下方 的炒锅内。
本发明实施例提供的适用于全自动炒菜机的自动上料装置具有以下有益效 果:
1、 机电一体化, 能够配合自动炒菜机的主控装置实现中式菜肴烹饪工艺中 对原料投放的精确控制, 按预设的次序及加工的时序自动投放主配料, 自动化 程度高;
2、 最少的人工干预, 除了标准包装原料需人工放入炒菜机的料仓口外, 其 余工作均由机器自动完成, 能够实现自动上原料, 从而实现全自动炒菜。
3、 原料采用多仓格标准包装, 根据不同的菜肴搭配主料和配料, 分装在一 个包装中的不同仓格中 (例如, A仓格、 B仓格、 C仓格、 D仓格……), 而自 动上料装置根据自动炒菜机的主控装置控制程序, 按预设的次序及烹饪的时序 投放不同仓格中的主配料。 这样, 对每一道中式菜肴最多可以有多种投料次序 的组合变化。
4、 通用性, 支持多仓格标准包装使得中式菜肴的主原料可以标准化生产 / 贮藏 /运输 /销售; 对多仓格标准包装所附的电子标签 (二维码、 IC卡、 RFID等) 信息进行读写,可以获取该包装的推荐菜谱程序及其他的主原料在生产 /贮藏 /运 输 /销售等环节的各类信息, 供通用的自动炒菜机使用。 附图说明
图 1 是适用本发明提供的炒锅装置的自动炒菜机的一个实施例的结构示意 图;
图 2是图 1所示的自动炒菜机的结构示意图的另一视图;
图 3 是本发明提供的适用于全自动炒菜机的自动上料装置的一个实施例的 结构示意图;
图 4是图 3所示的适用于全自动炒菜机的自动上料装置的的另一状态的结 构示意图;
图 5是图 3所示的适用于全自动炒菜机的自动上料装置的组成框图 图 6是图 3所示的适用于全自动炒菜机的自动上料装置的电气连接框图; 图 7a~7c展示了图 3所示的多仓格包装盒的结构;
图 8a~8c展示了将图 7所示的多仓格包装盒装入本发明的自动上料装置的导 入机构的过程;
图 9a~9c展示了图 3所示的自动上料装置的翻转机构将导入机构翻转 180 度的过程;
图 10a~10c是图 3所示的自动上料装置的仓门控制机构将仓门关闭时的状态 图;
图 lla~llc是图 3所示的自动上料装置的仓门控制机构将仓门打开时的状态 图;
图 12 a~12b分别展示了图 10a、 图 11a中仓门和仓门控制机构的连接关系; 图 13是图 3所示的适用于全自动炒菜机的自动上料装置接收的下料指令的 组成框图。 具体实施方式
下面将结合本发明实施例中的附图, 对本发明实施例中的技术方案进行清 楚、 完整地描述, 显然, 所描述的实施例仅仅是本发明一部分实施例, 而不是 全部的实施例。 基于本发明中的实施例, 本领域普通技术人员在没有做出创造 性劳动前提下所获得的所有其他实施例, 都属于本发明保护的范围。
首先, 参见图 1~2, 本发明提供的炒锅装置适用于全自动炒菜机, 其中, 该 全自动炒菜机可包括但不局限于: 置于炒菜机机壳 10内的自动上料装置 1、 炒 锅装置 2、 锅盖控制装置 3、 辅料自动加料装置 4、 自动出菜装置 5、 自动洗锅 装置 6以及主控装置 7, 其中, 所述主控装置 7用于接收预设的菜谱指令, 并根 据菜谱指令发出对应的控制指令; 所述炒锅装置 1、 锅盖控制装置 2、 主料自动 上料装置 3、 辅料自动加料装置 4、 自动出菜装置 5以及自动洗锅装置 6分别与 所述主控装置 7连接, 并根据接收到的控制命令进行相应的操作, 从而实现全 自动炒菜。
另外, 本发明的自动上料装置 1设于所述炒锅装置 2的炒锅的正上方, 且 所述机壳 10的侧壁设有料仓口与所述自动上料装置 1对应, 从而方便使用者将 原料 (包装盒)放进自动上料装置 1内。 下面, 结合图 3~图 6, 对本发明的适用于全自动炒菜机的自动上料装置 1 的结构进行详细的描述。 其中, 可理解的, 图 3和图 4显示的是同一个实施例 的结构图, 仅是显示状态不同而已。 该适用于全自动炒菜机的自动上料装置包 括机架 100、导入机构 11、将所述导入机构 11固定机架上的翻转机构 12以及多 个仓门控制机构 13。所述导入机构 11用于接收装有原料的多仓格包装盒 110(参 考图 7a~7b), 所述导入机构 11包括壳体 111, 壳体 111内设置导入所述多仓格 包装盒 110的收容空间 114 (参考图 8 a~8c) 以及与所述收容空间 114相对的多 仓格落料仓 113, 所述多仓格包装盒 110收容到所述收容空间 114时, 与所述多 仓格落料仓 113的多个仓格一一倒扣贴合。 所述翻转机构 12用于将所述导入机 构 11固定机架 100上并控制所述导入机构 11实现 180度翻转,从而使多仓格包 装盒 110内的原料随着所述导入机构 11翻转而落入所述多仓格落料仓 113的多 个仓格内。 每个仓门控制机构用于对应控制所述多仓格落料仓的一个仓格的仓 门 115 (参考图 10a和图 11a)的打开 /关闭, 从而使每个仓格内的原料在仓门 115 打开时落入置于正下方的炒锅 20内。 所述翻转机构 12和多个仓门控制机构 13 均与炒菜机的主控装置 7 (参考图 2)连接, 以接收主控装置 7根据预设的菜谱 指令而发出的控制指令, 并根据所述控制指令执行相应的操作。 下面, 结合图 7~8, 对本发明的适用于全自动炒菜机的自动上料装置的导入 机构 11 进行详细的描述。 所述导入机构 11 的壳体呈正方体, 在所述壳体 111 内部设置收容所述多仓格包装盒 110 的收容空间 114 以及与所述收容空间 114 相对的多仓格落料仓 113,所述多仓格落料仓 113的布局是与所述多仓格包装盒 110对应的, 均不带盖子, 这样, 当多仓格包装盒 110完全收容到所述收容空间 114时, 能够与所述多仓格落料仓 113呈相互倒扣贴合, 且多仓格包装盒 110中 的每一个仓格与所述多仓格落料仓 113 的仓格一一对应连通, 从而密封置于所 述多仓格包装盒 110的每一个仓格内的原料,仅有将多仓格落料仓 113的每一个 仓格的仓门打开才能将密封的原料导出。 具体的,参考图 7a~7b在本实施例中,所述多仓格包装盒 110为四仓格标准 包装盒, 包括四仓格 110a, 具体为 A仓格、 B仓格、 C仓格和 D仓格。 所述多 仓格包装盒 110包括底面 1101、 前端面 1102、 左侧面 1103a、 右侧面 1103b以 及后端面 1104。其中,所述左侧面 1103a、右侧面 1103b上设置有定位凹口 1103; 所述后端面 1104向后延伸设有手把 1104a, 以方便操作者握着所述手把 1104a, 以将整个多仓格包装盒 110装入所述导入机构 11的收容空间 114内。
所述导入机构 11在所述壳体 111内设置相对的两侧面导板 1111和一限位挡 板 1112, 所述两侧面导板 1111和限位挡板 1112—起构成所述收容空间 114。 其 中,所述收容空间 U4与炒菜机机壳上的料仓口对应。所述两侧面导板 111上设 有与所述多仓格包装盒 110 的两外侧面上的定位凹口 1103 配合的定位碰珠 1110(图 8a)。将所述多仓格包装盒 110装入所述收容空间 114时, 使所述多仓格 包装盒 110的两外侧面沿着所述两侧面导板 1111 以引导装入 (图 8b), 当所述 多仓格包装盒 110的前端面 1102与所述限位挡板 1112相抵顶时,使所述定位碰 珠 1110正好卡在所述定位凹口 1103上,从而锁定所述多仓格包装盒 110在所述 收容空间 114内, 这时, 所述多仓格包装盒 110完全收容于所述导入机构 11的 收容空间 114内 (图 8c)。 优选的, 所述多仓格包装盒 110的底面 1101外部设有电子标签 1101a (二维 码、 IC卡、 RFID等), 通过对该电子标签 1101a内的信息进行读写 (所述导入 机构 11的壳体 111上设有电子标签读写器 lla, 用于读取所述电子标签的信息, 并将读取的信息发送到炒菜机的主控装置 7 ) ,从而获取该多仓格包装盒的推荐 菜谱程序及其他的原料在生产 /贮藏 /运输 /销售等环节的各类信息, 以供通用的 自动炒菜机使用。 由于本实施例采用四仓格标准包装盒包装原料, 根据不同的菜肴搭配主料 和配料, 分装在一个四仓格标准包装盒中的不同仓格中 (A仓格、 B仓格、 C仓 格、 D仓格), 这样, 自动上料装置 1根据自动炒菜机的控制程序, 按预设的次 序及烹饪的时序投放不同仓格中的主配料, 对每一道中式菜肴最多可以有 24种 投料次序的组合变化。 中式菜肴的主配料配伍是中式菜肴烹饪工艺的一部分, 通常是一至三种主 主料,再搭一些配料组成一道中式菜肴的主料配方,例如, "炒手撕包心菜" 菜肴 的主料是包心菜, 配料可以是干辣椒、 大蒜头等。 "青辣香干肉丝" 菜肴的主 料是青辣丝、 肉丝、 香干丝, 配料可以是大蒜头、 红辣椒等。 中式菜肴的主配 料分装在一个包装中的不同仓格中, 其分装方法主要是依据各主配料是否能同 时下锅来决定的, 可以将可同时下锅的主配料分装在一个仓格中。 如采用标准 四格仓规格的包装器具来分装任一道中式菜肴的主配料, 就意味着最多可以分 四个时段来投放四组主配料, 对每一道中式菜肴最多可以有 24种投料组合变化 da,cdab,cdba,dabc,dacb,dbac,dbca,dcab,dcba)。 这个功能己能够满足大多数家常菜 肴的中式菜肴烹饪工艺需求。 如果将标准包装的仓格数加大, 则可以适应更加 复杂的烹饪工艺需求, 例如六仓格或八仓格, 以适应高端的商用全自动炒菜机 的投料需求, 即所述多仓格包装盒 110 可设置包括四仓格、 六仓格或八仓格, 而所述多仓格落料仓 113对应设设置为四仓格、 六仓格或八仓格。。 任一道中式菜肴的主配料采用标准包装, 根据不同的菜肴烹饪工艺需求搭 配主料和配料, 分装在一个包装中的不同仓格中, 这是实现中式菜肴自动炒菜 机产业化的关键点之一。 由此形成一个从上游的农产品专业化生产、 就地的初 加工 (清洁, 分切)、 消费地的分装、 流通、 自动炒菜机消费的完整链条, 是一 种新的生活方式, 不同于现在的菜场消费初级农产品、 产生大量生活垃圾的传 统方式。 采用标准包装的另一个实用性在于, 农产品可以真正的集约化、 规模 化、 标准化、 工厂化生产, 对于食品的安全保障更有回溯的机制。
下面,结合图 3、 4以及图 9a~9c,对本发明的适用于全自动炒菜机的自动上 料装置的翻转机构 12进行详细的描述。所述翻转机构 12包括主轴 121、翻转电 机 122以及位控检测部件 123, 所述导入机构 11的壳体 111与所述主轴 121固 定连接并通过所述主轴 121架在所述机架上; 所述主轴 121的一端连接所述翻 转电机 122, 并且受所述翻转电机 122控制转动。所述翻转电机 122连接炒菜机 的主控装置 7 (图 6), 并在主控装置 7的控制下驱动所述主轴 121转动, 从而 带动所述导入机构 11整个翻转 180度。 所述位控检测部件 123用于检测所述导 入机构 11翻转的角度, 并将检测的数据发送给主控装置 7。 而且, 在本实施例 中, 所述位控检测部件 123还用于检测所述多仓格包装盒 110是否装入所述导 入机构 11中。
具体的, 如图 9a~9c所示, 首先, 将装有原料的多仓格包装盒 110装入所述 导入机构 11的收容空间 114, 当将所述多仓格包装盒 110完全收容于所述收容 空间 114时, 所述位控检测部件 123向所述主控装置 7发送多仓格包装盒 110 成功装入的信号以通知进行导入机构 11进行翻转。 在翻转的过程中, 所述位控 检测部件 123用于检测所述导入机构 11翻转的位置, 而所述多仓格包装盒 110 内的原料会随着所述导入机构 11翻转而逐渐落入所述多仓格落料仓 113内。 当 位控检测部件 123检测到所述导入机构 11翻转 180度时, 向所述主控装置 Ί发 送翻转完毕信号, 以停止继续翻转并可进行后续的落料操作。 这时, 所述多仓 格包装盒 110内的原料完全落入所述多仓格落料仓 113内。
优选的, 本发明的自动上料装置还包括导料槽 14, 所述导料槽 14与所述多 仓格落料仓 113 设置开关仓门的一端延伸连接, 从而将所述多仓格落料仓的每 个仓格内的原料导入置于正下方的炒锅 20内。
下面, 结合图 10a~10c 、 图 lla~llc以及图 12a~12b, 对本发明的适用于 全自动炒菜机的自动上料装置的仓门控制机构 13进行详细的描述。 由于本实施 例的多仓格包装盒 110和多仓格落料仓 113对应设置包括四仓格,本实施例的仓 门控制机构 13也包括四个, 每个仓门控制机构 13对应控制多仓格落料仓 113 的一个仓格的仓门的打开 /关闭。 在本实施例中, 所述多仓格落料仓 113的每个 仓门 115分别由两扇门 115a, 115b构成, 实现双开 /双关模式。 每一个仓门控制 机构 13包括两齿轮 131(左齿轮 131a和右齿轮 131b)、弹性元件 132、电磁阔 133 和拨杆 134, 所述两齿轮 131分别与所述两扇门 115a, 115b固定连接 (具体的, 左齿轮 131a固定连接左扇门 115a,右齿轮 131b固定连接右扇门 115b)。所述左 齿轮 131a和右齿轮 131b直径一样,均呈扇形状且扇边上设有互相啮合的齿,并 使所述左齿轮 131a和右齿轮 131b在自转过程中能够保持啮合。所述左扇门 131a 和右扇门 115b通过所述弹性元件 132(本实施例中为弹簧)连接且在所述弹性元 件 132的作用下保持关闭。所述左齿轮 131a/右齿轮 131b固定连接所述拨杆 134 的一端, 而所述拨杆 134的另一端与所述电磁阀 133的铁芯 1331连接, 所述电 磁阔 133在通电的情况下吸引所述铁芯 1331向上运动, 以带动所述拨杆 134向 上运动。 而所述拨杆 134 向上运动的同时带动与其连接的左齿轮 131a/右齿轮 131b转动, 由于左齿轮 131a和右齿轮相互啮合, 其中一个转动必然带动另一个 转动,这样两个齿轮转动的同时使所述左扇门 131a和右扇门 115b克服弹性元件 132的作用力而打开。 即仓门控制机构 13将电磁铁芯的直线驱动转化为旋转驱 动, 从而实现了仓底双开门式落料的控制。
具体的,如图 10a~10c所示,当所述电磁阀 133在不通电时处于未吸合状态, 其电磁铁芯 1331在自重作用下落下 (运动方向如图 10a中箭头 A所示) , 并带 动拨杆 134向下运动从而转动左齿轮 131a/右齿轮 131b,进而使所述左扇门 131a 和右扇门 115b在所述弹性元件 132的作用下保持关闭, 即关闭仓门。 即电磁阔 133在不通电时所述左扇门 131a和右扇门 115b保持关闭。
如图 lla~llc所示,当电磁阀 133在通电时处于吸合状态, 其电磁铁芯 1331 在磁吸力作用下向上运动(运动方向如图 11a中箭头 B所示), 并带动拨杆 134 向上运动从而转动左齿轮 131a/右齿轮 131b,进而使所述左扇门 131a和右扇门 115b克服弹性元件 132的反向作用力而逐渐打开, 此时向上拉动力必须克服拉 弹簧的反向力和仓门阻力。 当电磁铁芯 1311完全吸合到位时,所述左扇门 131a 和右扇门 115b处于完全打开状态。即电磁阀 133在通电时所述左扇门 131a和右 扇门 115b打开, 所述左扇门 131a和右扇门 115b打开后, 其对应的仓格中的原 料靠自重跌落到处于正下方的炒锅 20内。
因此, 当需要将所述多仓格落料仓 113 的四个仓格中的任一仓格内的原料 投入到炒锅时, 仅需要通过所述主控装置 7控制对应的仓门控制机构 13的电磁 阀通电, 从而使仓门打开而使仓格中的原料靠自重跌落到炒锅 20内。 本发明的自动上料装置适用于可编程控的全自动炒菜机上, 尤其是适用于 能够接受 vmmdal.O通用菜谱指令所编制的菜谱程序时能自动完成中式菜肴烹 饪过程的全自动炒菜机上。
其中,所接受的菜谱程序规范支持 vmmdal.O中式菜肴自动炒菜通用菜谱指 令, 其包括九条指令: F1上料指令、 F2火控指令、 F3停火指令、 F4翻炒指令、 F5延时指令、 F6辅料指令、 F7开锅盖指令、 F8出菜指令、 F9暂停指令。 应用 该菜谱程序规范所编制的菜谱程序采用单任务流水线式运行方式工作, 本发明 的全自动炒菜机按指令顺序解释执行菜谱程序。
该通用菜谱程序规范支持 XML version='1.0' encoding='gb2312',跨平台实现 数据交换和信息共享, 除了可以应用于本发明的可编程控智能炒菜机外, 还可 以应用到炒菜虚拟机、 云服务、 物联网终端机等。
菜谱程序包括一致性说明、 可执行指令序列两部分。
一致性说明部分的主要内容有: 菜谱程序版本、 菜谱编号、 菜谱名称、 创 建者、 创建日期、 原料包装版本、 原料名称。
可执行指令序列由 vmmdal.O中式菜肴自动炒菜通用菜谱指令组成。如下表 1 所示, 基本语法是: 标号 指令;注解 (可省略), 每一行只允许一条指令。 可执行指令序列的总行数一般不超过 5000条。
Figure imgf000014_0001
3 F6A () , 70 ; 加辅料 A (油)指令,参数为 mL 表 1
本发明的可编程控智能炒菜机按标号次序执行每一条指令, 标号可以省略, 此时可编程控智能炒菜机按从上到下的次序执行每一条指令。 下列的表 2 (a)、 表 2 (b) 和表 2 (c) 可执行指令序列功能是一样的。
1 F2(), 1 ;火控指令,参数 1 (小火) -10 (猛火)
2 F5(), 30; 延时指令,参数为秒数
3 F6AQ, 70; 加辅料 A (油)指令,参数为 mL
表 2 (a)
F2(), 1
F5 () , 30
F6AQ, 70
D 2(b)
2 F5 () , 30
1 F2 () , 1
3 F6A(), 70
D 2(c) 该通用菜谱程序可使用任何文本编辑工具创建。 使用 XML version='1.0' encoding='gb2312'规范。 根元素是 "炒菜机菜谱", 子元素有 "原料包装"、 "菜 谱指令"。
"炒菜机菜谱"根元素有如下属性: 菜谱程序版本、 菜谱编号、 菜谱名称、 创建者、 创建日期。 例如:
<炒菜机菜谱 版本 ='vmmdal.O' 菜谱编号 ='xjb0001' 菜谱名称= '炒手撕包 菜'创建者 ='xjb' date=O3/07/12'>
"原料包装"子元素为空值元素, 有如下属性: 版本、 A仓格原料、 B仓格 原料、 C仓格原料、 D仓格原料。 例如:
<原料包装 版本 =Vmmdal.O' A仓格原料='包菜' B仓格原料='包菜' C仓格 原料 辅料' D仓格原料 ="></原料包装>
"菜谱指令"子元素有如下属性: 歩序、 指令代码、 参数, 菜谱指令"子元 素的值为注解。 例如:
<菜谱指令 步序 ='2' 指令代码= 2(3)' 参数 ='3'>火控指令,参数 1(小 火) -10(猛火) </菜谱指令>
完整的菜谱程序格式如下:
<?xml version:' 1.0' encoding='gb2312'?>
<炒菜机菜谱 版本 =Vmmdal.O' 菜谱编号 ='xjb0001' 菜谱名称= '炒手撕包 菜'创建者 ='xjb' date='03/07/12'>
<原料包装 版本 =Vmmdal.O' A仓格原料='包菜' B仓格原料='包菜' C仓格 原料 ='辅料' D仓格原料 ="></原料包装>
<菜谱指令 步序 =T 指令代码=^4(3)' 参数 ='3'>翻炒指令,参数 1(慢) -8(快 )</菜谱指令>
<菜谱指令 步序 ='2' 指令代码= 2(3)' 参数 ='3'>火控指令,参数 1(小 火) -10(猛火 )</菜谱指令>
</炒菜机菜谱 > 例如, 下面是 "炒手撕包菜菜谱程序"的一个实例:
<?xml version:' 1.0' encoding='gb2312'?>
<炒菜机菜谱 版本 =Vmmdal.O' 菜谱编号 ='xjb0001' 菜谱名称= '炒手撕包 菜'预计炒菜时间 ='437'创
建者 ='xjb' date='03/07/12'>
<原料包装 版本 =Vmmdal.O' A仓格原料='包菜' B仓格原料='包菜' C仓格 原料 ='包菜' D仓格原料= '配
料 (大蒜等 )'></原料包装>
<菜谱指令 步序 ='1' 指令代码=' 4()" 参数 ="3">翻炒指令,参数 1(慢) -8(快) </菜谱指令>
<菜谱指令 步序 ='2' 指令代码= 2()' 参数 =T>火控指令,参数 1(小 火) -10(猛火) </菜谱指令>
<菜谱指令 步序 ='3' 指令代码= 6 ()'参数 ='40'>加辅料 Α (油)指令,参数 为 mix/菜谱指令>
<菜谱指令 步序 ='4' 指令代码=^3'参数 ='0'>关闭炉火指令,无参数 </菜谱 指令 >
<菜谱指令 步序 ='5'指令代码=^10'参数 ='()'>上料指令,向炒锅放入 D料, 无参数 </菜谱指令>
<菜谱指令 步序 ='6' 指令代码=^4()' 参数 ='3'>翻炒指令,参数 1(慢) -8(快 )</菜谱指令>
<菜谱指令 步序 =7' 指令代码= 2()' 参数 ='2'>火控指令,参数 1(小 火) -10(猛火 )</菜谱指令> <菜谱指令 步序 ='8' 指令代码= 5()' 参数 ='20'>延时指令,参数为秒数 </菜 谱指令 >
<菜谱指令 步序 ='9' 指令代码=^3'参数 ='3'>关闭炉火指令,无参数 </菜谱 指令 >
<菜谱指令 步序 ='10'指令代码=^1 参数 ='0'>上料指令,向炒锅放入 A料, 无参数 </菜谱指令>
<菜谱指令 步序 ='11'指令代码= '参数 ='()'>上料指令,向炒锅放入 B料, 无参数 </菜谱指令>
<菜谱指令 歩序 ='12'指令代码= 1( '参数 =Ό'>上料指令,向炒锅放入 C料, 无参数 </菜谱指令>
<菜谱指令 歩序 ='13' 指令代码=^4()' 参数 ='5'>翻炒指令,参数 1(慢) -8(快 )</菜谱指令>
<菜谱指令 歩序 ='14' 指令代码=^2()' 参数 ='2'>火控指令,参数 1(小 火) -10(猛火 )</菜谱指令>
<菜谱指令 歩序 ='15'指令代码= 5()'参数 ='100'>延时指令,参数为秒数 </ 菜谱指令>
<菜谱指令 步序 ='16'指令代码=^6( ()' 参数 ='50'>加辅料 C (酱油)指令,参 数为 mix/菜谱指令>
<菜谱指令 步序 ='17'指令代码=^60()' 参数 ='20'>加辅料 D (醋)指令,参数 为 mL</菜谱指令>
<菜谱指令 步序 ='18'指令代码=^60()' 参数 ='10'>加辅料 G (香油)指令,参 数为 mix/菜谱指令>
<菜谱指令 步序 ='19'指令代码=^5()'参数 ='100'>延时指令,参数为秒数 </ 菜谱指令>
<菜谱指令 歩序 ='20' 指令代码= ' 参数 ='0'>关闭炉火指令,无参数 </菜 谱指令 >
<菜谱指令 歩序 ='21'指令代码= 5()'参数 ='100'>延时指令,参数为秒数 </ 菜谱指令>
<菜谱指令 歩序 ='22' 指令代码=^9' 参数 =Ό'>停机指令,无参数 </菜谱指 令>
</炒菜机菜谱 >
其中, vmmdal.O菜谱指令系统的 "F1上料指令"功能是向自动炒菜机的炒 锅内加入主料和配料。 vmmdal.O版本的 F1指令支持一个仓格参数, 其格式是: F1 "仓格参数",例如, 仓格参数可为: A, B, C, D。 F1A 、 FIB 、 F1C、 FID为 有效格式的" Fl上料指令"。自动炒菜机或炒菜虚拟机执行该指令的动作功能是, 将标准多格仓 (例如, 四仓格) 规格的主配料包装中由仓格参数指定的仓格中 原料投放到炒锅内。例如, F1A指令功能是将标准四格仓规格的主配料包装中 A 仓格中原料投放到炒锅内。 vmmdal.O菜谱指令系统的 "F1上料指令"综合执行 时间为 10秒。
在本发明的自动上料装置中, 所述翻转机构 12和多个仓门控制机构 13配 合自动炒菜机的主控装置 7能够支持 vmmdal.O菜谱指令系统的" Fl上料指令", vmmdal.O菜谱指令系统的 "F1上料指令"功能是将自动上料装置中的原料自动 投入到炒锅内, 参见图 13。 根据 "F1上料指令" 中的不同参数, 控制将多仓格 落料仓的不同仓格中的原料投入到炒锅内。 例如, 当主控装置 7接收到 F1A指 令时, 将控制落料仓的 A仓格仓门开关的电磁阀通电, 从而打开 A仓格的左、 右扇门, 进而将 A仓格内的原料投放到炒锅内。 相应的, 当主控装置 7接收到 FIB, F1C或 FID指令时, 也执行对应的操作。
综上所述, 本发明实施例提供的适用于全自动炒菜机的自动上料装置具有 以下有益效果:
1、 机电一体化, 能够配合自动炒菜机的主控装置实现中式菜肴烹饪工艺中 对原料投放的精确控制, 按预设的次序及加工的时序自动投放主配料, 自动化 程度高;
2、 最少的人工干预, 除了标准包装原料需人工放入炒菜机的料仓口外, 其 余工作均由机器自动完成, 能够实现自动上原料, 从而实现全自动炒菜。
3、 原料采用多仓格标准包装, 根据不同的菜肴搭配主料和配料, 分装在一 个包装中的不同仓格中 (例如, A仓格、 B仓格、 C仓格、 D仓格……), 而自 动上料装置根据自动炒菜机的主控装置控制程序, 按预设的次序及烹饪的时序 投放不同仓格中的主配料。 这样, 对每一道中式菜肴最多可以有多种投料次序 的组合变化。
4、 通用性, 支持多仓格标准包装使得中式菜肴的主原料可以标准化生产 / 贮藏 /运输 /销售; 对多仓格标准包装所附的电子标签 (二维码、 IC卡、 RFID等) 信息进行读写,可以获取该包装的推荐菜谱程序及其他的主原料在生产 /贮藏 /运 输 /销售等环节的各类信息, 供通用的自动炒菜机使用。
以上所述是本发明的优选实施方式, 应当指出, 对于本技术领域的普通技 术人员来说, 在不脱离本发明原理的前提下, 还可以做出若干改进和润饰, 这 些改进和润饰也视为本发明的保护范围。

Claims

权 利 要 求
1、 一种适用于全自动炒菜机的自动上料装置, 其特征在于, 包括: 机架;
设置在机架上的导入机构, 用于接收装有原料的多仓格包装盒, 所述导入 机构包括壳体, 壳体内设置导入所述多仓格包装盒的收容空间以及与所述收容 空间相对的多仓格落料仓, 所述多仓格包装盒收容到所述收容空间时, 与所述 多仓格落料仓的多个仓格一一倒扣贴合;
翻转机构, 用于将所述导入机构固定机架上并控制所述导入机构实现 180 度翻转, 从而使多仓格包装盒内的原料随着所述导入机构翻转而落入所述多仓 格落料仓内;
设置在所述壳体内的多个仓门控制机构, 每个仓门控制机构用于控制所述 多仓格落料仓的每个仓格的仓门的打开 /关闭, 从而使每个仓格内的原料在仓门 打开时落入置于正下方的炒锅内;
所述翻转机构和多个仓门控制机构均与炒菜机的主控装置连接, 以接收主 控装置根据预设的菜谱指令而发出的控制指令, 并根据所述控制指令执行相应 的操作。
2、如权利要求 1所述的适用于全自动炒菜机的自动上料装置,其特征在于, 所述翻转机构包括主轴、 翻转电机, 所述导入机构的壳体与所述主轴固定连接 并通过所述主轴架在所述机架上; 所述翻转电机连接炒菜机的主控装置, 并在 主控装置的控制下驱动所述主轴转动, 从而带动所述导入机构翻转 180度。
3、如权利要求 2所述的适用于全自动炒菜机的自动上料装置,其特征在于, 所述翻转机构还包括位控检测部件, 所述位控检测部件用于检测所述导入机构 翻转的角度, 并将检测的数据发送给主控装置。
4、如权利要求 1所述的适用于全自动炒菜机的自动上料装置,其特征在于, 所述多仓格落料仓的每个仓门分别由两扇门构成, 实现双开 /双关模式。
5、如权利要求 4所述的适用于全自动炒菜机的自动上料装置,其特征在于, 每个所述仓门控制机构包括两齿轮、 弹性元件、 电磁阀和拨杆, 所述两齿轮分 别与所述两扇门固定连接且互相啮合, 所述两扇门通过所述弹性元件连接且在 所述弹性元件的作用下保持关闭, 所述拨杆的一端连接其中一个齿轮, 另一端 与所述电磁阀的铁芯连接, 所述电磁阀在通电的情况下吸引所述铁芯向上运动, 以带动所述拨杆向上运动, 从而带动所述两齿轮转动, 进而使所述两扇门克服 弹性元件的作用力而打开。
6、如权利要求 1所述的适用于全自动炒菜机的自动上料装置,其特征在于, 所述导入机构在所述売体内设置相对的两侧面导板和一限位挡板, 所述两侧面 导板和限位挡板构成所述收容空间。
7、如权利要求 6所述的适用于全自动炒菜机的自动上料装置,其特征在于, 所述两侧面导板上设有定位碰珠, 所述多仓格包装盒的两外侧面设有与所述定 位碰珠配合的定位凹口, 将所述多仓格包装盒导入所述收容空间时, 当所述多 仓格包装盒的前端面与所述限位挡板相抵顶时, 使所述定位碰珠正好卡在所述 定位凹口上, 从而固定所述多仓格包装盒在所述收容空间内。
8、如权利要求 1所述的适用于全自动炒菜机的自动上料装置,其特征在于, 所述多仓格包装盒包括四仓格、 六仓格或八仓格, 而所述多仓格落料仓对应设 设置为四仓格、 六仓格或八仓格。
9、如权利要求 1所述的适用于全自动炒菜机的自动上料装置,其特征在于, 所述多仓格包装盒上设有电子标签, 所述导入机构的壳体上设有电子标签读写 器, 用于读取所述电子标签的信息, 并将读取的信息发送到所述主控装置。
10、 如权利要求 1所述的适用于全自动炒菜机的自动上料装置, 其特征在 于, 还包括导料槽, 所述导料槽与所述多仓格落料仓设置开关仓门的一端延伸 连接, 从而将所述多仓格落料仓的每个仓格内的原料导入置于正下方的炒锅内。
PCT/CN2013/072296 2013-02-28 2013-03-07 适用于全自动炒菜机的自动上料装置 WO2014131206A1 (zh)

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