WO2014080590A1 - 変速機用出力軸及び変速機用回転軸の製造方法 - Google Patents
変速機用出力軸及び変速機用回転軸の製造方法 Download PDFInfo
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- WO2014080590A1 WO2014080590A1 PCT/JP2013/006627 JP2013006627W WO2014080590A1 WO 2014080590 A1 WO2014080590 A1 WO 2014080590A1 JP 2013006627 W JP2013006627 W JP 2013006627W WO 2014080590 A1 WO2014080590 A1 WO 2014080590A1
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- output shaft
- spline
- gear
- shaft
- transmission
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0467—Elements of gearings to be lubricated, cooled or heated
- F16H57/0469—Bearings or seals
- F16H57/0471—Bearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H5/00—Making gear wheels, racks, spline shafts or worms
- B21H5/02—Making gear wheels, racks, spline shafts or worms with cylindrical outline, e.g. by means of die rolls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/048—Type of gearings to be lubricated, cooled or heated
- F16H57/0493—Gearings with spur or bevel gears
- F16H57/0494—Gearings with spur or bevel gears with variable gear ratio or for reversing rotary motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D1/00—Couplings for rigidly connecting two coaxial shafts or other movable machine elements
- F16D1/10—Quick-acting couplings in which the parts are connected by simply bringing them together axially
- F16D2001/103—Quick-acting couplings in which the parts are connected by simply bringing them together axially the torque is transmitted via splined connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2250/00—Manufacturing; Assembly
- F16D2250/0023—Shaping by pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D23/00—Details of mechanically-actuated clutches not specific for one distinct type
- F16D23/02—Arrangements for synchronisation, also for power-operated clutches
- F16D23/04—Arrangements for synchronisation, also for power-operated clutches with an additional friction clutch
- F16D23/06—Arrangements for synchronisation, also for power-operated clutches with an additional friction clutch and a blocking mechanism preventing the engagement of the main clutch prior to synchronisation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/0004—Transmissions for multiple ratios comprising a power take off shaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
- F16H2200/0052—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising six forward speeds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/087—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
- F16H3/089—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears all of the meshing gears being supported by a pair of parallel shafts, one being the input shaft and the other the output shaft, there being no countershaft involved
Definitions
- the present invention relates to a method for manufacturing a transmission output shaft and a transmission rotary shaft, and more particularly, to a transmission output shaft and a transmission rotary shaft manufacturing method in which the number of parts can be reduced and the manufacturing cost is low.
- a conventional transmission has a gear having an input shaft to which rotational power from a prime mover is input, an output shaft, a gear train provided on the input / output shaft, and a gear train selection mechanism for selecting one of the gear trains.
- a gear train In the gear train, an input shaft side gear and an output shaft side gear mesh with each other, one of which is disposed on the shaft so as not to be relatively rotatable, and the other is disposed so as to be capable of relative rotation (free rotation).
- the gear train selection mechanism is a mechanism that disengages and engages a gear disposed so as to be rotatable relative to the shaft.
- the freely rotatable gear is distributed and arranged on the input shaft and the output shaft.
- JP 2012-162214 A Japanese Patent Laid-Open No. 3-127624 (FIG. 1) US Pat. No. 5,400,669 (FIG. 1-2) US Pat. No. 4,398,432 (FIG. 2) US Patent Publication No. 3906817 (column 3, lines 35-62) Japanese Utility Model Publication No. 60-160952 (Fig. 1-6)
- the present invention has been completed in view of the above circumstances, and it is an object to be solved to provide an output shaft for a transmission that can reduce machining costs and the number of parts and a manufacturing method thereof.
- An output shaft for a transmission that solves the above problems is an output shaft for a gear transmission that changes rotational power from a prime mover, It is possible to mesh with a plurality of side-by-side shaft side gears integrally provided on a side-by-side shaft that is a rotating shaft side by side within the gear transmission, and to form a multi-stage gear train together with the side-by-side shaft side gear, A plurality of main output shaft side gears that are provided to be rotatable relative to each other; one or more hubs that are adjacent to the main output shaft side gear and are disposed so as not to rotate relative to the main output shaft side gear; A gear transmission mechanism having a gear train selection mechanism for disengaging engagement with the hub can be disposed; Splines are formed on the outer peripheral surface of the entire portion where the main output shaft side gear and the hub are disposed, The portion where the spline is formed is gradually expanded in a stepped shape from one end side to the other end side.
- the spline is formed as a whole except for the vicinity of the other end as the output shaft, the number of steps required to form the spline can be reduced.
- the input / output shaft is supported by the case. However, if the input / output shaft is supported only at both ends as the position for supporting the input / output shaft, it can function sufficiently even if the number of division of the case is reduced to two. In particular, in response to the gear train selection mechanism being concentrated on the output shaft side, the configuration for causing the gear train selection mechanism to function can also be simplified for the case.
- the transmission output shaft may further have the following configuration. That is, the hub has a spline bearing that is spline-fitted to the spline, Each of the main output shaft side gear bearings has a cylindrical shape having an inner diameter with which an inner surface abuts against a tooth tip of the spline, and is disposed so as to be relatively rotatable on the spline.
- the hub is positioned in the axial direction by the spline bearing being in contact with the enlarged diameter portion of the spline from the one end side toward the other end side.
- the hub is fixed so as not to rotate relative to the output shaft, the influence is small even if the positioning is performed at the step portion of the spline.
- a method of manufacturing a transmission rotating shaft that solves the above-described problem is a method of manufacturing a rotating shaft having a plurality of splines having different diameters and continuous in the axial direction formed on the outer periphery.
- the die is rolled after changing the distance from the shaft center of the output shaft rough material and adjusting the die according to the diameter of the spline rough material.
- the method of manufacturing the transmission rotating shaft may further have the following configuration. That is, the difference in the number of teeth between splines having different diameters is a multiple of the number of dies, The position and phase of the die are arranged rotationally symmetric with respect to the axis of the output shaft coarse material, In the rolling step, the dies change the distance from the axis of the rotary shaft coarse material in the same manner without changing the relative relationship of the phases, and according to the diameter of the spline coarse material. Rolling is performed after adjusting the dies.
- the adjustment of the position of the die can be carried out by simply moving the phase (pitch) as it is, and the rolling device can be simplified.
- the manufacturing method of the output shaft for transmission and the rotating shaft for transmission of the present invention has the above configuration, so that the configuration is simplified and the machining cost and the number of parts can be reduced.
- FIG. 5 is a schematic diagram illustrating a method for manufacturing the transmission output shaft of the present embodiment (cross-sectional view taken along the line VV in FIG. 4). It is a schematic diagram explaining the manufacturing method of the output shaft for transmissions of this embodiment. It is the schematic when a diameter is uniform in the output shaft of a reference mode.
- a representative embodiment of a method for manufacturing a transmission output shaft and a transmission rotary shaft according to the present invention will be described with reference to FIG.
- the parallel shaft corresponds to the input shaft
- the parallel shaft side gear corresponds to the input shaft side gear.
- a transmission employing the output shaft according to the present embodiment is mounted on a vehicle.
- only the necessary portions are hatched on the cross-sectional portions.
- the manufacturing method of a rotating shaft can be employ
- the transmission according to the first embodiment includes an input shaft 10, an output shaft 20, input shaft side gears 11 to 15, output shaft side gears 21 to 25, gear train selection mechanisms 31 to 33, and a case. Members 51 and 52.
- Rotational power output from the internal combustion engine 1 (prime mover) is input to the input shaft 10 via the clutch 2.
- Input shaft side gears 11 to 15 are integrally formed on the input shaft 10 from the other end side in this order.
- the input shaft 10 is supported by the case members 51 and 52 via bearings 53 and 54 at one end 10a and the other end 10b.
- the rotational power input to the input shaft 10 is transmitted through the gear train (11 to 15, 21 to 25), and is output to the ring gear 41 through the output gear 26.
- the ring gear 41 outputs rotational power to a drive shaft (not shown) via the differential device 42.
- the output shaft 20 is supported by the case members 51 and 52 via bearings 55 and 56 at one end 20a and the other end 20b.
- the output shaft 20 is integrally formed with an output gear 26 on the other end 20b side, and a spline 201 (see FIG. 2) is formed on the outer periphery from the output gear 26 toward the one end 20a.
- the outer diameter of the spline 201 of the output shaft 20 is reduced in a stepped manner in four steps (201a to 201d) from the other end 20b side.
- the degree of diameter reduction is not particularly limited, but the spline teeth formed to have sufficient strength in the thinnest part (the part where the spline 201d is formed) can be made as large as the total toothpaste. Preferably, it is desirable to reduce the total tooth depth as much as possible.
- the splines 201a to 201d are provided continuously.
- the adjacent spline functions as an output shaft such as a channel through which lubricating oil flows or a groove into which a snap ring provided for positioning a gear or a clutch hub is fitted.
- the spline is formed entirely, except for forming a member necessary for the purpose.
- the output shaft 20 has output shaft side gears 21 to 25 (first speed to fifth speed) arranged in this order from the other end side 20b.
- the output shaft side gears 21 to 25 are always meshed with the input shaft side gears 11 to 15, respectively, and are arranged in an idle state with respect to the output shaft 20.
- the output shaft side gear 21 is disposed in the part of the spline 201a
- the gear train selection mechanism 31, the output shaft side gear 22, and the output shaft side gear 23 are disposed in the part of the spline 201b, and the gear train is selected in the part of the spline 201c.
- the mechanism 32, the output shaft side gear 24, and the output shaft side gear 25 are disposed, and the gear train selection mechanism 33 is disposed at the spline 201d.
- the output shaft side gears 21 to 25 are selectively engaged with the output shaft 20 by the gear train selection mechanism 31 between which the output shaft side gears 21 and 22 are disposed, and the output shaft side gears 23 and 24 are interposed therebetween. Is selectively disengaged from the output shaft 20 by the gear train selection mechanism 32 disposed on the output shaft 20, and the output shaft gear 25 is selectively engaged by the gear train selection mechanism 33 disposed on the one end portion 20a side. Is disengaged and engaged. That is, the output shaft side gear 21, the gear train selection mechanism 31, the output shaft side gear 22, the output shaft side gear 23, the gear train selection mechanism 32, the output shaft side gear 24, the output shaft side gear 25, and the gear train selection mechanism 33.
- the output shaft 20 is sequentially disposed from the other end 20b side to the one end 20a side.
- the output shaft side gear 21 has a gear piece 211 integrated on the side where the gear train selection mechanism 31 is adjacent. On the outer periphery of the gear piece 211, an engagement tooth 211a and an engagement surface 211b are formed in this order toward the gear train selection mechanism 31 (see FIG. 3). As for the output shaft side gears 22 to 25, gear pieces are provided on the side where the gear train selection mechanisms 31 to 33 are adjacent to each other.
- the adjacent clutch hub 311 is a spline bearing.
- 311a is engaged with the spline 201b, but is formed to have substantially the same diameter as the tooth bottom 311c of the spline bearing 311a).
- Lubricating oil is held in the tooth grooves of the spline 201 and lubricated.
- the gear train selection mechanism 31 has a clutch hub (corresponding to a hub) 311, a sleeve 315, and a synchronizer ring 313.
- the first speed output shaft side gear 21 is selected (the sleeve 315 slides to the right in the drawing, the sleeve engaging teeth 315 a of the sleeve 315 are replaced with the hub engaging teeth 311 b of the clutch hub 311, and the synchronizer ring 313.
- the upper side of the clutch hub 311 is a cross-sectional view of the portion where the synchronization key 316 is provided. Show.
- the clutch hub 311 is fixed to the outer periphery of the output shaft 20.
- the rotation is fixed by the spline bearing 311a provided on the clutch hub 311 meshing with the spline 201 provided on the outer periphery of the output shaft 20.
- the clutch hub 311 comes into contact with the step of the spline 201 provided on the outer periphery of the output shaft 20 (step between the spline 201a and the spline 201b), so that the other end 20b is positioned and fixed.
- the one end side is fixed in the axial direction, for example, by providing a circumferential groove in the circumferential direction of the output shaft 20 and fitting a snap ring.
- the gear train selection mechanisms 32 and 33 have the same configuration as that of the gear train selection mechanism 31 except for the positions where they are arranged. Specifically, the gear train selection mechanism 32 is disposed on the spline 201c so as to contact the step with the spline 201b, and the gear train selection mechanism 33 is disposed on the spline 201d with the step with the spline 201c. It arrange
- the case members 51 and 52 are integrated by combining the first case member 51 and the second case member 52 at the dividing plane B.
- the first case member 51 supports the other end portions 10b and 20b of the input shaft 10 and the output shaft 20 with bearings 53 to 56 on the right side of the drawing (on the internal combustion engine side).
- the gear train is arranged from the first speed to the fifth speed in order from the right side of the drawing. For this reason, the diameters of the input shaft side gears 11 to 15 increase toward the left in the drawing, and the diameters of the output shaft side gears 21 to 25 decrease toward the left in the drawing.
- the drive unit for driving the gear train selection mechanism 31 is provided on the input shaft 10 side, the vicinity of the upper part of the input shaft side gears 11 to 13 on the right side of the drawing is more space than the left side.
- the physique of 52 upper part can be made small.
- the second case member 52 is formed substantially following the outer shape of the output shaft side gears 21 to 25 on the output shaft 20 side, the size of the second case member 52 can be reduced toward the left in the drawing.
- the mechanism located inside the second case member 52 (the output shaft side gears 21 to 25, the drive unit of the gear train selection mechanism 31 and the like on the outermost side) is configured to become smaller toward the left as a whole.
- the second case member 52 when the second case member 52 is assembled, the second case member 52 can be covered without being caught from the left side of the drawing, so that it is not necessary to provide an extra space in the second case member 52 even when assembling is considered.
- the outside of the second case member 52 can also be made the minimum necessary physique. That is, the physique of the second case member 52 can be reduced by arranging the gear train from the first speed to the fifth speed from the right to the left in the drawing.
- the portion where the spline is formed can have the same diameter in the axial direction.
- circumferential grooves are formed on both sides of the clutch hub 311 in the axial direction, and snap rings are fitted into both of the circumferential grooves to prevent the clutch hub 311 from moving in the axial direction.
- stepped output shaft 20 A manufacturing method of output shaft 20 in which stepped splines are formed (hereinafter simply referred to as "stepped output shaft 20") will be described below.
- the output shaft can be manufactured by rolling or cutting. For example, a die corresponding to each of the splines 201a to 201d can be prepared and manufactured.
- a rolling die (rack type, roller type, etc.) can be shared for each of the splines 201a to 201d. That is, the rolling dies used for rolling can be shared by changing the pressure angle and modules in the splines 201a to 201d and changing only the fraction. Further, when one set (two or more) of rolling dies is adopted, the difference in the number of teeth in the splines 201a to 201d is a multiple of the number of the rolling dies, and the arrangement of the rolling dies is rolled.
- each of the splines 201a to 201d can be formed in sequence and properly even if the phase of is unchanged.
- n is the number of rolling dies
- the teeth of each of the splines 201a to 201d can be formed in sequence and properly even if the phase of is unchanged.
- two rack-type dies are used as one set, so the difference in the number of teeth in the splines 201a to 201d is set to an even number, and from both sides of the output shaft 20 in the direction perpendicular to the axial direction. Make the die contact. This will be described in detail below with reference to FIGS.
- the tooth phase for the two dies means that the shape of the teeth of the dies is symmetric twice with respect to the axis of the output shaft coarse material 60.
- the dice are made n times symmetrical corresponding to the number n of the dies.
- the output shaft rough material 60 is manufactured (FIG. 4).
- the output shaft coarse material 60 is composed of output shafts 66 and 65 provided at the one end portion 60a and the other end portion 60b, respectively, and an output gear coarse material 66 serving as a base of the output gear 26 adjacent to the support shaft 65 at the other end portion 60b. It has a spline rough material 601 on which the spline 201 is formed.
- the spline coarse material 601 can be classified into four spline coarse materials 601a to 601d, and the diameter is gradually reduced from the other end portion 60b toward the one end portion 60a. The degree of diameter reduction is determined corresponding to the degree of diameter reduction in the splines 201a to 201d.
- the output shaft rough material 60 can be formed from a wire by pressing or cutting.
- the support shafts 64 and 65 are supported with the shaft center as the rotation center. Thereafter, the spline coarse materials 601a to 601d are processed into the spline 201 in order from the spline coarse material 601d (the portion of the spline coarse material 601b is processed in FIG. 4). At that time, rolling is performed using the rack type dies 71 and 72. The rack-type dies 71 and 72 are moved symmetrically (in the same phase) with respect to the axis of the output shaft coarse material 60. The rack-type dies 71 and 72 reduce the interval m corresponding to the portion of the spline rough material 601b shown in FIG.
- the interval m1 (for reference, the V1-V1 cross section of the output shaft coarse material 60 in FIG. 4 is shown on the right side of the drawing in order to explain the vertical interval m1.
- the original horizontal position is shown in FIG. If the portion of the spline rough material 601d is in the same position as the spline rough material 601b), the interval m2 (for reference, the V2-V2 cross section of the output shaft rough material 60 in FIG.
- both rack-type dies 71 and 72 are moved by the same distance toward the axis of the output shaft coarse material 60, respectively.
- the relative positions in the moving direction P of the rack type dies 71 and 72 between the teeth of the rack type die 71, the teeth of the rack type die 72, and the shaft center of the output gear coarse material 66 are output by the rack type dies 71 and 72.
- the coarse gear 66 is moved so as to be symmetrical twice with respect to the axis of the gear coarse material 66.
- the relative relationship (phase) between each tooth of the rack-type dies 71 and 72 and the shaft center of the output gear coarse material 66 does not change even if the interval is different. That is, the teeth of the spline 201 to be formed are symmetrical twice with respect to the axis of the output shaft 20.
- the phase of the teeth of the rack dies 71 and 72 pressed at the time of rolling can be made the same. Therefore, the adjustment of the rack dies 71 and 72 is adjusted. Can be easy.
- description of a backup roll etc. is abbreviate
- the spline 201 is formed by sequentially performing this rolling process on the portions having different diameters of the spline 201 (in this embodiment, four times of the splines 201a to 201d).
- the order in which the rolling process is performed is not particularly limited, and may be performed from the larger diameter (spline coarse material 601a), or conversely from the smaller diameter (spline coarse material 601d), Regardless of the diameter, the rolling process may be performed from the middle (any one of the spline rough materials 601b and 601c).
- an oil passage, an oil groove, an oil passage, a circumferential groove, and the like are formed, and large-diameter polishing is performed on each of the splines 201a to 201d.
- the output gear coarse material 66 is processed to form the output gear 26.
- heat treatment is performed on the tooth surface of the output gear 26 and the tooth surface of the spline 201 as necessary. The heat treatment can be performed as many times as necessary at a necessary portion when necessary. Further, the order in which the output gear 26 is created and the spline 201 is created may be reversed.
- a spline can be similarly formed on the output shaft even when roller type dies 73 and 74 are used as shown in FIG.
- the spline coarse materials 601a to 601d are replaced with the spline coarse materials 601a to 601d, and the spline coarse materials 601a to 601d are splined from the spline coarse materials 601d.
- Rolling can be performed sequentially by making a relative movement in the axial direction little by little toward the coarse material 601a. In that case, when the other end portions 73a and 74a of the roller dies 73 and 74 reach a level difference, the rolling process can be continuously performed by increasing the distance between the dies 73 and 74 to the next diameter. .
- the transmission described above includes an input shaft to which rotational power from the prime mover is input; An output shaft disposed below the input shaft; A multi-stage gear train having a plurality of input shaft side gears integrally provided on the input shaft and a plurality of output shaft side gears provided so as to be relatively rotatable on the output shaft and meshing with the corresponding input shaft side gears And one or more hubs disposed adjacent to the output shaft side gear so as not to rotate relative to the output shaft, and a gear train selection mechanism for detachably engaging the output shaft side gear and the hub.
- a transmission mechanism A case member for supporting the input shaft and the output shaft in the vicinity of both ends; Have The output shaft has splines formed continuously on the outer peripheral surface over the entire portion where the output shaft side gear and the hub are disposed,
- the hub has a spline bearing that is splined to the spline of the output shaft,
- Each of the output shaft side gear bearings has a cylindrical shape having an inner diameter with which an inner surface abuts against a tooth tip of the spline, and is disposed on the spline so as to be relatively rotatable,
- the case member may be roughly divided into a first case member supported on the one end side of the input shaft and the output shaft and a second case member supported on the other end side.
- the position of the output shaft is arranged relatively downward from the input shaft, and all the gears arranged on the input shaft side among the gears constituting the gear train are integrated with the input shaft so that the input shaft and the gear
- the number of parts required for lubrication during the operation can be reduced.
- the spline as a whole except for the vicinity of the other end as the output shaft, the number of steps required to form the spline can be reduced.
- the input / output shaft is supported by the case. By adopting both end portions as the positions for supporting the input / output shaft, the input / output shaft can function sufficiently even if the number of divisions of the case is reduced to two.
- the configuration for causing the gear train selection mechanism to function can also be simplified for the case.
- the output shaft side gears rotate at a speed proportional to the rotational speed of the input shaft.
- a gear with a low gear ratio such as overdrive
- the rotational speed of the other gear is smaller than when rotating while being fixed to the output shaft, and the stirring resistance of the lubricating oil can be reduced.
- the output shaft side gear rotates as long as the input shaft rotates, no gear train is selected. Even in a so-called neutral state, the output shaft side gear rotates as long as the input shaft rotates, so that the lubricating oil Can be sufficiently lubricated.
- the output shaft has an output gear near the other end,
- the portion where the spline of the output shaft is formed is gradually expanded in a stepped shape from the one end side toward the other end side,
- the hub is positioned in the axial direction as the spline bearing abuts against the diameter-expanded portion of the spline from the one end side to the other end side of the output shaft.
- the output shaft has an output gear near the other end,
- the gear train is arranged so that the gear ratio decreases from the gear adjacent to the output gear toward the one end.
- the torque applied to the output shaft increases as the gear ratio increases, the possibility of undesirable deformation of the output shaft can be reduced by disposing the gear closer to the output gear. Further, since the ring gear provided in the differential gear with which the output gear meshes can be expected to scoop up the lubricating oil by rotation, the lubricating action is increased for the output shaft side gear close to the output gear.
- a gear train having a small gear ratio (fifth gear for a five-speed transmission) is most commonly used in actual driving, and the so-called first gear having the largest gear ratio when the gear train is selected. The relative rotation between the output shaft side gear and the output shaft increases. Therefore, since the output shaft side gear of the first speed has a great demand for lubrication, it can be brought close to the output gear to realize sufficient lubrication.
- the shape of the case should be made to follow the shape of the tapered gear train, even if the gear train is inserted or removed. Becomes possible, and the physique of the transmission can be made relatively small.
- the diameter of the spline 701 as shown in FIG. 7 may be the same in the axial direction. Adjacent to the positions where the clutch hubs 311 to 313 and the output shaft side gears 21 to 25 are disposed for the purpose of positioning in the axial direction when the clutch hub and the output shaft side gear are disposed on the output shaft. After the circumferential grooves 703a to 703g are formed at the positions where the clutch hubs 311 to 313 and the output shaft side gears 21 to 25 are disposed, the snap ring is fitted to complete the assembly. That is, in FIG. 7, the clutch hubs 311 to 313 and the output shaft side gears 21 to 25 are inserted into the output shaft 70 from the left side of the drawing.
- the clutch hubs 313 are arranged in this order in a state in which a snap ring is sandwiched between them and movement in the axial direction is restricted.
- the clutch hubs 311 to 313 and the output shaft side gears 21 to 25 are slightly different in inner diameter from those shown in FIG. 1, but the other configurations can be the same, and are simply described with the same reference numerals. is doing.
- the width of the die can be increased, so that the formation of the spline 701 by rolling can be performed with fewer man-hours than the output shaft 20 provided with a step in the axial direction.
- the manufacturing method of the output shaft for transmission and the rotating shaft for transmission of the present invention has the above configuration, so that the configuration is simplified and the machining cost and the number of parts can be reduced.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
Description
前記歯車変速機内に並設する回転軸である並設軸に一体に設けられた複数の並設軸側ギヤに噛合可能で且つその並設軸側ギヤと共に複数段のギヤ列を構成可能な、自身に相対回転可能に設けられた複数の本出力軸側ギヤと、前記本出力軸側ギヤに隣接し自身に相対回転不能に配設される1以上のハブと、前記本出力軸側ギヤと前記ハブとを離脱係合させるギヤ列選択機構とを有する歯車変速機構とが配設可能であり、
前記本出力軸側ギヤ及び前記ハブが配設される部位の全体にわたる外周面にスプラインが形成され、
前記スプラインが形成された部位は一端部側から他端部側に向けて順次階段状に拡径されている。
それぞれの前記本出力軸側ギヤの軸受は、前記スプラインの歯先にその内面が当接する内径をもつ円筒状であって、それぞれ前記スプライン上に相対回転可能に配設され、
前記ハブは、その前記スプライン軸受が前記一端部側から前記他端部側に向けて前記スプラインの拡径部分に当接することで軸方向の位置決めがなされているものである。
スプラインが設けられた後の最終形状に対応する複数の径をもつ円筒形状のスプライン粗材を軸方向に連続して接続した形状をもつ回転軸粗材を製造する工程と、
前記回転軸粗材を軸心を回転軸として回動自在に保持しながら、一組のダイスを共用して前記スプライン粗材の外周のそれぞれに対して順次スプラインを転造する転造工程と、を有し、
前記転造工程において、前記ダイスは前記出力軸粗材の軸心からのそれぞれの距離を変化させて前記スプライン粗材の径に応じてダイスの調整を行った後に転造を行うものである。
前記ダイスの位置及び位相は前記出力軸粗材の前記軸心に対して回転対称に配設され、
前記転造工程において、前記ダイスは前記位相の相対的な関係は変化させずに前記回転軸粗材の軸心からのそれぞれの距離を同じように変化させて前記スプライン粗材の径に応じてダイスの調整を行った後に転造を行うものである。
実施形態1の変速機は、図1に示すように、入力軸10と出力軸20と入力軸側ギヤ11~15と出力軸側ギヤ21~25とギヤ列選択機構31~33とケース部材51、52とを有する。
階段状のスプラインが形成された出力軸20(以下、単に「階段状出力軸20」と称する)の製造方法について以下に説明する。本出力軸の製造方法としては転造や切削により製造可能である。例えば、スプライン201a~201dのそれぞれについて対応するダイスを用意して製造できる。
(1)上述の変速機は、原動機からの回転動力が入力される入力軸と、
前記入力軸よりも下方に配設された出力軸と、
前記入力軸に一体に設けられた複数の入力軸側ギヤと前記出力軸に相対回転可能に設けられ対応する前記入力軸側ギヤに噛合する複数の出力軸側ギヤとをもつ複数段のギヤ列と、前記出力軸側ギヤに隣接し前記出力軸に相対回転不能に配設される1以上のハブと、前記出力軸側ギヤと前記ハブとを離脱係合させるギヤ列選択機構とを有する歯車変速機構と、
前記入力軸及び前記出力軸をそれぞれの両端部近傍で支承するケース部材と、
を有し、
前記出力軸は前記出力軸側ギヤ及び前記ハブが配設される部位の全体にわたる外周面に連続してスプラインが形成され、
前記ハブは前記出力軸の前記スプラインにスプライン嵌合するスプライン軸受をもち、
それぞれの前記出力軸側ギヤの軸受は、前記スプラインの歯先にその内面が当接する内径をもつ円筒状であって、それぞれ前記スプライン上に相対回転可能に配設され、
前記ケース部材は前記入力軸及び前記出力軸の前記一端部側で支承する第1ケース部材と前記他端部側で支承する第2ケース部材とに大きく2分されていることができる。
前記出力軸の前記スプラインが形成された部位は前記一端部側から前記他端部側に向けて順次階段状に拡径されており、
前記ハブは、その前記スプライン軸受が前記出力軸の前記一端部側から前記他端部側に向けて前記スプラインの拡径部分に当接することで軸方向の位置決めがなされている。
前記ギヤ列は前記出力ギヤに隣接するギヤから前記一端部に向けて変速比が減少するように配設される。
出力軸としては図7に示すようなスプライン701の径が軸方向で同一にすることもできる。クラッチハブ、出力軸側ギヤを出力軸に配設したときに軸方向の位置決めを行うことを目的として、それぞれのクラッチハブ311~313及び出力軸側ギヤ21~25が配設される位置に隣接する位置に周溝703a~703gが形成され、それぞれのクラッチハブ311~313及び出力軸側ギヤ21~25が配設された後、スナップリングを嵌め込んでいくことで組立が完了する。すなわち、図7において、出力軸70に対して図面左方より、それぞれのクラッチハブ311~313及び出力軸側ギヤ21~25を挿入していく。同一のスプラインが形成されているため円滑に挿入可能である。結果、出力ギヤ76から図面左方に向けて出力軸側ギヤ21、クラッチハブ311、出力軸側ギヤ22、出力軸側ギヤ23、クラッチハブ312、出力軸側ギヤ24、出力軸側ギヤ25、そしてクラッチハブ313の順に、それらの間にスナップリングを挟持し軸方向の移動が制限された状態で配設される。それぞれのクラッチハブ311~313及び出力軸側ギヤ21~25は図1に示したものと内径が僅かに異なるものの、その他の構成は同じものが採用でき、簡易的に同じ符号を付して説明している。
Claims (4)
- 原動機からの回転動力を変速する歯車変速機用の出力軸であって、
前記歯車変速機内に並設する回転軸である並設軸に一体に設けられた複数の並設軸側ギヤに噛合可能で且つその並設軸側ギヤと共に複数段のギヤ列を構成可能な、自身に相対回転可能に設けられた複数の本出力軸側ギヤと、前記本出力軸側ギヤに隣接し自身に相対回転不能に配設される1以上のハブと、前記本出力軸側ギヤと前記ハブとを離脱係合させる3つ以上のギヤ列選択機構とを有する歯車変速機構とが配設可能であり、
前記本出力軸側ギヤ及び前記ハブが配設される部位の全体にわたる外周面にスプラインが形成され、
前記スプラインが形成された部位は一端部側から他端部側に向けて順次階段状に拡径されており、
自身を収納するケースに支承されるケース支承軸受が両端部にのみ配設される、
変速機用出力軸。 - 前記ハブは前記スプラインにスプライン嵌合するスプライン軸受をもち、
それぞれの前記本出力軸側ギヤの軸受は、前記スプラインの歯先にその内面が当接する内径をもつ円筒状であって、それぞれ前記スプライン上に相対回転可能に配設され、
前記ハブは、その前記スプライン軸受が前記一端部側から前記他端部側に向けて前記スプラインの拡径部分に当接することで軸方向の位置決めがなされている、
請求項1に記載の変速機用出力軸。 - 径が異なり且つ軸方向に連続する複数のスプラインが外周に形成された回転軸を製造する方法であって、
スプラインが設けられた後の最終形状に対応する複数の径をもつ円筒形状のスプライン粗材を軸方向に連続して接続した形状をもつ回転軸粗材を製造する工程と、
前記回転軸粗材を軸心を回転軸として回動自在に保持しながら、一組のダイスを共用して前記スプライン粗材の外周のそれぞれに対して順次スプラインを転造する転造工程と、を有し、
前記転造工程において、前記ダイスは前記回転軸粗材の軸心からのそれぞれの距離を変化させて前記スプライン粗材の径に応じてダイスの調整を行った後に転造を行う、
変速機用回転軸の製造方法。 - 前記径が異なるスプライン間の歯数の差は前記ダイスの数の倍数で有り、
前記ダイスの位置及び位相は前記回転軸粗材の前記軸心に対して回転対称に配設され、
前記転造工程において、前記ダイスは前記位相の相対的な関係は変化させずに前記回転軸粗材の軸心からのそれぞれの距離を同じように変化させて前記スプライン粗材の径に応じてダイスの調整を行った後に転造を行う、
請求項3に記載の変速機用回転軸の製造方法。
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CN104797851A (zh) | 2015-07-22 |
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