WO2014068999A1 - 密封装置の製造方法及び密封装置 - Google Patents
密封装置の製造方法及び密封装置 Download PDFInfo
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- WO2014068999A1 WO2014068999A1 PCT/JP2013/052252 JP2013052252W WO2014068999A1 WO 2014068999 A1 WO2014068999 A1 WO 2014068999A1 JP 2013052252 W JP2013052252 W JP 2013052252W WO 2014068999 A1 WO2014068999 A1 WO 2014068999A1
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- Prior art keywords
- sealing device
- convex portion
- outer peripheral
- inner peripheral
- peripheral convex
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/3204—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
- F16J15/10—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
- F16J15/108—Special methods for making a non-metallic packing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/164—Sealings between relatively-moving surfaces the sealing action depending on movements; pressure difference, temperature or presence of leaking fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/328—Manufacturing methods specially adapted for elastic sealings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/56—Other sealings for reciprocating rods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2793/00—Shaping techniques involving a cutting or machining operation
- B29C2793/0027—Cutting off
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2793/00—Shaping techniques involving a cutting or machining operation
- B29C2793/009—Shaping techniques involving a cutting or machining operation after shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/26—Sealing devices, e.g. packaging for pistons or pipe joints
- B29L2031/265—Packings, Gaskets
Definitions
- the present invention relates to a method of manufacturing a sealing device and a sealing device for sealing an annular gap between two members configured to be relatively reciprocally movable.
- a sealing device made of a rubber-like elastic body which seals an annular gap between two members configured to be relatively reciprocally movable.
- Such a sealing device is mounted in an annular mounting groove provided in one of the two members and used to slide relative to the other member.
- a so-called D ring having a D-shaped cross section, or one having an annular convex portion formed on the sliding side with respect to a square ring having a rectangular cross section is known. (See Patent Document 1).
- An object of the present invention is to provide a sealing device capable of improving slidability and suppressing breakage.
- the present invention adopts the following means in order to solve the above problems.
- the method of manufacturing the sealing device of the present invention is Sealing device made of a rubbery elastic body mounted in an annular mounting groove provided in one of two members configured to be relatively reciprocally movable and sealing an annular gap between these two members
- a plurality of cylindrical surface portions and an annular outer peripheral convex portion are alternately provided on the outer peripheral side, and a plurality of cylindrical surface portions and an annular inner peripheral convex portion are alternately provided on the inner peripheral side, and the cylindrical surface portion on the outer peripheral side and the inner peripheral side
- Cutting off the molded body along the respective cylindrical surface portions on the outer peripheral side It is characterized by including.
- a plurality of sealing devices can be obtained from one molded body by parting off the cylindrical molded body. Therefore, the production efficiency can be enhanced as compared to the case of molding each sealing device individually. Further, in the case of parting off, since the parting may be performed along the respective cylindrical surface portions on the outer peripheral side, positioning is easy, and the accuracy of the position where the parting is performed can be enhanced. Therefore, even in the case of a sealing device that requires an annular inner circumferential convex portion on the inner circumferential side, it is possible to increase the accuracy of the parting position.
- the sealing device of the present invention is Sealing device made of a rubbery elastic body mounted in an annular mounting groove provided in one of two members configured to be relatively reciprocally movable and sealing an annular gap between these two members
- an annular outer peripheral convex portion and a cylindrical surface portion provided on both sides of the outer peripheral convex portion are provided.
- An annular inner peripheral convex portion and a cylindrical surface portion provided on both sides of the inner peripheral convex portion are provided on the inner peripheral side.
- the present invention since the annular convex portion is provided on both the outer peripheral side and the inner peripheral side, the present invention is applicable to both the application sliding on the outer peripheral side and the application sliding on the inner peripheral side is there. In addition, it is possible to reduce the sliding resistance synergistically by combining the suppression of the reaction force against the radial compression and the ease of deformation in the mounting groove.
- the accuracy of the parting position can be improved while enhancing the production efficiency.
- the slidability can be enhanced and breakage can be suppressed.
- FIG. 1 is a side view of a sealing device according to a first embodiment of the present invention.
- FIG. 2 is a plan view of the sealing device according to the first embodiment of the present invention.
- FIG. 3 is a cross-sectional view of the sealing device according to the first embodiment of the present invention.
- FIG. 4 is a schematic cross-sectional view showing a mounting state of the sealing device according to the first embodiment of the present invention in the mounting groove.
- FIG. 5 is a schematic cross-sectional view showing the sealing device according to the first embodiment of the present invention in use.
- FIG. 6 is a schematic cross-sectional view showing a mounting state of the sealing device according to the first embodiment of the present invention in the mounting groove.
- FIG. 7 is an explanatory view of the molding process of the sealing device according to the first embodiment of the present invention.
- FIG. 8 is a schematic cross-sectional view of a mold used in the molding process according to the first embodiment of the present invention.
- FIG. 9 is a partially cutaway cross-sectional view of a molded product obtained by the molding process according to Example 1 of the present invention.
- FIG. 10 is an explanatory view of the parting process according to the first embodiment of the present invention.
- FIG. 11 is a schematic cross-sectional view showing a mounting state of the sealing device according to the second embodiment of the present invention to the mounting groove.
- FIG. 12 is a schematic cross-sectional view showing the sealing device according to the third embodiment of the present invention mounted on the mounting groove.
- FIG. 13 is a schematic cross-sectional view showing a mounting state of the sealing device according to the fourth embodiment of the present invention to the mounting groove.
- FIG. 14 is a schematic cross-sectional view showing a mounting state of the sealing device according to the fifth embodiment of the present invention in the mounting groove.
- Example 1 A sealing device and a method of manufacturing the same according to a first embodiment of the present invention will be described with reference to FIGS. 1 to 10.
- the sealing device according to the present embodiment can be suitably used as a hydraulic seal for reciprocating movement of a transmission system such as AT or CVT in an automobile.
- a transmission system such as AT or CVT
- it can also be used as a seal for reciprocating motion in general industrial machines such as construction machines and agricultural machines.
- FIGS. 1 to 3 A sealing device according to a first embodiment of the present invention will be described with reference to FIGS. 1 to 3.
- 1 is a side view of a sealing device according to a first embodiment of the present invention
- FIG. 2 is a plan view of the sealing device according to a first embodiment of the present invention
- FIG. 3 is a sealing according to the first embodiment of the present invention. It is sectional drawing (AA sectional drawing in FIG. 2) of an apparatus.
- the sealing device 100 is an annular member made of a rubber-like elastic body. Further, on the outer peripheral side of the sealing device 100, an annular outer peripheral convex portion 110 and cylindrical surface portions 111 and 112 provided on both sides of the outer peripheral convex portion 110 are provided. Further, on the inner peripheral side of the sealing device 100, an annular inner peripheral convex portion 120 and cylindrical surface portions 121 and 122 provided on both sides of the inner peripheral convex portion 120 are provided.
- the cross-sectional dimensions of the outer peripheral convex portion 110 and the inner peripheral convex portion 120 are designed to be the same (see FIG. 3).
- the cross-sectional shape at the tip of the outer peripheral convex portion 110 and the inner peripheral convex portion 120 is an arc shape.
- the cylindrical surface portions 111 and 112 on the outer peripheral side and the cylindrical surface portions 121 and 122 on the inner peripheral side are designed to be at the same position in the axial direction.
- the outer peripheral convex portion 110 and the inner peripheral convex portion 120 are also designed to be at the same position in the axial direction. Therefore, the cross-sectional shape of the sealing device 100 is symmetrical with respect to the radial center line.
- the outer peripheral convex portion in the present embodiment is The protruding heights of the inner peripheral convex portion 120 and the inner peripheral convex portion 120 are set to be smaller than those in the examples described later. More specifically, the protruding height (the protruding height from the cylindrical surface) of the outer peripheral convex portion 110 and the inner peripheral convex portion 120 is set in the range of 0.2 mm or more and 0.4 mm or less. Thereby, the mold release resistance can be reduced.
- the sealing device according to the present invention is mounted in an annular mounting groove provided in one of two members configured to be relatively reciprocally movable, and seals an annular gap between the two members.
- an annular mounting groove 210 provided on the shaft 200 among the shaft 200 and the housing 300 configured to be relatively reciprocally movable.
- FIG. 4 is a schematic cross-sectional view showing a state in which the sealing device 100 according to the embodiment of the present invention is mounted in the mounting groove 210
- FIG. 5 shows a state when the sealing device 100 according to the embodiment of the present invention is used. It is a typical sectional view showing.
- the protrusion height of the outer peripheral convex portion 110 is set to be smaller. Therefore, the cylindrical surface portions 111 and 112 on the outer peripheral side of the sealing device 100 protrude beyond the mounting groove 210 so that the outer peripheral convex portion 110 slides more reliably with respect to the inner peripheral surface of the shaft hole 310 of the housing 300. Is set as. That is, as shown in FIG. 4, in the state where the sealing device 100 is mounted in the mounting groove 210, the distance a from the groove bottom to the cylindrical surface portions 111 and 112 is longer than the depth b of the mounting groove 210. It is set.
- the edge portions of the ends of the cylindrical surface portions 111 and 112 are between the shaft 200 and the housing 300 outside the mounting groove 210.
- a relatively large chamfer 211 is formed between the side surface of the mounting groove 210 and the surface of the shaft 200 in order to suppress biting into the minute annular gap S.
- the outer peripheral convex portion 110 of the sealing device 100 is deformed by being dragged by the inner peripheral surface of the shaft hole 310 of the housing 300.
- the inner peripheral convex portion 120 is also provided on the groove bottom side of the mounting groove 210, the cylindrical surface portions 121 and 122 on both sides of the inner peripheral convex portion 120 and the mounting groove 210. A space is formed between the bottom of the groove and the bottom of the groove. Accordingly, since the restraining force is reduced by the amount of the space, the sealing device 100 is deformed even in the mounting groove 210 when the shaft 200 and the housing 300 reciprocate relative to each other.
- FIG. 5 shows a state in which the housing 300 is moved to the right relative to the shaft 200 in the drawing.
- the sealing device 100 deforms so that the outer peripheral convex portion 110 is dragged to the right in the figure by the inner peripheral surface of the shaft hole 310 while being deformed in the mounting groove 210.
- annular convex portions (the outer peripheral convex portion 110 and the inner peripheral convex portion 120) are provided on both the outer peripheral side and the inner peripheral side. Therefore, the present invention is applicable to both of the application sliding on the outer peripheral side and the application sliding on the inner peripheral side.
- the shaft of the housing 200 can be used by being attached to the mounting groove 210 of the shaft 200 and sliding the outer peripheral convex portion 110 against the inner peripheral surface of the shaft hole of the housing 300 It can also be used in applications where it is mounted in an annular mounting groove provided on the inner periphery of the hole and the inner peripheral convex portion 120 slides on the outer peripheral surface of the shaft.
- the sealing device 100 configured as described above has an annular mounting provided on the housing 300 out of the shaft (not shown) and the housing 300 configured to be relatively reciprocally movable.
- the groove 310 is mounted. Also in this illustrated example, when the sealing device 100 is mounted in the mounting groove 310, the distance a from the groove bottom to the cylindrical surface portions 121 and 122 is longer than the depth b of the mounting groove 310.
- the annular convex part (the outer peripheral convex part 110 and the inner peripheral convex part 120) is provided also in the outer peripheral side and the inner peripheral side, the reaction force with respect to compression of radial direction can be suppressed.
- the space between the cylindrical surface portions 121 and 122 on both sides of the inner circumferential convex portion 120 and the groove bottom of the mounting groove 210 reduces the restraining force as much as a space is formed.
- the sealing device 100 is easily deformed. That is, the followability of the sealing device 100 is enhanced. Together, these can synergistically reduce the sliding resistance. Therefore, the sliding wear of the sealing device 100 can be suppressed, and the durability can be enhanced.
- the sealing device 100 when used as a reciprocating hydraulic seal in CVT, formation of an oil film on the sliding portion is more reliably performed even under conditions where a stroke of a minute width due to a CVT pulley or the like occurs.
- the sliding resistance can be reduced. It is needless to say that the same mechanism is obtained even when the sealing device 100 is used in an application in which the sealing device 100 slides on the inner circumferential side, and the same effect can be obtained.
- the annular outer peripheral convex portion 110 can be prevented from protruding into the minute annular gap S on the outer side of the mounting groove 210. It is needless to say that the same mechanism is obtained even when the sealing device 100 is used in an application in which the sealing device 100 slides on the inner circumferential side, and the same effect can be obtained.
- the cross-sectional shape and dimensions of the outer peripheral convex portion 110 and the inner peripheral convex portion 120 are designed to be the same. It has a symmetrical shape. Therefore, even if it is used with the front and back turned upside down, it is possible to obtain the same function as that used normally.
- the protrusion height of the inner peripheral convex part 120 is set high. Therefore, the amount of deformation of the sealing device 100 in the mounting groove 210 can be increased as compared with the case of the other embodiments, and the followability can be enhanced.
- a method of manufacturing the sealing device 100 according to the present embodiment will be described with reference to FIGS. 7 to 10.
- the forming process and the parting process will be described.
- FIG. 7 is an explanatory view of the molding process of the sealing device according to the first embodiment of the present invention
- FIG. 8 is a schematic cross-sectional view of a mold used in the molding process according to the first embodiment of the present invention.
- FIG. 7 the entire molding apparatus is shown in cross section (cross section cut vertically), and in FIG. 8, a cross section of the mold is shown.
- FIG. 9 is a partially broken cross-sectional view of a molded product obtained by the molding process according to Example 1 of the present invention.
- the molded body 100a is molded by injection molding.
- the injection molding is a known technique, so the detailed description thereof will be omitted.
- the molded body 100 a is molded by the screw injection molding machine 500.
- the screw type injection molding machine 500 generally includes an injection mechanism 510 for injecting the material 150 in a molten state and a mold mechanism 520 for molding a molten rubber material injected into the cavity C by the injection mechanism 510. And consists of
- the mold mechanism 520 includes a substantially cylindrical middle die 521, a substantially cylindrical outer die 522, and a lower die 523 provided on the lower side of these dies.
- the molten material is injected into the cavity C by the injection mechanism 510 after the mold clamping is completed. Then, after the material is cured and the mold is cooled, the middle mold 521 is moved downward in the drawing together with the lower mold 523. At this time, the molded body 100a may be held inside the outer mold 522 or may be held outside the middle mold 521 and move downward with the middle mold 521 in the figure. That is, in the sealing device 100, depending on the relationship between the protrusion height of the outer peripheral protrusion 110 and the protrusion height of the inner peripheral protrusion 120, it is determined whether the outer die is held by the outer die 522 or the middle die 521.
- the protrusion heights of the both are set to be the same and held by the outer die 522, but in the embodiment described later, the protrusion height of the inner peripheral protrusion is greater than the protrusion height of the outer peripheral protrusion.
- the molded body 100a is held on the outside of the middle die 521 and moves downward together with the middle die 521 in the figure.
- the green body 100 a held in the outer die 522 is taken out. It is needless to say that the molded body 100a is removed from the middle mold 521 when the molded body 100a is held by the middle mold 521 in an embodiment described later.
- the cylindrical molded body 100a made of a rubber-like elastic body obtained by the above-described molding process has a plurality of cylindrical surface portions 130 and an annular outer peripheral convex portion 110 alternately on the outer peripheral side, and the cylindrical surface portion 140 and the annular inner side A plurality of inner circumferential convex portions 120 are alternately provided.
- the cylindrical surface portion 130 on the outer peripheral side and the cylindrical surface portion 140 on the inner peripheral side are provided at the same position in the axial direction.
- the outer circumferential convex portion 110 and the inner circumferential convex portion 120 are also provided at the same position in the axial direction.
- variety of the axial direction of the cylindrical surface parts 130 and 140 is set to 0.2 mm or more.
- FIG. 10 is an explanatory view of the parting process according to the first embodiment of the present invention.
- the sealing device 100 can be obtained by cutting with the parting tool 620 while rotating the molded body 100a by the rotation mechanism 610. It can.
- the tip of the parting tool 620 is pressed against the center position in the axial direction of the cylindrical surface part 130 on the outer peripheral side (refer to the dotted line in FIG. 10) with respect to the molded body 100a, thereby parting off along the position. I do.
- a plurality of sealing devices 100 can be obtained from one molded body 100 a by sequentially performing such a parting process on all the cylindrical surface portions 130.
- the sealing device 100 (the molded body 100a) which is a primary vulcanization molded product, it is desirable to perform secondary vulcanization after the parting process or before the parting process.
- the plurality of sealing devices 100 can be obtained from one molded body 100a by performing cut-off on the cylindrical molded body 100a. Therefore, the production efficiency can be enhanced as compared to the case of molding each sealing device individually. Further, in the case of parting off, since it is only necessary to perform parting along the axial center position of each of the cylindrical surface parts 130 on the outer peripheral side of the molded body 100a, positioning is easy, and Accuracy can be increased.
- the sealing device 100 that requires the annular inner circumferential convex portion 120 on the inner circumferential side, it is not necessary to confirm the position of the inner circumferential convex portion 120, so the accuracy of the parting position can be increased.
- the axial length of the cylindrical surface portions 111 and 112 provided on both sides of the outer peripheral convex portion 110 and the axial direction length of the cylindrical surface portions 121 and 122 provided on both sides of the inner peripheral convex portion 120 It is set to the same size. Therefore, although the case where cut-off is performed along the center position in the axial direction in the cylindrical surface portion 130 is shown, it is needless to say that cut-off is performed at a position deviated from the center position when not set to the same dimension.
- Example 2 A second embodiment of the present invention is shown in FIG.
- the projecting heights of the outer peripheral convex portion and the inner peripheral convex portion in the sealing device are equal to each other, but in the present embodiment, the projecting height of the outer peripheral convex portion of the sealing device is the inner peripheral convex portion. Shows a configuration in the case of setting higher than the protrusion height of.
- FIG. 11 is a schematic cross-sectional view showing a mounting state of the sealing device according to the second embodiment of the present invention to the mounting groove.
- the middle mold 521 together with the lower mold 523 is shown in FIG. 7 with the molded body 100a held inside the outer mold 522. Move down.
- asperities are formed on the outer periphery of the middle mold 521 and the inner periphery of the molded body 100a, and so-called undercuts are present. Therefore, the mold release resistance increases as the protrusion height of the inner peripheral convex portion of the molded body 100a is increased.
- the molded body 100a When the molded body 100a is taken out from the outer mold 522 after moving the middle mold 521, the molded body 100a elastically deforms inward, so that the releasability of the outer peripheral convex portion does not matter so much. From the above, in order to enhance the releasability, it is preferable that the protruding height of the inner peripheral convex portion of the molded body 100a be lower. It goes without saying that the protruding height of the inner peripheral convex portion of the molded body 100 a and the protruding height of the inner peripheral convex portion of the sealing device 100 are equal.
- the protruding height of the inner peripheral convex portion 120X is set to be smaller, and the protruding height of the outer peripheral convex portion 110X is set to be higher. More specifically, the protruding height of the inner peripheral convex portion 120X (the protruding height from the cylindrical surface portions 121 and 122) is 0.1 mm or more and 0.3 mm or smaller, and the protruding height of the outer peripheral convex portion 110X (from the cylindrical surface portions 111 and 112) The protruding height of the) is set in the range of 0.4 mm to 0.8 mm.
- the same function and effect as the case of the sealing device 100 according to the first embodiment can be obtained.
- the sealing device 100 according to the present embodiment is suitably used in applications in which the outer peripheral convex portion 110X is slid with respect to the inner peripheral surface of the axial hole of the housing by being attached to the mounting groove 210 of the shaft 200.
- the protrusion height of the inner circumferential convex portion 120X is lower than that of the first embodiment, the releasability is better than that of the first embodiment.
- the protruding height of the outer peripheral convex portion 110X is set to be high, in a state where the sealing device 100 is mounted in the mounting groove 210, from the groove bottom to the cylindrical surface portions 111 and 112. It becomes possible to set the distance a to be shorter than the depth b of the mounting groove 210.
- the distance a shorter than the depth b it is possible to prevent the edge portions of the end portions of the cylindrical surface portions 111 and 112 from interfering with the corner portions of the mounting groove 210 and damaging. Therefore, as in the first embodiment, it is not necessary to form a relatively large chamfer between the side surface of the mounting groove 210 and the surface of the shaft 200.
- Example 3 A third embodiment of the present invention is shown in FIG.
- the projecting heights of the outer peripheral convex portion and the inner peripheral convex portion in the sealing device are equal to each other, but in the present embodiment, the projecting height of the inner peripheral convex portion of the sealing device is the outer peripheral convex portion. Shows a configuration in the case of setting higher than the protrusion height of.
- the manufacturing method of the sealing device is also the same as that of the first embodiment except that the molded body is held not in the outer mold but in the middle mold at the time of mold release, so the description thereof will be appropriately omitted.
- FIG. 12 is a schematic cross-sectional view showing the sealing device according to the third embodiment of the present invention mounted on the mounting groove.
- the protruding height of the inner peripheral convex portion 120Xa is set to be higher, and the protruding height of the outer peripheral convex portion 110Xa is set to be smaller.
- the protruding height of the inner peripheral convex portion 120Xa (the protruding height from the cylindrical surface portions 121 and 122) is 0.4 mm or more and 0.8 mm or smaller, and the protruding height of the outer peripheral convex portion 110Xa (from the cylindrical surface portions 111 and 112)
- the protruding height of the is set in the range of 0.1 mm or more and 0.3 mm or less.
- the middle mold 521 is moved downward in FIG. 7 together with the lower mold 523, and the green body 100a is held by the middle mold 521, Move downward with 521.
- asperities are formed on the inner periphery of the outer mold 522 and the outer periphery of the molded body 100a, and so-called undercuts are present.
- the protrusion height of the outer peripheral protrusion 110Xa of the sealing device 100 is set lower (in other words, the protrusion height of the outer peripheral protrusion of the molded body 100a is set lower). Mold resistance can be reduced.
- the molded body 100a is removed from the middle mold 521, the molded body 100a can be elastically deformed outward, so the releasability of the inner circumferential convex portion does not matter so much.
- the sealing device 100 according to the present embodiment is suitably mounted in an annular mounting groove 310 provided on the inner periphery of the shaft hole of the housing 300, and is suitable for use in sliding the inner peripheral convex portion 120Xa on the outer peripheral surface of the shaft. Used.
- the groove bottom surface It becomes possible to set so that distance a from to the cylindrical surface parts 121 and 122 may become shorter than depth b of mounting slot 310. Therefore, the same effect as that of the second embodiment can be obtained.
- Example 4 A fourth embodiment of the present invention is shown in FIG.
- the projecting heights of the outer peripheral convex portion and the inner peripheral convex portion in the sealing device are equal to each other, but in the present embodiment, the projecting height of the outer peripheral convex portion of the sealing device is the inner peripheral convex portion.
- the configuration in the case where it is set higher than the protruding height of the above and the tip of the inner peripheral convex portion is a cylindrical surface is shown.
- FIG. 13 is a schematic cross-sectional view showing a mounting state of the sealing device according to the fourth embodiment of the present invention to the mounting groove. Also in the sealing device 100 according to the present embodiment, as in the case of the second embodiment, the protruding height of the inner peripheral convex portion 120Y is set to be smaller, and the protruding height of the outer peripheral convex portion 110Y is set to be higher.
- the protruding height of the inner peripheral convex portion 120Y (the protruding height from the cylindrical surface portions 121 and 122) is 0.1 mm or more and 0.3 mm or smaller, and the protruding height of the outer peripheral convex portion 110Y (from the cylindrical surface portions 111 and 112)
- the protruding height of the) is set in the range of 0.4 mm to 0.8 mm.
- tip of the inner peripheral convex part 120Y is made into the cylindrical surface.
- the distance a from the groove bottom to the cylindrical surface portion 111, 112 is the mounting groove 210. It can be set to be shorter than the depth b of.
- the tip of the inner peripheral convex portion 120Y is a cylindrical surface, when used for mounting the sealing device 100 in the mounting groove 210 provided on the shaft 200, The mounting stability can be enhanced as compared with the cases of the above-described first to third embodiments.
- the sealing device 100 is less likely to be deformed in the mounting groove 210 as compared with the first to third embodiments. Therefore, the slidability of the outer peripheral convex portion 110Y is lower than in the first to third embodiments.
- Example 5 A fifth embodiment of the present invention is shown in FIG.
- the projecting heights of the outer peripheral convex portion and the inner peripheral convex portion in the sealing device are equal to each other, but in the present embodiment, the projecting height of the inner peripheral convex portion of the sealing device is the outer peripheral convex portion.
- the configuration is shown in the case where it is set higher than the protruding height of the above and the tip of the outer peripheral convex portion is a cylindrical surface.
- the manufacturing method of the sealing device is also the same as that of the first embodiment except that the molded body is held not in the outer mold but in the middle mold at the time of mold release, so the description thereof is omitted.
- FIG. 14 is a schematic cross-sectional view showing a mounting state of the sealing device according to the fifth embodiment of the present invention in the mounting groove.
- the protruding height of the inner peripheral convex portion 120Ya is set to be high, and the protruding height of the outer peripheral convex portion 110Ya is set to be relatively low.
- the protruding height of the inner peripheral convex portion 120Ya (the protruding height from the cylindrical surface portions 121 and 122) is 0.4 mm or more and 0.8 mm or smaller, and the protruding height of the outer peripheral convex portion 110Ya (from the cylindrical surface portions 111 and 112)
- the protruding height of the is set in the range of 0.1 mm or more and 0.3 mm or less.
- the molding process in the present embodiment is the same as that of the third embodiment.
- the sealing device 100 since the tip of the outer peripheral convex portion 110Ya is a cylindrical surface, the sealing device 100 is mounted in the annular mounting groove 310 provided in the inner periphery of the shaft hole of the housing 300. In the case of using for the purpose of mounting, the mounting stability can be enhanced as in the case of the fourth embodiment.
- the compact 100a can be molded by compression molding.
- compression molding a molding material is put in a cavity in an open mold, the mold is closed, heating is performed under high pressure for a certain period of time to cure the material in the mold, and then the mold is opened. It is the molding method which takes out a molded article.
- the effects of the sealing device 100 itself in each embodiment can be obtained even when each sealing device 100 is separately molded.
- Sealing device 100a Molded body 110, 110X, 110Xa, 110Y, 110Ya Outer peripheral convex part 111, 112 Cylindrical surface part 120, 120X, 120Xa, 120Y, 120Ya Inner peripheral convex part 121, 122 Cylindrical surface part 130 Cylindrical surface part 140 Cylindrical surface part 150 Fabric 200 Axis 210 Mounting groove 300 Housing 310 Shaft hole 500 Screw-type injection molding machine 510 Injection mechanism 520 Mold mechanism 521 Medium-sized 522 Outer mold 523 Lower mold 610 Rotation mechanism 620 Cut-off bite C cavity S Cavity annular clearance
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Sealing Devices (AREA)
- Sealing With Elastic Sealing Lips (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Gasket Seals (AREA)
Abstract
Description
相対的に往復移動自在に構成された2部材のうちの一方の部材に設けられた環状の装着溝に装着されて、これら2部材間の環状隙間を封止するゴム状弾性体製の密封装置の製造方法において、
外周側に円筒面部と環状の外周凸部とが交互に複数備えられ、かつ内周側に円筒面部と環状の内周凸部とが交互に複数備えられると共に、外周側の円筒面部と内周側の円筒面部は軸線方向において同じ位置になるように備えられ、かつ外周凸部と内周凸部も軸線方向において同じ位置になるように備えられるゴム状弾性体製の筒状の成形体を成形する工程と、
前記成形体に対して、外周側の各円筒面部に沿ってそれぞれ突切りを行う工程と、
を含むことを特徴とする。
相対的に往復移動自在に構成された2部材のうちの一方の部材に設けられた環状の装着溝に装着されて、これら2部材間の環状隙間を封止するゴム状弾性体製の密封装置において、
外周側には、環状の外周凸部と、該外周凸部の両側に備えられる円筒面部とが設けられ、
内周側には、環状の内周凸部と、該内周凸部の両側に備えられる円筒面部とが設けられていることを特徴とする。
図1~図10を参照して、本発明の実施例1に係る密封装置及びその製造方法について説明する。なお、本実施例に係る密封装置は、自動車におけるATやCVTなどのミッション系の往復動用の油圧シールとして好適に用いることができる。また、その他、建機や農機など、一般産業機械における往復動用のシールとしても用いることができる。
図1~図3を参照して、本発明の実施例1に係る密封装置について説明する。図1は本発明の実施例1に係る密封装置の側面図であり、図2は本発明の実施例1に係る密封装置の平面図であり、図3は本発明の実施例1に係る密封装置の断面図(図2中のAA断面図)である。
特に、図4及び図5を参照して、本実施例に係る密封装置100を用いた密封構造、及び密封装置100の挙動について説明する。
本実施例に係る密封装置100によれば、外周側にも内周側にも環状の凸部(外周凸部110と内周凸部120)が設けられている。従って、外周側で摺動する用途、及び内周側で摺動する用途のいずれにも適用可能である。つまり、上記のように、軸200の装着溝210に装着させて、ハウジング300の軸孔の内周面に対して外周凸部110を摺動させる用途に用いることができるだけでなく、ハウジングの軸孔の内周に設けられた環状の装着溝に装着させて、軸の外周面に内周凸部120を摺動させる用途にも用いることができる。
図7~図10を参照して、本実施例に係る密封装置100の製造方法について説明する。本実施例に係る製造方法においては、一つ一つの密封装置を個別に成形するのではなく、成形体を成形した後に、この成形体に対して突切りを行うことで、一つの成形体から複数の密封装置が得られるようにしている。以下、成形工程と突切り工程について説明する。
図7~図9を参照して、成形工程について説明する。図7は本発明の実施例1に係る密封装置の成形工程説明図であり、図8は本発明の実施例1に係る成形工程に用いる金型の模式的断面図である。なお、図7においては、成形装置全体を断面的(縦に切断した断面)にて示しており、図8においては金型の横断面を示している。また、図9は本発明の実施例1に係る成形工程によって得られる成形体の一部破断断面図である。
図10を参照して、突切り工程について説明する。図10は本発明の実施例1に係る突切り工程説明図である。
本実施例に係る密封装置100の製造方法によれば、筒状の成形体100aに対して突切りを行うことにより、一つの成形体100aから複数の密封装置100を得ることができる。従って、一つ一つの密封装置を個別に成形する場合に比べて、生産効率を高めることができる。また、突切りの際には、成形体100aにおける外周側の各円筒面部130における軸線方向の中心位置に沿ってそれぞれ突切りを行えば良いので、位置決めが容易であり、突切りを行う位置の精度を高くできる。従って、内周側に環状の内周凸部120が必要な密封装置100の場合であっても、内周凸部120の位置を確認する必要がないため、突切りを行う位置の精度を高くできる。なお、本実施例においては、外周凸部110の両側に備えられる円筒面部111,112の軸線方向の長さ、及び内周凸部120の両側に備えられる円筒面部121,122の軸線方向の長さを同一寸法に設定している。そのため、円筒面部130における軸線方向の中心位置に沿ってそれぞれ突切りを行う場合を示したが、同一寸法に設定しない場合には、中心位置からずれた位置に突切りを行うことは言うまでもない。
図11には、本発明の実施例2が示されている。上記実施例1においては、密封装置における外周凸部と内周凸部の突出高さを等しくしていたのに対し、本実施例においては、密封装置の外周凸部の突出高さの方が内周凸部の突出高さよりも高く設定した場合の構成を示す。
図12には、本発明の実施例3が示されている。上記実施例1においては、密封装置における外周凸部と内周凸部の突出高さを等しくしていたのに対し、本実施例においては、密封装置の内周凸部の突出高さの方が外周凸部の突出高さよりも高く設定した場合の構成を示す。
図13には、本発明の実施例4が示されている。上記実施例1においては、密封装置における外周凸部と内周凸部の突出高さを等しくしていたのに対し、本実施例においては、密封装置の外周凸部の突出高さの方が内周凸部の突出高さよりも高く設定し、かつ内周凸部の先端を円筒面とした場合の構成を示す。
図14には、本発明の実施例5が示されている。上記実施例1においては、密封装置における外周凸部と内周凸部の突出高さを等しくしていたのに対し、本実施例においては、密封装置の内周凸部の突出高さの方が外周凸部の突出高さよりも高く設定し、かつ外周凸部の先端を円筒面とした場合の構成を示す。
上記成形工程においては、射出成形を行う場合を示したが、成形体100aは他の成形方法を用いて成形してもよい。例えば、圧縮成形によって、成形体100aを成形することもできる。なお、圧縮成形は、開いている金型内のキャビティに成形材料を入れて型を閉じ、一定時間、高圧のもとに加熱して、型内の材料を硬化させた後に、型を開いて成形品を取り出す成形方法である。また、各実施例における密封装置100自体の効果は、一つ一つの密封装置100を個別に成形した場合でも得ることができる。
100a 成形体
110,110X,110Xa,110Y,110Ya 外周凸部
111,112 円筒面部
120,120X,120Xa,120Y,120Ya 内周凸部
121,122 円筒面部
130 円筒面部
140 円筒面部
150 生地
200 軸
210 装着溝
300 ハウジング
310 軸孔
500 スクリュー式射出成形機
510 射出機構
520 金型機構
521 中型
522 外型
523 下型
610 回転機構
620 突切りバイト
C キャビティ
S 環状隙間
Claims (2)
- 相対的に往復移動自在に構成された2部材のうちの一方の部材に設けられた環状の装着溝に装着されて、これら2部材間の環状隙間を封止するゴム状弾性体製の密封装置の製造方法において、
外周側に円筒面部と環状の外周凸部とが交互に複数備えられ、かつ内周側に円筒面部と環状の内周凸部とが交互に複数備えられると共に、外周側の円筒面部と内周側の円筒面部は軸線方向において同じ位置になるように備えられ、かつ外周凸部と内周凸部も軸線方向において同じ位置になるように備えられるゴム状弾性体製の筒状の成形体を成形する工程と、
前記成形体に対して、外周側の各円筒面部に沿ってそれぞれ突切りを行う工程と、
を含むことを特徴とする密封装置の製造方法。 - 相対的に往復移動自在に構成された2部材のうちの一方の部材に設けられた環状の装着溝に装着されて、これら2部材間の環状隙間を封止するゴム状弾性体製の密封装置において、
外周側には、環状の外周凸部と、該外周凸部の両側に備えられる円筒面部とが設けられ、
内周側には、環状の内周凸部と、該内周凸部の両側に備えられる円筒面部とが設けられていることを特徴とする密封装置。
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US14/438,708 US10279518B2 (en) | 2012-10-30 | 2013-01-31 | Method for manufacturing sealing device, and sealing device |
CN201380056866.8A CN104755819B (zh) | 2012-10-30 | 2013-01-31 | 密封装置的制造方法及密封装置 |
EP13850594.6A EP2916047B1 (en) | 2012-10-30 | 2013-01-31 | Method for manufacturing sealing device, and sealing device |
US16/353,618 US11298858B2 (en) | 2012-10-30 | 2019-03-14 | Method for manufacturing sealing device, and sealing device |
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US11298858B2 (en) | 2022-04-12 |
CN104755819B (zh) | 2017-04-26 |
KR20150061656A (ko) | 2015-06-04 |
US10279518B2 (en) | 2019-05-07 |
CN104755819A (zh) | 2015-07-01 |
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KR101716065B1 (ko) | 2017-03-13 |
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