WO2014061673A1 - フィラメントワインディング装置 - Google Patents
フィラメントワインディング装置 Download PDFInfo
- Publication number
- WO2014061673A1 WO2014061673A1 PCT/JP2013/078004 JP2013078004W WO2014061673A1 WO 2014061673 A1 WO2014061673 A1 WO 2014061673A1 JP 2013078004 W JP2013078004 W JP 2013078004W WO 2014061673 A1 WO2014061673 A1 WO 2014061673A1
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- WO
- WIPO (PCT)
- Prior art keywords
- tension
- liner
- fiber bundle
- unit
- filament winding
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
- B29C53/58—Winding and joining, e.g. winding spirally helically
- B29C53/60—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
- B29C53/602—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels for tubular articles having closed or nearly closed ends, e.g. vessels, tanks, containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
- B29C53/8016—Storing, feeding or applying winding materials, e.g. reels, thread guides, tensioners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/20—Co-operating surfaces mounted for relative movement
- B65H59/26—Co-operating surfaces mounted for relative movement and arranged to deflect material from straight path
- B65H59/32—Co-operating surfaces mounted for relative movement and arranged to deflect material from straight path the surfaces being urged away from each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/06—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to presence of irregularities in running material, e.g. for severing the material at irregularities ; Control of the correct working of the yarn cleaner
- B65H63/061—Mechanical slub catcher and detector
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
- B29C53/8016—Storing, feeding or applying winding materials, e.g. reels, thread guides, tensioners
- B29C2053/8025—Storing, feeding or applying winding materials, e.g. reels, thread guides, tensioners tensioning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the present invention relates to the technology of a filament winding apparatus.
- FW apparatus filament winding apparatus
- Patent Document 1 discloses hoop winding in which a small number (for example, four or eight) of fiber bundles are simultaneously hoop-wound on a liner as an FW device capable of simultaneously satisfying the improvement in pressure resistance of a pressure vessel and the improvement in production efficiency.
- An FW device including a head and a helical winding head that helically winds a large number (for example, 180) of fiber bundles simultaneously is disclosed.
- a plurality of fiber bundles are wound around a liner in a state where a predetermined tension is applied. If the tension applied to the fiber bundle varies or the tension between the fiber bundles is not uniform, the fiber bundle may be wound poorly around the liner. Such an abnormality in the tension of the fiber bundle occurs due to, for example, defective unbundling of the fiber bundle in the bobbin.
- a tension sensor is provided in the fiber guide portion between the bobbin and the liner to detect the tension value and direction of the fiber bundle, and in accordance with the detection result, the axial direction of the bobbin and the tension adjusting roller Disclosed is a FW device that reduces winding defects by controlling the position of the FW.
- Patent Document 3 discloses an FW device that reduces winding defects by providing a tension sensor between a bobbin and a liner and controlling a tension adjusting unit according to the detection result.
- Patent Documents 2 and 3 are each configured to individually provide a tension detection unit and a tension adjustment unit for each of a plurality of fiber bundles supplied from a bobbin.
- the tension adjusting unit is a device that applies tension to the fiber bundle
- the tension of the fiber bundle is increased on the downstream side of the tension adjusting unit. If the tension adjustment unit is arranged upstream in the fiber bundle supply direction and the tension detection unit is arranged downstream, it is difficult to detect small fluctuations in tension due to poor unbundling of the bobbin. It is difficult to accurately detect wrinkle defects.
- the present invention has been made to solve the above problems.
- the first object of the present invention is to reduce the cost of the tension detecting unit and the tension adjusting unit in the FW device that simultaneously winds a plurality of fiber bundles on the liner, making the tension detecting unit and the tension adjusting unit compact. In other words, the tension detecting unit and the tension adjusting unit can be easily arranged.
- the second object of the present invention is to make it easy to control the tension of a plurality of fiber bundles.
- the third object of the present invention is to make it possible to accurately detect the unwinding failure of the fiber bundle at the bobbin.
- the filament winding apparatus of the first invention has a fiber bundle head that causes a plurality of fiber bundles supplied from a plurality of bobbins to face the outer periphery of the liner, and the fiber bundle head and the liner are arranged around the axis of the liner.
- a filament winding device that simultaneously winds a plurality of fiber bundles on a liner by rotating the A tension adjusting unit; and a unwinding defect detecting unit.
- the tension adjusting unit collectively adjusts the tension of the plurality of fiber bundles unwound from the plurality of bobbins.
- the unwinding failure detection unit individually detects the unwinding failure of the fiber bundle on the bobbin for each bobbin.
- the filament winding apparatus of the second invention is the filament winding apparatus of the first invention,
- the unwinding failure detection unit is provided on the yarn path between the tension adjustment unit and the plurality of bobbins.
- a filament winding apparatus of a third invention is the filament winding apparatus of either the first or second invention,
- a tension detection unit that detects the tension of the plurality of fiber bundles is provided between the liner and the tension adjustment unit.
- the tension adjusting unit collectively adjusts the tension of the plurality of fiber bundles according to the detection result of the tension detecting unit.
- a filament winding apparatus is the filament winding apparatus according to any one of the first to third inventions,
- the fiber bundle head is a helical winding head installed on the outer periphery of the liner, and simultaneously winds a plurality of fiber bundles supplied from a bobbin on the liner as the liner moves in the axial direction while rotating about the axis. .
- a filament winding apparatus of a fifth invention is the filament winding apparatus of any one of the first to fourth inventions,
- the fiber bundle head is a hoop winding head that is rotatably installed on the outer periphery of the liner, and the hoop winding head moves in the axial direction while rotating about the axis of the liner, so that a plurality of pieces supplied from the bobbin on the liner Wrap the fiber bundle of the book at the same time.
- a filament winding apparatus of a sixth invention is the filament winding apparatus of any one of the first to fifth inventions,
- the unwinding defect detection unit is provided corresponding to each of the plurality of bobbins, and a detection piece that is displaced from the standby position to the detection position under the tension of the unwound fiber bundle, and the detection piece is located at the detection position And a detection unit for detecting this.
- a filament winding apparatus of a seventh invention is the filament winding apparatus of the sixth invention,
- the detection piece is biased by a spring and is positioned at the standby position.
- the filament winding apparatus of the eighth invention is the filament winding apparatus of any of the sixth or seventh invention
- the detection unit is a laser ranging sensor that can measure the distance to the light shielding position.
- a filament winding apparatus of a ninth invention is the filament winding apparatus of any of the sixth or seventh invention,
- a detection part is a photoelectric sensor provided individually corresponding to each detection piece.
- the tension adjusting unit that collectively adjusts the tension of the plurality of fiber bundles unwound from the plurality of bobbins, and the unwinding failure in the bobbin individually for each bobbin. And a unpacking defect detection unit to detect. For this reason, the tension adjustment unit and the unwinding failure detection unit become compact, the cost of the tension adjustment unit and the unwinding failure detection unit can be reduced, and the tension adjustment unit and the unwinding failure detection unit can be easily arranged. Moreover, since the tension adjusting unit can collectively adjust the tension of the plurality of fiber bundles, the tension of the plurality of fiber bundles can be easily controlled.
- the unwinding failure detection unit is provided on the yarn path between the tension adjustment unit and the plurality of bobbins.
- the fluctuation in the tension of the fiber bundle detected by the unwinding failure detection unit is due to the unwinding failure in the bobbin, and does not include the variation in tension due to the malfunction of the tension adjusting unit. For this reason, it is possible to detect small fluctuations in tension due to unzipping in the bobbin, and to accurately detect unzipping in the bobbin.
- the tension detection unit that detects the tension of the plurality of fiber bundles is provided between the liner and the tension adjustment unit, and the tension adjustment unit detects the detection result of the tension detection unit. Accordingly, the tensions of a plurality of fiber bundles are collectively adjusted. For this reason, it is possible to easily control the tension of a plurality of fiber bundles.
- the fiber bundle head is a helical winding head installed on the outer periphery of the liner, and the bobbin is placed on the liner by moving the liner in the axial direction while rotating about the axis. A plurality of fiber bundles supplied from is wound at the same time. For this reason, in the filament winding apparatus having a helical winding head, the tension adjusting unit and the unwinding failure detecting unit can be easily arranged.
- the fiber bundle head is a hoop winding head that is rotatably installed on the outer periphery of the liner, and the hoop winding head moves in the axial direction while rotating about the axis of the liner.
- the tension adjusting unit and the unwinding defect detecting unit can be easily arranged.
- the unwinding defect detection unit is provided corresponding to each of the plurality of bobbins, and is displaced from the standby position to the detection position under the tension of the unwound fiber bundle.
- a detection piece, and a detection unit that detects that the detection piece is positioned at the detection position. For this reason, it is possible to configure the unwinding failure detection unit with a simple configuration and to accurately detect the unwinding failure in the bobbin.
- the detection piece of the unwinding failure detection unit is spring-biased and is positioned at the standby position. For this reason, with a simple configuration, it is possible to accurately detect unwinding defects in the bobbin.
- the detection unit of the unwinding failure detection unit is a laser range sensor that can measure the distance to the light shielding position. For this reason, it is possible to determine which bobbin has the unwinding failure.
- the detection unit of the unwinding failure detection unit is a photoelectric sensor provided individually corresponding to each detection piece. For this reason, it is possible to reliably determine which bobbin has the unwinding failure or whether the unraveling failure has occurred.
- FIG. 1 The side view of FW device 100 concerning Example 1 of the present invention.
- FIG. 1 The figure which shows schematic structure of the 2nd tension adjustment part 210 provided with respect to the helical winding apparatus 40, the 2nd unwinding defect detection part 230, and the 2nd tension detection part 250.
- FIG. FIG. 6 is a simplified perspective view showing a mechanism for swinging a fourth shaft 264.
- the filament winding apparatus 100 (hereinafter referred to as “FW apparatus 100”) according to the first embodiment of the present invention will be described.
- the FW device 100 impregnates the periphery of the liner 1 by alternately repeating the hoop winding by the hoop winding device 30 and the helical winding by the helical winding device 40 on the liner 1.
- This is an apparatus for winding a plurality of bundles of fibers F.
- FIG. 1 shows a state in which the hoop winding device 30 is in the winding position.
- Arrows A and B shown in FIG. 1 indicate the front-rear direction of the FW device 100 and the transfer direction of the liner 1 in helical winding.
- the liner 1 since the liner 1 is reciprocated in the front-rear direction of the FW device 100, the liner 1 may be transferred in the direction of arrow A or in the direction of arrow B.
- the direction in which the liner 1 is transferred is defined as the front side, and the opposite side of the front side is defined as the rear side. Since the FW device 100 reciprocates the liner 1 in the front-rear direction, the front side and the rear side are determined according to the transfer direction of the liner 1.
- the liner 1 is a substantially cylindrical hollow container formed of, for example, a high-strength aluminum material or a polyamide resin.
- the pressure resistance is improved by winding a plurality of fiber bundles F around the outer peripheral surface 1 ⁇ / b> S and forming a plurality of fiber layers. That is, the liner 1 is a base material constituting the pressure vessel.
- the liner 1 means both a state before winding the fiber bundle F and a state in the middle of winding the fiber bundle F.
- the outer peripheral surface 1S of the liner 1 also means the surface of the wound fiber bundle F.
- the FW device 100 mainly includes a main base 10, a liner transfer device 20, a hoop winding device 30, a helical winding device 40, a creel stand 50, and a control unit 90. , Composed of.
- the main base 10 constitutes the basis of the FW device 100.
- a liner transfer device rail 11 is provided on the upper portion of the main base 10.
- a liner transfer device 20 is placed on the liner transfer device rail 11.
- a hoop winding device rail 12 is provided on the upper portion of the main base 10 in parallel to the liner transfer device rail 11.
- a hoop winding device 30 is placed on the rail 12 for the hoop winding device.
- the liner transfer device 20 and the hoop winding device 30 can be moved with respect to the main base 10.
- the helical winding device 40 is fixed to the main base 10.
- the liner transfer device 20 is a device that transfers the liner 1 while rotating it.
- the liner transfer device 20 rotates the liner 1 about the front-rear direction of the FW device 100 as a central axis, and transfers the liner 1 in the front-rear direction of the FW device 100.
- the liner transfer device 20 mainly includes a base 21 and a liner support portion 22. The driving of the liner transfer device 20 is controlled by the control unit 90.
- a pair of liner support portions 22 are provided on the upper portion of the base 21.
- the liner support portion 22 includes a liner support frame 23 and a rotating shaft 24.
- the liner support frame 23 extends upward from the base 21.
- the rotating shaft 24 extends from the liner support frame 23 in the front-rear direction.
- the liner 1 is attached to the rotating shaft 24 and rotated in one direction by a power mechanism (not shown).
- the liner transfer device 20 can rotate the liner 1 with the front-rear direction of the FW device 100 as the central axis, and can transfer the liner 1 in the front-rear direction of the FW device 100.
- the hoop winding device 30 is a device that forms a fiber layer by simultaneously winding a plurality of fiber bundles F around the outer peripheral surface 1S of the liner 1.
- the hoop winding device 30 performs so-called hoop winding in which the winding angle of the fiber bundle F is substantially perpendicular to the front-rear direction of the FW device 100.
- the hoop winding device 30 mainly includes a base 31, a power mechanism 32, and a hoop winding device 33. The driving of the hoop winding device 30 is controlled by the control unit 90.
- the base 31 is provided with a hoop winding device 33 that is rotated by a power mechanism 32.
- the hoop winding device 33 has a winding table 34 as a fiber bundle head.
- the winding table 34 is provided with a space through which the liner 1 is inserted at the center, and a plurality of (four in this embodiment) bobbins BA, BB, BC, and BD are arranged around the space (see FIG. 4). ). From the bobbins BA, BB, BC, and BD, fiber bundles F are respectively supplied to the outer peripheral surface 1S of the liner 1. The power mechanism 32 rotates the hoop winding device 33 around the central axis of the liner 1.
- the hoop winding device 30 has a winding table 34 as a fiber bundle head that causes a plurality of fiber bundles F supplied from a plurality of bobbins BA, BB, BC, and BD to face the outer peripheral surface 1S of the liner 1.
- the winding table 34 and the liner 1 are relatively rotated about the axis of the liner 1 to simultaneously wind a plurality of fiber bundles F on the liner 1.
- the hoop winding device 30 performs hoop winding on the outer peripheral surface 1S of the liner 1 so that the winding angle of the fiber bundle F is substantially perpendicular to the front-rear direction of the FW device 100.
- the winding mode of the fiber bundle F can be freely changed by adjusting the moving speed of the hoop winding device 30 and the rotation speed of the winding table 34.
- the helical winding device 40 is a device that forms a fiber layer by simultaneously winding a plurality of fiber bundles F around the outer peripheral surface 1S of the liner 1.
- the helical winding device 40 performs so-called helical winding in which the winding angle of the fiber bundle F is a predetermined value (for example, 0 to 60 degrees) with respect to the front-rear direction of the FW device 100.
- the helical winding device 40 mainly includes a base 41 and a helical winding device 42. The driving of the helical winding device 40 is controlled by the control unit 90.
- the base 41 is provided with a helical winding device 42.
- the helical winding device 42 includes a first helical head 43 and a second helical head 44.
- the first helical head 43 and the second helical head 44 are supplied with a plurality of fiber bundles F from a plurality (180 in this embodiment) of bobbins B1, B2,... B180 supported by the creel stand 50.
- a plurality of fiber bundles F are guided to the outer peripheral surface 1S of the liner 1.
- Each of the first helical head 43 and the second helical head 44 is provided with a plurality of nozzles (not shown) (not shown) radially toward the outer peripheral surface 1S of the liner 1.
- a plurality of fiber bundles F are guided to the outer peripheral surface 1S of the liner 1 by the plurality of nozzles, and helical winding is performed as the liner 1 passes while rotating.
- the helical winding device 40 is fixed, and the liner 1 is transferred by the liner transfer device 20 in the direction of the rotation axis while rotating. Thereby, helical winding is performed. That is, the helical winding device 40 includes a first helical head 43 as a fiber bundle head that causes a plurality of fiber bundles F supplied from a plurality of bobbins B1, B2,...
- the second helical head 44 is provided, and the first helical head 43 and the second helical head 44 and the liner 1 are rotated relative to each other about the axis of the liner 1, whereby a plurality of fiber bundles are formed on the liner 1. It is the structure which winds F simultaneously.
- the helical winding device 40 performs helical winding on the outer peripheral surface 1S of the liner 1 so that the winding angle of the fiber bundle F becomes a predetermined value with respect to the front-rear direction of the FW device 100.
- the winding aspect of the fiber bundle F can be freely changed by adjusting the transfer speed and rotation speed of the liner 1.
- a plurality of creel stands 50 are provided for a plurality of (90 in each embodiment) nozzles provided in the first helical head 43 and the second helical head 44 of the helical winding device 40.
- 180 fiber bundles F are supplied.
- the creel stand 50 mainly includes a rack 51, a bobbin holder shaft 52, and a guide 53.
- a plurality of bobbin holder shafts 52 are attached to the rack 51 in parallel to each other.
- Bobbins B1, B2,... B180 are rotatably supported on the bobbin holder shaft 52, respectively.
- the bobbins B1, B2,... B180 rotate when the fiber bundle F is pulled out and unwind the fiber bundle F.
- a plurality of guides 53 for guiding the fiber bundle F are provided on the path of the fiber bundle F from each of the bobbins B1, B2,.
- a plurality of fiber bundles F unwound from each of the bobbins B1, B2,... B180 are supplied to each nozzle of the corresponding helical winding device 40 via a plurality of guides 53.
- the creel stand 50 can supply a plurality of fiber bundles F to a plurality of nozzles constituting the helical winding device 40.
- the FW device 100 of the present embodiment includes a plurality of creel stands 50 similar to the creel stand 50 shown in FIG. 2, and supplies a plurality of fiber bundles F from each creel stand 50 toward the helical winding device 40. Is configured to do.
- the first tension adjusting unit 110, the first unwinding defect detecting unit 130, and the first tension detecting unit 150 provided for the hoop winding device 30, which are characteristic parts of the present embodiment, will be described.
- the schematic configuration will be described with reference to FIG.
- the first tension adjustment unit 110, the first unwinding failure detection unit 130, and the first tension detection unit 150 are arranged on the winding table 34 with a plurality of bobbins BA, BB, BC, and BD. To the liner 1 on the yarn path.
- the first tension adjusting unit 110 is provided for a plurality of fiber bundles F unwound from a plurality of bobbins BA, BB, BC, and BD.
- the first tension adjusting unit 110 collectively adjusts the tension of the plurality of fiber bundles F.
- the first tension adjusting unit 110 is electrically connected to the control unit 90, and the drive is controlled by the control unit 90.
- the first tension detection unit 150 is provided between the liner 1 and the first tension adjustment unit 110.
- the first tension detector 150 is individually arranged for a plurality of fiber bundles F.
- the first tension detector 150 individually detects the tension of the plurality of fiber bundles F.
- the first tension detector 150 detects the tension of each fiber bundle F and transmits a detection signal to the controller 90.
- the control unit 90 controls the driving of the first tension adjustment unit 110 based on the detection signal from the first tension detection unit 150.
- the first tension adjustment unit 110 collectively adjusts the tension of the plurality of fiber bundles F according to the detection result of the first tension detection unit 150.
- the first unwinding defect detection unit 130 individually detects unwinding defects of the fiber bundle F in the plurality of bobbins BA, BB, BC, and BD for each bobbin BA, BB, BC, and BD.
- the first unwinding defect detecting unit 130 is provided on the yarn path between the plurality of bobbins BA, BB, BC, and BD and the first tension adjusting unit 110.
- bobbin support portions 50 are arranged in four places on the winding table 34 of the hoop winding device 30 corresponding to the bobbins BA, BB, BC, and BD.
- Frames 80A,... 80D are provided in the vicinity of each bobbin support 50.
- the bobbin support 50 and the frames 80A,... 80D provided corresponding to the bobbins BA, BB, BC, and BD have substantially the same configuration.
- the frame 80A will be mainly described.
- the winding table 34 is rotated in the direction of arrow R in FIG.
- the power mechanism 32 is connected to the control unit 90, and rotation and stop are controlled based on a signal from the control unit 90.
- the fiber bundle F guided from the fiber supply guide 75 to the liner 1 is wound around the outer peripheral surface 1S of the liner 1 while being rotated in the arrow R direction.
- the fiber bundle F is supplied in the direction of the arrow FA by the rotation of the winding table 34.
- the bobbin support portion 50 that supports the bobbin BA is rotatably supported by the winding table 34 and is connected to a hysteresis brake 51 as a braking portion.
- the hysteresis brake 51 brakes the rotation of the bobbin BA supported by the bobbin support portion 50.
- the frames 80A,... 80D support guide rollers 71 (71A, 71B, 71C),... 74 (74A, 74B, 74C), respectively.
- the four fiber bundles F from the bobbins BA, BB, BC, and BD supported by the bobbin support 50 are guided by the guide rollers 71 (71B, 71C)... 74 (74A, 74B, 74C).
- the guide rollers 74C are combined and guided to the fiber supply guide 75 via the guide rollers 71A.
- the fiber supply guide 75 supplies the bundled four fiber bundles F to the outer peripheral surface 1S of the liner 1.
- the first tension adjusting unit 110 is provided in the middle of the path of the fiber bundle F from the guide roller 71 ⁇ / b> A to the fiber supply guide 75.
- the first tension detector 150 is provided in the middle of the path of the fiber bundle F from the first tension adjuster 110 to the fiber supply guide 75.
- the first tension adjusting unit 110 collectively adjusts the tensions of the four bundles of fibers F.
- the first tension adjusting unit 110 has a frame 111 serving as a base.
- the frame 111 is provided with a first shaft 112, a second shaft 113, and a third shaft 114.
- the fiber bundle F is wound around the first shaft 112, the second shaft 113, and the third shaft 114 in this order.
- the first shaft 112 is a roller that receives the fiber bundle F guided from the guide roller 71A side.
- the third shaft 114 is a roller that feeds the fiber bundle F to the fiber supply guide 75 side.
- the first shaft 112 and the third shaft 114 are supported by the frame 111.
- the second shaft 113 is supported on one end of the arm 115.
- the other end of the arm 115 is provided on the frame 111 so as to be swingable in the D11 direction and the D12 direction around the support shaft 116.
- the D11 direction is a direction in which the second shaft 113 is separated from the first shaft 112 and the third shaft 114.
- the D12 direction is a direction in which the second shaft 113 approaches the first shaft 112 and the third shaft 114.
- the tension of the fiber bundle F is adjusted by changing the frictional force acting on the fiber bundle F by changing the path of the fiber bundle F from the first shaft 112 to the third shaft 114 by swinging the arm 115. can do.
- the tension applied to the fiber bundle F increases.
- the tension applied to the fiber bundle F decreases.
- a worm wheel 118 constituting a worm gear 117 is fixed to the support shaft 116.
- the worm wheel 118 is fixed to the support shaft 116 and is rotatable together with the arm 115.
- the frame 111 is provided with a first support 121 and a second support 122 that rotatably support the shaft 123.
- a worm 124 constituting a worm gear 117 is fixed to one end of the shaft 123.
- the worm gear 117 is configured by meshing the worm 124 and the worm wheel 118.
- the frame 111 is provided with a first motor M1.
- a servo motor is used as the first motor M1.
- a first bevel gear 125 is fixed to the drive shaft of the first motor M1.
- a second bevel gear 126 that meshes with the first bevel gear 125 is fixed to the other end of the shaft 123.
- the first motor M1 is electrically connected to the control unit 90, and the driving of the first motor M1 is controlled by the control unit 90. By controlling the rotation angle of the first motor M1 by the control unit 90, the swing angle of the arm 115 in the D11 direction or the D12 direction can be changed, and the tension of the fiber bundle F can be adjusted.
- the arm 115 receives a force that rotates in the D12 direction. This force is transmitted from the worm wheel 118 to the worm 124.
- the worm exhibits the effect of preventing the worm wheel from rotating when the rotational force acts on the worm wheel side.
- the worm gear 117 is provided between the first motor M1 and the arm 115, it is not necessary to separately provide a detent mechanism for the arm 115.
- the rotational force from the arm 115 is not transmitted as a force for reversing the drive shaft of the first motor M1, a relatively small motor can be used as the first motor M1.
- the first tension detector 150 is individually arranged for a plurality of fiber bundles F, and detects the tension of each fiber bundle F individually.
- the first tension detector 150 detects the tension of each fiber bundle F and transmits a detection signal to the controller 90.
- the control unit 90 controls the driving of the first tension adjustment unit 110 based on the detection signal from the first tension detection unit 150.
- the first tension detector 150 transmits a detection signal to that effect to the controller 90.
- the controller 90 moves the second shaft 113 provided on the arm 115 in the D11 direction so that the tension of the fiber bundle F increases.
- the rotation angle of the motor M1 is controlled.
- the first tension detection unit 150 transmits a detection signal to that effect to the control unit 90.
- the control unit 90 performs the first operation so that the second shaft 113 provided on the arm 115 moves in the D12 direction and the tension of the fiber bundle F decreases.
- the rotation angle of the motor M1 is controlled.
- the first unpacking failure detection unit 130 is provided in each of the frames 80 ⁇ / b> A, 80 ⁇ / b> B, 80 ⁇ / b> C, and 80 ⁇ / b> D.
- the first unwinding defect detection unit 130 provided in the frames 80A ... 80D is for the fiber bundle F from the bobbins BA, BB, BC, and BD to the first guide rollers 71B, 72B, 73B, and 74B, respectively. It is provided in the middle of the route. Since the first unpacking failure detection units 130 corresponding to the bobbins BA... BD have substantially the same configuration, the first unpacking failure detection unit 130 corresponding to the bobbin BA will be mainly described below.
- the first unpacking failure detector 130 has a second roller 62.
- the frame 80A is provided with a first roller 61, a third roller 63, and a fourth roller 64.
- the fiber bundle F is wound around the first roller 61, the second roller 62, the third roller 63, and the fourth roller 64 in this order.
- the first roller 61 is a roller serving as a fulcrum of the fiber bundle F unwound from the bobbin BA.
- the fourth roller 64 is a roller that guides the fiber bundle F to the guide roller 71B.
- the third roller 63 is supported by the arm 69 and constitutes a loosening removal portion 60 of the fiber bundle F.
- the first roller 61 and the fourth roller 64 are supported by the frame 80A.
- the arm 69 which comprises the loosening removal part 60 is supported so that rocking
- the arm 69 rotates to a position where it comes into contact with the support portion of the first roller 61 and stands by.
- the arm 69 rotates in the direction D4 by the urging force of the torsion spring, and absorbs the looseness produced in the fiber bundle F.
- the second roller 62 constituting the first unpacking failure detection unit 130 is supported by one end of the arm 65.
- the other end of the arm 65 is provided on the frame 80A so as to be swingable in the D21 and D22 directions around the support shaft 66.
- the D21 direction is a direction in which the second roller 62 is separated from the fourth roller 64.
- the D22 direction is a direction in which the second roller 62 approaches the fourth roller 64. That is, as the arm 65 swings, the path length of the fiber bundle F increases and decreases between the second roller 62 and the fourth roller 64.
- the support shaft 66 passes through the back surface side (the back side of the paper surface) of the frame 80 ⁇ / b> A, and the second roller 62 is separated from the fourth roller 64 by a torsion spring (not shown) provided on the support shaft 66. It is urged (D21 direction).
- the virtual plane on which the arm 65 swings is parallel to the rotation axis of the winding table 34. Thereby, the influence of the centrifugal force due to the rotation of the winding table 34 on the arm 65 is reduced.
- the first detection piece 67 is fixed to the support shaft 66 that supports the arm 65 on the back surface side (the back side of the paper surface) of the frame 80A.
- the first detection piece 67 swings as the arm 65 swings.
- a first detector 68 is provided on the back side (the back side of the drawing) of the frame 80A.
- the second roller 62 When a predetermined tension is applied to the fiber bundle F, that is, when the unwinding of the fiber bundle F in the bobbin BA is normal, the second roller 62 is provided with a torsion spring provided on the support shaft 66 of the arm 65. The urging force causes the arm 65 to rotate in the direction D21 and to move away from the fourth roller 64 (standby position).
- the tension applied to the fiber bundle F is higher than a predetermined tension, that is, when an abnormality occurs in the unwinding of the fiber bundle F in the bobbin BA
- the second roller 62 When the tension applied to the fiber bundle F is higher than a predetermined tension, that is, when an abnormality occurs in the unwinding of the fiber bundle F in the bobbin BA, the second roller 62 is supported by the arm 65.
- the arm 65 rotates in the direction D22 against the urging force of the torsion spring provided at 66 and rotates in a direction approaching the fourth roller 64 (detection position).
- the first detection unit 68 detects that the arm 65 is rotated to a predetermined position by detecting the first detection piece 67 in a state where the arm 65 is rotated to the detection position. In addition, the first detection unit 68 detects that the arm 65 is not rotated to a predetermined position by not detecting the first detection piece 67 in a state where the arm 65 is not rotated to the detection position. Is. That is, the first detection unit 68 is normal in the unwinding of the fiber bundle F in the bobbin BA, a predetermined tension is applied to the fiber bundle F, and the unraveling of the fiber bundle F in the bobbin BA. Is detected and the tension applied to the fiber bundle F is increased.
- the first detection unit 68 When the first detection unit 68 detects that a defect has occurred in unraveling the fiber bundle F in the bobbin BA, the first detection unit 68 transmits a detection signal to that effect to the control unit 90. Further, when the first detection unit 68 detects that the fiber bundle F is unwound in the bobbin BA, the first detection unit 68 transmits a detection signal to that effect to the control unit 90.
- a known sensor such as a photoelectric sensor can be used as the first detection unit 68.
- the electric power required for the first detection unit 68 may be supplied from the outside of the winding table 34, or a battery may be mounted on the winding table 34 and supplied from this battery.
- the control unit 90 warns by a not-shown notification unit based on the detection signal from the first detection unit 68. Generate sound. Even if the unwinding of the fiber bundle F in the bobbin BA does not occur due to the increase in the winding speed V1 of the fiber bundle F, such as immediately after the start of the winding of the fiber bundle F by the hoop winding device 30, it is temporary. In some cases, the tension applied to the fiber bundle F increases. In such a case, there is no need to generate an alarm sound or the like.
- control unit 90 does not generate an alarm sound or the like when the duration of the abnormality detection signal by the first detection unit 68 is equal to or shorter than the set time. Even if the duration of the abnormality detection signal by the first detection unit 68 is equal to or shorter than the set time, if an abnormality detection signal is received at a predetermined frequency or more, an alarm sound or the like is generated as if some abnormality has occurred. generate.
- the FW device 100 according to the present embodiment described above has the following effects.
- the FW device 100 includes a first tension adjusting unit 110 that collectively adjusts the tension of a plurality of fiber bundles F unwound from a plurality of bobbins BA, BB, BC, and BD, and bobbins BA, BB, BC, And a first unpacking failure detection unit 130 that individually detects unwinding failures in the BD for each bobbin.
- the first tension adjustment unit 110 and the first unpacking failure detection unit 130 are compact, and the cost of the first tension adjustment unit 110 and the first unraveling failure detection unit 130 is reduced, and the first tension adjustment is performed.
- the unit 110 and the first unpacking failure detection unit 130 can be easily arranged.
- the 1st tension adjustment part 110 can adjust the tension
- the first unwinding defect detecting unit 130 of the FW device 100 is provided on a yarn path between the first tension adjusting unit 110 and the plurality of bobbins BA, BB, BC, and BD.
- the fluctuations in the tension of the fiber bundle F detected by the first unwinding defect detection unit 130 are due to unwinding defects in the bobbins BA, BB, BC, and BD, and the first tension adjusting unit 110 is malfunctioning. Variations in tension due to etc. are not included. For this reason, it is possible to detect small fluctuations in tension due to unwinding failure in the bobbins BA, BB, BC, and BD, and to accurately detect unwinding failure in the bobbins BA, BB, BC, and BD. it can.
- the FW device 100 includes a first tension detection unit 150 that detects the tension of the plurality of fiber bundles F between the liner 1 and the first tension adjustment unit 110, and the first tension adjustment unit 110 includes a first tension.
- the tensions of the plurality of fiber bundles F are collectively adjusted according to the detection result of the detection unit 150. For this reason, the tension of the plurality of fiber bundles F can be easily controlled.
- the fiber bundle head in the hoop winding device 30 of the FW device 100 is a winding table 34 that is rotatably installed on the outer periphery of the liner 1.
- the winding table 34 moves in the axial direction while rotating about the axis of the liner 1.
- a plurality of fiber bundles F supplied from bobbins BA, BB, BC, and BD are simultaneously wound on the liner 1.
- the 1st tension adjustment part 110 and the 1st unwinding defect detection part 130 can be arrange
- the first unwinding defect detection unit 130 of the FW device 100 is provided corresponding to each of the bobbins BA, BB, BC, and BD, and detects from the standby position in response to the tension of the unbound fiber bundle F.
- the 1st detection piece 67 displaced to a position and the 1st detection part 68 which detects that the 1st detection piece 67 was located in the detection position are provided. Therefore, the first unpacking failure detection unit 130 can be configured with a simple configuration, and unwinding failures in the bobbins BA, BB, BC, and BD can be accurately detected.
- the first detection piece 67 of the first unpacking failure detection unit 130 of the FW device 100 is spring-biased by a torsion spring and is positioned at the standby position. For this reason, with a simple configuration, it is possible to accurately detect unraveling failure in the bobbins BA, BB, BC, and BD.
- the first detection unit 68 of the first unpacking failure detection unit 130 of the FW device 100 is a photoelectric sensor provided individually corresponding to each first detection piece 67. For this reason, it is possible to reliably determine which bobbin BA, BB, BC, and BD has unraveling failure or unraveling failure.
- Example 2 of the present invention will be described.
- a second tension adjusting unit 210, a second unwinding defect detecting unit 230, and a second tension detecting unit 250 are provided for the helical winding device 40.
- the schematic configuration of these will be described.
- the second tension adjusting unit 210, the second unwinding defect detecting unit 230, and the second tension detecting unit 250 include a plurality of bobbins B ⁇ b> 1, B ⁇ b> 2.
- the two helical heads 44 are arranged on the yarn path.
- 180 bobbins B1, B2,... B180 are divided into 15 bobbin groups G1, G2,... G15, and every 12 bobbins B1, B2 of each bobbin group G1, G2.
- a second tension adjusting unit 210, a second unwinding defect detecting unit 230, and a second tension detecting unit 250 are provided with a second tension adjusting unit 210, a second unwinding defect detecting unit 230, and a second tension detecting unit 250.
- a description will be given by taking as an example a bobbin group G1 including twelve bobbins B1, B2,.
- the second tension adjusting unit 210 and the second unraveling defect detecting unit 230 are configured as one tension device 200.
- the second tension adjusting unit 210 is provided in common for the plurality of fiber bundles F unwound from the plurality of bobbins B1, B2,.
- the second tension adjusting unit 210 collectively adjusts the tension of the plurality of fiber bundles F.
- the second tension adjusting unit 210 is electrically connected to the control unit 90, and the drive is controlled by the control unit 90.
- the second tension detecting unit 250 is provided between the first helical head 43 and the second helical head 44 and the second tension adjusting unit 210.
- the second tension detector 250 is individually arranged for the plurality of fiber bundles F.
- the second tension detector 250 individually detects the tension of the plurality of fiber bundles F.
- the second tension detector 250 detects the tension of each fiber bundle F and transmits a detection signal to the controller 90.
- the control unit 90 controls the driving of the second tension adjustment unit 210 based on the detection signal from the second tension detection unit 250.
- the second tension adjustment unit 210 collectively adjusts the tension of the plurality of fiber bundles F according to the detection result of the second tension detection unit 250.
- the second unwinding defect detection unit 230 individually detects unwinding defects of the fiber bundle F in the plurality of bobbins B1, B2,... B12 for each of the bobbins B1, B2,.
- the second unwinding defect detection unit 230 is provided on the yarn path between the plurality of bobbins B1, B2,... B12 and the second tension adjustment unit 210.
- the second tension adjustment unit 210 and the second unwinding defect detection unit 230 are configured as one tension device 200.
- the position where the tension device 200 is disposed may be, for example, on the creel stand 50 as shown in FIG. 8, but is not limited thereto.
- 15 tension devices 200 are provided corresponding to 15 bobbin groups G1, G2,... G15.
- the 15 tension devices 200 have the same configuration.
- the tension device 200 is provided in the middle of the path of the fiber bundle F from the plurality of bobbins B1, B2,... B12 to the first helical head 43 and the second helical head 44.
- the tension device 200 includes a first frame 211 serving as a base.
- twelve second frames 212 and third frames 213 are arranged side by side corresponding to the fiber bundles F from the twelve bobbins B1, B2,.
- Each second frame 212 is provided with a first support portion 214.
- Each second frame 212 is provided with a first roller 261 at one end and a third roller 263 at a substantially central position.
- the first roller 261 is a roller that constitutes the second unwinding defect detection unit 230.
- the third roller 263 serves as a common roller for the second tension adjusting unit 210 and the second unwinding defect detecting unit 230.
- a first notch 221 is formed between the first roller 261 and the third roller 263.
- the first notch 221 is a notch for securing a space in which the second roller 262 that constitutes the second unwinding defect detection unit 230 swings.
- a second notch 222 is formed on the opposite side of the first notch 221 with respect to the third roller 263.
- the second notch 222 is a notch for securing a space in which the fourth shaft 264 constituting the second tension adjusting unit 210 swings.
- the first notch portion 221 and the second notch portion 222 of each second frame 212 cross the 12 second frames 212. It becomes a continuous space.
- the second tension adjusting unit 210 collectively adjusts the tension of the twelve fiber bundles F unwound from the plurality of bobbins B1, B2,... B12.
- the second tension adjusting unit 210 includes a third roller 263, a fourth shaft 264, a fifth shaft 265, and a sixth roller 266.
- the fiber bundle F is wound around the second tension adjusting unit 210 in the order of the third roller 263, the fourth shaft 264, the fifth shaft 265, and the sixth roller 266.
- the third roller 263 is a roller that receives the fiber bundle F guided to the second tension adjusting unit 210 from the plurality of bobbins B1, B2,... B12 side through the second unwinding defect detecting unit 230.
- the sixth roller 266 is a roller that sends the fiber bundle F to the first helical head 43 side or the second helical head 44 side.
- the sixth roller 266 is supported by the third frame 213.
- the fifth shaft 265 is supported by the first support portion 214.
- the first support portion 214 is fixed to the second frame 212 by a long hole 215 and a bolt 216 formed in the second frame 212.
- the position of the first support part 214 relative to the second frame 212 can be changed by changing the fixing position with the bolt 216. Accordingly, the tension of the fiber bundle F can be adjusted by adjusting the position of the fifth shaft 265.
- the fourth shaft 264 is one member corresponding to the twelve fiber bundles F, and is disposed so as to penetrate the space formed by the second notch portions 222 of the twelve second frames 212. As shown in FIG. 9, both ends of the fourth shaft 264 are supported by one end of the two arms 217. The other ends of the two arms 217 are connected to the support shaft 218. Both end portions of the support shaft 218 are swingably supported by second support portions 219 erected on both sides of the first frame 211. Thus, the fourth shaft 264 is provided so as to be swingable in the D31 direction and the D32 direction around the support shaft 218 (see FIG. 10).
- the D31 direction is a direction in which the fourth shaft 264 is separated from the third roller 263 and the fifth shaft 265.
- the D32 direction is a direction in which the fourth shaft 264 approaches the third roller 263 and the fifth shaft 265.
- the path of the fiber bundle F from the third roller 263 to the fifth shaft 265 is changed, and the frictional force acting on the fiber bundle F is changed, whereby the tension of the fiber bundle F is changed.
- the fourth shaft 264 moves in the D31 direction, the tension applied to the fiber bundle F increases.
- the fourth shaft 264 moves in the direction D32, the tension applied to the fiber bundle F decreases.
- a worm wheel 228 constituting a worm gear 227 is fixed near one end of the support shaft 218.
- the worm wheel 228 is rotatable integrally with the arm 217, the support shaft 218, and the fourth shaft 264.
- a second motor M2 is provided above the worm wheel 228.
- a servo motor is used as the second motor M2.
- a worm 229 constituting the worm gear 227 is fixed to the drive shaft of the second motor M2.
- the worm gear 227 is configured by meshing the worm 229 and the worm wheel 228.
- the second motor M2 is electrically connected to the control unit 90, and the driving of the second motor M2 is controlled by the control unit 90. By controlling the rotation angle of the second motor M2 by the control unit 90, the swing angle of the arm 217 and the fourth shaft 264 in the D31 direction or the D32 direction can be changed to adjust the tension of the fiber bundle F. it can.
- the arm 217 and the fourth shaft 264 receive a force rotating in the direction D32 (see FIG. 10).
- This force is transmitted from the worm wheel 228 to the worm 229.
- the worm exhibits the effect of preventing the worm wheel from rotating when the rotational force acts on the worm wheel side.
- the worm gear 227 is provided between the second motor M2 and the fourth shaft 264, it is not necessary to separately provide a detent mechanism for the arm 217 and the fourth shaft 264.
- a relatively small motor can be used as the second motor M2.
- the second tension detector 250 is individually arranged for the plurality of fiber bundles F, and detects the tension of each fiber bundle F individually.
- the second tension detector 250 is provided in the middle of the path of the fiber bundle F from the second tension adjuster 210 of the tension device 200 to the first helical head 43 or the second helical head 44.
- the second tension detector 250 detects the tension of each fiber bundle F and transmits a detection signal to the controller 90.
- the control unit 90 controls the driving of the second tension adjustment unit 210 based on the detection signal from the second tension detection unit 250.
- the second tension detector 250 transmits a detection signal to that effect to the controller 90.
- the control unit 90 moves the fourth shaft 264 provided on the arm 217 in the direction D31 based on the detection signal from the second tension detection unit 250 so that the tension of the fiber bundle F increases.
- the rotation angle of the motor M2 is controlled.
- the second tension detector 250 transmits a detection signal to that effect to the controller 90.
- the controller 90 moves the fourth shaft 264 provided on the arm 217 in the direction D32 based on the detection signal from the second tension detector 250 so that the tension of the fiber bundle F decreases.
- the rotation angle of the motor M2 is controlled.
- the second unraveling detection unit 230 constituting the tension device 200 is provided on each of the 12 second frames 212.
- the second unwinding defect detection unit 230 is provided at a position in the middle of the path of the fiber bundle F from the bobbins B1, B2,... B12 to the second tension adjustment unit 210.
- Each of the second unpacking failure detection units 230 corresponding to the bobbins B1, B2,... B12 has substantially the same configuration.
- the second unraveling detection unit 230 corresponding to the bobbin B1 will be mainly described.
- the second unpacking failure detection unit 230 includes a first roller 261, a second roller 262, and a third roller 263.
- the fiber bundle F is wound around the first roller 261, the second roller 262, and the third roller 263 in this order.
- the first roller 261 is a roller that receives the fiber bundle F unwound from the bobbin B1.
- the third roller 263 is a common roller with the second tension adjustment unit 210.
- the second roller 262 is supported by the arm 231.
- the arm 231 is bent in a substantially U shape, and the second roller 262 is supported in the vicinity of the bent portion.
- One end of the arm 231 is provided on the second frame 212 so as to be swingable in the D41 direction and the D42 direction around the support shaft 232.
- the direction D41 is a direction in which the second roller 262 is separated from the first roller 261 and the third roller 263.
- the direction D42 is a direction in which the second roller 262 approaches the first roller 261 and the third roller 263. That is, as the arm 231 swings, the path length of the fiber bundle F increases or decreases between the first roller 261 and the third roller 263.
- the arm 231 is urged in a direction (D41 direction) in which the second roller 262 is separated from the first roller 261 and the third roller 263 by a torsion spring 233 provided on the support shaft 232.
- a plurality of holes 234 for fixing the end of the torsion spring 233 are provided in the second frame 212.
- the biasing force of the arm 231 can be adjusted by changing the position of the hole 234 that fixes the end of the torsion spring 233.
- the other end of the arm 231 is a second detection piece 235.
- the second detection piece 235 swings as the arm 231 swings.
- a second detector 238 is provided in the vicinity of the arm 231.
- the second roller 262 When a predetermined tension is applied to the fiber bundle F, that is, when the unwinding of the fiber bundle F in the bobbin B1 is normal, the second roller 262 is a torsion spring provided on the support shaft 232 of the arm 231.
- the arm 231 is rotated in the D41 direction by the urging force of 233, and is rotated in a direction away from the first roller 261 and the third roller 263.
- the second roller 262 supports the arm 231.
- the arm 231 rotates in the direction D42 against the urging force of the torsion spring 233 provided on the H.232, and rotates in a direction approaching the first roller 261 and the third roller 263.
- the second detection unit 238 detects that the arm 231 is rotated to a predetermined position by detecting the second detection piece 235. Further, the second detection unit 238 detects that the arm 231 is not rotated to a predetermined position by not detecting the second detection piece 235. In other words, the second detection unit 238 is normal in unwinding of the fiber bundle F in the bobbin B1 and applying a predetermined tension to the fiber bundle F, and poor in unwinding of the fiber bundle F in the bobbin B1. Is detected and the tension applied to the fiber bundle F is increased.
- the second detection unit 238 When the second detection unit 238 detects that the fiber bundle F has been unwound in the bobbin B1, the second detection unit 238 transmits a detection signal to that effect to the control unit 90. In addition, when the second detection unit 238 detects that the fiber bundle F is unwound in the bobbin B1, the second detection unit 238 transmits a detection signal to that effect to the control unit 90.
- a known sensor such as a photoelectric sensor can be used as the second detection unit 238, a known sensor such as a photoelectric sensor can be used.
- the control unit 90 warns by a not-shown notification unit based on the detection signal from the second detection unit 238. Generate sound. Even if the unwinding of the fiber bundle F in the bobbin B1 is increased due to an increase in the winding speed of the fiber bundle F, such as immediately after the start of the winding of the fiber bundle F by the helical winding device 40, temporarily. The tension applied to the fiber bundle F may increase. In such a case, there is no need to generate an alarm sound or the like. For this reason, the control part 90 does not generate an alarm sound etc., when the duration of the abnormality detection signal by the 2nd detection part 238 is below setting time. Even if the duration of the abnormality detection signal by the second detection unit 238 is equal to or shorter than the set time, if an abnormality detection signal is received at a predetermined frequency or higher, an alarm sound or the like is generated as some abnormality has occurred. generate.
- one second detection unit 238 may be installed in a direction crossing the 12 second frames 212. In this case, out of the bobbins B1, B2,... B12 if the second detection piece 235 of any one of the second unpacking failure detection units 230 is detected. It is possible to detect that unsuccessful unwinding has occurred in any of the above. In addition, when a photoelectric sensor is used as the second detection unit 238, it cannot be determined which second detection piece 235 of the second unpacking failure detection unit 230 has been detected, and the bobbin in which the unwinding failure has occurred is identified.
- a laser distance measuring sensor that can measure the distance to the light shielding position can be used as the second detection unit 238.
- the position information of the detected second detection piece 235 can be obtained and the detected second detection piece 235 can be specified, the bobbin in which the unraveling failure has occurred can be specified.
- the FW device 100 according to the present embodiment described above has the following effects.
- the second tension adjusting unit 210 that collectively adjusts the tension of the plurality of fiber bundles F unwound from the plurality of bobbins B1, B2,..., And the bobbins B1, B2,. And a second unpacking failure detection unit 230 that individually detects unwinding failures at each bobbin. For this reason, the second tension adjustment unit 210 and the second unpacking failure detection unit 230 become compact, and the cost of the second tension adjustment unit 210 and the second unpacking failure detection unit 230 is reduced, and the second tension adjustment is performed.
- the unit 210 and the second unpacking failure detection unit 230 can be easily arranged. Moreover, since the 2nd tension adjustment part 210 can adjust the tension
- the second unwinding defect detecting unit 230 is provided on the yarn path between the second tension adjusting unit 210 and the plurality of bobbins B1, B2,.
- the fluctuations in the tension of the fiber bundle F detected by the second unwinding defect detection unit 230 are due to unwinding defects in the bobbins B1, B2,.
- Tension variations are not included. For this reason, the small fluctuation
- the second tension detecting unit 250 that detects the tension of the plurality of fiber bundles F is provided between the liner 1 and the second tension adjusting unit 210, and the second tension adjusting unit 210 includes the second tension adjusting unit 210.
- the tensions of the plurality of fiber bundles F are collectively adjusted according to the detection result of the two tension detection unit 250. For this reason, the tension of the plurality of fiber bundles F can be easily controlled.
- the fiber bundle heads are the first helical head 43 and the second helical head 44 installed on the outer periphery of the liner 1, and the liner 1 moves in the axial direction while rotating about the axis.
- the second tension adjusting unit 210 and the second unwinding defect detecting unit 230 can be easily arranged.
- the second unwinding defect detection unit 230 is provided corresponding to each of the bobbins B1, B2,... A second detection piece 235 that is displaced to the detection position; and a second detection unit 238 that detects that the second detection piece 235 is located at the detection position.
- the 2nd unfolding defect detection part 230 is comprised by simple structure, and unwinding defect in bobbin B1, B2, ... can be detected accurately.
- the second detection piece 235 of the second unpacking failure detection unit 230 is spring-biased by the torsion spring 233 and is positioned at the standby position. For this reason, it is possible to accurately detect the unwinding failure in the bobbins B1, B2,... With a simple configuration.
- the tension adjustment unit and the unwinding defect detection unit are compact, reducing the cost of the tension adjustment unit and the unwinding defect detection unit, and easily arranging the tension adjustment unit and the unwinding defect detection unit. This is industrially useful.
Abstract
Description
張力調整部と、解舒不良検知部と、を備える。
張力調整部は、複数のボビンから解舒された複数本の繊維束の張力を一括して調整する。
解舒不良検知部は、ボビンでの繊維束の解舒不良を前記ボビン毎に個別に検知する。
解舒不良検知部は、張力調整部と複数のボビンとの間の糸道上に設けられる。
ライナーと張力調整部との間に、複数本の繊維束の張力を検知する張力検知部を設ける。張力調整部は、張力検知部の検知結果に応じて複数本の繊維束の張力を一括して調整する。
繊維束ヘッドは、ライナーの外周に設置されるヘリカル巻きヘッドであり、ライナーが軸中心に回転しつつ軸方向に移動することにより、ライナー上にボビンから供給された複数本の繊維束を同時に巻き付ける。
繊維束ヘッドは、ライナーの外周に回転可能に設置されるフープ巻きヘッドであり、フープ巻きヘッドがライナーの軸中心に回転しつつ軸方向に移動することにより、ライナー上にボビンから供給された複数本の繊維束を同時に巻き付ける。
解舒不良検知部は、複数のボビンに個別に対応して設けられ、解舒された繊維束の張力を受けて待機位置から検知位置に変位する検知片と、検知片が検知位置に位置したことを検知する検知部と、を備える。
検知片は、バネ付勢されて待機位置に位置する。
検知部は、遮光位置までの距離を計測できるレーザ測距センサである。
検知部は、各検知片に対応して個別に設けられた光電センサである。
10 主基台
20 ライナー移送装置
30 フープ巻き装置
34 巻き掛けテーブル
40 ヘリカル巻き装置
43 第1ヘリカルヘッド
44 第2ヘリカルヘッド
50 クリールスタンド
1 ライナー
B ボビン
F 繊維束
110 第1張力調整部
130 第1解舒不良検知部
150 第1張力検知部
210 第2張力調整部
230 第2解舒不良検知部
250 第2張力検知部
67 第1検知片
68 第1検知部
235 第2検知片
238 第2検知部
Claims (9)
- 複数のボビンから供給された複数本の繊維束をライナーの外周に臨ませる繊維束ヘッドを有し、前記ライナーの軸を中心として前記繊維束ヘッドと前記ライナーとを相対回転させることで、前記ライナー上に複数本の繊維束を同時に巻き付けるフィラメントワインディング装置であって、
前記複数のボビンから解舒された複数本の繊維束の張力を一括して調整する張力調整部と、
前記ボビンでの繊維束の解舒不良を前記ボビン毎に個別に検知する解舒不良検知部と、
を備えたフィラメントワイディング装置。 - 請求項1に記載のフィラメントワインディング装置であって、
前記解舒不良検知部は、前記張力調整部と前記複数のボビンとの間の糸道上に設けられる、
ことを特徴とするフィラメントワインディング装置。 - 請求項1又は2のいずれか1項に記載のフィラメントワインディング装置であって、
前記ライナーと前記張力調整部との間に、複数本の繊維束の張力を検知する張力検知部を設け、前記張力調整部は、前記張力検知部の検知結果に応じて複数本の繊維束の張力を一括して調整する、
ことを特徴とするフィラメントワインディング装置。 - 請求項1から3のいずれか1項に記載のフィラメントワインディング装置であって、
前記繊維束ヘッドは、前記ライナーの外周に設置されるヘリカル巻きヘッドであり、前記ライナーが軸中心に回転しつつ軸方向に移動することにより、前記ライナー上に前記ボビンから供給された複数本の繊維束を同時に巻き付ける、
ことを特徴とするフィラメントワインディング装置。 - 請求項1から4のいずれか1項に記載のフィラメントワインディング装置であって、
前記繊維束ヘッドは、前記ライナーの外周に回転可能に設置されるフープ巻きヘッドであり、前記フープ巻きヘッドが前記ライナーの軸中心に回転しつつ軸方向に移動することにより、前記ライナー上に前記ボビンから供給された複数本の繊維束を同時に巻き付ける、
ことを特徴とするフィラメントワインディング装置。 - 請求項1から5のいずれか1項に記載のフィラメントワインディング装置であって、
前記解舒不良検知部は、前記複数のボビンに個別に対応して設けられ、解舒された繊維束の張力を受けて待機位置から検知位置に変位する検知片と、前記検知片が検知位置に位置したことを検知する検知部と、を備える、
ことを特徴とするフィラメントワインディング装置。 - 請求項6に記載のフィラメントワインディング装置であって、
前記検知片は、バネ付勢されて待機位置に位置する、
ことを特徴とするフィラメントワインディング装置。 - 請求項6又は7のいずれか1項に記載のフィラメントワインディング装置であって、
前記検知部は、遮光位置までの距離を計測できるレーザ測距センサである、
ことを特徴とするフィラメントワインディング装置。 - 請求項6又は7のいずれか1項に記載のフィラメントワインディング装置であって、
前記検知部は、各検知片に対応して個別に設けられた光電センサである、
ことを特徴とするフィラメントワインディング装置。
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CN107604642A (zh) * | 2017-09-11 | 2018-01-19 | 浙江中新毛纺织有限公司 | 一种羊毛鳞片处理方法及处理设备 |
JP6834900B2 (ja) * | 2017-10-20 | 2021-02-24 | トヨタ自動車株式会社 | 高圧タンクの製造方法 |
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CN109795102A (zh) * | 2019-03-11 | 2019-05-24 | 沧州晨昊管道设备有限公司 | 超大口径柔性复合管增强层缠绕装置 |
CN110158211A (zh) * | 2019-05-23 | 2019-08-23 | 鲁普耐特集团有限公司 | 一种用于纤维绳索的绳芯制作设备及方法 |
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CN111024291B (zh) * | 2019-11-06 | 2021-06-08 | 郭建飞 | 一种纱线张力检测装置 |
CN113371528B (zh) * | 2021-06-07 | 2022-10-14 | 太原理工大学 | 一种多束纤维环向缠绕装置及其控制系统 |
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