WO2014058157A1 - 임펠러 및 이를 이용한 용탕의 처리 방법 - Google Patents
임펠러 및 이를 이용한 용탕의 처리 방법 Download PDFInfo
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- WO2014058157A1 WO2014058157A1 PCT/KR2013/008106 KR2013008106W WO2014058157A1 WO 2014058157 A1 WO2014058157 A1 WO 2014058157A1 KR 2013008106 W KR2013008106 W KR 2013008106W WO 2014058157 A1 WO2014058157 A1 WO 2014058157A1
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- WIPO (PCT)
- Prior art keywords
- molten metal
- flux
- baco
- tallinn
- bao
- Prior art date
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
- C21C1/025—Agents used for dephosphorising or desulfurising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/06—Constructional features of mixers for pig-iron
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/064—Dephosphorising; Desulfurising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/064—Dephosphorising; Desulfurising
- C21C7/0645—Agents used for dephosphorising or desulfurising
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D27/00—Stirring devices for molten material
Definitions
- the present invention relates to an impeller and a method for treating molten metal using the same, and more particularly, to an impeller and a method for treating molten metal using the same, which can improve refining efficiency.
- Phosphorus in ferro-manganese, used as steel for ferroalloy is a factor that degrades quality such as causing high temperature brittleness.
- a delineation operation for removing phosphorus (P) in molten ferro-manganese, that is, ferro-manganese molten metal is performed.
- the general impeller 20 is a structure that is provided with a wing, that is, a blade at the lower portion of the stirring rod as disclosed in Korean Patent Laid-Open No. 2011-0065965.
- the impeller is an impeller body 21 extending in the vertical direction, a plurality of blades 22, a plurality of blades 22 connected to the outer peripheral surface of the lower part of the impeller body 21
- a supply pipe 24 and an impeller body which are formed to penetrate the centers of the blow nozzle 23, the impeller body 21, and the blade 22 formed to penetrate through each of them, and supply derinsing agent and gas to the blow nozzle 23.
- a flange 25 connected to the top of the 21; The flange 25 is connected to a driving unit (not shown) that provides rotational power.
- the flow descending again on the inner wall of the ladle 10 is generated by the rotation of the blade 22 to provide the ladle 10. It collides with the stirring stream rising up the inner wall. The agitation force is canceled by the collision of the flow, which reduces the reaction rate between the molten metal and the dephosphorization agent, thereby reducing the dephosphorization rate.
- a method of controlling the phosphorus (P) component in the molten metal there is a method of removing phosphorus (P) in the molten metal in the form of phosphate (Ba 3 (PO 4 ) 2, etc.) through deoxidation.
- Balin 3 , BaO, BaF 2 , BaCl 2 , CaO, CaF 2 , Na 2 CO 3 , Li 2 CO 3 system is used as a dephosphorizer to control the phosphorus (P) component in the molten metal, and may be in the form of a flux .
- the Ca-based material has low thallin efficiency, and Na and Li-based have high vapor pressure, thus causing a fugitive phenomenon.
- the debinding agent that is, the debinding ability as the delineating flux is known to be higher as the basicity is higher, and Ba-based compounds (BaCO 3 , BaO, etc.), which are highly basic and not high in vapor pressure, are mainly used and developed.
- Ba-based compounds BaCO 3 , BaO, etc.
- the melting point is very high, resulting in the formation of a solid phase, thereby lowering the delineation efficiency. Therefore, in order to solve this problem, development has been made on a method of adding BaCl 2 , BaF 2 , NaF 2 , and the like.
- the slag melting point is very high, and there is also a technique in which Ba-based dephosphorizing agent is prepared in a liquid state (Application No. 2011-0093754).
- the dephosphorizer is used as a liquid, it is possible to suppress the temperature drop of the molten metal due to the addition of a relatively low solid dephosphorizer, and to prevent the occurrence of solidification, thereby increasing the dephosphorization effect, thereby increasing the error rate of ferromangan after dephosphorization.
- the liquefaction temperature of the dephosphorization agent has the advantage that can reduce or eliminate the mixing amount of the raw materials (BaCl 2 , BaF 2 , NaF, etc.) that are mentioned as a solvent.
- the liquefaction method in the technique using the liquid molten dephosphorization agent is a method of liquefaction by heating to a temperature higher than the melting point of the dephosphorization agent, even if the melting point of the used dephosphorization agent is higher than the melting point if the liquefaction point is used Narrower operating temperature due to narrowing between Also, in general, when the melting point of the dephosphorization agent is small and the difference with the liquefaction temperature is small, the fluidity of the dephosphorization agent is low, and it becomes very difficult to control when the liquid dephosphorization agent is added.
- the content of BaO serves as an important criterion in order to maintain the basicity of the Tallinn slag during the Tallinn process using the Ba-based Tallinn.
- BaO it is possible to maintain the Tallinn slag with high basicity, but in the actual process, BaO itself is difficult to use as the Tallinning agent.
- BaO can usually be produced by calcination of BaCO 3 , but BaO produced is easily hydrated due to its very strong reactivity with water, and when it becomes a hydrate (Ba (OH) 2, etc.), CO 2 in the atmosphere It is reacted with BaCO 3 and there are many difficulties in storage.
- BaCO 3 type is used as a main raw material.
- the use of BaCO 3 has the advantage that the CO 2 gas generated by the calcination reaction in the hot ferro-manganese molten metal can supply a large amount of oxygen necessary for the deoxidation and BaO generated by the calcination reaction is contained in the slag. There is an advantage that can maintain the basicity of the slag high.
- CO 2 gas generated by the BaCO 3 calcination reaction there is a problem in that the basicity of the slag is lowered by oxidizing Mn in the ferro-manganese molten metal and increasing the content of Mn oxide in the slag.
- the molten metal is exposed to the atmosphere by the addition of the dephosphorizing agent and the process time continues, and the temperature decreases, and the deoxidation efficiency of the dephosphorizing agent is lowered by promoting the Mn oxidation.
- the present invention provides an impeller capable of improving refining efficiency and a method of treating molten metal using the same.
- the present invention provides a flux and a method of manufacturing the same that can improve the delinquency ability at the beginning of the delinquency process.
- the present invention provides a flux capable of reducing the oxidation rate of manganese during the delineation process and a method of manufacturing the same.
- the present invention provides a Tallin flux which can lower the melting point and improve the reaction efficiency and a method of manufacturing the same.
- the present invention provides a flux capable of improving the delineation efficiency of ferro manganese and a method of manufacturing the same.
- the present invention is an impeller for stirring the molten metal, the impeller body extending in the longitudinal direction; A blow nozzle provided to penetrate a portion of the lower part of the impeller body; And a blade installed on an upper portion of the impeller body.
- the impeller body is immersed into a container in which the molten metal is accommodated, and the impeller body is immersed at least from the molten surface of the molten metal to the lower region of the molten metal.
- the lower end includes a supply pipe in communication with the blowing nozzle.
- the blade When the height of the molten metal contained in the container is H, the blade is located in an upper region of the (1/2) H point from the bottom surface of the container, and the blowing nozzle is located from the bottom surface of the container (1/2). It is located in the lower area of the H point.
- the blade is installed to be adjacent to the molten metal of the molten metal, the blowing nozzle is provided to be adjacent to the bottom surface of the container.
- a method of treating a molten metal Preparing a tallin flux for controlling phosphorus contained in the molten metal; Dipping an impeller with the molten metal; Supplying the Tallinn flux into the impeller and blowing the Tallinn flux into the molten metal; And rotating the impeller to stir the molten metal into which the Tallinn flux is blown.
- the stirring process includes agitating the stirring flow direction of the molten metal generated by the blade of the impeller and the stirring flow direction of the molten metal generated by the Tallinn flux blown into the molten metal.
- the stirring flow generated by the blade flows separately in the vertical direction, and the stirring flow area of the molten metal in the lower direction of the blade is larger than the stirring flow area of the molten metal in the upper direction of the blade.
- the stirring flow direction at the lower side of the blade coincides with the stirring flow direction of the molten metal generated by the Tallinn flux blown into the molten metal.
- the process of preparing the Tallinn flux may include preparing a main raw material including BaCO 3 ; Heating the main raw material to obtain BaCO 3 -BaO binary delineation flux in which BaO coexists in a solid phase and a liquid phase.
- the process of preparing the Tallinn flux may include preparing a main raw material including BaCO 3 ; Mixing a carbon component with the main raw material; It includes a process of obtaining a liquid BaCO 3 -BaO binary delineation flux by heating the material mixed with the carbon component.
- the NaF 2 is mixed in excess of 3.1 wt% to 10 wt% based on the total weight of the Tallinn flux.
- the heating is performed for 1.5 hours and 5 hours in an air atmosphere or an inert gas atmosphere.
- the said carbon component mixes 0.6 times or more of the number-of-moles of BaO.
- the heating is preferably carried out at a temperature of 1050 °C or more.
- the NaF 2 is mixed in excess of 3.1 wt% with respect to the total weight of the Tallinn flux.
- the carbon component is mixed to exceed 0.018g per 1g of BaCO 3 .
- Heating of the carbon-mixed material is performed for 1 to 3 hours in an atmosphere or inert gas atmosphere.
- the heating is carried out at a temperature of at least 1050 ° C.
- the solidified Tallinn flux is pulverized to more than 0 mm to 1 mm or less.
- the blade and the blow nozzle are provided to be separately separated, the blade is positioned corresponding to the upper region of the melt, and the blow nozzle is installed to correspond to the lower region of the melt.
- the stirring flow generated by the blade and the stirring flow by the material blown into the molten metal through the blowing nozzle coincide with each other, and the two flows are combined to improve the overall stirring force. Therefore, the stirring efficiency by the impeller is improved as compared with the prior art, thereby increasing the reaction rate between the molten metal and the additive in the refining step, thereby improving the refining efficiency.
- the delineation flux according to an embodiment of the present invention and a method for manufacturing the same may improve initial delineation ability during delineation of the ferro-manganese molten metal. That is, by using BaCO 3 -BaO binary delineation flux in which BaO coexists in the solid and liquid two-phase phase, it is possible to maximize the delinquency ability by lowering the partial pressure of CO 2 during delining. In addition, since the BaO content in the Tallinn flux is high, high basicity can be maintained from the beginning of the Tallinn process, thereby suppressing Mn oxidation.
- the flux according to another embodiment of the present invention and the method for producing the same can lower the melting point of the Tallinn flux of ferro-manganese and improve the Tallinn efficiency. It is possible to lower the melting point of the Tallinn flux through the calcination reaction by mixing carbon (C) with the Tallinn flux containing BaCO 3 as a main component and forming the eutectic melting point of the BaCO 3 -BaO binary system. Accordingly, the calcination reaction by carbon addition can be promoted at a relatively low temperature, and the calcination reaction by carbon addition can be promoted at a relatively high temperature without adding a separate solvent. In addition, it is possible to produce a molten metal having a desired composition by improving the delineation efficiency.
- FIG. 1 is a cross-sectional view showing the installation of an impeller according to an embodiment of the present invention on a ladle in which molten metal and slag are accommodated.
- FIG. 2 is a cross-sectional view showing a state where a conventional impeller is installed on a ladle in which molten metal and slag are accommodated
- FIG 3 is a graph comparing the maximum area arrival time when agitation is performed using each of the impeller according to the embodiment of the present invention and the impeller according to the comparative example.
- FIG. 6 is a flow chart showing a manufacturing process of the flux according to an embodiment of the present invention
- Example 7 is a graph showing the results of X-ray diffraction extensible resource descriptor (XRD) analysis of the flux prepared in Example 1
- FIG. 9 is a flow chart showing a process for manufacturing Tallinn flux according to another embodiment of the present invention.
- Example 10 is a view showing the results of XRD analysis of the flux obtained by Example 6 of the present invention
- FIG. 1 is a cross-sectional view showing an impeller (Impeller) is installed according to an embodiment of the present invention in a ladle (ladle) in which molten metal and slag are accommodated.
- FIG. 2 is a cross-sectional view illustrating a conventional impeller installed in a ladle in which molten metal and slag are accommodated.
- the impeller 200 is more preferably a stirrer for stirring the molten metal and an additionally added material (hereinafter, an additive) for refining the molten metal into a ladle.
- an additive for refining the molten metal into a ladle.
- the impeller 200 according to the embodiment of the present invention is provided on the impeller body 210, the lower portion of the impeller body 210 blowing nozzle 230, the impeller body 210 to blow the additive into the molten metal It includes a plurality of blades 220 mounted on the top of the.
- the flange 250 is connected to the upper end of the impeller body 210 on the upper side of the plurality of blades 220, is formed to penetrate the inside of the impeller body 210 in the vertical direction, and supplies the additive to the blowing nozzle 230 It includes a supply pipe 240.
- the impeller 200 may be installed outside the ladle 100 to be connected to a separate driving unit (eg, a motor) providing a rotational force, for example, a motor, and preferably the flange 250 of the components of the impeller 200.
- a separate driving unit eg, a motor
- the ladle-loaded molten metal may be, for example, molten ferro manganese, that is, ferro manganese melt.
- the additive introduced through the supply pipe 240 and the blow nozzle 230 is, for example, a dephosphorizing agent for removing phosphorus (P) in the molten metal, which is made of a BaCO 3 -BaO binary system, and is added to the molten metal.
- a dephosphorizing agent for removing phosphorus (P) in the molten metal which is made of a BaCO 3 -BaO binary system, and is added to the molten metal.
- BaO coexists in a solid phase and a liquid state or is a liquid dephosphorization agent.
- the present invention is not limited thereto, and may be any one of BaCO 3 , BaO, BaF 2 , BaCl 2 , CaO, CaF 2 , Na 2 CO 3, and Li 2 CO in a solid powder form.
- the gas may be introduced together, and the injected gas moves together with the dephosphorization agent to assist the movement of the dephosphorization agent, and is blown into the molten metal to serve to stir the melt.
- Such gas is preferably used an inert gas such as argon (Ar), nitrogen (N 2 ).
- Impeller body 210 is a rotation axis or main axis of the impeller 200, is formed extending in the longitudinal direction or up and down direction, is installed to extend so as to be immersed from at least the molten surface of the molten metal to the lower region of the molten metal. More specifically, the impeller body 210 is installed so that the upper end protrudes to the upper side of the slag, the lower end extends to the lower region of the molten metal, the lower end of the impeller body 210 is adjacent to the bottom surface in the ladle 100 do.
- the impeller body 210 according to the embodiment may have a rod shape having a circular cross section, but not limited thereto, and may have a rod shape having various cross sections that are easy to rotate.
- the flange 250 is connected to the upper portion of the impeller body 210 as described above, and the flange 250 is connected to a driving unit providing a rotational force.
- the impeller body 210 is rotated by the operation of the drive unit, the blade 220 is also rotated by the rotation of the impeller body 210.
- the blowing nozzle 230 blows a predetermined material (ie, blowing material) into the molten metal, and the blowing material may be an additive for refining, for example, a dephosphorizing agent.
- the blowing nozzle 230 is provided at the lower portion of the impeller body 210, it is effective to be spaced apart as far as possible from the blade 220 is installed on the top.
- the blow nozzle 230 is adjacent to the bottom surface of the ladle 100, and the blade 220 is installed to be adjacent to the molten metal of the molten metal.
- the blow nozzle 230 is configured separately from the blade 220 and is located in the lower region of the molten metal accommodated in the ladle 100.
- blowing nozzle 230 is preferably formed in a direction intersecting the direction in which the impeller body 210 is extended (extending in the vertical direction).
- Blowing nozzle 230 according to the embodiment is formed to extend in the left and right direction of the impeller body 210, branched in a plurality of directions around the supply pipe 240 penetrating the center of the impeller body 210 in the vertical direction It is formed to be.
- the number of blown nozzles 230 branched may be provided in a number corresponding to the number of the plurality of blades 220, or may be provided in a number less than or more than the number of blades 220.
- Blowing nozzle 230 is a hole shape (branch) branched in the left and right direction around the supply pipe 240 by processing the interior of the impeller body 210, but not limited to this, having a thin inner space
- the pipe may be inserted into the lower part of the impeller body 210.
- the blade 220 is a mechanical stirring of the molten ferro-manganese, that is, the dephosphorization agent introduced into the molten metal charged in the ladle 100, is installed on the upper portion of the impeller body (210). That is, the blade 220 is located in the upper region of the molten metal accommodated in the ladle 100, and is separately configured to the blow nozzle 230.
- the upper surface of the blade 220 may be installed to be adjacent to the molten metal of the molten metal.
- the blade 220 is provided in plural and connected to the outer circumferential surface of the upper portion of the impeller body 210, the plurality of blades 220 are spaced apart at equal intervals from the outer circumferential surface of the impeller body 210.
- the plurality of blades 220 are arranged in a cross shape with the impeller body 210 interposed therebetween to maximize agitation efficiency, and are preferably disposed so as to face each other with a pair around the impeller body 210.
- the supply pipe 240 supplies additives to the blow nozzle 230 provided under the impeller body 210, and is formed to penetrate the flange 250 and the impeller body 210 in the vertical direction.
- the supply pipe 240 according to the embodiment has a hole shape formed by processing the flange 250 and the impeller body 210, but is not limited thereto.
- the pipe 250 and the impeller body 210 have internal spaces. ) May be installed to be inserted into the inside.
- the upper end of the supply pipe 240 may be connected to a tank in which an additive, for example, dephosphorization agent, is stored, and the lower end is in communication with a blow nozzle 230 provided under the impeller body 210.
- the blow nozzle 230 is disposed in the lower region of the molten metal, and the blade 220 is separately installed so as to be located in the upper region of the molten metal, and the blade 220 and the blow nozzle 230 are as far as possible. It is effective to be spaced apart.
- the installation position of the blow nozzle 230 and the blade 220 according to an embodiment of the present invention will be described in detail with reference to the following.
- H the height of the molten metal accommodated in the ladle 100
- H the height of the molten metal accommodated in the ladle 100
- the blow nozzle 230 is located in the lower region of the half point of the height H of the molten metal relative to the bottom surface of the ladle 100, the blade 220 of the half point of the height H of the molten metal Install in the upper area. More preferably, the blow nozzle 230 is located in the lower region of the quarter point of the height H of the molten metal relative to the bottom surface of the ladle 100, and the blade 220 is 3 / of the height H of the molten metal. It is installed to be located in the upper area of 4 points.
- the blade 220 is located in an area (direction adjacent to the molten surface) within a quarter point with respect to the molten surface, and exceeds 3/4 points.
- Blowing nozzle 230 is located in the region (direction adjacent to the bottom of the ladle).
- the blade 220 rotates together with the impeller body 210. And, as shown in Figure 1, the flow of agitation (solid arrow) generated by the rotation of the blade 220 is generated in the direction of the inner wall of the ladle 100 from the blade 220 and collided, the ladle (100) The inner wall flows separated in the vertical direction. At this time, since the blade 220 is located adjacent to the hot water surface, the area of the stirring flow of the molten metal in the downward direction of the blade 220 is larger than the area of the stirring flow of the molten metal in the upper direction of the blade 220. .
- a part of the ladle 100 moves upward in the inner wall, and then rides the outer circumferential surfaces of the impeller body 210 and the blade 220 via the slag on the upper side of the bath surface. Descend and rise again. And the other part is moved to the lower side of the inner wall of the ladle 100 to descend to the lower end of the inside of the ladle 100, and rises again on the outer circumferential surface of the impeller body 210 located under the blade 220.
- the dephosphorizing agent discharged through the blowing nozzle 230 has a small specific gravity
- the dephosphorizing agent directly rises on the outer circumferential surface of the impeller body 210 and then ladles in the upper region of the molten metal by the rotation of the blade 220 positioned at the upper portion. 100) descending while flowing in the direction of the inner wall, and rises again on the outer circumferential surface of the impeller body 210 (dashed arrows).
- the molten metal also stirs and flows by the stirring flow of such dephosphorization agent.
- the flow by the dephosphorizing agent and the flow by the blade 220 described above are flows in the same direction or in the same direction, they are joined together to improve the stirring force.
- the blade 22 is installed under the impeller body 21, and the blowing nozzle 23 is provided on the blade 22. That is, in the conventional impeller 20, the blade 22 and the blowing nozzle 23 are not separated.
- the flow of stirring of the molten metal generated by the rotation of the blade 22 occurs in the direction of the inner wall of the ladle 10 and collides with the inner wall of the ladle 10. The ride flows in a vertical direction.
- the above collision occurs at an upper side of the blade 22 or a position corresponding to the blade 22.
- the stirring flow by the additive and the stirring flow by the rotation of the blade 22 collide the two flows are canceled by interaction, and as a result, the overall stirring force is lowered. This is a factor to reduce the reaction rate and the dephosphorization rate between the ladle 10 molten metal and the dephosphorization agent.
- FIG 3 is a graph comparing the maximum area arrival time when stirring is performed using each of the impeller according to the embodiment of the present invention and the impeller according to the comparative example.
- the same amount of water is charged into two vessels of the same area, the impeller according to the example is immersed into one vessel, and the impeller according to the comparative example is immersed into another vessel. Then, the same amount of thymol is added while operating each impeller. Thereafter, the time for maximal diffusion of thymol into water was measured in each of the container in which the impeller was immersed in the example and the container in which the impeller of the comparative example was dipped.
- Figure 4 shows the mixing ratio of the paraffin oil by analyzing the video data when the stirring for the same time (20 minutes) using each of the impeller according to the embodiment of the present invention and the impeller of the comparative example.
- 4 (a) is when the impeller according to the comparative example
- Figure 4 (b) is when using the impeller according to the embodiment.
- the same amount of water is charged into two vessels of the same area, the impeller according to the example is immersed into one vessel, and the impeller according to the comparative example is immersed into another vessel. Then, the same amount of paraffin oil is added while operating each impeller. Then, after rotating the impeller according to the embodiment and the impeller according to the comparative example for 20 minutes, the mixing depth of the paraffin oil was measured.
- the impeller 200 according to the embodiment used in the experiment is provided with a blowing nozzle 230 in a position corresponding to the lower region of the molten metal, as shown in Figure 1, the blade 220 in the lower region of the molten metal
- the impeller 200 is installed.
- the impeller 20 according to the comparative example is a conventional impeller 20 illustrated in FIG. 2, and has a structure in which a blow nozzle 23 is provided on the blade 22.
- the maximum area reaching time of the thymol is used when the impeller 20 of the comparative example is used. It is short compared to the maximum area reach time.
- the paraffin oil is mixed with water as a whole shows a red color, but using the impeller 20 according to the comparative example In the case of paraffin oil is mixed only in the upper region of the water, most of the region was not incorporated. In more detail, when the length from the surface of the water to the bottom of the container is 100%, in the case of agitation using the impeller 200 according to the embodiment, the paraffin oil is mixed up to about 93.5% from the surface of the water. In the case of agitation using the conventional impeller 20, paraffin oil was incorporated only up to 19.6% from the surface of water.
- the stirring efficiency of the impeller 200 according to the present invention is superior to the stirring efficiency of the impeller 20 according to the comparative example.
- the blade 220 and the blowing nozzle 230 are formed to be separated, and the blade 220 is located on the upper side and the blowing nozzle 230 is relatively It is because it is located in the lower side, the flow generated by the rotation of the blade 220 and the flow of the additive discharged from the blow nozzle 230 flows in the corresponding direction, and as the total agitation performance is improved as they are mutually merged.
- the impeller 20 according to the comparative example is a structure in which the blow nozzle 23 is provided on the blade 22, the flow by the blade 22 and the additive discharged from the blow nozzle 23 collide with each other, This is because the overall stirring ability is reduced.
- the dephosphorization agent used for dephosphorization of the molten metal according to the embodiment of the present invention is BaCO 3 -BaO binary system
- the dephosphorization agent (hereinafter, the delineation flux) according to the embodiment is added to the molten metal at the time point.
- BaO coexists in a solid phase and a liquid phase
- the Tallinn flux according to another embodiment is a liquid BaCO 3 -BaO binary flux.
- the basicity of the Tallinn slag can be maintained high according to the flux input, it is possible to maximize the Tallinn capacity, increase the distribution ratio of Mn and Mn oxide due to the temperature drop, and the content of phosphorus (P) as the Tallinn process continues.
- the activity of phosphorus (P) decreases, the CO 2 partial pressure can be kept low under conditions in which Mn oxidation becomes easy, and Mn oxidation can be suppressed.
- BaCO 3 is calcined to generate BaO, based on the BaO-BaCO 3 composition, based on the liquidus line of BaO, which is a boundary line between the liquid-solid and liquid-phase two-phase coexistence regions.
- BaO is formed into a solid phase and a liquid phase two-phase coexistence region, and is used as the Tallinn flux.
- This Tallinn flux is characterized in that the minimum composition required varies depending on the temperature of the ferromangan melt which is the target of Tallinn. For example, when BaO is in a two-phase coexistence region on the basis of the liquidus phase based on the flux of 1100 ° C, the flux ratio of BaO and BaCO 3 is 65/35, and BaO is 2 at 1100 ° C. Although the flux contained in the phase coexistence area, the flux at the moment of contact with the molten metal is changed to the liquid phase when the temperature of the ferromanganese molten metal is added to the molten metal and the temperature of the ferromanganese molten metal is 1350 ° C.
- the flux in which BaO is included in the solid-phase and liquid-phase two-phase coexistence zone is added to the molten-phase ferro-manganese in any composition. It exists as a phase.
- the flux produced at the lower calcination temperature than the ferromanganese melt it is preferable to proceed with a sufficient calcination reaction so that BaO can be included in the two-phase coexistence region based on the ferromangan melt temperature as described above. good.
- BaO is the second of the solid and liquid It is prepared in the form of coexistence.
- carbon (C) and solvent (NaF 2 ) may be additionally added to BaCO 3 , and the state of BaO in the flux may be controlled by adjusting the temperature during heating.
- the flux was prepared using the process conditions as shown in Table 1 below.
- the heating temperature and heating time vary depending on the presence or absence of the material (NaF 2 , the content of carbon (C)) mixed in BaCO 3 as the main raw material, the content of carbon (C) according to the heating atmosphere Will be different.
- the carbon content is calculated by calculating the moles of BaO generated based on the two-phase coexistence area of BaO at the target temperature and the liquidus line which is the boundary of the liquid phase, and mixing the required moles of carbon.
- the calcination reaction is accelerated by mixing 0.9 moles or more of carbon moles based on the moles of BaO and 0.6 moles or more of moles or more in an inert gas atmosphere.
- carbon reacts with oxygen in the atmosphere, thereby lowering the reaction efficiency of the carbon, which requires a larger amount of carbon than in an inert gas atmosphere.
- NaF 2 is used to lower the melting point of the flux. If the ratio is higher, the process temperature can be further lowered, but it needs to be lowered to minimize the impact on dephosphorization and environmental problems. NaF 2 may be appropriately adjusted in the range of 3.1 wt% to 10 wt% with respect to the total weight of the flux.
- the heating time conditions in the process for preparing the flux may be shortened depending on agitation conditions using gas incorporation as conditions in the stagnation bath, and may be shortened up to about 30 minutes.
- the generated CO gas has an effect of further lowering the partial pressure of CO 2 equilibrium in the BaCO 3 calcination reaction, resulting in promoting the calcination reaction.
- Termination of the calcination reaction is when BaO, a condition described above, is included in the two-phase coexistence region, and the measurement of the progress of the calcination reaction detects a change in weight or detects the evaporation amount of CO 2 or CO gas and other elements. It is possible.
- the optimum conditions for the completion of the calcination reaction are controlled by the BaCO 3 -BaO composition in which BaO at the ferromangan melt temperature becomes a two-phase coexistence region.
- the liquid phase alone or BaCO 3 is a region in which the solid phase and the liquid phase coexist in two phases.
- the effect of adding BaCO 3 alone is generated and the Tallinn effect is halved.
- the dephosphorization effect is better than when BaCO 3 is added alone, but since the partial pressure of CO 2 is formed, BaO is prevented at low temperature to prevent Mn oxidation and to maintain a high base. Is halved rather than input into the co-existing region in two phases.
- the BaCO 3 -BaO binary flux is preferably about 0/100 to 67/33 corresponding to a region in which the mole fraction of BaCO 3 and BaO is included in the two-phase coexistence region of the solid and liquid phases.
- FIG. 6 is a flowchart illustrating a process of manufacturing a flux according to an embodiment of the present invention.
- BaCO 3 as the main raw material (S100).
- S100 main raw material
- carbon (C) or a solvent (NaF 2 ) may be added to the main raw material, or carbon (C) and NaF 2 may be added and mixed (S102).
- the carbon (C) may be used, such as coke, graphite, is provided in a powder state and mixed with the main raw material, it may be stirred so that they can be uniformly mixed.
- Carbon (C) promotes the calcination of BaCO 3 to help BaCO 3 to be produced in BaCO 3 -BaO binary system, and helps to lower the melting point of the flux produced when a solvent, NaF 2 is added.
- calcination reaction (S110) is caused by heating the mixed material in which carbon (C) and solvent (NaF 2 ) are mixed with BaCO 3 or BaCO 3 .
- the heating atmosphere may be performed at least 1.5 hours, preferably 1.5 to 5 hours in the atmosphere or inert gas (Ar, etc.) atmosphere.
- the heating temperature is 1330 °C or more in the case of BaCO 3 alone, at least 1200 °C or more when only carbon (C) is added, and 1050 °C or more when a solvent (NaF 2 ) is added together.
- BaO 3 -BaO binary flux in which BaO coexists in two phases of a solid phase and a liquid phase may be obtained (S120).
- the flux thus prepared may be used in the delineation process of the ferromanganese molten metal as it is.
- the flux can be used by lowering the temperature to room temperature to solidify the flux.
- grains of a flux are too big
- BaO contained in the solid state has a very high affinity with water, hydrated, hydrated BaO is combined with CO 2 in the air has a problem of BaCO 3 has a problem of low melting point if stored for more than one day As it becomes low, it is good to use it quickly. Or store in lumps and shredded right before use for up to one week.
- Table 2 shows the conditions for producing the flux.
- the composition of NaF 2 represents the ratio to the total weight of BaCO 3 excluding the carbon (C) component
- the content of carbon (C) represents the weight per 1g of BaCO 3 .
- Example 1 95 g of BaCO 3 , 5 g of NaF 2 , and 1.5 g of carbon were mixed, and the mixed material was heated at 1350 ° C. for 2.5 hours in an inert gas (Ar) atmosphere. At this time, carbon was mixed at 1.5 g corresponding to 1.1 times based on the number of moles of BaO when BaO was generated in the composition of the liquidus line, which is the boundary between the two-phase coexistence region of the solid and liquid phases at 1350 ° C.
- Ar inert gas
- Example 2 95 g of BaCO 3 , 5 g of NaF 2 , and 1.5 g of carbon were mixed, and the mixed material was heated at 1150 ° C. for 5 hours in an air atmosphere. At this time, the content of carbon corresponds to 1.6 times the liquidus of BaO.
- Example 3 100 g of BaCO 3 was heated at 1450 ° C. for 5 hours in an air atmosphere.
- Comparative Example 1 95 g of BaCO 3 , 5 g of NaF 2 , and 0.5 g of carbon were mixed, and the mixed material was heated at 1350 ° C. for 1 hour in an inert gas (Ar) atmosphere. At this time, the content of carbon corresponds to 0.4 times the liquid phase of BaO.
- Comparative Example 2 95 g of BaCO 3 and 5 g of NaF 2 were mixed and heated to 1150 ° C. for 1 hour in an air atmosphere.
- Table 3 shows the results of analyzing the components of the flux prepared in the same manner as described above.
- FIG. 7 is a graph showing the results of XRD (X-ray Diffraction Extensible Resource Descriptor) analysis of the flux prepared in Example 1, confirmed the presence of BaCO 3 and BaO, there is no unreacted carbon (C) Was confirmed.
- XRD X-ray Diffraction Extensible Resource Descriptor
- the molar ratio of BaCO 3 and BaO was 67.5 / 32.4, and it was confirmed that BaO was included in the two-phase coexistence region of the solid phase and the liquid phase based on 1150 ° C in the state diagram shown in FIG. 5.
- Example 3 The flux prepared in Example 3 was calcined for 5 hours in an atmosphere of 1450 ° C. with BaCO 3 alone without mixing carbon (C) and NaF 2 .
- the molar ratio of BaCO 3 and BaO is 35.8 / 64.2, and the same state as in Example 1 and Example 2 is included in the region in which BaO coexists in the solid phase and the liquid phase in the two phases at 1450 ° C. It was confirmed.
- Comparative Example 1 On the other hand, looking at Comparative Example 1, it can be seen that the molar ratio of BaCO 3 and BaO is included in the region where BaO coexists in a solid phase and a liquid phase.
- Comparative Example 1 is a flux prepared by adding carbon as shown in Table 2, wherein the content of the added carbon is less than the above range, the heating time is carried out for 1 hour, the heating time is also not included in the range shown Do not.
- the flux prepared by Comparative Example 1 is included in the liquid-only region on the basis of 1350 ° C (see FIG. 5). This is considered to be a phenomenon caused by lack of required carbon content and heating time, that is, calcination reaction time. That is, according to the conditions of Table 1, the heating time is required to be 1.5 hours or more even when the solvent, NaF 2 is added, such a phenomenon is the most shortage of carbon (C) content and lack of reaction time It seems to be the cause.
- the Tallinn test was performed by injecting each of the fluxes prepared in Examples 1, 2 and Comparative Example 3 into ferromangan, wherein the ratio between the flux and the ferromangan was 30 g / 20, and MgO crucible was used.
- the Tallinn atmosphere was controlled using Ar gas.
- the test temperature was analyzed by quenching the resulting sample after the reaction for 1 hour at 1350 °C.
- the flux prepared according to Example 1 in which BaO is included in the solid phase and the liquid phase two-phase coexistence region at 1350 ° C. shows that the phosphorus (P) component among the ferromangans is the lowest after the Tallinn.
- the Tallinn rate is about 78.4%.
- the manganese (Mn) content of the ferro manganese is the highest, the content of the slag-containing Mn is the lowest after Tallinn, and the Ba component is confirmed to be high.
- This BaO is the CO 2 partial pressure, as shown in the Figure 1 when the liquid phase alone two-phase coexistence due to the high rather than the area, as well as the oxidation of phosphorus (P) by the CO 2 partial pressure have a significant impact in the oxidation of Mn in 1350 °C It seems to be.
- the flux prepared by Comparative Example 3 was prepared by simply mixing BaCO 3 -NaF 2 , as shown in FIG. 5, the delineation reaction starts from BaCO 3 (solid phase). Therefore, in the state where a large amount of CO 2 is supplied and particularly high CO 2 partial pressure is formed as in Example 2, the influence of the excessively supplied CO 2 gas is greater than that of Example 2, thereby promoting not only oxidation of P but also oxidation of Mn. Therefore, the Mn content of ferromangan after Tallinn can be seen to be the lowest. In addition, it can be seen that Mn content in slag is the highest and Ba content is low.
- the Tallinn flux is used to control the phosphorus (P) component contained in the ferromangan melt, and a Ba-based compound having a high basicity and high vapor pressure is used.
- a Ba-based compound having a high basicity and high vapor pressure is used.
- the Ba-based compound since the Ba-based compound has a very high melting point, the Ba-based compound is generated in a solid phase, thereby lowering the delineation efficiency. Therefore, in the present invention, by lowering the melting point of the Ba-based Tallin flux, the liquid phase is increased to increase the fluidity, thereby facilitating the supply of the flux and improving the Tallinn efficiency.
- ferro-manganese has a Tallinn flux 3 carbon (C) was heated calcining BaCO 3, by promoting the reaction BaCO 3 and BaO and after mixing the BaCO can create 2 won to step coexisting in the liquid phase.
- the melting point of the flux may be lowered and liquefied by controlling the content of carbon added to BaCO 3 and the temperature during heating.
- BaCO 3 is preferably liquefied at an initial stage. If the liquid is not liquefied, the calcination reaction efficiency is low, and thus the process time is unnecessarily long.
- a predetermined amount of carbon (C) and a solvent (NaF 2 ) may be mixed with BaCO 3 , a main raw material, and the heating temperature and heating time for the calcination reaction may be appropriately adjusted to improve the calcination reaction efficiency and lower the melting point.
- the flux was prepared using the process conditions as shown in Table 5 below.
- the heating temperature is changed according to the material (mixed NaF 2 and the content of carbon (C)) and mixed with BaCO 3 as the main raw material, the content of carbon (C) is changed depending on the heating atmosphere.
- the heating atmosphere for example, in the case of heating (calcination reaction) in the atmosphere, the reaction with oxygen in the atmosphere occurs, it is possible to mix a larger amount of carbon (C) than when heating in the inert atmosphere (Ar).
- the higher the NaF 2 ratio the lower the eutectic point, but it needs to be lowered to minimize the effects on delinquency and environmental problems.
- the NaF 2 may be appropriately adjusted in the range of 3.1 wt% to 10 wt% with respect to the total weight of the flux.
- the heating time is preferably 1 hour or more, and can be shortened up to about 30 minutes depending on the stirring conditions using gas incorporation or the like in the stagnation bath.
- the generated CO gas has an effect of further lowering the partial pressure of CO 2 equilibrium in the BaCO 3 calcination reaction, resulting in promoting the calcination reaction.
- the BaCO 3 -BaO binary delineation flux has a melting point of 1092 ° C. when the mole fraction of BaCO 3 and BaO is 67/33.
- the Tallinn flux when the Tallinn flux has the lowest eutectic composition in the BaO-BaCO 3 binary system, the Tallinn flux can be increased.
- the control of the process can be used to detect the change in weight in the amount of mixed raw materials, the available molar ratio is 1300 when the end point temperature of ferromangan delineation when the ratio of BaCO 3 and BaO is about 55/45 ⁇ 75/25 It can be used stably even if it is lowered to about °C. That is, when the molar ratio of BaCO 3 and BaO is included in the suggested range, the melting point of the flux may be lowered to exist in the liquid phase, and the delineation efficiency may be increased.
- FIG. 9 is a flow chart showing a manufacturing process of the Tallinn flux according to another embodiment of the present invention.
- BaCO 3 as the main raw material (S100).
- S100 main raw material
- carbon (C) is added to the main raw material and mixed (S110).
- Coke, graphite, and the like may be used as the carbon (C), which is provided in a powder state and mixed with the main raw material, and may be stirred so that they may be uniformly mixed.
- Carbon (C) promotes the calcination of BaCO 3 to help the BaCO 3 is produced in BaCO3-BaO binary system.
- NaF 2 as a solvent may be added (S112) together with carbon (C) to the main raw material.
- Adding a solvent, NaF 2 can help lower the melting point of the flux produced.
- the heating atmosphere may be performed for at least 1 hour in an atmosphere or an inert gas (Ar, etc.) atmosphere.
- the heating temperature is at least 1320 ° C. when only carbon (C) is added, and at least 1050 ° C. when carbon (C) and solvent (NaF 2 ) are added together.
- the obtained flux may have a eutectic point on the order of 800 to 1350 ° C., which is about 200 to 300 ° C. lower than that of BaCO 3 -BaO. That is, the eutectic point can be lowered depending on the amount of carbon (C) and solvent (NaF 2 ) mixed in the flux.
- the liquid flux thus prepared may be used directly in the liquid state.
- the flux prepared in the liquid phase is added to the molten ferro manganese at a high temperature state, it is possible to maintain the liquid phase at the end of Tallinn.
- the liquid flux can be solidified by lowering the temperature to room temperature.
- grains of a flux are too big
- BaO contained in the solid state has a very high affinity with water, hydrated, and hydrated BaO is combined with CO 2 in the air, there is a problem that BaCO 3 has a problem of low melting point if stored for more than one day It is recommended to use it as soon as possible since it is lowered. Therefore, if the solidified flux is stored in a lump form and then crushed and used immediately before use, it can be stored for up to one week.
- Example 6 Temperature (°C) Hours (hr) atmosphere Flux mixing amount (g) NaF 2 composition (except wt%, C) C content BaCO 3 NaF 2 C
- Example 4 1100 2.5 Ar 61.5 2.5 1.5 3.91 0.024
- Example 5 1100 One Ar 47.5 2.5 2.9 5 0.061
- Example 6 1100 2.5 Waiting 47.5 2.5 1.9 5 0.04
- Example 7 1100 One Waiting 95 5 5.6 5 0.059
- Example 8 1400 One Waiting 47.5 0 2 0 0.061 Comparative Example 4 1100 One Ar 61.5 1.5 One 2.38 0.016 Comparative Example 5 1100 2.5 Waiting 47.5 0 One 0 0.021 Comparative Example 6 1100 One Ar 47.5 0 0 0 0 Comparative Example 7 1100 One Waiting 47.5 2.5 0 5 0.00
- Table 6 shows the conditions for producing the flux.
- the composition of NaF 2 represents the ratio to the total weight of BaCO 3 excluding the carbon (C) component
- the content of carbon (C) represents the weight per 1g of BaCO 3 .
- Example 4 61.5 g of BaCO 3 , 2.5 g of NaF 2, and 0.024 g of carbon per 1 g of BaCO 3 were mixed, and the mixed material was heated at 1100 ° C. for 2.5 hours in an inert gas (Ar) atmosphere.
- Ar inert gas
- Example 5 47.5 g of BaCO 3 , 2.5 g of NaF 2, and 0.061 g of carbon per 1 g of BaCO 3 were mixed, and the mixed material was heated to 1100 ° C. in an inert gas (Ar) atmosphere for 1 hour.
- Ar inert gas
- Example 6 47.5 g of BaCO 3 , 2.5 g of NaF 2, and 0.04 g of carbon per 1 g of BaCO 3 were mixed, and the mixed material was heated at 1100 ° C. for 2.5 hours in an air atmosphere.
- Example 7 95 g of BaCO 3 , 5 g of NaF 2, and 0.059 g of carbon per 1 g of BaCO 3 were mixed, and the mixed material was heated to 1100 ° C. in an atmosphere for 1 hour.
- Example 8 and heated for 1 hour to mix the carbon and 47.5g of BaCO 3, BaCO 3 0.061g per 1g, and a 1400 °C the mixed materials in an air atmosphere.
- Comparative Example 4 61.5 g of BaCO 3 , 1.5 g of NaF 2, and 0.016 g of carbon per 1 g of BaCO 3 were mixed, and the mixed material was heated to 1100 ° C. for 1 hour in an inert gas (Ar) atmosphere.
- Ar inert gas
- Comparative Example 5 was heated for 2.5 hours, mixed with carbon and 47.5g of BaCO 3, BaCO 3 0.016g per 1g, and a 1100 °C the mixed materials in an air atmosphere.
- Table 7 shows the results of analyzing the components of the flux prepared in the same manner as described above.
- Example 4 BaCO 3 are calcined while a reaction occurs by carbon (C) BaO is much generated, the BaCO 3 are 72.62wt%, BaO appeared to 23.18wt%.
- the molar ratio (BaCO 3 / BaO) was 71/29 included in the liquefaction zone.
- Example 5 As a result of component analysis of the flux generated in Example 5, a result similar to Example 4 was obtained.
- Example 5 when the heating time was set to 1.5 hours less than in Example 4, in the case of shortening the heating time, increasing the content of NaF 2 and C increased the reaction rate, so that the produced flux was in the liquefaction zone. It can be seen that it is included in.
- Example 6 the calcination reaction proceeded more than in Example 5, so that the molar ratio of BaCO 3 and BaO was 69/31, and this also turned out to be liquefied.
- FIG. 10 shows the results of X-ray diffraction extensible resource descriptor (XRD) analysis of the flux prepared in Example 6.
- XRD X-ray diffraction extensible resource descriptor
- Flux prepared in Example 7 is a calcination of the BaCO 3 and BaO ratio of 64/36 is further progressed compared to Example 6 it can be seen that the content of BaO increased.
- the flux prepared according to Example 8 was found that the molar ratio of BaCO 3 and BaO was 63/37, and liquefaction proceeded as well. Through this, it can be seen that the heating temperature is higher when NaF 2 is not added, and in this case, the calcination reaction is promoted by increasing the carbon content.
- Comparative Example 7 the prepared flux is liquefied, but the molar ratio of BaCO 3 and BaO is not included in the above range. The reason why the flux prepared in Comparative Example 7 is liquefied is believed to be due to the lowering of the melting point due to the addition of a large amount of solvent, NaF 2 .
- a molten ferro-manganese that is, molten ferro-manganese is charged into the ladle 100, and the impeller 200 is immersed in the molten steel.
- the impeller 200 according to the embodiment is disposed above the impeller body 210, the blow nozzle 230 provided below the impeller body 210, the impeller body 210, as described above It includes a plurality of blades 220 and the blades 220 are separated from the nozzle 230, the supply pipe 240 is formed so as to penetrate the inside of the impeller body 210 in the vertical direction, to supply the Tallinn flux to the blowing nozzle (230).
- the blade 220 of the impeller 200 is located in the upper region of the molten metal, as shown in Figure 1, the upper surface is adjacent to the molten surface, the blow nozzle 230 is located in the lower region of the molten metal It is located adjacent to the bottom surface in the ladle 100.
- the blade 220 is positioned in an area within a quarter point with respect to the molten surface of the molten metal accommodated in the ladle 100, and the blowing nozzle 230 is located in an area exceeding 3/4 point.
- the blade 220 is located in the upper region in the molten metal
- the blow nozzle 230 is located in the lower region in the molten iron.
- the impeller 200 When the impeller 200 is immersed in the molten metal, the impeller 200 is rotated using the driving unit, and the dephosphorine flux is supplied to the blow nozzle 230 through the supply pipe 240.
- the blade 220 and the impeller body 210 are rotated by the rotation of the entire impeller 200, and the contents accommodated in the ladle 100 are agitated with each other. That is, the Tallinn flux discharged through the blow nozzle 230 and the molten metal are mixed and mixed with each other.
- the flow of agitation (solid arrow) caused by the rotation of the blade 220 is generated after the collision from the blade 220 in the direction of the inner wall of the ladle 100 On the inner wall of the ladle 100 is separated and flows in the vertical direction.
- the stirring flow by the dephosphorizer flux discharged through the blowing nozzle 230 rises directly on the outer circumferential surface of the impeller body 210, and then flows in the direction of the ladle inner wall in the upper region of the molten iron by the rotation of the blade 220. It descends and rises again on the outer circumferential surface of the impeller body 210 (dashed arrow).
- the stirring flow by the Tallinn flux is a flow in a direction consistent with the flow generated by the rotation of the blade 220, more specifically, the flow moving downward after colliding with the inner wall of the ladle 100.
- the stirring flow due to the Tallinn flux discharged from the blowing nozzle 230 and the stirring flow by the blade 220 do not collide with each other, and flow in the corresponding directions to each other, whereby the stirring force is improved.
- the delineation flux used in the delineation process using the impeller 200 according to the present invention is a delineation flux according to the embodiment manufactured by FIG. 6, and includes a BaCO 3 -BaO binary system.
- the BaCO 3 -BaO binary flux is 0/100 to 67/33 in which the mole fraction of BaCO 3 and BaO corresponds to a region in which BaO is included in the solid phase and liquid phase two-phase coexistence region.
- the Tallinn flux according to an embodiment of the present invention is introduced through the supply pipe 240, BaO coexists in the solid phase and the liquid phase at the time of being injected into the molten metal.
- it may further comprise a NaF 2 in Tallinn flux, wherein NaF 2 is included in an amount of not more than 3.1wt% to 10wt% greater than for the entire weight of the flux.
- the delineation flux used in the delineation process using the impeller 200 according to the present invention is a delineation flux according to another embodiment prepared by FIG. 9, and includes a BaCO 3 -BaO binary system.
- the BaCO 3 -BaO binary flux has a mole fraction of BaCO 3 and BaO and a molar ratio (BaCO 3 / BaO) of 55/45 to 75/25.
- the melting point of the delineation flux may be lowered by mixing carbon (C) with a delineation flux including BaCO 3 as a main component to form a calcination reaction and forming a eutectic melting point of the BaCO 3 -BaO binary system. Accordingly, the calcination reaction by carbon addition can be promoted at a relatively low temperature, and the calcination reaction by carbon addition can be promoted at a relatively high temperature without adding a separate solvent. In addition, it is possible to produce a molten metal having a desired composition by improving the delineation efficiency.
- the impeller according to the embodiment of the present invention the Tallinn flux according to one embodiment, and the Tallinn flux according to another embodiment have been described as being used for the Tallinn ferro-manganese melt.
- the present invention is not limited thereto, and may be used for Tallinn of chartered ships from the blast furnace.
- the impulse and the treatment method using the same according to the present invention can easily remove the phosphorus (P) component contained in the molten metal. Therefore, the delineation process efficiency, in particular, the delineation efficiency of removing the phosphorus (P) component in the ferro-manganese molten metal can be increased, the process time for the delineation can be shortened, thereby improving the production rate.
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Abstract
Description
조성 | 가열분위기 | NaF2 함량 | C 함량 | 가열 온도 | 가열 시간 |
BaCO3+C | Ar | - | >(액상선 BaO몰수)×0.6 | >1200℃ | >2시간 |
대기 | - | >(액상선 BaO몰수)×0.9 | >1200℃ | >2시간 | |
BaCO3+NaF2+C | Ar | >3.1wt% | >(액상선 BaO몰수)×0.6 | >1050℃ | >1.5시간 |
대기 | >3.1wt% | >(액상선 BaO몰수)×0.9 | >1050℃ | >1.5시간 | |
BaCO3 | Ar | - | - | >1330℃ | >2.5시간 |
대기 | - | - | >1330℃ | >3시간 |
온도(℃) | 시간(hr) | 분위기 | 플럭스 혼합량(g) | NaF2 조성(wt%, C제외) | BaO 액상선 대비 C 함량 | |||
BaCO3 | NaF2 | C | ||||||
실시예1 | 1350 | 2.5 | Ar | 95 | 5 | 1.5 | 5 | 1.1배 |
실시예2 | 1150 | 5 | 대기 | 95 | 5 | 1.5 | 5 | 1.6배 |
실시예3 | 1450 | 5 | 대기 | 100 | - | - | - | - |
비교예1 | 1350 | 1 | Ar | 95 | 5 | 0.5 | 5 | 0.4배 |
비교예2 | 1150 | 1 | 대기 | 95 | 5 | - | 5 | - |
비교예3 | 상온 | 0 | 대기 | 95 | 5 | - | 5% | - |
분석값(wt%) | XBaCO3+XBaO=1 | ||||
BaCO3 | BaO | NaF2 | XBaCO3 | XBaO | |
실시예1 | 36.8 | 58.8 | 4.4 | 32.7 | 67.3 |
실시예2 | 69.3 | 25.9 | 4.8 | 67.5 | 32.4 |
실시예3 | 41.8 | 58.2 | - | 35.8 | 64.2 |
비교예1 | 66.8 | 28.6 | 4.6 | 64.5 | 35.5 |
비교예2 | 73.8 | 21.4 | 4.78 | 72.8 | 27.2 |
비교예3 | 95 | - | 100 | - |
초기 | 실시예1 | 실시예2 | 비교예3 | ||
페로망간조성(wt%) | Mn | 72.53 | 70.47 | 68.56 | 67.92 |
Fe | 20.24 | 19.45 | 21.41 | 21.92 | |
P | 0.051 | 0.011 | 0.018 | 0.020 | |
Ba | 0.072 | 0.269 | 0.030 | 0.006 | |
Si | 0.011 | 0.0028 | 0.006 | 0.002 | |
C | 6.71 | 7.07 | 6.34 | 6.32 | |
슬래그 조성(wt%) | Mn | 14.072 | 18.070 | 25.781 | |
Fe | 0.205 | 0.186 | 0.248 | ||
P | 0.085 | 0.090 | 0.130 | ||
Ba | 65.544 | 62.790 | 57.353 | ||
Si | 0.031 | 0.068 | 0.105 | ||
Na | 0.040 | 0.014 | 0.050 |
조성 | 가열분위기 | NaF2 함량 | C 함량(BaCO3 1g 당) | 가열 온도 | 가열 시간 |
BaCO3+C | Ar | - | >0.019g | >1320℃ | >1시간 |
대기 | - | >0.031g | >1320℃ | >1시간 | |
BaCO3+NaF2+C | Ar | >3.1wt% | >0.018g | >1050℃ | >1시간 |
대기 | >3.1wt% | >0.024g | >1050℃ | >1시간 |
온도(℃) | 시간(hr) | 분위기 | 플럭스 혼합량(g) | NaF2 조성(wt%, C제외) | C 함량 | |||
BaCO3 | NaF2 | C | ||||||
실시예4 | 1100 | 2.5 | Ar | 61.5 | 2.5 | 1.5 | 3.91 | 0.024 |
실시예5 | 1100 | 1 | Ar | 47.5 | 2.5 | 2.9 | 5 | 0.061 |
실시예6 | 1100 | 2.5 | 대기 | 47.5 | 2.5 | 1.9 | 5 | 0.04 |
실시예7 | 1100 | 1 | 대기 | 95 | 5 | 5.6 | 5 | 0.059 |
실시예8 | 1400 | 1 | 대기 | 47.5 | 0 | 2 | 0 | 0.061 |
비교예4 | 1100 | 1 | Ar | 61.5 | 1.5 | 1 | 2.38 | 0.016 |
비교예5 | 1100 | 2.5 | 대기 | 47.5 | 0 | 1 | 0 | 0.021 |
비교예6 | 1100 | 1 | Ar | 47.5 | 0 | 0 | 0 | 0 |
비교예7 | 1100 | 1 | 대기 | 47.5 | 2.5 | 0 | 5 | 0.00 |
액상화 여부 | 분석값(wt%) | XBaCO3+XBaO=1 | ||||
BaCO3 | BaO | NaF2 | XBaCO3 | XBaO | ||
실시예4 | ○ | 72.62 | 23.18 | 4.20 | 0.71 | 0.29 |
실시예5 | ○ | 72.13 | 23.25 | 4.62 | 0.71 | 0.29 |
실시예6 | ○ | 70.81 | 24.66 | 4.53 | 0.69 | 0.31 |
실시예7 | ○ | 66.59 | 28.55 | 4.86 | 0.64 | 0.36 |
실시예8 | ○ | 68.28 | 31.72 | 0 | 0.63 | 0.37 |
비교예4 | × | 91.51 | 5.73 | 2.76 | 0.93 | 0.07 |
비교예5 | × | 94.63 | 5.35 | 0.02 | 0.93 | 0.07 |
비교예6 | × | 99.89 | 0.09 | 0 | 1.00 | 0.00 |
비교예7 | ○ | 91.18 | 4.45 | 4.37 | 0.94 | 0.06 |
Mn(wt%) | Fe(wt%) | P(wt%) | 기타(wt%) | |
초기 FeMn(20g) | 70.08 | 18.09 | 0.133 | 11.697 |
실시 예7 | 67.38 | 25.37 | 0.034 | 7.216 |
비교 예7 | 65.44 | 27.39 | 0.041 | 7.129 |
Claims (24)
- 용탕을 교반시키는 임펠러로서,길이 방향으로 연장되는 임펠러 몸체;상기 임펠러 몸체의 하부의 일부를 관통하도록 마련된 취입 노즐; 및상기 임펠러 몸체의 상부에 설치된 블레이드;를 포함하는 임펠러.
- 청구항 1에 있어서,상기 임펠러 몸체는 용탕이 수용되는 용기 내로 침지되며,상기 임펠러 몸체는 적어도 용탕의 탕면에서부터 용탕의 하부 영역까지 침지되는 임펠러.
- 청구항 1 또는 청구항 2에 있어서,상기 임펠러 몸체 내부를 길이 방향으로 관통하도록 형성되어, 하부 끝단이 상기 취입 노즐과 연통되는 공급관을 포함하는 임펠러.
- 청구항 2에 있어서,상기 용기 내에 수용되는 용탕의 높이를 H라 할 때,상기 블레이드는 상기 용기의 바닥면으로부터 (1/2)H 지점의 상측 영역에 위치하고,상기 취입 노즐은 상기 용기의 바닥면으로부터 (1/2)H 지점의 하측 영역에 위치하는 임펠러.
- 청구항 4에 있어서,상기 블레이드는 용탕의 탕면과 인접하도록 설치되고, 상기 취입 노즐은 상기 용기의 바닥면과 인접하도록 마련되는 임펠러.
- 용탕을 마련하는 과정;상기 용탕 내 함유된 인 성분을 조절하는 탈린 플럭스를 마련하는 과정;상기 용탕으로 임펠러를 침지시키는 과정;상기 임펠러 내로 탈린 플럭스를 공급하여, 상기 용탕으로 상기 탈린 플럭스를 취입하는 과정; 및상기 임펠러를 회전시켜 상기 탈린 플럭스가 취입된 용탕을 교반하는 과정;을 포함하고,상기 교반 과정은 상기 임펠러의 블레이드에 의해 발생되는 용탕의 교반 흐름 방향과 상기 용탕으로 취입된 탈린 플럭스에 의해 발생되는 용탕의 교반 흐름 방향이 일치하도록 교반시키는 과정을 포함하는 용탕의 처리 방법.
- 청구항 6에 있어서,상기 블레이드에 의해 발생된 교반 흐름은 상하 방향으로 분리되어 흐르고,상기 블레이드의 하측 방향에서 용탕의 교반 흐름 면적이 상기 블레이드의 상측 방향에서 용탕의 교반 흐름 면적에 비해 넓은 용탕의 처리 방법.
- 청구항 7에 있어서,상기 블레이드의 하측에서의 교반 흐름 방향이 상기 용탕으로 취입된 탈린 플럭스에 의해 발생되는 용탕의 교반 흐름 방향과 일치하는 용탕의 처리 방법.
- 청구항 6에 있어서,상기 탈린 플럭스를 마련하는 과정은,BaCO3를 포함하는 주원료를 마련하는 과정;상기 주원료를 가열하여 BaO가 고상과 액상으로 공존하는 BaCO3-BaO 2원계 탈린 플럭스를 획득하는 과정;을 포함하는 용탕의 처리 방법.
- 청구항 6에 있어서,상기 탈린 플럭스를 마련하는 과정은,BaCO3를 포함하는 주원료를 마련하는 과정;상기 주원료에 탄소 성분을 혼합하는 과정;상기 탄소 성분이 혼합된 물질을 가열하여 액상의 BaCO3-BaO 2원계 탈린 플럭스를 획득하는 과정;을 포함하는 포함하는 용탕의 처리 방법.
- 청구항 9에 있어서,상기 주원료에 탄소와 NaF2 중 적어도 어느 하나를 혼합하는 과정을 포함하는 용탕의 처리 방법.
- 청구항 11에 있어서,상기 NaF2는 상기 탈린 플럭스 전체 중량에 대해 3.1wt% 초과 내지 10wt% 이하 혼합되는 용탕의 처리 방법.
- 청구항 11에 있어서,상기 가열은 대기 분위기 또는 불활성 가스 분위기에서 1.5시간 5시간 동안 수행되는 용탕의 처리 방법.
- 청구항 13에 있어서,상기 탄소 성분은 상기 BaO의 몰수의 0.6배 이상 혼합되는 용탕의 처리 방법.
- 청구항 13에 있어서,상기 가열은 1050℃ 이상의 온도에서 수행되는 용탕의 처리 방법.
- 청구항 10에 있어서,상기 주원료에 NaF2를 혼합하는 과정을 포함하는 용탕의 처리 방법.
- 청구항 16에 있어서,상기 NaF2는 상기 탈린 플럭스 전체 중량에 대해 3.1wt% 초과하도록 혼합되는 용탕의 처리 방법.
- 청구항 10, 청구항 16 및 청구항 17 중 어느 하나의 항에 있어서,상기 탄소 성분을 혼합하는 과정에서,상기 탄소 성분은 BaCO3 1g 당 0.018g을 초과하도록 혼합되는 용탕의 처리 방법.
- 청구항 18에 있어서,상기 탄소 성분이 혼합된 물질의 가열은대기 분위기 또는 불활성 가스 분위기에서 1시간 내지 3시간 동안 수행되는 용탕의 처리 방법.
- 청구항 19에 있어서,상기 탄소 성분은 대기 분위기에서 가열할 때 불활성 가스 분위기에서 가열할 때보다 더 많이 투입되는 용탕의 처리 방법.
- 청구항 18에 있어서,상기 가열은 1050℃ 이상의 온도에서 수행되는 용탕의 처리 방법.
- 청구항 10에 있어서,상기 탄소 성분이 혼합된 물질을 가열하는 과정에서,하기의 식과 같은 반응이 일어나는 용탕의 처리 방법.BaCO3 + C => BaO + 2CO
- 청구항 9 또는 청구항 10에 있어서,상기 탈린 플럭스를 획득한 이후에,상기 탈린 플럭스를 고상화시키는 과정; 및상기 고상화된 탈린 플럭스를 분쇄하는 과정;을 포함하는 용탕의 처리 방법.
- 청구항 23에 있어서,상기 고상화된 탈린 플럭스는 0㎜ 초과 내지 1㎜ 이하로 분쇄하는 용탕의 처리 방법.
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US14/434,503 US9683271B2 (en) | 2012-10-10 | 2013-09-09 | Impeller and method of melt-pool processing method using the same |
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KR1020120113601A KR101460197B1 (ko) | 2012-10-12 | 2012-10-12 | 플럭스 및 그 제조방법 |
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CN104755634A (zh) | 2015-07-01 |
US9683271B2 (en) | 2017-06-20 |
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