WO2013176818A1 - Acid resistant pbi membrane for pervaporation dehydration of acidic solvents - Google Patents

Acid resistant pbi membrane for pervaporation dehydration of acidic solvents Download PDF

Info

Publication number
WO2013176818A1
WO2013176818A1 PCT/US2013/037901 US2013037901W WO2013176818A1 WO 2013176818 A1 WO2013176818 A1 WO 2013176818A1 US 2013037901 W US2013037901 W US 2013037901W WO 2013176818 A1 WO2013176818 A1 WO 2013176818A1
Authority
WO
WIPO (PCT)
Prior art keywords
membrane
acid
pbi
resistant
pervaporation
Prior art date
Application number
PCT/US2013/037901
Other languages
English (en)
French (fr)
Inventor
Yan Wang
Michael Gruender
Tai-Shung Chung
Original Assignee
Pbi Performance Products, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pbi Performance Products, Inc. filed Critical Pbi Performance Products, Inc.
Priority to EP13794187.8A priority Critical patent/EP2855000B1/en
Priority to CN201380027431.0A priority patent/CN104349834B/zh
Priority to EP19209906.7A priority patent/EP3653286A1/en
Priority to KR1020177023199A priority patent/KR101918029B1/ko
Priority to JP2015514025A priority patent/JP2015518781A/ja
Priority to KR20147036055A priority patent/KR20150020594A/ko
Priority to IN9968DEN2014 priority patent/IN2014DN09968A/en
Publication of WO2013176818A1 publication Critical patent/WO2013176818A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/36Pervaporation; Membrane distillation; Liquid permeation
    • B01D61/362Pervaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/36Pervaporation; Membrane distillation; Liquid permeation
    • B01D61/366Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D63/00Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/02Hollow fibre modules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D63/00Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/08Flat membrane modules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002Organic membrane manufacture
    • B01D67/0006Organic membrane manufacture by chemical reactions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0081After-treatment of organic or inorganic membranes
    • B01D67/0083Thermal after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0081After-treatment of organic or inorganic membranes
    • B01D67/0093Chemical modification
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/06Flat membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/08Hollow fibre membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/10Supported membranes; Membrane supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12Composite membranes; Ultra-thin membranes
    • B01D69/1213Laminated layers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/18Polybenzimidazoles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/80Water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2315/00Details relating to the membrane module operation
    • B01D2315/22Membrane contactor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2323/00Details relating to membrane preparation
    • B01D2323/30Cross-linking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/22Thermal or heat-resistance properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/30Chemical resistance

Definitions

  • An acid-resistant PBI membrane is used for the dehydration of an acidic solvent, e.g., acetic acid, via membrane-based pervaporation.
  • an acidic solvent e.g., acetic acid
  • Pervaporation is a process for the separation of liquid mixtures by partial vaporization through a membrane.
  • the separation process has two steps: first, one component of the mixture permeates away from the mixture through the membrane (the escaping component is called the permeate, and the remaining mixture is called the retentate or concentrate); and second, the permeate evaporates away from the membrane.
  • Pervaporation Wikipedia (3/10/2010).
  • the efficacy of the pervaporation membrane may be determined by the membrane's selectivity (expressed as separation factor) and productivity (expressed as flux).
  • Flux refers to the rate of flow or transfer of permeate from the mixture to vapor, and denotes a quantity of permeate that crosses a unit of area of a given surface in a unit of time.
  • Separation factor refers to the membrane's ability to selectively remove more of one mixture component than the other components), of the mixture.
  • US Publication 2011/0266222 discloses a method to dehydrate organic liquid ⁇ e.g., ethylene glycol, EG) by pervaporation using a PBI permselective hollow fiber.
  • the PBI permselective layer of the hollow fiber is not chemically modified to make it acid resistant.
  • the dehydration of acidic solvents is an important commercial operation.
  • One acidic solvent, acetic acid is among the top 50 chemicals based upon production quantity.
  • the dehydration of acidic solvents e.g., acetic acid
  • This separation method is difficult as acetic acid and water have very close volatilities. As such, more energy is required to achieve acetic acid with purity higher than 95 wt% due to the need for greater reflux and a larger distillation column with many stages.
  • research emphasis has been placed on the pervaporation dehydration of acetic acid. More specifically, research has focused on developing a membrane that gives a reasonable flux and has a good separation factor.
  • pervaporative dehydration a significant number of pervaporation dehydration membranes are made from cross- linked polyvinyl alcohol (PVA), chitosan, and cellulose acetate. Accordingly, there is a need for new and better pervaporation membranes, particularly, pervaporation membranes for dehydration, and the dehydration of acidic solvents, such as acetic acid.
  • PVA polyvinyl alcohol
  • chitosan cellulose acetate
  • a pervaporation membrane may be an acid-resistant polybenzidimazole (PBI) membrane.
  • the acid-resistant PBI membrane may be a PBI membrane chemically modified by a process selected from the group consisting of sulfonation,
  • a method for the dehydration of an acid material may include the steps of: contacting an acidic aqueous solution with a membrane of an acid-resistant polybenzidimazole; taking away a permeate stream rich in water; and taking away a concentrate steam rich in the acid.
  • the acidic aqueous solution may be acetic acid.
  • Figure 1 is a schematic illustration of a representative polybenzimidazole (PBI) molecule.
  • Figure 2 is a chart comparing the separation factor and flux at various temperature of known pervaporation membranes used to dehydrate acetic acid to the present invention.
  • PBI polybenzimidazole
  • an influent stream is separated into two effluent streams known as the permeate and the concentrate (or retentate).
  • the permeate is the portion of the influent stream passing through the semi-permeable membrane, whereas the concentrate stream contains the constituents that have been rejected by the membrane.
  • This separation may be conducted in a membrane contactor where the influent stream is contacted with the membrane and the permeate and the concentrate are taken away from the contactor.
  • the membrane may be flat membrane, a multi-layer flat membrane (e.g., a dual layer membrane), a hollow fiber membrane, a multi-layer hollow fiber membrane (e.g., a dual layer membrane), or tubular. In the multi-layer hollow fiber and tubular membranes, one layer is the membrane used in the separation and another membrane may be a support membrane.
  • an acid-resistant polybenzimidazole (PBI) membrane may be used to dehydrate an acidic solvent.
  • Acidic solvents may include, but are not limited to, methanol, ethanol, n-butanol, isopropanol, n-propanol, acetic acid, formic acid, hydrogen fluoride, and ammonia.
  • the acidic solvent may be acetic acid.
  • Polybenzimidazole (PBI) may be any PBI. PBI also refers to blends of PBI with other polymers, co-polymers of PBI, and combinations thereof.
  • the PBI component is the major (i.e., at least 50 wt%) component.
  • PBI also refers to, for example, the product of the melt polymerization of an tetraamine (e.g., aromatic and heteroaromatic tetra-amino compounds) and a second monomer being selected from the group consisting of free dicarboxylic acids, alkyl and/or aromatic esters of dicarboxylic acids, alkyl and/or aromatic esters of aromatic or heterocyclic dicarboxylic acid, and/or alkyl and/or aromatic anhydrides of aromatic or heterocyclic dicarboxylic acid. Further details may be obtained from US Patent Nos. Re 26065; 4506068;
  • the aromatic and heteroaromatic tetra-amino compounds are preferably 3,3',4,4'-tetra-aminobiphenyl, 2,3,5,6-tetra- aminopyridine, 1 ,2,4,5-tetra-aminobenzene, S.S' ⁇ '-tetra-aminodiphenylsulfone, 3,3',4,4'-tetra-aminodiphenyl ether, 3,3',4,4'-tetra-aminobenzophenone, 3,3',4,4 -tetra- aminodiphenyl methane, and S ⁇ ' ⁇ '-tetra-aminodiphenyldimethylmethane, and their salts, in particular, their mono-, di-, tri-, and tetrahydrochloride derivatives.
  • aromatic carboxylic acids used are dicarboxylic acids or its esters, or its anhydrides or its acid chlorides.
  • aromatic carboxylic acids equally comprises heteroaromatic carboxylic acids as well.
  • the aromatic dicarboxylic acids are isophthalic acid, terephthalic acid, phthalic acid, 5-hydroxyisophthalic acid, 4-hydroxyisophthalic acid, 2- hydroxyterephthalic acid, 5-aminoisophthalic acid, 5-N,N-dimethylaminoisophthalic acid, 5-N,N-diethylaminoisophthalic acid, 2,5-dihydroxyterephthalic acid, 2,6- dihydroxyisophthalic acid, 4,6-dihydroxyisophthalic acid, 2,3-dihydroxyphthalic acid, 2,4- dihydroxyphthalic acid, 3,4-dihydroxyphthalic acid, 3-fluorophthalic acid, 5- fluoroisophthalic acid, 2-fluoroterephthalic acid, tetrafluorophthalic acid, 5- fluoroisophthalic acid
  • tetrafluoroisophthalic acid tetrafluoroterephthalic acid
  • 1,4-naphthalenedicarboxylic acid 1 ,5-naphthalenedicarboxylic acid
  • 2,6-naphthalenedicarboxylic acid 2,7- napthalenedicarboxylic acid
  • diphenic acid 1 ,8-dihydroxynaphthalene-3,6-dicarboyxlic acid
  • diphenyl ether-4,4'-dicarboxylic acid benzophenone-4,4'-dicarboxylic acid, diphenylsulfone-4,4'-dicarboyxlic acid, biphenyl-4,4'-dicarboxylic acid
  • 4- trifluoromethylphthalic acid 2,2-bis(4-carboxyphenyl)hexafluoropropane, 4,4'- stilbenedicarboxylic acid, 4-carboxycinnamic acid, or their C1-C20-alkyl esters or C5- C
  • heteroaromatic carboxylic acids used are heteroaromatic dicarboxylic acids or their esters or their anhydrides.
  • heteromatic dicarboxylic acids include aromatic systems that contain at least one nitrogen, oxygen, sulfur, or phosphorus atom in the ring.
  • it is pyridine-2,5- dicarboxylic acid, pyridine-3,5-dicarboxylic acid, pyridine-2,6-dicarboxylic acid, pyridine- 2,4-dicarboxylic acid, 4-phenyl-2,5-pyridine dicarboxylic acid, 3,5-pyrazole dicarboxylic acid, 2,6-pyrimidine dicarboxylic acid, 2,5-pyrazine dicarboxylic acid, 2,4,6-pyridine tricarboxylic acid, and benzimidazole-5,6-dicarboxylic acid, as well as their C1-C20-alkyl esters or C5-C12-aryl esters, or their acid anhydrides or their acid chlorides.
  • aromatic and heteroaromatic diaminocarboxylic acid used in accordance with the invention is preferably diaminobenzoic acid and its mono- and dihydrochloride derivatives.
  • mixtures of at least 2 different aromatic carboxylic acids are used.
  • These mixtures are, in particular, mixtures of N-heteroaromatic dicarboxylic acids and aromatic dicarboxylic acids or their esters.
  • Non-limiting examples are isophthalic acid, terephthalic acid, phthalic acid, 2,5-dihydroxyterephthalic acid, 2,6-dihydroxyisophthalic acid, 4,6-dihydroxyisophthalic acid, 2,3-dihydroxyphthalic acid, 2,4-dihydroxyphthalic acid, 3,4-dihydroxyphthalic acid, 1 ,4-naphthalenedicarboxylic acid, 1 ,5- naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, 2,7- naphthalenedicarboxylic acid, diphenic acid, 1 ,8-dihydroxynapthalene-3,6-dicarboxylic acid, diphenyl ether-4,4'-dicarboxylic acid
  • Poly-2,2'- (m-phenylene)-5,5'-bibenzimidazole a preferred polymer, can be prepared by the reaction of 3,3',4,4'-tetraaminobiphenyl with a combination of isophthalic acid with diphenyl isophthalate or with a dialkyl isophthalate such as dimethyl isophthalate; a combination of diphenyl isophthalate and a dialkyl isophthalate such as dimethyl isophthalate; or at least one dialkyl isophthalate such as dimethyl isophthalate, as the sole dicarboxylic component.
  • Acid-resistant PBI refers to a chemically modified PBI that is resistant to acids.
  • the acid-resistant PBI has greater resistance to adsorbing (or imbibing) the acidic solvent to be dehydrated than the same non-acid-resistant PBI.
  • PBI's inherent affinity for acid is decreased so that its separation efficiency is increased.
  • the acid-resistant PBI may be obtained by any modification method. Such modifications methods may include, without limitation, cross-linking, N-substitution, sulfonation, phosphonation, and combinations thereof.
  • This modification may be at the surface (if, for example, the PBI is in the form of a sheet, fiber, hollow fiber, or tube) or may be throughout the shaped PBI (if, for example, the PBI is made acid-resistant prior to being shaped).
  • sulfonate i.e., add a sulfate group to the PBI polymer backbone. They include, without limitation, i) direct sulfonation of the PBI structure, ii) chemical grafting of the monomers with sulfate group, and iii) sulfonation following radiation grafting of monomer groups.
  • the invention will be described with reference to a PBI film where the surface of the film is directly sulfonated, it being understood that the invention is not so limited.
  • the PBI film may be made in any fashion.
  • the PBI film is a solid film without pores or micropores.
  • the film may be cast from a PBI solution.
  • Solvents for the PBI polymer may include, without limit, DMAc, N- methyl pyrrolidinone (NMP), ⁇ , ⁇ -dimethylformamide (DMF), dimethyl sulfoxide
  • the PBI solution in one embodiment, may contain 10-45 wt% PBI, and in others, 12-30 wt% PBI, and 14-28 wt% PBI.
  • the casting solution is degassed, cast onto a substrate, then the solvent is driven from the cast film, and the solvent-free cast film is vacuum-dried and cooled.
  • the cast PBI film may then be chemically modified to be acid-resistant.
  • the film may be sulfonated.
  • the film may be immersed in a sulfuric acid (e.g., concentration up to 20 wt% or 1-20 wt%, or 2-15 wt%, or 2-10 wt% or 2-6 wt%) at a given temperature (e.g., from 30-80°C, or 40-70°C, or 45-55°C) for given time (e.g., 1 - 4 hours, or 1.5-3.5 hours or 1 .75-2.5 hours). Thereafter, excess acid may be removed from the surface of the film.
  • a sulfuric acid e.g., concentration up to 20 wt% or 1-20 wt%, or 2-15 wt%, or 2-10 wt% or 2-6 wt
  • a given temperature e.g., from 30-80°C, or 40-70°C, or 45-55°C
  • time e.g., 1
  • the sulfonated film may be thermally stabilized.
  • the sulfonated film is heated to a given temperature (e.g., 300-500°C, or 350-450°C, or 400-450°C) for a given time (e.g., up to 5 minutes, or 0.3-4.5 minutes, or 0.5-1 .5 minutes).
  • a given temperature e.g., 300-500°C, or 350-450°C, or 400-450°C
  • a given time e.g., up to 5 minutes, or 0.3-4.5 minutes, or 0.5-1 .5 minutes.
  • the sulfonated film may be freed of trace sulfonate groups. This may be accomplished by immersing the sulfonated film in boiling water for a give time (e.g., 1-5 hours, or 2-4 hours, or 2.5-3.5 hours).
  • this film may be dried to remove any adsorbed water molecules by placing the film in a vacuum oven.
  • a contactor may be used to house the foregoing membranes.
  • Contactors are known and may include: plate-and-frame modules, tubular modules, hollow fiber modules, and spiral wound modules. See for example: “Membrane technology,” Wikipedia, The Free Encyclopedia (20 2); Kesting, R. E., Synthetic Polymeric
  • a dehydration system may comprise one or more of the foregoing contactors or other equipment containing the foregoing membranes that are used to dehydrate the aqueous acidic solvent.
  • a plurality of contactors arranged in series or parallel or a combination of both, and associated equipment (e.g., pumps,
  • the aqueous acidic solvent may be dehydrated by contacting an acidic aqueous solution with a membrane comprising an acid-resistant polybenzidimazole; taking away a permeate stream rich in water; and taking away a concentrate steam rich in the acid.
  • the permeate stream is coupled to a vacuum.
  • the feed concentration of the acidic aqueous solution may be, in one embodiment, any concentration. In other embodiments, the feed concentration may range from 50-95 wt%, or 75-95 wt%, or 78-92 wt%.
  • the operating temperature during the dehydration may be, in one embodiment, any temperature. In other embodiments, the temperature may range from 20-85°C, or 25-75°C.
  • the invention is not so limited.
  • the acid-resistant membrane may be used in other pervaporation processes or dehydration processes.
  • PBI Polybenzimidazole
  • DMAc dimethylacetamide
  • LiCI lithium chloride
  • Concentrated sulfuric acid (H2SO 4 ) of analytical grade, obtained from Merck was used to mix with de-ionized water to prepare the sulfonation solution with varied concentration.
  • a dense flat-sheet PBI membrane with sulfonation modification on the membrane surface was prepared.
  • the flat-sheet PBI dense membrane is cast from a 15 wt% PBI polymer solution in DMAc.
  • the polymer dope solution of PBI/DMAc/LiCI (15/84.1/0.9 wt%) is prepared by diluting the supplied PBI solution.
  • the diluted solution is allowed to degas overnight prior to casting onto a glass plate with a casting knife at a thickness of about 70-100 ⁇ .
  • the as-cast membrane is then placed on a hot plate preset at 75 °C for 15 hours, to allow the solvent evaporated slowly.
  • the resultant film is carefully peeled off from the glass plate and then dried in a vacuum oven between two wire meshes, with temperature gradually increased to 250°C at a rate of 0.6°C/min and held there for 24 hours to remove the residual solvents before cooling down naturally.
  • the wire meshes not only prevent the membrane from sticking to the glass plate but also help uniformly dry the membrane from both surfaces. With this drying protocol, the LiCI remains in the as-fabricated PBI membrane.
  • Modification of the PBI membrane is a combination of sulfonation and thermal treatment.
  • PBI membranes were immersed in a sulfuric acid aqueous solution of a fixed concentration at 50°C for 2 hours. They were subsequently dried using filter paper to remove the excess sulfuric acid on their surface.
  • the PBI membranes were then thermally treated by placing them in a furnace pre-set at 450°C for a fixed time in air (without vacuum). Thereafter, the samples were immersed in boiling water for 3 hours to remove traces of sulfate groups and dried between two wire meshes at 100°C in the Binder programmable vacuum oven to remove adsorbed water molecules.
  • a Mitutoyo micrometer was then employed to measure the final membrane thickness, which was about 15-20 pm.
  • a static pervaporation cell was used to test flat-sheet dense membrane performance at room temperature. Also see: Y. Wang, M. Gruender, T. S. Chung, Pervaporation dehydration of ethylene glycol through polybenzimidazole (PBI)-based membranes. 1. Membrane fabrication, J. Membr. Sci. 363 (2010) 149-159, incorporated herein by reference. A testing membrane was placed in the stainless steel permeation cell with an effective surface area of 15.2 cm 2 . The system was stabilized for 2 hours before the collection of samples. Thereafter, permeate samples were collected by a cold trap immersed in liquid nitrogen. The samples were weighted.
  • the sample compositions were analyzed with three parallel injections by a Hewlett-Packard GC 7890 A with a HP-INNOWAX column (packed with cross-linked polyethylene glycol) and a TCD detector. Finally, the data of flux and composition were averaged.
  • the feed content varied less than 0.5 wt% during the entire experiment and can be therefore considered as constant during the experiment because of the large quantity of feed solution comparing to the permeate sample.
  • the feed flow rate was maintained at 1.38 l/min.
  • the operating temperature was room temperature (22 ⁇ 2°C) unless stated otherwise.
  • the permeate pressure was maintained at less than 3 mbar by a vacuum pump, unless it is stated. Flux and separation factors were calculated by the following equations:
  • J is the flux
  • Q is the total mass transferred over time t (hour)
  • A the membrane area (m 2 )
  • subscripts 1 and 2 refer to acetic acid and water, respectively
  • y w and x w are the weight fractions of components in the permeate and feed, respectively, and were analyzed through a Hewlett-Packard GC 7890 A with a HP-INNOWAX column (packed with cross-linked polyethylene glycol) and a TCD detector.
  • the present examples in pervaporation application are intended to help illustrate the process of the present invention.
  • the flux of permeate in all examples for acetic acid (AA) dehydration through the flat-sheet dense membranes is given in unit of g m/m 2 hr, which is normalized by the membrane thickness.
  • Examples 1-4 demonstrate the pervaporation performance of the sulfonated PBI dense membranes with the effect of varying sulfuric acid concentration for the feed composition of AA/H 2 0 (50/50 wt%).
  • the post thermal treatment is carried at 450 °C for 30 seconds.
  • the separation factor is less than 10 and the total flux is about 100 g/m 2 hr. With sulfonation of the PBI membrane, both the flux and separation factor are significantly improved.
  • Examples 5-10 demonstrate the pervaporation performance with the effect of varying post thermal treatment duration after sulfonation, for pervaporation dehydration of acetic acid with the feed composition of AA/H 2 0 (50/50 wt%). All PBI membranes were sulfonated in 2.5 wt% sulfuric acid solution for 2 hours before thermal treatment. The thermal treatment after the sulfonation stabilizes the sulfonated structure. Examples 5-10
  • Examples 1 -16 the effect of feed composition on the normalized total flux and separation factor of the sulfonated PBI membranes is demonstrated with the pervaporation operation at room temperature. All PBI membranes were sulfonated with 2.5 wt% sulfuric acid solution for 2 hours and thermal treated at 450 °C for 30 seconds.
  • the separation factor for feeds with 80 and 90 wt% of acetic acid are assigned an arbitrarily value of greater than 10,000 as the permeate contains less than 0.05 wt% of acetic acid. From the results, the separation factor generally increases with the increase in acetic acid concentration in the feed up to 90 wt% of acetic acid and then decreases slightly. On the other hand, the flux generally decreases for feed containing between 50 and 95 wt% of acetic acid.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)
  • Treatments Of Macromolecular Shaped Articles (AREA)
PCT/US2013/037901 2012-05-25 2013-04-24 Acid resistant pbi membrane for pervaporation dehydration of acidic solvents WO2013176818A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
EP13794187.8A EP2855000B1 (en) 2012-05-25 2013-04-24 Dehydration of acetic acid using an acid resistant polybenzimidazole membrane
CN201380027431.0A CN104349834B (zh) 2012-05-25 2013-04-24 用于酸性溶剂的渗透蒸发脱水的耐酸pbi膜
EP19209906.7A EP3653286A1 (en) 2012-05-25 2013-04-24 Acid resistant pbi membrane for pervaporation dehydration of acidic solvents
KR1020177023199A KR101918029B1 (ko) 2012-05-25 2013-04-24 산 용매의 투과증발 탈수용 내산성 pbi 막
JP2015514025A JP2015518781A (ja) 2012-05-25 2013-04-24 酸性溶媒の浸透蒸発脱水のための耐酸性pbi膜
KR20147036055A KR20150020594A (ko) 2012-05-25 2013-04-24 산 용매의 투과증발 탈수용 내산성 pbi 막
IN9968DEN2014 IN2014DN09968A (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) 2012-05-25 2013-04-24

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US13/480,522 2012-05-25
US13/480,522 US9283523B2 (en) 2012-05-25 2012-05-25 Acid resistant PBI membrane for pervaporation dehydration of acidic solvents

Publications (1)

Publication Number Publication Date
WO2013176818A1 true WO2013176818A1 (en) 2013-11-28

Family

ID=49620765

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2013/037901 WO2013176818A1 (en) 2012-05-25 2013-04-24 Acid resistant pbi membrane for pervaporation dehydration of acidic solvents

Country Status (7)

Country Link
US (3) US9283523B2 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html)
EP (2) EP3653286A1 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html)
JP (2) JP2015518781A (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html)
KR (2) KR101918029B1 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html)
CN (2) CN106178997A (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html)
IN (1) IN2014DN09968A (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html)
WO (1) WO2013176818A1 (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9283523B2 (en) * 2012-05-25 2016-03-15 Pbi Performance Products, Inc. Acid resistant PBI membrane for pervaporation dehydration of acidic solvents
US11959196B2 (en) * 2015-07-06 2024-04-16 Pbi Performance Products, Inc. Phosphonated PBI fiber
US10648107B2 (en) * 2016-02-08 2020-05-12 Pbi Performance Products, Inc. Fabric containing PBI-p fiber
EP3416941A4 (en) * 2016-02-19 2019-10-16 Alliance for Sustainable Energy, LLC SYSTEMS AND METHOD FOR PRODUCING NITRILES
GB201609873D0 (en) * 2016-06-06 2016-07-20 Imp Innovations Ltd Process
JP6797632B2 (ja) * 2016-10-20 2020-12-09 オルガノ株式会社 フッ素含有水の処理方法及び処理装置
WO2019054471A1 (ja) * 2017-09-15 2019-03-21 ダイキン工業株式会社 ポリベンゾイミダゾール、その前駆体ポリアミド及びそれらの製造方法
US11732385B2 (en) 2018-04-30 2023-08-22 Alliance For Sustainable Energy, Llc Emulsion polymerization of nitriles and other compounds
CN114057568B (zh) * 2020-07-29 2024-04-19 三达膜科技(厦门)有限公司 将精对苯二甲酸生产中主装置外排稀醋酸水回收的方法
CN112552512B (zh) * 2020-12-09 2022-11-01 华南师范大学 一种聚苯并咪唑衍生物及其制备方法和金属离子循环吸附的应用

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE26065E (en) 1966-07-19 Folybenzimidazoles and their preparation
US4020142A (en) 1975-08-21 1977-04-26 Celanese Corporation Chemical modification of polybenzimidazole semipermeable
US4506068A (en) 1983-03-21 1985-03-19 Celanese Corporation Two stage high molecular weight polybenzimidazole production with phosphorus containing catalyst
US4814530A (en) 1987-09-03 1989-03-21 Hoechst Celanese Corporation Sintered polybenzimidazole article
US5143526A (en) 1985-10-11 1992-09-01 Sepracor, Inc. Process of treating alcoholic beverages by vapor-arbitrated pervaporation
US5264171A (en) 1991-12-31 1993-11-23 Hoechst Celanese Corporation Method of making spiral-wound hollow fiber membrane fabric cartridges and modules having flow-directing baffles
US20020045085A1 (en) * 1997-08-29 2002-04-18 Foster Miller, Inc. Composite solid polymer elecrolyte membranes
US20060257705A1 (en) * 2005-03-23 2006-11-16 Kunihiro Nakato Fuel cell electrolyte, membrane electrode assembly, and method of manufacturing fuel cell electrolyte
US20070003808A1 (en) 2004-02-04 2007-01-04 Sartorius Ag Membranes for fuel cells, method for producing said membranes and production of fuel cells using membranes of this type
KR100684730B1 (ko) * 2004-10-14 2007-02-20 삼성에스디아이 주식회사 직접 산화형 연료 전지용 고분자 전해질 막, 이의 제조 방법 및 이를 포함하는 직접 산화형 연료 전지 장치
US20070151926A1 (en) 2002-12-16 2007-07-05 Gordon Calundann High-molecular-weight polyazoles used as proton conducting membranes
US20080308491A1 (en) * 2005-09-14 2008-12-18 Thomas Haring Electrolyte
US20110266222A1 (en) 2010-04-29 2011-11-03 Yan Wang Polybenzimidazole-based membranes for the dehydration of organic liquids via pervaporation

Family Cites Families (32)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4634530A (en) 1980-09-29 1987-01-06 Celanese Corporation Chemical modification of preformed polybenzimidazole semipermeable membrane
JPS5929003A (ja) 1982-08-09 1984-02-16 Agency Of Ind Science & Technol 半透性を有する高分子膜体
JPS60106504A (ja) 1983-11-14 1985-06-12 Daicel Chem Ind Ltd 有機物水溶液の膜分離法
CA1263572A (en) 1984-06-15 1989-12-05 Kenichi Ikeda Sulfonated polysulfone composite semipermeable membranes and process for producing the same
JPS61200817A (ja) * 1985-02-28 1986-09-05 Nitto Electric Ind Co Ltd スルホン化ポリスルホン複合半透膜の製造方法
JPS61204009A (ja) * 1985-03-08 1986-09-10 Agency Of Ind Science & Technol 混合液分離用の膜
US4933083A (en) * 1985-04-15 1990-06-12 Hoechst Celanese Corp. Polybenzimidazole thin film composite membranes
JPS637803A (ja) * 1986-06-30 1988-01-13 Agency Of Ind Science & Technol 水/有機物分離膜
JPH04110028A (ja) * 1990-08-31 1992-04-10 Daicel Chem Ind Ltd 有機物分離用ポリイミド膜
JPH10309449A (ja) * 1997-05-09 1998-11-24 Daicel Chem Ind Ltd 有機物分離用高分子膜及びその製造方法
US7550216B2 (en) * 1999-03-03 2009-06-23 Foster-Miller, Inc. Composite solid polymer electrolyte membranes
CA2300519C (en) * 1999-03-19 2008-02-12 Bend Research, Inc. Solvent-resistant microporous polybenzimidazole membranes
US6623639B2 (en) * 1999-03-19 2003-09-23 Bend Research, Inc. Solvent-resistant microporous polybenzimidazole membranes
DE10117686A1 (de) * 2001-04-09 2002-10-24 Celanese Ventures Gmbh Protonenleitende Membran und deren Verwendung
DE10129458A1 (de) * 2001-06-19 2003-01-02 Celanese Ventures Gmbh Verbesserte Polymerfolien auf Basis von Polyazolen
DE10239701A1 (de) * 2002-08-29 2004-03-11 Celanese Ventures Gmbh Polymerfolie auf Basis von Polyazolen und deren Verwendung
DE10242708A1 (de) * 2002-09-13 2004-05-19 Celanese Ventures Gmbh Protonenleitende Membranen und deren Verwendung
US6946015B2 (en) * 2003-06-26 2005-09-20 The Regents Of The University Of California Cross-linked polybenzimidazole membrane for gas separation
US6997971B1 (en) * 2004-07-28 2006-02-14 The Regents Of The University Of California Cross-linked polybenzimidazole membrane for gas separation
US20070087248A1 (en) * 2005-10-18 2007-04-19 Samsung Sdi Co., Ltd. Proton conductive electrolyte membrane, method of preparing the same and fuel cell including the proton conductive electrolyte membrane
KR101366808B1 (ko) * 2007-10-11 2014-02-25 삼성전자주식회사 폴리벤즈이미다졸-염기 복합체, 이로부터 형성된폴리벤조옥사진계 화합물의 가교체 및 이를 이용한연료전지
CN101220164B (zh) * 2007-12-06 2010-06-02 上海交通大学 马来酸酐改性聚苯并咪唑交联膜的制备方法
JP2011150789A (ja) * 2008-05-13 2011-08-04 Sharp Corp 膜電極複合体およびその製造方法
US7950529B2 (en) * 2008-09-30 2011-05-31 L'air Liquide Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude Separation membrane made from blends of polyimides with polyimidazoles
EP2401066B1 (en) * 2009-02-25 2017-10-25 Council of Scientific & Industrial Research A polybenzimidazole based premembrane for deacidification; a process for the preparation of the membrane from the premembrane and a process of deacidification
US8561812B2 (en) * 2009-03-27 2013-10-22 Uop Llc Blend polymer membranes comprising thermally rearranged polymers derived from aromatic polyimides containing ortho-positioned functional groups
US8459469B2 (en) * 2009-06-25 2013-06-11 Uop Llc Polybenzoxazole membranes prepared from aromatic polyamide membranes
US20110311901A1 (en) * 2010-05-31 2011-12-22 Basf Se Mechanically stabilized polyazoles
US9006339B2 (en) * 2011-05-10 2015-04-14 Basf Se Mechanically stabilized polyazoles comprising at least one polyvinyl alcohol
US20120305484A1 (en) * 2011-06-03 2012-12-06 Board Of Regents, The University Of Texas System Thermally Rearranged (TR) Polymers as Membranes for Ethanol Dehydration
US20130105383A1 (en) * 2011-10-27 2013-05-02 Nanyang Technological University Nanofiltration-type thin film composite forward osmosis membrane and a method of synthesizing the same
US9283523B2 (en) * 2012-05-25 2016-03-15 Pbi Performance Products, Inc. Acid resistant PBI membrane for pervaporation dehydration of acidic solvents

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE26065E (en) 1966-07-19 Folybenzimidazoles and their preparation
US4020142A (en) 1975-08-21 1977-04-26 Celanese Corporation Chemical modification of polybenzimidazole semipermeable
US4506068A (en) 1983-03-21 1985-03-19 Celanese Corporation Two stage high molecular weight polybenzimidazole production with phosphorus containing catalyst
US5143526A (en) 1985-10-11 1992-09-01 Sepracor, Inc. Process of treating alcoholic beverages by vapor-arbitrated pervaporation
US4814530A (en) 1987-09-03 1989-03-21 Hoechst Celanese Corporation Sintered polybenzimidazole article
US5352361A (en) 1991-12-31 1994-10-04 Hoechst Celanese Corporation Spiral-wound hollow fiber membrane fabric cartridges and modules having flow-directing baffles
US5264171A (en) 1991-12-31 1993-11-23 Hoechst Celanese Corporation Method of making spiral-wound hollow fiber membrane fabric cartridges and modules having flow-directing baffles
US20020045085A1 (en) * 1997-08-29 2002-04-18 Foster Miller, Inc. Composite solid polymer elecrolyte membranes
US20070151926A1 (en) 2002-12-16 2007-07-05 Gordon Calundann High-molecular-weight polyazoles used as proton conducting membranes
US20070003808A1 (en) 2004-02-04 2007-01-04 Sartorius Ag Membranes for fuel cells, method for producing said membranes and production of fuel cells using membranes of this type
KR100684730B1 (ko) * 2004-10-14 2007-02-20 삼성에스디아이 주식회사 직접 산화형 연료 전지용 고분자 전해질 막, 이의 제조 방법 및 이를 포함하는 직접 산화형 연료 전지 장치
US20060257705A1 (en) * 2005-03-23 2006-11-16 Kunihiro Nakato Fuel cell electrolyte, membrane electrode assembly, and method of manufacturing fuel cell electrolyte
US20080308491A1 (en) * 2005-09-14 2008-12-18 Thomas Haring Electrolyte
US20110266222A1 (en) 2010-04-29 2011-11-03 Yan Wang Polybenzimidazole-based membranes for the dehydration of organic liquids via pervaporation

Non-Patent Citations (7)

* Cited by examiner, † Cited by third party
Title
"Chemical Engineering Handbook", 1973, MCGRAW-HILL BOOK COMPANY
"Pervaporation", 3 October 2010
"The Free Encyclopedia", 2012, article "Membrane technology"
CHERYAN, M.: "Ultrafiltration Handbook", 1986, TECHNOMIC PUBLISHING CO., pages: 127 - 168
KESTING, R. E.: "Synthetic Polymeric Membranes", 1985, JOHN WILEY & SONS, pages: 10 - 14
See also references of EP2855000A4
Y. WANGM. GRUENDERT. S. CHUNG: "Pervaporation dehydration of ethylene glycol through polybenzimidazole (PBI)-based membranes. 1. Membrane fabrication", J. MEMBR. SCI., vol. 363, 2010, pages 149 - 159, XP027261210

Also Published As

Publication number Publication date
EP3653286A1 (en) 2020-05-20
US9827532B2 (en) 2017-11-28
JP2017039129A (ja) 2017-02-23
USRE46720E1 (en) 2018-02-20
EP2855000A4 (en) 2016-03-09
US9283523B2 (en) 2016-03-15
KR20150020594A (ko) 2015-02-26
US20160114291A1 (en) 2016-04-28
US20130313192A1 (en) 2013-11-28
EP2855000A1 (en) 2015-04-08
CN104349834A (zh) 2015-02-11
CN106178997A (zh) 2016-12-07
JP2015518781A (ja) 2015-07-06
KR101918029B1 (ko) 2018-11-13
IN2014DN09968A (GUID-C5D7CC26-194C-43D0-91A1-9AE8C70A9BFF.html) 2015-08-14
EP2855000B1 (en) 2020-04-01
KR20170098982A (ko) 2017-08-30
CN104349834B (zh) 2016-12-21
JP6240286B2 (ja) 2017-11-29

Similar Documents

Publication Publication Date Title
USRE46720E1 (en) Acid resistant PBI membrane for pervaporation dehydration of acidic solvents
US10071345B2 (en) Polybenzimidazole hollow fiber membranes and method for making an asymmetric hollow fiber membrane
US7556677B2 (en) Solvent resistant asymmetric integrally skinned membranes
US8394176B2 (en) Polyimide gas separation membrane and gas separation method
JP2005537380A (ja) ポリアゾールをベースとするポリマーフィルム、およびその使用
EP3302770B1 (en) Method for preparing an assymetric membrane
WO2011137131A1 (en) Polybenzimidazole-based membranes for the dehydration of organic liquids via pervaporation
KR20210076966A (ko) 폴리(2,5-벤즈이미다졸), 코폴리머 및 치환된 폴리벤즈이미다졸을 기반으로 한 폴리머 적층형 중공 섬유막
JP5120345B2 (ja) ポリイミドガス分離膜およびガス分離方法
US9987599B2 (en) Asymmetric membranes based on BuPBI
JPS63209730A (ja) 水蒸気分離方法
JP5077257B2 (ja) ポリイミドガス分離膜およびガス分離方法
JP2010202864A (ja) 新規なポリイミド
CA2532573C (en) Solvent resistant asymmetric integrally skinned membranes
JP5120344B2 (ja) ポリイミドガス分離膜およびガス分離方法
KR20250079376A (ko) 가교구조의 활성층을 갖는 평막 형태의 폴리이미드계 유기용매 나노여과막 및 그 제조방법

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 13794187

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 2015514025

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 20147036055

Country of ref document: KR

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: 2013794187

Country of ref document: EP