WO2013159732A1 - 平板屏幕光学保护膜粘贴方法及装置 - Google Patents

平板屏幕光学保护膜粘贴方法及装置 Download PDF

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Publication number
WO2013159732A1
WO2013159732A1 PCT/CN2013/074761 CN2013074761W WO2013159732A1 WO 2013159732 A1 WO2013159732 A1 WO 2013159732A1 CN 2013074761 W CN2013074761 W CN 2013074761W WO 2013159732 A1 WO2013159732 A1 WO 2013159732A1
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WO
WIPO (PCT)
Prior art keywords
positioning
protective film
roller
flat screen
groove
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Application number
PCT/CN2013/074761
Other languages
English (en)
French (fr)
Inventor
王旭辉
Original Assignee
上海博休特实业有限公司
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Application filed by 上海博休特实业有限公司 filed Critical 上海博休特实业有限公司
Priority to US14/367,896 priority Critical patent/US9481159B2/en
Publication of WO2013159732A1 publication Critical patent/WO2013159732A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/18—Handling of layers or the laminate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004—Component parts, details or accessories; Auxiliary operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3431—Telephones, Earphones
    • B29L2031/3437—Cellular phones
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3475—Displays, monitors, TV-sets, computer screens

Definitions

  • the invention relates to the technical field of optical protective film sticking, in particular to a flat screen optical protective film sticking method and device.
  • the optical protective film currently attached to the flat screen is composed of three base layers: a protective layer, a product layer and a release layer.
  • a protective layer When pasting, first, the flat screen is wiped clean, and the protective film is cut according to the shape of the flat screen, and the protective film is The release layer is peeled off, and the product layer is attached to the flat screen for pasting. After pasting, the protective layer is peeled off and the paste is completed. In the process of pasting, positioning is difficult, and bubbles and impurities are easily generated between the product layer and the flat screen. It is not only time-consuming and labor-intensive, but also the quality of the paste is difficult to guarantee.
  • the object of the present invention is to provide a flat screen optical protective film filming method and apparatus according to the deficiencies of the prior art, which method is simple and convenient; the device has accurate positioning, saves time and labor, and guarantees the quality of the paste.
  • a method for attaching a flat screen optical protective film comprising the following specific steps: a, cutting a protective film
  • a protective film consisting of a protective layer, a product layer and a release layer is used; a protective film is cut by a flat screen shape and a positioning area, and a positioning hole is punched in the positioning area, and a flat screen is cut on the protective film by a half knife cutting method. The intersection of the shape and the positioning area, the intersection line is cut off from the release layer and the product layer, and the protective layer is intact; wherein: the length of the positioning area is 10 ⁇ 50 ⁇ ;
  • the flat screen device to which the protective film is to be attached is placed under the flat screen area of the protective film, and the peeling stick is pushed by the roller, and the peeling stick is provided with the protective film.
  • the release layer is gradually peeled off from the product layer, and the product layer of the roller compression protective film is bonded to the flat screen until the product layer of the protective film is completely bonded to the flat screen of the device.
  • An apparatus for carrying out the above method comprising:
  • a pedestal has a longitudinal through groove at the front side, and two positioning posts are disposed at one end of the through slot.
  • One of the two positioning posts has a device positioning cavity having the same shape as the film splicing device, and one end of the device positioning cavity is provided with a positioning groove, and is positioned along the device.
  • Two upper slides are arranged on the upper surface of the cavity and the vertical positioning groove is parallel; the opposite side is a "door” shaped groove, and two opposite surface positioning columns are arranged corresponding to the front positioning column, and a reverse positioning groove is arranged on one side of the reverse positioning column, "door” a plurality of positioning feet are arranged around the shape groove;
  • a through hole is arranged in the middle of the front and back sides;
  • a roller wheel seat which is composed of a roller shell and a roller, wherein a roller shaft seat is arranged in the roller housing, and a clamping groove and a sliding rail are arranged on the wall of the roller housing, and the roller is arranged in the roller shaft seat;
  • a peeling stick which is a rod
  • the peeling stick is disposed in the front positioning groove or the reverse positioning groove, and the roller seat is placed on the slide on the front surface of the base.
  • One end of the sliding rail on the wall of the roller housing is an arc-shaped pushing arm; the stripping rod has a semi-circular rectangular cross section.
  • the invention has the advantages of accurate positioning, simple and convenient pasting process, saving time and labor, and ensuring the quality of the paste.
  • DRAWINGS Figure 4 is a schematic view showing the structure of the device peeling stick of the present invention.
  • Figure 5 is a schematic view showing the structure of the roller seat of the device of the present invention.
  • Figure 6 is a schematic view showing the state of use of the protective film
  • Figure 7 is a schematic view showing the state of use of the device of the present invention.
  • the device of the present invention comprises:
  • a pedestal 1 has a longitudinal through groove at the front side, and two positioning posts 14 are disposed at one end of the through slot.
  • the two positioning posts 14 have a device positioning cavity 16 having the same shape as the film splicing device on one side, and the device positioning cavity 16 is provided at the end.
  • the positioning groove 15 is disposed along the upper surface of both sides of the device positioning cavity 16 and the vertical positioning groove 15 is disposed in parallel with the two sliding channels; the opposite side is a "door" shaped groove 11, and two opposite positioning posts 12 are disposed corresponding to the front positioning column 14
  • the column 12 is provided with a reverse positioning groove 13 on the side, and a plurality of positioning legs 19 are arranged around the "door" shaped groove 11; a through hole 17 is formed in the middle of the front and back sides;
  • a roller wheel base 2 is composed of a roller housing 21 and a roller 22, and a roller shaft seat 23 is disposed in the roller housing 21, and a latching groove 26 and a slide rail 24 are disposed on the wall of the roller housing 21, and the roller 22 Provided in the roller shaft seat 23; a peeling stick 3, which is a rod;
  • the peeling stick 3 is disposed in the front positioning groove 15 or the reverse positioning groove 13, and the roller seat 2 is placed on the slide 18 on the front side of the base 1.
  • the sliding rail 24 on the wall of the roller housing 21 is an arc-shaped pushing arm 25; the peeling stick 3 has a semicircular rectangular cross section.
  • the protective film 4 selected by the present invention is composed of a protective layer, a product layer and a release layer.
  • the half-knife cutting method is to cut off the release layer and the product layer of the protective film 4, and the protective layer is intact, and the length of the positioning area is 40 ⁇ ;
  • the adhesive is applied to the side surface of the curved surface 31 of the peeling stick 3 so that the surface of the adhesive coated surface faces upward and the curved surface 31 faces the reverse positioning post 12.
  • the bottom of the pedestal 1 is positioned in the groove 13; the protective film 4 is placed in the gate-shaped groove 11 so that the release layer faces the susceptor 1, and the positioning hole of the protective film 4 is placed on the reverse positioning post 12, and the finger is pressed
  • the protective film 4 is placed, and the surface on which the peeling stick 3 is applied with the adhesive is adhered to the release layer of the protective film 4.
  • the protective film 4 to which the peeling stick 3 is attached is taken out from the door-shaped groove 11 on the reverse side of the susceptor 1, and the surface to which the peeling stick 3 is attached is attached to the front surface of the susceptor 1 to protect it.
  • the film 4 is placed in the device positioning cavity 16 and the peeling stick 3 is located in the front positioning groove 15, and the positioning hole of the protective film 4 is set on the front positioning post 14 of the base 1; at the end of the positioning area of the protective film 4, an introduction is adopted.
  • the tab 6 is pasted between the protective film 4 and the front surface of the susceptor 1, so that the protective layer of the protective film 4 is bonded to the susceptor 1 through the splicing sheet 6; the protective film 4 is positioned from the device positioning chamber from the other end of the protective film 4. 16, the flat screen 5 to be filmed is placed face up in the device positioning chamber 16 on the front side of the base 1, and the protective film 4 is placed, so that the protective film 4 is positioned above the flat screen 5.
  • the roller seat 2 is placed above the front positioning post 14 of the base 1, so that the slide rail 24 touches the slide 18, and pushes the roller seat 2 in the direction of the slide 18, at this time,
  • the curved push arm 25 at the end of the slide rail touches the curved surface 31 of the peeling stick 3, and the peeling stick 3 is forced to rotate. Since the peeling stick 3 and the release layer of the protective film 4 are pasted, when the peeling stick 3 is rotated, the protective film is applied.
  • the protective film 4 is erected as a whole and placed on both sides of the roller housing 21 in the latching groove 26, and the roller seat 2 is pushed in the direction of the slide 18, and the peeling stick 3 is in the roller seat.
  • the release layer is gradually peeled off from the product layer, and the roller 22 of the roller seat 2 presses the product layer of the protective film 4 and the flat screen 5 gradually, until the roller seat 2 slides along the base 1 18 slides out, at which time the product layer of the protective film 4 is completely bonded to the flat screen 5 of the apparatus, and the release layer is carried by the peeling stick 3.
  • the sticking process of the invention is accurate in positioning, and no air bubbles are generated between the product layer and the flat screen 5, and dust impurities are not easily mixed, the sticking saves time and labor, and the bonding quality is ensured.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明公开了一种平板屏幕光学保护膜粘贴方法及装置，其装置包括基座、辊轮座及剥离棍，所述基座反面设有门形槽、反面定位槽及定位柱，基座正面设有设备定位腔、滑道、正面定位槽及定位柱；辊轮座由辊轮壳体及辊子组成，所述剥离棍设于正面定位槽或反面定位槽内，辊轮座置于基座正面且在滑道上移动；本发明通过辊轮推动剥离棍，剥离棍带着保护膜的离型层逐步与产品层剥离，辊轮压迫保护膜的产品层与平板屏幕粘合。本发明定位准确，粘贴过程简单便捷，粘贴省时省力，粘贴质量保证。

Description

平板屏幕光学保护膜粘贴方法及装置
技术领域
本发明涉及光学保护膜粘贴技术领域， 尤其是一种平板屏幕光学保护膜粘 贴方法及装置。
背景技术
现有粘贴于平板屏幕上的光学保护膜由保护层、 产品层及离型层三个基层 组成， 粘贴时， 首先， 将平板屏幕擦拭干净， 按平板屏幕的形状裁剪保护膜， 将保护膜的离型层剥离， 将产品层对准平板屏幕进行粘贴， 粘贴后， 将保护层 剥离， 完成粘贴。 在粘贴的过程中， 定位很困难， 产品层与平板屏幕之间易产 生气泡及夹杂灰尘杂质， 不仅粘贴费时费力， 而且粘贴质量很难保证。
发明内容
本发明的目的是针对现有技术的不足而提供的一种平板屏幕光学保护膜贴 膜方法及装置， 其方法简单、 便捷； 其装置定位准确， 粘贴省时省力， 粘贴质 量保证。
实现本发明目的的具体技术方案是：
一种平板屏幕光学保护膜的粘贴方法， 该方法包括以下具体步骤： a、 裁剪保护膜
采用由保护层、 产品层及离型层组成的保护膜； 以平板屏幕形状大小外加 定位区裁剪保护膜， 并在定位区上冲制定位孔， 采用半刀切割方式在保护膜上 切割平板屏幕外形与定位区的交线， 该交线为离型层及产品层割断， 保留保护 层完整； 其中： 所述定位区长度 10〜50匪；
b、 粘贴剥离棍
经剪裁后的保护膜， 在平板屏幕区域的离型层表面、 距交线 0. 5〜0. 8 mm 处粘贴一剥离棍， 其剥离棍的长度大于平板屏幕的宽度 6〜10 mm; c、 粘贴保护膜
将粘贴有剥离棍的保护膜面朝下、 通过定位孔定位后， 将需粘贴保护膜的 平板屏幕设备置于保护膜平板屏幕区域下方， 利用辊轮推动剥离棍， 剥离棍带 着保护膜的离型层逐步与产品层剥离， 辊轮压迫保护膜的产品层与平板屏幕粘 合， 直至保护膜的产品层完全与设备的平板屏幕粘合。
一种实施上述方法的装置， 该装置包括：
一基座， 其正面为一纵向通槽， 通槽一端设有两定位柱， 两定位柱一侧开 有一与贴膜设备形状相同的设备定位腔， 设备定位腔一端设有定位槽， 沿设备 定位腔两侧上表面且垂直定位槽平行设置两滑道； 其反面为 "门"形槽， 与正 面定位柱对应处设置两反面定位柱， 反面定位柱一侧设有一反面定位槽， "门" 形槽周边设有数个定位靠脚； 正反两面中部设有一通孔；
一辊轮座， 由辊轮壳体及辊子组成， 辊轮壳体内设有辊子轴座， 辊轮壳体 壁上设有卡位槽及滑轨， 辊子设于辊子轴座内；
一剥离棍， 其为杆件；
所述剥离棍设于正面定位槽或反面定位槽内， 辊轮座置于基座正面的滑道 上。
所述辊轮壳体壁上的滑轨一端为弧形推臂； 剥离棍截面为半圆矩形。
本发明定位准确， 粘贴过程简单便捷， 省时省力， 粘贴质量保证。
附图说明 图 4为本发明装置剥离棍结构示意图；
图 5为本发明装置辊轮座结构示意图；
图 6为保护膜的使用状态示意图；
图 7为本发明装置使用状态示意图。
具体实施方式
实施例
参阅图 1、 图 2、 图 3、 图 4及图 5， 本发明装置包括：
一基座 1， 其正面为一纵向通槽， 通槽一端设有两定位柱 14， 两定位柱 14 一侧开有一与贴膜设备形状相同的设备定位腔 16，设备定位腔 16—端设有定位 槽 15， 沿设备定位腔 16两侧上表面且垂直定位槽 15平行设置两滑道； 其反面 为 "门"形槽 11， 与正面定位柱 14对应处设置两反面定位柱 12， 反面定位柱 12—侧设有一反面定位槽 13， "门"形槽 11周边设有数个定位靠脚 19; 正反两 面中部设有一通孔 17;
一辊轮座 2， 由辊轮壳体 21及辊子 22组成， 辊轮壳体 21内设有辊子轴座 23， 辊轮壳体 21壁上设有卡位槽 26及滑轨 24， 辊子 22设于辊子轴座 23内； 一剥离棍 3， 其为杆件；
所述剥离棍 3设于正面定位槽 15或反面定位槽 13内，辊轮座 2置于基座 1 正面的滑道 18上。
所述辊轮壳体 21壁上的滑轨 24—端为弧形推臂 25; 剥离棍 3截面为半圆 矩形。
本发明方法的实施过程：
1 )、 裁剪保护膜
参阅图 6，本发明所选用的保护膜 4由保护层、产品层及离型层组成，首先， _ - 按平板屏幕 5的外形并在其一端预留定位区裁剪保护膜 4，在预留定位区上冲制 定位孔， 然后分割平板屏幕 5 的外形与定位区的交线， 该交线采用半刀切割方 式， 即将保护膜 4的离型层及产品层割断， 保留保护层完整， 定位区长度 40匪；
2 )、 粘贴剥离棍
参阅图 3、 图 4、 图 6， 在剥离棍 3的弧面 31—侧平面上涂敷粘胶， 使其涂 敷粘胶的面朝上、 弧面 31朝向反面定位柱 12的状态置于基座 1反面定位槽 13 内； 将保护膜 4置于门形槽 11内， 使其离型层朝向基座 1， 并使保护膜 4的定 位孔套装于反面定位柱 12上， 用手指按住保护膜 4， 使剥离棍 3涂敷粘胶的面 与保护膜 4的离型层面粘贴。
3 )、 粘贴准备工作
参阅图 2、 图 4、 图 6， 将粘贴有剥离棍 3的保护膜 4从基座 1反面的门形 槽 11内取出， 以粘贴有剥离棍 3的面朝向基座 1正面的方式将保护膜 4置于设 备定位腔 16内并使剥离棍 3位于正面定位槽 15内， 保护膜 4的定位孔套装于 基座 1正面定位柱 14上； 在保护膜 4的定位区一端， 采用一引拔片 6粘贴在保 护膜 4与基座 1正面之间， 使保护膜 4的保护层通过引拔片 6与基座 1粘结； 从保护膜 4的另一端将保护膜 4从设备定位腔 16内掀起， 将欲贴膜的平板屏幕 5粘贴面朝上置于基座 1正面的设备定位腔 16内， 放下保护膜 4， 使保护膜 4 位于平板屏幕 5的上方。
4)、 粘贴保护膜
参阅图 5、 图 6、 图 7， 将辊轮座 2置于基座 1正面定位柱 14上方， 使滑轨 24触及滑道 18， 沿滑道 18的方向推动辊轮座 2， 此时， 滑轨 24—端的弧形推 臂 25触及剥离棍 3的弧面 31， 剥离棍 3被迫转动， 由于剥离棍 3与保护膜 4的 离型层粘贴， 当剥离棍 3转动时， 将保护膜 4的离型层与产品层在交线处剥离 开； 此时， 将保护膜 4整体竖起将其两侧置于辊轮壳体 21的卡位槽 26内， 继 续沿滑道 18的方向推动辊轮座 2， 剥离棍 3在辊轮座 2推力作用下， 带着离型 层逐步与产品层剥离， 辊轮座 2的辊子 22压迫保护膜 4的产品层与平板屏幕 5 逐步粘合， 直至辊轮座 2沿基座 1的滑道 18滑出， 此时， 保护膜 4的产品层与 设备的平板屏幕 5完全粘合， 而离型层则被剥离棍 3带出。
5)、 整理
将引拔片 6掀起使其脱离基座 1，捏紧引拔片 6将保护膜 4的保护层从产品 层上缓慢撕掉， 此时， 保护膜 4的产品层已准确的粘合在平板屏幕 5上； 用手 指顶在门形槽 11与设备定位腔 16之间的通孔 17内， 将粘合好产品层的平板屏 幕 5从基座 1正面的设备定位腔 16内顶出， 完成平板屏幕 5的贴膜工作； 清除 基座 1上残片， 准备进行下一产品的贴膜。
本发明粘贴过程定位准确， 产品层与平板屏幕 5之间不会产生气泡、 不易夹杂 灰尘杂质， 粘贴省时省力， 且保证粘贴质量。

Claims

权 利 要 求 书
1、 一种平板屏幕光学保护膜的粘贴方法， 其特征在于该方法包括以下具体 步骤：
a、 裁剪保护膜
采用由保护层、 产品层及离型层组成的保护膜； 以平板屏幕形状大小外加 定位区裁剪保护膜， 并在定位区上冲制定位孔， 采用半刀切割方式在保护膜上 切割平板屏幕外形与定位区的交线， 该交线为离型层及产品层割断， 保留保护 层完整； 其中： 所述定位区长度 10〜50匪；
b、 粘贴剥离棍
经剪裁后的保护膜， 在平板屏幕区域的离型层表面、 距交线 0. 5〜0. 8 mm 处粘贴一剥离棍， 其剥离棍的长度大于平板屏幕的宽度 6〜10 mm;
c、 粘贴保护膜
将粘贴有剥离棍的保护膜通过定位孔定位后， 将需粘贴保护膜的平板屏幕 设备置于保护膜平板屏幕区域下方， 利用辊轮推动剥离棍后， 将保护膜竖起， 继续推动辊轮， 剥离棍带着保护膜的离型层逐步与产品层剥离， 辊轮压迫保护 膜的产品层与平板屏幕粘合， 直至保护膜的产品层完全与设备的平板屏幕粘合。
2、 一种实施权利要求 1所述方法的装置， 其特征在于该装置包括： 一基座， 其正面为一纵向通槽， 通槽一端设有两定位柱， 两定位柱一侧开 有一与贴膜设备形状相同的设备定位腔， 设备定位腔一端设有定位槽， 沿设备 定位腔两侧上表面且垂直定位槽平行设置两滑道； 其反面为 "门"形槽， 与正 面定位柱对应处设置两反面定位柱， 反面定位柱一侧设有一反面定位槽， "门" 形槽周边设有数个定位靠脚； 正反两面中部设有一通孔；
一辊轮座， 由辊轮壳体及辊子组成， 辊轮壳体内设有辊子轴座， 辊轮壳体 壁上设有卡位槽及滑轨， 辊子设于辊子轴座内； 权 利 要 求 书
一剥离棍， 其为杆件且横截面为半圆矩形；
所述剥离棍设于正面定位槽或反面定位槽内， 辊轮座置于基座正面的滑道 上。
3、 根据权利要求 2所述的装置， 其特征在于辊轮壳体壁上的滑轨一端为弧 形推臂。
PCT/CN2013/074761 2012-04-28 2013-04-26 平板屏幕光学保护膜粘贴方法及装置 WO2013159732A1 (zh)

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