WO2013146286A1 - 断熱箱体、及びこの断熱箱体を備えた冷蔵庫及び貯湯装置 - Google Patents

断熱箱体、及びこの断熱箱体を備えた冷蔵庫及び貯湯装置 Download PDF

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Publication number
WO2013146286A1
WO2013146286A1 PCT/JP2013/057138 JP2013057138W WO2013146286A1 WO 2013146286 A1 WO2013146286 A1 WO 2013146286A1 JP 2013057138 W JP2013057138 W JP 2013057138W WO 2013146286 A1 WO2013146286 A1 WO 2013146286A1
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WO
WIPO (PCT)
Prior art keywords
heat insulating
box
insulating material
vacuum heat
urethane foam
Prior art date
Application number
PCT/JP2013/057138
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
章弘 難波
祥 花岡
川上　俊史
横山　淳一
児嶋　喜彦
中津　哲史
雅法 辻原
永 松井
博司 今野
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to JP2014507659A priority Critical patent/JP6192634B2/ja
Priority to SG11201405375UA priority patent/SG11201405375UA/en
Priority to AU2013238222A priority patent/AU2013238222B2/en
Publication of WO2013146286A1 publication Critical patent/WO2013146286A1/ja

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00—Thermal insulation in general
    • F16L59/06—Arrangements using an air layer or vacuum
    • F16L59/065—Arrangements using an air layer or vacuum using vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/18—Filling preformed cavities
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00—General constructional features
    • F25D23/06—Walls
    • F25D23/062—Walls defining a cabinet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037—Other properties
    • B29K2995/0063—Density
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037—Other properties
    • B29K2995/0082—Flexural strength; Flexion stiffness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/762—Household appliances
    • B29L2031/7622—Refrigerators
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • F24H1/18—Water-storage heaters
    • F24H1/181—Construction of the tank
    • F24H1/182—Insulation
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2201/00—Insulation
    • F25D2201/10—Insulation with respect to heat
    • F25D2201/14—Insulation with respect to heat using subatmospheric pressure

Definitions

  • the present invention relates to a heat insulation box filled with a hard urethane foam and a vacuum heat insulating material, and a refrigerator and a hot water storage device provided with the heat insulation box.
  • a technique for arranging a vacuum heat insulating material in addition to a hard urethane foam in a heat insulating box formed with an outer box and an inner box is proposed.
  • An overlying heat insulation box has been proposed (see Patent Document 1).
  • the vacuum heat insulating material has a heat insulating performance of, for example, 6 times or more that of a conventional hard urethane foam. For this reason, from the viewpoint of energy saving and the like, in addition to the hard urethane foam, a vacuum heat insulating material has also been disposed in the space formed between the outer box and the inner box. In recent years, as the demand for energy saving increases, the amount of vacuum heat insulating material disposed in the heat insulating box, such as the heat insulating box described in Patent Document 1, has also increased.
  • heat insulation boxes are also required to reduce the space formed between the outer box and the inner box, that is, the wall thickness of the heat insulation box, from the viewpoint of saving space and increasing the internal volume.
  • the conventional heat insulation box has been manufactured based on the technical idea that the hard urethane foam mainly has a heat insulation function, and the vacuum heat insulation material assists the heat insulation function of the hard urethane foam.
  • the strength of the wall surface is secured by the hard urethane foam.
  • the conventional heat insulation box has a problem that it is difficult to reduce the wall thickness.
  • the usage-amount (coverage rate) of a vacuum heat insulating material is increased, and the bending elastic modulus (in other words, rigidity of a hard urethane foam) of hard urethane foam is increased. Therefore, it seems that the wall thickness can be reduced to some extent.
  • the heat insulation box described in Patent Document 1 is also manufactured by the conventional technical idea, and the hard urethane foam mainly bears the heat insulation function, and the vacuum heat insulation material assists the heat insulation function of the hard urethane foam. It is. In other words, the strength of the wall surface of the heat insulating box described in Patent Document 1 is secured by the rigid urethane foam.
  • the conventional heat insulation box has a problem that it is difficult to further expand the internal volume of the heat insulation box while ensuring heat insulation performance.
  • the present invention has been made in order to solve the above-described problems, and a heat insulating box capable of enlarging the inner volume of the heat insulating box while securing heat insulating performance, and the heat insulating box. It aims at obtaining the refrigerator and hot water storage apparatus which were equipped with the body.
  • the heat insulation box according to the present invention includes an outer box and an inner box, and a vacuum heat insulating material and a rigid urethane foam filled in a first space formed between the outer box and the inner box, and at least
  • the vacuum heat insulating material is mounted on the left and right side surfaces and the back surface, the filling rate of the vacuum heat insulating material in the first space is 40% to 80%, and the area ratio of the vacuum heat insulating material to the outer box surface area is
  • the bending elastic modulus of the rigid urethane foam is 15.0 MPa or more.
  • the refrigerator according to the present invention includes the heat insulating box according to the present invention and a cooling device that cools the air supplied to the storage chamber formed in the heat insulating box.
  • the hot water storage device includes a heat insulating box according to the present invention, a heating device that heats water, and a tank that is provided in the heat insulating box and stores water heated by the heating device. It is provided.
  • the heat insulating box according to the present invention is brought about by a new technical idea that is completely different from the conventional technical idea that the vacuum heat insulating material mainly has a heat insulating function.
  • the heat insulating box according to the present invention has an area of the vacuum heat insulating material with respect to the outer box surface area when the filling rate of the vacuum heat insulating material in the first space formed between the outer box and the inner box is 40% to 80%.
  • the ratio is 60% or more, and the filling rate and the area rate of the vacuum heat insulating material are increased as compared with the conventional case.
  • the vacuum heat insulating material has, for example, a heat insulating performance that is six times or more the heat insulating performance of the hard urethane foam of the conventional heat insulating box. For this reason, the heat insulation box which concerns on this invention can exhibit sufficient heat insulation function, even if it reduces wall thickness.
  • the bending elastic modulus of the vacuum heat insulating material is about 20 MPa to 40 MPa, while the bending elastic modulus of the hard urethane foam used in the conventional heat insulating box is about 6 MPa to 12 MPa, for example. That is, the vacuum heat insulating material has a higher bending elastic modulus than the hard urethane foam used in the conventional heat insulating box. Therefore, the heat insulation box according to the present invention in which the filling rate of the vacuum heat insulating material is increased as compared with the prior art can sufficiently ensure the strength.
  • the filling rate of the vacuum heat insulation in the first space is increased only by increasing the coverage of the vacuum heat insulation in the heat insulation box. Note that is less than 40% and the wall thickness of the heat insulation box cannot be reduced. In other words, it is important to reduce the wall thickness of the heat insulation box by making the filling amount of the vacuum heat insulation higher than that of rigid urethane foam 40% or more and taking the strength of the heat insulation box by the vacuum heat insulation. It is.
  • the heat insulating box according to the present invention is brought about by the technical idea that the vacuum heat insulating material mainly has a heat insulating function as described above. For this reason, in the heat insulation box which concerns on this invention, there is little influence of the fall of the heat insulation performance of a hard urethane foam produced by the increase in the bending elastic modulus (in other words, rigidity of a hard urethane foam) of a hard urethane foam.
  • the bending elastic modulus of a hard urethane foam can be 15.0 Mpa or more larger than the hard urethane foam used for the conventional heat insulation box. Therefore, the heat insulation box which concerns on this invention can also prevent the strength fall resulting from the fall of the filling rate of a rigid urethane foam.
  • this invention provides the heat insulation box which can expand the internal volume of a heat insulation box compared with the past, ensuring the heat insulation performance, and the refrigerator and hot water storage apparatus provided with this heat insulation box. it can.
  • FIG. 1 is a front sectional view of a heat insulating box according to Embodiment 1 of the present invention.
  • FIG. 2 is a rear view of the heat insulation box.
  • FIG. 3 is a perspective view of the heat insulation box.
  • the vacuum heat insulating material 6 is actually arrange
  • the heat insulation box 1 includes an outer box 2 made of, for example, metal and an inner box 3 made of, for example, resin.
  • the hard urethane foam 5 and the vacuum heat insulating material 6 are arranged in the space 4 formed between the outer box 2 and the inner box 3, that is, on the top surface, the left and right side surfaces, the back surface, and the bottom surface portion of the heat insulating box 1. It is installed (filled).
  • the heat insulation box 1 which concerns on this Embodiment 1 assumes the heat insulation box used for a refrigerator. For this reason, the heat insulation box 1 which concerns on this Embodiment 1 is formed in the bottomed square cylinder shape (substantially rectangular parallelepiped shape) with which the top
  • a sheet metal cover 34 for example, a thickness of 1 mm or more
  • the sheet metal cover 34 is attached to the heat insulating box 1.
  • the partition plate 24 By attaching the partition plate 24 to the heat insulation box 1 using 34, the strength of the heat insulation box 1 can be improved.
  • the rail 16 for supporting the shelf installed in the storage chamber 7 is formed in the heat insulation box 1 which concerns on this Embodiment 1 inside the heat insulation box 1 (namely, inner box 3). Yes.
  • the heat insulating box 1 having such a configuration is manufactured as follows, for example. First, the vacuum heat insulating material 6 is bonded and fixed to the outer box 2 in advance. Then, the outer box 2 and the inner box 3 are bonded and fixed, for example. Thereafter, as shown in FIG. 4, with the back side of the heat insulation box 1 facing upward, the raw material of the liquid rigid urethane foam 5 is injected from the injection port 32 formed on the back side to perform integral foaming. Thus, the space 4 is filled with the rigid urethane foam 5.
  • the vacuum heat insulating material 6 cannot be disposed at a position facing the inlet 32 on the back side of the heat insulating box 1. Therefore, in the first embodiment, the vacuum heat insulating material 6 is disposed on the back side of the heat insulating box 1 as shown in FIG. That is, the vacuum heat insulating material 6 disposed on the back side of the heat insulating box 1 is not a single body but is divided into a plurality (for example, two to three) and arranged in parallel.
  • the injection port 32 faces the corners of the vacuum heat insulating material 6.
  • the area of the vacuum heat insulating material 6 can be increased, and the vacuum heat insulating material 6 can be disposed avoiding the inlet 32 (that is, hard).
  • a stock solution of urethane foam 5 can be injected).
  • the vacuum heat insulating material 6 By disposing the vacuum heat insulating material 6 with such a configuration, it is possible to provide the heat insulating box body 1 having more excellent heat insulating performance.
  • the formation position of the injection port 32 is merely an example. What is necessary is just to form suitably according to the shape of the heat insulation box 1, ie, the shape of the space 4 formed between the outer box 2 and the inner box 3.
  • the heat insulation box 1 which concerns on this Embodiment 1 was conceived based on the new technical idea completely different from the conventional technical idea that the hard urethane foam in a heat insulation box mainly bears a heat insulation function.
  • the vacuum heat insulating material 6 is mainly configured to perform a heat insulating function.
  • the heat insulation box 1 which concerns on this Embodiment 1 makes the filling rate of the vacuum heat insulating material 6 in the space 4 40% or more.
  • the heat insulating performance is improved than before, so even if the wall thickness of the heat insulating box 1 is made thinner than before, The heat insulation performance can be ensured at the same level or higher.
  • the vacuum heat insulating material 6 has a higher flexural modulus than the rigid urethane foam 5
  • the amount of deformation of the heat insulating box 1 is reduced by increasing the ratio of the vacuum heat insulating material 6, in other words, the strength of the heat insulating box 1 is greatly increased. Can be raised.
  • increasing the thickness is effective, it is easy to reduce the wall thickness of the heat insulating box 1 by increasing the area.
  • the heat insulation box 1 which concerns on this Embodiment 1 is equipped with the vacuum heat insulating material 6 at least in the side part and back surface part of the outer box 2, and the filling rate of the vacuum heat insulating material 6 in the space 4 is 40% or more.
  • the vacuum heat insulating material 6 having a higher bending elastic modulus than the hard urethane foam used in the conventional heat insulating box is mainly used by setting the area ratio of the vacuum heat insulating material 6 to the surface area of the outer box 2 to 60% or more. It is set as the structure which bears the wall surface strength of the heat insulation box 1.
  • the heat insulation box 1 which concerns on this Embodiment 1 can make the wall thickness of the heat insulation box 1 thin, the storage chamber 7 can be expanded without changing an external size, and the heat insulation box 1 of It is possible to increase the amount of storage that can be stored inside.
  • the heat insulation box 1 will be distorted, for example, the shelf provided inside will fall, or the malfunction that the slidability of a drawer-type case and a door will worsen will generate
  • the heat insulating box 1 according to the first embodiment has a filling rate of the vacuum heat insulating material 6 in the space 4 of 80% or less. According to the technical idea according to the first embodiment as described above, it is ideal that the space 4 is entirely the vacuum heat insulating material 6. However, as shown in FIG. 1, the rail 16 formed in the inner box 3 protrudes into the space 4. Moreover, when using the heat insulation box 1 for a refrigerator, for example, a harness for connecting a compressor or a control panel (which controls the rotation speed of the compressor, etc.) mounted on the heat insulation box 1 in the space 4 is also provided. It will be arranged. Moreover, when using the heat insulation box 1 for a refrigerator, for example, refrigerant piping etc.
  • the outer box 2 and the inner box 3 can be bonded without any problem even when the rail 16 and other parts are present in the space 4.
  • a range that is, a void
  • the heat insulating performance of the heat insulating box 1 is deteriorated. Therefore, in the heat insulation box 1 according to the first embodiment, the filling rate of the vacuum heat insulating material 6 in the space 4 in order to secure a certain gap (for example, about 6 mm) necessary for filling the hard urethane foam. Is 80% or less.
  • the heat insulating box 1 according to the first embodiment is brought about by the technical idea that the vacuum heat insulating material 6 mainly has a heat insulating function.
  • the density of the rigid urethane foam 5 is made higher than before (for example, 60 kg / m 3 or more), and the bending of the rigid urethane foam 5 is performed as shown in FIG.
  • the elastic modulus can be set to 15.0 MPa or more, which is larger than the hard urethane foam used in the conventional heat insulation box.
  • the heat insulation box 1 which concerns on this Embodiment 1 can also prevent the strength fall resulting from the fall of the filling rate of the hard urethane foam 5, cannot endure the distortion by the weight of a stored item, and the heat insulation box 1 There is no problem such as deformation. That is, even if a large amount of the vacuum heat insulating material 6 is used, there is no problem as the quality of the heat insulating box 1, and energy saving can be realized by excellent heat insulating performance.
  • the density of the rigid urethane foam 5 can be increased by increasing the amount of the stock solution of the rigid urethane foam 5 to be injected into the space 4 as compared with the conventional one.
  • the upper limit of the bending elastic modulus of the rigid urethane foam 5 is 150.0 MPa or less. This is because if the flexural modulus of the rigid urethane foam 5 is larger than 150.0 MPa, the density of the rigid urethane foam 5 is excessively increased and solidified without being spongy, and the heat insulation performance of the rigid urethane foam 5 is rapidly reduced. .
  • the heat insulating box 1 is used for a refrigerator having the following specifications.
  • the heat insulating box 1 is used in which the total thickness of the outer box 2 and the inner box 3 is 2 mm, the average wall thickness of the heat insulating box 1 is 30 mm, that is, the average distance in the wall thickness direction of the space 4 is 28 mm.
  • the thickness of the vacuum heat insulating material 6 is 20 mm, and the average flow path in the wall thickness direction of the rigid urethane foam 5 in the space 4 is 8 mm.
  • the thermal conductivity of the rigid urethane foam 5 is 0.018 W / mK to 0.025 W / mK.
  • the internal volume is 500 L class and the power consumption is 40 W or less. In the case of such conditions, when the thermal conductivity of the vacuum heat insulating material 6 exceeds 0.0030 W / mK, the influence on the heat insulating performance due to the wall thickness reduction becomes large, and the heat insulating performance is worse than the specification (that is, The power consumption is greater than 40W).
  • the thermal conductivity of the vacuum heat insulating material 6 is set to 0.0030 W / mK or less, thereby preventing the influence on the heat insulating performance to reduce the wall thickness. Moreover, if the thermal conductivity of the vacuum heat insulating material 6 is lowered, in addition to the point that the cost per 0.001 W / mK reduction is drastically increased, sufficient heat insulation performance can be ensured with 0.0012 W / mK. Therefore, the vacuum heat insulating material 6 having a thermal conductivity of 0.0030 to 0.0012 W / mK is used.
  • Table 1 which described the wall surface thickness which concerns on Embodiment 1 of this invention, a vacuum heat insulating material filling factor, a urethane foam bending elastic modulus, and a box deformation. Comparing items 1 and 4 in Table 1, for example, when the wall thickness is changed from the conventional 40 mm to 30 mm, the filling rate of the vacuum heat insulating material 6 is set to 40% or more, and the bending elastic modulus of urethane is set to 15 Mpa or more. Thus, it is possible to ensure the box strength of the heat insulating box 1 equal to or higher than that of the conventional product.
  • the heat insulating box 1 according to the first embodiment it is preferable to use a vacuum heat insulating material using an aluminum vapor deposited film as an exterior film as the vacuum heat insulating material 6 for the following reason.
  • the vacuum heat insulating material 6 is mainly responsible for heat insulation, the generation of so-called heat bridges (via the vacuum insulating material outer film) There is a concern that heat is conducted from the front surface to the back surface.
  • the rigid urethane foam 5 having a size of 100 ⁇ 100 ⁇ 5 mm or more is used for the left and right side surfaces, the back surface, the top surface, and the bottom surface. Cut out from the center position of each of the five surfaces, and calculate from the average.
  • the hard urethane foam 5 having a size of 100 ⁇ 100 ⁇ 5 mm or more can be cut out at a position closest to the center position. Position.
  • the heat insulation box body which was energy-saving and was excellent in internal volume efficiency compared with the past. 1 can be provided. That is, the storage chamber 7 can be expanded more than before without changing the outer size, and the amount of storage that can be stored inside the heat insulating box 1 can be increased more than before.
  • the shape of the heat insulation box 1 shown in this Embodiment 1 is an example to the last.
  • the interior space of the heat insulating box 1 may be partitioned by three partition plates 24 to form four storage chambers 7.
  • the interior space of the heat insulating box 1 may be partitioned by four partition plates 24 to form five storage chambers 7.
  • the strength of the heat insulating box 1 can be further improved.
  • the number of storage chambers 7 increases, the average thickness of the hard urethane foam 5 covered by the vacuum heat insulating material 6 is reduced due to the effect of improving the box strength by the sheet metal cover 34 (for example, 5 mm or less). ), Sufficient box strength can be secured. For this reason, it is possible to further expand the storage chamber 7 without changing the external size of the heat insulation box 1, and it is possible to further increase the storage items that can be stored inside the heat insulation box 1.
  • the internal structure of the partition plate 24 is not particularly mentioned.
  • the same configuration as that of the heat insulating box 1 may be used. That is, the internal space of the partition plate 24 is filled with the hard urethane foam 5 and the vacuum heat insulating material 6, the filling rate of the vacuum heat insulating material 6 at that time is 40% to 80%, and the bending elastic modulus of the hard urethane foam 5 is 15%. It may be 0.0 MPa or more.
  • the heat insulation performance of the heat insulation box 1 can be improved more.
  • the vacuum heat insulating material 6 is disposed in the space 4 formed between the outer box 2 and the inner box 3 by attaching the vacuum heat insulating material 6 to the outer box 2.
  • the vacuum heat insulating material 6 may be disposed in the space 4 as follows. Note that items not particularly described in the second embodiment are the same as those in the first embodiment, and the same functions and configurations are described using the same reference numerals.
  • FIG. 7 is a front cross-sectional view of the heat insulation box according to Embodiment 2 of the present invention.
  • the heat insulating box 1 according to the second embodiment is provided with a condensation pipe 9 on the inner surface side of the outer box 2.
  • the condensing pipe 9 is a refrigerant pipe through which high-temperature and high-pressure refrigerant discharged from the compressor flows, and the refrigerant flowing in the pipe is cooled (condensed) by the outside air through the wall of the condensing pipe 9 and the outer box 2. To do.
  • a spacer 8 having a thickness equal to or larger than the diameter of the condensation pipe 9 is attached to the inner wall of the outer box 2 that does not overlap the condensation pipe 9.
  • the vacuum heat insulating material 6 is affixed to the spacer 8. That is, the heat insulation box 1 according to the second embodiment has a configuration in which the vacuum heat insulating material 6 is disposed at a predetermined interval from the outer box 2 and the inner box 3 and the vacuum heat insulating material 6 is embedded in the rigid urethane foam 5. It has become.
  • the condensing piping 9 exists in the outer case 2 by burying the vacuum heat insulating material 6 in the hard urethane foam 5 in this way. Even if it exists, the vacuum heat insulating material 6 can be arrange
  • the vacuum heat insulating material 6 has a characteristic that the higher the temperature is, the easier it is to absorb the surrounding gas and the lower the internal vacuum degree and the lower the thermal conductivity. However, the vacuum heat insulating material 6 from the outer box 2 and the condensation pipe 9 whose temperature is high. By keeping the distance away, the temperature of the vacuum heat insulating material 6 can be lowered to suppress deterioration, so that it is possible to provide a highly reliable heat insulating box 1 in the long term.
  • the vacuum heat insulating material 6 has a feature that the internal vacuum is lowered by absorbing the surrounding gas and the thermal conductivity is deteriorated, but the vacuum heat insulating material 6 is embedded in the hard urethane foam 5 to obtain a vacuum. Since the amount of gas around the heat insulating material 6 can be reduced, the deterioration of the vacuum heat insulating material 6 can be suppressed, and it becomes possible to provide the heat insulating box 1 having high reliability in the long term.
  • the density of the hard urethane foam 5 is higher than that of the hard urethane foam used in the conventional heat insulation box.
  • the heat insulation box 1 in which the condensation pipe 9 is disposed in the space 4 has been described as an example.
  • the rigid urethane foam is used in the heat insulation box 1 in which the condensation pipe 9 is not provided in the space 4.
  • the vacuum heat insulating material 6 may be embedded in the inside 5. Since the abundance of the gas around the vacuum heat insulating material 6 can be reduced, the deterioration of the vacuum heat insulating material 6 can be suppressed, and it becomes possible to provide the heat insulating box 1 with high reliability in the long term.
  • Embodiment 3 Depending on the shape of the inner box 3 and the like, the configuration is not limited to that shown in the first embodiment or the second embodiment, and for example, the vacuum heat insulating material 6 may be arranged in the space 4 as follows. Note that items not specifically described in the third embodiment are the same as those in the first or second embodiment, and the same functions and configurations are described using the same reference numerals.
  • FIG. 8 is a front sectional view showing a heat insulating box according to Embodiment 3 of the present invention.
  • the heat insulation box 1 according to the third embodiment has a configuration in which the rail 16 (see FIGS. 1 and 7) is not formed on the inner box 3.
  • the inner box 3 has a shape in which the vacuum heat insulating material 6 can be easily attached, all or part of the vacuum heat insulating material 6 may be disposed in the inner box 3.
  • the heat insulation box 1 having a smaller amount of the vacuum heat insulating material 6, energy saving, and superior in internal volume efficiency than the conventional one is provided. be able to. That is, it is assumed that the vacuum heat insulating material 6 having the same size as that of the third embodiment is attached to the outer box 2, for example. In this case, since the surface area of the outer box 2 is larger than the surface area of the inner box 3, for example, a gap formed between the vacuum heat insulating materials 6 at the corners or the like causes the vacuum heat insulating material 6 to be connected to the inner box 3. It becomes larger than the case where it arrange
  • the gap formed between the vacuum heat insulating materials 6 compared to the case where the vacuum heat insulating material 6 of the same size is disposed in the outer box 2. Therefore, the loss is reduced by the amount of loss, and a more efficient heat insulating box 1 can be provided.
  • Embodiment 4 When the heat insulating box 1 shown in the first to third embodiments includes a door, for example, the following configuration may be used. Note that items not particularly described in the fourth embodiment are the same as those in the first to third embodiments, and the same functions and configurations are described using the same reference numerals.
  • FIG. 9 is a side cross-sectional view of the heat insulating box according to Embodiment 4 of the present invention.
  • the heat insulation box 1 which concerns on this Embodiment 4 is provided with the door 10 for opening and closing the opening part of each store room 7 dividedly formed in the inside.
  • the door 10 includes a face material 12 made of, for example, metal (corresponding to the outer plate of the present invention) and an inner plate 13 made of, for example, resin.
  • the hard urethane foam 5 and the vacuum heat insulating material 6 are disposed (filled) in a space 10a (corresponding to the second space of the present invention) formed between the face material 12 and the inner plate 13.
  • the door 10 is also configured based on the technical idea shown in the first to third embodiments (the technical idea that the vacuum heat insulating material 6 mainly serves a heat insulating function), and the vacuum heat insulating material 6 in the space 10a.
  • the filling rate is 40% to 80%.
  • the vacuum heat insulating material 6 is bonded and fixed in advance to the face material 12, and the raw material of the liquid hard urethane foam 5 is injected to perform integral foaming. Can be filled with foam 5.
  • the configuration of the door 10 shown in FIG. 9 is merely an example.
  • a frame or the like for supporting a storage box stored in the storage chamber 7 may be attached to the door 10 on the storage chamber 7 side (inner plate 13 side).
  • the rigid urethane foam 5 is disposed on the storage chamber 7 side (inner plate 13 side) of the space 10a.
  • the door 10 may be configured as shown in FIG. 10, for example, when there is no part to be attached to the storage chamber 7 side (inner plate 13 side) of the door 10.
  • FIG. 10 is side surface sectional drawing which shows another example of the heat insulation box which concerns on Embodiment 4 of this invention. That is, as shown in FIG. 10, all or part of the vacuum heat insulating material 6 may be disposed on the inner plate 13. At this time, the range not covered with the vacuum heat insulating material 6 formed above and below the door 10 (refer to part A in FIG. 9) is the same size as the case where the vacuum heat insulating material 6 is disposed on the face material 12. Even when the vacuum heat insulating material 6 is used, the heat insulating box 1 becomes smaller and more efficient.
  • the vacuum heat insulating material 6 it is not necessary to arrange the vacuum heat insulating material 6 on every door 10.
  • the temperature difference between the outside air and the inside of the heat insulating box 1 that is, the storage chamber 7
  • the effect of improving the heat insulating performance is small even if the vacuum heat insulating material 6 is disposed on the door 10.
  • the vacuum heat insulating material 6 even if the vacuum heat insulating material 6 is not disposed on the door 10, sufficient heat insulating performance can be ensured.
  • the door 10 according to the fourth embodiment does not particularly limit the mounting configuration of the heat insulating box 1 to the main body (the casing formed by the outer box 2 and the inner box 3).
  • the door 10 may be attached to the main body of the heat insulating box 1 by a rotary attachment configuration.
  • FIG. 11 is a perspective view at the time of door opening which shows an example of the attachment structure of the door in the heat insulation box which concerns on Embodiment 4 of this invention.
  • the hinges 14 are fixed to the left and right sides of the main body of the heat insulating box 1. Then, by inserting the axis of the hinge 14 into the door 10, the door 10 can be rotated and opened with the hinge 14 as an axis.
  • a gasket 11 to the door 10 on the storage chamber 7 side of the door 10 as shown in FIG.
  • the gasket 11 is made of, for example, vinyl chloride.
  • the heat insulation box 1 configured as in the fourth embodiment, in the sum of the space 4 formed between the outer box 2 and the inner box 3 and the space 10a that is the internal space of the door 10,
  • the filling rate of the vacuum heat insulating material is 40% to 80%.
  • the wall thickness of the heat insulation box 1 that is, the distance between the outer box 2 and the inner box 3 and the thickness of the door 10) can be made thinner than before, it is energy saving and more conventional.
  • the filling rate of the hard urethane foam 5 in the space 4 falls by increasing the filling rate of the vacuum heat insulating material 6 in the space 4.
  • the density of the rigid urethane foam 5 and higher than the conventional (e.g. 60 kg / m 3 or higher), the flexural modulus of the rigid urethane foam 5, conventional insulation can be set to 15.0 MPa or more, which is larger than the rigid urethane foam used in the box.
  • the heat insulation box 1 according to the fourth embodiment can also prevent a decrease in strength due to a decrease in the filling rate of the rigid urethane foam 5 and can not withstand the distortion due to the weight of the stored item or the door 10 so as to be insulated. There is no problem that the box 1 is deformed.
  • Embodiment 5 FIG.
  • the deformation of the heat insulating box 1 due to the decrease in strength is caused by the fact that the vertical side surface or back surface portion is more vertical than the bottom surface or ceiling portion horizontal to gravity.
  • the strength of is more influential. Therefore, the intensity
  • the area ratio which the vacuum heat insulating material 6 occupies with respect to the area for every surface in a side part and a back part, and the result of calculating box deformation become FIG.
  • the filling rate of the vacuum heat insulating material 6 is 40%, and the deformation amount when the area ratio is 50% is 1. Since the bending elastic modulus of the vacuum heat insulating material 6 is 20 MPa to 40 MPa, which is larger than the bending elastic modulus of the rigid urethane foam 5, the amount of deformation of the heat insulating box 1 decreases as the area of the vacuum heat insulating material 6 on the side surface and the back surface increases. That is, the strength of the heat insulating box 1 can be greatly increased.
  • the area ratio is increased as described above, and if it is 70% or more, the strength can be ensured, and the wall thickness of the heat insulation box 1 is made thinner.
  • the volume of the storage chamber 7 can be expanded.
  • the heat insulation box body which was energy-saving and was excellent in internal volume efficiency compared with the past. 1 can be provided. That is, the storage chamber 7 can be expanded more than before without changing the outer size, and the amount of storage that can be stored inside the heat insulating box 1 can be increased more than before.
  • Embodiment 6 FIG.
  • items not particularly described in the sixth embodiment are the same as those in the first to fifth embodiments, and the same functions and configurations are described using the same reference numerals.
  • the bending elastic modulus is increased by increasing the density of the rigid urethane foam 5 and the strength of the heat insulating box 1 is increased.
  • the urethane density tends to be uneven near the inlet 32 and at the end portion, and it is difficult to obtain a stable strength.
  • the free foam density refers to the density of the rigid urethane foam 5 when urethane is foamed in an open state without foaming urethane in a sealed space such as a box. Generally, when urethane foams and expands in a narrow space, the density becomes higher than the free foam density.
  • a foamed body such as the rigid urethane foam 5 generally has a higher heat insulating effect when it has more internal bubbles, that is, a smaller density. For this reason, the density of the rigid urethane foam 5 usually used for the heat insulation box 1 is often a low density of about 25 to 30 kg / m 3 . If it is attempted to secure the strength of the heat insulating box 1 by using this urethane foam and setting the flexural modulus to 15 MPa or more, for example, in the heat insulating box having the urethane thickness of 8 mm, the just pack amount (in the target box) It is necessary to exceed the urethane amount when the rigid urethane foam 5 is just filled, and the density tends to be uneven.
  • urethane is packed more than the amount of the just pack, urethane overflows from the gap between the heat insulating box 1 and the door 10 (for example, the joint between the outer box 2 and the inner box 3), and the targeted rigid urethane foam density Cannot be secured, and troubles such as the need to remove overflowing urethane are likely to occur.
  • the free foam density can be increased by reducing the amount of the foam material contained in the urethane stock solution.
  • the density of the just pack amount is 60 kg / m 3 or more by setting the free foam density to 35 kg / m 3
  • the flexural modulus of the rigid urethane foam 5 is 15 MPa.
  • the heat insulation performance of the rigid urethane foam 5 is because the filling rate of the vacuum heat insulating material 6 is 40% to 80% as described above.
  • the influence of deterioration on the heat insulation performance of the heat insulation box 1 and the door 10 is minute.
  • the amount of just packs can be adjusted by making a free form density into 35 kg / m ⁇ 3 > or more.
  • the wall thickness of the heat insulation box 1 can be made thinner than before, and the stable quality is ensured and the stable quality which is hard to leak urethane. It is possible to provide a heat-insulating box 1 that is energy-saving while ensuring and excellent in internal volume efficiency as compared with the prior art. That is, the storage chamber 7 can be expanded more than before without changing the outer size, and the amount of storage that can be stored inside the heat insulating box 1 can be increased more than before.
  • Embodiment 7 FIG. In this Embodiment 7, an example of the refrigerator using the heat insulation box 1 shown in said embodiment is demonstrated. Note that items not specifically described in the seventh embodiment are the same as those in the first to sixth embodiments, and the same functions and configurations are described using the same reference numerals.
  • FIG. 12 is a side sectional view showing a refrigerator according to Embodiment 5 of the present invention.
  • FIG. 12 has shown the refrigerator 100 using the heat insulation box 1 shown in FIG. 9 of Embodiment 4.
  • FIG. in the refrigerator 100 according to the seventh embodiment the storage chamber 7 partitioned and formed inside the heat insulating box 1 is used as the refrigerator compartment 21, the freezer compartment 22, and the vegetable compartment 23 from above.
  • the refrigerator 100 according to the seventh embodiment includes a cooling device for cooling the air supplied to the refrigerator compartment 21, the freezer compartment 22, and the vegetable compartment 23 in the heat insulating box 1.
  • This cooling device includes a compressor 30, a condensation pipe 9 (see FIG. 7), a decompression device (such as an expansion valve and a capillary tube) (not shown), a cooler 27, and the like.
  • the refrigerator 100 according to the fifth embodiment includes a refrigeration cycle circuit serving as a cooling device.
  • the compressor 30 and the pressure reducing device are provided in a machine room 29 formed on the lower rear side of the heat insulating box 1.
  • the condensation pipe 9 is provided on, for example, a side surface portion of the heat insulating box 1.
  • the cooler 27 is provided in a cooling chamber 25 formed by being surrounded by the inner box 3 and the fan grille 26.
  • the cooling chamber 25 is also provided with a cooler fan 28 for sending the air cooled by the cooler 27 to the refrigerator compartment 21, the freezer compartment 22 and the vegetable compartment 23.
  • a control board chamber 31 is formed on the rear upper side of the heat insulating box 1, and a control board for controlling the rotational speed of the compressor 30 and the cooler fan 28 is disposed in the control board chamber 31. ing.
  • the high-temperature and high-pressure gas refrigerant sent out by the compressor 30 in the machine room 29 is condensed while passing through the condensation pipe 9 (see FIG. 7).
  • This low-temperature and high-pressure liquid refrigerant is decompressed to a low-temperature and low-pressure gas-liquid two-phase refrigerant by the decompression device, and is, for example, ⁇ 20 ° C. or lower when it reaches the cooler 27.
  • the low-temperature and low-pressure gas-liquid two-phase refrigerant cools the air in the cooling chamber 25, and the cooled air is supplied to the refrigerating chamber 21, the freezing chamber 22, and the vegetable chamber 23 by the cooler fan 28.
  • the freezer compartment 22 and the vegetable compartment 23 are cooled.
  • the low-temperature and low-pressure gas-liquid two-phase refrigerant that has cooled the air in the cooling chamber 25 is heated and evaporated by the air in the cooling chamber 25, becomes a low-pressure gaseous refrigerant, and is sucked into the compressor 30 again. Compressed.
  • the refrigerator 100 configured as in the seventh embodiment, in the sum of the space 4 formed between the outer box 2 and the inner box 3 and the space 10a that is the internal space of the door 10, vacuum insulation is provided.
  • the filling rate of the material is 40% to 80%.
  • the wall thickness of the heat insulation box 1 that is, the distance between the outer box 2 and the inner box 3 and the thickness of the door 10.
  • heat insulation performance can be secured. Therefore, since each store room can be made difficult to warm, the amount of air necessary for cooling can be suppressed, and the number of rotations of the compressor 30 can be reduced or the operation OFF time can be extended. For this reason, the refrigerator 100 can save energy.
  • the refrigerator 100 comprised like this Embodiment 7 can expand each storage room rather than before, without changing an external size, and can increase the storage thing which can be stored in each storage room than before. .
  • the refrigerator 100 can be made more energy-saving.
  • the bending elastic modulus of the hard urethane foam 5 with which the space 4 and the space 10a are filled is set to 15.0 MPa or more, the strength of the heat insulating box 1 is ensured, and the weight of the stored items. It is possible to suppress the heat insulation box 1 from being deformed without being able to withstand the distortion caused by the above. For this reason, it can suppress that the heat insulation box 1 is distorted, and the door 10 inclines, and the deterioration of an external appearance can be prevented.
  • the freezer compartment 22 has the largest temperature difference between the internal temperature and the outside air. For this reason, the filling rate of the vacuum heat insulating material 6 on the left and right side surfaces, the back surface, and the front surface (door 10) of the heat insulating box 1 in the range facing the freezer compartment 22 may be larger than the other ranges (for example, 60% or more). ). By comprising in this way, the heat
  • the machine room 29 is, for example, 35 ° C. or more, and the temperature of the control board chamber 31 is increased to, for example, 40 ° C. That is, the temperature difference between the machine room 29 and the control board room 31 and the storage room is larger than other parts. For this reason, heat easily enters the storage chamber arranged in the vicinity of the machine chamber 29 and the control substrate chamber 31. For this reason, you may make the filling rate of the vacuum heat insulating material 6 in the position between the machine room 29 and the control board room 31 and the storage room larger than other ranges (for example, 60% or more). By comprising in this way, it can suppress that a heat
  • the refrigerator 100 in which the three storage rooms (the refrigerator compartment 21, the freezer compartment 22, and the vegetable compartment 23) are formed has been described.
  • the body 1 may be partitioned and the number of storage rooms of the refrigerator 100 may be four or more. Even if the refrigerator 100 is configured in this manner, the same effects as described above can be obtained.
  • the heat insulating box 1 according to the present invention can be used, for example, in a hot water storage device including a heating device that heats water and a tank that stores water heated by the heating device.
  • a hot water storage device including a heating device that heats water and a tank that stores water heated by the heating device.
  • the tank By disposing the tank inside the heat insulation box 1, the tank can be insulated by the heat insulation box 1 having a smaller outer size than before, and the hot water storage device can be saved.
PCT/JP2013/057138 2012-03-26 2013-03-14 断熱箱体、及びこの断熱箱体を備えた冷蔵庫及び貯湯装置 WO2013146286A1 (ja)

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JP2014507659A JP6192634B2 (ja) 2012-03-26 2013-03-14 断熱箱体、及びこの断熱箱体を備えた冷蔵庫及び貯湯装置
SG11201405375UA SG11201405375UA (en) 2012-03-26 2013-03-14 Thermally insulated box, refrigerator including thermally insulated box, and hot water storage apparatus including thermally insulated box
AU2013238222A AU2013238222B2 (en) 2012-03-26 2013-03-14 Heat insulating box, and refrigerator and hot-water storage device each comprising heat insulating box

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JP2012-069129 2012-03-26
JP2012069129 2012-03-26

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WO2013146286A1 true WO2013146286A1 (ja) 2013-10-03

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CN (2) CN103363764B (zh)
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JP2016017655A (ja) * 2014-07-04 2016-02-01 日立アプライアンス株式会社 貯湯タンクユニット
JP2016044870A (ja) * 2014-08-22 2016-04-04 日立アプライアンス株式会社 貯湯タンクユニット
JP2016191484A (ja) * 2015-03-31 2016-11-10 日立アプライアンス株式会社 貯湯タンクユニット
JP2017015275A (ja) * 2015-06-29 2017-01-19 日立アプライアンス株式会社 貯湯タンクユニット
JP2017048956A (ja) * 2015-09-01 2017-03-09 日立アプライアンス株式会社 貯湯タンクユニット
JPWO2017033313A1 (ja) * 2015-08-26 2018-04-05 三菱電機株式会社 冷蔵庫
JP2018109514A (ja) * 2018-04-11 2018-07-12 日立アプライアンス株式会社 貯湯タンクユニット
JP2019002582A (ja) * 2017-06-12 2019-01-10 東芝ライフスタイル株式会社 冷蔵庫

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KR20170016188A (ko) 2015-08-03 2017-02-13 엘지전자 주식회사 진공단열체 및 냉장고
KR102529853B1 (ko) 2015-08-03 2023-05-08 엘지전자 주식회사 진공단열체, 진공단열체의 제조방법, 다공성물질패키지, 및 냉장고
KR102442973B1 (ko) 2015-08-03 2022-09-14 엘지전자 주식회사 진공단열체 및 냉장고
KR102497139B1 (ko) 2015-08-03 2023-02-07 엘지전자 주식회사 진공단열체
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WO2017023094A1 (en) 2015-08-03 2017-02-09 Lg Electronics Inc. Vacuum adiabatic body and refrigerator
KR102529852B1 (ko) 2015-08-03 2023-05-08 엘지전자 주식회사 진공단열체 및 냉장고
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CN106440619B (zh) * 2016-09-28 2018-12-14 青岛海尔股份有限公司 冰箱及其控制方法
JP6910975B2 (ja) * 2018-02-08 2021-07-28 日立グローバルライフソリューションズ株式会社 冷蔵庫
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JP2016017655A (ja) * 2014-07-04 2016-02-01 日立アプライアンス株式会社 貯湯タンクユニット
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AU2013238222B2 (en) 2016-10-06
SG11201405375UA (en) 2014-11-27
TW201411074A (zh) 2014-03-16
JP6192634B2 (ja) 2017-09-06
HK1187977A1 (zh) 2014-04-17
AU2013238222A1 (en) 2014-11-06
CN103363764A (zh) 2013-10-23
CN203249460U (zh) 2013-10-23
JPWO2013146286A1 (ja) 2015-12-10
TWI524041B (zh) 2016-03-01
CN103363764B (zh) 2016-07-06

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