WO2013129338A1 - カメラモジュール用液晶性樹脂組成物 - Google Patents
カメラモジュール用液晶性樹脂組成物 Download PDFInfo
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- WO2013129338A1 WO2013129338A1 PCT/JP2013/054822 JP2013054822W WO2013129338A1 WO 2013129338 A1 WO2013129338 A1 WO 2013129338A1 JP 2013054822 W JP2013054822 W JP 2013054822W WO 2013129338 A1 WO2013129338 A1 WO 2013129338A1
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- 0 CC=C(C=CC(*c(cc1)ccc1O)=C)O Chemical compound CC=C(C=CC(*c(cc1)ccc1O)=C)O 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/12—Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0869—Acids or derivatives thereof
- C08L23/0884—Epoxide containing esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/12—Polyester-amides
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/04—Liquid crystal materials characterised by the chemical structure of the liquid crystal components, e.g. by a specific unit
- C09K19/38—Polymers
- C09K19/3804—Polymers with mesogenic groups in the main chain
- C09K19/3809—Polyesters; Polyester derivatives, e.g. polyamides
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B17/00—Details of cameras or camera bodies; Accessories therefor
- G03B17/02—Bodies
Definitions
- the present invention relates to a liquid crystalline resin composition for a camera module.
- Liquid crystalline resins typified by liquid crystalline polyester resins have excellent mechanical strength, heat resistance, chemical resistance, electrical properties, etc. in a well-balanced manner and have excellent dimensional stability. It's being used. Recently, liquid crystal resins have been used for precision equipment parts by taking advantage of these features.
- a small amount of dust, dust, etc. will affect the performance of the equipment.
- a part used in an optical device such as a camera module
- the optical characteristics of the camera module are significantly deteriorated.
- the parts that make up the camera module (hereinafter sometimes referred to as “camera module parts”) are ultrasonically cleaned before being assembled and attached to the surface. Small dust, oil, dust, etc. are removed.
- the molded body formed by molding the liquid crystalline resin composition is easy to peel off because the molecular orientation of the polymer is particularly large in the surface portion.
- the fluffing phenomenon of peeling and fluffing occurs, and the fluffed raised portion causes small dust.
- liquid crystalline resin composition when used as a raw material for camera module parts, a special liquid crystalline resin composition that does not raise the surface of the molded body even when the molded body is subjected to ultrasonic cleaning is used.
- a special liquid crystalline resin composition a liquid crystalline resin composition for a camera module containing a liquid crystalline resin, a specific talc, and carbon black is disclosed (see Patent Document 1).
- the liquid crystalline resin composition for a camera module described in Patent Document 1 has insufficient suppression of raising of the surface of the molded article, and the molded article is more difficult to raise the surface of the molded article.
- a liquid crystalline resin composition for a camera module for manufacturing the above is required.
- the present invention has been made to solve the above-described problems, and an object of the present invention is to provide a liquid crystalline resin composition for a camera module for manufacturing a camera module part whose surface is hardly raised. .
- a liquid crystalline resin composition for a camera module is prepared by blending a liquid crystalline resin, a specific inorganic filler, and a specific copolymer in a specific ratio.
- the present invention has been completed. More specifically, the present invention provides the following.
- the component (B1) fibrous filler has an average fiber diameter of 1.0 ⁇ m or less and an average fiber length of 5 to 50 ⁇ m.
- the non-fibrous filler is at least one selected from a plate-like filler and a granular filler having an average particle diameter of 50 ⁇ m or less
- the (C1) olefin copolymer includes ⁇ -olefin, ⁇ , a glycidyl ester of a ⁇ -unsaturated acid, Emissions-based copolymer, styrene and alpha, a camera module for a liquid crystal resin composition composed of a glycidyl ester of ⁇ - unsaturated acids.
- a camera module part is manufactured using the liquid crystalline resin composition for a camera module of the present invention as a raw material, a camera module part with a hard-to-surface surface can be obtained.
- the liquid crystalline resin composition for a camera module of the present invention contains (A) liquid crystalline resin, (B) inorganic filler, and (C) copolymer as essential components.
- the (A) liquid crystalline resin used in the present invention refers to a melt processable polymer having a property capable of forming an optically anisotropic molten phase.
- the property of the anisotropic molten phase can be confirmed by a conventional polarization inspection method using an orthogonal polarizer. More specifically, the anisotropic molten phase can be confirmed by using a Leitz polarizing microscope and observing a molten sample placed on a Leitz hot stage under a nitrogen atmosphere at a magnification of 40 times.
- the liquid crystalline polymer applicable to the present invention is inspected between crossed polarizers, the polarized light is normally transmitted even in the molten stationary state, and optically anisotropic.
- the type of the above (A) liquid crystalline resin is not particularly limited, but is preferably an aromatic polyester or an aromatic polyester amide.
- the polyester which partially contains aromatic polyester or aromatic polyester amide in the same molecular chain is also in that range. They preferably have a logarithmic viscosity (IV) of at least about 2.0 dl / g, more preferably 2.0-10.0 dl / g when dissolved in pentafluorophenol at 60 ° C. at a concentration of 0.1% by weight. .) Are preferably used.
- the aromatic polyester or aromatic polyester amide as the liquid crystalline resin (A) applicable to the present invention is particularly preferably at least one selected from the group of aromatic hydroxycarboxylic acids, aromatic hydroxyamines, and aromatic diamines.
- a polyester amide comprising one or more of aromatic dicarboxylic acid, alicyclic dicarboxylic acid and derivatives thereof; (4) mainly (a) one or more of aromatic hydroxycarboxylic acids and derivatives thereof; (b) one or more of aromatic hydroxyamines, aromatic diamines and derivatives thereof; and (c). One or more of aromatic dicarboxylic acid, alicyclic dicarboxylic acid and derivatives thereof, and (d) at least one or more of aromatic diol, alicyclic diol, aliphatic diol and derivatives thereof, and And polyester amides composed of Furthermore, you may use a molecular weight modifier together with said structural component as needed.
- Specific examples of the specific compound constituting the liquid crystalline resin (A) applicable to the present invention include aromatic hydroxycarboxylic acids such as p-hydroxybenzoic acid and 6-hydroxy-2-naphthoic acid, and 2,6-dihydroxy.
- Aromatic diols such as naphthalene, 1,4-dihydroxynaphthalene, 4,4′-dihydroxybiphenyl, hydroquinone, resorcin, compounds represented by the following general formula (I) and the following general formula (II); terephthalic acid, isophthalic acid 4,4′-diphenyldicarboxylic acid, 2,6-naphthalenedicarboxylic acid and aromatic dicarboxylic acids such as compounds represented by the following general formula (III); aromatic amines such as p-aminophenol and p-phenylenediaminekind.
- X is a group selected from alkylene (C1-C4), alkylidene, —O—, —SO—, —SO 2 —, —S—, —CO—
- the (A) liquid crystalline resin used in the present invention can be prepared by a known method using a direct polymerization method or a transesterification method from the above monomer compound (or a mixture of monomers). A combination method or a slurry polymerization method is used.
- the above compounds having ester-forming ability may be used for polymerization as they are, or may be modified from a precursor to a derivative having ester-forming ability in the previous stage of polymerization.
- various catalysts can be used. Typical examples include dialkyl tin oxide, diaryl tin oxide, titanium dioxide, alkoxy titanium silicates, titanium alcoholates, and alkali of carboxylic acid.
- the amount of the catalyst used is generally about 0.001 to 1% by mass, particularly about 0.01 to 0.2% by mass, based on the total weight of the monomers. If the polymers produced by these polymerization methods are further necessary, the molecular weight can be increased by solid-phase polymerization by heating in a reduced pressure or an inert gas.
- the melt viscosity of the (A) liquid crystalline resin obtained by the above method is not particularly limited. In general, those having a melt viscosity at a molding temperature of 10 MPa or more and 600 MPa or less at a shear rate of 1000 sec ⁇ 1 can be used. However, those having a very high viscosity are not preferable because the fluidity is extremely deteriorated.
- the (A) liquid crystalline resin may be a mixture of two or more liquid crystalline resins.
- the content of the (A) liquid crystalline resin in the liquid crystalline resin composition for a camera module of the present invention is 65 to 93% by mass. If the content of the component (A) is 65% by mass or more, it is preferable for fluidity and suppression of raising of the surface of the molded body, and if the content of the component (A) is 93% by mass or less, preferable for the reason of heat resistance. .
- the preferable content of component (A) is 80 to 93% by mass.
- the inorganic filler is selected from (B1) a fibrous filler having an average fiber diameter of 1.0 ⁇ m or less and an average fiber length of 5 to 50 ⁇ m, and (B2) a non-fibrous filler having an average particle diameter of 50 ⁇ m or less. At least one kind.
- the average fiber diameter of the fibrous filler is 1.0 ⁇ m or less, and the preferable average fiber diameter is 0.3 to 0.6 ⁇ m.
- the average fiber diameter is 1.0 ⁇ m or less from the viewpoint of suppressing raising of the surface of the molded body.
- the average fiber diameter is a value obtained by taking a stereomicroscope image from a CCD camera into a PC and measuring by an image processing method using an image measuring machine.
- the average fiber length of (B1) fibrous filler is 5 to 50 ⁇ m, the preferable average fiber length is 5 to 30 ⁇ m, and the more preferable average fiber length is 7 to 30 ⁇ m.
- the average fiber length of 5 ⁇ m or more is necessary for maintaining the mechanical strength and the deflection temperature under load necessary for the camera module, and it is necessary for suppressing the raising of the surface of the molded body to be 50 ⁇ m or less.
- the average fiber diameter is a value obtained by taking a stereomicroscope image from a CCD camera into a PC and measuring by an image processing method using an image measuring machine.
- any fiber can be used as long as it is a fibrous filler satisfying the above shape.
- fibrous filler include glass fiber, carbon fiber, asbestos fiber, silica fiber, silica Examples thereof include inorganic fibrous materials such as alumina fibers, zirconia fibers, boron nitride fibers, silicon nitride fibers, boron fibers, potassium titanate fibers, and metal fibrous materials such as stainless steel, aluminum, titanium, copper, and brass.
- two or more kinds of fibrous fillers may be used.
- potassium titanate fibers are preferably used as the component (B1).
- the non-fibrous filler is at least one selected from a plate-like filler and a granular filler having an average particle diameter of 50 ⁇ m or less.
- the average particle size of 50 ⁇ m or less is necessary from the viewpoint of suppressing raising of the surface of the molded body.
- the average particle diameter is preferably 10 to 20 ⁇ m.
- the average particle diameter is a value measured by a method called laser diffraction / scattering particle size distribution measurement.
- any filler can be used as long as it is a non-fibrous filler satisfying the above shape
- examples of the plate filler include talc, mica, glass flakes, various metal foils and the like.
- the granular fillers include silica, quartz powder, glass beads, glass powder, calcium oxalate, aluminum oxalate, kaolin, clay, diatomaceous earth, wollastonite, iron oxide, titanium oxide, zinc oxide.
- oxides of metals such as alumina, carbonates of metals such as calcium carbonate and magnesium carbonate, sulfates of metals such as calcium sulfate and barium sulfate, other silicon carbide, silicon nitride, boron nitride, various metal powders, etc.
- the component (B2) two or more kinds may be used.
- the component (B2) it is preferable to use talc and mica of plate-like filler and silica of granular filler, and it is more preferable to use talc and mica of plate-like filler.
- the content of the component (B) (the sum of the content of the component (B1) and the content of the component (B2)) is 5 to 20% by mass in the liquid crystal composition for a camera module of the present invention. is there.
- the component (B) content of 5% by mass or more is necessary from the viewpoint of securing the mechanical strength and the deflection temperature under load necessary for the camera module. It is necessary in terms of raising the hair.
- a more preferable content is 5 to 15% by mass.
- the (C) copolymer is at least one selected from (C1) an olefin copolymer and (C2) a styrene copolymer.
- Mixing the component (C) with the liquid crystalline resin composition for a camera module contributes to suppressing raising of the surface of the molded product when the molded product obtained by molding the composition is subjected to ultrasonic cleaning. The reason for suppressing the raising is not clarified, but it is considered that by adding a certain amount, the surface state of the molded body is changed, and the change contributes to suppressing the raising.
- the olefin copolymer is composed of an ⁇ -olefin and a glycidyl ester of an ⁇ , ⁇ -unsaturated acid.
- the ⁇ -olefin is not particularly limited and includes, for example, ethylene, propylene, butene, etc. Among them, ethylene is preferably used.
- the glycidyl ester of ⁇ , ⁇ -unsaturated acid is represented by the following general formula (IV). Examples of the glycidyl ester unit of ⁇ , ⁇ -unsaturated acid include glycidyl acrylate, glycidyl methacrylate, glycidyl ethacrylate, glycidyl itaconate, and glycidyl methacrylate is particularly preferable.
- the content of ⁇ -olefin in the olefin copolymer is preferably 87 to 98% by mass, and the content of glycidyl ester of ⁇ , ⁇ -unsaturated acid is preferably 13 to 2% by mass.
- the (C1) olefin copolymer used in the present invention is a third component other than the above two components within the scope of the present invention, such as acrylonitrile, acrylic ester, methacrylic ester, ⁇ -methylstyrene, maleic anhydride, etc.
- One or more olefinic unsaturated esters may be contained in an amount of 0 to 48 parts by mass with respect to 100 parts by mass of the two components.
- the olefin copolymer which is the component (C1) of the present invention can be easily prepared by a normal radical polymerization method using the monomers and radical polymerization catalysts of the respective components. More specifically, ⁇ -olefin and glycidyl ester of ⁇ , ⁇ -unsaturated acid are usually present in the presence of a radical generator at 500 to 4000 atm and 100 to 300 ° C. in the presence of a suitable solvent or chain transfer agent. Or it can manufacture by the method of copolymerizing in absence. It can also be produced by a method in which an ⁇ -olefin, an ⁇ , ⁇ -unsaturated glycidyl ester and a radical generator are mixed and melt graft copolymerized in an extruder.
- the styrene copolymer is composed of styrenes and glycidyl esters of ⁇ , ⁇ -unsaturated acids. Since the glycidyl ester of ⁇ , ⁇ -unsaturated acid is the same as that described for the component (C1), description thereof is omitted.
- styrenes examples include styrene, ⁇ -methylstyrene, brominated styrene, divinylbenzene and the like, and styrene is preferably used.
- the (C2) styrene-based copolymer used in the present invention may be a multi-component copolymer obtained by copolymerization using one or more other vinyl monomers as the third component in addition to the above two components.
- a suitable third component is one or more olefinic unsaturated esters such as acrylonitrile, acrylic acid ester, methacrylic acid ester, and maleic anhydride.
- a copolymer in which 40% by mass or less of a repeating unit derived from these is introduced into the (C2) styrene copolymer is preferred as the component (C2).
- the content of glycidyl ester of ⁇ , ⁇ -unsaturated acid in the styrene copolymer is 2 to 20% by mass, and styrenes are preferably 80 to 98% by weight.
- the styrene-based copolymer can be prepared by a normal radical polymerization method using a monomer of each component and a radical polymerization catalyst. More specifically, styrenes and glycidyl esters of ⁇ , ⁇ -unsaturated acids are usually present in the presence of a radical generator at 500 to 4000 atm and 100 to 300 ° C. in the presence of a suitable solvent or chain transfer agent or It can be produced by a method of copolymerization in the absence.
- It can also be produced by a method in which styrenes, a glycidyl ester of an ⁇ , ⁇ -unsaturated acid and a radical generator are mixed and subjected to melt graft copolymerization in an extruder.
- the (C) copolymer is preferably an (C1) olefin copolymer in terms of heat resistance, but the ratio of the (C1) component to the (C2) component is in accordance with the required characteristics as appropriate. Can be selected.
- the content of the (C) copolymer (total amount of the (C1) component and the (C2) component) is 2 to 10% by mass in the resin composition for a camera module of the present invention.
- the content of the component (C) is 2% by mass or more from the viewpoint of suppressing raising of the surface of the molded body, and being 10% by mass or less obtains a good molded body without impairing fluidity. It is necessary for the reason.
- a more preferable content is 2 to 7% by mass.
- the carbon black (D) used in the present invention is not particularly limited and is generally available for use in resin coloring, but usually contains a lump formed by agglomeration of primary particles, and is not less than 50 ⁇ m. When a large amount of lumps of a size is contained, a lot of bumps (fine bumpy projections (fine irregularities) in which carbon black is agglomerated) may occur on the surface of the molded article formed by molding the resin composition of the present invention. There is not preferable. It is necessary from the point of suppression of raising on the surface of the molded body that the particle size of the above-mentioned massive particles is 20 ppm or less with particles of 50 ⁇ m or more. A preferable content rate is 5 ppm or less.
- the blending amount of carbon black is preferably in the range of 1 to 5% by mass in the liquid crystalline resin composition for camera modules. If the blending amount of the carbon black is less than 1 part by mass, the jetness of the resulting resin composition will be lowered, and the light-shielding property will be uneasy, and if it exceeds 5 parts by mass, it will be uneconomical. The possibility of occurrence of irregularities increases.
- the liquid crystalline resin composition for a camera module of the present invention includes other polymers, known substances generally added to synthetic resins, that is, antioxidants, ultraviolet absorbers, etc., as long as the effects of the present invention are not impaired.
- Stabilizers, antistatic agents, flame retardants, colorants such as dyes and pigments, lubricants, mold release agents, crystallization accelerators, crystal nucleating agents, and the like can be appropriately added according to the required performance.
- the preparation of the resin composition for a camera module of the present invention is not particularly limited.
- the above components (A), (B), and (C) are added and blended, and these are melt kneaded using a single screw or twin screw extruder to prepare a liquid crystalline resin composition for a camera module. Is done.
- the shape of the component (B) in the liquid crystalline resin composition for a camera module of the present invention is different from the shape of the component (B) before blending.
- the shape of the above component (B) is the shape before blending. If the shape before blending is as described above, a camera module component whose surface is difficult to be raised can be obtained.
- the liquid crystalline resin composition for a camera module of the present invention obtained as described above preferably has a melt viscosity of 50 Pa ⁇ sec or less.
- One of the characteristics of the liquid crystalline resin composition for camera modules of the present invention is that it has high fluidity and excellent moldability.
- the melt viscosity a value obtained by a measurement method based on ISO 11443 under conditions of a cylinder temperature of 350 ° C. and a shear rate of 1000 sec ⁇ 1 is adopted.
- the liquid crystalline resin composition for a camera module of the present invention preferably has a deflection temperature under load of 200 ° C. or higher.
- the point which is excellent in heat resistance is also one of the characteristics of the liquid crystalline resin composition for camera modules of this invention.
- For the deflection temperature under load a value measured by a method based on ISO 75-1 or 2 is adopted.
- a camera module component is manufactured using the liquid crystalline resin composition for a camera module. If the resin composition of this invention is used as a raw material, it will become difficult to raise the surface of the components for camera modules. Since the camera module component is ultrasonically cleaned, it is required that the surface is not easily raised even if the ultrasonic cleaning is performed. If the resin composition of the present invention is used, even if the ultrasonic cleaning of camera module parts is performed under stronger conditions, there will be no or almost no dropouts causing dust and the like. Accordingly, after the camera module parts are incorporated into the finished product, the dust generated by raising the surface of the camera module parts hardly affects the quality of the finished product.
- the camera module component formed by molding the liquid crystalline resin composition for a camera module of the present invention will be described.
- a cross section of a general camera module is schematically shown in FIG.
- the camera module 1 includes a substrate 10, an optical element 11, a lead wiring 12, a holder 13, a barrel 14, a lens 15, and an IR filter 16.
- the optical element 11 is disposed on the substrate 10, and the optical element 11 and the substrate 10 are electrically connected by a lead wiring 12.
- the holder 13 is disposed on the substrate 10 and covers the optical element 11.
- the holder 13 has an opening at the top, and a spiral groove is formed on the wall of the opening.
- the barrel 14 has a cylindrical shape, and the lens 15 is held inside the cylindrical shape so as to be substantially horizontal.
- a spiral convex portion is formed on the side wall of one end of the cylinder, and the spiral convex portion and the spiral groove portion formed on the opening wall surface of the holder 13 are screwed together to form a barrel.
- 14 is connected to the holder 13.
- An IR filter 16 is disposed at one end of the barrel 14 so as to close one end of the cylindrical barrel 14. As shown in FIG. 1, the IR filter 16 and the lens 15 are arranged substantially in parallel.
- the distance between the lens 15 and the optical element 11 changes as the barrel 14 rotates.
- the focus of the camera can be adjusted by adjusting this distance.
- the holder 13 and the barrel 14 which are parts for the camera module can be manufactured using the liquid crystalline resin composition for the camera module of the present invention as a raw material.
- a general liquid crystalline resin composition is not suitable as a raw material for producing these parts.
- the holder 13 and the barrel 14 are manufactured using a general liquid crystalline resin composition as a raw material, the following problems occur.
- a molded body formed by molding a general liquid crystalline resin composition is likely to raise the surface of the molded body because the molecular orientation of the polymer is particularly large at the surface portion, and this raising causes generation of small dust. If this small dust adheres to the lens 15 or the like, the performance of the camera module is degraded.
- the camera module parts such as the holder 13 and the barrel 14 are ultrasonically cleaned before being incorporated into the camera module 1 for the purpose of removing dust and small dust on the surface.
- the surface of a molded product formed by molding a general liquid crystalline resin composition is easily raised, the surface becomes fluffy when ultrasonically cleaned. Since such a problem arises, the molded object formed by shape
- the focus adjustment described above is performed by moving the spiral convex portion formed on the side wall of the end portion of the barrel 14 through the spiral groove portion formed on the opening wall surface of the holder 13. At this time, the spiral groove and the spiral protrusion rub against each other on the contact surface.
- the molded body formed by molding a general liquid crystalline resin composition has a possibility of raising the surface, and thus the surface may be peeled off to produce a peeled product. There is a high possibility that the peeled material becomes small dust and adheres to the lens 15 or the like, thereby reducing the performance of the camera module.
- the liquid crystalline resin composition cannot be used as a raw material for the holder 13 or the barrel 14, but when the liquid crystalline resin composition for a camera module of the present invention is formed into a molded body, Since the surface state of the molded body is improved so that the problem of raising is hardly caused even by ultrasonic cleaning, it can be preferably used as a raw material for the holder 13 and the barrel 14.
- Liquid crystalline resin liquid crystalline polyester amide resin
- Vectra registered trademark
- E950i manufactured by Polyplastics Co., Ltd.
- Fibrous filler 1 Tismo N-102 manufactured by Otsuka Chemical Co., Ltd. (potassium titanate fiber, average fiber diameter 0.3 to 0.6 ⁇ m, average fiber length 10 to 20 ⁇ m)
- Fibrous filler 2 PF70E-001 (milled glass fiber, fiber diameter 10 ⁇ m, weight average length 70 ⁇ m) manufactured by Nitto Boseki Co., Ltd.
- Non-fibrous filler 1 Crown Talc PP (Talc, average particle diameter 12.8 ⁇ m, average aspect ratio 6) manufactured by Matsumura Sangyo Co., Ltd.
- Non-fibrous filler 2 AB-25S manufactured by Yamaguchi Mica Kogyo Co., Ltd. (Mica, average particle size 24 ⁇ m)
- Non-fibrous filler 3 A-41S manufactured by Yamaguchi Mica Kogyo Co., Ltd. (Mica, average particle size 47 ⁇ m)
- Olefin copolymer Bond First 2C (ethylene-glycidyl methacrylate copolymer (containing 6% by weight of glycidyl methacrylate)) manufactured by Sumitomo Chemical Co., Ltd.
- Carbon black VULCAN XC305 manufactured by Cabot Japan Co., Ltd. (carbon black, average particle diameter of 20 nm, ratio of particle diameter of 50 ⁇ m or more is 20 ppm or less, granular)
- melt viscosity of the liquid crystalline resin compositions for camera modules of Examples and Comparative Examples was measured using the pellets. Specifically, the apparent melt viscosity under conditions of a cylinder temperature of 350 ° C. and a shear rate of 1000 sec ⁇ 1 was measured with a capillary rheometer (Capillograph 1D manufactured by Toyo Seiki: piston diameter 10 mm) in accordance with ISO 11443. For the measurement, an orifice having an inner diameter of 1 mm and a length of 20 mm was used. The measurement results are shown in Table 1.
- the molded bodies before and after being subjected to an ultrasonic cleaning machine were compared, and the area (raised area) of the fluffed portion on the surface of the molded body was evaluated with an image measuring instrument (LUZEXFS manufactured by Nireco Corporation).
- the evaluation area is 750 mm 2 (12.5 mm ⁇ 60 mm).
- the evaluation results are shown in Table 1. The smaller the raising area, the higher the raising suppression effect.
- ⁇ Load deflection temperature> The pellets of Examples and Comparative Examples were molded into measurement test pieces (4 mm ⁇ 10 mm ⁇ 80 mm) under the following molding conditions using a molding machine (“SE100DU” manufactured by Sumitomo Heavy Industries, Ltd.). Thereafter, the deflection temperature under load was measured by a method in conformity with ISO 75-1,2. The measurement results are shown in Table 1. ⁇ Molding condition ⁇ Cylinder temperature: 350 ° C Mold temperature: 80 °C Back pressure: 2.0MPa Injection speed: 33mm / sec
- the molded body produced using the pellets of the examples was excellent in heat resistance, fluidity, and impact resistance.
Abstract
Description
本発明のカメラモジュール用液晶性樹脂組成物は、(A)液晶性樹脂、(B)無機充填剤、(C)共重合体が必須成分として配合される。
本発明で使用する(A)液晶性樹脂とは、光学異方性溶融相を形成し得る性質を有する溶融加工性ポリマーを指す。異方性溶融相の性質は、直交偏光子を利用した慣用の偏光検査法により確認することが出来る。より具体的には、異方性溶融相の確認は、Leitz偏光顕微鏡を使用し、Leitzホットステージに載せた溶融試料を窒素雰囲気下で40倍の倍率で観察することにより実施できる。本発明に適用できる液晶性ポリマーは直交偏光子の間で検査したときに、たとえ溶融静止状態であっても偏光は通常透過し、光学的に異方性を示す。
(1)主として芳香族ヒドロキシカルボン酸及びその誘導体の1種又は2種以上からなるポリエステル;
(2)主として(a)芳香族ヒドロキシカルボン酸及びその誘導体の1種又は2種以上と、(b)芳香族ジカルボン酸、脂環族ジカルボン酸及びその誘導体の1種又は2種以上と、(c)芳香族ジオール、脂環族ジオール、脂肪族ジオール及びその誘導体の少なくとも1種又は2種以上、とからなるポリエステル;
(3)主として(a)芳香族ヒドロキシカルボン酸及びその誘導体の1種又は2種以上と、(b)芳香族ヒドロキシアミン、芳香族ジアミン及びその誘導体の1種又は2種以上と、(c)芳香族ジカルボン酸、脂環族ジカルボン酸及びその誘導体の1種又は2種以上、とからなるポリエステルアミド;
(4)主として(a)芳香族ヒドロキシカルボン酸及びその誘導体の1種又は2種以上と、(b)芳香族ヒドロキシアミン、芳香族ジアミン及びその誘導体の1種又は2種以上と、(c)芳香族ジカルボン酸、脂環族ジカルボン酸及びその誘導体の1種又は2種以上と、(d)芳香族ジオール、脂環族ジオール、脂肪族ジオール及びその誘導体の少なくとも1種又は2種以上、とからなるポリエステルアミド等が挙げられる。さらに上記の構成成分に必要に応じ分子量調整剤を併用してもよい。
レンジアミン等の芳香族アミン類が挙げられる。
(B)無機充填剤は、(B1)平均繊維径1.0μm以下且つ平均繊維長が5~50μmの繊維状充填剤、及び(B2)平均粒子径50μm以下の非繊維状充填剤から選択される少なくとも1種である。
(C)共重合体は、(C1)オレフィン系共重合体及び(C2)スチレン系共重合体から選択される少なくとも1種である。(C)成分をカメラモジュール用液晶性樹脂組成物に配合させることが、当該組成物を成形してなる成形体を超音波洗浄したときの、成形体表面の起毛を抑えることに寄与する。
起毛を抑える理由については明確になっておるわけではないが、ある一定量配合させることにより、成形体表面状態を変化させ、その変化が起毛を抑えることに寄与していると考えている。
本発明に用いる(D)カーボンブラックは、樹脂着色に用いられる一般的に入手可能な特に限定されるものではないが、通常は一次粒子が凝集して出来上がる塊状物が含まれており50μm以上の大きさの塊状物が著しく多く含まれると本発明の樹脂組成物を成形してなる成形体の表面にブツ(カーボンブラックが凝集した細かいブツブツ状突起物(細かい凹凸))が多く発生する場合があり好ましくない。上記塊状物粒子径は50μm以上の粒子が20ppm以下であることは成形体表面の起毛抑制の点で必要である。好ましい含有率は5ppm以下である。
本発明のカメラモジュール用液晶性樹脂組成物には、本発明の効果を害さない範囲で、その他の重合体、一般に合成樹脂に添加される公知の物質、すなわち酸化防止剤や紫外線吸収剤等の安定剤、帯電防止剤、難燃剤、染料や顔料等の着色剤、潤滑剤、離型剤、及び結晶化促進剤、結晶核剤等も要求性能に応じ適宜添加することができる。
本発明のカメラモジュール用樹脂組成物の調製は特に限定されない。例えば、上記(A)、(B)、(C)成分を添加配合して、これらを1軸又は2軸押出機を用いて溶融混練処理することで、カメラモジュール用液晶性樹脂組成物の調製が行われる。
本発明のカメラモジュール用液晶性樹脂組成物中の(B)成分の形状と、配合される前の(B)成分の形状とは異なる。上述の(B)成分の形状は配合される前の形状である。配合される前の形状が上述の通りであれば、表面が起毛し難いカメラモジュール用部品が得られる。
上記カメラモジュール用液晶性樹脂組成物を用いて、カメラモジュール用部品を製造する。本発明の樹脂組成物を原料として用いれば、カメラモジュール用部品の表面が起毛しにくくなる。カメラモジュール用部品は、超音波洗浄されるため、超音波洗浄されても表面が起毛しにくいことが求められる。本発明の樹脂組成物を用いれば、カメラモジュール用部品の超音波洗浄をより強い条件で行っても、ゴミ等の原因となる脱落物が生じないか、ほとんど生じない。したがって、カメラモジュール用部品が完成品に組み込まれた後に、このカメラモジュール用部品の表面が起毛することにより生じるゴミで、完成品の品質に影響を与えることはほとんど無い。
液晶性樹脂(液晶性ポリエステルアミド樹脂):ベクトラ(登録商標)E950i(ポリプラスチックス(株)製)
繊維状充填剤1:大塚化学(株)製 ティスモN-102(チタン酸カリウム繊維、平均繊維径0.3~0.6μm、平均繊維長10~20μm)
繊維状充填剤2:日東紡績(株)製 PF70E-001(ミルドガラスファイバー、繊維径10μm、重量平均長さ70μm)
非繊維状充填剤1:松村産業(株)製 クラウンタルクPP(タルク、平均粒子径12.8μm、平均アスペクト比6)
非繊維状充填剤2:(株)山口雲母工業製AB-25S(マイカ、平均粒子径24μm)
非繊維状充填剤3:(株)山口雲母工業製A-41S(マイカ、平均粒子径47μm)
オレフィン系共重合体:住友化学(株)製 ボンドファースト2C(エチレン-グリシジルメタクリレート共重合体(グリシジルメタクリレートを6重量%含有))
カーボンブラック:キャボットジャパン(株)製 VULCAN XC305(カーボンブラック、平均粒子径20nm、粒子径50μm以上の割合が20ppm以下、粒状)
上記成分を、表1に示す割合で二軸押出機((株)日本製鋼所製TEX30α型)を用いて、シリンダー温度350℃にて溶融混練し、カメラモジュール用液晶性樹脂組成物ペレットを得た。
実施例及び比較例のカメラモジュール用液晶性樹脂組成物の溶融粘度を、上記ペレットを用いて測定した。具体的には、キャピラリー式レオメーター(東洋精機製キャピログラフ1D:ピストン径10mm)により、シリンダー温度350℃、せん断速度1000sec-1の条件での見かけの溶融粘度をISO 11443に準拠して測定した。測定には、内径1mm、長さ20mmのオリフィスを用いた。なお、測定結果は表1に示した。
実施例及び比較例のカメラモジュール用液晶性樹脂組成物の流動性を、上記ペレットを用いて評価した。具体的には上記ペレットを、成形機(住友重機械工業社製 「SE30DUZ」)を用いて、以下の成形条件で厚さ0.3mmの試験片に成形した。得られる成形体の長さを測ることにより流動性を評価した。なお、評価結果を表1に示した。
〔成形条件〕
シリンダー温度:350℃
金型温度:80℃
射出圧力:100MPa
射出速度:200mm/sec
実施例及び比較例のペレットを、成形機(住友重機械工業社製 「SE30DUZ」)を用いて、以下の成形条件で成形し、12.5mm×120mm×0.8mmの成形体を得た。この成形体を半分に切断したものを試験片として使用した。
〔成形条件〕
シリンダー温度: 350℃
金型温度: 90℃
射出速度: 80mm/sec
〔評価〕
半分に切断した成形体を3分間、室温の水中で超音波洗浄機(出力300W、周波数45kHz)にかけた。その後、超音波洗浄機にかける前後の成形体を比較して、成形体表面の毛羽立った部分の面積(起毛面積)を画像測定器((株)ニレコ製LUZEXFS)にて評価した。なお、評価面積は750mm2(12.5mm×60mm)である。評価結果を表1に示した。
起毛面積が少ないほど、起毛抑制効果が高い評価となる。
実施例及び比較例のペレットを、成形機(住友重機械工業社製 「SE100DU」)を用いて、以下の成形条件で測定用試験片(4mm×10mm×80mm)に成形した。その後、ISO 75-1,2に準拠した方法で荷重たわみ温度を測定した。測定結果は表1に示した。
〔成形条件〕
シリンダー温度: 350℃
金型温度: 80℃
背圧: 2.0MPa
射出速度: 33mm/sec
実施例及び比較例のペレットを、成形機(住友重機械工業社製 「SE100DU」)を用いて、以下の成形条件で測定用試験片(4mm×10mm×80mm)に成形した。その後、ISO 179-1に準拠した方法でシャルピー衝撃値を測定した。結果を表1に示す。
〔成形条件〕
シリンダー温度: 350℃
金型温度: 80℃
背圧: 2.0MPa
射出速度: 33mm/sec
10 基板
11 光学素子
12 リード配線
13 ホルダー
14 バレル
15 レンズ
16 IRフィルター
Claims (3)
- (A)液晶性樹脂に、
(B1)繊維状充填剤及び(B2)非繊維状充填剤から選択される少なくとも1種の(B)無機充填剤、
(C1)オレフィン系共重合体及び(C2)スチレン系共重合体から選択される少なくとも1種の(C)共重合体を、
(A)成分が65~93質量%、(B)成分が5~20質量%、(C)成分が2~10質量%になるように配合してなり、
前記(B1)繊維状充填剤は、平均繊維径が1.0μm以下、且つ平均繊維長が5~50μmであり、
前記(B2)非繊維状充填剤は、平均粒子径が50μm以下の、板状充填剤及び粒状充填剤から選択される少なくとも1種であり、
前記(C1)オレフィン系共重合体は、α-オレフィンとα,β-不飽和酸のグリシジルエステルとから構成され、
前記(C2)スチレン系共重合体は、スチレン類とα,β-不飽和酸のグリシジルエステルとから構成されるカメラモジュール用液晶性樹脂組成物。 - 前記(B2)非繊維状充填剤の平均粒子径は10~20μmである請求項1に記載のカメラモジュール用液晶性樹脂組成物。
- さらに(D)カーボンブラックを、その含有量が1~5質量%になるように配合してなる請求項1又は2に記載のカメラモジュール用液晶性樹脂組成物。
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Also Published As
Publication number | Publication date |
---|---|
TW201639908A (zh) | 2016-11-16 |
KR101537109B1 (ko) | 2015-07-15 |
TW201402664A (zh) | 2014-01-16 |
TWI608038B (zh) | 2017-12-11 |
CN104040422A (zh) | 2014-09-10 |
TWI608037B (zh) | 2017-12-11 |
KR20140141570A (ko) | 2014-12-10 |
JP5680788B2 (ja) | 2015-03-04 |
JPWO2013129338A1 (ja) | 2015-07-30 |
CN104040422B (zh) | 2016-04-13 |
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