WO2013118501A1 - 撮像ユニットおよび撮像装置 - Google Patents
撮像ユニットおよび撮像装置 Download PDFInfo
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- WO2013118501A1 WO2013118501A1 PCT/JP2013/000652 JP2013000652W WO2013118501A1 WO 2013118501 A1 WO2013118501 A1 WO 2013118501A1 JP 2013000652 W JP2013000652 W JP 2013000652W WO 2013118501 A1 WO2013118501 A1 WO 2013118501A1
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- Prior art keywords
- imaging unit
- imaging
- metal layer
- mounting substrate
- surrounding member
- Prior art date
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- H01L23/40—Mountings or securing means for detachable cooling or heating arrangements ; fixed by friction, plugs or springs
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- H01L27/14—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
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Definitions
- the present invention relates to an imaging unit and an imaging apparatus.
- An imaging unit having a package structure in which an imaging chip is mounted in a plastic or ceramic package is known.
- an imaging unit having a COB (Chip On Board) structure in which an imaging chip is directly mounted on a substrate is known (see Patent Document 1).
- An imaging unit having a package structure in which an imaging chip is mounted in a ceramic package is known.
- a multilayer substrate having a multilayer wiring pattern is known.
- a metal core substrate that employs a metal layer as the core layer to enhance heat dissipation and heat resistance is known.
- an electronic camera includes an imaging device.
- the electronic camera acquires an image (optical image) using the imaging device.
- Patent Document 4 discloses an example of a technique related to an imaging apparatus.
- Patent Literature [Patent Document 1] JP 2002-118773 [Patent Document 2] JP 2007-019423 [Patent Document 3] JP 2012-028496 [Patent Document 4] JP 2009-164362 A
- the imaging unit includes an imaging chip, and a mounting board on which the imaging chip is mounted and having a first metal layer for outputting a signal generated by the imaging chip to the outside. It is characterized by that.
- an imaging apparatus includes the imaging unit described above.
- FIG. 1 is a diagram illustrating a configuration of an imaging unit 10.
- FIG. 2 is a cross-sectional view schematically showing the structure of a camera 400.
- FIG. 3 is a schematic cross-sectional view of the imaging unit 20.
- FIG. 1 is a diagram illustrating a configuration of an imaging unit 10.
- FIG. 2 is a cross-sectional view schematically showing the structure of a camera 400.
- FIG. 3 is a schematic cross-sectional view of the imaging unit 20.
- FIG. 1 is a diagram illustrating a configuration of an imaging unit 10.
- FIG. 2 is a cross-sectional view schematically showing the structure of a camera 400.
- FIG. 3 is a schematic cross-sectional view of the imaging unit 20.
- FIG. 1 is a diagram illustrating a configuration of an imaging unit 10.
- FIG. 2 is a cross-sectional view schematically showing the structure of a camera 400.
- FIG. 3 is a schematic cross-sectional view of the imaging unit 20.
- FIG. 3 is a schematic cross-sectional view of the imaging unit 30.
- FIG. 3 is a schematic cross-sectional view of an imaging unit 40.
- FIG. 2 is a schematic cross-sectional view of an imaging unit 50.
- FIG. It is a figure for demonstrating an example of the shape of a surrounding member.
- It is a perspective view of an imaging unit provided with a structure board.
- It is AA sectional drawing of FIG. 15A.
- FIG. 1 It is a disassembled perspective view which shows an example of the imaging device which concerns on 4th Embodiment. It is sectional drawing which shows an example of the imaging device which concerns on 4th Embodiment. It is a figure which shows an example of the imaging device which concerns on 4th Embodiment. It is sectional drawing which shows an example of the mounting substrate which concerns on 4th Embodiment. It is sectional drawing which shows an example of the mounting substrate which concerns on 4th Embodiment. It is a figure which shows an example of the electronic camera which concerns on 4th Embodiment. It is a figure which shows an example of the electronic device which concerns on 4th Embodiment. 3 is a schematic cross-sectional view of an imaging unit 90. FIG.
- FIG. 1 is a schematic cross-sectional view of a camera 400 that is an example of an imaging apparatus according to the first embodiment.
- the camera 400 includes a lens unit 500 and a camera body 600.
- a lens unit 500 is attached to the camera body 600.
- the lens unit 500 includes an optical system arranged along the optical axis 410 in the lens barrel, and guides an incident subject light beam to the imaging chip 104 mounted on the imaging unit 300 of the camera body 600.
- the front-rear direction that is parallel to the optical axis 410 is defined as the z-axis direction.
- a left-right direction that is parallel to the longitudinal direction of the imaging chip 104 is an x-axis direction
- a vertical direction that is a direction orthogonal to the z-axis and the x-axis is a y-axis direction.
- the camera body 600 includes a main mirror 672 and a sub mirror 674 behind the body mount 660 coupled to the lens mount 550.
- the main mirror 672 is pivotally supported between an oblique position obliquely provided to the subject light beam incident from the lens unit 500 and a retracted position retracted from the subject light beam.
- the sub mirror 674 is pivotally supported with respect to the main mirror 672 so as to be rotatable.
- the focus plate 652 is disposed at a position conjugate with the imaging surface of the imaging chip 104 and visualizes the subject image formed by the optical system of the lens unit 500.
- the subject image formed on the focus plate 652 is observed from the viewfinder 650 through the pentaprism 654 and the viewfinder optical system 656.
- Part of the subject light beam incident on the main mirror 672 at the oblique position passes through the half mirror area of the main mirror 672 and enters the sub mirror 674.
- the sub mirror 674 reflects a part of the light beam incident from the half mirror region toward the focusing optical system 680.
- the focusing optical system 680 guides a part of the incident light beam to the focus detection sensor 682.
- the focus detection sensor 682 outputs the detection result to the body side CPU 622.
- the imaging unit 300, the body substrate 620, and the rear display unit 634 are sequentially arranged behind the main mirror 672 and the sub mirror 674.
- a rear display unit 634 formed by a liquid crystal display panel or the like appears on the rear surface of the camera body 600.
- Electronic circuits such as a body side CPU 622 and an image processing circuit 624 are mounted on the body substrate 620.
- FIG. 2 is a schematic exploded perspective view of the imaging unit 300.
- the imaging unit 300 includes a mounting substrate 101, an imaging chip 104, an encircling member 105, and an optical element 106 arranged in this order from the rear display unit 634 side.
- the mounting substrate 101 has, for example, a square plate shape.
- a convex portion 1011 is formed on the main surface of the mounting substrate 101 facing the optical element 106.
- the convex part 1011 is formed in a rectangular parallelepiped shape.
- the imaging chip 104 is mounted on the surface of the convex portion 1011.
- the surrounding member 105 has a shape capable of fitting the convex portion 1011 of the mounting substrate 101.
- the surrounding member 105 is a quadrangular ring that can be fitted to the convex portion 1011 that has a rectangular parallelepiped shape.
- the outer peripheral surface of the convex portion 1011 of the mounting substrate 101 is fitted to the inner peripheral surface of the surrounding member 105.
- the mounting substrate 101 has a convex shape with respect to other regions in the region surrounded by the surrounding member 105. It can be said.
- the mounting substrate 101 is fixed to the surrounding member 105 by fitting the convex portion 1011 of the mounting substrate 101 to the surrounding member 105.
- the optical element 106 has a shape and a size capable of sealing the opening 1050 of the surrounding member 105.
- the optical element 106 since the surrounding member 105 is a quadrangular ring, the optical element 106 has a quadrangular plate shape that can seal the opening 1050 of the surrounding member 105 that is a quadrangular ring.
- the imaging unit of the first embodiment has a configuration in which the convex portion 1011 of the mounting substrate 101 is fitted into the surrounding member 105, the sealed space can be easily formed together with the optical element 106.
- FIG. 3 is a schematic cross-sectional view of the imaging unit.
- the imaging unit includes the mounting substrate 101, the imaging chip 104, the surrounding member 105, and the optical element 106.
- the mounting substrate 101 is a metal core substrate. Specifically, it is a multilayer substrate in which a plurality of resin layers 102 having a wiring pattern formed on the surface and one or more metal layers 103 are laminated. Note that the wiring pattern is omitted in the figure.
- the mounting substrate 101 includes two metal layers 1031 and 1032 that are arranged at intervals in the z-axis direction. In the following description, when the two metal layers 1031 and 1032 are not particularly distinguished, they may be collectively expressed as the metal layer 103. Examples of the material of the metal layer 103 include copper, nickel alloy, iron, and aluminum. Further, as described above, the mounting substrate 101 has the convex portion 1011 on the main surface facing the optical element 106. A wiring pattern is formed on the surface of the mounting substrate 101.
- the imaging chip 104 includes a pixel region including a plurality of pixels that photoelectrically convert the received subject image.
- the electrode part of the imaging chip 104 and the wiring pattern formed on the surface of the convex part 1011 are connected by a bonding wire 107.
- the electrode part of the imaging chip 104 and the wiring pattern may be connected by a metal bump.
- the surrounding member 105 is a metallic surrounding member arranged so as to form a frame, that is, a metal frame, and fixes the mounting substrate 101 by surrounding at least a part of the mounting substrate 101. More specifically, the surrounding member 105 surrounds at least a part of the side surface of the mounting substrate 101. Then, a part of the mounting substrate 101 is surrounded in a state of entering the surrounding member 105.
- the mounting substrate 101 is fixed to the surrounding member by surrounding the convex portion 1011 of the mounting substrate 101.
- the surrounding member 105 is made of a material having high water resistance and gas resistance. Specifically, examples of the material of the surrounding member 105 include aluminum, brass, iron, nickel alloy, and the like.
- the width of the surrounding member 105 and the width of the metal layer 103 are equal.
- the metal layer 103 is formed over the entire region surrounded by the surrounding member 105. Therefore, when the metal layer 103 is projected onto the mounting surface of the imaging chip 104, the metal layer 103 has a gap between the surrounding area (that is, the surface area of the convex portion 1011) that is the area surrounded by the surrounding member 105. Covers without.
- the width of the surrounding member 105 and the width of the metal layer 103 are equal is illustrated here, the width of the metal layer 103 may be wider than the width of the surrounding region.
- the optical element 106 is a cover glass that covers the imaging chip 104.
- an optical low-pass filter may be used.
- the optical element 106 is fixed to the surrounding member 105 so as to face the mounting substrate 101.
- a silicon-based fixing agent can be used.
- the sealing material 108 seals the boundary between the surrounding member 105 and the mounting substrate 101 from the outside.
- a resin for semiconductor molding can be used.
- the opening on the mounting substrate 101 side of the surrounding member 105 is sealed by fitting the convex portion 1011 of the mounting substrate 101. That is, it can be said that the surrounding member 105 is disposed so as to be in contact with the convex shape of the mounting substrate 101.
- the opening on the optical element 106 side of the surrounding member 105 is sealed with the optical element 106. Therefore, a sealed space is formed by the surrounding member 105, the mounting substrate 101, and the optical element 106.
- the imaging chip 104 is disposed in the sealed space.
- the mounting substrate 101 includes the resin layer 102.
- the resin layer 102 can serve as a moisture and gas penetration path from the outside. If moisture and gas enter the inside of the imaging unit, the imaging performance of the imaging chip 104 deteriorates. Specifically, when moisture enters the sealed space, condensation occurs on the imaging chip 104 and the cover glass due to a temperature difference between inside and outside the sealed space. If mold occurs due to dew condensation or dew condensation, an optical image to be formed is distorted, and the output image quality is degraded. On the other hand, when the gas enters the sealed space, the oxidation and corrosion of the circuit inside the imaging chip 104 is promoted, and the imaging chip 104 is destroyed.
- the imaging chip 104 since the imaging chip 104 is mounted in a sealed space having excellent water resistance and gas resistance, it is difficult to enter moisture and gas from the outside.
- the mechanism for preventing the entry of moisture and gas from the outside will be described below.
- FIG. 4 is a diagram illustrating the prevention of intrusion of external moisture and gas. Specifically, FIG. 4 is a diagram focusing on the region R in FIG. In the figure, arrows indicate the ingress of moisture and gas. As shown in the figure, it is conceivable that moisture and gas enter from the resin layer 102 sandwiched between the upper and lower metal layers 1031 and 1032 as a moisture and gas penetration path.
- the metal layer 1031 exists in the region corresponding to the surrounding region.
- the metal layer 1031 has a higher ability to block moisture and gas than the resin. Therefore, moisture and gas that have entered from the resin layer 102 sandwiched between the upper and lower metal layers 1031 and 1032 are blocked by the upper metal layer 1031 and cannot enter the sealed space. Similarly, moisture and gas that have entered from the lowermost resin layer are blocked by the lower metal layer 1032 and cannot enter the sealed space.
- the end surface 1052 of the surrounding member 105 is in contact with the layer surface of the upper metal layer 1031. Since the metals are in contact with each other, the sealing performance can be improved as compared with the case where the metal and the resin are in contact with each other. Therefore, it is more effective for preventing moisture and gas from entering.
- the imaging chip 104 can be prevented from being deteriorated by moisture and gas.
- the mounting substrate 101 of the first embodiment has a side surface formed by projecting a part thereof. Since the surrounding surface is brought into contact with the side surface, the creeping distance can be increased as a result compared to the case where the mounting substrate 101 is flat.
- the creepage distance is a distance when moisture and gas try to enter the sealed space from the outside in the shortest time. By increasing the creepage distance, the resistance to moisture and gas in the imaging unit can be increased.
- the side surface of the convex portion 1011 of the mounting substrate 101 is surrounded by the surrounding member 105, it is possible to prevent particles generated on the cut surface of the mounting substrate 101 from entering the sealed space. Thereby, it is possible to prevent particles generated on the cut surface from adhering to the imaging chip 104. Furthermore, the surrounding member 105 can prevent substrate dust generated from the cross section of the mounting substrate 101 from entering the imaging chip 104 mounting space.
- the contact portion between the end surface 1052 of the surrounding member 105 and the mounting substrate 101 is sealed by the sealing material 108. Intrusion of moisture and gas can be further prevented.
- ⁇ Modification 1> A modification in which the shape of the mounting substrate is changed will be described.
- the mounting substrate of Modification 1 is different from the mounting substrate of FIG. 3 in that it has a groove portion for fitting the surrounding member in place of the convex portion.
- FIG. 5 is a schematic cross-sectional view of the imaging unit 301 in the first modification.
- the surrounding member 105 is, for example, a square ring
- the groove 114 is formed on the mounting substrate 111 so as to surround the imaging chip 104.
- the metal layer 113 is a single layer is shown.
- the surrounding member 105 is fitted into the groove 114.
- a gap is generated between the outer peripheral surface 1053 of the surrounding member 105 and the side wall of the groove 114.
- the sealing material 118 seals the boundary between the surrounding member 105 and the mounting substrate 111 from the outside, and fills the gap between the groove 114 and the surrounding member 105.
- the sealant 118 seals moisture and gas, the creepage distance can be further increased. As a result, the resistance to moisture and gas in the imaging unit 301 can be further increased.
- the wiring pattern formed on the mounting substrate is not particularly mentioned. As described above, it suffices if the entire surrounding region can be covered with a single metal layer, but in reality, an opening for inserting a wiring pattern may be inevitably formed in the metal layer. . In this case, the entire surrounding region cannot be covered with one metal layer.
- Modification 2 a configuration in which a plurality of metal layers cover the imaging chip 104 as a whole will be described.
- FIG. 6 is a diagram for explaining the positional relationship between the metal layer and the surrounding area in the second modification.
- FIG. 6A is a schematic cross-sectional view of the imaging unit 302 in the second modification.
- the mounting substrate 121 is a multilayer substrate in which a resin layer 122 having a wiring pattern formed on the surface and a metal layer 123 are laminated.
- the mounting substrate 121 includes three metal layers 1231, 1232, and 1233 arranged at intervals in the z-axis direction.
- the metal layer 1231 Focusing on the metal layer 1231 closest to the imaging chip 104, the metal layer 1231 is provided with an opening 126 and an opening 127 through which the wiring pattern 124 is inserted. Therefore, there is a portion that is not covered with the metal layer 1231 in the surrounding region.
- FIG. 6B is a diagram in which three metal layers 1231, 1232, and 1233 are projected on the mounting surface of the imaging chip 104 in an overlapping manner. As shown in the drawing, a region corresponding to the opening 126 formed in the metal layer 1231 is filled with the metal layer 1232. A region corresponding to the opening 127 formed in the metal layer 1231 is filled with the metal layer 1233.
- the surrounding region is covered without a gap. That is, in this case, a through via (through hole) penetrating the mounting substrate 121 in the z-axis direction is not formed.
- the wiring pattern 124 is drawn out from the outer surface of the sealing region of the mounting substrate 121 by the sealing material 108.
- the three metal layers 1231, 1232, and 1233 as a whole are surrounded by the surrounding region without a gap, but two of the three metal layers 1231, 1232, and 1233 are surrounded by the surrounding region. May be covered without a gap.
- the region where at least a part of the plurality of metal layers is surrounded by the surrounding member is covered without a gap. Just do it.
- the surrounding member 125 has an end surface 1252 formed in a step shape.
- the creepage distance can be further increased.
- the number of steps of the end surface 1252 of the surrounding member 125 formed in a step shape is not limited to one step, and may be a plurality of steps. In this case, the creepage distance can be further increased.
- the shape of the end face of the surrounding member 125 is not limited to a stepped shape, and one of the end face of the surrounding member 125 and the mounting substrate 121 has a concave portion, and the other has a convex portion corresponding to the concave portion. Just do it. As a result, the creepage distance can be increased.
- FIG. 7 is a schematic cross-sectional view of an imaging unit in Modification 3.
- the entire side surface of the mounting substrate 131 is surrounded and fixed by the surrounding member 135.
- the resin layer 132 and the contact portion between the surrounding member 135 and the mounting substrate 131 that serve as a moisture and gas intrusion path are only on the surface opposite to the mounting surface of the imaging chip 104.
- Moisture and gas from the side (left and right) directions are blocked by the surrounding member 135, so that the resistance to intrusion of moisture and gas can be further increased.
- a sealing material 138 is formed at a contact portion between the surrounding member 135 and the mounting substrate 131 that is on the opposite side of the mounting surface of the imaging chip 104.
- the metal layer 133 and the surrounding area are the same size. Even in this case, since the entire surrounding region is covered with the metal layer 133, the metal layer 133 has resistance to intrusion of moisture and gas.
- a part of the surrounding member 135 surrounding the mounting substrate 131 is formed to extend in the main surface direction of the mounting substrate 131.
- a reference hole 1351 that is a positioning portion that indicates a position reference with respect to the imaging chip 104 is formed. Since the imaging chip 104 is mounted on the mounting substrate 131, the imaging chip 104 is positioned by fitting the mounting substrate 131 to the surrounding member 135. The relative position between the imaging chip 104 and the reference hole 1351 is uniquely determined. As described above, since the reference hole 1351 is formed in the surrounding member 135, the mounting accuracy of the imaging chip 104 can be improved.
- an attachment portion 1352 for attaching to a structure other than the mounting substrate 131, the imaging chip 104, and the optical element 106 is further formed.
- the attachment portion 1352 is realized by a hole portion, but may be realized by a projection portion.
- the attachment part 1352 is attached to a camera housing, for example. Therefore, in the imaging unit of Modification 3, in addition to preventing moisture and gas from entering, there is an effect that the mounting to the camera housing is easy and the cost is reduced by reducing the number of members.
- a low reflection member may be formed as an antireflection coating on the surrounding surface of the surrounding member. Black can be used as the low reflection member.
- the low reflection member may be formed in a region other than the imaging chip mounting surface on the mounting substrate, not limited to the surrounding surface of the surrounding member.
- the solder resist for the mounting substrate, irregular reflection of light can be reduced.
- the low reflection color include black and dark green.
- the surrounding member has been described as having a constant width, but the width of the end surface portion of the surrounding member may be wider than the width of the other portion of the surrounding member. Thereby, the creeping distance can be further extended.
- the end surface of the surrounding member is in contact with the surface of the metal layer, but may be in contact with the resin layer.
- a wiring pattern may be formed in the resin layer between the end face of the surrounding member and the metal layer. According to this configuration, the wiring pattern can be drawn out of the surrounding region without forming an opening for inserting the wiring pattern in the metal layer.
- the metal layer and the wiring pattern are provided separately, but the metal layer 103 may be used as the wiring pattern.
- the mounting substrate has been described as a multilayer substrate, it may be a single layer substrate.
- the single-lens reflex camera 400 has been described as an example of the imaging device, but the camera body 600 may be regarded as an imaging device.
- the imaging device is not limited to an interchangeable lens camera provided with a mirror unit, but may be an interchangeable lens camera without a mirror unit, or a lens integrated camera regardless of the presence or absence of the mirror unit.
- the imaging unit can be applied to, for example, an imaging unit mounted on a mobile phone.
- the surrounding member is described as being metallic.
- ceramic a highly water-resistant plastic, a member coated with a water-resistant material, or the like may be used.
- the surrounding member and the optical element may be integrally formed as long as the materials of the surrounding member and the optical element are common.
- the material of the surrounding member is, for example, plastic, it can be configured integrally with the optical element.
- the COB structure imaging unit is more advantageous than the package structure imaging unit in terms of size reduction and thickness reduction, but has a problem that it is inferior in resistance to moisture and gas (for example, sulfurous acid gas in the atmosphere). However, according to the imaging unit in the first embodiment, such a problem is reduced.
- FIG. 8 is a diagram illustrating a configuration of the imaging unit 10 of the second embodiment.
- FIG. 8A is a schematic top view of the imaging unit 10.
- FIG. 8B is a cross-sectional view schematically showing the AA cross section of FIG.
- the imaging unit 10 includes an imaging chip 100, a mounting substrate 120, a surrounding member 140 as a surrounding member that surrounds the imaging chip 100, and an optical element 160.
- the imaging chip 100 is a surface irradiation type MOS image sensor.
- the imaging chip 100 includes an imaging area 101 and a peripheral area 102.
- the imaging region 101 is formed in the central part of the imaging chip 100.
- the imaging chip 100 has a plurality of pixels that photoelectrically convert a received subject image in the imaging region 101.
- the peripheral area 102 is formed around the imaging area 101.
- the imaging chip 100 includes a bus driver that reads and outputs a pixel signal obtained by photoelectric conversion and a processing circuit that performs signal processing of the output pixel signal in the peripheral region 102.
- the processing circuit includes an AD conversion circuit that converts the output pixel signal into a digital signal.
- the imaging chip 100 is mounted on the mounting substrate 120 and accommodated in the opening 141 of the surrounding member 140.
- the mounting substrate 120 is a metal core substrate on which the imaging chip 100 is mounted. Specifically, the mounting substrate 120 includes a first layer 121, a second layer 122, and a core layer 123. The core layer 123 is sandwiched between the first layer 121 and the second layer 122. The thickness of the mounting substrate 120 is about 0.8 mm to 3 mm as a whole.
- the first layer 121 includes a prepreg layer 124 that is a resin layer and a wiring pattern 125 formed on the surface of the prepreg layer 124.
- a material of the wiring pattern 125 an alloy of nickel and iron (for example, 42 alloy, 56 alloy), copper, aluminum, or the like can be used.
- the wiring pattern 125 includes a wiring 126, a wiring 127, and a wiring 128.
- the thickness of the wiring pattern 125 is about 30 ⁇ m to 40 ⁇ m.
- the wiring 126 is electrically connected to the imaging chip 100 by the bonding wire 110.
- the imaging chip 100 is mounted on the wiring 127, and the surrounding member 140 is fixed to the wiring 128.
- the imaging chip 100 is preferably in contact with the wiring 127 as a whole from the viewpoint of heat dissipation.
- the surrounding member 140 is preferably in contact with the wiring 128 as a whole.
- the first layer 121 further includes a plurality of thermal vias 129.
- the plurality of thermal vias 129 are formed immediately below the imaging chip 100.
- a plurality of thermal vias 129 formed immediately below the imaging chip 100 thermally connect the imaging chip 100 and the core layer 123. Therefore, it can be said that the plurality of thermal vias 129 function as a heat transfer path for transferring heat generated in the imaging chip 100 to the core layer 123.
- the plurality of thermal vias 129 may be formed corresponding to the heat generation area of the imaging chip 100. Since the peripheral area 102 generates more heat than the image area, the plurality of thermal vias 129 are preferably formed immediately below the peripheral area 102.
- thermal vias 129 may be formed directly below the peripheral region 102 than directly below the imaging region 101. That is, the density of thermal vias provided in the area corresponding to the peripheral area 102 may be higher than the density of thermal vias provided in the area corresponding to the imaging area 101.
- the first layer 121 further includes a plurality of thermal vias 130.
- the plurality of thermal vias 130 are formed immediately below the surrounding member 140.
- a plurality of thermal vias 130 formed immediately below the surrounding member 140 thermally connect the core layer 123 and a metal body 148 described later. Therefore, it can be said that the plurality of thermal vias 130 function as a heat transfer path for transferring the heat transferred to the core layer 123 to the metal body 148.
- the core layer 123 is a metal core.
- a material of the core layer 123 an alloy of nickel and iron (for example, 42 alloy, 56 alloy), copper, aluminum, or the like can be used.
- the thickness of the core layer 123 is larger than the thickness of the wiring pattern 125 of the first layer 121 and the wiring pattern 135 of the second layer 122 described later. Specifically, it is about 0.1 mm to 0.4 mm. Therefore, the rigidity of the core layer 123 is higher than the rigidity of the first layer 121 and the second layer 122 if the wiring pattern 125 and the wiring pattern 135 are made of the same material as the core layer 123.
- the core layer 123 is distinguished from the wiring pattern 125 of the first layer 121 and the wiring pattern 135 of the second layer 122 from the viewpoint of heat dissipation and rigidity. As will be described in detail later, the core layer 123 is distinguished from the wiring pattern 125 and the wiring pattern 135 in that it has a function as a heat dissipation path for radiating heat generated in the imaging chip 100.
- the core layer 123 can also be used as a ground.
- the core layer 123 is connected to the ground lines of the wiring pattern 125 and the wiring pattern 135.
- the second layer 122 includes a prepreg layer 136 that is a resin layer, and a three-layer wiring pattern 135 that is formed inside the prepreg layer 136 and on the surface opposite to the core layer 123.
- the wiring pattern 135 includes a wiring 133 and a wiring 134.
- the thickness of the wiring pattern 135 is about 30 ⁇ m to 40 ⁇ m. A part of the surface of the second layer 122 opposite to the core layer 123 is protected by the solder resist 170.
- the wiring 126 and the wiring 133 are electrically connected by a via 131.
- the via 131 is covered with an insulator 132.
- a pixel signal output from the imaging chip 100 is transmitted to the wiring 133 through the wiring 126 and the via 131.
- the surrounding member 140 has an opening 141 at the center.
- the surrounding member 140 has a first peripheral edge 143 along the first side 142 of the opening 141 and a second peripheral edge 145 along the second side 144 facing the first side 142.
- Each of the first peripheral edge portion 143 and the second peripheral edge portion 145 has an attachment hole 146 as an attachment portion.
- one attachment hole 146 is formed at each of the upper and lower ends of the paper surface of the first peripheral edge portion 143, and one is formed at the central portion of the second peripheral edge portion 145.
- the attachment hole 146 is used for attaching another structure.
- the other structure is screwed to the surrounding member 140 via the mounting hole 146.
- a mirror box is mentioned as described later.
- each of the first peripheral edge 143 and the second peripheral edge 145 has a positioning hole 147.
- a fitting hole is formed as a positioning hole 147 in the first peripheral edge portion 143
- a long hole is formed as a positioning hole 147 in the second peripheral edge portion 145.
- the surrounding member 140 surrounds the imaging chip 100.
- the surrounding member 140 is configured by inserting a metal body 148 into a resin 149.
- the metal body 148 is an example of a metal member.
- the metal body 148 is formed in an annular shape so as to surround the opening 141, for example.
- the metal body 148 is three-dimensionally formed at the first peripheral edge 143 and the second peripheral edge 145.
- As a material of the metal body 148 an alloy of nickel and iron (for example, 42 alloy, 56 alloy), copper, or aluminum can be used.
- the weight reduction of the surrounding member 140 the lightest aluminum among the above materials may be used.
- copper having the highest thermal conductivity among the above materials may be used.
- the surrounding member 140 As a material, 42 alloy may be used. Thereby, the curvature of the imaging unit 10 can be reduced.
- the thickness of the surrounding member 140 will be described.
- the thickness of the surrounding member 140 is appropriately adjusted from various viewpoints such as securing the distance between the light receiving surface of the imaging chip 100 and the optical element 160 and the rigidity of the surrounding member 140.
- the distance between the light receiving surface of the imaging chip 100 and the optical element 160 is increased from the viewpoint of reducing the influence of reflection. Therefore, the surrounding member 140 is preferably thicker. Reflection is also affected by the size of the imaging chip 100.
- the surrounding member 140 is preferably thicker. In addition, from the viewpoint of the rigidity of the surrounding member 140, it is preferable that the surrounding member 140 is thicker.
- the distance between the light receiving surface of the imaging chip 100 and the optical element 160 is limited for each model of the imaging apparatus on which the imaging unit 10 is mounted, in consideration of other structures.
- the distance can be adjusted for each model depending on the thickness of the surrounding member 140. Further, by providing the thickness, the surrounding member 140 itself can serve as a structure to which other structures are directly coupled.
- the metal body 148 includes a lower end portion 151 formed on the mounting substrate 120 side, an upper end portion 152 formed on the optical element 160 side, and a connecting portion 153 that connects the lower end portion 151 and the upper end portion 152.
- the lower end 151 and the upper end 152 are formed in parallel to different planes.
- the metal body 148 is not exposed on the end surface of the lower end portion 151, that is, the end surface on the imaging chip 100 side of the surrounding member 140. Since the metal body 148 is covered with the resin 149, reflection that may occur at the opening end surface of the surrounding member 140 can be reduced.
- the lower end 151 is in direct contact with the wiring 128.
- a mounting hole 146 that penetrates the upper end 152 and the resin 149 is formed so that the screw 150 can penetrate the portion where the upper end 152 and the resin 149 are laminated. Therefore, the upper end portion 152 forms a part of the inner wall surface 154 of the attachment hole 146. For this reason, when the imaging unit 10 is screwed to another structure, the upper end portion 152 and the screw 150 come into contact with each other. As will be described in detail later, when the heat transfer path is formed in this way, heat can be released to the structure side through the screw 150 which is a metal. If the entire inner wall surface 154 of the mounting hole 146 is formed of the metal body 148, the heat dissipation characteristics can be further improved.
- the optical element 160 is a cover glass that covers the imaging chip 100.
- the optical element 160 is fixed to the surrounding member 140 so as to cover the opening 141, and the opening 141 together with the mounting substrate 120 serves as a sealed space.
- the optical element 160 is fixed to the surrounding member 140 with an adhesive.
- borosilicate glass, quartz glass, non-alkali glass, heat-resistant glass, or the like can be used as a material for the optical element 160.
- a sealed space is formed by the mounting substrate 120, the surrounding member 140, and the optical element 160.
- the imaging chip 100 is disposed in the sealed space.
- the electronic component 180 is, for example, a capacitor, a resistor, a resistor, or the like. These electronic components 180 constitute a power supply circuit that supplies power to the circuits in the imaging chip 100.
- the electronic component 180 is mounted on the surface of the second layer 122 opposite to the core layer 123.
- the electronic component 180 and the wiring 134 of the second layer 122 are electrically connected by solder.
- a connector may be further mounted on the surface of the second layer 122 opposite to the core layer 123.
- the connector is connected to a flexible substrate, for example. In this case, the pixel signal transmitted to the wiring 133 is transmitted to the wiring 134 via the via 137 and then transmitted to an external processing circuit via the connector and the flexible substrate.
- the heat transfer path of the imaging unit 10 will be described. Heat generated in the imaging chip 100 is transmitted to the core layer 123 via the wiring 127 and the plurality of thermal vias 129. The heat transmitted to the core layer 123 is transmitted to the metal body 148 through the plurality of thermal vias 130 and the wiring 128. The heat transmitted to the metal body 148 is radiated to other structures via the screws 150. As described above, the mounting substrate 120 includes the core layer 123, so that a heat dissipation path for transferring the heat of the imaging chip 100 to the metal body 148 can be constructed.
- the first layer 121 is a single wiring layer, while the second layer 122 is a multilayer wiring layer. That is, the core layer 123 is disposed so as to be deviated to the side on which the imaging chip 100 is mounted. If the first layer 121 is a multilayer wiring layer, the thickness of the prepreg layer of the first layer 121 is increased, so that the heat dissipation characteristics are degraded.
- the imaging chip 100 and the core layer 123 are closer than in the case where the first layer 121 is a multilayer wiring layer. That is, the thickness of the prepreg layer 124 is thinner than when the first layer 121 is a multilayer wiring layer. Since the heat transfer path is shortened, the heat dissipation characteristics are higher than when the first layer 121 is a multilayer wiring layer.
- the mounting substrate 120 has a four-layer wiring pattern as a whole.
- the first layer 121 is a single layer from the viewpoint of heat dissipation characteristics, a wiring pattern is laminated on the second layer accordingly. As a result, the number of wiring patterns is asymmetric about the core layer.
- the configuration in which the core layer 123 is brought close to the imaging chip 100 is advantageous from the viewpoint of cost and manufacturing process in addition to the heat dissipation characteristics.
- the resistance of the imaging unit 10 to moisture and gas (for example, sulfurous acid gas in the atmosphere) will be described.
- moisture and gas for example, sulfurous acid gas in the atmosphere
- the imaging performance of the imaging chip 100 deteriorates. Specifically, when moisture enters the sealed space, condensation occurs on the imaging chip 100 and the optical element 160 due to a temperature difference between inside and outside the sealed space. If mold occurs due to dew condensation or dew condensation, an optical image to be formed is distorted, and the output image quality is degraded.
- the gas enters the sealed space the oxidation and corrosion of the circuit inside the imaging chip 100 is promoted, and the imaging chip 100 is destroyed.
- the core layer 123 is a metal core. Metal has a higher ability to block moisture and gas than resin. Moisture and gas that have entered from the surface of the mounting substrate 120 opposite to the imaging chip 100 are blocked by the core layer 123. Therefore, water resistance and gas resistance can be improved.
- FIG. 9 is a schematic cross-sectional view of a camera 400 that is an example of an imaging apparatus according to the second embodiment.
- the camera 400 includes a lens unit 500 and a camera body 600.
- a lens unit 500 is attached to the camera body 600.
- the lens unit 500 includes an optical system arranged along the optical axis 410 in the lens barrel, and guides an incident subject light flux to the imaging unit 10 of the camera body 600.
- the camera body 600 includes a main mirror 672 and a sub mirror 674 behind the body mount 660 coupled to the lens mount 550.
- the main mirror 672 is pivotally supported between an oblique position obliquely provided to the subject light beam incident from the lens unit 500 and a retracted position retracted from the subject light beam.
- the sub mirror 674 is pivotally supported with respect to the main mirror 672 so as to be rotatable.
- the focus plate 652, the pentaprism 654, the main mirror 672, and the sub mirror 674 are supported by a mirror box 670 as a structure.
- the mirror box 670 is a structure that becomes the center of the camera 400 to which various structures are attached.
- the mirror box 670 is formed of a highly rigid material such as metal.
- the mirror box 670 is preferably formed of a material having a large specific heat capacity because the heat of the imaging unit 10 is dissipated.
- the mirror box 670 is attached to the imaging unit 10 via the attachment hole 146. Since the imaging unit 10 is directly attached to the mirror box 670, an error in the relative positional relationship between the mirror box 670 and the imaging chip 100 can be reduced.
- the mirror box 670 is a reference structure, it can be precisely aligned with the optical axis.
- the main mirror 672 and the sub mirror 674 are retracted to the retracted position and the front curtain and the rear curtain of the shutter unit 340 are opened, the subject luminous flux that passes through the lens unit 500 reaches the light receiving surface of the imaging chip 100.
- the body substrate 620 and the rear display unit 634 are sequentially disposed behind the imaging unit 10 (in the z-axis plus direction).
- a rear display unit 634 employing a liquid crystal panel or the like appears on the rear surface of the camera body 600.
- the rear display unit 634 displays an image generated from the output signal from the imaging chip 100.
- the rear display unit 634 is disposed on the opposite side of the imaging chip 100 with respect to the core layer 123.
- Electronic circuits such as a CPU 622 and an image processing ASIC 624 are mounted on the body substrate 620.
- the output signal of the imaging chip 100 is delivered to the image processing ASIC 624 that is a processing chip that processes the output signal via the flexible substrate 621.
- the image processing ASIC 624 is disposed on the opposite side of the imaging chip 100 with respect to the core layer 123.
- the electronic circuit such as the image processing ASIC 624, the TFT driver, the actuator, and the like arranged at the rear stage of the imaging unit 10 can be a noise generation source. Since the core layer 123 is disposed between the noise generation source and the imaging chip 100, electromagnetic waves generated from the noise generation source can be blocked by the core layer 123. In addition, radiant heat from an electronic circuit such as the image processing ASIC 624 arranged at the rear stage of the imaging unit 10 can also be blocked.
- FIG. 10 is a schematic cross-sectional view of the imaging unit 20 according to the first modification. 10, elements denoted by the same reference numerals as those in FIG. 8 have the same functions and configurations as the elements described in FIG.
- the surrounding member 140 is formed of a single metal.
- the heat dissipation characteristics can be further enhanced as compared with the case where a material in which a metal and a resin are insert-molded is used.
- the surrounding member 140 may be formed of a single resin that satisfies the rigidity required for attachment to the structure. In this case, the surrounding member 140 can be reduced in weight while maintaining the distance between the imaging chip 100 and the optical element 160.
- FIG. 11 is a schematic cross-sectional view of the imaging unit 30 according to the second modification. 11, elements denoted by the same reference numerals as those in FIG. 8 have the same functions and configurations as the elements described in FIG.
- the thickness of the extending portion 156 extending outward from the mounting substrate 120 and the optical element 160 in the surrounding member 140 is smaller than the thickness of the main body portion 155 sandwiched between the mounting substrate 120 and the optical element 160. .
- the surrounding member 140 can be reduced in weight while maintaining the distance between the imaging chip 100 and the optical element 160.
- the extended portion 156 can be formed by milling.
- a metal is used as the material of the surrounding member 140, the heat dissipation characteristics of the surrounding member 140 can be improved by making the extending portion 156 thicker than the main body portion 155. By increasing the thickness of the extending portion 156, the rigidity of the surrounding member 140 can be increased.
- FIG. 12 is a schematic cross-sectional view of an imaging unit 40 according to Modification 3. 12, elements denoted by the same reference numerals as those in FIG. 8 have the same functions and configurations as the elements described in FIG.
- the imaging chip 100 is a back-illuminated MOS image sensor.
- the wiring layer for transmitting the pixel signal is disposed on the mounting substrate 120 side with respect to the pixel. Therefore, a pixel signal can be extracted from the surface of the imaging chip 100 on the mounting substrate 120 side.
- the imaging chip 100 is electrically connected by the wiring 126 and the bump 138. Thereby, the pixel signal of the imaging chip can be transmitted to the mounting substrate 120.
- the arrangement position of the imaging chip 100 is separated from the mounting substrate 120 by the height of the bump 138. Therefore, a heat sink 139 that fills the space between the imaging chip 100 and the mounting substrate 120 may be separately provided instead of forming the heat radiation wiring as the wiring pattern wiring on the lower surface of the imaging chip 100. Thereby, the heat of the imaging chip 100 can be released to the mounting substrate 120.
- FIG. 13 is a schematic cross-sectional view of the imaging unit 50 according to Modification 4. 13, elements having the same reference numerals as those in FIG. 8 have the same functions and configurations as the elements described in FIG.
- the imaging unit 50 is different from the configuration of the imaging unit 10 shown in FIG. 8 in that a recess 138 that accommodates at least a part of the imaging chip 100 is formed in the core layer 123.
- the recess 138 is formed of a bottom surface and an inner wall surface.
- the imaging chip 100 is mounted on the bottom surface of the recess 138.
- the recess 138 is formed by processing the core layer 123.
- the recess 138 is formed by, for example, milling. By processing the recess 138 in this way, the flatness of the bottom surface of the recess 138 can also be improved. Furthermore, the flatness of the imaging chip 100 mounted on the bottom surface of the recess 138 can be ensured.
- the space between the side surface of the imaging chip 100 and the inner wall surface of the recess 138 may be filled with a resin material 139 having high thermal conductivity.
- heat can be radiated from the side surface of the imaging chip 100 to the core layer 123 via the resin material 139.
- the imaging chip 100 is accommodated in the recess 138, the interval between the imaging chip 100 and the optical element 160 can be increased. When dust, foreign matter or the like adheres to the optical element 160 or the optical element 160 is scratched, they may be reflected in the captured image, but the interval between the imaging chip 100 and the optical element 160 should be increased. Therefore, the influence of the reflection can be reduced. Further, since the imaging chip 100 is accommodated in the recess 138, the thickness of the surrounding member 140 can be reduced accordingly.
- the core layer 123 may have a convex portion subjected to planar processing, and the imaging chip 100 may be mounted on the convex portion.
- the core layer 123 may have an exposed surface that is exposed by forming an opening in the prepreg layer 124, and the imaging chip 100 may be mounted on the exposed surface.
- a crystal low-pass filter can also be used as the optical element 160 of the imaging unit.
- the crystal 400 is divided into a plurality of low-pass filters in the camera 400, one of them may be arranged in place of the optical element 160.
- the end of the metal body 148 on the imaging chip 100 side can be bent and bent.
- the end of the metal body 148 on the imaging chip 100 side has a portion extending from the surface on the mounting substrate 120 side toward the surface on the optical element 160 side. Accordingly, the rigidity of the surrounding member 140 can be further increased.
- the core layer 123 is formed over the entire main surface direction of the mounting substrate 120, but the core layer 123 may be formed at least in a region corresponding to the imaging chip 100. If the core layer 123 is formed in a region corresponding to the imaging chip 100, the heat of the imaging chip 100 can be transferred to the core layer 123 by the thermal via 130. Further, from the viewpoint of water resistance and gas resistance, even if the core layer 123, that is, a highly rigid metal layer is not formed on the mounting substrate 120, the metal layer may be formed regardless of the rigidity.
- the thickness of the metal layer may be the same as the wiring pattern 125 and the wiring pattern 135, for example.
- the metal layer may be formed in multiple layers.
- the region in which the metal layers formed in multiple layers are surrounded by the surrounding member as a whole has no gap. Just cover it. Thereby, the penetration
- the core layer 123 of the mounting board 120 is made of metal.
- the rigidity of the mounting board 120 is not a problem in terms of attachment of the surrounding member 140 and other structures. It may be formed of an insulating material such as. That is, the core layer 123 may be a resin core. For example, FR4 can be used as the insulating material.
- the mounting substrate is not limited to the core substrate, and may be an organic substrate or a ceramic substrate. As described above, since the surrounding member 140 only needs to satisfy the rigidity required for attachment to the structure, the degree of freedom in selecting the mounting board is high.
- the surrounding member 140 has the attachment hole 146 as the attachment portion, but the attachment portion may be realized by a protrusion. In this case, it is possible to efficiently dissipate heat to the attached structure by forming the protrusion using metal.
- the surrounding member 140 is directly attached to another structure, from the viewpoint of heat dissipation, the surrounding member 140 is directly attached to the other structure as long as it is thermally connected to the other structure. It does not have to be done.
- the other attachment part for attaching the said another structure may further be formed. In this case, a screw groove may be formed in the other mounting hole. Thereby, the intensity
- the imaging chip 100 is mounted on the wiring 127, but an opening is formed in the central portion of the first layer 121, and the imaging chip 100 is mounted directly on the core layer 123 exposed by forming the opening. Also good.
- the heat transfer path is formed as a contact surface in which the imaging chip 100 is disposed in contact with the core layer 123 without the first layer 121 interposed therebetween. Since the imaging chip 100 and the core layer 123 are in direct contact with each other, it is possible to further improve the heat dissipation characteristics with respect to the heat generated in the imaging chip 100.
- FIG. 14 is a diagram for explaining an example of the shape of the surrounding member. 14, elements denoted by the same reference numerals as those in FIG. 8 have the same functions and configurations as the elements described in FIG.
- FIG. 14A is a diagram of the imaging unit 50 as viewed from the optical element 160 side.
- FIG. 14B is a side view of the imaging unit 50.
- FIG. 14C is a diagram of the imaging unit 50 as viewed from the mounting substrate 120 side.
- FIG. 14D is a cross-sectional view schematically showing the BB cross section of FIG.
- the mounting substrate 120 is illustrated in a simplified manner.
- the area of the mounting substrate 120 is slightly larger than the area of the optical element 160.
- the surrounding member 240 has a rounded rectangular shape that is long in the vertical direction of the paper as a whole.
- the surrounding member 240 has an opening 181 in the central portion.
- the imaging chip 100 is disposed in the opening 181 of the surrounding member 240.
- notches 186, 187, and 188 are formed in the upper region 184 and the lower region 185, which are upper and lower regions on the paper surface with the imaging chip 100 interposed therebetween, with respect to the overall rectangular shape.
- the notch 186 is formed in the central portion of the upper end in the upper region 184.
- the notches 187 and 188 are respectively formed at the left and right end portions of the lower end in the lower region 185.
- the notch 186 is provided so as to avoid the protruding portion of the finder optical system. Therefore, when the imaging unit 50 is mounted on the camera, the imaging unit 50 and the finder optical system do not interfere with each other.
- the notch 187 is provided so as to avoid a connector or the like for connecting to an external battery. Therefore, when the imaging unit 50 is mounted on the camera, the connectors for connecting the imaging unit 50 and the external battery do not interfere with each other.
- the notch 188 is provided so as to avoid an interface board on which a connector for outputting a video signal and the like are provided. Therefore, when the imaging unit 50 is mounted on the camera, the imaging unit 50 and the interface board do not interfere with each other.
- the imaging unit 50 can be arranged in the camera without interfering with the constituent members of the camera. Further, by forming the notches 186, 187, 188, the surrounding member 140 can be reduced in weight.
- Each of the upper region 184 and the lower region 185 has a mounting hole 182 as a mounting portion.
- one mounting hole 182 is formed at each of the left and right ends of the upper end of the upper region 184, and one mounting hole 182 is formed at the central portion of the lower end of the lower region 185. More specifically, two mounting holes 182 are formed on both sides of the notch 186 with the notch 186 interposed therebetween. The remaining one attachment hole 182 is formed in a region sandwiched between the notch 187 and the notch 188.
- the three attachment holes 182 are formed so as to increase the distance therebetween, when the imaging unit 50 is attached to another structure, the attachment angle with respect to the other structure can be adjusted more accurately. .
- the upper region 184 and the lower region 185 each have a positioning hole 183.
- one fitting hole is formed at the upper end of the upper region 184 as the positioning hole 183
- one long hole is formed at the lower end of the lower region 185 as the positioning hole 183.
- the fitting hole is formed in the side portion of the notch 186, and the long hole is formed in a region sandwiched between the notch 187 and the notch 188.
- the surrounding member 240 has a lightening portion 189 around the area where the imaging chip 100 is disposed.
- a lightening portion 189 is provided around each of the left and right sides and the upper side of the imaging chip 100. Thereby, the surrounding member 140 can be reduced in weight.
- An antireflection film may be formed on the inner wall surface of the opening 181 of the surrounding member 240.
- the antireflection film can be formed, for example, by painting the inner wall surface of the opening 181 in black.
- the notch 187 is provided so as to avoid a connector or the like for connecting to an external battery.
- the notch 187 may be used in a solder mounting space of the FPC. That is, in this case, the notch 187 is provided for the purpose of securing a mounting space.
- FIG. 15A is a perspective view of an imaging unit 300 including a structure substrate 100 as an example of a mounting substrate according to the third embodiment.
- the structure substrate 100 is a metal core substrate that functions as a structure.
- a metal layer 110 as a core forming a metal core substrate extends from an outer edge portion of the resin layer 120.
- the metal layer 110 is made of a metal such as copper, aluminum, or nickel alloy, and has a thickness corresponding to the required rigidity.
- the imaging unit 300 in the third embodiment is assumed to be applied to a single-lens reflex camera as an example of an electronic device, but the thickness of the metal layer 110 when used in an electronic device is 0.2 mm or more and 2.0 mm. Less than is preferable. By giving such a thickness, the metal core substrate itself can serve as a structure to which other structures are directly coupled.
- a circuit pattern is provided on the surface of the resin layer 120, and an imaging chip 130 for photoelectrically converting an incident subject light beam is mounted by COB mounting.
- the mounted imaging chip 130 can be positioned with higher accuracy with respect to the structure substrate 100 as a structure than a conventional mount attached to the structure via a screw, for example. Therefore, when the imaging unit 300 is incorporated in a single-lens reflex camera, the structure substrate 100 can reduce the accumulation of tolerances, so that an assembly error of another structure with respect to the imaging chip 130 can be suppressed.
- the direction in which the subject light beam enters the imaging chip 130 is defined as the z-axis direction
- the longitudinal direction of the imaging chip 130 is defined as the x-axis direction
- the short direction is defined as the y-axis direction.
- the positive direction is determined as shown.
- the coordinate axes are displayed so that the orientation of each figure can be understood with reference to the coordinate axes of FIG. 15A.
- various circuit elements 140, connectors 150, and the like are mounted on the surface of the resin layer 120.
- the connector 150 is connected to a flexible substrate, for example, and plays a role of delivering the output of the imaging chip 130 to an external processing circuit.
- the structure substrate 100 according to the third embodiment is a multilayer substrate in which a metal layer as a circuit pattern and a resin layer as an insulating layer are alternately stacked in addition to the metal layer 110 as a core.
- the circuit element 140 is connected to the inner layer circuit pattern through a via.
- the metal layer 110 plays a role as a ground. Therefore, the metal layer 110 is connected to the ground line of the circuit pattern.
- the metal layer 110 extended from the outer edge portion of the resin layer 120 has a bent portion at the extended portion which is the extended portion, and the extended portion bent in the mounting direction of the imaging chip by the bent portion forms a wall portion.
- the wall portion includes two vertical wall portions 111 parallel to the short direction of the imaging chip 130 and two horizontal wall portions 112 parallel to the longitudinal direction. That is, the vertical wall portion 111 and the horizontal wall portion 112 are formed so as to surround the resin layer 120. Therefore, stray light that enters the imaging chip 130 from the outside can be suppressed. Also, disturbance noise can be suppressed.
- Each of the vertical wall portions 111 further has two partial bent portions, and is provided with an attachment portion 113 at the end of each bent portion. The attachment portion 113 is formed in parallel with the flat portion on which the resin layer 120 is laminated.
- the metal layer 110 having the vertical wall portion 111, the horizontal wall portion 112, and the attachment portion 113 is formed from a metal plate by shearing or pressing. Then, the structure substrate 100 is formed by alternately laminating a resin layer as an insulating layer and a metal layer as a circuit pattern on the flat portion. If the vertical wall portion 111 and the horizontal wall portion 112 are formed by drawing, a box shape that is continuous with each other at each end can be realized. When a box shape is formed, stray light from the outside can be further suppressed.
- the mounting portion 113 has a hole for loosely inserting the screw 210, and other structures are screwed to the structure substrate 100 via the mounting portion 113.
- a mirror box is mentioned as described later.
- the mirror box has positioning pins 211 protruding to the structure substrate 100 side.
- a part of the attachment portion 113 has a positioning hole or the like corresponding to the positioning pin 211.
- FIG. 15B is a cross-sectional view taken along the line AA in FIG. 15A.
- the imaging chip 130 is COB-mounted on the circuit pattern provided on the surface of the resin layer 120.
- the metal layer which forms a circuit pattern is a thin layer, it is abbreviate
- the resin layer 120 on which the imaging chip 130 is mounted and the resin layer 120 laminated on the opposite side with the metal layer 110 interposed therebetween are shown as a representative. good.
- the metal layer 110 is provided with an accommodation space 114 for accommodating the internal circuit element 141 mounted on the resin layer 120. Further, a thermal buffer plate 160 is laminated on the surface of the resin layer 120 on which the imaging chip 130 is mounted and the resin layer 120 laminated on the opposite side across the metal layer 110.
- the thermal buffer plate 160 functions as a heat radiating plate. For example, a roughened metal plate is used.
- the imaging chip 130 is surrounded by an encircling member 131 as an encircling member.
- the surrounding member 131 is fixed to the surface of the resin layer 120 and supports the optical element 132 by adhesion so as to face the imaging chip 130.
- the imaging chip 130 is disposed in a sealed space surrounded by the resin layer 120, the surrounding member 131, and the optical element 132. Therefore, the imaging chip 130 is protected from dust, moisture, and harmful gas entering from the outside.
- the surface of the resin layer 120 facing the sealed space and the surface of the surrounding member 131 are subjected to antireflection coating.
- the optical element 132 may be a cover glass.
- the vertical wall portion 111 and the horizontal wall portion 112 are formed so as to surround the resin layer 120, but the height to the end surface (distance in the z-axis minus direction). Is higher than the light receiving surface of the imaging chip 130, as shown in FIG. 15B.
- the height to the end surface is higher than the light receiving surface of the imaging chip 130, as shown in FIG. 15B.
- FIG. 16 is an exploded perspective view of the imaging unit 300 including the shutter unit 340.
- the shutter unit 340 includes a focal plane shutter composed of a front curtain and a rear curtain that can be in a developed state and a housed state, and a drive unit that drives these.
- the shutter unit 340 is attached to the attachment portion 113 of the structure substrate 100 so as to sandwich the mask rubber 310, the optical low-pass filter 320, and the pressing plate 330 with the imaging chip 130.
- the shutter unit 340 and the pressing plate 330 include attachment portions 341 and 331 similar to the attachment portion 113 of the structure substrate 100, respectively.
- the imaging unit 300 is integrated by a hole provided in the attaching portions 341 and 331 and a screw 210 penetrating the hole provided in the attaching portion 113.
- the mounting portions 341 and 331 have the same positioning holes as the mounting portion 113, and the shutter unit 340 and the pressing plate 330 are also accurately positioned with respect to the structure (for example, a mirror box) by the positioning pins 211. .
- Focal plane shutters may generate static electricity due to curtain running. Static electricity not only hinders smooth curtain running but also causes noise components to be mixed into the output of the imaging chip 130. Therefore, the focal plane shutter is electrically connected to the metal layer 110 in order to release the generated static electricity to the ground.
- the mounting portion 341 of the shutter unit 340 is formed of metal and connected to the focal plane shutter link mechanism. Then, by using the metal screw 210, the attachment portion 341 and the attachment portion 113 which is a part of the metal layer 110 are electrically connected. In this case, the attachment portion 341 functions as a connection portion that releases static electricity. Note that the connection portion may be provided in another part of the metal layer 110.
- FIG. 17 is a perspective view showing a part of an imaging unit 300 including the structure substrate 100 of another example of the third embodiment.
- 17A is a perspective view from the direction in which the imaging chip 130 is observed
- FIG. 17B is a perspective view from the opposite side. A description will be given centering on differences from the third embodiment.
- the imaging unit 300 has a configuration in which the pressing plate 330 is fastened together with the shutter unit 340.
- the pressing plate 330 is fixed to the structure substrate 100 independently of the shutter unit 340.
- the pressing plate 330 includes an attachment portion 332 for attaching to the resin layer 120 side instead of the attachment portion 331 shown in FIG.
- the resin layer 120 laminated on the metal layer 110 has an escape hole 122 corresponding to the screw hole of the mounting portion 332.
- the metal layer 110 includes a screw receiver 115 protruding to the back side.
- the screw 212 is screwed into the screw receiver 115 from the mounting portion 332 side, and fixes the pressing plate 330 to the structure substrate 100.
- the mask rubber 310 and the optical low-pass filter 320 are also sandwiched and fixed to the structure substrate 100. That is, the screw receiver 115 is provided inside the outer edge portion of the resin layer 120 and is a pressing plate 330, a mask rubber 310, and an optical low-pass filter that are structures located in a space sandwiched between the shutter unit 340 and the structure substrate 100. It plays a role as a fixing part for fixing 320.
- the vibration element attached to the optical low-pass filter 320 can be easily connected to the circuit pattern on the resin layer 120.
- FIG. 18 is a cross-sectional view of a single-lens reflex camera 400 including the imaging unit 300.
- the single-lens reflex camera 400 includes a lens unit 500 and a camera body 600.
- a lens unit 500 is attached to the camera body 600.
- the lens unit 500 includes an optical system arranged along the optical axis 410 in the lens barrel, and guides an incident subject light beam to the imaging unit 300 of the camera body 600.
- the camera body 600 includes a main mirror 672 and a sub mirror 674 behind the body mount 660 coupled to the lens mount 550.
- the main mirror 672 is pivotally supported between an oblique position obliquely provided to the subject light beam incident from the lens unit 500 and a retracted position retracted from the subject light beam.
- the sub mirror 674 is pivotally supported with respect to the main mirror 672 so as to be rotatable.
- the focus plate 652 is disposed at a position conjugate with the light receiving surface of the imaging chip 130 to visualize the subject image formed by the optical system of the lens unit 500.
- the subject image formed on the focus plate 652 is observed from the viewfinder 650 through the pentaprism 654 and the viewfinder optical system 656.
- Part of the subject light beam incident on the main mirror 672 at the oblique position passes through the half mirror region of the main mirror 672 and enters the sub mirror 674.
- the sub mirror 674 reflects a part of the light beam incident from the half mirror region toward the focusing optical system 680.
- the focusing optical system 680 guides a part of the incident light beam to the focus detection sensor 682.
- the focus plate 652, the pentaprism 654, the main mirror 672, and the sub mirror 674 are supported by a mirror box 670 as a structure.
- the mirror box 670 is attached to the imaging unit 300 via the attachment portion 113.
- the body substrate 620 and the rear display unit 634 are sequentially disposed behind the imaging unit 300 (in the z-axis plus direction).
- a rear display unit 634 employing a liquid crystal panel or the like appears on the rear surface of the camera body 600.
- Electronic circuits such as a CPU 622 and an image processing ASIC 624 are mounted on the body substrate 620.
- the output of the imaging chip 130 is delivered to the image processing ASIC 624 via the flexible substrate.
- the structure substrate 100 has been described as a multilayer substrate, but may be a single layer substrate.
- substrate 100 demonstrated the example attached to the mirror box 670 by the attachment part 113, you may attach to the display unit including not only this but the back surface display part 634, for example. Alternatively, it may be attached to the display unit together with the mirror box 670.
- the resin layer 120 is laminated on the flat portion of the metal layer 110, and the extending portion has been described in the form in which the metal layer 110 is exposed.
- a metal core board different from the metal core board laminated on the flat part is formed. May be. That is, it is possible to form a multi-layer substrate in which a resin layer and a circuit pattern are stacked in a plurality of regions by using the metal layer 110 serving as a core in common.
- a driving circuit for driving a focal plane shutter can be provided on an independent multilayer substrate. With this configuration, it is possible to simultaneously save space and suppress mutual electric machine interference.
- the single-lens reflex camera 400 has been described as an example of the imaging device.
- the camera body 600 may be regarded as an imaging device.
- the imaging device is not limited to the interchangeable lens camera including the mirror unit, but may be a interchangeable lens camera that does not include the mirror unit or a lens-integrated camera regardless of the presence or absence of the mirror unit.
- the structure substrate 100 can be applied not only to an imaging apparatus but also to various electronic devices.
- the structure substrate has an extension portion in which at least one of the metal layers of the metal core substrate in which the metal layer and the resin layer are laminated is extended from the outer edge portion of the resin layer, and another structure is provided on the extension portion.
- a mounting portion for mounting is formed.
- substrate has a bending part in an extension part. Further, the end surface of the wall portion bent in the mounting direction of the imaging chip by the bent portion is higher than the light receiving surface of the imaging chip. Further, the metal layer having the extending portion is provided with a connecting portion for releasing static electricity generated during the operation of the shutter unit.
- the metal layer having the extending portion has a fixing portion that fixes the structure located in the space between the shutter unit and the structure substrate inside the outer edge portion.
- the structure substrate includes another metal core substrate in which a resin layer and a metal layer independent of the resin layer and the metal layer forming the metal core substrate are stacked in the extending portion.
- the surrounding member has an attachment portion for attaching another structure.
- the mounting substrate has an attachment portion for attaching another structure.
- Both the surrounding member and the mounting board may have an attachment portion for attachment to another structure.
- FIG. 19 is an exploded perspective view showing an example of the imaging apparatus 1 according to the fourth embodiment
- FIG. 20 is a cross-sectional view. 19 and 20, the imaging device 1 includes an imaging chip 2 and a mounting substrate 3 on which the imaging chip 2 is mounted.
- the imaging chip 2 includes an imaging sensor (semiconductor image sensor).
- the image sensor includes a solid-state image sensor.
- the imaging sensor includes a CCD image sensor. Note that the imaging sensor may include a CMOS image sensor.
- the mounting substrate 3 is a wiring board having a metal layer.
- the wiring board includes, for example, a printed wiring board.
- a metal core multilayer printed wiring board also referred to as a metal core substrate
- the mounting substrate 3 may include a wiring board having a metal layer and a board different from the wiring board having the metal layer.
- the mounting substrate 3 may include a wiring board having a metal layer and a support plate that supports the wiring board having the metal layer.
- the imaging chip 2 has a front surface 2A and a back surface 2B facing the opposite direction of the front surface 2A.
- the mounting substrate 3 has a front surface 3A and a back surface 3B facing the opposite direction of the front surface 3A.
- the imaging chip 2 is disposed so as to face the surface 3A of the mounting substrate 3.
- the back surface 2B of the imaging chip 2 and the front surface 3A of the mounting substrate 3 face each other.
- the surface 2A of the imaging chip 2 includes an incident surface on which light from an object (subject) is incident.
- the imaging chip 2 includes an optical element (lens) on which light from a subject is incident, a color filter on which light from the optical element is incident, and a photoelectric conversion element (photodiode) on which light from the color filter is incident.
- the imaging chip 2 is electrically connected to the mounting substrate 3 via the connection member 10.
- the connection member 10 includes a wire.
- the imaging chip 2 is electrically connected to the mounting substrate 3 via a wire. That is, in the fourth embodiment, the imaging chip 2 is mounted on the mounting substrate 3 by wire bonding.
- the wire is a metal wire.
- the wire may be formed of gold (Au) or aluminum (Al).
- Au gold
- Al aluminum
- the imaging chip 2 may be electrically connected to the mounting substrate 3 via the connection member 11 as shown in FIG.
- the connecting member 11 includes protruding electrodes called bumps.
- the imaging chip 2 is electrically connected to the mounting substrate 3 through the protruding electrodes. That is, the imaging chip 2 may be mounted on the mounting substrate 3 by flip chip mounting. In the case of flip chip mounting, the terminals arranged on the imaging chip 2 and the terminals arranged on the mounting substrate 3 are electrically connected via the protruding electrodes.
- FIG. 22 is a cross-sectional view showing an example of the mounting substrate 3.
- the mounting substrate 3 includes a wiring board having a metal layer, and includes a metal layer 31 and an insulating layer 32.
- the mounting substrate 3 includes an outer layer circuit 33 and a through hole 34.
- the metal layer 31 is also called a base metal layer or a metal core layer.
- the metal layer 31 may be formed of, for example, copper (Cu) or aluminum (Al).
- the insulating layer 32 is made of synthetic resin.
- the insulating layer 32 may contain an inorganic filler.
- a metal film 35 is formed in the through hole 34 by, for example, a plating method.
- insulating layers 32 are disposed on both sides of the metal layer 31. At least a part of the front surface 3 ⁇ / b> A of the mounting substrate 3 and at least a part of the back surface 3 ⁇ / b> B include the surface of the insulating layer 32.
- the mounting substrate 30 may include an insulating layer 32 and metal layers 31 disposed on both sides of the insulating layer 32.
- at least a part of the front surface 3 ⁇ / b> A of the mounting substrate 30 and at least a part of the back surface 3 ⁇ / b> B include the surface of the metal layer 31.
- the imaging apparatus 1 includes an electronic component 5 arranged inside the mounting substrate 3. That is, in the fourth embodiment, the mounting substrate 3 contains the electronic component 5.
- the electronic component 5 includes, for example, a signal processing circuit.
- the electronic component 5 may include passive elements such as resistors, capacitors, and inductors.
- the electronic component 5 may include an integrated circuit and an active element such as a transistor.
- the electronic component 5 may include a regulator.
- the electronic component 5 may include an A / D converter that converts an analog signal from the imaging sensor into a digital signal.
- the electronic component 5 may be disposed so as to face the back surface 2 ⁇ / b> B of the imaging chip 2. Further, as shown in FIG. 19, the electronic component 5 may be disposed at least at a part around the imaging chip 2. In other words, the electronic component 5 may be arranged on the mounting substrate 3 so as not to face the imaging chip 2.
- the imaging device 1 includes an electronic component 8 disposed on the surface 3A of the mounting substrate 3.
- the electronic component 8 is disposed on at least a part of the periphery of the imaging chip 2.
- the electronic component 5 may not be arranged inside the mounting substrate 3.
- the electronic component 8 may not be disposed on the surface 3A.
- the imaging device 1 is disposed so as to face the back surface 3 ⁇ / b> B of the mounting substrate 3, and the suppression member 4 for suppressing the temperature change of the imaging chip 2 is provided.
- the suppressing member 4 has a plate shape, and has a front surface 4A that the back surface 3B of the mounting substrate 3 faces and a back surface 4B that faces the opposite direction of the front surface 4A.
- the back surface 3B of the mounting substrate 3 and the surface 4A of the suppression member 4 contact. Note that the back surface 3B and at least a part of the front surface 4A may be separated.
- the outer shape of the mounting substrate 3 and the outer shape of the suppressing member 4 are substantially equal.
- the suppressing member 4 may be smaller or larger than the outer shape of the mounting substrate 3.
- a plurality of suppression members 4 may be arranged with respect to the mounting substrate 3.
- the plurality of suppressing members 4 may be arranged so as to face the plurality of regions on the back surface 3B of the mounting substrate 3.
- the suppressing member 4 may have a block shape.
- the size of the suppression member 4 in the X-axis direction may be larger than the size of the suppression member 4 in the Y-axis direction or the Z-axis direction.
- the suppressing member 4 is made of copper (Cu).
- the suppression member 4 may be formed with aluminum (Al), and may be formed with a nickel alloy.
- the nickel alloy includes, for example, 42 alloy.
- the suppressing member 4 functions as a heat sink that dissipates the heat of the imaging chip 2. Heat generated by the imaging chip 2 is dissipated from the suppression member 4 through the mounting substrate 3. Thereby, when the imaging chip 2 operates, the temperature rise of the imaging chip 2 is suppressed. In addition, the suppression member 4 can also dissipate heat of the electronic components 5 and 8.
- the suppressing member 4 suppresses that the heat on the front surface 4A side is transferred to the back surface 4B side. Moreover, the suppressing member 4 suppresses that the heat on the back surface 4B side is transferred to the front surface 4A side.
- the suppressing member 4 suppresses the heat of the imaging chip 2 (or the electronic components 5, 8 and the like) from being transmitted to the space that the back surface 4B faces. Thereby, even if the imaging chip 2 (or the electronic components 5, 8, etc.) arranged on the front surface 4 ⁇ / b> A generates heat, the members (for example, electric circuits, control circuits, etc.) arranged in the space facing the back surface 4 ⁇ / b> B Temperature change (temperature rise) is suppressed.
- the heat of a member (for example, an electric circuit, a control circuit, etc.) arranged in the space that the back surface 4B faces by the suppressing member 4 causes the imaging chip 2 (or electronic components 5, 8 etc.) arranged on the front surface 4A side. ) Is suppressed.
- a member for example, an electric circuit, a control circuit, etc.
- the suppressing member 4 may be omitted.
- the heat of the imaging chip 2 (or the electronic components 5, 8, etc.) may be dissipated from the mounting substrate 3.
- the suppressing member 4 when a member (for example, an electric circuit, a control circuit, etc.) that generates heat is disposed in a space that the back surface 3B of the mounting substrate 3 faces, the heat of the member is reduced to the mounting substrate 3. May be dissipated from.
- the mounting substrate 3 can suppress the heat on the front surface 3A side from being transmitted to the back surface 3B side, and can suppress the heat on the back surface 3B side from being transmitted to the front surface 3A side.
- the imaging apparatus 1 includes an alignment unit 6 that is disposed at least partially on the mounting board 3 and aligns the mounting board 3 and the support member 100.
- the alignment unit 6 includes an opening 61 disposed in the mounting substrate 3 and an opening 62 disposed in the suppressing member 4. When the suppressing member 4 is omitted, the alignment unit 6 includes the opening 61 and does not include the opening 62.
- two alignment units 6 are arranged around the imaging chip 2.
- One alignment unit 6 may be arranged around the imaging chip 2, or an arbitrary number of three or more may be arranged.
- the protruding portion 101 of the support member 100 is disposed in the alignment portion 6 (openings 61 and 62). By disposing the protrusions 101 of the support member 100 in the openings 61 and 62, the mounting substrate 3 and the support member 100 are aligned. In addition, the alignment unit 6 aligns the imaging chip 2 mounted on the mounting substrate 3 and the support member 100.
- the alignment unit 6 may include a protrusion disposed on at least one of the mounting substrate 3 and the suppressing member 4.
- the protrusion is disposed in the opening formed in the support member 100, whereby the mounting substrate 3 (imaging chip 2) and the support member 100 are aligned.
- the imaging apparatus 1 includes an adjustment mechanism 7 that can fix the mounting substrate 3 to the support member 100 and adjust the positions of the imaging chip 2 mounted on the mounting substrate 3 and the support member 100. 19 and 20, the adjustment mechanism 7 fixes the mounting substrate 3 to the support member 100 so that the surface 2A of the imaging chip 2 and the YZ plane are substantially parallel.
- the adjustment mechanism 7 includes an opening 71 formed in the mounting substrate 3, an opening 72 formed in the suppressing member 4, and a fixing member 70 that can be disposed at least partially in the openings 71 and 72. Have.
- the fixing member 70 has a rod shape, and at least a part of the fixing member 70 can be disposed in the openings 71 and 72 having the same position.
- the fixing member 70 includes a male screw member.
- the fixing member 70 includes a rod portion 70L in which a male screw groove is formed, and a flange portion 70F disposed at one end of the rod portion 70L.
- the support member 100 is formed with a hole 100H in which a female screw groove is formed.
- the rod portion 70L can be disposed in the hole 100H of the support member 100.
- three openings 71 and 72 are arranged around the imaging chip 2.
- Three holes 100 ⁇ / b> H of the fixing member 70 and the support member 100 are also arranged so as to correspond to the openings 71 and 72.
- the openings 71 and 72, the fixing member 70, and two holes 100H of the support member 100 may be arranged, or only four or more arbitrary plural numbers may be arranged.
- the openings 71 and 72, the fixing member 70, and the support member 100 may have one hole 100H.
- the fixing member 70 In a state where the fixing member 70 is disposed in the openings 71 and 72, the mounting substrate 3 and the suppressing member 4 are fixed to the supporting member 100 by screwing the rod portion 70L of the fixing member 70 into the hole 100H of the supporting member 100. Further, by adjusting the screwing amount of the fixing member 70, the positions of the mounting substrate 3 (the imaging chip 2 mounted on the mounting substrate 3) and the support member 100 are adjusted. For example, by adjusting the screwing amount of the fixing member 70, the position of the mounting board 3 (imaging chip 2) in the X-axis direction is adjusted. Further, by adjusting the screwing amounts of the plurality of fixing members 70, the position of the mounting substrate 3 (imaging chip 2) in the ⁇ Y and ⁇ Z directions is adjusted.
- the imaging apparatus 1 includes a cover member 9 that is supported at least in part on the surface 3A of the mounting substrate 3 and forms a space in which the imaging chip 2 is disposed between the imaging device 1 and the mounting substrate 3.
- the cover member 9 includes an encircling member 92 as an encircling member disposed around the imaging chip 2 and an optical element 91 supported by the encircling member 92.
- the optical element 91 is disposed so as to face the surface 2A of the imaging chip 2. Light from the subject enters the surface 2 ⁇ / b> A of the imaging chip 2 via the optical element 91.
- the optical element 91 may be a cover glass.
- the cover glass may be a glass plate.
- FIG. 24 is a diagram illustrating an example of an electronic camera 200 including the imaging device 1 according to the fourth embodiment.
- the imaging apparatus 1 is fixed to the body 100B of the electronic camera 200.
- the fixing member 70 of the adjustment mechanism 7 fixes the mounting substrate 3 to the body 100B.
- the adjustment mechanism 7 can adjust the positions of the imaging chip 2 and the body 100B.
- the adjustment mechanism 7 can adjust the positions of the imaging chip 2 and the lens 200 ⁇ / b> L of the electronic camera 200.
- the adjustment mechanism 7 can adjust the position of the surface 2A of the imaging chip 2 with respect to the optical axis of the lens 200L.
- FIG. 25 is a diagram illustrating an example of an information terminal 300 including the imaging device 1 according to the fourth embodiment.
- the information terminal 300 includes a display unit 300 ⁇ / b> A and a housing 300 ⁇ / b> B that houses the imaging device 1.
- the information terminal 300 includes a lens 300L, and light from the subject enters the imaging device 1 via the lens 300L.
- the imaging device 1 acquires an image (optical image) of the subject via the lens 300L.
- the electronic device on which the imaging apparatus 1 is mounted may be not only an electronic camera and an information terminal, but also a personal computer, a mobile phone, and the like.
- the imaging chip 2 is mounted on the mounting substrate 3, the enlargement of the imaging device 1 can be suppressed.
- the imaging device may be increased in size, for example, because the package needs to be supported by a support substrate.
- the imaging device 1 can be downsized by directly mounting the imaging chip 2 on the mounting substrate 3.
- the imaging device 1 can be manufactured without enclosing the imaging chip 2 in the package.
- the mounting substrate 3 can be directly fixed to the support member 100 (for example, the body 100B of the electronic camera 200). Therefore, the manufacturing cost is reduced.
- the wiring board having the metal layer having high strength is used as the mounting board 3, even if the imaging chip 2 is enlarged, the large imaging chip 2 is mounted with high strength. 3 can be favorably supported.
- the mounting substrate 3 since the mounting substrate 3 has high strength, when the mounting substrate 3 is fixed to the support member 100 (body 100B, etc.), it can contribute to the improvement of the strength of the support member 100 (body 100B, etc.). Further, the mounting substrate 3 can be used as a part of the body 100B. Further, since the mounting substrate 3 has high strength, another member or mechanism (for example, at least a part of the shutter mechanism of the electronic camera 100D) can be attached to the mounting substrate 3.
- the imaging chip 2 is directly fixed to the mounting substrate 3, the length of the wiring (circuit unit) can be shortened. Accordingly, a decrease in electrical characteristics of the imaging device 1 is suppressed.
- the imaging device 1 can be increased in density and size.
- the distance between the imaging chip 2 and the electronic component 5 is shortened, the deterioration of the electrical characteristics of the imaging device 1 is suppressed.
- the temperature change of the imaging chip 2 can be suppressed by the mounting substrate 3 including the wiring board having the metal layer. Moreover, when the suppression member 4 is provided, the temperature change of the imaging chip 2 can be further suppressed. Therefore, a decrease in the performance of the imaging device 1 is suppressed.
- an electronic device such as an electronic camera on which the imaging device is mounted may be increased in size.
- the operability of the electronic device may be reduced.
- such a problem is reduced.
- the optical element 106 in the first embodiment, the optical element 160 in the second embodiment, the optical element 132 in the third embodiment, and the optical element 91 in the fourth embodiment are elements corresponding to each other.
- the surrounding member 105 in the first embodiment, the surrounding member 140 in the second embodiment, the surrounding member 131 in the third embodiment, and the surrounding member 92 in the fourth embodiment are mutually corresponding elements.
- the surrounding member may be a frame that surrounds the imaging chip.
- the frame may be a support structure.
- the frame may be a structure that supports at least the optical element.
- the mounting substrate 105 in the first embodiment, the mounting substrate 120 in the second embodiment, the structure substrate 100 in the third embodiment, and the mounting substrate 3 in the fourth embodiment are elements corresponding to each other.
- the resin layer 102 in the first embodiment, the prepreg layer 135 in the second embodiment, the resin layer 120 in the third embodiment, and the insulating layer 32 in the fourth embodiment are mutually corresponding elements.
- the wiring pattern formed on the resin layer 102 in the first embodiment, the wiring pattern 135 in the second embodiment, the circuit pattern in the third embodiment, and the wiring board included in the mounting substrate 3 in the fourth embodiment are mutually corresponding elements. It is.
- the metal layer 103, the metal layer 113, the metal layer 123 and the metal layer 133 in the first embodiment, the core layer 123 in the second embodiment, the metal layer 110 in the third embodiment, and the metal layer 31 in the fourth embodiment are Corresponding element.
- the metal layer 103, the metal layer 113, the metal layer 123 and the metal layer 133 in the first embodiment, the core layer 123 in the second embodiment, the metal layer 110 in the third embodiment, and the metal layer 31 in the fourth embodiment are others. This is an intermediate layer sandwiched between two layers.
- the metal layer 103, the metal layer 113, the metal layer 123 and the metal layer 133 in the first embodiment, the core layer 123 in the second embodiment, the metal layer 110 in the third embodiment, and the metal layer 31 in the fourth embodiment are as follows.
- the metal is included, but may be formed without the metal.
- resin it is made of an insulating material such as a highly rigid resin.
- FR4 can be used as a highly rigid insulating material.
- each element described in the first to fourth embodiments can be applied to an imaging unit or an imaging device in any combination.
- the configuration of each element described in the first to fourth embodiments can be applied to corresponding elements in any combination.
- FIG. 26 is a diagram illustrating a configuration of the imaging unit 90 according to the fifth embodiment.
- the imaging unit 90 includes an imaging chip 6100, a mounting substrate 6120, a surrounding member 6140 that surrounds the imaging chip 6100, and an optical element 6160.
- the mounting substrate 6120 includes an insulating layer 6136a, an insulating layer 6136b, an insulating layer 6136c, an insulating layer 6136d, an insulating layer 6136e, a first metal layer 6135, a second metal layer 6123, a third metal layer 6190a, And a fourth metal layer 6190b.
- the optical element 6160 corresponds to the optical element 106 in the first embodiment, the optical element 160 in the second embodiment, the optical element 132 in the third embodiment, and the optical element 91 in the fourth embodiment.
- the surrounding member 6140 corresponds to the surrounding member 105 in the first embodiment, the surrounding member 140 in the second embodiment, the surrounding member 131 in the third embodiment, the surrounding member 92 in the fourth embodiment, and the like.
- the mounting substrate 6120 corresponds to the mounting substrate 105 in the first embodiment, the mounting substrate 120 in the second embodiment, the structure substrate 100 in the third embodiment, the mounting substrate 3 in the fourth embodiment, and the like.
- the insulating layer 6136a, the insulating layer 6136b, the insulating layer 6136c, the insulating layer 6136d, and the insulating layer 6136e are, for example, resin layers.
- the insulating layer 6136a, the insulating layer 6136b, the insulating layer 6136c, the insulating layer 6136d, and the insulating layer 6136e are the resin layer 102 in the first embodiment, the prepreg layer 135 in the second embodiment, the resin layer 120 in the third embodiment, and the fourth. This corresponds to the insulating layer 32 and the like in the embodiment.
- the first metal layer 6135 is, for example, a wiring layer.
- the first metal layer 6135 includes a wiring pattern formed on the resin layer 102 in the first embodiment, a wiring pattern 135 in the second embodiment, a circuit pattern in the third embodiment, and a wiring included in the mounting substrate 3 in the fourth embodiment. Corresponds to the plate.
- the second metal layer 6123 is an example of an intermediate layer.
- the second metal layer 6123 is an example of a core layer.
- the second metal layer 6123 includes the metal layer 103, the metal layer 113, the metal layer 123 and the metal layer 133 in the first embodiment, the core layer 123 in the second embodiment, the metal layer 110 in the third embodiment, and the fourth embodiment.
- the imaging chip 6100, the surrounding member 6140, the optical element 6160, the insulating layer 6136a, the insulating layer 6136b, the insulating layer 6136c, the insulating layer 6136d, the insulating layer 6136e, the first metal layer 6135, and the second metal layer included in the imaging unit 90 are included. Since the same configuration as the arbitrary configuration of the corresponding elements in the first embodiment to the fourth embodiment can be applied to 6123, description thereof will be omitted.
- the imaging chip 6100, the insulating layer 6136a, the third metal layer 6190a, the insulating layer 6136b, the first metal layer 6135, the insulating layer 6136c, the second metal layer 6123, the insulating layer 6136d, the first The four metal layers 6190b and the insulating layer 6136e are arranged in this order.
- the imaging chip 6100 is mounted on the insulating layer 6136a.
- the third metal layer 6190a is located on the surface of the insulating layer 6136a opposite to the surface on which the imaging chip 6100 is mounted.
- the third metal layer 6190a is sandwiched between the insulating layer 6136a and the insulating layer 6136a.
- the first metal layer 6135 is sandwiched between the insulating layer 6136b and the insulating layer 6136c.
- Second metal layer 6123 is sandwiched between insulating layers 6136c and 6136d.
- Third metal layer 6190b is sandwiched between insulating layers 6136d and 6136e.
- Examples of the material of the third metal layer 6190a include copper, nickel alloy, iron, and aluminum.
- the third metal layer 6190a is a thick copper layer as an example.
- the third metal layer 6190a may be a substantially metallic flat plate.
- the third metal layer 6190a may be used as a ground.
- the third metal layer 6190a may be used as a wiring.
- Examples of the material of the fourth metal layer 6190b include copper, nickel alloy, iron, and aluminum.
- the fourth metal layer 6190b is a thick copper layer as an example.
- the fourth metal layer 6190b may be a substantially metallic flat plate.
- the fourth metal layer 6190b may be used as a ground.
- the fourth metal layer 6190b may be used as a wiring.
- the third metal layer 6190a and the fourth metal layer 6190b are provided in the mounting substrate 6120. However, only one of the third metal layer 6190a and the fourth metal layer 6190b may be provided. When only the third metal layer 6190a is provided, the third metal layer 6190a may be provided closer to the imaging chip 6100 than the second metal layer 6123 is. The third metal layer 6190a may be provided on the imaging chip 6100 side with respect to the second metal layer 6123 and on the imaging chip 6100 side with respect to the first metal layer 6135. The third metal layer 6190a may be provided closest to the imaging chip 6100 among the metal layers provided on the mounting substrate 6120.
- the mounting substrate 6120 can improve the planarity of the mounting surface on which the imaging chip 6100 is mounted. Furthermore, the flatness of the imaging chip 6100 mounted on the mounting substrate 6120 can be ensured.
- the mounting substrate 6120 in addition to the third metal layer 6190a and the fourth metal layer 6190b, one or more metal layers having the same rigidity as the third metal layer 6190a and the fourth metal layer 6190b may be provided. .
- the mounting substrate 6120 can improve the flatness of the mounting surface on which the imaging chip 6100 is mounted. Furthermore, the flatness of the imaging chip 6100 mounted on the mounting substrate 6120 can be ensured.
- the mounting substrate 6120 in addition to the third metal layer 6190a and the fourth metal layer 6190b, one or more metal layers having the same thickness as the third metal layer 6190a and the fourth metal layer 6190b may be provided. .
- the mounting substrate 6120 can improve the flatness of the mounting surface on which the imaging chip 6100 is mounted. Furthermore, the flatness of the imaging chip 6100 mounted on the mounting substrate 6120 can be ensured.
- the second metal layer 6123 has higher rigidity than the third metal layer 6190a.
- the second metal layer 6123 is more rigid than the fourth metal layer 6190b.
- the second metal layer 6123 has higher rigidity than any of the layers included in the mounting substrate 6120.
- the second metal layer 6123 may be used as a ground.
- the second metal layer 6123 may be used as a wiring.
- the thickness of the insulating layer 6136 is about 30 ⁇ m to 40 ⁇ m.
- the thickness of the first metal layer 6135 is about 30 ⁇ m to 40 ⁇ m.
- the thickness of the third metal layer 6190a is about 30 ⁇ m to 50 ⁇ m.
- the thickness of the fourth metal layer 6190b is about 30 ⁇ m to 50 ⁇ m.
- the thickness of the second metal layer 6123 is about 100 ⁇ m to 400 ⁇ m. For example, when the second metal layer 6123 is formed of metal, the thickness of the second metal layer 6123 is about 100 ⁇ m to 400 ⁇ m.
- the second metal layer 6123 is thicker than the third metal layer 6190a.
- the second metal layer 6123 is thicker than the fourth metal layer 6190b.
- the second metal layer 6123 has the largest thickness among the layers included in the mounting substrate 6120.
- the second metal layer 6123 has a thickness at least twice the thickness of the third metal layer 6190a.
- the second metal layer 6123 may be 10 times or more the thickness of the third metal layer 6190a.
- the thickness of the third metal layer 6190a may be greater than the thickness of the first metal layer 6135.
- the thickness of the third metal layer 6190a may be greater than any of the thicknesses of the insulating layer 6136a, the insulating layer 6136b, the insulating layer 6136c, the insulating layer 6136d, and the insulating layer 6136e.
- the thickness of the fourth metal layer 6190b may be greater than the thickness of the first metal layer 6135.
- the thickness of the fourth metal layer 6190b may be greater than any of the thicknesses of the insulating layer 6136a, the insulating layer 6136b, the insulating layer 6136c, the insulating layer 6136d, and the insulating layer 6136e.
- the thickness of the mounting substrate 6120 may be about 0.8 mm to 3 mm.
- the thickness of the mounting substrate 6120 may be more than twice the thickness of the second metal layer 6123.
- the thickness of the mounting substrate 6120 may be three times or less the thickness of the second metal layer 6123.
- one or more metal layers having the same rigidity as the first metal layer 6135 may be provided.
- the metal layer may be provided on the imaging chip 6100 side with respect to the second metal layer 6123, or may be provided on the opposite side of the imaging chip 6100 with respect to the second metal layer 6123.
- the first metal layer 6135 is not necessarily provided.
- one or more metal layers having the same rigidity as that of the first metal layer 6135 may be provided on the opposite side of the imaging chip 6100 with respect to the second metal layer 6123.
- the intermediate layer may replace with the 2nd metal layer 6123 and may form an intermediate
- the intermediate layer is formed of resin instead of the second metal layer 6123
- the thickness of the intermediate layer is approximately 200 ⁇ m to 400 ⁇ m.
- the intermediate layer is formed of a resin instead of the second metal layer 6123
- the intermediate layer may be sandwiched between the plurality of metal layers in the mounting substrate 6120 or sandwiched between the plurality of resin layers. Alternatively, it may be sandwiched between the metal layer and the resin layer.
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Abstract
Description
[先行技術文献]
[特許文献]
[特許文献1] 特開2002-118773号公報
[特許文献2] 特開2007-019423号公報
[特許文献3] 特開2012-028496号公報
[特許文献4] 特開2009-164362号公報
実装基板の形状を変えた一変形例について説明する。変形例1の実装基板は、凸部の代わりに環囲部材を嵌め込むための溝部を有する点で、図3の実装基板と異なる。
以上の説明では、実装基板に形成された配線パターンについて特に言及しなかった。上述したように、1層の金属層によって環囲領域の全体を覆うことができればよいが、実際には、当該金属層に配線パターンを挿通するための開口を形成せざるを得ない場合がある。この場合には、1層の金属層では、環囲領域の全体を覆うことができない。変形例2では、複数の金属層が全体として撮像チップ104を覆う構成を説明する。
実装基板および環囲部材の形状を替えた一変形例について説明する。図7は、変形例3における撮像ユニットの模式断面図である。ここでは、実装基板131の側面全体が環囲部材135に環囲されて固定されている。したがって、この場合には、水分およびガスの侵入経路となる、樹脂層132、および環囲部材135と実装基板131の接触部分は、撮像チップ104の実装面と反対側の面のみとなる。側面(左右)方向からの水分およびガスは、環囲部材135によって遮断されるので、水分およびガスの浸入に対する耐性をより高めることができる。また、撮像チップ104の実装面と反対側に存在する、環囲部材135と実装基板131の接触部分には、シール材138が形成されている。これにより、撮像チップ104の実装面と反対側の方向からの水分およびガスの浸入を防止することができる。
Claims (30)
- 撮像チップと、
前記撮像チップが実装され、前記撮像チップで生成された信号を外部へ出力するための第1金属層を有する実装基板と、
を備えることを特徴とする撮像ユニット。 - 請求項1に記載の撮像ユニットにおいて、
前記実装基板は、別の構造体を取り付けるための第1取付部を更に有することを特徴とする撮像ユニット。 - 請求項2に記載の撮像ユニットにおいて、
前記実装基板は、第2金属層を更に有し、
前記第1取付部は、前記第2金属層に形成されていることを特徴とする撮像ユニット。 - 請求項3に記載の撮像ユニットにおいて、
前記第2金属層は、曲げ部を更に有し、
前記第1取付部は、前記曲げ部に形成されていることを特徴とする撮像ユニット。 - 請求項4に記載の撮像ユニットにおいて、
前記実装基板は、樹脂層を更に有し、
前記第2金属層は、前記樹脂層の外縁よりも伸延した伸延部を更に有し、
前記伸延部は、前記曲げ部を含むことを特徴とする撮像ユニット。 - 請求項3から請求項5のいずれか一項に記載の撮像ユニットにおいて、
前記実装基板は、前記撮像チップで発生した熱を前記第2金属層へ伝える第1伝熱経路を更に有することを特徴とする撮像ユニット。 - 請求項6に記載の撮像ユニットにおいて、
前記第1伝熱経路は、第1サーマルビアにより形成されていることを特徴とする撮像ユニット。 - 請求項7に記載の撮像ユニットにおいて、
前記撮像チップは、複数の画素を有する撮像領域と、前記撮像領域の周辺の周辺領域とを含み、
前記第1サーマルビアは、少なくとも前記周辺領域に対応する領域に設けられていることを特徴とする撮像ユニット。 - 請求項8に記載の撮像ユニットにおいて、
前記周辺領域に対応する領域に設けられた前記サーマルビアの密度は、前記撮像領域に対応する領域に設けられた前記サーマルビアの密度より高いことを特徴とする撮像ユニット。 - 請求項9に記載の撮像ユニットにおいて、
前記撮像チップは、前記周辺領域にA/D変換回路を含み、
前記第1サーマルビアは、前記A/D変換回路に対応する領域に設けられていることを特徴とする撮像ユニット。 - 請求項10に記載の撮像ユニットにおいて、
開口部を有し、前記撮像チップが前記開口部に収容されるように前記実装基板に固定された環囲部材と、
前記実装基板と前記環囲部材と共に密封空間を形成するように前記環囲部材に固定された光学素子とを備え、
前記環囲部材は、樹脂に金属部材がインサートされており、
前記実装基板は、前記第2金属層の熱を、前記金属部材に伝える第2伝熱経路を更に有することを特徴とする撮像ユニット。 - 請求項11に記載の撮像ユニットにおいて、
前記第2伝熱経路は、第2サーマルビアにより形成されていることを特徴とする撮像ユニット。 - 請求項1から請求項12のいずれか一項に記載の撮像ユニットにおいて、
開口部を有し、前記撮像チップが前記開口部に収容されるように前記実装基板に固定された環囲部材と、
前記実装基板と前記環囲部材と共に密封空間を形成するように前記環囲部材に固定された光学素子とを更に備えることを特徴とする撮像ユニット。 - 請求項13に記載の撮像ユニットにおいて、
前記環囲部材は、別の構造体を取り付けるための第2取付部を更に有することを特徴とする撮像ユニット。 - 請求項14に記載の撮像ユニットにおいて、
前記環囲部材は、樹脂に金属部材がインサートされた構成であることを特徴とする撮像ユニット。 - 請求項15に記載の撮像ユニットにおいて、
前記環囲部材における前記撮像チップ側の端面は、前記樹脂により覆われていることを特徴とする撮像ユニット。 - 請求項15又は請求項16に記載の撮像ユニットにおいて、
前記金属部材は、互いに異なる平面に平行に形成された平行部を有することを特徴とする撮像ユニット。 - 請求項15から請求項17のいずれか一項に記載の撮像ユニットにおいて、
前記第2取付部は、前記環囲部材を貫通する貫通孔であり、前記金属部材が前記第2取付部の内壁面の一部を形成することを特徴とする撮像ユニット。 - 請求項14から請求項18のいずれか一項に記載の撮像ユニットにおいて、
前記環囲部材における前記実装基板と前記光学素子に挟まれた部分の厚みは、前記第2取付部が形成された部分の厚みと異なることを特徴とする撮像ユニット。 - 請求項13又は請求項14に記載の撮像ユニットにおいて、
前記環囲部材は、金属性の環囲部材であることを特徴とする撮像ユニット。 - 請求項20に記載の撮像ユニットにおいて、
前記実装基板は、前記環囲部材に環囲される領域が他の領域に対して凸形状を成すことを特徴とする撮像ユニット。 - 請求項21に記載の撮像ユニットにおいて、
前記環囲部材は、前記実装基板の前記凸形状に接するように配置されることを特徴とする撮像ユニット。 - 請求項20に記載の撮像ユニットにおいて、
前記実装基板は、前記環囲部材に対応して形成された溝部を更に有することを特徴とする撮像ユニット。 - 請求項20から請求項23のいずれか一項に記載の撮像ユニットにおいて、
前記実装基板は、前記第1金属層又は第2金属層のうち、少なくとも一の金属層を前記撮像チップの実装面上に重ねて投影した場合に、前記環囲部材に環囲される領域を間隙無く覆うことを特徴する撮像ユニット。 - 請求項20から請求項24のいずれか一項に記載の撮像ユニットにおいて、
前記環囲部材は、前記撮像チップに対する位置基準を示す位置決め部を更に有することを特徴とする撮像ユニット。 - 請求項1から請求項25のいずれか一項に記載の撮像ユニットにおいて、
前記実装基板に設けられ、前記実装基板と前記実装基板を支持可能な支持部材との位置合わせをするためのアライメント部を更に備えることを特徴とする撮像ユニット。 - 請求項26に記載の撮像ユニットにおいて、
前記アライメント部は、前記支持部材の突起部が配置される開口を含むことを特徴する撮像ユニット。 - 請求項26又は請求項27に記載の撮像ユニットにおいて、
前記実装基板を前記支持部材に固定し、前記実装基板に実装された前記撮像チップと前記支持部材との位置を調整可能な調整機構を更に備えることを特徴する撮像ユニット。 - 請求項1から請求項28のいずれか一項に記載の撮像ユニットにおいて、
前記実装基板は、芯層を含むことを特徴とする撮像ユニット。 - 請求項1から請求項29のいずれか一項に記載の撮像ユニットを備える撮像装置。
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US10304752B2 (en) | 2019-05-28 |
US11887839B2 (en) | 2024-01-30 |
CN110139011B (zh) | 2021-04-02 |
KR20140128415A (ko) | 2014-11-05 |
EP2814063A1 (en) | 2014-12-17 |
US20140339668A1 (en) | 2014-11-20 |
CN110139011A (zh) | 2019-08-16 |
US20190237380A1 (en) | 2019-08-01 |
JP6969595B2 (ja) | 2021-11-24 |
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