WO2013111255A1 - 放射線ターゲット及びその製造方法 - Google Patents
放射線ターゲット及びその製造方法 Download PDFInfo
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- WO2013111255A1 WO2013111255A1 PCT/JP2012/051297 JP2012051297W WO2013111255A1 WO 2013111255 A1 WO2013111255 A1 WO 2013111255A1 JP 2012051297 W JP2012051297 W JP 2012051297W WO 2013111255 A1 WO2013111255 A1 WO 2013111255A1
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- radiation
- target
- layer
- phase
- intermediate layer
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/04—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J35/00—X-ray tubes
- H01J35/02—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2235/00—X-ray tubes
- H01J2235/08—Targets (anodes) and X-ray converters
- H01J2235/083—Bonding or fixing with the support or substrate
- H01J2235/084—Target-substrate interlayers or structures, e.g. to control or prevent diffusion or improve adhesion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J35/00—X-ray tubes
- H01J35/02—Details
- H01J35/04—Electrodes ; Mutual position thereof; Constructional adaptations therefor
- H01J35/08—Anodes; Anti cathodes
- H01J35/112—Non-rotating anodes
- H01J35/116—Transmissive anodes
Definitions
- the present invention relates to a transmission radiation target that can be applied to diagnostic applications and non-destructive X-ray imaging in the fields of medical equipment and industrial equipment, and a method for manufacturing the same.
- a transmissive target is known as a radiation target.
- the transmission type target since the electron emission source, the target, and the radiation extraction window can be arranged on a straight line, application to a radiation generating apparatus that is miniaturized and high-definition is expected.
- Patent Document 1 discloses an anode in which tungsten is disposed on a beryllium substrate. Furthermore, it is disclosed that an intermediate layer of copper, chromium, iron, titanium, or the like is disposed between the tungsten and the beryllium substrate to prevent stress peeling due to a difference in linear expansion between the tungsten and the beryllium substrate.
- Patent Document 2 discloses a metal base material made of a copper alloy or a silver alloy and a metal material such as molybdenum, chromium, tungsten, gold, silver, copper, or iron in order to improve the cooling efficiency of heat generated in the target layer. It is disclosed that an intermediate layer formed by mixing diamond powder or titanium with copper or silver as a thermal diffusion layer is disposed between the target layer and the target layer.
- JP 2000-306533 A Japanese Patent Laid-Open No. 2002-93355
- the radiation output intensity may gradually decrease in the running test. Although the generation mechanism of this output fluctuation is not clearly understood, it is presumed that the change in the adhesion of the intermediate layer is related.
- An object of the present invention is to suppress the fluctuation of the radiation output intensity by maintaining the adhesion of the target layer over a long period of time and obtain a radiation output with a stable intensity.
- the radiation target of the present invention is a radiation target comprising: a support substrate; a target layer that generates radiation by electron beam irradiation; and an intermediate layer positioned between the support substrate and the target layer.
- the manufacturing method of the radiation target of this invention WHEREIN: The process of forming the 1st layer containing at least any one metal chosen from V, Nb, Ta, and titanium on a board
- the adhesiveness between the support substrate and the target layer can be stably maintained even under a long-term operating environment. Can be suppressed. It is possible to provide a radiation target having highly reliable radiation emission characteristics.
- Sectional view of radiation target in the present invention Sectional drawing of the radiation generator in this invention Sectional drawing of the other radiation target in this invention Sectional drawing of the other radiation target in this invention Sectional drawing of the other radiation target in this invention Sectional drawing of the other radiation target in this invention Sectional drawing of the other radiation target in this invention Sectional view of the radiation generating tube in the present invention Sectional view of the radiation generating tube in the present invention
- Measurement system block diagram for measuring the radiation output intensity of the radiation generator tube Equilibrium diagram of Ti-V system
- the block diagram which shows the manufacturing process of the radiation target in this invention The block diagram which shows the manufacturing process of the radiation target in this invention
- the block diagram which shows the manufacturing process of the radiation target in this invention The block diagram which shows the manufacturing process of the radiation target in this invention
- the block diagram which shows the manufacturing process of the radiation target in this invention Configuration diagram of radiation imaging system of the present invention
- the radiation generating tube 1 includes at least an envelope 6 whose internal space 12 is maintained in a vacuum, an electron emission source 3 disposed in the envelope 6, and a target 8.
- the target 8 is disposed in the envelope 6 so as to face the electron emission source 3 so as to be irradiated with the electron beam 5 emitted from the electron emission source 3.
- the degree of vacuum of the internal space 12 may be a degree of vacuum that secures at least the mean free path that allows electrons to fly at the distance between the electron emission source 3 and the target 8, and the degree of vacuum is 1E-4 Pa or less. Applicable.
- the degree of vacuum of the internal space 12 can be appropriately selected in consideration of the type of the electron emission source 3 to be used. In the case of a cold cathode electron emission source, the degree of vacuum should be 1E-6 Pa or less. Is more preferable.
- the getter In order to maintain the degree of vacuum in the internal space 12, the getter can be installed in the internal space 12 or an auxiliary space communicating with the internal space 12.
- the electron emission source 3 disposed in the envelope 6 may be any electron emission source that can control the amount of emitted electrons from the outside of the envelope 6, such as a hot cathode type electron emission source and a cold cathode type electron emission source. Can be applied as appropriate.
- the electron emission source 3 is installed outside the envelope 6 so that the amount of electron emission and the on / off state of the electron emission can be controlled via a current introduction terminal 4 arranged to penetrate the envelope 6. It is possible to electrically connect to the drive circuit 14 that has been prepared.
- the electron emission source 3 has an electron emission portion 2. Although the electron emission part 2 should just be arrange
- FIG. is there.
- the electron emission unit 2 is regulated to a negative potential of ⁇ 10 kV to ⁇ 200 kV with respect to the target 8, thereby accelerating the electron beam 5 emitted from the electron emission unit 2 to a predetermined kinetic energy. Can be irradiated. Further, in order to adjust the electron beam irradiation position or astigmatism formed on the target 8, it is also possible to arrange a correction electrode connected to a correction circuit (not shown).
- FIG. 2 is a cross-sectional view showing the radiation generating apparatus 13 in which the radiation generating tube 1 is housed.
- the radiation generator 13 includes a storage container 11, a radiation generation tube 1 disposed in the storage container 11, and a drive circuit 14 that drives the radiation generation tube 1.
- the storage container 11 may be provided with a radiation extraction window 10 made of glass, beryllium, or the like that transmits the radiation emitted from the target 8 in a part thereof.
- the radiation extraction window 10 is provided, the radiation emitted from the radiation generating tube 1 is emitted to the outside through the radiation extraction window 10.
- the radiation generator 13 can also be provided with filling the interior space 17 of the storage container 11 with an insulating liquid 18 such as silicone oil for the purpose of promoting heat dissipation of the radioactive tube 1.
- the target 8 has a stacked structure in which at least three layers of a target layer 82 including a target material, an intermediate layer 81, and a support substrate 80 are stacked in this order.
- the target layer 82 is located on one side of the target 8 that is irradiated with electrons.
- the target material contained in the target layer 82 is a heavy metal, and a metal having an atomic number of 39 or more such as tungsten or gold can be applied.
- the layer thickness of the target layer 82 is determined in consideration of the target radiation energy, the density of the target layer 82, and the acceleration voltage of incident electrons, and can be set to 1 ⁇ m to 20 ⁇ m, for example.
- the support substrate 80 is a member that structurally supports the target layer 82 that is a thin film.
- the layer thickness (plate thickness) of the support substrate is preferably 100 ⁇ m or more from the viewpoint of ensuring the strength as a laminate. Further, by adopting a form in which the thickness of the support substrate 80 is 500 ⁇ m or more, local heat generated in the target layer 82 can be efficiently released to the outside of the target 8, which is even more preferable. .
- the support substrate 80 is a member mainly composed of a light element such as beryllium, graphite, or diamond, it is possible to configure a transmission type target 8 in which the support substrate 80 functions as a radiation transmission member.
- the radiation generating tube 1 forward radiation emitted from the side (hereinafter referred to as the front) opposite to the side (hereinafter referred to as the rear) on which the electron beam 5 of the target 8 is incident is referred to as the radiation generating tube 1 or It can be taken out of the radiation generator 13.
- the upper limit of the layer thickness of the support substrate 80 is determined in consideration of the radiation transmittance of the support substrate in the form of the transmissive target 8.
- the layer thickness of the support substrate is preferably 2 mm or less from the viewpoint of radiation transmittance.
- Diamond is a material having a high melting point, low density, and high thermal conductivity, and is particularly preferably applicable as the support substrate 80 of the transmission type target 8.
- the diamond applied to the support substrate 80 may have any crystal structure such as polycrystalline or single crystal, but single crystal diamond is preferable from the viewpoint of thermal conductivity.
- the intermediate layer 81 is provided as an adhesion layer disposed to improve the adhesion between the target layer 82 and the support substrate 80, and is connected to the target layer 82 and the support substrate 80, respectively. Provided with two connecting surfaces.
- the thickness of the intermediate layer 81 is preferably at least about 10 atomic layers or more, that is, 1 nm or more.
- the thickness of the intermediate layer 81 is preferably 1 ⁇ m or less.
- the intermediate layer 81 has a function as a heat transfer layer that efficiently transmits heat generated by the target layer when the target 8 outputs radiation to the support substrate 80. Therefore, if the thickness of the intermediate layer 81 is too thick, the heat transfer coefficient is insufficient, and the target 8 at the time of radiation output becomes overheated, and the radiation output intensity may vary. Accordingly, the thickness of the intermediate layer 81 is more preferably 0.1 ⁇ m or less.
- the term “at the time of radiation output” refers to a state in which the electron beam 5 emitted from the electron beam source 3 is incident on the target layer 82 and radiation of a predetermined intensity is generated from the target layer 82.
- the material of the intermediate layer 81 is required to be a material that can secure sufficient adhesion at the connection surfaces of the target layer 82 and the support substrate 80, and the target layer 82 heated to about 1000 ° C. In order to maintain the laminated structure, it is required to have heat resistance that does not melt even when the target 8 is in operation.
- the intermediate layer 81 has titanium as a main component, and at least a part of titanium exhibits a ⁇ phase in a low temperature phase of 400 ° C. or lower. Since the intermediate layer 81 has such a feature, the above-described heat resistance requirement is satisfied, and the adhesion of the target 8 can be improved even when the target 8 receives a temperature cycle history between the operation time and the stop time. It is possible to ensure and maintain good heat dissipation. As a result, the target 8 exhibits the effect of maintaining high output stability over a long period of time.
- Pure titanium takes two phases with a transformation temperature of 882 ° C. at a melting point of 1670 ° C. or lower.
- One phase shows a low temperature phase called ⁇ phase on the low temperature side of 882 ° C. or lower, and its crystal form is a hexagonal close packed structure.
- the other phase shows a high temperature phase called a ⁇ phase on the higher temperature side than 882 ° C., and its crystal form has a body-centered cubic structure.
- Pure titanium in the present invention means titanium having a purity of 100% that does not contain other metal elements forming an alloy with titanium in the composition.
- the titanium contained in the intermediate layer undergoes a phase transformation in the temperature rising process from the ⁇ phase to the ⁇ phase and a temperature falling process from the ⁇ phase to the ⁇ phase Repeat with phase transformation.
- the inventors have characterized the intermediate layer that has experienced multiple operation histories, so that the target that has experienced multiple operation histories gradually decreases in radiation output.
- the target intermediate layer which is a polycrystalline body with grains and has experienced multiple operation histories, has a large crystal grain size, which is due to the phase transformation process during the temperature drop from the ⁇ phase to the ⁇ phase. I got that knowledge.
- the present inventors suppress the coarsening of the crystal grain size of the intermediate layer 81 mainly composed of titanium by causing the intermediate layer 81 to exhibit a ⁇ phase as a low temperature phase.
- the adhesion of the target 8 can be ensured even when the target passes through a plurality of operation histories.
- the intermediate layer 81 exhibiting the ⁇ phase as the low temperature phase does not necessarily require that the total amount of titanium is the ⁇ phase, but includes that a part of the titanium exhibits the ⁇ phase.
- the form in which a part of titanium exhibits the ⁇ phase includes a form in which the ⁇ phase and the ⁇ phase are co-deposited.
- the low temperature phase in the present invention does not mean a specific phase ( ⁇ phase, ⁇ phase) of titanium, but refers to a phase in a temperature range of 400 ° C. or lower. 400 ° C. is a reference temperature associated with a temperature that divides the target 8 from operation and stop.
- intermediate layer 81 containing titanium In order for the intermediate layer 81 containing titanium to exhibit a ⁇ phase as a low temperature phase, the composition of the intermediate layer 81 containing titanium as a main component and a ⁇ phase stabilizing metal as a trace component is included. . Further, intermediate layer 81 includes an alloy of titanium and a ⁇ -phase stabilizing metal.
- a ⁇ -phase-stabilized metal is a metal that acts to lower the temperature of pure titanium by adding the phase transformation temperature of titanium from a state containing only an ⁇ -phase to a state containing a ⁇ -phase to pure titanium. means.
- the ⁇ -phase stabilizing metal will be specifically described using vanadium as an example with reference to FIG.
- FIG. 6 is an equilibrium diagram of the titanium-vanadium system. The liquidus is 1914 ° C.
- the vanadium content is 0 atm% (pure vanadium), from the 1670 ° C. point where the vanadium content is 0 atm% (pure titanium), and the 1608 ° C. point where the vanadium content is 31 atm%. Connected to the point.
- the target 8 maintains the interlayer adhesion without melting the intermediate layer 81.
- two branch lines extend from the phase transformation point 882 ° C. between the ⁇ phase and the ⁇ phase to the direction in which the vanadium content increases.
- One branch line (referred to as the first transformation line) located on the low temperature side reduces the vanadium content from any composition on the first transformation line, and titanium exhibits only the ⁇ phase, on the contrary, When the vanadium content is increased, titanium exhibits a phase in which the ⁇ phase and the ⁇ phase are eutectoid at a ratio corresponding to the vanadium content.
- the branch line located on the other high temperature side (referred to as the second transformation line) reduces the vanadium content from any composition on the second transformation line, so that titanium has an ⁇ phase and a ⁇ phase, Titanium exhibits only a ⁇ phase when the content of vanadium is increased and the content of vanadium is increased.
- vanadium is added to pure titanium, whereby a phase transformation temperature characteristic lower than 882 ° C., which is a phase transformation temperature (phase transformation point) from the ⁇ phase to the ⁇ phase of pure titanium. Can be obtained. That is, vanadium is a ⁇ -phase stabilizing metal for titanium.
- FIG. 6 shows only the range of 400 ° C. or higher, but on the low temperature side below 400 ° C., the remarkable change is not as high as the temperature change dependency indicated by the first transformation line on the high temperature side than 400 ° C.
- the first transformation line behavior presented at 400 ° C. or higher can be fully utilized, so the region below 400 ° C. in the equilibrium diagram is omitted. Yes.
- the upper limit of the content of the ⁇ -phase stabilizing metal in the intermediate layer 81 is preferably 50 atm% or less. This means that the intermediate layer 81 contains titanium as a main component and a ⁇ -phase stabilizing metal as a minor component.
- the intermediate layer 81 contains titanium as a main component and the ⁇ -phase stabilizing metal as a trace component because the support substrate 80 statically obtains adhesion between the target layer 82 or the support substrate 80. Is the condition.
- the static adhesion means adhesion between layers, which is governed mainly by the affinity between materials contained in each layer, regardless of the temperature history.
- the lower limit of the content of the ⁇ -phase stabilizing metal in the intermediate layer 81 can be determined by the first transformation line.
- the intermediate layer 81 contains the ⁇ -phase stabilizing metal at 400 ° C. at 1.5 times or more the lower limit of the content ratio at which ⁇ -phase titanium and ⁇ -phase titanium are eutectoid. It is preferable at the point which obtains sufficient adhesiveness.
- Dynamic adhesion means adhesion between layers that varies with a temperature history accompanied by a phase transformation.
- the ⁇ -phase stabilizing metal for titanium is not limited to the vanadium (V) described above, but also includes niobium (Nb) and tantalum (Ta). That is, the ⁇ -phase stabilizing metal contained in the intermediate layer 81 of the target 8 is at least one selected from V, Nb, and Ta. Further, the intermediate layer 81 includes a form containing other elements within a range that satisfies the effect of lowering the phase transformation point temperature between the ⁇ phase and the ⁇ phase with respect to pure titanium.
- the lower limit of the content of eutectoid ⁇ -phase titanium and ⁇ -phase titanium is 2.2 atm%, 1.8 atm%, and 2.0 atm% for vanadium, niobium, and tantalum, respectively. ing. Therefore, the intermediate layer 81 exhibits a ⁇ phase stably as a low temperature phase without depending on the type of the ⁇ phase stabilizing metal by setting the ⁇ phase stabilizing metal to 3.3 atm% or more and 50 atm% or less. It becomes possible.
- the intermediate layer 81 is a polycrystal having an average crystal grain size in the in-plane direction of the intermediate layer 81 of 0.1 ⁇ m or less, even when experiencing a long-term operating temperature history, The coarsening of crystal grains is further limited.
- a method for manufacturing the target 8 will be described with reference to FIGS. 7A to 7E.
- a first layer (intermediate layer) 81 is formed on the substrate 80 as shown in FIG. 7B.
- a dry film formation such as sputtering, vapor deposition, or CVD, or a method of baking after wet film formation such as spin coating or an inkjet method.
- a cleaning process for removing organic substances on at least the surface on which the first layer 81 is formed, prior to film formation.
- a second layer (target layer) 82 is formed on the first layer.
- a sputtering method, a vapor deposition method, a CVD method, or the like can be applied as appropriate.
- the amount of each metal component applied to the substrate 80 in the step of forming the first layer in the target manufacturing method of the present invention will be described.
- the ⁇ -phase stabilizing metal in the intermediate layer 81 is [M ⁇ ] and the titanium concentration in the intermediate layer 81 is [M Ti ]
- the content concentration C ⁇ [M ⁇ ] / ([M ⁇ ] + [M Ti ]) is expressed as the following general formula (1). 0.033 ⁇ [M ⁇ ] / ([M ⁇ ] + [M Ti ]) ⁇ 0.5
- an application amount (corresponding to [ M ⁇ ]) of at least one metal selected from vanadium, niobium, and tantalum on the substrate 80 of the titanium is applied.
- the target production method of the present invention includes the ratio of the number of atoms with respect to the amount applied to (corresponding to [M Ti ]) of 0.035 or more and 1 or less.
- the method for manufacturing a target of the present invention includes performing a ⁇ -phase stabilization process described later on at least the first layer 81.
- the ⁇ phase stabilization treatment step is a treatment step for heating the first layer 81, and the first layer stably retains a composition containing titanium that exhibits a ⁇ phase as a low temperature phase by this treatment. Is expressed.
- the ⁇ phase stabilization treatment step is a step of heating the first layer 81 to a temperature of 600 ° C. to 1600 ° C. for a predetermined time. More specifically, the heat treatment includes a solution treatment in which the first layer 81 is heated to a temperature of 900 ° C. or higher and 1600 ° C.
- the first layer 81 is 600 ° C. or higher and 880 ° C. or lower.
- the selection of the solution treatment and the age hardening treatment can be appropriately selected in consideration of the heat resistance of the target 8 or other members of the radiation generating tube 1.
- the ⁇ -phase stabilization treatment process can be performed in the process of forming the first layer 81 in the manufacturing process of the target 8, that is, the process before the process of forming the second layer. This is because the diffusion of the layer interface between the support substrate 80 and the intermediate layer 81 is promoted, and the adhesion between the support substrate 80 and the intermediate layer 81 is selectively improved.
- the ⁇ -phase stabilization treatment process can be performed in the process of forming the second layer 82 described above in the process of manufacturing the target 8. This is because the migration of the target material on the first layer in the film formation process of the second layer is promoted, and the adhesion between the intermediate layer 81 and the target layer 82 is improved.
- the ⁇ -phase stabilization treatment step can be performed after the step of forming the second layer 82 in the manufacturing process of the target 8. This is because the residual stress generated between the layers due to the difference in linear expansion between the layers of the stacked target 8 is reduced, and the warp and peeling of the stacked target are suppressed.
- the heating time of the solution treatment may be determined depending on the material type and the layer thickness of the substrate, the first layer, and the second layer, but can be performed in the range of 10 minutes to 10 hours, for example. .
- the heating time for the age hardening treatment can also be performed in the range of 20 minutes to 20 hours.
- the form of lamination of the intermediate layer 81 and the target layer 82 with respect to the support substrate 80 is not limited to a form that covers the entire surface of the support substrate 80, as shown in FIG. Including the covering state shown in FIG.
- the extent to which the intermediate layer 81 and the target layer 82 are covered is determined by setting the coverage of the intermediate layer 81 on the support substrate 80 so as to include at least the irradiation range on the target 8 of the electron beam bundle 35 as shown in FIG. 3A. It is preferable to provide it in terms of suppressing charging of the support substrate. Further, it is preferable from the viewpoint of adhesion that the target layer 82 is formed in the same range as the coverage of the intermediate layer 81 or in a range included in the coverage.
- a portion where the shield 7 and the target layer are electrically connected via a conductive connection member is an intermediate layer.
- the present invention also includes providing separately in the 81 coverage (formation range).
- a method for fixing the target 8 to the shield 7 a method using a conductive connecting member such as a silver brazing material (not shown) or a pressure bonding method can be used.
- the radiation generator 13 and the radiation generator tube 1 include not only a single electron emission source 3 and a target 8 as shown in FIG. 2, but also a plurality of them.
- releases mutually independently or in cooperation is also included.
- FIG. 8 is a block diagram of the radiation imaging system of the present invention.
- the system control apparatus 102 controls the radiation generation apparatus 13 and the radiation detection apparatus 101 in a coordinated manner.
- the control unit 105 outputs various control signals to the radiation tube 1 under the control of the system control device 102.
- the emission state of the radiation emitted from the radiation generator 13 is controlled by the control signal.
- the radiation emitted from the radiation generator 13 passes through the subject 105 and is detected by the detector 108.
- the detector 108 converts the detected radiation into an image signal and outputs the image signal to the signal processing unit 107.
- the signal processing unit 107 performs predetermined signal processing on the image signal under the control of the system control device 102 and outputs the processed image signal to the system control device 102.
- the system control apparatus 102 outputs a display signal for displaying an image on the display apparatus 103 to the display apparatus 103 based on the processed image signal.
- the display device 103 displays an image based on the display signal on the screen as a captured image of the subject 105.
- a high-pressure synthetic diamond manufactured by Sumitomo Electric Industries, Ltd. was prepared as a support substrate 80.
- the support substrate 80 has a disk shape (columnar shape) having a diameter of 5 mm and a thickness of 1 mm.
- organic substances on the surface of the support substrate 80 were removed by UV-ozone ashing.
- an intermediate layer 81 made of titanium and niobium having a layer thickness of 100 nm is formed on one of two circular surfaces with a diameter of 1 mm of the prepared support substrate 80 by sputtering.
- the film was formed as follows.
- the intermediate layer 81 was formed by sputtering using Ar and a sputtering target of titanium and niobium as a carrier gas.
- the support substrate 80 during film formation was placed on a stage (not shown) inside the film formation apparatus, and the substrate was heated to 260 ° C. by a heater built in the stage.
- the amount of niobium applied to the support substrate 80 per unit time is 0.821 (atomic weight ratio) with respect to the amount of titanium applied to the support substrate 80 per unit time.
- the film formation rate was adjusted so that The film formation rate was adjusted by adjusting the input power to each sputtering target.
- a target layer 82 made of tungsten is formed on the intermediate layer 81 by sputtering using Ar as a carrier gas without venting the atmosphere of the film forming apparatus.
- the thickness was 7 ⁇ m.
- the substrate 80 during film formation of the target layer 82 was heated to 260 ° C. as in the film formation of the intermediate layer 81.
- the laminated body in which the intermediate layer 81 and the target layer 82 are laminated in this order on the support substrate 80 is moved to the inside of an image furnace (not shown) in which the inside is exhausted so that the degree of vacuum is 1E-5P. It was.
- the laminate was heat-treated at 700 ° C. for 1 hour in an image furnace. After finishing the heat treatment step, the image furnace was cooled to room temperature over 2 hours, and then the laminate was taken out by venting the image furnace.
- the laminate was moved to the image furnace without introducing air.
- the target 8 was prepared by laminating the intermediate layer 81 and the target layer 82 in this order on the support substrate 80.
- each layer of the intermediate layer 81 and the target layer 82 is prepared in advance by preparing calibration curve data obtained from the layer thickness and the film formation time of each single layer before forming the stacked film.
- a laminated film was formed so as to have a predetermined layer thickness by controlling the time.
- a spectroscopic ellipsometer UVISEL ER manufactured by Horiba Ltd. was used for the measurement of the film thickness for obtaining calibration curve data.
- An intermediate sample (not shown) was prepared by dicing the obtained target 8.
- a cross-sectional specimen S1 processed to a size including the interface between the target layer 82, the intermediate layer 81, and the intermediate layer and the support substrate 80 was prepared by mechanical polishing and FIB processing on the intermediate sample. Further, in the same manner as the cross-sectional specimen S1, the film surface direction specimen S2 in which the intermediate layer 81 laminated on the support substrate 80 is exposed by combining the FIB processing and the SIMS detection apparatus with respect to the intermediate sample. Prepared.
- the prepared cross-sectional specimen S1 is combined with a transmission electron microscope (TEM) and an electron beam spectroscopic analysis (EDX) to map the composition of each layer and the distribution of bonds in the cross-sectional specimen S1, and corresponds to the support substrate 80. It was confirmed that a region in which carbon is dominant, a region in which titanium corresponding to the intermediate layer 81 is dominant, and a region in which tungsten corresponding to the target layer 82 is dominant are stacked.
- the composition distribution state of the intermediate layer 81 of the film surface specimen S2 was mapped by combining a transmission electron microscope (TEM) and electron beam spectroscopy (EDX). In the intermediate layer 81 in both the cross-sectional specimen S1 and the film surface specimen S2, it was confirmed that titanium and niobium were distributed in the same region.
- TEM transmission electron microscope
- EDX electron beam spectroscopic analysis
- the cross-sectional specimen S1 and the film specimen S2 are combined with bright field image observation, dark field image observation, and electron beam spectroscopic analysis (EDX) of a transmission electron microscope to obtain crystallinity, crystal grain size, and composition. Distribution was evaluated. As a result, in the intermediate layer 81, a plurality of crystal grains were observed, and the average grain size was 85 nm. Each crystal grain was confirmed to contain titanium and niobium. The titanium content in the intermediate layer 81 was 54.9 atm%, and the niobium content was 45.1 atm%.
- a combination of bright field image observation, dark field image observation, electron diffraction (ED), and electron beam spectroscopic analysis (EDX) of the transmission electron microscope is performed on the cross-sectional specimen S1 and the film surface specimen S2.
- the crystal form of was evaluated.
- the sample was heated to 400 ° C. during the evaluation. From the obtained electron beam diffraction results, it was confirmed that the body-centered cubic structure was dominant in the crystal form of titanium contained in the intermediate layer 81. That is, it was confirmed that the intermediate layer 81 of this example exhibits a ⁇ phase at 400 ° C. Further, even when the sample was at room temperature of 25 ° C., it was confirmed that the intermediate layer 81 exhibited a ⁇ phase in the same manner as the result of the heating condition at 400 ° C.
- FIG. 7E is a cross-sectional view showing a structure in which a unit composed of the target 8 and the shield 7 shown as a vertical cross-sectional view in FIG. 7D is opened in a virtual plane Q-Q ′.
- the unit including the target 8 and the shield 7 and the electron emission unit 2 are provided so that the target layer 82 (not shown) and the electron emission unit 2 face each other.
- the electron emission source 3 was connected to the envelope 6.
- a cathode 19 made of copper, an anode 20 made of copper, and a cylindrical insulating tube 21 made of ceramic were connected through a silver solder (not shown).
- the electron emission source 3 was connected to the cathode 19 through the current introduction terminal 4 in advance before forming the envelope 6.
- the target 8 was connected to the anode 20 through the shield 7 in advance before forming the envelope 6.
- an impregnation type thermal electron gun was used as the electron emission source 3.
- FIG. 4B is a cross-sectional view showing a structure in which the radiation generating tube 1 shown as a vertical cross-sectional view in FIG. 4A is opened on a virtual plane P-P ′.
- the prepared radiation generating tube 1 was stored in a brass storage container 11 together with a drive circuit 14.
- the drive circuit 14 and the radiation generating tube 1 were electrically connected.
- the container 11 was filled with silicone oil having a relative permittivity of 2.8 (room temperature, 1 MHz), and then the container 11 was sealed with a brass lid.
- the radiation generator 13 was created.
- a diamond substrate having a thickness of 300 ⁇ m was disposed as the radiation extraction window 10 in the opening facing the support substrate 80 of the shield 7.
- a measurement system for quantifying the radiation output intensity of the created radiation generator 13 was assembled.
- a dielectric probe was coupled to each connecting line between the drive circuit 14 and the radiation generating tube 1.
- Each dielectric probe was connected to a discharge counter 25 installed outside the storage container 11.
- the dosimeter 16 was disposed on the extension connecting the electron emission part 2 and the center of the target 8 and at a location 100 cm away from the atmospheric side of the support substrate 80 toward the atmospheric side.
- the dosimeter 16 is an ionization chamber type dosimeter, and was arranged to measure the time integral value of the dose.
- the discharge counter 25, the drive circuit 14, and the storage container 11 are regulated to the ground potential via the ground terminal 16.
- the driving conditions during the stability evaluation of the radiation generator 13 are as follows: the acceleration voltage applied to the target 8 with respect to the electron emitter 2 is +90 kV, the electron current density irradiated to the target layer 82 is 4 mA / mm 2 , and the electron irradiation. Irradiation was performed by pulse driving that intermittently repeated each 10 seconds.
- the current flowing from the target layer 82 to the ground electrode is detected, and the electron current density irradiated to the target layer is set to a fluctuation value within 1% by a negative feedback circuit (not shown). Was controlled.
- the drive discharge counter 25 it was confirmed by the drive discharge counter 25 that it was stably driven without discharging.
- the stability evaluation of the radiation output intensity of the radiation generator 13 is performed by pulse-driving the electron emission source 3 under the above conditions, and once every 100 hours have elapsed, the radiation generator is stopped once, and the entire radiation generator tube 1 is The radiation output intensity was measured with the radiation dosimeter 16 after being stopped for 2 hours until the room temperature and the equilibrium temperature were reached. The radiation output intensity was the average value of the signal intensity detected by the radiation dosimeter 16 per second. In the stability evaluation, the radiation output intensity after each elapsed time was evaluated by the variation rate normalized by the initial radiation output intensity. These evaluation results are shown in Table 1.
- the radiation generator 13 provided with the target 8 of this example can obtain a stable radiation output intensity even after a long driving history.
- the amount of niobium applied per unit time on the support substrate 80 is set to 0. 0 relative to the amount of titanium applied per unit time on the support substrate 80.
- a target 8 was produced in the same manner as in the first example except that the film formation rate was adjusted to 176 (atomic weight ratio).
- an intermediate sample, a cross-sectional sample S1, and a film surface direction sample S2 were prepared in the same manner as in Example 1.
- the carbon corresponding to the support substrate 80 is found. It was confirmed that a dominant region, a region in which titanium corresponding to the intermediate layer 81 is dominant, and a region in which tungsten corresponding to the target layer 82 is dominant are stacked. Further, in the same manner as in the first example, the composition distribution state of the intermediate layer 81 of the film surface specimen S2 is mapped by combining TEM and EDX. It was confirmed that titanium and niobium were distributed in the same region in the intermediate layer 81 in both the cross-sectional specimen S1 and the film surface specimen S2.
- the layer thickness of the intermediate layer 81 was measured by TEM on the cross-sectional specimen S1, and as a result, it was 99 nm.
- the cross-sectional specimen S1 and the film specimen S2 are combined with TEM bright field image observation, dark field image observation, and EDX to obtain crystallinity and crystal grain size.
- the composition distribution was evaluated.
- the intermediate layer 81 a plurality of crystal grains were observed, and the average grain size was 103 nm.
- Each crystal grain was confirmed to contain titanium and niobium.
- the titanium content in the intermediate layer 81 was 85.0 atm%, and the niobium content was 15.0 atm%.
- the cross-sectional specimen S1 and the film surface specimen S2 are combined with TEM bright field image observation, dark field image observation, ED, and EDX to obtain crystal shapes of crystal grains. evaluated.
- the sample was heated to 400 ° C. during the evaluation. From the obtained electron beam diffraction results, it was confirmed that the crystal form of titanium contained in the intermediate layer 81 coexists with crystal grains having a body-centered cubic structure and crystal grains having a hexagonal close-packed structure. That is, it was confirmed that the intermediate layer 81 of this example is a eutectoid phase of ⁇ phase and ⁇ phase at 400 ° C., and exhibits a ⁇ phase.
- the intermediate layer 81 is a eutectoid phase of ⁇ phase and ⁇ phase, and exhibits ⁇ phase, similarly to the result of 400 ° C. heating conditions. It was.
- a radiation generating tube 1 including the obtained target 8 is prepared, and further, as shown in FIG. A radiation generator 13 provided with the generator tube 1 was created.
- the radiation generator 13 provided with the target 8 of this example can obtain a stable radiation output intensity even after a long driving history.
- a target is formed in the same manner as in the first example except that the film formation rate is adjusted to be 0.25 (atomic weight ratio) with respect to the amount of titanium applied on the support substrate 80 per unit time. 8 was created.
- an intermediate sample, a cross-sectional sample S1, and a film surface direction sample S2 were prepared in the same manner as in Example 1.
- the carbon corresponding to the support substrate 80 is found. It was confirmed that a dominant region, a region in which titanium corresponding to the intermediate layer 81 is dominant, and a region in which tungsten corresponding to the target layer 82 is dominant are stacked. Further, in the same manner as in the first example, the composition distribution state of the intermediate layer 81 of the film surface specimen S2 is mapped by combining TEM and EDX. It was confirmed that titanium and vanadium were distributed in the same region in the intermediate layer 81 in both the cross-sectional specimen S1 and the film surface specimen S2.
- the thickness of the intermediate layer 81 was measured by TEM on the cross-sectional specimen S1, and as a result, it was 100 nm.
- the cross-sectional specimen S1 and the film specimen S2 are combined with TEM bright field image observation, dark field image observation, and EDX to obtain crystallinity and crystal grain size.
- the composition distribution was evaluated.
- the intermediate layer 81 a plurality of crystal grains were observed, and the average grain size was 91 nm.
- Each crystal grain was confirmed to contain titanium and vanadium.
- the content of titanium in the intermediate layer 81 was 80.2 atm%, and the content of vanadium was 19.8 atm%.
- the cross-sectional specimen S1 and the film surface specimen S2 are combined with TEM bright field image observation, dark field image observation, ED, and EDX to obtain crystal shapes of crystal grains. evaluated.
- the sample was heated to 400 ° C. during the evaluation. From the obtained electron beam diffraction results, it was confirmed that the crystal form of titanium contained in the intermediate layer 81 coexists with crystal grains having a body-centered cubic structure and crystal grains having a hexagonal close-packed structure. That is, it was confirmed that the intermediate layer 81 of this example is a eutectoid phase of ⁇ phase and ⁇ phase at 400 ° C., and exhibits a ⁇ phase.
- the intermediate layer 81 is a eutectoid phase of ⁇ phase and ⁇ phase, and exhibits ⁇ phase, similarly to the result of 400 ° C. heating conditions. It was.
- a radiation generating tube 1 including the obtained target 8 is prepared, and further, as shown in FIG. A radiation generator 13 provided with the generator tube 1 was created.
- the radiation generator 13 provided with the target 8 of this example can obtain a stable radiation output intensity even after a long driving history.
- the radiation generating tube 1 provided with the target 8 of this example can obtain a stable radiation output intensity even after a long driving history.
- the amount of niobium applied to the support substrate 80 per unit time is set to 0. 0 relative to the amount of titanium applied to the support substrate 80 per unit time.
- a target 48 was produced in the same manner as in the first example except that the film formation rate was adjusted to be 010 (atomic weight ratio).
- an intermediate sample, a cross-sectional specimen S1, and a film surface direction specimen S2 were prepared in the same manner as in the first example.
- the carbon corresponding to the support substrate 80 is found. It was confirmed that a dominant region, a region in which titanium corresponding to the intermediate layer 81 is dominant, and a region in which tungsten corresponding to the target layer 82 is dominant are stacked. Further, in the same manner as in the first example, the composition distribution state of the intermediate layer 81 of the film surface specimen S2 is mapped by combining TEM and EDX. It was confirmed that the intermediate layer 81 in both the cross-sectional specimen S1 and the film surface specimen S2 has titanium and niobium distributed in the same region.
- the layer thickness of the intermediate layer 81 was measured by TEM on the cross-sectional specimen S1, and as a result, it was 99 nm.
- the cross-sectional specimen S1 and the film specimen S2 are combined with TEM bright field image observation, dark field image observation, and EDX to obtain crystallinity and crystal grain size.
- the composition distribution was evaluated.
- the intermediate layer 81 a plurality of crystal grains were observed, and the average grain size was 139 nm.
- Each crystal grain was confirmed to contain titanium and niobium.
- the titanium content in the intermediate layer 81 was 99.0 atm%, and the niobium content was 1.0 atm%.
- the cross-sectional specimen S1 and the film surface specimen S2 are combined with TEM bright field image observation, dark field image observation, ED, and EDX to obtain crystal shapes of crystal grains. evaluated.
- the sample was heated to 400 ° C. during the evaluation. From the obtained electron beam diffraction results, it was confirmed that the crystal form of titanium contained in the intermediate layer 81 was only a hexagonal close-packed structure. That is, it was confirmed that the intermediate layer 81 of this comparative example exhibits an ⁇ phase and does not exhibit a ⁇ phase at 400 ° C.
- a radiation generating tube 41 including the obtained target 8 is prepared, and further, as shown in FIG. A radiation generator 43 provided with a generator tube 41 was created.
- the radiation generator 13 provided with the target 8 of this comparative example was inferior in stability of the radiation output intensity to Examples 1 to 4 depending on the case of a long driving history.
- Target 80 Support substrate (substrate) 81 Intermediate layer (first layer) 82 Target layer (second layer)
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Abstract
Description
0.033≦ [Mβ]/([Mβ]+[MTi])≦0.5 一般式(1)
035≦[Mβ]/[MTi]≦1 一般式(2)
まず、図7Aに示すように、住友電気工業株式会社製の高圧合成ダイアモンドを支持基板80として用意した。支持基板80は、直径5mm、厚さ1mmのディスク状(円柱状)の形状である。予め、UV-オゾンアッシャ処理により、支持基板80の表面にある有機物を除去した。
本実施例においては、中間層81の形成工程において、ニオブの支持基板80上への単位時間当たりの付与量を、チタンの支持基板80上への単位時間当たりの付与量に対して、0.176(原子量比)となるように成膜レートを調整した事以外は、第1の実施例と同様にして、ターゲット8を作成した。
本実施例においては、中間層81の形成工程において、ニオブのスパッタターゲットを使用した代わりに、バナジウムのスパッタターゲットを用いた事、さらに、バナジウムの支持基板80上への単位時間当たりの付与量を、チタンの支持基板80上への単位時間当たりの付与量に対して、0.25(原子量比)となるように成膜レートを調整した事以外は、第1の実施例と同様にして、ターゲット8を作成した。
本実施例においては、第1の実施例で作成した放射線発生管1を用いて、図5に記載の測定系を用いて、放射線発生管1の放射線出力強度の安定性評価を行った事以外は、第1の実施例と同様にした。この結果を表4に示す。
本比較例においては、中間層81の形成工程において、ニオブの支持基板80上への単位時間当たりの付与量を、チタンの支持基板80上への単位時間当たりの付与量に対して、0.010(原子量比)となるように成膜レートを調整した事以外は、第1の実施例と同様にして、ターゲット48を作成した。
80 支持基板(基板)
81 中間層(第1の層)
82 ターゲット層(第2の層)
Claims (20)
- 支持基板と、電子線の照射により放射線を発生するターゲット層と、前記支持基板と前記ターゲット層との間に位置する中間層とを備えた放射線ターゲットにおいて、
前記中間層は、その層厚が1μm以下であるとともに、チタンを主成分として含有し、前記チタンの少なくとも一部は、400℃以下においてβ相を呈することを特徴とする放射線ターゲット。 - 前記中間層は、α相のみを含有する状態からβ相を含有する状態へのチタンの相変態温度を、純チタンに添加することにより純チタンよりも低温化するβ相安定化金属を微量成分として含有することを特徴とする請求項1に記載の放射線ターゲット。
- 前記中間層は、前記チタンと前記β相安定化金属との合金であることを特徴とする請求項2に記載の放射線ターゲット。
- 前記β相安定化金属は、V、Nb、Taから選ばれる少なくともいずれかの金属であることを特徴とする請求項2又は3に記載の放射線ターゲット。
- 前記中間層は、前記β相安定化金属を、400℃におけるα相チタンとβ相チタンが共析する含有率の下限の1.5倍以上含有していることを特徴とする請求項2乃至4のいずれか1項に記載の放射線ターゲット。
- 前記中間層は、前記β相安定化金属を、3.3atm%以上50atm%以下含有していることを特徴とする請求項2乃至5のいずれか1項に記載の放射線ターゲット。
- 前記中間層は、前記中間層の層面内方向における結晶粒径の平均値が0.1μm以下の多結晶体であることを特徴とする請求項1乃至6のいずれか1項に記載の放射線ターゲット。
- 前記中間層は、その層厚が1nm以上であることを特徴とする請求項1乃至7のいずれか1項に記載の放射線ターゲット。
- 前記支持基板は、前記ターゲット層から発生した放射線の少なくとも一部を透過する放射線透過部材である事を特徴とする請求項1乃至8のいずれか1項に記載の放射線ターゲット。
- 外囲器と、前記外囲器の内部に位置し電子線を放出する電子放出源と、前記電子線の照射により放射線を発生する放射線ターゲットとを備える放射線発生管において、前記放射線ターゲットが請求項1乃至9のいずれか1項に記載された放射線ターゲットであることを特徴とする放射線発生管。
- 収納容器と、前記収納容器の内部に配置された放射線発生管と、前記放射線発生管を駆動する駆動回路とを備えた放射線発生装置において、前記放射線発生管が請求項10に記載された放射線発生管であることを特徴とする放射線発生装置。
- 請求項11に記載の放射線発生装置と、前記放射線発生装置から放出され被検体を透過した放射線を検出する放射線検出装置と、前記放射線発生装置と前記放射線検出装置とを連携制御する制御装置とを備えることを特徴とする放射線撮影システム。
- 基板上に、V、Nb、Taから選ばれる少なくともいずれかの金属と、チタンとを含有する第1の層を形成する工程と、
前記第1の層の上に、ターゲット金属を含有する第2の層を形成する工程と、
前記第1の層を600℃以上1600℃以下に加熱するβ相安定化処理を行う工程を備えることを特徴とする放射線ターゲットの製造方法。 - 前記β相安定化処理は、前記第1の層を900℃以上1600℃以下に加熱する溶体化処理又は、前記第1の層を600℃以上880℃以下に加熱する時効硬化処理のうち少なくともいずれか一方の処理を行う処理であることを特徴とする請求項13に記載の放射線ターゲットの製造方法。
- 前記溶体化処理又は前記時効硬化処理を、前記第2の層を形成する工程の前に行うことを特徴とする請求項14に記載の放射線ターゲットの製造方法。
- 前記溶体化処理又は前記時効硬化処理を、前記第2の層を形成する工程において行うことを特徴とする請求項14に記載の放射線ターゲットの製造方法。
- 前記溶体化処理又は前記時効硬化処理を、前記第2の層を形成する工程の後に行うことを特徴とする請求項14に記載の放射線ターゲットの製造方法。
- 前記第1の層を形成する工程において、前記V、Nb、Taから選ばれる少なくともいずれかの金属の前記基板上への付与量の、前記チタンの前記基板上への付与量に対する原子数比率を0.035以上1以下とすることを特徴とする請求項13乃至16のいずれか1項に記載の放射線ターゲットの製造方法。
- 外囲器と、前記外囲器の内部に位置し電子線を放出する電子放出源と、前記電子線の照射により放射線を発生する放射線ターゲットとを備える放射線発生管の製造方法において、前記放射線ターゲットは、請求項13乃至17のいずれか1項に記載された放射線ターゲットの製造方法により製造されることを特徴とする放射線発生管の製造方法。
- 収納容器と、前記収納容器の内部に配置された放射線発生管と、前記放射線発生管を駆動する駆動回路とを備えた放射線発生装置の製造方法において、前記放射線発生管は、請求項18に記載された製造方法により製造されることを特徴とする放射線発生装置の製造方法。
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JP2014137966A (ja) * | 2013-01-18 | 2014-07-28 | Canon Inc | 透過型x線ターゲットおよび、該透過型x線ターゲットを備えた放射線発生管、並びに、該放射線発生管を備えた放射線発生装置、並びに、該放射線発生装置を備えた放射線撮影装置 |
JPWO2018225761A1 (ja) * | 2017-06-09 | 2020-04-09 | 株式会社カネカ | プロトンビーム又は中性子ビーム照射用ターゲット及びそれを用いた放射性物質の発生方法 |
JP7165656B2 (ja) | 2017-06-09 | 2022-11-04 | 株式会社カネカ | プロトンビーム又は中性子ビーム照射用ターゲット及びそれを用いた放射性物質の発生方法 |
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JPWO2013111255A1 (ja) | 2015-05-11 |
WO2013111255A9 (ja) | 2014-06-19 |
JP5925219B2 (ja) | 2016-05-25 |
EP2808884A1 (en) | 2014-12-03 |
CN104067367A (zh) | 2014-09-24 |
CN104067367B (zh) | 2016-08-24 |
EP2808884A4 (en) | 2015-09-09 |
US20130188774A1 (en) | 2013-07-25 |
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