WO2013106965A1 - 一种零排放天然彩棉梭织面料的生产方法 - Google Patents

一种零排放天然彩棉梭织面料的生产方法 Download PDF

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WO2013106965A1
WO2013106965A1 PCT/CN2012/000480 CN2012000480W WO2013106965A1 WO 2013106965 A1 WO2013106965 A1 WO 2013106965A1 CN 2012000480 W CN2012000480 W CN 2012000480W WO 2013106965 A1 WO2013106965 A1 WO 2013106965A1
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woven fabric
zero
colored cotton
natural colored
yarn
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PCT/CN2012/000480
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English (en)
French (fr)
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朱国民
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无锡诺赛净科技有限公司
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic System
    • D06M11/40—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic System combined with, or in absence of, mechanical tension, e.g. slack mercerising
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton

Definitions

  • the present invention relates to a method for producing a natural colored cotton woven fabric, in particular to a zero-emission and pollution-free production method of a natural colored cotton woven fabric, which belongs to the technical field of textiles.
  • Natural colored cotton is a kind of cotton that has been improved and improved by modern biotechnology. When the cotton boll matures, the cotton can be directly opened with a variety of color fibers.
  • the clothing woven with colored cotton can avoid dyeing, printing and other processes. Reduce problems such as sewage discharge and energy loss.
  • the use of non-polluting natural colored cotton yarn, the production of mercerized colored cotton with zero-emission mercerizing technology, and then the production of woven fabrics by means of a slurry-free production method eliminates waste water discharge during the entire production process, and achieves environmentally friendly production, which can be obtained A completely zero-emission, environmentally friendly fabric.
  • the invention is to realize the production of an environmentally-friendly zero-emission fabric, and the technical problem to be solved is to overcome the environmental pollution defects caused by the residue of the existing woven fabric due to dyeing, weaving, etc., and provide a pollution-free , Zero-emission natural color cotton woven fabric production method.
  • the invention discloses a method for producing a zero-emission natural colored cotton woven fabric, and the method is as follows: preparing a mercerized natural colored cotton yarn, and then the above-mentioned yarn is woven and finished without slurry on the loom, thereby obtaining a zero-emission woven fabric.
  • the method for preparing the mercerized natural colored cotton yarn is: firstly, the yarn is singed and shaken, and the yarn is subjected to a zero discharge process mercerizing treatment in the yarn mercerizing machine, and the alkali concentration in the treatment liquid is : 26-30%, treatment liquid temperature: 18-25 ° C, applied tension: stretching 2 - 6%, treatment time is 6.5 - 8.5min.
  • the singeing process has a crater temperature of 950-1000 ° C, a vehicle speed of 750-950 m/min, and a weight of the shaker of 400-550 g; after singeing, the surface of the yarn is required to be smooth, free of yellow and white and uneven singeing. phenomenon.
  • the mercerized natural colored cotton yarn is directly arranged into a parallel yarn of a width and wound on a warp beam or a weaving shaft of the loom according to the length required by the design, and then weaving without slurry.
  • the finishing process is as follows: the fabric is washed with water, the temperature is 70-80 ° C, the time is 10-15 min, and then washed with 20-25 degrees cold water for 6-9 min ; the fabric washing process is to remove the anti-wear agent on the fabric, Wax, the washing liquid contains anti-wear agent and dewaxing agent. After finishing, the fabric is dried. The fabric is dried in a heat setting machine at a temperature of 110-120 ° C, a speed of 15 m/min, and a time of 2-4 min. According to the style requirements of the fabric, different finishing processes such as singeing, sanding and the like can be selected. [0008] Compared with the existing woven fabrics on the market, this fabric has the following advantages:
  • Natural colored cotton yarn is used. Natural colored cotton yarn has pure natural color, avoids the subsequent dyeing treatment, can reduce sewage discharge, and can save 1 to 1.5 tons of water by producing one ton of color yarn. — 18,000 cubic meters, saving 5-7 million degrees of electricity, is an environmentally friendly material; 2. Natural colored cotton yarn adopts zero-emission silk finishing method. After special mercerizing, natural colored cotton yarn strength and surface hairiness It can be directly used in the production of slurry-free woven fabrics. The zero-emission production method is adopted in the production process of silk light, which avoids the discharge of lye and heat energy by waste water discharge; 2. The production process of non-slurry woven fabrics It avoids the sizing and desizing process, reduces wastewater discharge, and achieves environmental protection.
  • Natural colored cotton yarn singeing and swaying yarn The singeing process has a crater temperature of 1000 °C and a speed of 950 m/min. After singeing, the surface of the yarn is required to be smooth and clean, without yellowing and singeing unevenness. The weight of the strand is 550g ; 2. Mercerizing: The yarn is mercerized in the yarn mercerizing machine.
  • the alkali concentration in the treatment liquid is: 30%, the temperature of the treatment liquid: 22 ° C, the tension is applied: the stretching is 5 %, and the treatment
  • the time is 8mi n; 3 the above-mentioned natural colored cotton silk light is sterilized by Swiss ZC-C-180 warping machine, and then weaved on P7100B360NI-1EPRD1 Swiss Sulzer projectile weaving machine, the weaving structure is 1 Upper 2 twill; 4, fabric washing: Washed with woven fabric universal fabric washing machine, the temperature is 70 ° C, time 15 min, then washed with 25 cold water for 8 min.
  • the fabric washing process consists of removing the anti-wear agent and wax on the fabric.
  • the washing liquid contains anti-wear agent and dewaxing agent. 5.
  • Fabric drying The fabric is dried in a heat setting machine at a temperature of 115 °C. 10m/min, time is 3min; 6.
  • Stereotype In the setting machine, the fabric is stretched and shaped, and the fabric is pulled to the specified width of 1.6 meters, so that the pattern and density meet the design requirements (general technology in the industry);
  • Pre-shrinking Pre-shrinking in the pre-shrinking machine, the fabric shrinkage rate is less than 3%.
  • Natural colored cotton yarn singeing and swaying The singeing process has a crater temperature of 950 ° C and a speed of 800 m/min. After singeing, the surface of the yarn is required to be smooth and clean, without yellowing and singeing unevenness.
  • the weight of the strand is 500 g; 2.
  • Mercerizing The yarn is mercerized in a yarn mercerizing machine. The alkali concentration in the treatment liquid is: 26%, the temperature of the treatment liquid: 20 ° C, the tension is applied: the stretching is 3%.
  • the treatment time is 6.5min ; 3.
  • the natural colored cotton yarn light arranged above is woven by Swiss ZC-C-180 warping machine, and then weaved on P7100B360NI-1EPRD1 Swiss Sulzer's projectile weaving machine.
  • the weaving structure is Forged grain; 4, surface Material washing: Washing with a general-purpose washing machine of woven fabric, the temperature is 80 ° C, the time is 10 min, and then washed with cold water at 20 ° C for 6 min.
  • the fabric washing process consists of removing the anti-wear agent and wax on the fabric.
  • the washing liquid contains anti-wear agent and dewaxing agent. 5.
  • Fabric drying The fabric is dried in a heat setting machine at a temperature of 110 ° C. 15m/min, time is 2min ; 6.
  • Stereotype In the setting machine, the fabric is stretched and shaped, and the fabric is pulled to the specified width of 1.6 meters, so that the pattern and density meet the design requirements (general technology of the industry); Pre-shrinking: Pre-shrinking in the pre-shrinking machine, the fabric shrinkage rate is less than 3%.

Abstract

一种零排放天然彩棉梭织面料的生产方法，属于纺织技术领域。方法如下，制备丝光天然彩棉纱线，再将上述纱线在织机上进行无浆料织造、后整理，即得天然彩棉梭织面料。该方法采用无污染的天然彩棉纱线，用零排放丝光技术生产丝光彩棉，然后利用免浆料生产方法生产梭织面料，整个生产过程中杜绝了废水排放，实现了环保生产，可得到一种完全零排放的环保型面料。

Description

一种零排放天然彩棉梭织面料的生产方法 技术领域
[0001] 本发明涉及一种天然彩棉梭织面料的生产方法， 具体地说是一种天然彩棉梭织面料 的零排放无污染生产方法， 属于纺织技术领域。
背景技术
【0002】 天然彩棉是一种采用现代生物技术改良培育的， 在棉铃成熟吐絮时可直接开出多种 颜色纤维的棉花， 用彩棉织成的服装由于避免了染色、 印花等工艺， 能减少污水排放、 能源 损耗等问题。 采用无污染的天然彩棉纱线， 用零排放丝光技术生产丝光彩棉， 然后利用免浆 料生产方法生产梭织面料， 整个生产过程中杜绝了废水排放， 实现了环保生产， 可得到一种 完全零排放的环保型面料。
发明内容
[0003] 本发明要实现的是一种环保零排放面料的生产， 解决的技术问题是克服现有梭织面 料由于染色、 织造等环节残留而带来的污染环境缺陷， 提供了一种无污染、 零排放的天然彩 棉梭织面料生产方法。
[0004] 为了解决上述技术问题， 本发明提供了如下的技术方案：
一种零排放天然彩棉梭织面料的生产方法， 方法如下， 制备丝光天然彩棉纱线， 再将上述纱 线在织机上进行无浆料织造、 后整理， 即得零排放梭织面料。
[0005] 进一步地， 制备丝光天然彩棉纱线的方法是， 首先进行纱线烧毛、 摇纱， 将上述纱 线在纱线丝光机中进行零排放工艺丝光处理， 处理液中碱浓度为： 26— 30% , 处理液温度： 18— 25°C， 施加张力： 拉伸 2—6% , 处理时间为 6.5— 8.5min。 其中， 烧毛工艺的火口温度 为 950— 1000°C， 车速为 750— 950 m/min, 摇纱的绞重为 400— 550g; 烧毛后纱线表面要求 光洁， 无黄白和烧毛不匀现象。
[0006] 织造前， 将丝光天然彩棉纱线按设计要求的长度， 直接配列成幅宽平行的纱卷绕于 织机的经轴或织轴上， 再进行无浆料织造。
[0007] 后整理工艺为： 面料水洗， 温度为 70— 80°C， 时间 10— 15 min, 然后再用 20— 25 度冷水洗 6— 9min; 面料水洗过程在于去除面料上的耐磨剂、 蜡质， 水洗液中含有退磨剂、 去蜡剂。 后整理后再进行面料烘干， 即将面料在热定型机中烘干， 温度为 110— 120°C， 车 速为 15m/min， 时间为 2— 4min。 根据面料的风格要求可以选择不同的后整理工艺例如： 烧 毛、 磨毛等工艺。 [0008] 与市场上现有的梭织面料相比， 此面料有以下优点：
1、 采用了天然彩棉纱线， 天然彩棉纱线由于具有纯天然色彩， 避免了后道染色处理， 可减 少污水排放， 生产一吨色纱可节约用水 1一 1.5吨， 节约用气 1.6— 1.8万立方米， 节约用电 5 -7 万度， 是一种环保型材料； 2、 天然彩棉纱线采用零排放丝光整理方法， 经过特种丝光 后， 天然彩棉纱线强力和表面毛羽可以直接用于无浆料梭织面料的生产， 丝光线生产过程中 采用零排放生产方法， 避免了废水排放又实现了碱液和热能的回收； 2、 无浆料梭织面料的 生产过程中避免了上浆、 退浆工艺方法， 减少了废水排放， 实现了环境保护。
具体实施方式
[0009】 以下对本发明的优选实施例进行说明， 应当理解， 此处所描述的优选实施例仅用于 说明和解释本发明， 并不用于限定本发明。
[0010] 实施例 1
50S/2天然彩棉梭织面料的生产方法：
1、 天然彩棉纱线烧毛摇纱： 烧毛工艺的火口温度为 1000°C， 车速为 950 m/min， 烧毛后纱 线表面要求光洁， 无黄白和烧毛不匀现象， 摇纱的绞重为 550g; 2、 丝光： 将纱线在纱线丝 光机中进行丝光处理， 处理液中碱浓度为： 30%， 处理液温度： 22°C， 施加张力： 拉伸 5 % , 处理时间为 8min; 3、 将上述整理好的天然彩棉丝光线采用瑞士 ZC-C-180 整经机整 经， 然后在 P7100B360NI-1EPRD1 的瑞士苏尔寿片梭织机上织造， 织造结构为 1 上 2下斜 纹; 4、 面料水洗： 采用梭织面料通用的面料水洗机进行水洗， 温度为 70°C， 时间 15 min， 然后再用 25 冷水洗 8min。 面料水洗过程在于去除面料上的耐磨剂、 蜡质， 水洗液中含有 退磨剂、 去蜡剂； 5、 面料烘干： 将面料在热定型机中烘干， 温度为 115 °C， 车速为 10m/min, 时间为 3min; 6、 定型： 在定型机中， 将织物拉幅定型， 将织物拉到规定幅宽 1.6 米， 使花型、 密度符合设计要求 （本行业通用技术）； 7、 预缩： 在预缩机中预缩， 使织物缩 水率达 3%以下。
[0011] 实施例 2
60S/2天然彩棉梭织面料的生产方法：
1、 天然彩棉纱线烧毛摇纱： 烧毛工艺的火口温度为 950°C， 车速为 800 m/min, 烧毛后纱 线表面要求光洁， 无黄白和烧毛不匀现象， 摇纱的绞重为 500g; 2、 丝光： 将纱线在纱线丝 光机中进行丝光处理， 处理液中碱浓度为： 26%， 处理液温度： 20°C， 施加张力： 拉伸 3 %， 处理时间为 6.5min; 3、 将上述整理好的天然彩棉丝光线采用瑞士 ZC-C-180 整经机整 经， 然后在 P7100B360NI-1EPRD1 的瑞士苏尔寿片梭织机上织造， 织造结构为锻纹； 4、 面 料水洗： 采用梭织面料通用的水洗机进行水洗， 温度为 80°C， 时间 10 min， 然后再用 20°C 冷水洗 6min。 面料水洗过程在于去除面料上的耐磨剂、 蜡质， 水洗液中含有退磨剂、 去蜡 剂； 5、 面料烘干： 将面料在热定型机中烘干， 温度为 110°C， 车速为 15m/min， 时间为 2min; 6、 定型： 在定型机中， 将织物拉幅定型， 将织物拉到规定幅宽 1.6 米， 使花型、 密 度符合设计要求 （本行业通用技术）； 7、 预缩： 在预缩机中预缩， 使织物缩水率达 3%以 下。
[0012] 最后应说明的是： 以上所述仅为本发明的优选实施例而已， 并不用于限制本发明， 尽管参照前述实施例对本发明进行了详细的说明， 对于本领域的技术人员来说， 其依然可以 对前述各实施例所记载的技术方案进行修改， 或者对其中部分技术特征进行等同替换。 凡在 本发明的精神和原则之内， 所作的任何修改、 等同替换、 改进等， 均应包含在本发明的保护 范围之内。

Claims

1. 一种零排放天然彩棉梭织面料的生产方法， 其特征在于： 方法如下， 制备丝 光天然彩棉纱线， 再将上述纱线在织机上进行无浆料织造、后整理， 即得天然彩 棉梭织面料。
2. 根据权利要求 1所述的零排放天然彩棉梭织面料的生产方法， 其特征在于： 制备丝光天然彩棉纱线的方法是， 首先进行纱线烧毛、摇纱， 将上述纱线在纱线 丝光机中进行丝光处理， 处理液中碱浓度为： 26— 30%， 处理液温度： 18— 25 V， 施加张力： 拉伸 2_6%， 处理时间为 6. 5_8. 5min。
3. 根据权利要求 2所述的零排放天然彩棉梭织面料的生产方法， 其特征在于- 烧毛工艺的火口温度为 950— ΙΟΟΟΌ , 车速为 750— 950 m/min， 摇纱的绞重为 400—550g。
4. 根据权利要求 1或 2或 3所述的零排放天然彩棉梭织面料的生产方法， 其特 征在于： 织造前， 将丝光天然彩棉纱线按设计要求的长度， 直接配列成幅宽平行 的纱卷绕于织机的经轴或织轴上， 再进行无浆料织造。
5. 根据权利要求 1或 2或 3所述的零排放天然彩棉梭织面料的生产方法， 其特 征在于： 后整理工艺为： 面料水洗， 温度为 70— 80°C， 时间 10— 15 min， 然后 再用冷水洗 6— 9min。
6. 根据权利要求 5所述的零排放天然彩棉梭织面料的生产方法， 其特征在于： 后整理工艺后为面料烘干工艺， 即将面料在热定型机中烘干， 温度为 110— 120 °C , 车速为 15m/min， 时间为 2—4min。
PCT/CN2012/000480 2012-01-20 2012-04-11 一种零排放天然彩棉梭织面料的生产方法 WO2013106965A1 (zh)

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CN105506818A (zh) * 2015-11-27 2016-04-20 四川中兴纺织有限责任公司 一种无浆纯棉坯布的生产方法
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