WO2013094437A1 - オレフィン樹脂組成物の製造方法 - Google Patents
オレフィン樹脂組成物の製造方法 Download PDFInfo
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- WO2013094437A1 WO2013094437A1 PCT/JP2012/081842 JP2012081842W WO2013094437A1 WO 2013094437 A1 WO2013094437 A1 WO 2013094437A1 JP 2012081842 W JP2012081842 W JP 2012081842W WO 2013094437 A1 WO2013094437 A1 WO 2013094437A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/56—Organo-metallic compounds, i.e. organic compounds containing a metal-to-carbon bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
- C08J7/123—Treatment by wave energy or particle radiation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/524—Esters of phosphorous acids, e.g. of H3PO3
- C08K5/526—Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/10—Homopolymers or copolymers of propene
- C08J2323/12—Polypropene
Definitions
- the present invention relates to a method for producing an olefin resin composition, and more particularly to a method for producing an olefin resin composition for a molded article that is used after being sterilized by irradiation.
- sterilization treatment sterilization by an autoclave
- sterilization by ethylene oxide gas sterilization by irradiation with radiation such as gamma rays and electron beams
- sterilization by autoclave is a processing method under high temperature and high pressure
- the container is required to have high heat resistance.
- sterilization with ethylene oxide gas has been pointed out to cause carcinogenicity of residual gas, and the use of these treatment methods is decreasing, and the use of gamma ray or electron beam sterilization has attracted attention.
- polyolefin materials undergo significant degradation and degradation after irradiation of about 20 kGy (gray), which is generally used as a standard for sterilization dose, and mechanical properties such as elongation and impact strength are reduced.
- various additives such as antioxidants added for the purpose of chemical conversion change in quality and cause significant discoloration.
- Patent Document 1 discloses that a specific hindered amine light stabilizer having a triazine ring is added to a polyolefin resin.
- Patent Document 2 discloses a polyolefin composition in which a hindered amine compound represented by bis (1-alkyl-2,2,6,6-tetramethyl-4-piperidyl) sebacate is added to polyolefin.
- Patent Document 3 contains 0.01 to 2 parts by weight of a phosphoric antioxidant, distearyl pentaerythritol diphosphite, and 0.01 to 2 parts by weight of a hindered amine compound with respect to 100 parts by weight of a polypropylene resin.
- a polypropylene resin composition is disclosed.
- Patent Document 4 discloses that a phosphorous antioxidant is 0.01 to 0.00 per 100 parts by mass of a polypropylene homopolymer, a propylene-ethylene random copolymer having an ethylene content of 5% by weight or less, or a resin mixture thereof.
- Patent Document 5 0.1 to 3.0 parts by weight of sulfur-based antioxidant 4,4′-thiobis (3-methyl-6-t-butylphenol) is added to 100 parts by weight of a polyolefin resin.
- a resin composition containing 0.1 to 3.0 parts by weight of an ultraviolet absorber 2- (2′-hydroxy-5′-t-octylphenyl) benzotriazole is disclosed.
- Patent Document 6 discloses a polypropylene resin composition containing an organic phosphorus compound selected from monoalkyl acid phosphates, dialkyl acid phosphates and alkyl hydrogen phosphites.
- an organic phosphorus compound selected from monoalkyl acid phosphates, dialkyl acid phosphates and alkyl hydrogen phosphites.
- a phenolic antioxidant tetrakis
- [Methylene-3- (3′-5′-di-t-butyl-4-hydroxyphenyl) propionate] methane) 0.1 parts by weight is blended to show the effect of improving yellowing after irradiation. Has been.
- JP-A-5-43745 Japanese Patent Laid-Open No. 07-188472 JP-A-5-209095 JP 2007-2331036 JP-A-9-12786 JP 2000-198886 A
- Patent Document 4 proposes to use a hindered amine compound, but there are many compounds that are toxic to the hindered amine skeleton and actually show toxicity.
- an object of the present invention is to provide a method for producing an olefin resin composition, which can produce an olefin resin composition in which deterioration of physical properties and generation of yellowing after sterilization by irradiation are suppressed.
- the present inventor blended a phenolic antioxidant masked with organoaluminum during the polymerization of the olefin monomer, and the phosphorus antioxidant was added during or after the polymerization. It discovered that the said subject could be solved by mix
- the method for producing an olefin resin of the present invention is a method for producing an olefin resin composition for a molded product that is used after being sterilized by radiation irradiation,
- the amount obtained by masking a phenolic antioxidant represented by the following general formula (1) with an organoaluminum compound is 0.001 to 0.5 parts by mass with respect to 100 parts by mass of the olefin resin obtained by polymerization.
- the phosphorus-based antioxidant is blended before, during or after the polymerization of the olefin monomer so as to be 0.001 to 3 parts by mass with respect to 100 parts by mass of the olefin resin obtained by polymerization.
- R represents a branched and / or substituted alkyl group having 12 to 24 carbon atoms, an optionally substituted cycloalkyl group having 3 to 12 carbon atoms, or 6 to 6 carbon atoms
- R represents a branched and / or substituted alkyl group having 12 to 24 carbon atoms, an optionally substituted cycloalkyl group having 3 to 12 carbon atoms, or 6 to 6 carbon atoms
- the organoaluminum compound is preferably trialkylaluminum.
- the radiation irradiation is preferably ⁇ -ray irradiation.
- the molded article of the present invention is characterized in that it is formed by molding an olefin resin composition obtained by any one of the above olefin resin composition manufacturing methods.
- a phenolic antioxidant represented by the following general formula (1) is masked with an organoaluminum compound in an amount of 0.1% relative to 100 parts by mass of an olefin resin obtained by polymerization.
- an organoaluminum compound in an amount of 0.1% relative to 100 parts by mass of an olefin resin obtained by polymerization.
- the olefin resin composition obtained by polymerization is molded and then sterilized by irradiation with radiation.
- R represents a branched and / or substituted alkyl group having 12 to 24 carbon atoms, an optionally substituted cycloalkyl group having 3 to 12 carbon atoms, or 6 to 6 carbon atoms
- R represents a branched and / or substituted alkyl group having 12 to 24 carbon atoms, an optionally substituted cycloalkyl group having 3 to 12 carbon atoms, or 6 to 6 carbon atoms
- the present invention it is possible to provide a method for producing an olefin resin composition capable of producing an olefin resin composition in which deterioration of physical properties after sterilization treatment by irradiation and generation of yellowing are suppressed.
- the method for producing an olefin resin of the present invention is a method for producing an olefin resin composition for a molded article that is used after being sterilized by radiation irradiation,
- the amount obtained by masking a phenolic antioxidant represented by the following general formula (1) with an organoaluminum compound is 0.001 to 0.5 parts by mass with respect to 100 parts by mass of the olefin resin obtained by polymerization.
- the phosphorus-based antioxidant is blended before, during or after the polymerization of the olefin monomer so as to be 0.001 to 3 parts by mass with respect to 100 parts by mass of the olefin resin obtained by polymerization.
- R represents a branched and / or substituted alkyl group having 12 to 24 carbon atoms, an optionally substituted cycloalkyl group having 3 to 12 carbon atoms, or 6 to 6 carbon atoms
- R represents a branched and / or substituted alkyl group having 12 to 24 carbon atoms, an optionally substituted cycloalkyl group having 3 to 12 carbon atoms, or 6 to 6 carbon atoms
- Examples of the alkyl group having 12 to 24 carbon atoms which may have a branch and represented by R in the general formula (1) include a dodecyl group, a tridecyl group, a tetradecyl group, a pentadecyl group, a hexadecyl group, A heptadecyl group, an octadecyl group, etc. are mentioned.
- Phenol antioxidants with fewer than 12 carbon atoms in the alkyl group may easily volatilize, and if the alkyl group has more than 24 carbon atoms, the ratio of phenol to the molecular weight of the phenolic antioxidant will decrease. Therefore, the stabilization effect may be reduced.
- alkyl groups may be interrupted by an oxygen atom, a sulfur atom, or the following aryl group, and a hydrogen atom in the alkyl group is a chain fatty acid such as a hydroxy group, a cyano group, an alkenyl group, or an alkenyloxy group.
- Examples of the optionally substituted cycloalkyl group having 3 to 12 carbon atoms represented by R in the general formula (1) include a cyclopropyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclo An octyl group, a cyclononyl group, a cyclodecyl group, and the like, and a hydrogen atom in the cycloalkyl group may be substituted with an alkyl group, an alkenyl group, an alkenyloxy group, a hydroxy group, or a cyano group, It may be interrupted by an oxygen atom or a sulfur atom.
- Examples of the aryl group which may have a substituent having 6 to 18 carbon atoms and represented by R in the general formula (1) include a phenyl group, a methylphenyl group, a butylphenyl group, and an octylphenyl group. 4-hydroxyphenyl group, 3,4,5-trimethoxyphenyl group, 4-tert-butylphenyl group, biphenyl group, naphthyl group, methylnaphthyl group, anthracenyl group, phenanthryl group, benzyl group, phenylethyl group, 1 -Phenyl-1-methylethyl group and the like can be mentioned.
- a hydrogen atom in the aryl group may be substituted with an alkyl group, an alkenyl group, an alkenyloxy group, a hydroxy group, or a cyano group, and the alkyl group may be interrupted with an oxygen atom or a sulfur atom. Good.
- the present invention is not limited by the following compounds.
- the phenolic antioxidant is added so as to be 0.001 to 0.5 parts by mass, preferably 0.001 to 0.3 parts by mass with respect to 100 parts by mass of the olefin resin obtained by polymerization.
- stearyl-3- (3,5-ditert-butyl-4-hydroxyphenyl) propionic acid amide palmityl-3- (3,5-ditert-butyl-4-hydroxyphenyl) propion Acid amide, myristyl-3- (3,5-ditert-butyl-4-hydroxyphenyl) propionic acid amide, lauryl-3- (3,5-ditert-butyl-4-hydroxyphenyl) propionic acid amide, etc.
- An amide compound of 3- (3,5-dialkyl-4-hydroxyphenyl) propionic acid represented by the general formula (1) is preferable because of its excellent stabilizing effect and color tone of the resulting olefin resin composition.
- the hydrogen of the phenolic hydroxyl group of the phenolic antioxidant can be easily replaced with the organoaluminum compound, and the phenolic antioxidant Can be masked with organoaluminum.
- the organoaluminum compound an organoaluminum compound that can be regenerated to phenol by treating a phenolic antioxidant masked with a hydrogen-donating compound such as water, alcohol, or acid is used.
- the organoaluminum compound for example, alkylaluminum, alkylaluminum hydride and the like can be used, but alkylaluminum is preferable, and trialkylaluminum is particularly preferable, and specifically, trimethylaluminum, triethylaluminum, tri-n. -Propyl aluminum, triisobutyl aluminum, tri-n-hexyl aluminum, tri-n-octyl aluminum and the like. Any of the organoaluminum compounds can be used as a mixture. Moreover, the aluminoxane obtained by reaction of alkylaluminum or alkylaluminum hydride and water can be used similarly.
- the masking of phenolic antioxidants with organoaluminum compounds means that the phenolic hydroxyl groups of phenolic antioxidants are replaced with organoaluminum compounds, and hydrogen-donating compounds such as water, alcohols and acids.
- a phenolic antioxidant that can regenerate the masked phenolic antioxidant into a phenolic form is used.
- those capable of regenerating phenol by reacting with a deactivator used in the catalyst deactivation treatment in the polymerization reaction are preferred, and are usually present in a polymerization system using an olefin resin polymerization catalyst and do not inhibit the polymerization.
- Particularly preferred are phenolates (salts) obtained by the reaction of a phenolic antioxidant.
- the masking method may be simply mixing and stirring the organoaluminum compound and the phenolic antioxidant in an inert solvent.
- the by-product compound when the by-product compound does not affect the polymer, it can be used as it is, but when the by-product compound inhibits the polymerization, it should be used after removing the compound by distillation under reduced pressure or the like. Is preferred.
- the above-mentioned inert solvent includes aliphatic and aromatic hydrocarbon compounds.
- the aliphatic hydrocarbon compound include saturated hydrocarbon compounds such as n-pentane, n-hexane, n-heptane, n-octane, isooctane and purified kerosene, and cyclic saturated hydrocarbons such as cyclopentane, cyclohexane and cycloheptane.
- the aromatic hydrocarbon compound include compounds such as benzene, toluene, ethylbenzene, and xylene. Of these compounds, n-hexane or n-heptane is preferably used.
- the concentration of the trialkylaluminum salt in the inert solvent is preferably in the range of 0.001 to 0.5 mol / L, particularly preferably 0.01 to 0.1 mol / L.
- Examples of the phosphorus antioxidant include triphenyl phosphite, trisnonylphenyl phosphite, tris (2,4-ditertiarybutylphenyl) phosphite, tris (2,4-ditertiarybutyl-5- Methylphenyl) phosphite, tris [2-tert-butyl-4- (3-tert-butyl-4-hydroxy-5-methylphenylthio) -5-methylphenyl] phosphite, tridecyl phosphite, octyldiphenylphos Phyto, di (decyl) monophenyl phosphite, di (tridecyl) pentaerythritol diphosphite, di (nonylphenyl) pentaerythritol diphosphite, bis (2,4-ditert-butylphenyl) pentaerythr
- phosphorus-based antioxidants such as tris (2,4-ditertiarybutylphenyl) phosphite that do not adversely affect the polymerization even when added before polymerization are preferred.
- the amount of the phosphorus antioxidant used is 0.001 to 3 parts by mass, preferably 0.001 to 0.5 parts by mass, with respect to 100 parts by mass of the olefin resin obtained by polymerization.
- Examples of the olefin monomer used in the present invention include ethylene, propylene, 1-butene, 1-hexene, 3-methyl-1-butene, 3-methyl-1-pentene, 4-methyl-1-pentene, and vinylcyclohexane.
- Examples include alkane, styrene, and derivatives thereof.
- the olefin resin is obtained by homopolymerization of the olefin monomer or copolymerization containing the olefin monomer, such as propylene homopolymer, ethylene-propylene copolymer, ethylene-propylene-butene copolymer, etc.
- Polypropylene such as a copolymer of propylene and an ⁇ -olefin other than propylene, polyethylene such as high density polyethylene, linear low density polyethylene, low density polyethylene, and cycloolefin.
- the polymerization of the olefin monomer needs to be performed in an inert gas atmosphere such as nitrogen in the presence of a polymerization catalyst, but may be performed in the above inert solvent.
- an active hydrogen compound, a particulate carrier, an organoaluminum compound, an ion exchange layered compound, and an inorganic silicate may be added as long as polymerization is not inhibited.
- the polymerization catalyst is not particularly limited, and a known polymerization catalyst can be used.
- a known polymerization catalyst can be used.
- compounds of Group 3-11 transition metals for example, titanium, zirconium, hafnium, vanadium, iron, nickel, lead, platinum, yttrium, samarium, etc.
- typical examples include Ziegler Catalyst, Ziegler-Natta catalyst comprising titanium-containing solid transition metal component and organometallic component, metallocene comprising at least one cyclopentadienyl skeleton group 4-6 transition metal compound and promoter component
- a catalyst, a chromium-based catalyst, or the like can be used.
- the polymerization method of the olefin monomer is not particularly limited and may be a known method.
- aliphatic hydrocarbons such as butane, pentane, hexane, heptane, isooctane
- alicyclic hydrocarbons such as cyclopentane, cyclohexane, methylcyclohexane
- aromatic hydrocarbons such as toluene, xylene, ethylbenzene, gasoline fraction
- hydrogen Slurry polymerization method which is polymerization in an inert solvent such as distillate diesel fraction
- gas phase polymerization method in which polymerization is carried out in the gas phase
- polymer is produced in liquid form
- a continuous reaction tank in an existing polymerization facility may be used as it is, and the present invention is not particularly limited to conventional polymerization facilities in terms of size, shape, material, and the like.
- the olefin resin may further contain other ordinary additives as necessary.
- other additives can be added at the time of polymerization of the olefin monomer as long as they do not inhibit the polymerization.
- another additive may be mixed with the olefin resin in a blending amount according to the purpose, and melt-kneaded with a molding machine such as an extruder, and granulated and molded.
- additives include, for example, phenolic antioxidants, phosphorus antioxidants, thioether antioxidants, UV absorbers, heavy metal deactivators, nucleating agents, flame retardants, metal soaps, hydrotalcite , Fillers, lubricants, antistatic agents, pigments, dyes, plasticizers and the like.
- the phenolic antioxidant may be the same as or different from that represented by the general formula (1).
- examples of the phenol-based antioxidant include 2,6-di-t-butyl-4-ethylphenol, 2-t-butyl-4,6-dimethylphenol, styrenated phenol, 2,2′methylenebis (4 -Ethyl-6-t-butylphenol), 2,2'-thiobis- (6-t-butyl-4-methylphenol), 2,2'-thiodiethylenebis [3- (3,5-di-t- Butyl-4-hydroxyphenyl) propionate], 2-methyl-4,6-bis (octylsulfanylmethyl) phenol, 2,2′-isobutylidenebis (4,6-dimethylphenol), iso-octyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, N, N′-hexane-1,6-diylbis [3- (3,
- Examples of the phosphorus antioxidant include the same compounds as those exemplified as the phosphorus antioxidant added above.
- a thioether-based antioxidant since the heat resistance of the polymer is greatly improved.
- the thioether-based antioxidant include tetrakis [methylene-3- (laurylthio) propionate] methane, bis (methyl-4- [3-n-alkyl (C12 / C14) thiopropionyloxy] 5-t-butyl.
- Phenyl) sulfide ditridecyl-3,3′-thiodipropionate, dilauryl-3,3′-thiodipropionate, dimyristyl-3,3′-thiodipropionate, distearyl-3,3′-thiodipro Pionate, lauryl / stearyl thiodipropionate, 4,4'-thiobis (6-t-butyl-m-cresol), 2,2'-thiobis (6-t-butyl-p-cresol), distearyl- Disulfide is mentioned.
- the amount of the thioether-based antioxidant used is preferably 0.001 to 0.3 parts by mass, more preferably 0.01 to 0.3 parts by mass with respect to 100 parts by mass of the olefin resin.
- ultraviolet absorber examples include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-octoxybenzophenone, and 5,5′-methylenebis (2-hydroxy-4-methoxybenzophenone).
- 2-hydroxybenzophenones such as 2-; 2- (2-hydroxy-5-methylphenyl) benzotriazole, 2- (2-hydroxy-5-tert-octylphenyl) benzotriazole, 2- (2-hydroxy-3, 5-di-tert-butylphenyl) -5-chlorobenzotriazole, 2- (2-hydroxy-3-tert-butyl-5-methylphenyl) -5-chlorobenzotriazole, 2- (2-hydroxy-3,5 -Dicumylphenyl) benzotriazole, 2,2'-methylenebis (4-tertiary Octyl-6-benzotriazolylphenol), polyethylene glycol ester of 2- (2-hydroxy-3-tert-butyl-5-carboxyphenyl) benzotriazole, 2- [2-hydroxy-3- (2-acryloyloxy) Ethyl) -5-methylphenyl] benzotriazole, 2- [2-hydroxy-3- (2-methacryloyloxyethyl) -5
- nucleating agent examples include carboxylic acids such as sodium benzoate, aluminum 4-tert-butylbenzoate, sodium adipate and disodium bicyclo [2.2.1] heptane-2,3-dicarboxylate.
- Metal salts sodium bis (4-tert-butylphenyl) phosphate, sodium-2,2′-methylenebis (4,6-ditert-butylphenyl) phosphate and lithium-2,2′-methylenebis (4,6-di) Phosphoric acid ester metal salts such as tert-butylphenyl) phosphate, polyhydric alcohol derivatives such as dibenzylidene sorbitol, bis (methylbenzylidene) sorbitol, bis (p-ethylbenzylidene) sorbitol, bis (dimethylbenzylidene) sorbitol, N, N ′, N ′′ -tris [2-methylcyclohexyl] -1 , 2,
- the flame retardant examples include aromatic phosphates such as triphenyl phosphate, tricresyl phosphate, trixylenyl phosphate, cresyl diphenyl phosphate, cresyl-2,6-xylenyl phosphate, and resorcinol bis (diphenyl phosphate).
- aromatic phosphates such as triphenyl phosphate, tricresyl phosphate, trixylenyl phosphate, cresyl diphenyl phosphate, cresyl-2,6-xylenyl phosphate, and resorcinol bis (diphenyl phosphate).
- Esters such as divinyl phenylphosphonate, diallyl phenylphosphonate and phenylphosphonic acid (1-butenyl), phenyl diphenylphosphinate, methyl diphenylphosphinate, 9,10-dihydro-9-oxa-10-phospha Phosphinic acid esters such as phenanthrene-10-oxide derivatives, phosphazene compounds such as bis (2-allylphenoxy) phosphazene and dicresyl phosphazene, melamine phosphate, melamine pyrophosphate, Melamine phosphate, melam polyphosphate, ammonium polyphosphate, phosphorus-containing vinylbenzyl compounds and phosphorus-based flame retardants such as red phosphorus, metal hydroxides such as magnesium hydroxide and aluminum hydroxide, brominated bisphenol A type epoxy resin, bromine Phenol novolac epoxy resin, hexabromobenzene
- the filler examples include talc, mica, calcium carbonate, calcium oxide, calcium hydroxide, magnesium carbonate, magnesium hydroxide, magnesium oxide, magnesium sulfate, aluminum hydroxide, barium sulfate, glass powder, glass fiber, clay, Dolomite, mica, silica, alumina, potassium titanate whisker, wollastonite, fibrous magnesium oxysulfate and the like are preferable.
- these fillers those having an average particle diameter (spherical or flat) or an average fiber diameter (needle or fibrous) are preferably 5 ⁇ m or less.
- the amount of the filler used is preferably 0.1 to 50 parts by mass, and more preferably 0.1 to 10 parts by mass with respect to 100 parts by mass of the olefin resin.
- the above-mentioned lubricant is added for the purpose of imparting lubricity to the surface of the molded body and enhancing the effect of preventing damage.
- the lubricant include unsaturated fatty acid amides such as oleic acid amide and erucic acid amide; saturated fatty acid amides such as behenic acid amide and stearic acid amide. These may be used alone or in combination of two or more.
- the amount of the lubricant added is preferably 0.03 to 2 parts by mass, more preferably 0.04 to 1 part by mass with respect to 100 parts by mass of the olefin resin. If the amount is less than 0.03 parts by mass, the desired lubricity may not be obtained. If the amount exceeds 2 parts by mass, the lubricant component may bleed on the surface of the polymer molded product or cause a decrease in physical properties.
- the above-mentioned antistatic agent is added for the purpose of reducing the chargeability of the molded product and preventing dust adhesion due to charging.
- the antistatic agent include cationic, anionic and nonionic.
- Preferred examples include polyoxyethylene alkylamines, polyoxyethylene alkylamides or their fatty acid esters, glycerin fatty acid esters, and the like. These may be used alone or in combination of two or more.
- the addition amount of the antistatic agent is preferably 0.03 to 2 parts by mass, more preferably 0.04 to 1 part by mass with respect to 100 parts by mass of the polymer. When the amount of the antistatic agent is too small, the antistatic effect is insufficient. On the other hand, when the amount is too large, bleeding to the surface and deterioration of physical properties of the polymer may be caused.
- Examples of the molded article for medical / hygiene use of the present invention include those filled with contents and those packaging medical / hygiene-related instruments, such as syringes, drug-filled syringes, needle bases of injection needles, infusion solutions, and the like.
- Examples include sets (infusion bags, infusion tubes, drip adjustment devices), transfusion sets, blood collection instruments, and packaging materials for medical instruments such as gauze, tweezers, and medical scalpels.
- the stabilizer composition shown in Table 1 or Table 2 and 0.07 part by mass of calcium stearate were added to and mixed with 100 parts by mass of the polypropylene powder obtained by the above method. After mixing, the composition is introduced between an endless belt wound around a plurality of cooling rolls in a molding machine described below and a mirror cooling roll, and the composition is pressed into contact with the endless belt and the mirror cooling roll to form a sheet. The sheet was rapidly cooled to obtain a sheet having a thickness of 0.3 mm.
- C represents the cylinder temperature of the extruder
- D represents the set temperature of the die
- the number represents the position from the hopper side.
- Endless belt and mirror cooling roll temperature 15 ° C
- the tensile modulus (MD) in the table is a measured value when pulled in a direction parallel to the direction in which the resin flows during sheet molding, and the tensile modulus (TD) is the direction in which the resin flows. Represents the measured value when pulled in the vertical direction.
- AO-1 Compound No. 4
- P-1 Tris (2,4-di-t-butylphenyl) phosphite
- AO-2 Tetrakis [methylenebis-3- (3,5-di-t-butyl-4′-hydroxyphenyl) Propionate] Methane
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Abstract
Description
下記一般式(1)で表されるフェノール系酸化防止剤を有機アルミニウム化合物でマスキング処理したものを、重合により得られるオレフィン樹脂100質量部に対して0.001~0.5質量部となるようにオレフィンモノマーの重合前又は重合中に配合し、
リン系酸化防止剤を、重合により得られるオレフィン樹脂100質量部に対して0.001~3質量部となるようにオレフィンモノマーの重合前、重合中または重合後のいずれかにおいて配合することを特徴とするものである。
(式中、Rは分岐および/または置換基を有してもよい炭素原子数12~24のアルキル基、置換されていてもよい炭素原子数3~12のシクロアルキル基、炭素原子数6~18の置換基を有してもよいアリール基を表す。)
リン系酸化防止剤を、重合により得られるオレフィン樹脂100質量部に対して0.001~3質量部となるようにオレフィンモノマーの重合前、重合中または重合後のいずれかにおいて配合する工程を備え、重合により得られたオレフィン樹脂組成物を成形後、放射線照射により滅菌処理することを特徴とするものである。
(式中、Rは分岐および/または置換基を有してもよい炭素原子数12~24のアルキル基、置換されていてもよい炭素原子数3~12のシクロアルキル基、炭素原子数6~18の置換基を有してもよいアリール基を表す。)
下記一般式(1)で表されるフェノール系酸化防止剤を有機アルミニウム化合物でマスキング処理したものを、重合により得られるオレフィン樹脂100質量部に対して0.001~0.5質量部となるようにオレフィンモノマーの重合前又は重合中に配合し、
リン系酸化防止剤を、重合により得られるオレフィン樹脂100質量部に対して0.001~3質量部となるようにオレフィンモノマーの重合前、重合中または重合後のいずれかにおいて配合することを特徴とするものである。
(式中、Rは分岐および/または置換基を有してもよい炭素原子数12~24のアルキル基、置換されていてもよい炭素原子数3~12のシクロアルキル基、炭素原子数6~18の置換基を有してもよいアリール基を表す。)
チオエーテル系酸化防止剤の使用量は、好ましくは、オレフィン樹脂100質量部に対して、0.001~0.3質量部、より好ましくは0.01~0.3質量部である。
上記紫外線吸収剤の使用量は、前記オレフィン樹脂100質量部に対して、好ましくは0.001~5質量部、より好ましくは0.005~0.5質量部である。
上記造核剤の使用量は、前記オレフィン樹脂100質量部に対して、好ましくは0.001~10質量部、より好ましくは0.005~5質量部である。
上記難燃剤の使用量は、前記オレフィン樹脂100質量部に対して、好ましくは1~70質量部、より好ましくは、10~30質量部である。
上記充填剤の使用量は、前記オレフィン樹脂100質量部に対して、好ましくは0.1~50質量部、より好ましくは、0.1~10質量部である。
上記滑剤の添加量は、前記オレフィン樹脂100質量部に対し、好ましくは0.03~2質量部、より好ましくは0.04~1質量部の範囲である。0.03質量部未満では、所望の滑性が得られない場合があり、2質量部を超えると滑剤成分が重合体の成形品表面にブリードしたり、物性低下の原因となる場合がある。
無水塩化マグネシウム4.76g(50mmol)、デカン25mL及び2-エチルへキシルアルコール23.4mL(150mmol)を加えて、130℃で2時間加熱反応を行い均一溶液とした後、さらに無水フタル酸1.11g(7.5mmol)を添加し、130℃を維持しながら1時間撹拌して、無水フタル酸を該均一溶液に溶解させた。次に、均一溶液を室温に冷却し、―20℃に保持された四塩化チタン200mL(1.8mol)中に1時間にわたって全量滴下装入した。装入終了後、4時間かけて110℃まで昇温した。110℃に到達後、ジイソブチルフタレート2.68mL(12.5mmol)を加え、110℃を維持しながら2時間撹拌して反応させた。反応終了後、熱時ろ過にて残渣を採取し、該残渣を200mlの四塩化チタンにて再懸濁させた後、再び110℃まで加熱して2時間反応させた。反応終了後、再び熱時ろ過で残渣を採取し、110℃のデカン及びヘキサンにて、洗液中に遊離しているチタン化合物が検出されなくなるまで充分に洗浄して固体チタン触媒成分を得た。この固体チタン触媒成分の一部をサンプリングして乾燥し、触媒組成を分析したところ、チタン3.1重量%、塩素56.0重量%、マグネシウム17.0重量%及びイソブチルフタレート20.9重量%であった。
窒素置換したフラスコに、ヘプタン10ml、トリエチルアルミニウム54mg及び表1~表2記載のフェノール系酸化防止剤161mgを混合・撹拌してフェノール系酸化防止剤をマスキングし、フェノール系酸化防止剤の濃度が16mg/mlのフェノキシド溶液を調製した。
窒素置換したフラスコに、表1~2記載のリン系酸化防止剤144mgを加え、ヘプタン6mLを添加して混合・撹拌して、リン系酸化防止剤24mg/mLのホスファイト溶液を調製した。
窒素置換したオートクレーブにヘプタン600mL、トリエチルアルミニウム303mg、前記フェノキシド溶液及び前記ホスファイト溶液を表1~2に記載の安定剤組成物の配合になるように添加し、ジシクロペンチルジメトキシシラン0.26mmol及び固体Ti触媒成分のヘプタンスラリー(Tiとして13μmol)を順次加えた。オートクレーブ内をプロピレン雰囲気に置換し、プロピレンで1kgf/cm2Gの圧力をかけ、50℃で5分間プレ重合した。プロピレンをパージした後、水素340ml(23℃)を吹き込み、70℃まで昇温し、オートクレーブ内にプロピレンで6kgf/cm2Gの圧力をかけ、70℃で1時間重合反応を行った。窒素ガスで系内を置換してから40℃でエタノール5mlを加え重合反応を停止させた後、50℃で減圧脱溶媒を行ない、次いで、真空中、40℃でポリマーを5時間乾燥することにより、ポリプロピレンパウダーを得た。
上記の方法で得られたポリプロピレンパウダー100質量部に対して、表1又は表2に記載の安定剤組成物及びステアリン酸カルシウム0.07質量部を添加し、混合した。混合後、下記成形機内の複数の冷却ロールに巻装されたエンドレスベルトと、鏡面冷却ロールとの間に導入し、組成物を前記エンドレスベルト及び鏡面冷却ロールによって圧接してシート状に形成すると同時に急冷して厚み0.3mmのシートを得た。
(1)成形機器:金属ロール/金属ベルト冷却式単層シート成形機(φ65mm)
設定温度・C1/C2/C3/C4/C5/D=200/200/210/220/230/240℃
ここで、Cは押出機のシリンダー温度を表し、Dはダイスの設定温度を示し、数字はホッパー側からの位置を示す。
(2)エンドレスベルト及び鏡面冷却ロールの温度:15℃
上記の方法で得られたシートについて、木村化工機製の照射装置(コバルト60による放射線照射装置)によって、γ線照射(吸収線量:25kGy、照射時間:3時間)を放射した。
γ線放射前後のシートの物性について、下記の方法で測定した。放射線照射前のシートの評価結果を表1に、放射線照射後のシートの評価結果を表2にそれぞれ示す。
JIS K7105に準拠し、分光測色計(SC-P;スガ試験機株式会社製)にて、シートの黄色度(YI)を測定した。
JIS K7105-1981に準拠し、ヘイズ・ガード2(株式会社東洋精機製作所製)にて、シートのHAZEを測定した。
JIS K7127に準拠して測定した。尚、表中の引張弾性率(MD)は、シート成形時の樹脂が流れる方向に対して、平行な方向に引っ張ったときの測定値であり、引張弾性率(TD)は、樹脂が流れる方向に対して、垂直な方向に引っ張ったときの測定値を表す。
JIS K7127/1B/50の試験方法に準拠して、γ線照射前後の試験片の伸び率を測定した。以下の式により伸び残存率(%)を算出した。これらの結果について、それぞれ表2に示す。
前記実施例と同様に表2に記載の安定剤組成物の配合になるようにして重合してポリプロピレンパウダーを得た後、ポリプロピレンパウダー100質量部に対して、ステアリン酸カルシウム0.07質量部及び表2に記載の重合後添加安定剤組成物を添加し、混合後、T-ダイで押し出し温度250℃、厚み60μm、幅300mmで押し出してフィルムシートを作製した。得られたフィルムシートについて、前記と同じ条件で放射線照射を行ってから130mm×170mmの包装袋を作成し、内容物として水200mlを包装袋に封入し、120℃×30分間の熱水・静置式レトルト殺菌処理を行った。殺菌処理後、室温まで冷却し、内容物である水をクロロホルムと混合して、クロロホルムに抽出し、濃縮した後、ガスクロマトグラフ質量分析計にて、配合添加剤、配合添加剤の酸化物、配合添加剤の分解物質などの低分子量物質を定量し、配合された各添加剤の溶出量を求め、比較例2-5の溶出量を1としたときの、各配合例の溶出量比を求めた。
2)P-1:トリス(2,4-ジ-t-ブチルフェニル)ホスファイト
3)AO-2:テトラキス〔メチレンビス-3-(3,5-ジ-t-ブチル-4’-ヒドロキシフェニル)プロピオネート〕メタン
これらに対し、本発明の製造方法で得たポリオレフィン樹脂組成物を成形したシートは、安定化効果に優れていることが確認できた。特に、実施例1-1と比較例1-12との比較より、本発明の製造方法で得られたポリオレフィン樹脂組成物を成形したシートの安定剤組成物の配合量は、比較例に比べて1/4の配合量であるにもかかわらず、シートの透明性や物性は同等であり、着色の抑制が確認できた。
Claims (5)
- 放射線照射により滅菌処理されて用いられる成形品用のオレフィン樹脂組成物の製造方法であって、
下記一般式(1)で表されるフェノール系酸化防止剤を有機アルミニウム化合物でマスキング処理したものを、重合により得られるオレフィン樹脂100質量部に対して0.001~0.5質量部となるようにオレフィンモノマーの重合前又は重合中に配合し、
リン系酸化防止剤を、重合により得られるオレフィン樹脂100質量部に対して0.001~3質量部となるようにオレフィンモノマーの重合前、重合中または重合後のいずれかにおいて配合することを特徴とするオレフィン樹脂組成物の製造方法。
(式中、Rは分岐および/または置換基を有してもよい炭素原子数12~24のアルキル基、置換されていてもよい炭素原子数3~12のシクロアルキル基、炭素原子数6~18の置換基を有してもよいアリール基を表す。) - 上記有機アルミニウム化合物がトリアルキルアルミニウムである請求項1記載のオレフィン樹脂組成物の製造方法。
- 上記放射線照射がγ線照射である請求項1記載のオレフィン樹脂組成物の製造方法。
- 請求項1記載のオレフィン樹脂組成物の製造方法で得られたオレフィン樹脂組成物を成形してなることを特徴とする医療・衛生用途の成形品。
- 下記一般式(1)で表されるフェノール系酸化防止剤を有機アルミニウム化合物でマスキング処理したものを、重合により得られるオレフィン樹脂100質量部に対して0.001~0.5質量部となるようにオレフィンモノマーの重合前又は重合中に配合し、
リン系酸化防止剤を、重合により得られるオレフィン樹脂100質量部に対して0.001~3質量部となるようにオレフィンモノマーの重合前、重合中または重合後のいずれかにおいて配合する工程を備え、重合により得られたオレフィン樹脂組成物を成形後、放射線照射により滅菌処理することを特徴とする成形品の製造方法。
(式中、Rは分岐および/または置換基を有してもよい炭素原子数12~24のアルキル基、置換されていてもよい炭素原子数3~12のシクロアルキル基、炭素原子数6~18の置換基を有してもよいアリール基を表す。)
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US20140364563A1 (en) | 2014-12-11 |
KR20140105770A (ko) | 2014-09-02 |
EP2796495A1 (en) | 2014-10-29 |
EP2796495A4 (en) | 2015-07-29 |
BR112014015039A2 (pt) | 2017-06-13 |
TW201341442A (zh) | 2013-10-16 |
TWI541276B (zh) | 2016-07-11 |
EP2796495B1 (en) | 2018-07-04 |
CN104011129A (zh) | 2014-08-27 |
JP2013129714A (ja) | 2013-07-04 |
JP5734826B2 (ja) | 2015-06-17 |
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