WO2013073580A1 - 防汚塗料組成物、防汚塗膜および防汚基材、ならびに防汚基材の製造方法 - Google Patents
防汚塗料組成物、防汚塗膜および防汚基材、ならびに防汚基材の製造方法 Download PDFInfo
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- WO2013073580A1 WO2013073580A1 PCT/JP2012/079524 JP2012079524W WO2013073580A1 WO 2013073580 A1 WO2013073580 A1 WO 2013073580A1 JP 2012079524 W JP2012079524 W JP 2012079524W WO 2013073580 A1 WO2013073580 A1 WO 2013073580A1
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- Prior art keywords
- antifouling
- coating composition
- antifouling coating
- component unit
- coating film
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- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- 235000003095 Vaccinium corymbosum Nutrition 0.000 description 1
- 240000000851 Vaccinium corymbosum Species 0.000 description 1
- 235000017537 Vaccinium myrtillus Nutrition 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- BAPJBEWLBFYGME-UHFFFAOYSA-N acrylic acid methyl ester Natural products COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 1
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001334 alicyclic compounds Chemical class 0.000 description 1
- 150000007824 aliphatic compounds Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- DLHONNLASJQAHX-UHFFFAOYSA-N aluminum;potassium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Si+4].[Si+4].[Si+4].[K+] DLHONNLASJQAHX-UHFFFAOYSA-N 0.000 description 1
- 239000002635 aromatic organic solvent Substances 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 235000021014 blueberries Nutrition 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- CRQQGFGUEAVUIL-UHFFFAOYSA-N chlorothalonil Chemical compound ClC1=C(Cl)C(C#N)=C(Cl)C(C#N)=C1Cl CRQQGFGUEAVUIL-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000012718 coordination polymerization Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- BQVVSSAWECGTRN-UHFFFAOYSA-L copper;dithiocyanate Chemical compound [Cu+2].[S-]C#N.[S-]C#N BQVVSSAWECGTRN-UHFFFAOYSA-L 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000003759 ester based solvent Substances 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- RSIHJDGMBDPTIM-UHFFFAOYSA-N ethoxy(trimethyl)silane Chemical compound CCO[Si](C)(C)C RSIHJDGMBDPTIM-UHFFFAOYSA-N 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- WBJINCZRORDGAQ-UHFFFAOYSA-N formic acid ethyl ester Natural products CCOC=O WBJINCZRORDGAQ-UHFFFAOYSA-N 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 238000012690 ionic polymerization Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000010550 living polymerization reaction Methods 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 235000020638 mussel Nutrition 0.000 description 1
- PYUYQYBDJFMFTH-WMMMYUQOSA-N naphthol red Chemical compound CCOC1=CC=CC=C1NC(=O)C(C1=O)=CC2=CC=CC=C2\C1=N\NC1=CC=C(C(N)=O)C=C1 PYUYQYBDJFMFTH-WMMMYUQOSA-N 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002894 organic compounds Chemical group 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 229940072033 potash Drugs 0.000 description 1
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 1
- 235000015320 potassium carbonate Nutrition 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- WJSXSXUHWBSPEP-UHFFFAOYSA-N pyridine;triphenylborane Chemical compound C1=CC=NC=C1.C1=CC=CC=C1B(C=1C=CC=CC=1)C1=CC=CC=C1 WJSXSXUHWBSPEP-UHFFFAOYSA-N 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- NVBFHJWHLNUMCV-UHFFFAOYSA-N sulfamide Chemical compound NS(N)(=O)=O NVBFHJWHLNUMCV-UHFFFAOYSA-N 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- UQMOLLPKNHFRAC-UHFFFAOYSA-N tetrabutyl silicate Chemical compound CCCCO[Si](OCCCC)(OCCCC)OCCCC UQMOLLPKNHFRAC-UHFFFAOYSA-N 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- ADLSSRLDGACTEX-UHFFFAOYSA-N tetraphenyl silicate Chemical compound C=1C=CC=CC=1O[Si](OC=1C=CC=CC=1)(OC=1C=CC=CC=1)OC1=CC=CC=C1 ADLSSRLDGACTEX-UHFFFAOYSA-N 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- XNFIRYXKTXAHAC-UHFFFAOYSA-N tralopyril Chemical compound BrC1=C(C(F)(F)F)NC(C=2C=CC(Cl)=CC=2)=C1C#N XNFIRYXKTXAHAC-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- GKASDNZWUGIAMG-UHFFFAOYSA-N triethyl orthoformate Chemical compound CCOC(OCC)OCC GKASDNZWUGIAMG-UHFFFAOYSA-N 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229940043810 zinc pyrithione Drugs 0.000 description 1
- PICXIOQBANWBIZ-UHFFFAOYSA-N zinc;1-oxidopyridine-2-thione Chemical compound [Zn+2].[O-]N1C=CC=CC1=S.[O-]N1C=CC=CC1=S PICXIOQBANWBIZ-UHFFFAOYSA-N 0.000 description 1
- DUBNHZYBDBBJHD-UHFFFAOYSA-L ziram Chemical compound [Zn+2].CN(C)C([S-])=S.CN(C)C([S-])=S DUBNHZYBDBBJHD-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K75/00—Accessories for fishing nets; Details of fishing nets, e.g. structure
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B59/00—Hull protection specially adapted for vessels; Cleaning devices specially adapted for vessels
- B63B59/04—Preventing hull fouling
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F30/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal
- C08F30/04—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal
- C08F30/08—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D143/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers
- C09D143/04—Homopolymers or copolymers of monomers containing silicon
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
- C09D5/1662—Synthetic film-forming substance
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
- C09D5/1662—Synthetic film-forming substance
- C09D5/1668—Vinyl-type polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
- C09D5/1662—Synthetic film-forming substance
- C09D5/1675—Polyorganosiloxane-containing compositions
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F230/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal
- C08F230/04—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal
- C08F230/08—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon
- C08F230/085—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing a metal containing silicon the monomer being a polymerisable silane, e.g. (meth)acryloyloxy trialkoxy silanes or vinyl trialkoxysilanes
Definitions
- the present invention relates to an antifouling coating composition which has long-term storage stability and can exhibit excellent antifouling properties and water resistance (long-term mechanical properties) when a coating film is formed, and an antifouling coating formed therefrom.
- the present invention relates to a film, an antifouling substrate having the coating film, and a method for producing the antifouling substrate.
- Vessels such as oysters, mussels and barnacles, plants such as laver, and various aquatic organisms such as bacteria are likely to adhere to the surface of a substrate exposed to water for a long period of time, such as ships, underwater structures, and fish nets.
- various problems occur.
- the base material is a ship
- the surface roughness increases from the ship's waterline to the ship's bottom, resulting in a decrease in the speed of the ship and an increase in fuel consumption.
- the base material is a fish net such as an aquaculture net or a stationary net
- the net is blocked by aquatic organisms, which may cause serious problems such as acid-deprived death of the aquaculture organisms and fishing organisms.
- the base material is a seawater supply / drainage pipe of a thermal power plant or nuclear power plant
- the water supply / drainage pipe of seawater (cooling water) may be blocked or the flow velocity may be reduced, causing problems in the circulation system.
- seawater supply / drainage pipe of a thermal power plant or nuclear power plant the
- antifouling paints antifouling paint compositions
- a paint composition containing a hydrolyzable resin as a resin component is known.
- a coating composition containing a hydrolyzable resin containing a triorganosilyl group has been developed, and the coating composition is applied to prevent aquatic organisms from adhering to the bottom of a ship.
- hydrolyzable resins containing triorganosilyl groups are those obtained by (co) polymerizing triisopropylsilyl acrylate (TIPSA) and / or triisopropylsilyl methacrylate (TIPSSMA) as monomer components.
- TIPA triisopropylsilyl acrylate
- TIPSMA triisopropylsilyl methacrylate
- Patent Documents 1 to 7 below disclose antifouling coating compositions containing these (co) polymers.
- Patent Document 1 in 100 parts by weight of a monomer component, 55 to 75 parts by weight of tri-i-propylsilyl (meth) acrylate (a), 2 to 20 parts by weight of methoxyethyl acrylate (b), and other polymerizable properties are disclosed.
- a coating composition comprising a copolymer containing 43 to 5 parts by weight of monomer (c) and an antifouling agent is disclosed.
- Patent Document 2 discloses a specific methacrylic acid triorganosilicon ester monomer, a specific methacrylic acid alkoxyalkyl ester monomer, and an ethylenically unsaturated monomer copolymerizable with these monomers.
- An antifouling coating composition containing the copolymer obtained as a vehicle is disclosed.
- Patent Document 3 discloses an antifouling paint containing a copolymer obtained from a specific triorganosilyl ester monomer of methacrylic acid and a specific methoxyalkyl ester monomer of methacrylic acid and a copper salt of a rosin copper salt or a rosin derivative. A composition is disclosed.
- Patent Document 4 discloses a coating composition containing, as essential components, a copolymer obtained from a silyl monomer containing an acryloyloxy group or the like and a specific monomer, and an antifouling agent. .
- Patent Document 5 discloses a coating composition containing, as essential components, a rosin compound, an organic silyl ester group-containing polymer obtained from a silyl monomer containing an acryloyloxy group, and the like, and an antifouling agent. Has been.
- Patent Document 6 discloses (meth) acrylic acid having a specific glass transition temperature and a specific number average molecular weight obtained by copolymerization of triisopropylsilyl (meth) acrylate, methyl methacrylate and other (meth) acrylic acid esters.
- An antifouling paint composition containing a triisopropylsilyl copolymer, a rosin copper salt or a copper salt of a rosin derivative, and cuprous oxide is disclosed.
- Patent Document 7 discloses an antifouling paint composition containing a polymer having a number average molecular weight of 1000 to 20000 obtained by polymerizing a polymerizable unsaturated carboxylic acid triorganosilyl and a rosin zinc salt or a zinc salt of a rosin derivative. Things are disclosed.
- JP 2001-226440 A Japanese Patent Laid-Open No. 2005-82725 International Publication No. 2010/071180 Japanese Patent Application Laid-Open No. 07-102193 Japanese Patent Laid-Open No. 10-30071 Japanese Patent No. 4340777 International Publication No. 2009/066662
- the characteristics of the antifouling coating composition containing a TIPSA or TIPSMA homopolymer or a copolymer thereof as the hydrolyzable resin component as disclosed in Patent Documents 1 to 7 are as follows. There was still room for improvement.
- an antifouling coating film formed from an antifouling coating composition containing a TIPSA homopolymer is good in terms of coating film wearability (updating property).
- the hydrolysis reaction proceeds relatively quickly, and cracks tend to occur at an early stage after being immersed in water.
- the TIPSA homopolymer is easily decomposed during the production of the paint or during storage of the paint due to the mixing of water or the increase in temperature.
- the viscosity of the paint increases with time. The problem of rising.
- an antifouling paint composition containing a TIPSSMA homopolymer has good storage stability and generally high water resistance. Therefore, the hydrolysis reaction inside the coating film hardly proceeds relatively quickly, but the antifouling coating film is not sufficient in the antifouling property due to poor coating film wearability (updating property). For example, when this antifouling coating film is used for a ship with many anchorages, the antifouling property is insufficient.
- the coating hardness of this antifouling coating film tends to be too high, and it cannot follow the bending, expansion and contraction of the hull steel plate, resulting in cracks. easy.
- the antifouling coating film is improved in terms of the antifouling coating film wearability and the stationary antifouling property.
- the appearance characteristics and adhesion when immersed in seawater (especially when immersed for a long period of time) and the storage stability of the coating composition are still not well-balanced.
- a coating composition containing a conventional hydrolyzable resin containing a triorganosilyl group can form an antifouling coating film that exhibits excellent antifouling properties, appearance characteristics, and adhesion properties, and is excellent.
- the present inventors have been able to combine triisopropylsilyl methacrylate and triisopropylsilyl acrylate.
- the polymer by limiting the component units derived from each monomer to a specific ratio, long-term storage stability of the antifouling coating composition, and long-term antifouling property and long-term of the coating film formed from the coating composition It has been found that water resistance can be exhibited well and in a well-balanced manner.
- an object of the present invention is to provide an antifouling coating composition having excellent long-term storage stability and excellent long-term antifouling properties and long-term water resistance when a coating film is formed.
- the antifouling coating composition according to the present invention comprises a component unit (1) derived from triisopropylsilyl methacrylate (i), a monomer component unit (2) derived from triisopropylsilyl acrylate (ii), and a polymerizable property.
- a protective layer comprising a silylacrylic copolymer (A) having a component unit (3) derived from a polymerizable monomer (iii) having a double bond (excluding the above (i) and (ii)).
- Condition 1 Total weight of component unit (1) and component unit (2) ((1) + (2)) and content weight ratio of component unit (3) ([(1) + (2 )] / (3)) is 50/50 to 90/10.
- Condition 2 The content weight ratio ((1) / (2)) of the content weight of the component unit (1) and the content weight of the component unit (2) is more than 50/50 and 95/5 or less.
- the polymerizable monomer (iii) is preferably an ester having a polymerizable double bond or a carboxylic acid having a polymerizable double bond.
- the antifouling paint composition of the present invention preferably further contains rosins and / or a monocarboxylic acid compound (B).
- the content weight of the silylacrylic copolymer (A) (W A ) and the content of the rosin and / or monocarboxylic acid compound (B) (W B ) is preferably 99.9 / 0.1 to 30/70.
- the copper compound (C), the organic antifouling agent (D), other additives (E) [plasticizer (e1), extender pigment (e2), pigment dispersant (e3 ), A coloring pigment (e4), an anti-sagging agent (e5), an anti-settling agent (e6), a dehydrating agent (e7)], and a solvent (F).
- the antifouling coating film according to the present invention is characterized by curing the antifouling coating composition.
- the antifouling substrate according to the present invention is applied to the substrate by impregnating or impregnating the antifouling coating composition, and curing the coating composition applied or impregnated to the substrate to prevent the antifouling coating composition on the substrate. It is characterized by forming a dirty paint film.
- the antifouling substrate of the present invention it is preferable to contact seawater or fresh water.
- the base material is at least one selected from the group consisting of underwater structures, ships and fishing gear.
- the method for producing an antifouling substrate according to the present invention comprises applying the above antifouling coating composition to a substrate or impregnating the substrate, and curing the coating composition applied or impregnated to the substrate, It is characterized in that an antifouling coating film is formed thereon.
- a silylacrylic copolymer for use as a binder component in an antifouling coating composition comprises a component unit (1) derived from triisopropylsilyl methacrylate (i) and triisopropylsilyl acrylate (ii). ) Derived from the monomer component unit (2) and the polymerizable monomer (iii) having a polymerizable double bond (except for the above (i) and (ii)) (3) And satisfying the following conditions 1 and 2.
- Condition 1 Total weight of component unit (1) and component unit (2) ((1) + (2)) and content weight ratio of component unit (3) ([(1) + (2 )] / (3)) is 50/50 to 90/10.
- Condition 2 The content weight ratio ((1) / (2)) of the content weight of the component unit (1) and the content weight of the component unit (2) is more than 50/50 and 95/5 or less.
- the antifouling paint composition according to the present invention is excellent in long-term storage stability (particularly, the increase in viscosity during long-term storage is small), and when a coating film is formed, long-term antifouling property (particularly, static antifouling property). ) And long-term water resistance (long-term mechanical properties: adhesion of paint film, wear resistance, crack resistance, appearance characteristics such as cracks, etc. when immersed in water for a long time) Demonstrates the effect of being excellent. Moreover, the antifouling coating film and the antifouling substrate according to the present invention exhibit excellent long-term antifouling properties and long-term water resistance (long-term mechanical properties) in a well-balanced manner. Furthermore, according to the method for producing an antifouling substrate according to the present invention, an antifouling substrate that exhibits excellent long-term antifouling properties and long-term water resistance can be produced.
- the antifouling paint composition (antifouling paint) of the present invention contains a specific silylacrylic copolymer (A), but the antifouling paint of the present invention contains an optional component depending on the purpose. You may go out.
- Silyl acrylic copolymer (A) This silylacrylic copolymer (A) is polymerized with a component unit (1) derived from triisopropylsilyl methacrylate (i), a monomer component unit (2) derived from triisopropylsilyl acrylate (ii), A silylacrylic copolymer (A) having a component unit (3) derived from a polymerizable monomer (iii) having a reactive double bond (excluding the above (i) and (ii)) .
- This silylacrylic copolymer is characterized by satisfying the following conditions 1 and 2.
- Condition 1 Total weight of component unit (1) and component unit (2) ((1) + (2)) and content weight ratio of component unit (3) ([(1) + (2) ] / (3)) is from 50/50 to 90/10, and from 60/40 to 80/20 from the viewpoint of improving the coating film hydrolyzability (consumable) and static antifouling property. Is desirable.
- the content weight ratio ((1) / (2)) of the content weight of the component unit (1) to the content weight of the component unit (2) is the coating film water resistance (mechanical characteristics), coating film hydrolysis From the viewpoint of improving the property (consumability), stationary antifouling property, storage stability and the like, it is more than 50/50 and 95/5 or less, and preferably 60/40 to 90/10.
- content weight ratios in conditions 1 and 2 may be referred to as content weight ratio (I) and content weight ratio (II), respectively.
- This silylacrylic copolymer (A) has coating workability, long-term storage stability, coating film water resistance (mechanical properties), coating film hydrolyzability (consumable), stationary antifouling property, coating film appearance
- the antifouling coating composition of the present invention is usually contained in an amount of 10 to 50% by weight, preferably 15 to 30% by weight.
- the antifouling coating composition of the present invention may contain 5 to 50% by weight, preferably about 10 to 30% by weight, in 100% by weight of the solid content (residue on heating, non-volatile content).
- the coating workability, the long-term storage stability, the coating film water resistance (mechanical properties), the coating film hydrolyzability (consumable), the antifouling property, and the coating film appearance are desirable.
- the solid content (heated residue) contained in the antifouling coating composition means that 1.5 g of the antifouling coating composition is held in a thermostatic bath for 1 hour under the condition of 125 ° C. It was obtained by removing.
- the polymerizable monomer (iii) having a polymerizable double bond means a monomer excluding triisopropylsilyl methacrylate (i) and triisopropylsilyl acrylate (ii), and has a polymerizable double bond (for example, a vinyl group or (meta) ) An acryloyl group) and copolymerizes with the above (i), (ii) or monomer (iii).
- the polymerizable monomer (iii) is preferably an ester having a polymerizable double bond or a carboxylic acid having a polymerizable double bond.
- the compatibility with triisopropylsilyl methacrylate (i) or triisopropylsilyl acrylate (ii) is good, and triisopropylsilyl methacrylate (i) or triisopropylsilyl Since the reactivity with the acrylate (ii) is almost the same, the component unit derived from each monomer is incorporated evenly (randomly), and the silylacrylic copolymer having good compatibility with the solvent ( A) can be prepared.
- the resulting polymer is a homopolymer or a copolymer with non-uniform component units.
- the polymerizable monomer (iii) is a compound as described above, such problems can be reduced and the silylacrylic copolymer (A) can be stably prepared.
- esters and carboxylic acids used as the polymerizable monomer (iii) include (meth) acrylic acid esters, monocarboxylic acids, dicarboxylic acids, excluding the triisopropylsilyl methacrylate (i) and triisopropylsilyl acrylate (ii). Examples thereof include acids or half esters (monoesters), diesters, and vinyl esters thereof. In addition, styrenes are mentioned as polymerizable monomers (iii) other than esters and carboxylic acids.
- polymerizable monomer (iii) examples include (meth) acrylic acid methyl ester, (meth) acrylic acid ethyl ester, (meth) acrylic acid butyl ester, (meth) acrylic acid 2-ethylhexyl ester, ( (Meth) acrylic acid lauryl ester, (meth) acrylic acid tridecyl ester, (meth) acrylic acid stearyl ester, (meth) acrylic acid allyl ester, (meth) acrylic acid cyclohexyl ester, (meth) acrylic acid benzyl ester, (meta ) Isobonyl acrylate ester, (meth) acrylic acid methoxy ester, (meth) acrylic acid ethoxy ester, (meth) acrylic acid glycidyl ester, (meth) acrylic acid tetrahydrofurfuryl ester, (meth) acrylic acid hydroxyethyl ester , (Meth) acrylic acid hydroxypropyl
- the weight average molecular weight of the silylacrylic copolymer (A) is preferably 5000 to 100,000, more preferably 10,000 to 60,000.
- the antifouling coating composition containing the silylacrylic copolymer (A) having a weight average molecular weight in such a range has good hydrolyzability of the coating film when it is formed, and is allowed to stand still In addition to further improved long-term mechanical properties (when immersed in water for a long period of time, adhesion of the antifouling coating of the present invention to the base material, undercoat, etc. and appearance characteristics such as cracks) Etc.).
- the weight average molecular weight is a value measured by a gel permeation chromatography (GPC) method and obtained using a standard polystyrene calibration curve.
- GPC conditions for molecular weight measurement are as follows. ⁇ GPC conditions> Pump: “HLC-8120GPC” (manufactured by Tosoh Corporation) Column: “Super H2000 + H4000” (manufactured by Tosoh Corporation, 6 mm (inner diameter), each 15 cm (length)) Eluent: Tetrahydrofuran (THF) Other conditions ⁇ br/> Flow rate: 0.500 ml / min.
- Detector RI Column bath temperature: 40 ° C Standard substance: Polystyrene sample preparation method: A small amount of calcium chloride was added to a solution containing the copolymer (A) for dehydration, and the filtrate obtained by filtration through a membrane filter was used as a GPC measurement sample.
- the content weight ratio of the total weight ((1) + (2)) of the component unit (1) and the component unit (2) to the content weight of the component unit (3) ( [(1) + (2)] / (3)) is 50/50 to 90/10, preferably 55/45 to 85/15, more preferably 60 / 40 to 80/20.
- the antifouling coating composition has good coating hydrolyzability (consumable), stationary antifouling property, and coating water resistance (mechanical properties). You can get things.
- the content weight ratio ((1) / (2)) (content weight ratio (II)) of the content of the component unit (1) and the content of the component unit (2) is more than 50/50 and 95/5 Or less, preferably 55/45 to 90/10, more preferably 60/40 to 85/15, and particularly preferably 65/35 to 80/20.
- the antifouling coating film formed from the antifouling coating composition has a sufficient coating depletion property when immersed in water, particularly seawater. Renewability), it exhibits long-term antifouling properties such as good stationary antifouling properties, and the occurrence of cracks can be reduced over a long period of time.
- the silyl acrylic copolymer (A) is obtained by copolymerizing triisopropylsilyl methacrylate (i), triisopropylsilyl acrylate (ii), and a polymerizable monomer (iii) having a polymerizable double bond by a known polymerization method.
- a polymerization method include solution polymerization, bulk polymerization, semi-batch polymerization, suspension polymerization, coordination polymerization, radical polymerization or ionic polymerization in living polymerization or emulsion polymerization.
- the productivity and production workability of the silylacrylic copolymer (A) can be improved and the copolymer (A) having a low viscosity can be prepared, toluene, xylene, methyl isobutyl ketone, acetic acid n- It is preferable to solution polymerize the above (i) to (iii) using a widely used organic solvent such as butyl.
- a widely used organic solvent such as butyl.
- the viscosity of the copolymer (A) is low, the amount of the solvent added to reduce the viscosity of the antifouling coating composition can be reduced, so that the VOC value is reduced. be able to.
- the viscosity of the antifouling coating composition can be reduced, the coating workability of the coating composition, the appearance (leveling) of the antifouling coating film, and the like can be improved.
- radical polymerization catalyst known catalysts can be widely used.
- known catalysts can be widely used.
- AMBN 2,2′-azobis (2-methylbutyro Nitrile)
- 2,2'-azobis (2,4-dimethylvaleronitrile) 2,2'-azobis-isobutyronitrile
- benzoyl peroxide t-butylperoxy-2 -Peroxides such as ethyl hexanoate, t-butyl peroxybenzoate, t-butyl
- the ratios of the charged amounts (weights) of (i) to (iii), which are monomers used for the polymerization reaction, are the component units (1) to (3) included in the prepared copolymer, respectively. It tends to coincide with the ratio of each content (weight). Therefore, the above conditions 1 and 2 are the monomers to be subjected to the polymerization reaction, and the charged amounts (weight) and charged weight ratios ((i) / (ii) and ((i)) of (i) to (iii) above. Based on + (ii)) / ((i) + (ii) + (iii))), the content weight ratio (I) and the content weight ratio (II) can be adjusted to desired values.
- the antifouling paint composition of the present invention is a rosin or monocarboxylic acid from the viewpoint of promoting the elution of the antifouling agent from the antifouling coating film formed from the composition, and particularly improving the stationary antifouling property.
- the acid compound (B) may be contained.
- examples of rosins include rosins such as gum rosin, wood rosin, tall oil rosin, rosin derivatives such as hydrogenated rosin, disproportionated rosin, and the like
- monocarboxylic acid compounds include aliphatic or alicyclic compounds. Examples thereof include monocarboxylic acids, monocarboxylic acid derivatives thereof, and metal salts thereof.
- monocarboxylic acid compounds include naphthenic acid, cycloalkenylcarboxylic acid, bicycloalkenylcarboxylic acid, versatic acid, trimethylisobutenylcyclohexenecarboxylic acid, stearic acid, hydroxystearic acid, salicylic acid, and metal salts thereof. Can be mentioned.
- the content weight ratio of the weight content (W B) of the weight content (W A) and the rosin or monocarboxylic acid compound of the copolymer (A) (B) (W A / W B ) is preferably 99.9 / 0.1 to 30/70, more preferably 95/5 to 35/65, and still more preferably 90/10 to 40/60.
- the antifouling coating film formed from the antifouling coating composition has an effect of improving the scouring property (coating consumption), and the antifouling property (especially, standing still) Antifouling property can be improved.
- the antifouling coating composition of the present invention may further contain a copper compound (C) in order to further improve the antifouling property of the antifouling coating film formed from the antifouling coating composition.
- the copper compound may be any organic or inorganic copper compound, and examples thereof include cuprous oxide, copper thiocyanate, cupronickel, copper pyrithione, and the like.
- the content of the copper compound (C) is based on 100 parts by weight of the copolymer (A) from the viewpoint of improving the long-term antifouling property of the antifouling coating film.
- the amount is preferably 10 to 800 parts by weight, more preferably 100 to 750 parts by weight.
- the content of the copper compound (C) is usually about 0.1 to 70% by weight, preferably about 0.1 to 60% by weight with respect to 100% by weight of the antifouling coating composition (including the solvent). It is.
- these copper compounds are preferably copper compounds that do not contain 2% or more of metallic copper based on the total weight.
- Organic antifouling agent (D) In order to further improve the antifouling property of the antifouling coating film formed from the antifouling coating composition, the antifouling coating composition of the present invention is particularly organic in order to improve the antifouling effect on plant marine organisms. An antifouling agent (D) can further be contained.
- the organic antifouling agent (D) is not particularly limited as long as it is an organic compound that imparts antifouling properties to the antifouling coating film, except for the organic copper compound.
- organic antifouling agent (D) examples include metal pyrithiones such as zinc pyrithione, 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one, 4-bromo-2- (4-chlorophenyl) -5 -(Trifluoromethyl) -1H-pyrrole-3carbonitrile, pyridine triphenylborane, N, N-dimethyldichlorophenylurea, 2,4,6-trichlorophenylmaleimide, 2,4,5,6-tetrachloroisophthalonitrile, Bisdimethyldithiocarbamoyl zinc ethylene bisdithiocarbamate, chloromethyl-n-octyldisulfide, N, N'-dimethyl-N'-phenyl- (N-fluorodichloromethylthio) sulfamide, tetraalkyltyrium disulfide, zinc dimethyldithione
- the content of the organic antifouling agent (D) is such that the antifouling coating film formed from the antifouling coating composition has long-term antifouling properties and water resistance maintenance (mechanical properties).
- the amount is preferably 0.1 to 500 parts by weight, more preferably 0.5 to 300 parts by weight with respect to 100 parts by weight of the copolymer (A).
- the content of the organic antifouling agent (D) is usually 0.1 to 30% by weight, preferably 0.1 to 20% by weight with respect to 100% by weight of the antifouling coating composition (including the solvent). %.
- the antifouling paint composition of the present invention comprises a plasticizer (e1), an extender pigment (e2), a pigment dispersant (e3), a color pigment (e4), a dripping inhibitor (e5), an antisettling agent (e6), a dehydration agent It may contain at least one additive (E) selected from the group consisting of the agent (e7).
- a plasticizer e1
- an extender pigment e2
- e3 a pigment dispersant
- e4 e.g., a color pigment
- e5 a dripping inhibitor
- e6 antisettling agent
- dehydration agent e7
- the antifouling coating composition of the present invention preferably contains a plasticizer (e1) in order to improve the crack resistance of the resulting antifouling coating film.
- the plasticizer (e1) include chlorinated paraffin (chlorinated paraffin), petroleum resins, ketone resins, TCP (tricresyl phosphate), polyvinyl ethyl ether, dialkyl phthalate, and the like. From the viewpoint of improving the water resistance (mechanical properties) and the hydrolyzability (consumability) of the antifouling coating film formed from the antifouling coating composition, the plasticizer (e1) is among these. Chlorinated paraffin (chlorinated paraffin), petroleum resins or ketone resins are preferred.
- a plasticizer (e1) may be used individually by 1 type, and may be used in combination of 2 or more types.
- the chlorinated paraffin may have a linear or branched molecular structure, and may be liquid or solid (eg, powder) at room temperature (eg, 23 ° C.).
- chlorinated paraffin has an average carbon number of usually 8 to 30, preferably 10 to 26, in one molecule.
- Such an antifouling coating composition containing chlorinated paraffin can form an antifouling coating film with few cracks or peeling.
- the average carbon number is less than 8
- the effect of suppressing the occurrence of cracks in the antifouling coating film may be insufficient.
- the average carbon number exceeds 30, the antifouling coating film is hydrolyzed. Property (updating property, cleaning property) may be reduced, and as a result, the antifouling property may be deteriorated.
- the viscosity (unit poise, measurement temperature 25 ° C.) is usually 1 or more, preferably 1.2 or more, and the specific gravity (25 ° C.) is usually 1.05 to 1.80, preferably 1 .10 to 1.70.
- the chlorination rate (chlorine content) of chlorinated paraffin is usually 35 to 70% by weight, preferably 35 to 65% by weight, when chlorinated paraffin is 100% by weight.
- the antifouling coating composition containing chlorinated paraffin having such a chlorination rate can form a coating film with few cracks, cracks and the like.
- Specific examples of such chlorinated paraffins include “Toyoparax 150” and “Toyoparax A-70” (both manufactured by Tosoh Corporation).
- examples of petroleum resins include C5, C9, styrene, dichloropentadiene, and hydrogenated products thereof.
- Specific examples of petroleum resins include “Quinton 1500” and “Quinton 1700” (both manufactured by Nippon Zeon Co., Ltd.).
- the content of the plasticizer (e1) is such that the antifouling coating film formed from the antifouling coating composition is hydrolyzable (consumable), antifouling, and the coating film. From the viewpoint of improving water resistance (mechanical properties), it is preferably 0.1 to 300 parts by weight, more preferably 0.1 to 200 parts by weight, even more preferably 100 parts by weight of the copolymer (A). Is 0.1 to 150 parts by weight.
- the content of the plasticizer (e1) is usually about 0.1 to 30% by weight, preferably about 0.1 to 20% by weight with respect to 100% by weight of the antifouling coating composition (including the solvent). It is.
- Extender pigment (e2) The extender pigment (e2) can improve film properties such as crack resistance of the antifouling coating film formed from the antifouling coating composition.
- Examples of the extender pigment (e2) include talc, silica, mica, clay, potash feldspar, zinc oxide, calcium carbonate, kaolin, alumina white, white carbon, aluminum hydroxide, magnesium carbonate, barium carbonate, and barium sulfate. It is done. Among these, talc, silica, mica, clay, calcium carbonate, kaolin, barium sulfate, potassium feldspar, and zinc oxide are preferable. Calcium carbonate and white carbon are also used as an anti-settling agent (e6) and a matting agent, which will be described later.
- the content of the extender pigment (e2) is the water resistance (mechanical properties), antifouling property, and coating film of the antifouling coating film formed from the antifouling coating composition.
- the amount is preferably 0.1 to 500 parts by weight, more preferably 50 to 300 parts by weight with respect to 100 parts by weight of the copolymer (A).
- the content of the extender pigment (e2) is usually about 0.1 to 50% by weight, preferably about 0.1 to 40% by weight with respect to 100% by weight of the antifouling coating composition (including the solvent). It is.
- Pigment dispersant (e3) examples include various known organic or inorganic pigment dispersants. Examples of the pigment dispersant include aliphatic amines or organic acids (for example, “Duomine TDO” (manufactured by LION), “Disperbyk101” (manufactured by BYK)).
- the content of the pigment dispersant (e3) is from the viewpoint of reducing the paint viscosity of the antifouling paint composition and improving the anti-fouling effect of the antifouling coating film.
- the amount is preferably 0.01 to 100 parts by weight, more preferably 0.01 to 50 parts by weight with respect to 100 parts by weight of the copolymer (A).
- the content of the pigment dispersant (e3) is usually 0.1 to 10% by weight, preferably 0.1 to 5% by weight, relative to 100% by weight of the antifouling coating composition (including the solvent). Degree.
- the antifouling coating composition of the present invention contains a coloring pigment (e4) in order to adjust the color tone of the antifouling coating film formed from the antifouling coating composition or to impart an arbitrary color tone. Also good.
- Examples of the color pigment (e4) include various known organic or inorganic color pigments.
- Examples of organic coloring pigments include carbon black, naphthol red, and phthalocyanine blue.
- Examples of the inorganic coloring pigment include bengara, barite powder, titanium white, and yellow iron oxide.
- a colorant excluding the color pigment (e4) such as a dye may be contained together with the color pigment (e4) or instead of the color pigment (e4).
- the content of the color pigment (e4) is such that the antifouling coating film formed from the antifouling paint composition is colored, concealed, exposed to discoloration, antifouling, coated.
- the amount is preferably 0.01 to 100 parts by weight, more preferably 0.01 to 10 parts by weight with respect to 100 parts by weight of the copolymer (A). .
- the content of the color pigment (e4) is usually about 0.1 to 30% by weight, preferably about 0.1 to 20% by weight with respect to 100% by weight of the antifouling coating composition (including the solvent). It is.
- the antifouling coating composition of the present invention has a sagging inhibitor (e5) (flow-preventing agent) from the viewpoint that the occurrence of sagging due to the coating composition can be reduced when a substrate is coated with the antifouling coating composition. May also be included).
- a sagging inhibitor e5 (flow-preventing agent) from the viewpoint that the occurrence of sagging due to the coating composition can be reduced when a substrate is coated with the antifouling coating composition. May also be included).
- the sagging inhibitor (e5) examples include amide wax, hydrogenated castor oil wax, a mixture thereof, and synthetic fine powder silica.
- the sagging inhibitor (e5) is preferably amide wax or synthetic fine silica.
- the content of the anti-sagging agent (e5) is preferably 0.1 to 100 parts by weight, more preferably 0.1 to 100 parts by weight of the copolymer (A). ⁇ 50 parts by weight.
- the content of the anti-sagging agent (e5) is usually 0.1 to 20% by weight, preferably 0.1 to 10% by weight with respect to 100% by weight of the antifouling coating composition (including the solvent). Degree. When the content of the anti-sagging agent (e5) is set within such a range, the storage stability of the antifouling coating composition is improved, and after the antifouling coating is formed, the same kind is applied on the antifouling coating.
- the antifouling coating composition of the present invention may contain an anti-settling agent (e6) from the viewpoint that it is possible to prevent the occurrence of precipitates in the coating composition during storage and to improve the stirrability.
- the anti-settling agent (e6) examples include organoclay Al, Ca or Zn amine salts, polyethylene wax, polyethylene oxide wax and the like. Among them, the antisettling agent (e6) is preferably an oxidized polyethylene wax. In addition, “Dispalon 4200-20X” (manufactured by Enomoto Kasei Co., Ltd.) can be mentioned as a commercially available product of oxidized polyethylene wax.
- the content of the anti-settling agent (e6) is preferably 0.1 to 100 parts by weight, more preferably 0.1 to 100 parts by weight of the copolymer (A). ⁇ 50 parts by weight.
- the content of the anti-settling agent (e6) is usually 0.1 to 20% by weight, preferably 0.1 to 10% by weight, based on 100% by weight of the antifouling coating composition (including the solvent). Degree. When the content of the anti-settling agent (e6) is set in such a range, the storage stability of the antifouling coating composition is improved, and after the antifouling coating is formed, the same kind is applied on the antifouling coating.
- the antifouling coating composition of the present invention has excellent storage stability by using the copolymer (A) having good storage stability, but if necessary, by adding a dehydrating agent (e7). Further, excellent long-term storage stability can be obtained.
- the dehydrating agent (e7) is a group consisting of synthetic zeolite and anhydrous gypsum / hemihydrate gypsum as an inorganic dehydrating agent, and tetramethoxysilane, tetraethoxysilane, tetrabutoxysilane, tetraphenoxysilane as organic dehydrating agents.
- dehydrating agent Selected from the group consisting of alkoxysilanes such as methyltriethoxysilane, dimethyldiethoxysilane, and trimethylethoxysilane, or polyalkoxysilanes that are condensates thereof, and alkyl orthoformates such as methyl orthoformate and ethyl orthoformate.
- alkoxysilanes such as methyltriethoxysilane, dimethyldiethoxysilane, and trimethylethoxysilane, or polyalkoxysilanes that are condensates thereof
- alkyl orthoformates such as methyl orthoformate and ethyl orthoformate.
- dehydrating agents (e7) are preferably contained in an amount of 0.1 to 50 parts by weight with respect to 100 parts by weight of the copolymer (A). 6).
- the antifouling coating composition of the present invention is a solvent such as water or an organic solvent, if necessary. (F) may be included.
- the antifouling paint composition of this invention may contain the solvent used when preparing a copolymer (A) as a solvent (F), and a copolymer (A) and a copolymer as needed. When mixing with other components, a solvent added separately may be included.
- organic solvents examples include aromatic organic solvents such as xylene, toluene, and ethylbenzene; ketones such as methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; aliphatics such as ethanol, isopropyl alcohol, n-butanol, and isobutanol (1 to 10 and preferably about 2 to 5) monohydric alcohols; ester solvents such as ethyl acetate and butyl acetate; and the like.
- aromatic organic solvents such as xylene, toluene, and ethylbenzene
- ketones such as methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone
- aliphatics such as ethanol, isopropyl alcohol, n-butanol, and isobutanol (1 to 10 and preferably about 2 to 5) monohydric alcohols
- the content of the solvent (F) in the antifouling paint composition of the present invention is usually 20 to 80% by weight, preferably 30 to 70% by weight, when the antifouling paint composition is 100% by weight. There are many.
- the antifouling coating composition of the present invention may be produced by appropriately using known methods.
- the copolymer (A) and, if necessary, the components (B) to (F) are added to the stirring vessel all at once or in any order, and the components are mixed by a known stirring / mixing means. Then, it may be dispersed or dissolved in the solvent.
- an amide wax for example, Disparon 630-20X
- an antifouling coating composition is prepared. It is because generation
- Examples of the agitation / mixing means include a high speed disper, a sand grind mill, a basket mill, a ball mill, a three roll, a loss mixer, a planetary mixer, and a universal Shinagawa agitator.
- the antifouling coating film of the present invention is obtained by curing the antifouling coating composition of the present invention using, for example, natural drying or a drying means such as a heater.
- the antifouling substrate of the present invention is obtained by applying the antifouling coating composition of the present invention to a substrate (object, object to be coated) using a coating means such as air spray, airless spray, brush, roller or the like.
- the coating composition that has been applied or impregnated and applied to or impregnated on the base material is dried and cured by, for example, natural drying (temperature of about room temperature) or drying means such as a heater, and then on the base material.
- An antifouling coating film is formed on the surface.
- the base material is not particularly limited, but is preferably a base material that comes into contact with seawater or fresh water.
- water supply / drainage ports of various power plants thermal power, nuclear power
- gulf roads gulf roads
- Submarine tunnels harbor facilities or underwater structures such as sludge diffusion prevention membranes used in various marine / river civil engineering works such as canals and waterways
- ships such as FRP ships (especially ship draft to ship bottom)
- fishing materials Rope, fishing nets, floats, buoys, etc.
- the materials of these base materials include steel, aluminum, wood, etc., especially for ships, natural / synthetic fibers for fish nets, etc., and those made of synthetic resin for floats, buoys, etc.
- the material is not particularly limited as long as it is a base material that is required to have antifouling property in water.
- the surface of these base materials particularly when the base material is a ship bottom or the like, the surface of the primer-treated base material after the primer such as a rust preventive paint is usually primed on the surface of the steel base material as described above.
- the antifouling paint composition of the present invention (antifouling paint) is applied once or a plurality of times by the method, and the antifouling paint composition applied or impregnated (particularly when the substrate is a fish net or the like) is cured.
- the antifouling coating When the antifouling coating is formed, it has excellent properties (antifouling properties, especially static antifouling properties) that prevent the attachment of aquatic organisms such as blue seaweeds, barnacles, blueberries, cell plastics, oysters, chrysanthemum, etc.
- an antifouling component eg, copper or copper compound (C component), organic antifouling agent (D component)
- the antifouling component can be gradually released over a long period of time.
- the base material is a ship (especially its bottom), underwater structures, etc. (usually, the surface of the base material is treated with primer, epoxy resin, vinyl resin paint, acrylic resin paint, urethane resin paint,
- the antifouling substrate is obtained by applying the antifouling coating composition to the surface of the substrate a plurality of times (thick coating: dry film thickness of about 100 to 600 ⁇ m). In addition to excellent antifouling properties, it exhibits moderate flexibility and excellent crack resistance in a well-balanced manner.
- the antifouling coating composition of the present invention is directly applied or impregnated on the surface of the substrate (such as a fish net).
- the base material is a steel sheet fabric
- a base material such as a rust preventive or a primer is previously applied to the base material surface to form a base layer, and then the surface of the base layer You may apply
- the thickness of the antifouling coating is not particularly limited, but when the substrate is a ship or an underwater structure, for example, it is about 30 to 250 ⁇ m / time.
- the underwater structure having the antifouling coating film of the present invention can maintain the function of the underwater structure for a long period of time because it can prevent the adhesion of aquatic organisms over a long period of time.
- the fish net having the antifouling coating film of the present invention is less likely to cause environmental pollution, and can prevent clogging of the net because it can prevent adhesion of aquatic organisms.
- the (co) polymer solutions A2 to A16 and the (co) polymer solutions B1 to B7 are the (co) weights obtained in Production Examples A2 to A16 and Production Examples B1 to B7, respectively.
- a solution containing coalescence is shown.
- Example 1 ⁇ Preparation of antifouling paint composition> In a plastic container (volume: 1000 ml), 18.2 parts by weight of xylene as a solvent and 4.0 parts by weight of trimethylisobutenylcyclohexenecarboxylic acid (50% xylene solution) as a component B are added, and trimethylisobutenylcyclohexenecarboxyl is added. The acid was mixed using a paint shaker until it was uniformly dissolved in xylene.
- the additive (1) talc FC-1 3 0.0 parts by weight, zinc oxide (Zinc Hana 3) 4.0 parts by weight, cuprous oxide NC301 45 parts by weight, Nova Palm Red F5RK 0.3 parts by weight, Titanium White R-5N 2.0 parts by weight, Copper Oma Gin (copper pyrithione) (1.0 part by weight) and Disparon 4200-20X (2.0 parts by weight) were added, and the components were dispersed by stirring for 1 hour using a paint shaker.
- the additive (1) talc FC-1 3 0.0 parts by weight, zinc oxide (Zinc Hana 3) 4.0 parts by weight, cuprous oxide NC301 45 parts by weight, Nova Palm Red F5RK 0.3 parts by weight, Titanium White R-5N 2.0 parts by weight, Copper Oma Gin (copper pyrithione) (1.0 part by weight) and Disparon 4200-20X (2.0 parts by weight) were added, and the components were dispersed by stirring for 1 hour using a paint shaker.
- Disparon 630-20X was further added, stirred for 20 minutes using a paint shaker, filtered through a filter screen (opening: 80 mesh), and the residue was removed to obtain a residue ( A coating composition A1) was obtained.
- a coating composition A1 shows in Table 8 about the manufacturer etc. of the said various additives.
- Examples 2 to 24 and Comparative Examples 1 to 9 A coating composition was obtained in the same manner as in Example 1 except that the solvent, polymer solution, component B and additive (1) used in Example 1 were changed as shown in Tables 3 to 4. Products were prepared and various paint properties were evaluated. The results obtained are shown in Tables 5-6.
- coating compositions A2 to A24 and the coating compositions B1 to B9 shown in Tables 5 to 6 refer to the coating compositions obtained in Examples 2 to 24 and Comparative Examples 1 to 9, respectively.
- Viscosity of (co) polymer solution The viscosity (unit: mPa ⁇ s) of the (co) polymer solution at a liquid temperature of 25 ° C. was measured using an E-type viscometer [manufactured by Toki Sangyo Co., Ltd.]. .
- each coating composition of the above examples and comparative examples was applied using an applicator so that the dry film thickness was 150 ⁇ m. Then, it was dried at 23 ° C. for 1 day to form an antifouling coating film (150 ⁇ m). Further, the coating composition was applied to the antifouling coating film surface so that the dry film thickness was 150 ⁇ m. An antifouling coating film was formed by drying at 7 ° C. for 7 days to prepare a test plate with an antifouling coating film.
- test plate with an antifouling coating film was immersed in artificial seawater at 50 ° C., and after the immersion, the appearance and adhesion of the coating film were investigated based on the following evaluation criteria every month.
- Adhesion evaluation Using NT cutter, on the antifouling coating surface of the test plate with antifouling coating, four cuts were made vertically and horizontally at intervals of 4 mm to make nine squares, and the squares were created After cellotape (registered trademark) was pressure-bonded to the surface of the coating film, it was quickly peeled off, and the cells were observed. Next, the ratio (%) of the area (residual area) of the coating film remaining in the square after the peeling operation when the area of the nine squares is 100% is calculated and adhered based on the following evaluation criteria. Sex was evaluated. [Evaluation criteria for adhesion] 0: The remaining area of the coating film is 95% or more. 1: The remaining area of the coating film is 75 to less than 95%. 2: The remaining area of the coating film is 50 to less than 75%. 3: The remaining area of the coating film is less than 50%.
- the obtained test plate was attached to a rotating drum, the rotating drum was immersed in seawater, and rotated at a peripheral speed of 15 knots under a seawater temperature of 30 ° C., and the consumed film thickness was measured every month. Moreover, the monthly average coating film consumption from the start of immersion to 12 months later was calculated, and the appearance of the coating film after 12 months from the start of immersion was observed and evaluated based on the following evaluation criteria.
- evaluation criteria for coating film appearance ⁇ : No crack is generated on the surface of the antifouling coating film. Crack generation: A crack is generated on the surface of the antifouling coating film.
- each of the coating compositions of the above Examples and Comparative Examples was applied using an air spray so that the dry film thickness was 150 ⁇ m. Then, it was dried at 23 ° C. for 1 day to form an antifouling coating film (150 ⁇ m), and further, the coating composition was applied to the surface of the antifouling coating film so as to have a dry film thickness of 150 ⁇ m, An antifouling coating film was formed by drying at 23 ° C. for 7 days to prepare a test plate with an antifouling coating film.
- the obtained test plate with antifouling coating was immersed in Nagasaki Bay, Nagasaki Prefecture, and the aquatic organisms when the total area of the antifouling coating on the test plate was taken as 100% every month after the immersion
- the ratio (%) of the adhered antifouling coating film area (adhesion area) was measured, and the stationary antifouling property was evaluated based on the following evaluation criteria.
- evaluation criteria 0: The adhesion area is 0%.
- 2 The adhesion area is 20 to less than 30%.
- 3 The adhesion area is 30 to less than 40%. 4: The adhesion area is 40 to less than 50%.
- the adhesion area is 50 to 100%.
- the present invention can be applied to an antifouling paint composition and an antifouling coating film, it can be used as an antifouling substrate.
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Abstract
Description
・条件1:成分単位(1)および成分単位(2)の合計重量((1)+(2))と、成分単位(3)の含有重量との含有重量比([(1)+(2)]/(3))が、50/50~90/10である。
・条件2:成分単位(1)の含有重量と成分単位(2)の含有重量との含有重量比((1)/(2))は、50/50を超え、95/5以下である。
・条件1:成分単位(1)および成分単位(2)の合計重量((1)+(2))と、成分単位(3)の含有重量との含有重量比([(1)+(2)]/(3))が、50/50~90/10である。
・条件2:成分単位(1)の含有重量と成分単位(2)の含有重量との含有重量比((1)/(2))は、50/50を超え、95/5以下である。
[防汚塗料組成物]
本発明の防汚塗料組成物(防汚塗料)は、特定のシリルアクリル系共重合体(A)を含有しているが、本発明の防汚塗料は、目的に応じて、任意成分を含んでいてもよい。
このシリルアクリル系共重合体(A)は、トリイソプロピルシリルメタクリレート(i)から誘導される成分単位(1)と、トリイソプロピルシリルアクリレート(ii)から誘導されるモノマー成分単位(2)と、重合性二重結合を有する重合性モノマー(iii)(ただし、前記(i)および(ii)を除く。)から誘導される成分単位(3)とを有するシリルアクリル系共重合体(A)である。
条件1:成分単位(1)および成分単位(2)の合計重量((1)+(2))と、成分単位(3)の含有重量との含有重量比([(1)+(2)]/(3))が、塗膜加水分解性(消耗性)および静置防汚性等の向上の観点から、50/50~90/10であり、60/40~80/20であることが望ましい。
条件2:成分単位(1)の含有重量と成分単位(2)の含有重量との含有重量比((1)/(2))が、塗膜耐水性(機械的特性)、塗膜加水分解性(消耗性)、静置防汚性および貯蔵安定性等の向上の観点から、50/50を超え、95/5以下であり、60/40~90/10であることが望ましい。
(メタ)アクリル酸などのモノカルボン酸類;
イタコン酸、マレイン酸、コハク酸等のジカルボン酸類またはこれらのハーフエステル(モノエステル)やジエステル;
スチレン、α―メチルスチレンなどのスチレン類;
酢酸ビニル、プロピオン酸ビニルなどのビニルエステル類;
などが挙げられ、これらは単独または2種類以上用いられる。
〈GPC条件〉
ポンプ: 「HLC-8120GPC」(東ソー(株)製)
カラム: 「SuperH2000+H4000」(東ソー(株)製、6mm(内径)、各15cm(長さ))
溶離液: テトラヒドロフラン(THF)
その他の条件
流速 :0.500ml/min.
検出器 :RI
カラム恒温槽温度 :40℃
標準物質 :ポリスチレン
サンプル調製法 :共重合体(A)を含む溶液に少量の塩化カルシウムを加えて脱水した後、メンブレムフィルターで濾過して得られた濾物をGPC測定サンプルとした。
本発明の防汚塗料組成物は、該組成物から形成された防汚塗膜から該防汚剤の溶出を促進し、特に静置防汚性を向上させるという観点から、ロジン類またはモノカルボン酸化合物(B)が含まれていてもよい。ここで、ロジン類としては、ガムロジン、ウッドロジン、トール油ロジン等のロジン、水添ロジン、不均化ロジン等のロジン誘導体などが挙げられ、モノカルボン酸化合物としては、脂肪族または脂環式のモノカルボン酸、これらのモノカルボン酸誘導体またはこれらの金属塩などが挙げられる。
本発明の防汚塗料組成物は、防汚塗料組成物から形成された防汚塗膜の防汚性を更に向上させるために、銅化合物(C)を更に含有してもよい。銅化合物としては、有機系または無機系の何れの銅化合物であってもよく、たとえば、亜酸化銅、チオシアン酸銅、キュプロニッケル、銅ピリチオン等が挙げられる。
本発明の防汚塗料組成物は、防汚塗料組成物から形成された防汚塗膜の防汚性を更に向上させるため、特に植物性の海洋生物に対する防汚効果を向上させるために、有機防汚剤(D)を更に含有することができる。有機防汚剤(D)は、上記有機系の銅化合物を除き、防汚塗膜に防汚性を付与する有機化合物であれば特に限定されない。
本発明の防汚塗料組成物は、可塑剤(e1)、体質顔料(e2)、顔料分散剤(e3)、着色顔料(e4)、タレ止め剤(e5)、沈降防止剤(e6)、脱水剤(e7)からなる群から選択される少なくとも1種類の添加剤(E)を含有していてもよい。以下、これらの添加剤(E)について詳細に説明する。
本発明の防汚塗料組成物は、得られる防汚塗膜の耐クラック性を向上させるために、可塑剤(e1)を含むことが好ましい。可塑剤(e1)としては、塩化パラフィン(塩素化パラフィン)、石油樹脂類、ケトン樹脂、TCP(トリクレジルフォスフェート)、ポリビニルエチルエーテル、ジアルキルフタレート等が挙げられる。防汚塗料組成物から形成された防汚塗膜の塗膜耐水性(機械的特性)、塗膜加水分解性(消耗性)の向上という観点からは、可塑剤(e1)は、これらの中でも、塩化パラフィン(塩素化パラフィン)、石油樹脂類またはケトン樹脂であることが好ましい。なお、可塑剤(e1)は、1種単独で使用されてもよいし、2種類以上組み合わせて使用されてもよい。
体質顔料(e2)は、防汚塗料組成物から形成された防汚塗膜の耐クラック性などの塗膜物性を向上することができる。
顔料分散剤(e3)としては、公知の有機系または無機系の各種顔料分散剤が挙げられる。顔料分散剤としては、脂肪族アミンまたは有機酸類(たとえば、「デュオミンTDO」(LION(株)製)、「Disperbyk101」(BYK(株)製))が挙げられる。
また、顔料分散剤(e3)の含有量は、防汚塗料組成物(溶剤を含む。)100重量%に対して、通常0.1~10重量%、好ましくは、0.1~5重量%程度である。
本発明の防汚塗料組成物は、防汚塗料組成物から形成される防汚塗膜の色調を調節したり、任意の色調を付与したりするために、着色顔料(e4)を含んでいてもよい。
本発明の防汚塗料組成物は、防汚塗料組成物を用いて基材を塗装する際に、該塗料組成物によるタレの発生を低減できるという観点から、タレ止め剤(e5)(流れ止め剤ともいう)を含んでいてもよい。
本発明の防汚塗料組成物は、貯蔵中の塗料組成物において沈殿物の発生を防止でき、攪拌性も向上できるという観点から、沈降防止剤(e6)を含んでいてもよい。
本発明の防汚塗料組成物は、貯蔵安定性が良好な共重合体(A)を使用することにより優れた貯蔵安定性を有するが、必要に応じて脱水剤(e7)を添加することにより更に優れた長期貯蔵安定性を得ることが可能となる。脱水剤(e7)としては、無機系脱水剤として合成ゼオライト及び無水石膏・半水石膏からなる群から、更に有機系脱水剤としては、テトラメトキシシラン、テトラエトキシシラン、テトラブトキシシラン、テトラフェノキシシラン、メチルトリエトキシシラン、ジメチルジエトキシシラン、トリメチルエトキシシラン等のアルコキシシラン類またはその縮合物であるポリアルコキシシラン類、オルト蟻酸メチル、オルト蟻酸エチル等のオルト蟻酸アルキルエステル類からなる群から選ばれる少なくとも1種類以上の脱水剤が好ましい。これらの脱水剤(e7)は、共重合体(A)100重量部に対して0.1~50重量部で含まれることが好ましい。
6.溶剤(F)
本発明の防汚塗料組成物は、共重合体(A)などの分散性を向上させたり、該組成物の粘度を調整したりするために、必要に応じて、水または有機溶剤等の溶剤(F)を含んでいてもよい。なお、本発明の防汚塗料組成物は、溶剤(F)として、共重合体(A)を調製する際に使用した溶剤を含んでいてもよいし、共重合体(A)と必要に応じてその他の成分とを混合する際に、別途添加された溶剤を含んでいてもよい。
本発明の防汚塗料組成物は、公知の方法を適宜利用して製造されてもよい。たとえば、共重合体(A)と、必要に応じて、(B)~(F)成分とを、一度にあるいは任意の順序で攪拌容器に添加し、公知の攪拌・混合手段で各成分を混合して、溶剤中に分散または溶解させればよい。
本発明の防汚塗膜は、本発明の防汚塗料組成物を、たとえば自然乾燥またはヒーター等の乾燥手段を用いて硬化させてなる。
攪拌機、還流冷却器、温度計、窒素導入管および滴下ロートを備えた反応容器に、キシレン53部を仕込み、窒素雰囲気下で、キシレンを攪拌機で攪拌しながら、常圧下に、反応容器内のキシレンの温度が85℃になるまで加熱した。反応容器内のキシレンの温度を85℃に維持しながら、TIPSMA(トリイソプロピルシリルメタクリレート) 75重量部、TIPSA(トリイソプロピルシリルアクリレート) 5重量部、EA(エチルアクリレート) 10重量部およびMMA(メチルメタクリレート) 10重量部およびAMBN(2,2´-アゾビス(2-メチルブチロニトリル)) 1重量部からなるモノマー混合物を、滴下ロートを用いて2時間かけて反応容器内に添加した。
製造例A1において使用されたモノマー混合物の代わりに、表1または表2に示される組成を有するモノマー混合物を使用したことを除いては、製造例A1と同様にして、シリル(メタ)アクリレート共重合体(重合体(A))を含むシリル(メタ)アクリレート(共)重合体溶液(A1)を調製し、加熱残分を算出し、(共)重合体の重量平均分子量(Mw)を測定した。
<防汚塗料組成物の調製>
ポリ容器(容量:1000ml)に、溶剤としてキシレン 18.2重量部、およびB成分としてトリメチルイソブテニルシクロヘキセンカルボン酸(50%キシレン溶液) 4.0重量部を添加し、トリメチルイソブテニルシクロヘキセンカルボン酸がキシレンに均一に溶解するまでペイントシェーカーを用いて混合した。
実施例1で使用された溶剤、重合体溶液、B成分および添加剤(1)を、表3~4に示されるように変更したことを除いては、実施例1と同様にして、塗料組成物を調製し、各種塗料特性を評価した。得られた結果を表5~6に示す。
(1)(共)重合体溶液中の加熱残分の含有率
(共)重合体溶液1.5g(X1(g))を、恒温槽内で、1気圧、108℃の条件下で3時間保持して揮発分を除去して加熱残分(不揮発分)を得た。次いで、残った加熱残分(不揮発分)の量(X2(g))を測定し、下記式に基づいて、(共)重合体溶液に含まれる加熱残分の含有率(%)を算出した。
(2)(共)重合体の平均分子量
(共)重合体の重量平均分子量(Mw)を下記条件におけるGPC(ゲルパーミエーションクロマトグラフィー)を用いて測定した。
GPC条件
装置 :「HLC-8120GPC」(東ソー(株)製)
カラム :「SuperH2000+H4000」(東ソー(株)製、6mm(内径)、各15cm(長さ))
溶離液 :テトラヒドロフラン(THF)
流速 :0.500ml/min
検出器 :RI
カラム恒温槽温度 :40℃
標準物質 :ポリスチレン
サンプル調製法 :各製造例で調製された(共)重合体溶液に少量の塩化カルシウムを加えて脱水した後、メンブレムフィルターで濾過して得られた濾物をGPC測定サンプルとした。
E型粘度計[東機産業(株)製]を用いて液温25℃の(共)重合体溶液の粘度(単位:mPa・s)を測定した。
サンドブラスト板(150mm×70mm×1.6mm)上に、アプリケーターを用いて、エポキシ系塗料(エポキシAC塗料、商品名「バンノー500」、中国塗料(株)製)を乾燥膜厚で150μmになるように塗布し、硬化させて硬化塗膜(150μm)を形成させ、次いで、該硬化塗膜上に、アプリケーターを用いて、エポキシバインダー塗料(商品名「バンノー500N」、中国塗料(株)製)を乾燥膜厚で100μmになるように塗布し、硬化させて硬化塗膜(100μm)を形成して試験板を調製した。
防汚塗膜付試験板の防汚塗膜面を目視で割れの度合いを観察し、下記表に示されるJIS K5600-8-4に準拠して評価した。
NTカッターを使用し、防汚塗膜付試験板の防汚塗膜面に、4mm間隔で縦横に各4本の切れ目を入れ9個の升目を作成し、その升目が作成された塗膜表面にセロテープ(登録商標)を圧着させた後、すばやく剥離し、升目を観察した。次いで、9個の升目の面積を100%とした場合における、剥離操作後の升目において残存している塗膜の面積(残存面積)の比率(%)を算出し、下記評価基準に基づいて付着性を評価した。
[付着性の評価基準]
0:塗膜の残存面積が95%以上である。
1:塗膜の残存面積が75~95%未満である。
2:塗膜の残存面積が50~75%未満である。
3:塗膜の残存面積が50%未満である。
実施例および比較例で得られた各塗料組成物を硬質塩化ビニル板(50mm×50mm×1.5mm)に乾燥膜厚150μmになるようにアプリケーターで塗布し乾燥させて試験板を作製した。
[塗膜外観の評価基準]
○:防汚塗膜表面には、クラックが生じていない。
クラック発生:防汚塗膜表面に、クラックが生じている。
サンドブラスト板(300mm×100mm×3.2mm)上に、エアスプレーを用いて、エポキシ系塗料(エポキシAC塗料、商品名「バンノー500」、中国塗料(株)製)を乾燥膜厚で150μmになるように塗布し、硬化させて硬化塗膜(150μm)を形成させ、次いで、該硬化塗膜上に、エアスプレーを用いて、エポキシバインダー塗料(商品名「バンノー500N」、中国塗料(株)製)を乾燥膜厚で100μmになるように塗布し、硬化させて硬化塗膜(100μm)を形成して試験板を調製した。
[評価基準]
0:付着面積が0%である。
0.5:付着面積が0~10%である。
1:付着面積が10~20%未満である。
2:付着面積が20~30%未満である。
3:付着面積が30~40%未満である。
4:付着面積が40~50%未満である。
5:付着面積が50~100%である。
実施例および比較例で調製された直後(1日以内)の各塗料組成物の、23℃における粘度(初期粘度(Ku))を、JIS K 5400に基づいてストーマ粘度計を用いて測定した。また、各塗料組成物を50℃の恒温器内で3ヶ月貯蔵した後、各塗料組成物の23℃における粘度(貯蔵後の粘度(Ku))を、JIS K 5400に基づいてストーマ粘度計を用いて測定した。次いで、下記式に基づいて、粘度上昇度合いを算出した。
Claims (11)
- トリイソプロピルシリルメタクリレート(i)から誘導される成分単位(1)と、トリイソプロピルシリルアクリレート(ii)から誘導される成分単位(2)と、重合性二重結合を有する重合性モノマー(iii)(ただし、前記(i)および(ii)を除く。)から誘導される成分単位(3)とを有するシリルアクリル系共重合体(A)を含む防汚塗料組成物であって、前記シリルアクリル系共重合体(A)が、下記条件1~2を満たすことを特徴とする防汚塗料組成物。
・条件1:成分単位(1)および成分単位(2)の合計重量((1)+(2))と、成分単位(3)の含有重量との含有重量比([(1)+(2)]/(3))は、50/50~90/10である。
・条件2:成分単位(1)の含有重量と成分単位(2)の含有重量との含有重量比((1)/(2))は、50/50を超え、95/5以下である。 - 前記重合性モノマー(iii)は、重合性二重結合を有するエステル類または重合性二重結合を有するカルボン酸類であることを特徴とする請求項1に記載の防汚塗料組成物。
- さらに、ロジン類および/またはモノカルボン酸化合物(B)を含有することを特徴とする請求項1または2に記載の防汚塗料組成物。
- 前記シリルアクリル系共重合体(A)の含有重量(WA)と前記ロジン類および/またはモノカルボン酸化合物(B)の含有重量(WB)との含有重量比(WA/WB)が、99.9/0.1~30/70であることを特徴とする請求項3に記載の防汚塗料組成物。
- さらに、銅化合物(C)、有機防汚剤(D)、その他添加剤(E)〔可塑剤(e1)、体質顔料(e2)、顔料分散剤(e3)、着色顔料(e4)、タレ止め剤(e5)、沈降防止剤(e6)、脱水剤(e7)〕、溶剤(F)からなる群から選択される少なくとも1種類以上を含むことを特徴とする請求項1~4の何れか一項に記載の防汚塗料組成物。
- 請求項1~5の何れか一項に記載の防汚塗料組成物を硬化させてなることを特徴とする防汚塗膜。
- 請求項1~5の何れか一項に記載の防汚塗料組成物を、基材に塗布するか、または含浸させ、基材に塗布または含浸させた塗料組成物を硬化させて、基材上に防汚塗膜を形成してなることを特徴とする防汚基材。
- 海水または淡水と接触することを特徴とする請求項7に記載の防汚基材。
- 前記基材が、水中構造物、船舶および漁具からなる群から選択される少なくとも一つであることを特徴とする請求項7または8に記載の防汚基材。
- 請求項1~5の何れか一項に記載の防汚塗料組成物を、基材に塗布するか、または含浸させ、基材に塗布された塗料組成物または含浸した塗料組成物を硬化させて、基材上に防汚塗膜を形成することを特徴とする防汚基材の製造方法。
- トリイソプロピルシリルメタクリレート(i)から誘導される成分単位(1)と、トリイソプロピルシリルアクリレート(ii)から誘導される成分単位(2)と、重合性二重結合を有する重合性モノマー(iii)(ただし、前記(i)および(ii)を除く。)から誘導される成分単位(3)とを有し、下記条件1~2を満たす、防汚塗料組成物の結合剤成分として用いるためのシリルアクリル系共重合体。
・条件1:成分単位(1)および成分単位(2)の合計重量((1)+(2))と、成分単位(3)の含有重量との含有重量比([(1)+(2)]/(3))は、50/50~90/10である。
・条件2:成分単位(1)の含有重量と成分単位(2)の含有重量との含有重量比((1)/(2))は、50/50を超え、95/5以下である。
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SG11201402292RA SG11201402292RA (en) | 2011-11-14 | 2012-11-14 | Antifouling coating composition, antifouling coating film, anti-foul base material, and process for manufacturing anti-foul base material |
BR112014011527A BR112014011527A2 (pt) | 2011-11-14 | 2012-11-14 | composição de revestimento anti-incrustante, filme de revestimento anti-incrustante e substrato anti-incrustante, e método para produzir substrato anti-incrustante |
CN201280055298.5A CN103917614B (zh) | 2011-11-14 | 2012-11-14 | 防污涂料组合物、防污涂膜和防污基材、及防污基材的制造方法 |
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US14/356,279 US9540521B2 (en) | 2011-11-14 | 2012-11-14 | Antifouling coating composition, antifouling coating film and antifouling substrate, and method for producing antifouling substrate |
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KR1020147012353A KR101647903B1 (ko) | 2011-11-14 | 2012-11-14 | 방오도료 조성물, 방오도막, 방오기재 및 방오기재의 제조방법 |
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Also Published As
Publication number | Publication date |
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CN103917614A (zh) | 2014-07-09 |
CN103917614B (zh) | 2016-06-29 |
KR101647903B1 (ko) | 2016-08-11 |
IN2014DN03423A (ja) | 2015-06-05 |
JP5815730B2 (ja) | 2015-11-17 |
EP2781567A4 (en) | 2015-06-24 |
KR20140077197A (ko) | 2014-06-23 |
SG11201402292RA (en) | 2014-09-26 |
JPWO2013073580A1 (ja) | 2015-04-02 |
US9540521B2 (en) | 2017-01-10 |
EP2781567B1 (en) | 2017-08-30 |
EP2781567B8 (en) | 2017-11-08 |
US20140315030A1 (en) | 2014-10-23 |
BR112014011527A2 (pt) | 2017-05-16 |
EP2781567A1 (en) | 2014-09-24 |
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