WO2013073241A1 - 固体銀銅合金 - Google Patents
固体銀銅合金 Download PDFInfo
- Publication number
- WO2013073241A1 WO2013073241A1 PCT/JP2012/070853 JP2012070853W WO2013073241A1 WO 2013073241 A1 WO2013073241 A1 WO 2013073241A1 JP 2012070853 W JP2012070853 W JP 2012070853W WO 2013073241 A1 WO2013073241 A1 WO 2013073241A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- silver
- copper alloy
- copper
- fluid
- analysis
- Prior art date
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/05—Metallic powder characterised by the size or surface area of the particles
- B22F1/054—Nanosized particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/24—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- the present invention relates to a silver-copper alloy and a solid alloy composed of at least three kinds of metals including silver, copper, and other metals other than silver copper.
- silver and copper alloy particles have been used as materials used for conductive pastes, conductive inks, conductive fine wiring, etc., or materials used for reduction catalysts of carbon monoxide and nitrogen oxides (NO x ), lead-free solders, etc. Is attracting attention.
- the characteristics may be controlled by the ratio of silver to copper in the silver-copper alloy particles.
- the main alloy is formed by alloying silver with excellent specific resistance and oxidation resistance with copper for suppressing silver migration.
- silver-copper alloy particles mainly made of copper are also attracting attention as wiring materials such as silver and silver-copper alloy particles and magnet wires.
- silver-copper alloys are a material that is required in a wide range of industries.
- Migration occurs in many metals, but silver migration is known to occur quickly, and it is said that migration can be delayed by alloying with other metals such as copper.
- the alloy of silver and copper is generally an eutectic, the properties expected of a silver-copper alloy, such as suppression of the oxidizable properties of copper and suppression of silver migration, are not fully achieved. There are many.
- Patent Document 1 discloses silver-core silver-copper shell nanoparticles, and describes the silver-copper alloy constituting the shell from elemental composition analysis combining electron microscope observation and energy dispersive X-ray fluorescence measurement. There are doubts about the solid solution of silver and copper, such as the mapping of silver and copper in the shell is not disclosed.
- Patent Document 4 diffuses silver into copper particles by heat-treating silver-coated copper powder obtained by depositing silver on the surface of copper particles at a temperature of 150 to 600 ° C. in a non-oxidizing atmosphere.
- the silver diffusion copper powder obtained by making it be described is described.
- silver diffused copper powder is produced by diffusion of metallic silver from the copper particle surface, it is difficult to diffuse silver to the center of the copper particle, and the entire particle should be free of eutectic. In addition to being difficult, the particle size is too large for use as a paste.
- the metallic silver existing as a simple substance on the surface of the copper particles by the heat treatment can only be confirmed by the surface observation (SEM observation). There may also be copper present. From these, the silver-copper alloy is an alloy when viewed macroscopically, but cannot be called an alloy when viewed microscopically. *
- Patent Document 5 which is an application of the present applicant, a method for producing silver-copper alloy particles is provided.
- the particles obtained by the production methods shown in Examples are analyzed, eutectic or single silver or No silver-copper alloy particles, particularly solid-solution silver-copper alloy particles, which are silver-copper alloy particles containing copper and substantially free of a eutectic have been disclosed.
- an object of the present invention is to provide a silver-copper alloy substantially free of a eutectic. Moreover, this invention makes it a subject to provide the alloy which is a solid alloy which consists of at least 3 types of metal of silver, copper, and other metals other than silver copper, Comprising: A eutectic body is not included substantially.
- the present invention solves the above problems by providing a solid silver-copper alloy substantially free of eutectic.
- the present invention is a solid silver-copper alloy in which the concentration of copper contained in the silver-copper alloy is 0.1 wt% to 99.94 wt%, and the solid silver-copper alloy does not contain a eutectic at room temperature.
- the above-mentioned problems are solved by providing a silver-copper alloy mainly composed of a structure.
- the present invention also relates to a solid silver-copper alloy in which the concentration of copper contained in the silver-copper alloy is 0.1 wt% to 99.94 wt%, and the solid silver-copper alloy has a diameter of 5 nm using TEM-EDS analysis.
- the molar ratio of silver and copper was obtained by the ICP analysis result of the solid silver copper alloy at 50% or more of the analysis points. It can be carried out as detected within ⁇ 30% of the molar ratio of silver to copper.
- the present invention is a solid silver-copper alloy in which the concentration of copper contained in the silver-copper alloy is 0.1 wt% to 99.94 wt%, and the solid silver-copper alloy has a diameter of 0 using STEM-EDS analysis. .
- the molar ratio of silver and copper was 50% or more of the analysis point according to the result of ICP analysis of the solid silver copper alloy. The detection can be performed within ⁇ 30% of the molar ratio of silver and copper obtained.
- the silver-copper alloy is a thin film fluid formed between at least two processing surfaces that are disposed opposite to each other and are capable of approaching / separating, at least one rotating relative to the other.
- it can be carried out as a mixture obtained by mixing silver ions, copper ions and a reducing agent and precipitating silver-copper alloy particles.
- this invention can be implemented as what the said silver-copper alloy is a solid solution.
- the silver-copper alloy is subjected to a micro-range analysis with a beam diameter of 5 nm using TEM-EDS analysis, and as a result, both silver and copper are detected at all analysis points. Can be implemented. Further, according to the present invention, the silver-copper alloy is subjected to a minute range analysis with a beam diameter of 0.2 nm using STEM-EDS analysis, and as a result, both silver and copper are detected at all analysis points. Can be implemented.
- this invention can be implemented as the said silver-copper alloy being a silver-copper alloy particle whose concentration of the copper contained in a silver-copper alloy is 0.1 wt% to 99.94 wt%. Moreover, this invention can be implemented as the said silver-copper alloy being comprised from the particle
- this invention can be implemented as the said silver-copper alloy being manufactured by mixing the fluid containing a silver ion and a copper ion, and the fluid containing a reducing agent, and depositing the particle
- the reducing agent may be at least two kinds of reducing agents, and the at least two kinds of reducing agents may be at least two kinds of reducing agents selected from hydrazines or amines.
- this invention can be implemented as the said at least 2 types of reducing agent being hydrazine monohydrate and dimethylaminoethanol.
- this invention can be implemented as the said silver-copper alloy containing tin other than silver and copper.
- a silver-copper alloy substantially free of eutectic particularly a solid solution silver-copper alloy, such as suppression of oxidizable properties of copper and suppression of silver migration.
- a silver-copper alloy substantially free of eutectic, particularly a solid solution silver-copper alloy, such as suppression of oxidizable properties of copper and suppression of silver migration.
- the development of characteristics is expected.
- FIG. 1 is a schematic cross-sectional view of a fluid processing apparatus according to an embodiment of the present invention.
- A is a schematic plan view of a first processing surface of the fluid processing apparatus shown in FIG. 1, and (B) is an enlarged view of a main part of the processing surface of the apparatus.
- A) is sectional drawing of the 2nd introducing
- B) is the principal part enlarged view of the processing surface for demonstrating the 2nd introducing
- FIG. 5 shows HRTEM images of silver-copper alloy particles produced in Example 8 and STEM-EDS analysis points (four points) in silver-copper alloy particles of the HRTEM images.
- 9 is a result of STEM-EDS analysis of silver-copper alloy particles produced in Example 8 measured at each STEM-EDS analysis point shown in FIG.
- Example 10 is a TEM image of silver-copper alloy particles produced in Example 10.
- 7 is a TEM image of silver-copper alloy particles produced in Example 6.
- the HRTEM image of the silver copper alloy particle produced in Example 10 and the TEM-EDS analysis point (5 points) in the silver copper alloy particle of the HRTEM image are shown.
- 13 is a TEM-EDS analysis result of silver-copper alloy particles produced in Example 10 measured at each TEM-EDS analysis point shown in FIG.
- the XRD measurement result performed using the dry powder of the silver-copper alloy particles produced in Examples 2, 4 and 10, and the heat-treated powder obtained by heat-treating the dry powder of the silver-copper alloy particles at 300 ° C. for 30 minutes. It is the XRD measurement result performed using.
- FIG. 7 is a TEM image of silver-copper alloy particles produced in Example 7.
- 4 is a TEM image of silver-copper alloy particles produced in Example 3.
- FIG. It is a TEM image in the low magnification of the silver copper alloy particle produced in Example 4. Changes in the lattice constant of the silver-copper alloy particles prepared in Examples 2, 4 and 10, the lattice constant of the AgCu solid solution obtained from the Vegard rule, and the change in the lattice constant of the AgCu solid solution prepared by rapid solidification with respect to the Cu ratio.
- FIG. It is a TEM image of the silver-copper alloy particle after the heat processing which heat-processed the dry powder of the silver-copper alloy particle produced in Example 10 at 300 degreeC for 30 minutes.
- Example 4 is a TG-DTA measurement result of the silver-copper alloy particles produced in Example 2 under a nitrogen atmosphere. Using the silver-copper alloy particles produced in Examples 2, 4 and 10 and the heat-treated silver-copper alloy particles obtained by heat-treating the dry powder of the silver-copper alloy particles of Example 10 at 300 ° C. for 30 minutes. It is the DSC measurement result performed.
- FIGS. 23A and 23B are (A) a STEM-HAADF image and (B) a STEM-BF (bright field) image that have been subjected to a radial difference filter process in the same field of view as each image in FIGS. B) Both magnifications are 20 million times). It is the XRD measurement result performed using the dry powder of the silver copper alloy particle produced in Example 13. FIG. It is a TEM image of the tin silver copper alloy particle produced in Example 16.
- the silver-copper alloy according to the present invention is a silver-copper alloy (AgCu alloy) that does not substantially contain a eutectic.
- AgCu alloy silver-copper alloy
- silver and copper form a eutectic in this region (region where the concentration of copper contained in the silver-copper alloy is 0.1 wt% to 99.94 wt%).
- It is a silver-copper alloy mainly composed of a non-eutectic structure containing no crystal.
- the concentration of copper contained in the silver-copper alloy is 0.1 wt% to 99.94 wt%, preferably 0.5 wt% to 99.50 wt%, more preferably 1.0 wt%.
- the solid silver-copper alloy is a solid silver-copper alloy mainly composed of a non-eutectic structure containing no eutectic at room temperature. Thus, it is presumed that silver migration, particularly ion migration generated by ionization of silver can be suppressed.
- the silver-copper alloy according to the present invention is a silver-copper alloy mainly composed of a non-eutectic structure containing no eutectic.
- a silver-copper alloy mainly composed of a non-eutectic structure refers to the present invention. 65% by volume, more preferably 80% by volume or more of the silver-copper alloy is a silver-copper alloy having a non-eutectic structure.
- examples of the non-eutectic structure in the present invention include solid solutions and amorphous.
- the present inventors observed the silver-copper alloy according to the present invention with various apparatuses at room temperature, and the silver-copper alloy according to the present invention mainly has a non-eutectic structure containing no eutectic. The solid silver-copper alloy.
- the silver-copper alloy particles at room temperature are placed in an environment of microscopic analysis (TEM-EDS analysis or STEM-EDS analysis) used in the examples described later, and irradiated with an electron beam with an acceleration voltage of 200 kV.
- the silver-copper alloy mainly composed of a non-eutectic structure containing no eutectic was confirmed.
- temperature control of the sample itself irradiated with the electron beam is not performed.
- DSC measurement was performed in Examples (2, 4, 10) to be described later, and there was no change in the state in the temperature range from room temperature to 180 ° C. I have confirmed.
- the analysis method for the presence of the eutectic in the silver-copper alloy is not particularly limited, but microscopic analysis is preferable, and the distribution state of silver and copper, and the weight ratio or molar ratio of silver and copper can be analyzed, particularly for a minute region. Analytical techniques are preferred.
- TEM-EDS energy dispersive X-ray spectroscopic analysis
- SEM-EDS energy dispersive X-ray spectroscopic analysis
- HRTEM high-resolution TEM
- HAADF-STEM Elemental mapping using high angle scattering annular dark field scanning transmission microscopy
- STEM scanning transmission electron microscope
- STEM-EDS energy dispersive X-ray spectroscopic analysis under scanning transmission electron microscope
- EELS Electron energy loss spectroscopy
- STEM-HAADF images As a silver-copper alloy mainly composed of a non-eutectic structure containing no eutectic in the present invention, STEM-HAADF images (FIGS. 4A, 5A, and 6) shown in FIGS. (A)), and EDS mapping results for them (FIGS. 4B, 5C, 5B, 6C, 6B, and 6C). And (C) is a mapping result of Cu.
- the copper concentration is 9.1 wt%.
- grains shown in FIG. 5, in the ICP analysis result of the silver copper alloy particle powder, it is Ag: Cu 69.9: 30.1 (molar ratio), in other words, a silver copper alloy The concentration of copper contained in is 20.2 wt%.
- the silver-copper alloy according to the present invention was found to have silver and copper at 50% or more of the analysis points. Is preferably detected within ⁇ 30% of the molar ratio of silver and copper obtained by the ICP analysis result.
- FIG. 13 shows the result of TEM-EDS analysis measured at each analysis point shown in FIG. From the analysis results shown in FIG.
- the molar ratio of silver and copper in the TEM-EDS analysis is within ⁇ 30% of the molar ratio of silver and copper obtained by the ICP analysis results when the analysis point is 50% or more. Has been detected and meets this. If the silver-copper alloy particles contain eutectic, many analysis points where Ag is 100% or Cu is 100%, and the ratio of silver and copper in ⁇ and ⁇ phases should be detected. It is. That is, it turns out that said silver-copper alloy particle
- the silver-copper alloy according to the present invention was found to have a silver content of 50% or more of the analysis points. It is desirable that the molar ratio of copper and copper be detected within ⁇ 30% of the molar ratio of silver and copper obtained by ICP analysis results.
- the beam with a diameter of 0.2 nm is close to the atomic radius of silver and copper.
- the information from the depth direction and the periphery is captured, it is substantially larger than the atomic size of silver or copper. It is possible to capture area information.
- Analysis points (4 points) and FIG. 9 show STEM-EDS analysis results analyzed at each analysis point shown in FIG. From the analysis results shown in FIG. 9, the molar ratio of silver and copper in the STEM-EDS analysis is within ⁇ 30% of the molar ratio of silver and copper obtained by the ICP analysis results when the analysis point is 50% or more. Has been detected and meets this.
- silver-copper alloy particles contain eutectic, many analysis points where Ag is 100% or Cu is 100%, and the ratio of silver and copper in ⁇ and ⁇ phases should be detected. It is. That is, it turns out that said silver-copper alloy particle
- grains are silver-copper alloys which do not contain a eutectic.
- the concentration of copper contained in the silver-copper alloy is 36.8 wt%) shown in FIG. Atomic arrangement
- the silver-copper alloy particles shown in FIG. 10 have no crystal grain boundaries.
- the beam diameter in the case of using the EDS analysis varies depending on the capability of the apparatus to be used, but is preferably, for example, 25 nm, more preferably 10 nm, still more preferably 5 nm. It is preferable that Depending on the analyzer, 0.5 nm is more preferable, and 0.2 nm is more preferable.
- the beam diameter was 5 nm in the case of TEM-EDS analysis and the beam diameter was 0.2 nm in the case of STEM-EDS analysis.
- TEM or STEM observation conditions are preferably 250,000 times or more, more preferably 500,000 times or more.
- the determination of the analysis location is not particularly limited regardless of whether it is singular or plural. However, it is preferable to perform analysis on a plurality of locations, and when the target of analysis is particles, EDS analysis is performed on each of the plurality of particles. Or a plurality of locations in a single particle may be analyzed by EDS. For example, when the particle diameter is 5 nm and the EDS beam diameter is 5 nm, a method of performing EDS analysis on a plurality of particles may be used, or the beam irradiation position in EDS analysis is slightly changed. Thus, EDS analysis may be performed on a plurality of locations in a single particle.
- EDS analysis may be performed on a plurality of locations in a single particle.
- the number of EDS analysis locations is not particularly limited, but is preferably 3 or more, more preferably 10 or more, and even more preferably 25 or more.
- the silver-copper alloy according to the present invention as a result of analyzing the molar ratio of silver and copper in the minute range by the above-mentioned beam diameter using TEM-EDS analysis or STEM-EDS analysis, 50% or more of analysis points , Preferably 65% or more, more preferably 80% or more, and the molar ratio of silver and copper is within ⁇ 30% of the molar ratio of silver and copper obtained by ICP analysis results, preferably within 20%, More preferably, it is desirable to detect within 10%.
- An apparatus capable of such analysis is not particularly limited.
- an apparatus capable of energy dispersive X-ray spectroscopy (TEM-EDS) under transmission electron microscope observation an energy dispersive X-ray analyzer JED-2300 (manufactured by JEOL), transmission electron microscope, JEM-2100 (manufactured by JEOL), and energy dispersive X-ray spectroscopic analysis (STEM-EDS) under scanning transmission electron microscope are possible
- a high-resolution analytical electron microscope equipped with an r-TEM EDS detector manufactured by Ametech
- a Titan 80-300 manufactured by FEI
- Centurio energy dispersive X-ray analyzer
- An atomic resolution analytical electron microscope, JEM-ARM200F manufactured by JEOL
- the ratio (molar ratio) between silver and copper contained in the silver-copper alloy in the present invention is not particularly limited.
- a silver-copper alloy having a higher silver molar ratio may be used, or a silver-copper alloy having a higher copper molar ratio may be used.
- the alloy which consists of silver and copper is described as a silver copper alloy irrespective of the molar ratio of silver and copper contained in the said silver copper alloy.
- the silver-copper alloy in the present invention is preferably silver-copper alloy particles having a particle diameter of 50 nm or less. More preferred is a silver-copper alloy having a particle diameter of 25 nm or less, and further preferred is a silver-copper alloy particle having a particle diameter of 10 nm or less.
- the reason is that nanometer-sized particles exhibit specific physical properties such as low melting point and low temperature sintering property due to quantum size effect. For example, with the progress of nanotechnology in recent years, conductive pastes for forming electronic circuits using nanoparticles are required as materials that can form circuits on plastic substrates by the process of coating and baking. Can satisfy that requirement.
- the obtained silver-copper alloy including the silver-copper alloy shown in each figure has a particle diameter of 50 nm or less, and there are also silver-copper alloy particles of 25 nm or less and 10 nm or less.
- the silver-copper alloy which concerns on this invention is a silver-copper alloy particle which does not require the heat processing by a dry type.
- the silver-copper alloy of the present invention may contain a small amount of impurities, so that the present invention intentionally or unintentionally contains silver or copper. It is allowed to include other elements. As an element to be included intentionally, a tin element can be exemplified. The ratio of these elements is not particularly limited.
- tin: silver: copper 95.0 to 93.0: 5.0 to 3.0: 2.0 to 0 It is preferable to be in the range of 0.5 (molar ratio).
- examples other than tin are not particularly limited and include all elements. Examples of such elements include gold, palladium, nickel, chromium, manganese, vanadium, iron, and molybdenum.
- the proportion of other metals that are considered to be unintentionally contained as impurities is not particularly limited, but is less than 0.05 wt% of the total silver-copper alloy, more preferably less than 0.02 wt%, and still more preferably 0.01 wt%. %.
- Silver-copper alloy particle production method 1 It does not specifically limit as a manufacturing method of the said silver-copper alloy.
- a method of thermally decomposing silver and copper compounds or a method of reducing silver and copper ions may be used.
- a silver-copper alloy is prepared by mixing a fluid containing silver ions and copper ions with a fluid containing a reducing agent. It is preferable that it is the manufacturing method of the silver copper alloy particle
- grains may be sufficient.
- the fluid containing the above reducing agent may contain one type of reducing agent or may contain at least two types of reducing agent.
- the deposition time of silver and copper can be controlled, and silver and copper can be substantially precipitated at the same time.
- the above reducing agent is used. It does not preclude the use of a fluid containing one kind of reducing agent as a fluid containing.
- a first reducing agent fluid containing at least one reducing agent and a second reducing agent containing at least one reducing agent different from the reducing agent used in the first reducing agent fluid You may use two types of fluids, a fluid.
- the fluid containing silver ions and copper ions, or the fluid containing silver ions and the copper ions is not particularly limited, but includes a solution containing silver ions and copper ions, or a solution containing silver ions and copper ions.
- a solution is preferred.
- the production method include a method of dissolving a silver or copper simple substance in hydrochloric acid, nitric acid, aqua regia, or the like, a method of dissolving a silver or copper compound in a solvent, and the like.
- a fluid containing silver ions and copper ions may be prepared by dissolving silver alone and / or silver compound and copper alone and / or copper compound in a solvent at a time, or silver alone and / or silver compound.
- a fluid containing silver ions and copper ions may be prepared by mixing a silver solution obtained by dissolving copper in a solvent and a copper solution obtained by dissolving copper alone and / or a copper compound in a solvent.
- the silver or copper compound is not particularly limited, and examples thereof include silver or copper salts, oxides, nitrides, carbides, complexes, organic salts, organic complexes, and organic compounds.
- Silver or copper salts are not particularly limited, but nitrates and nitrites, sulfates and sulfites, formates and acetates, phosphates and phosphites, hypophosphites and chlorides, oxy salts And acetylacetonate salt.
- Other compounds include silver or copper alkoxides.
- solvent A fluid containing silver ions and copper ions, or a fluid containing silver ions by mixing, preferably dissolving or molecularly dispersing the above silver alone and / or silver compound and / or copper alone and / or copper compound in a solvent. And a fluid containing copper ions can be produced.
- the said silver simple substance and / or a silver compound, and / or a copper simple substance and / or a copper compound can be arbitrarily selected and used according to the objective.
- the solvent for dissolving the silver simple substance and / or the silver compound and / or the copper simple substance and / or the copper compound include water, an organic solvent, and a mixed solvent obtained by mixing them.
- Examples of the water include tap water, ion-exchanged water, pure water, ultrapure water, and RO water.
- examples of the organic solvent include alcohol compound solvents, amide compound solvents, ketone compound solvents, ether compound solvents, and aromatic compounds. Examples include solvents, carbon disulfide, aliphatic compound solvents, nitrile compound solvents, sulfoxide compound solvents, halogen compound solvents, ester compound solvents, ionic liquids, carboxylic acid compounds, and sulfonic acid compounds. Each of the above solvents may be used alone or in combination.
- Basic substances In addition, it can be carried out by mixing or dissolving a basic substance or an acidic substance in the solvent.
- basic substances include metal hydroxides such as sodium hydroxide and potassium hydroxide, metal alkoxides such as sodium methoxide and sodium isopropoxide, and amine compounds such as triethylamine, diethylaminoethanol, and diethylamine. .
- acidic substances include inorganic acids such as aqua regia, hydrochloric acid, nitric acid, fuming nitric acid, sulfuric acid and fuming sulfuric acid, and organic acids such as formic acid, acetic acid, chloroacetic acid, dichloroacetic acid, oxalic acid, trifluoroacetic acid and trichloroacetic acid. It is done.
- These basic substances or acidic substances can be carried out by mixing with various solvents as described above, or can be used alone.
- the alcohol compound solvent examples include methanol, ethanol, isopropanol, n-propanol, 1-methoxy-2-propanol, and the like. Further, linear alcohol such as n-butanol, 2- Examples thereof include branched alcohols such as butanol and tert-butanol, polyhydric alcohols such as ethylene glycol and diethylene glycol, and propylene glycol monomethyl ether. Examples of the ketone compound solvent include acetone, methyl ethyl ketone, and cyclohexanone.
- Examples of the ether compound solvent include dimethyl ether, diethyl ether, tetrahydrofuran, and the like.
- Examples of the aromatic compound solvent include benzene, toluene, xylene, nitrobenzene, chlorobenzene, and dichlorobenzene.
- Examples of the aliphatic compound solvent include hexane.
- Examples of the nitrile compound solvent include acetonitrile.
- Examples of the sulfoxide compound solvent include dimethyl sulfoxide, diethyl sulfoxide, hexamethylene sulfoxide, sulfolane and the like.
- halogen compound solvent examples include chloroform, dichloromethane, trichloroethylene, iodoform, and the like.
- ester compound solvent examples include ethyl acetate, butyl acetate, methyl lactate, ethyl lactate, 2- (1-methoxy) propyl acetate and the like.
- the ionic liquids for example, 1-butyl-3-methylimidazolium and PF 6 - and salts with (hexafluorophosphate) and the like.
- Examples of the amide compound solvent include N, N-dimethylformamide, 1-methyl-2-pyrrolidone, 2-pyrrolidinone, 1,3-dimethyl-2-imidazolidinone, ⁇ -caprolactam, formamide, N-methylformamide, Examples include acetamide, N-methylacetamide, N, N-dimethylacetamide, N-methylpropanamide, hexamethylphosphoric triamide and the like.
- Examples of the carboxylic acid compound include 2,2-dichloropropionic acid and squaric acid.
- Examples of the sulfonic acid compound include methanesulfonic acid, p-toluenesulfonic acid, chlorosulfonic acid, trifluoromethanesulfonic acid, and the like.
- the reducing agent is not particularly limited, and any reducing agent capable of reducing silver and / or copper ions can be used.
- hydride reducing agents such as sodium borohydride and lithium borohydride, aldehydes such as formalin and acetaldehyde, sulfites, formic acid, oxalic acid, succinic acid, carboxylic acids such as ascorbic acid or lactones, Aliphatic monoalcohols such as ethanol, butanol and octanol, monoalcohols such as alicyclic monoalcohols such as terpineol, aliphatic diols such as ethylene glycol, propylene glycol, diethylene glycol and dipropylene glycol, glycerin and trimethylol
- Polyhydric alcohols such as propane, polyethers such as polyethylene glycol and polypropylene glycol, alkanolamines such as diethanolamine and monoethanolamine, hydroquinone,
- At least one of the above reducing agents is used.
- hydrazines examples include, but are not limited to, hydrazine, hydrazine monohydrate, hydrazine carbonate, hydrazinium sulfate, phenylhydrazine, 1-methyl-1-phenylhydrazine, 1,1-diphenylhydrazine hydrochloride, and the like.
- amines include, but are not limited to, the formula: R a NH 2 ; R a R b NH; or R a R b R c N; [wherein R a , R b and R c are the same or different from each other] R a and R b may be bonded to each other to form a cyclic amino group with an adjacent nitrogen atom. Or a salt thereof and the like.
- triethylamine, triethanolamine, dimethylaminoethanol and the like can be mentioned.
- the reduction rate of silver and copper or the precipitation time of silver and copper can be controlled as described above.
- the mechanism is not particularly limited, but silver and copper having different characteristics, particularly silver and copper having different standard electrode potentials (Cu 2+ + 2e ⁇ ⁇ Cu: +0.337 V, Ag + + e ⁇ ⁇ Ag: +0.799 V)
- silver, which is a precious metal that is more easily reduced is more likely to be reduced and precipitated before copper, and silver and copper are used alone or as an eutectic.
- the silver-copper alloy particles in the present invention are likely to have a non-eutectic structure that does not contain a eutectic, and the silver ion can be obtained by using the fluid processing apparatus described in Patent Document 5, which is an application of the present applicant, which will be described later. And a fluid containing copper ions and a fluid containing a reducing agent are mixed to precipitate silver-copper alloy particles, thereby producing uniform and homogeneous silver-copper alloy particles confirmed in the examples described later. Is possible.
- the fluid containing the above reducing agent contains at least one kind of the above reducing agent, and it is preferable that the above reducing agent is in a liquid state or mixed in a solvent and dissolved or molecularly dispersed.
- the solvent is not particularly limited. The above-mentioned solvent can be used depending on the purpose.
- the fluid containing the above reducing agent can be carried out even in a state of dispersion or slurry.
- the fluid containing the reducing agent may be one containing at least two kinds of reducing agents, and the first reducing agent fluid containing at least one kind of reducing agent and the first reducing agent.
- You may use two types of fluids with the 2nd reducing agent fluid which contains at least 1 type of reducing agents different from the reducing agent used for the fluid.
- each fluid in the present invention is not particularly limited. It can be appropriately changed depending on the molar ratio, particle diameter, crystallinity, etc. of silver and copper in the intended silver-copper alloy particles.
- the pH adjustment of a fluid containing silver and copper ions or a fluid containing silver ions and a fluid containing copper ions, and a fluid containing a reducing agent can be performed even if each fluid contains the acidic substance or basic substance, It is also possible to change depending on the type of silver or copper compound used, the type of reducing agent, or the concentration.
- the pH after mixing the fluid containing silver ions and copper ions or the fluid containing silver ions, the fluid containing copper ions and the fluid containing a reducing agent is not particularly limited, but may be 7 to 14. It is preferably 8 to 13, more preferably 11 to 13. More specifically, when the pH of the fluid containing silver ions and copper ions or the fluid containing silver ions, the fluid containing copper ions, and the fluid containing a reducing agent is 7 or less, the silver Reduction of ions or copper ions tends to be insufficient, and it becomes difficult to control the reduction rate of silver and copper. Moreover, when the pH of the fluid after mixing is higher than 14, a compound containing silver or copper oxygen, for example, a hydroxide or an oxide is likely to be generated.
- the pH of the fluid after mixing is in the range of 11 to 13, the uniformity of silver and copper in the produced silver-copper alloy particles tends to be high. Even within the grains, the uniformity of silver and copper tends to be high, which is preferable.
- it does not specifically limit about the adjustment method of pH of the fluid after mixing. It can be carried out by adjusting the pH of each fluid or changing the flow rate of each fluid so that the pH of the fluid after mixing is in the above pH range. In the embodiment, it is difficult to measure the pH of the fluid immediately after mixing the fluid containing silver ions and copper ions and the fluid containing the reducing agent. The pH of the discharged liquid discharged from between 2 was measured.
- the temperature in each fluid in the present invention is not particularly limited. Similarly to pH, it can be appropriately changed depending on the molar ratio, particle diameter, crystallinity, etc. of silver and copper in the target silver-copper alloy particles.
- dispersants and surfactants can be used according to the purpose and necessity. Although it does not specifically limit, As a surfactant and a dispersing agent, various commercially available products generally used, products, or newly synthesized products can be used. Examples include anionic surfactants, cationic surfactants, nonionic surfactants, dispersants such as various polymers, and the like. These may be used alone or in combination of two or more. Some dispersants exhibit reducibility, and examples thereof include polyvinylpyrrolidone and octylamine.
- the surfactant and the dispersant are used for producing silver-copper alloy particles among the fluid containing silver ions and copper ions, the fluid containing silver ions and the fluid containing copper ions, or the fluid containing the reducing agent. May be included in any of the fluids used or in the plurality of fluids used.
- the surfactant and dispersant are contained in a third fluid which is different from a fluid containing silver ions and copper ions, a fluid containing silver ions and a fluid containing copper ions, and a fluid containing a reducing agent. May be.
- the dispersant or the like is at least one of a fluid containing the reducing agent in advance, a fluid containing silver and copper ions, a fluid containing silver ions, and a fluid containing copper ions. It is preferable to introduce into a kind of fluid.
- Patent Document 5 which is an application of the present applicant
- the fluid processing apparatus shown in FIGS. 1 to 3 is the same as the apparatus described in Patent Document 5, and is provided between processing surfaces in a processing unit in which at least one of approaching and separating can rotate relative to the other.
- a first fluid that is a first fluid to be treated among the fluids to be treated is introduced between the processing surfaces, and a flow path into which the first fluid is introduced.
- the second fluid which is the second fluid to be treated among the fluids to be treated, is introduced between the processing surfaces from another flow path having an opening communicating between the processing surfaces. It is an apparatus that performs processing by mixing and stirring the first fluid and the second fluid between the surfaces.
- U indicates the upper side
- S indicates the lower side.
- the upper, lower, front, rear, left and right only indicate a relative positional relationship, and do not specify an absolute position.
- R indicates the direction of rotation.
- C indicates the centrifugal force direction (radial direction).
- This apparatus uses at least two kinds of fluids as a fluid to be treated, and at least one kind of fluid includes at least one kind of an object to be treated and is opposed to each other so as to be able to approach and separate.
- a processing surface at least one of which rotates with respect to the other, and the above-mentioned fluids are merged between these processing surfaces to form a thin film fluid.
- An apparatus for processing an object to be processed As described above, this apparatus can process a plurality of fluids to be processed, but can also process a single fluid to be processed.
- This fluid processing apparatus includes first and second processing units 10 and 20 that face each other, and at least one of the processing units rotates.
- the opposing surfaces of both processing parts 10 and 20 are processing surfaces.
- the first processing unit 10 includes a first processing surface 1
- the second processing unit 20 includes a second processing surface 2.
- Both the processing surfaces 1 and 2 are connected to the flow path of the fluid to be processed and constitute a part of the flow path of the fluid to be processed.
- the distance between the processing surfaces 1 and 2 can be changed as appropriate, but is usually adjusted to 1 mm or less, for example, a minute distance of about 0.1 ⁇ m to 50 ⁇ m.
- the fluid to be processed that passes between the processing surfaces 1 and 2 becomes a forced thin film fluid forced by the processing surfaces 1 and 2.
- the apparatus When a plurality of fluids to be processed are processed using this apparatus, the apparatus is connected to the flow path of the first fluid to be processed and forms a part of the flow path of the first fluid to be processed. At the same time, a part of the flow path of the second fluid to be treated is formed separately from the first fluid to be treated. And this apparatus performs processing of fluid, such as making both flow paths merge and mixing both the to-be-processed fluids between the processing surfaces 1 and 2, and making it react.
- “treatment” is not limited to a form in which the object to be treated reacts, but also includes a form in which only mixing and dispersion are performed without any reaction.
- the first holder 11 that holds the first processing portion 10 the second holder 21 that holds the second processing portion 20, a contact pressure applying mechanism, a rotation drive mechanism, A first introduction part d1, a second introduction part d2, and a fluid pressure imparting mechanism p are provided.
- the first processing portion 10 is an annular body, more specifically a ring-shaped disk.
- the second processing unit 20 is also a ring-shaped disk.
- the materials of the first and second processing parts 10 and 20 are metal, carbon, ceramic, sintered metal, wear-resistant steel, sapphire, and other metals that have undergone hardening treatment, Those with coating, plating, etc. can be used.
- at least a part of the first and second processing surfaces 1 and 2 facing each other is mirror-polished in the processing units 10 and 20.
- the surface roughness of this mirror polishing is not particularly limited, but is preferably Ra 0.01 to 1.0 ⁇ m, more preferably Ra 0.03 to 0.3 ⁇ m.
- At least one of the holders can be rotated relative to the other holder by a rotational drive mechanism (not shown) such as an electric motor.
- Reference numeral 50 in FIG. 1 denotes a rotation shaft of the rotation drive mechanism.
- the first holder 11 attached to the rotation shaft 50 rotates and is used for the first processing supported by the first holder 11.
- the unit 10 rotates with respect to the second processing unit 20.
- the second processing unit 20 may be rotated, or both may be rotated.
- the first and second holders 11 and 21 are fixed, and the first and second processing parts 10 and 20 are rotated with respect to the first and second holders 11 and 21. May be.
- At least one of the first processing unit 10 and the second processing unit 20 can be approached / separated from at least either one, and both processing surfaces 1 and 2 can be approached / separated. .
- the second processing unit 20 approaches and separates from the first processing unit 10, and the second processing unit 20 is disposed in the storage unit 41 provided in the second holder 21. It is housed in a hauntable manner.
- the first processing unit 10 may approach or separate from the second processing unit 20, and both the processing units 10 and 20 may approach or separate from each other. It may be a thing.
- the accommodating portion 41 is a concave portion that mainly accommodates a portion of the second processing portion 20 on the side opposite to the processing surface 2 side, and is a groove that has a circular shape, that is, is formed in an annular shape in plan view. .
- the accommodating portion 41 accommodates the second processing portion 20 with a sufficient clearance that allows the second processing portion 20 to rotate.
- the second processing unit 20 may be arranged so that only the parallel movement is possible in the axial direction, but by increasing the clearance, the second processing unit 20 is
- the center line of the processing part 20 may be tilted and displaced so as to break the relationship parallel to the axial direction of the storage part 41. Furthermore, the center line of the second processing part 20 and the storage part 41 may be displaced.
- the center line may be displaced so as to deviate in the radial direction. As described above, it is desirable to hold the second processing unit 20 by the floating mechanism that holds the three-dimensionally displaceably.
- the above-described fluid to be treated is subjected to both treatment surfaces from the first introduction part d1 and the second introduction part d2 in a state where pressure is applied by a fluid pressure application mechanism p configured by various pumps, potential energy, and the like. It is introduced between 1 and 2.
- the first introduction part d1 is a passage provided in the center of the annular second holder 21, and one end of the first introduction part d1 is formed on both processing surfaces from the inside of the annular processing parts 10, 20. It is introduced between 1 and 2.
- the second introduction part d2 supplies the second processing fluid to be reacted with the first processing fluid to the processing surfaces 1 and 2.
- the second introduction part d ⁇ b> 2 is a passage provided inside the second processing part 20, and one end thereof opens at the second processing surface 2.
- the first fluid to be processed that has been pressurized by the fluid pressure imparting mechanism p is introduced from the first introduction part d1 into the space inside the processing parts 10 and 20, and the first processing surface 1 and the second processing surface 2 are supplied. It passes between the processing surfaces 2 and tries to pass outside the processing portions 10 and 20. Between these processing surfaces 1 and 2, the second fluid to be treated pressurized by the fluid pressure applying mechanism p is supplied from the second introduction part d 2, merged with the first fluid to be treated, and mixed.
- the above-mentioned contact surface pressure applying mechanism applies a force that acts in a direction in which the first processing surface 1 and the second processing surface 2 approach each other to the processing portion.
- the contact pressure applying mechanism is provided in the second holder 21 and biases the second processing portion 20 toward the first processing portion 10.
- the contact surface pressure applying mechanism is a force that pushes in a direction in which the first processing surface 1 of the first processing unit 10 and the second processing surface 2 of the second processing unit 20 approach (hereinafter referred to as contact pressure). It is a mechanism for generating.
- a thin film fluid having a minute film thickness of nm to ⁇ m is generated by the balance between the contact pressure and the force for separating the processing surfaces 1 and 2 such as fluid pressure. In other words, the distance between the processing surfaces 1 and 2 is kept at a predetermined minute distance by the balance of the forces.
- the contact surface pressure applying mechanism is arranged between the accommodating portion 41 and the second processing portion 20.
- a spring 43 that biases the second processing portion 20 in a direction approaching the first processing portion 10 and a biasing fluid introduction portion 44 that introduces a biasing fluid such as air or oil.
- the contact surface pressure is applied by the spring 43 and the fluid pressure of the biasing fluid. Any one of the spring 43 and the fluid pressure of the urging fluid may be applied, and other force such as magnetic force or gravity may be used.
- the second processing unit 20 causes the first treatment by the separation force generated by the pressure or viscosity of the fluid to be treated which is pressurized by the fluid pressure imparting mechanism p against the bias of the contact surface pressure imparting mechanism.
- the first processing surface 1 and the second processing surface 2 are set with an accuracy of ⁇ m by the balance between the contact surface pressure and the separation force, and a minute amount between the processing surfaces 1 and 2 is set. An interval is set.
- the separation force includes the fluid pressure and viscosity of the fluid to be processed, the centrifugal force due to the rotation of the processing part, the negative pressure when the urging fluid introduction part 44 is negatively applied, and the spring 43 is pulled.
- the force of the spring when it is used as a spring can be mentioned.
- This contact surface pressure imparting mechanism may be provided not in the second processing unit 20 but in the first processing unit 10 or in both.
- the second processing unit 20 has the second processing surface 2 and the inside of the second processing surface 2 (that is, the first processing surface 1 and the second processing surface 2).
- a separation adjusting surface 23 is provided adjacent to the second processing surface 2 and located on the entrance side of the fluid to be processed between the processing surface 2 and the processing surface 2.
- the separation adjusting surface 23 is implemented as an inclined surface, but may be a horizontal surface.
- the pressure of the fluid to be processed acts on the separation adjusting surface 23 to generate a force in a direction in which the second processing unit 20 is separated from the first processing unit 10. Accordingly, the pressure receiving surfaces for generating the separation force are the second processing surface 2 and the separation adjusting surface 23.
- the proximity adjustment surface 24 is formed on the second processing portion 20.
- the proximity adjustment surface 24 is a surface opposite to the separation adjustment surface 23 in the axial direction (upper surface in FIG. 1), and the pressure of the fluid to be processed acts on the second processing portion 20. A force is generated in a direction that causes the first processing unit 10 to approach the first processing unit 10.
- the pressure of the fluid to be processed that acts on the second processing surface 2 and the separation adjusting surface 23, that is, the fluid pressure, is understood as a force constituting an opening force in the mechanical seal.
- the projected area A1 of the proximity adjustment surface 24 projected on a virtual plane orthogonal to the approaching / separating direction of the processing surfaces 1 and 2, that is, the protruding and protruding direction (axial direction in FIG. 1) of the second processing unit 20 The area ratio A1 / A2 of the total area A2 of the projected areas of the second processing surface 2 and the separation adjusting surface 23 of the second processing unit 20 projected onto the virtual plane is called a balance ratio K. This is important for the adjustment of the opening force.
- the opening force can be adjusted by the pressure of the fluid to be processed, that is, the fluid pressure, by changing the balance line, that is, the area A1 of the adjustment surface 24 for proximity.
- P1 represents the pressure of the fluid to be treated, that is, the fluid pressure
- K represents the balance ratio
- k represents the opening force coefficient
- Ps represents the spring and back pressure
- the proximity adjustment surface 24 may be implemented with a larger area than the separation adjustment surface 23.
- the fluid to be processed becomes a thin film fluid forced by the two processing surfaces 1 and 2 holding the minute gaps, and tends to move to the outside of the annular processing surfaces 1 and 2.
- the mixed fluid to be processed does not move linearly from the inside to the outside of the two processing surfaces 1 and 2, but instead has an annular radius.
- a combined vector of the movement vector in the direction and the movement vector in the circumferential direction acts on the fluid to be processed and moves in a substantially spiral shape from the inside to the outside.
- the rotating shaft 50 is not limited to a vertically arranged shaft, and may be arranged in the horizontal direction, or may be arranged in an inclined manner. This is because the fluid to be processed is processed at a fine interval between the processing surfaces 1 and 2 and the influence of gravity can be substantially eliminated. Further, this contact surface pressure applying mechanism also functions as a buffer mechanism for fine vibration and rotational alignment when used in combination with a floating mechanism that holds the second processing portion 20 in a displaceable manner.
- At least one of the first and second processing parts 10 and 20 may be cooled or heated to adjust the temperature.
- the first and second processing parts 10 and 10 are adjusted.
- 20 are provided with temperature control mechanisms (temperature control mechanisms) J1, J2.
- the temperature of the introduced fluid to be treated may be adjusted by cooling or heating. These temperatures can also be used for the deposition of the treated material, and also to generate Benard convection or Marangoni convection in the fluid to be treated between the first and second processing surfaces 1 and 2. May be set.
- a groove-like recess 13 extending from the center side of the first processing portion 10 to the outside, that is, in the radial direction is formed on the first processing surface 1 of the first processing portion 10. May be implemented.
- the planar shape of the recess 13 is curved or spirally extending on the first processing surface 1, or is not shown, but extends straight outward, L It may be bent or curved into a letter shape or the like, continuous, intermittent, or branched.
- the recess 13 can be implemented as one formed on the second processing surface 2, and can also be implemented as one formed on both the first and second processing surfaces 1, 2.
- the base end of the recess 13 reaches the inner periphery of the first processing unit 10.
- the tip of the recess 13 extends toward the outer peripheral surface of the first processing surface 1, and the depth (cross-sectional area) gradually decreases from the base end toward the tip.
- a flat surface 16 without the recess 13 is provided between the tip of the recess 13 and the outer peripheral surface of the first processing surface 1.
- the opening d20 is desirably provided on the downstream side (outside in this example) from the concave portion 13 of the first processing surface 1.
- it is installed at a position facing the flat surface 16 on the outer diameter side from the point where the flow direction when introduced by the micropump effect is converted into a laminar flow direction in a spiral shape formed between the processing surfaces. It is desirable to do.
- the distance n in the radial direction from the outermost position of the recess 13 provided in the first processing surface 1 is preferably about 0.5 mm or more.
- the shape of the opening d20 may be circular as shown by a solid line in FIG. 2B or FIG. 3B, or may be a ring-shaped disc as shown by a dotted line in FIG. 2B.
- a concentric ring shape surrounding the central opening of the working surface 2 may be used.
- the annular opening d20 is provided in a concentric shape surrounding the central opening of the processing surface 2, the second fluid introduced between the processing surfaces 1 and 2 is introduced over a wide range in the circumferential direction under the same conditions. Therefore, more uniform fluid treatment such as diffusion, reaction, and precipitation can be performed.
- the opening d20 has an annular shape.
- the annular opening d20 may not be provided concentrically around the central opening of the processing surface 2. Further, when the opening has an annular shape, the annular opening may be continuous or discontinuous.
- the second introduction part d2 can have directionality.
- the introduction direction from the opening d20 of the second processing surface 2 is inclined with respect to the second processing surface 2 at a predetermined elevation angle ( ⁇ 1).
- the elevation angle ( ⁇ 1) is set to be more than 0 degrees and less than 90 degrees, and in the case of a reaction with a higher reaction rate, it is preferably set at 1 to 45 degrees.
- the introduction direction from the opening d ⁇ b> 20 of the second processing surface 2 has directionality in the plane along the second processing surface 2.
- the introduction direction of the second fluid is a component in the radial direction of the processing surface that is an outward direction away from the center and a component with respect to the rotation direction of the fluid between the rotating processing surfaces. Is forward.
- a line segment in the radial direction passing through the opening d20 and extending outward is defined as a reference line g and has a predetermined angle ( ⁇ 2) from the reference line g to the rotation direction R. This angle ( ⁇ 2) is also preferably set to more than 0 degree and less than 90 degrees.
- This angle ( ⁇ 2) can be changed and implemented in accordance with various conditions such as the type of fluid, reaction speed, viscosity, and rotational speed of the processing surface.
- the second introduction part d2 may not have any directionality.
- the number of fluids to be treated and the number of flow paths are two, but may be one, or may be three or more.
- the second fluid is introduced between the processing surfaces 1 and 2 from the second introduction part d2, but this introduction part may be provided in the first processing part 10 or provided in both. Good. Moreover, you may prepare several introduction parts with respect to one type of to-be-processed fluid.
- the shape, size, and number of the opening for introduction provided in each processing portion are not particularly limited, and can be appropriately changed. Further, an opening for introduction may be provided immediately before or between the first and second processing surfaces 1 and 2 or further upstream.
- the second fluid is introduced from the first introduction part d1 and the first fluid is introduced from the second introduction part d2 contrary to the above. May be introduced.
- the expressions “first” and “second” in each fluid have only an implication for identification that they are the nth of a plurality of fluids, and a third or higher fluid may exist.
- processes such as precipitation / precipitation or crystallization are disposed so as to face each other so as to be able to approach / separate, and at least one of the processing surfaces 1 rotates relative to the other. Occurs with forcible uniform mixing between the two.
- the particle size and monodispersity of the processed material to be processed are the rotational speed and flow velocity of the processing parts 10 and 20, the distance between the processing surfaces 1 and 2, the raw material concentration of the processed fluid, or the processed fluid. It can be controlled by appropriately adjusting the solvent species and the like.
- a fluid containing silver ions and copper ions as a first fluid is disposed so as to be able to approach and separate from the first introduction part d1 which is one flow path, and at least one of them is rotated with respect to the other. It introduce
- a fluid containing a reducing agent as a second fluid is directly introduced into the first fluid film formed between the processing surfaces 1 and 2 from the second introduction part d2 which is a separate flow path.
- the first fluid and the second fluid are disposed between the processing surfaces 1 and 2 whose distance is fixed by the pressure balance between the supply pressure of the fluid to be processed and the pressure applied between the rotating processing surfaces. And the silver and copper alloy particles can be precipitated.
- the second fluid is introduced from the first introduction part d1 and the first fluid is introduced from the second introduction part d2, contrary to the above. May be introduced.
- the expressions “first” and “second” in each fluid have only an implication for identification that they are the nth of a plurality of fluids, and a third or higher fluid may exist.
- silver migration silver is ionized and moves through the solid while repeating the reversible reaction to react with the hydroxyl (OH ⁇ ) ions contained in water to form silver hydroxide, and precipitates and segregates as silver.
- OH ⁇ hydroxyl
- silver-copper alloy particles that can suppress migration more than ever It is also an advantage that can be manufactured.
- TEM electron microscope
- a third introduction part can be provided in the processing apparatus.
- silver is used as the first fluid.
- a fluid containing ions, a fluid containing copper ions as the second fluid, and a fluid containing a reducing agent as the third fluid can be separately introduced into the processing apparatus. If it does so, the density
- a third introduction part and a fourth introduction part can be provided in the processing apparatus.
- a fluid containing silver ions as the fluid, a fluid containing copper ions as the second fluid, a first reducing agent fluid containing at least one reducing agent as the third fluid, and a reducing agent used as the first reducing agent fluid as the fourth fluid It is possible to introduce the second reducing agent fluid containing at least one reducing agent different from the above into the processing apparatus separately. Note that the combination of fluids to be processed (first fluid to fourth fluid) to be introduced into each introduction portion can be arbitrarily set. The same applies to the case where the fifth or more introduction portions are provided, and the fluid to be introduced into the processing apparatus can be subdivided in this way.
- the fluid containing silver ions and the fluid containing copper ions are merged before joining the fluid containing the reducing agent, and the first time before joining the fluid containing silver ions and copper ions. It is desirable that the first reducing agent fluid and the second reducing agent fluid merge.
- the temperature of the fluid to be processed such as the first and second fluids is controlled, and the temperature difference between the first fluid and the second fluid (that is, the temperature difference between the supplied fluids to be processed) is controlled. You can also.
- the temperature of each processed fluid processing device, more specifically, the temperature immediately before being introduced between the processing surfaces 1 and 2 is measured. It is also possible to add a mechanism for heating or cooling each fluid to be processed introduced between the processing surfaces 1 and 2.
- “from the center” means “from the first introduction part d1” of the processing apparatus shown in FIG. 1, and the first fluid is introduced from the first introduction part d1.
- the first fluid to be treated refers to the second fluid to be treated, which is introduced from the second introduction part d2 of the treatment apparatus shown in FIG.
- the opening d20 of the second introduction part d2 a concentric annular shape surrounding the central opening of the processing surface 2 was used as shown by a dotted line in FIG.
- TEM-EDS analysis Elemental mapping and quantification of silver and copper in silver-copper alloy particles by TEM-EDS analysis was performed using a transmission electron microscope equipped with an energy dispersive X-ray analyzer, JED-2300 (manufactured by JEOL), JEM-2100 (Manufactured by JEOL) was used. Analysis was performed using a beam diameter of 5 nm in diameter, and the molar ratio of silver to copper in the silver-copper alloy particles was calculated. Specifically, five analysis points as shown in FIG. 12 are provided for each of the obtained 10 silver-copper alloy particles, the molar ratio of silver and copper is calculated at each analysis point, and the average value is used. It was.
- a sample of silver-copper alloy particles is mounted on a transmission electron microscope in a room temperature environment, and the sample of silver-copper alloy particles is irradiated with an electron beam at an acceleration voltage of 200 kV. went. At that time, temperature control of the sample was not performed. Moreover, it was confirmed that there was no change in the silver-copper alloy particles by the electron beam irradiation by observation using a low acceleration voltage or observation at an acceleration voltage of 200 KV. In addition, the acceleration voltage of the electron beam irradiated to the silver-copper alloy particles with the used transmission electron microscope can be arbitrarily set up to about several hundred kV.
- STEM-EDS analysis For elemental mapping and quantification of silver and copper in silver-copper alloy particles by STEM-EDS analysis, a high-resolution analytical electron microscope equipped with an r-TEM EDS detector (manufactured by Ametech), Titan 80-300 (manufactured by FEI) Or an atomic resolution analytical electron microscope JEM-ARM200F (manufactured by JEOL) equipped with an energy dispersive X-ray analyzer, Centurio (manufactured by JEOL). Analysis was performed using a beam diameter of 0.2 nm in diameter, and the molar ratio of silver and copper in the silver-copper alloy particles was calculated. Specifically, four analysis points as shown in FIG.
- the molar ratio of silver and copper is calculated at each analysis point, and the average value is used. It was.
- a sample of silver-copper alloy particles is mounted on a scanning transmission electron microscope in a room temperature environment, and the sample of silver-copper alloy particles is applied at an acceleration voltage of 200 kV. Electron beam irradiation was performed. At that time, temperature control of the sample was not performed. Moreover, it was confirmed that there was no change in the silver-copper alloy particles by the electron beam irradiation by observation using a low acceleration voltage or observation at an acceleration voltage of 200 kV. In addition, the acceleration voltage of the electron beam irradiated to the silver-copper alloy particles by these used electron microscopes can be arbitrarily set up to about several hundred kV.
- ICP analysis ICPS-8100 manufactured by Shimadzu Corporation was used for the determination of silver and copper contained in the dry powder of silver-copper alloy particles by inductively coupled plasma optical emission spectrometry (ICP).
- XRD measurement For the X-ray diffraction measurement, a powder X-ray diffraction measurement apparatus X'Pert PRO MPD (manufactured by XRD Spectris PANalytical Division) was used. The measurement conditions were Cu counter cathode, tube voltage 45 kV, tube current 40 mA, scanning speed 1.6 ° / min. It is. In addition, High Score Plus software was used for the analysis. Calculations were made with asymmetry using the Pseudo Voigt function in the Rietveld analysis and the Williamson-Hall method.
- PH measurement For the pH measurement, a pH test paper or a pH meter (manufactured by HORIBA, model number D-51) was used.
- DSC measurement A differential scanning calorimeter (DSC-60, manufactured by Shimadzu Corporation) was used for the differential scanning calorimeter (DSC) measurement.
- the sample sample cell was an aluminum crimp cell ( ⁇ 5.8 mm ⁇ t1.5 mm), ⁇ alumina was used as a reference sample, and 5 mg of silver-copper alloy particles were used as a measurement sample.
- the measurement conditions were N 2 flow (30 ml / min.), A temperature range from room temperature to 400 ° C., and a heating rate of 20 ° C./min. It is.
- TG-DTA simultaneous differential thermal-thermogravimetric
- TG / DTA6300 manufactured by SII
- Measurement conditions were as follows: ⁇ alumina powder 5.5 mg was used as a reference sample, a temperature range of 30 to 500 ° C., and a temperature increase rate of 30 ° C./min. It is.
- Examples 1 to 15 while a fluid containing silver ions and copper ions as a first fluid or a fluid containing a reducing agent is fed from the center at a supply pressure of 0.50 MPaG, silver ions and copper are used as the second fluid.
- a fluid different from the first fluid was introduced between the processing surfaces 1 and 2, and the first fluid and the second fluid were mixed in the thin film fluid.
- the liquid supply temperatures of the first fluid and the second fluid are measured immediately before the introduction of the processing apparatus (more specifically, immediately before being introduced between the processing surfaces 1 and 2). did.
- a silver-copper alloy particle dispersion was discharged from between the processing surfaces 1 and 2.
- the discharged silver-copper alloy particle dispersion was centrifuged (20000 G), the silver-copper alloy particles were allowed to settle, and the supernatant was removed, followed by washing with methanol three times. It dried at 25 degreeC and atmospheric pressure, and produced the dry powder of the silver copper alloy particle. Moreover, confirmation of the particle diameter of silver-copper alloy particle
- grains was performed by TEM observation, and it judged by the primary particle diameter. As observation conditions for TEM observation, the observation magnification was set to 250,000 times or more, and the minimum value and the maximum value at three locations were used.
- Table 1 shows the processing conditions for the first fluid
- Table 2 shows the processing conditions for the second fluid
- Table 3 shows the rotational speed of the processing surface 1 and the silver-copper alloy particle dispersion discharged from between the processing surfaces 1 and 2.
- discharge liquid pH, silver to copper ratio (molar ratio) in silver-copper alloy particles obtained by STEM-EDS and TEM-EDS analysis results, silver only in STEM-EDS and TEM-EDS analysis (silver 100 %) Or the presence or absence of an analysis point (denoted as a measurement point in Table 3) where only copper (copper 100%) is detected, in the silver-copper alloy particles based on the results of ICP analysis performed using a dry powder of silver-copper alloy particles The ratio (molar ratio) of silver and copper and the concentration (wt%) of copper contained in the silver-copper alloy particles are shown.
- EG ethylene glycol
- Toluene toluene
- AgNO 3 silver nitrate
- CH 3 COOAg silver acetate
- Cu (NO 3 ) 2 .3H 2 O copper nitrate trihydrate
- Cu (COOCH 3 ) 2 .H 2 O Copper acetate monohydrate
- Cu (COOCH 3 ) 2 anhydrous copper acetate
- HMH hydrazine monohydrate
- DMAE dimethylaminoethanol
- PH phenylhydrazine
- PVP polyvinyl Pyrrolidone
- OA n-octylamine
- KOH potassium hydroxide
- NaBH 4 sodium borohydride
- MeOH methanol
- EtOH ethanol
- SK08 thiocalcol 08 (Kao surfactant)
- PW pure water.
- the “measurement point at which 100% Ag or Cu can be detected” shown in Table 3 includes not only analysis points at which only silver (100% silver) or copper (100% copper) is detected, but also solid phase ⁇ or The analysis point which is a ratio (molar ratio) of silver and copper in the solid phase ⁇ is included. Further, the pH of the silver-copper alloy particle dispersion (discharge liquid) of Example 13 and Example 15 was obtained by diluting the silver-copper alloy particle dispersion discharged from between the processing surfaces 1 and 2 10 times with water. Measured from Comparative Examples 1 to 3 were carried out in the same manner as in Examples 1 to 15. In Examples 1 to 12 and 16 and Comparative Examples 1 to 4, all the data of the examples described in the priority claim application were reviewed, and the data of the examples after the review were described.
- the silver-copper alloy particles obtained in the examples had a copper concentration of 0.1 wt% to 99.94 wt% in the silver-copper alloy.
- the silver-copper alloy particles were in the range of the solid phase ⁇ + ⁇ region in the Ag—Cu alloy equilibrium diagram.
- the ratio (molar ratio) of silver to copper in the silver-copper alloy particles obtained in the examples is the ratio of silver to copper in the solid phase ⁇ or solid phase ⁇ in the Ag—Cu alloy equilibrium diagram ( The analysis point with a molar ratio) and the analysis point with 100% silver or 100% copper were not detected.
- FIG. 4 shows the STEM-HAADF image (A) and EDS mapping results ((B): Ag, (C): Cu) of the silver-copper alloy particles obtained in Example 2, and FIG. STEM-HAADF image of silver-copper alloy particles (A) and EDS mapping results ((B): Ag, (C): Cu), STEM-HAADF image of silver-copper alloy particles obtained in Example 8 in FIG. (A) and an EDS mapping result ((B): Ag, (C): Cu) are shown.
- FIG. 8 shows an HRTEM image and STEM-EDS analysis points (four points) of the silver-copper alloy particles obtained in Example 8
- FIG. 9 shows STEM-EDS analysis results at each analysis point shown in FIG. .
- FIG. 12 shows an HRTEM image and TEM-EDS analysis points (5 points) of the silver-copper alloy particles obtained in Example 10, and FIG. 13 shows the TEM-EDS analysis results at each analysis point shown in FIG. .
- FIG. 10 shows a TEM image of the silver-copper alloy particles obtained in Example 10
- FIG. 11 shows a TEM image of the silver-copper alloy particles obtained in Example 6,
- FIG. 15 shows the silver-copper obtained in Example 7.
- FIG. 16 shows a TEM image of the alloy particles
- FIG. 16 shows a TEM image of the silver-copper alloy particles obtained in Example 3
- FIG. 17 shows a TEM image of the silver-copper alloy particles obtained in Example 4 at a low magnification.
- Example 9 is an example of the silver-copper alloy particles produced in Example 8.
- 50% or more of the four analysis points 50% or more of the four analysis points.
- the molar ratio of silver and copper in the STEM-EDS analysis was detected within ⁇ 30% of the molar ratio of silver and copper obtained by ICP analysis.
- the value of the molar ratio of silver to copper in the STEM-EDS analysis at several analysis points is the ICP of each example. There were analytical points that were up to ⁇ 30% with respect to the molar ratio of silver and copper obtained by analysis.
- the EDS analysis result in FIG. 13 is an example of the silver-copper alloy particles produced in Example 10, but in each of the 10 silver-copper alloy particles subjected to the TEM-EDS analysis, 50% or more of the five analysis points.
- the molar ratio of silver and copper in the TEM-EDS analysis was detected within ⁇ 30% of the molar ratio of silver and copper obtained by ICP analysis.
- the value of the molar ratio of silver to copper in TEM-EDS at several analysis points is the ICP analysis of each example. There was a point of up to ⁇ 30% with respect to the molar ratio of silver and copper obtained.
- FIG. 14 shows the XRD measurement results of the dry powders of the respective silver-copper alloy particles obtained in Examples 2, 4, and 10 and the heat-treated powder obtained by heat-treating the silver-copper alloy particles at 300 ° C. for 30 minutes. Show.
- the heat-treated powder was obtained by heating the dry powder of each silver-copper alloy particle obtained in Examples 2, 4, and 10 at 300 ° C. for 30 minutes.
- the dry powder of silver-copper alloy particles obtained in the examples is “silver-copper alloy particles before heat treatment (or untreated)”, and the dry powder of silver-copper alloy particles obtained in the examples is the above-mentioned conditions. What was heat-treated with is described as “silver-copper alloy particles after heat treatment”.
- a diffraction pattern of Ag and Cu of the reagent is also shown as a reference sample. It can be seen that the diffraction lines of the silver-copper alloy particles before the heat treatment are widened. It can also be seen that the silver-copper alloy particles before the heat treatment are close to the diffraction position of Ag used as a reference sample. From the diffraction pattern, it was considered that Ag of the FCC structure of the silver-copper alloy particles before the heat treatment was the mother structure. Regarding the peak observed near 38.2 °, which is [111] of Ag in the FCC structure, the peak of the silver-copper alloy particles before the heat treatment slightly increases to the higher angle side as the ratio of Cu in the silver-copper alloy particles increases.
- each diffraction peak of the silver-copper alloy particles after the heat treatment becomes sharp and includes a peak coinciding with the diffraction peak of Cu in the FCC structure, and each diffraction pattern seems to be separated like a mixture of Cu and Ag. It was seen in.
- the peak of the silver-copper alloy particles after heat treatment that coincided with the Cu diffraction peak increased in relative strength as the ratio of Cu in the silver-copper alloy increased (in the order of Examples 2, 4, and 10).
- Table 4 shows lattice constants, crystallite sizes, and strains obtained using the Rietveld analysis and the Williamson-Hall method based on the XRD measurement results shown in FIG.
- FIG. 18 shows the lattice constant of the AgCu solid solution obtained from the Vegard law shown in Reference 1 and the lattice constant of the AgCu solid solution prepared by rapid solidification.
- 4 and 10 show the application of the lattice constant of silver-copper alloy particles before each heat treatment.
- the lattice constant tended to decrease as the Cu ratio in the silver-copper alloy particles increased.
- the lattice constant of the silver-copper alloy particles after the heat treatment almost coincided with the lattice constant of Ag and Cu [3.615 ( ⁇ )] (Reference 1).
- Table 5 shows the quantitative results of silver and copper contained in the silver-copper alloy particles after the heat treatment based on the XRD measurement results. As shown in Table 3, a value almost corresponding to the Ag: Cu molar ratio in the silver-copper alloy particles before the heat treatment was obtained.
- FIG. 19 shows a TEM image of the silver-copper alloy particles after heat treatment of Example 10 as a representative example. As is apparent from this image, the particle size was about 10-20 nm even after the heat treatment, and no change in the particle size of the silver-copper alloy particles was observed before and after the heat treatment.
- FIG. 20 shows the TG-DTA measurement results of the silver-copper alloy particles obtained in Example 2 in a nitrogen atmosphere. From FIG. 20, it was confirmed that there was no change in the weight of the silver-copper alloy particles in the heat treatment up to 300 ° C. The weight loss and heat generation from around 450 ° C. to 500 ° C. in the figure is due to PVP.
- FIG. 21 shows DSC measurement results of the dry powder of the silver-copper alloy particles produced in Examples 2, 4, and 10 and the dry powder of the silver-copper alloy particles of Example 10 heat-treated at 300 ° C. for 30 minutes. . Since formation of a protective film by PVP contained in the first fluid or the second fluid is considered, the DSC measurement result of PVP is shown together with the DSC measurement result. In the measurement range, no particular peak was observed for PVP.
- the crystallite size of the silver-copper alloy particles after heat treatment obtained from the XRD measurement is that either or both of silver and copper are large, and the strain is small. I understand. Therefore, it is considered that the heat treatment at 300 ° C. for 30 minutes decomposes the solid solution phase constituting the silver-copper alloy particles before the heat treatment, and eutectic or single silver and copper are generated while Ag and Cu grow respectively. It is done.
- STEM images of the silver-copper alloy particles obtained in Example 13 are shown in FIG. 22 ((A) HAADF image, (B) BF (bright field) image) (magnification is 10 million times).
- FIGS. 22A and 22B lattice fringes were observed in the silver-copper alloy particles.
- FIG. 23 ((A) HAADF image, (B) BF (bright field) image).
- FIG. 24A a STEM image obtained by removing the influence of the collodion film on which the silver-copper alloy particles are placed by Radial difference filter processing is shown in FIG. 24A.
- the silver-copper alloy which concerns on this invention is a silver-copper alloy which does not contain a eutectic substantially, and the silver-copper alloy is a solid solution.
- the silver-copper alloy according to the present invention is capable of approaching / separating a fluid containing silver ions and copper ions and a reducing agent fluid, at least one of which is relatively rotated with respect to the other. It was found that it can be produced by mixing in a thin film fluid formed between the faces and depositing silver-copper alloy particles substantially free of eutectic.
- silver copper that does not substantially contain a eutectic is similarly used. It was confirmed that alloy particles could be produced. Although the mechanism by which such silver-copper alloy particles substantially free of eutectic can be produced is not clear, depending on the type and amount of the reducing agent or dispersant exhibiting reducibility, they can be used to produce silver-copper alloy particles. I think this is because the effect is different. Further, it is preferable that the pH of the fluid after mixing the fluid containing silver ions and copper ions and the reducing agent fluid in the thin film fluid is 7 or more, more preferably 8 or more. It turned out that it is preferable at the point which produces the particle
- Example 16 (Manufacture of tin, silver and copper alloys)
- a fluid containing a reducing agent as a second fluid.
- the liquid feeding temperatures of the first fluid and the second fluid are measured immediately before each of the first fluid and the second fluid is introduced into the processing apparatus (more specifically, immediately before being introduced between the processing surfaces 1 and 2). did.
- Centrifugation treatment (21000G) of the tin silver copper alloy particle dispersion discharged from between the processing surfaces 1 and 2 is allowed to settle, and after the supernatant liquid is removed, washing with methanol is performed.
- the resulting wet cake was dried three times at 25 ° C. under the condition of ⁇ 0.095 MPaG to produce a dry powder of tin silver copper alloy particles.
- grains was performed by TEM observation, and it judged by the primary particle diameter.
- the observation magnification was 250,000 times or more, preferably 500,000 times or more, and the minimum value and the maximum value at three locations were used.
- Table 6 shows the processing conditions for the first fluid
- Table 7 shows the processing conditions for the second fluid
- Table 8 shows the rotational speed of the processing surface 1
- TEM-EDS shows the rotational speed of the processing surface 1
- the molar ratio of tin, silver, and copper is shown by the presence or absence of analysis points (indicated as measurement points in Table 8) and the results of ICP analysis performed using dry powder of tin-silver-copper alloy particles.
- Abbreviations in Tables 6 and 7 are EG: ethylene glycol, AgNO 3 : silver nitrate, Cu (NO 3 ) 2 .3H 2 O: copper nitrate trihydrate, PVP: polyvinylpyrrolidone, KOH: potassium hydroxide, NaBH 4 : Sodium borohydride, PW: pure water, SnCl 4 : tin chloride, T.I. A. : Tartaric acid, NH 3 : Ammonia.
- tin, silver and copper in the tin-silver-copper alloy particles were quantified using the same method as in Examples 1-15, and for ICP analysis, Using the same method, the quantity of silver and copper in the dry powder of tin-silver-copper alloy particles was determined. Comparative Example 4 was also carried out in the same manner as in Example 16.
- the ratio (molar ratio) of tin, silver and copper in the tin-silver-copper alloy particles of Example 16 was 100% for tin and 100% for silver. Analysis points where 100% or 100% copper were not detected. Further, in each of the ten tin-silver-copper alloy particles of Example 16 subjected to EDS analysis, the molar ratio of tin, silver, and copper in the TEM-EDS analysis was 50% or more of the five analysis points. Was detected within ⁇ 30% of the molar ratio of tin, silver and copper obtained.
- the molar ratio of tin, silver, and copper was detected within ⁇ 30% of the molar ratio of tin, silver, and copper obtained by ICP analysis at 50% or more of the analysis point. It was done. Moreover, in the XRD measurement, a peak derived from tin was confirmed, and no single silver or copper was confirmed. From the above, the tin-silver-copper alloy disclosed so far was a eutectic alloy, but Example 16 was confirmed to be tin-silver-copper alloy particles substantially free of eutectic.
- a fluid containing tin ions, silver ions and copper ions and a fluid containing at least two kinds of reducing agents are preferably mixed in a thin film fluid formed between at least two processing surfaces that can be moved toward and away from each other and at least one of which rotates relative to the other. It turned out that the tin silver copper alloy particle
- the melting point of general solder is 217 ° C., but the alloy produced in Example 16 is DSC measurement (apparatus: differential scanning calorific value: DSC-60 (Shimadzu Corporation)), heating rate: 10 ° C./min. (40 ° C. to 230 ° C.), atmosphere: nitrogen, measurement sample amount: 5.4 mg.
- DSC measurement apparatus: differential scanning calorific value: DSC-60 (Shimadzu Corporation)
- heating rate 10 ° C./min. (40 ° C. to 230 ° C.)
- atmosphere nitrogen
- measurement sample amount 5.4 mg.
- the endothermic peak starting temperature was 195.68 ° C.
- a melting point drop was confirmed.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Nanotechnology (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Composite Materials (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Powder Metallurgy (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
Abstract
Description
また、本発明は、上記銀銅合金が固溶体であるものとして実施できる。
また、本発明は、前記銀銅合金は、STEM-EDS分析を用いた直径0.2nmのビーム径による微小範囲分析を行った結果、すべての分析点で、銀と銅とが共に検出されるものとして実施できる。
また、本発明は、前記銀銅合金は、粒子径が50nm以下の粒子から構成されているものとして実施できる。
また、本発明は、前記銀銅合金には、結晶粒界が無いものとして実施できる。
また、本発明は、前記銀銅合金は、乾式での熱処理をされていない銀銅合金粒子であるものとして実施できる。
また、本発明は、前記還元剤は少なくとも2種類の還元剤であり、前記少なくとも2種類の還元剤は、ヒドラジン類またはアミン類から選ばれる、少なくとも2種類の還元剤であるものとして実施できる。
また、本発明は、前記少なくとも2種類の還元剤が、ヒドラジン一水和物及びジメチルアミノエタノールであるものとして実施できる。
また、本発明は、前記銀銅合金は、銀と銅と以外に、錫を含むものとして実施することができる。
また、本発明においては、銀と銅と銀銅以外の他の金属である錫との3種類の金属からなる固体合金であって、実質的に共晶体を含まない合金を提供することができたものであり、銅の持つ酸化し易い性質の抑制や銀のマイグレーションの抑制などの特性の発現が期待されるものである。
本発明に係る銀銅合金は、実質的に共晶体を含まない銀銅合金(AgCu合金)である。特にAg-Cu系合金平衡状態図(一例として、一般的なAg-Cu系合金平衡状態図を図7に示す。)における、固相α+βの領域の銀と銅との割合(重量比及びモル比)における固体銀銅合金である。一般的にこの領域(銀銅合金に含まれる銅の濃度が0.1wt%から99.94wt%の領域)において銀と銅は共晶体を形成するが、本発明においてはこの領域においても、共晶体を含まない非共晶構造を主体とする銀銅合金である。従って、本発明における固体銀銅合金は、銀銅合金に含まれる銅の濃度が0.1wt%から99.94wt%、好ましくは0.5wt%から99.50wt%、さらに好ましくは1.0wt%から99.00wt%である固体銀銅合金であり、上記固体銀銅合金は室温において共晶体を含まない非共晶構造を主体とする固体銀銅合金である。これによって銀のマイグレーション、特に銀のイオン化によって発生するイオンマイグレーションの抑制が可能であると推測される。本発明に係る銀銅合金は共晶体を含まない非共晶構造を主体とする銀銅合金であるが、本発明において「非共晶構造を主体とする銀銅合金」とは、本発明に係る銀銅合金の65容量%、さらに好ましくは80容量%以上が非共晶構造である銀銅合金とする。また、本発明における非共晶構造としては、固溶体やアモルファス等が挙げられる。
以上のように、本発明者は、本発明に係る銀銅合金を、室温下にて、種々の装置によって観察し、本発明に係る銀銅合金が共晶体を含まない非共晶構造を主体とする固体銀銅合金であるとした。
より詳しくは、室温下にある銀銅合金粒子を、後述する実施例において用いた顕微分析(TEM-EDS分析またはSTEM-EDS分析)の環境下に置き、加速電圧200kVの電子線を照射した状態において、共晶体を含まない非共晶構造を主体とする銀銅合金であることを確認した。その際、電子線を照射した試料自体の温度制御は行っていない。また、これらの観測を行なった銀銅合金粒子については、後述する実施例(2,4,10)においてDSC測定を行い、室温~180℃の温度領域において、それらの状態に変化がないことを確認している。
図12に、銀銅合金粒子(Ag:Cu=50.3:49.7(モル比))のHRTEM像、並びにその粒子における直径5nmのビーム径による、TEM-EDS分析点(5点)、並びに図13に図12に示した各分析点にて測定したTEM-EDS分析結果を示す。図13に示した分析結果より、分析点の50%以上で、TEM-EDS分析における銀と銅とのモル比が、ICP分析結果によって得られた銀と銅とのモル比の±30%以内で検出されており、これを満たしている。
もしも、銀銅合金粒子において共晶体を含む場合、Agが100%、あるいはCuが100%の分析点や、α相やβ相の銀と銅との割合である分析点が多数検出されるはずである。つまり、上記の銀銅合金粒子が共晶体を含まない銀銅合金であることがわかる。
EDS分析箇所の数については特に限定されないが、3箇所以上が好ましく、より好ましくは10個以上、さらに好ましくは25個以上が好ましい。
しかし、分析点の50%以上で、ICP分析結果によって得られた銀と銅とのモル比の±30%を越える場合には、ICP分析によって得られた銀と銅とのモル比に対して、TEM-EDS分析またはSTEM-EDS分析によって得られた微小範囲分析結果における銀と銅とのモル比が大きく異なるため、均一な銀銅合金が作製できていない恐れがある。
本発明における銀銅合金に含まれる銀と銅の比率(モル比)については特に限定されない。銀のモル比の方が高い銀銅合金でも良いし、銅のモル比の方が高い銀銅合金でも良い。また、本出願においては、上記銀銅合金に含まれる銀と銅のモル比に関係なく、銀と銅とからなる合金を銀銅合金と記載する。
本発明における銀銅合金は、その粒子径が50nm以下の銀銅合金粒子であることが好ましい。より好ましくは粒子径が25nm以下の銀銅合金であり、さらに好ましくは10nm以下の銀銅合金粒子である。その理由は、ナノメートルサイズの粒子が、量子サイズ効果によって低融点化・低温焼結性といった特異的物性を示すためである。例えば、近年のナノテクノロジーの進展とともに塗布焼成のプロセスによってもプラスチック基板上に回路形成できる材料として、ナノ粒子を用いた電子回路形成用の導電性ペースト等が必要とされており、上記特異的物性によってその要求を満足できることなどが挙げられる。本発明においては、各図に示した銀銅合金を含め、得られる銀銅合金において、その粒子径が50nm以下であり、25nm以下並びに10nm以下の銀銅合金粒子もあった。
また、本発明に係る銀銅合金は、乾式での熱処理を要しない銀銅合金粒子である。
なお、多くの合金と同様に、本発明の銀銅合金も微量の不純物を含むこともあるために、本発明は、その銀銅合金中に、意図的に若しくは意図せずに、銀又は銅以外の元素を含めることを許容するものである。意図的に含める元素としては、錫元素を例示し得る。それらの元素の比率は、特に限定されないが、例えば、はんだを目的とする場合には、錫:銀:銅=95.0~93.0:5.0~3.0:2.0~0.5(モル比)の範囲であることが好ましい。錫以外としては、特に限定されず、全ての元素が挙げられるが、一例を示すと、金、パラジウム、ニッケル、クロム、マンガン、バナジウム、鉄、モリブデンなどが挙げられる。その他の金属が意図せずに不純物として含まれると考えられる割合は、特に限定されないが、銀銅合金全体の0.05wt%未満、より好ましくは0.02wt%未満、さらに好ましくは、0.01wt%未満である。
上記銀銅合金の製造方法としては、特に限定されない。銀及び銅の化合物を熱分解する方法でも良いし、銀及び銅のイオンを還元する方法でも良いが、銀イオン及び銅イオンを含む流体と、還元剤を含む流体とを混合し、銀銅合金の粒子を析出させる銀銅合金粒子の製造方法であることが好ましい。また、銀イオンを含む流体と、銅イオンを含む流体と、還元剤を含む流体とを混合し、銀銅合金の粒子を析出させる銀銅合金粒子の製造方法であってもよい。上記の還元剤を含む流体としては、1種類の還元剤を含むものであってもよく、少なくとも2種類の還元剤を含むものであってもよい。上記の還元剤を含む流体として少なくとも2種類の還元剤を含むことによって、銀及び銅の析出時間を制御でき、実質的に銀と銅とを同時に析出させることができるため、銀銅合金として析出させられる利点がある。還元剤を1種類しか用いない場合には、銀及び銅の析出時間を制御することが難しく、銀と銅とがそれぞれ単独で析出しやすいと考えられるが、本発明においては、上記の還元剤を含む流体として、1種類の還元剤を含む流体の使用を妨げるものではない。
上記銀イオン及び銅イオンを含む流体、または銀イオンを含む流体と銅イオンを含む流体としては、特に限定されないが、銀イオン及び銅イオンを含む溶液、または銀イオンを含む溶液と銅イオンを含む溶液が好ましい。作製方法としては銀または銅の金属単体を塩酸や硝酸、王水などに溶解する方法や、銀または銅の化合物を溶媒に溶解させる方法などが挙げられる。また、銀単体及び/または銀化合物と、銅単体及び/または銅化合物とを一度に溶媒に溶解して銀イオン及び銅イオンを含む流体を作製してもよいし、銀単体及び/または銀化合物を溶媒に溶解した銀溶液と、銅単体及び/または銅化合物を溶媒に溶解した銅溶液とを混合して銀イオン及び銅イオンを含む流体を作製してもよい。
上記銀または銅の化合物としては、特に限定されないが、一例として銀または銅の塩、酸化物、窒化物、炭化物、錯体、有機塩、有機錯体、有機化合物などが挙げられる。銀または銅の塩としては、特に限定されないが、硝酸塩や亜硝酸塩、硫酸塩や亜硫酸塩、蟻酸塩や酢酸塩、リン酸塩や亜リン酸塩、次亜リン酸塩や塩化物、オキシ塩やアセチルアセトナート塩などが挙げられる。その他の化合物としては銀または銅のアルコキシドが挙げられる。
上記の銀単体及び/または銀化合物、及び/又は、銅単体及び/または銅化合物を溶媒に混合、好ましくは溶解または分子分散して、銀イオン及び銅イオンを含む流体、または銀イオンを含む流体と銅イオンを含む流体を作製することができる。また、上記銀単体及び/または銀化合物、及び/又は、銅単体及び/または銅化合物は、目的によって任意に選択して用いることができる。上記銀単体及び/または銀化合物、及び/又は、銅単体及び/または銅化合物を溶解させるための溶媒としては、例えば、水や有機溶媒、またはそれらを混ぜた混合溶媒が挙げられる。前記水としては、水道水やイオン交換水、純水や超純水、RO水などが挙げられ、有機溶媒としては、アルコール化合物溶媒、アミド化合物溶媒、ケトン化合物溶媒、エーテル化合物溶媒、芳香族化合物溶媒、二硫化炭素、脂肪族化合物溶媒、ニトリル化合物溶媒、スルホキシド化合物溶媒、ハロゲン化合物溶媒、エステル化合物溶媒、イオン性液体、カルボン酸化合物、スルホン酸化合物などが挙げられる。上記の溶媒はそれぞれ単独で使用しても良く、または複数を混合して使用しても良い。
その他、上記溶媒に塩基性物質または酸性物質を混合または溶解しても実施できる。塩基性物質としては、水酸化ナトリウムや水酸化カリウムなどの金属水酸化物、ナトリウムメトキシドやナトリウムイソプロポキシドのような金属アルコキシド、さらにトリエチルアミンやジエチルアミノエタノール、ジエチルアミンなどのアミン系化合物などが挙げられる。酸性物質としては、王水、塩酸、硝酸、発煙硝酸、硫酸、発煙硫酸などの無機酸や、ギ酸、酢酸、クロロ酢酸、ジクロロ酢酸、シュウ酸、トリフルオロ酢酸、トリクロロ酢酸などの有機酸が挙げられる。これらの塩基性物質または酸性物質は、上記の通り各種溶媒と混合しても実施できるし、それぞれ単独でも使用できる。
上記の溶媒についてさらに詳しく説明すると、アルコール化合物溶媒としては、例えばメタノール、エタノール、イソプロパノール、n-プロパノール、1-メトキシ-2-プロパノールなどが挙げられ、さらにn-ブタノールなどの直鎖アルコール、2-ブタノール、tert-ブタノール等の分枝状アルコール、エチレングリコール、ジエチレングリコール等の多価アルコールや、プロピレングリコールモノメチルエーテル等が挙げられる。ケトン化合物溶媒としては、例えば、アセトン、メチルエチルケトン、シクロヘキサノンなどが挙げられる。エーテル化合物溶媒としては、例えば、ジメチルエーテル、ジエチルエーテル、テトラヒドロフランなどが挙げられる。芳香族化合物溶媒としては、例えば、ベンゼン、トルエン、キシレン、ニトロベンゼン、クロロベンゼン、ジクロロベンゼンが挙げられる。脂肪族化合物溶媒としては、例えば、ヘキサンなどが挙げられる。ニトリル化合物溶媒としては、例えば、アセトニトリルなどが挙げられる。スルホキシド化合物溶媒としては、例えば、ジメチルスルホキシド、ジエチルスルホキド、ヘキサメチレンスルホキシド、スルホランなどが挙げられる。ハロゲン化合物溶媒としては、例えば、クロロホルム、ジクロロメタン、トリクロロエチレン、ヨードホルムなどが挙げられる。エステル化合物溶媒としては、例えば、酢酸エチル、酢酸ブチル、乳酸メチル、乳酸エチル、2-(1-メトキシ)プロピルアセテートなどが挙げられる。イオン性液体としては、例えば、1-ブチル-3-メチルイミダゾリウムとPF6 -(ヘキサフルオロリン酸イオン)との塩などが挙げられる。アミド化合物溶媒としては、例えば、N,N-ジメチルホルムアミド、1-メチル-2-ピロリドン、2-ピロリジノン、1,3-ジメチル-2-イミダゾリジノン、ε-カプロラクタム、ホルムアミド、N-メチルホルムアミド、アセトアミド、N-メチルアセトアミド、N,N-ジメチルアセトアミド、N-メチルプロパンアミド、ヘキサメチルホスホリックトリアミドなどが挙げられる。カルボン酸化合物としては、例えば、2,2-ジクロロプロピオン酸、スクアリン酸などが挙げられる。スルホン酸化合物としては、例えば、メタンスルホン酸、p-トルエンスルホン酸、クロロスルホン酸、トリフルオロメタンスルホン酸などが挙げられる。
上記還元剤としては、特に限定されないが、銀及び/または銅のイオンを還元することができる還元剤の全てが使用可能である。一例を挙げると、水素化ホウ素ナトリウム、水素化ホウ素リチウムなどのヒドリド系還元剤や、ホルマリンやアセトアルデヒド等のアルデヒド類、亜硫酸塩類、蟻酸、蓚酸、コハク酸、アスコルビン酸等のカルボン酸類あるいはラクトン類、エタノール、ブタノール、オクタノール等の脂肪族モノアルコール類、ターピネオール等の脂環族モノアルコール類等のモノアルコール類、エチレングリコール、プロピレングリコール、ジエチレングリコール、ジプロピレングリコール等の脂肪族ジオール類、グリセリン、トリメチロールプロパン等の多価アルコール類、ポリエチレングリコール、ポリプロピレングリコール等のポリエーテル類、ジエタノールアミンやモノエタノールアミン等のアルカノールアミン類、ハイドロキノン、レゾルシノール、アミノフェノール、ブドウ糖、あるいはクエン酸ナトリウム、次亜塩素酸またはその塩、遷移金属のイオン(チタンや鉄のイオンなど)やヒドラジン類やアミン類などが挙げられる。
本発明においては、上記還元剤のうちの少なくとも1種類を使用する。また、上記還元剤を少なくとも2種類を使用し、銀と銅の還元速度、または銀と銅の析出時間を制御することが好ましく、ヒドラジン類またはアミン類から選ばれる少なくとも2種を選択して用いることがより好ましく、ヒドラジン類から少なくとも1種及びアミン類から少なくとも1種を選択して用いることがさらに好ましい。上記ヒドラジン類としては、特に限定されないが、ヒドラジン、ヒドラジン一水和物、炭酸ヒドラジン、硫酸ヒドラジニウム、フェニルヒドラジン、1-メチル-1-フェニルヒドラジン、1,1-ジフェニルヒドラジン塩酸塩などが挙げられる。アミン類としては、特に限定されないが、式:RaNH2;RaRbNH;またはRaRbRcN;[式中、Ra,RbおよびRcは同一またはそれぞれ異なる置換基を示し、RaおよびRbは互いに結合して隣接する窒素原子と環状アミノを形成していてもよい。]で表される化合物またはその塩などが挙げられる。一例を挙げると、トリエチルアミンやトリエタノールアミン、ジメチルアミノエタノールなどが挙げられる。
上記還元剤を含む流体は、上記の還元剤を少なくとも1種類含むものであり、上記の還元剤が液体の状態、または溶媒に混合され、溶解または分子分散された状態であることが好ましい。上記溶媒については特に限定されない。先述した溶媒を目的に応じて用いることが可能である。上記の還元剤を含む流体には、分散液やスラリーなどの状態のものを含んでも実施できる。
本発明における各流体のpHについては特に限定されない。目的とする銀銅合金粒子における銀と銅のモル比や粒子径、または結晶性などによって適宜変更することが可能である。銀及び銅のイオンを含む流体または銀イオンを含む流体と銅イオンを含む流体、及び還元剤を含む流体のpH調整については、各流体に上記酸性物質または塩基性物質を含んでも実施できるし、用いる銀または銅の化合物の種類や還元剤の種類、また濃度によって変更することも可能である。
さらに、上記銀イオン及び銅イオンを含む流体または銀イオンを含む流体と銅イオンを含む流体と還元剤を含む流体とを混合した後のpHについても特に限定されないが、7~14であることが好ましく、8~13であることがより好ましく、11~13であることがさらに好ましい。より詳しくは、上記銀イオン及び銅イオンを含む流体または銀イオンを含む流体と銅イオンを含む流体と還元剤を含む流体とを混合した後の流体のpHが7以下である場合には、銀イオンまたは銅イオンの還元が不十分となり易く、また銀と銅の還元速度を制御することが難しくなる。また、混合した後の流体のpHが14よりも大きい場合には、銀や銅の酸素を含む化合物、例えば水酸化物や酸化物が発生しやすくなる。特に、混合した後の流体のpHが11~13の範囲である場合には、作製される銀銅合金粒子における銀と銅の均一性が高くなりやすく、複数の粒子のそれぞれについても、個々の粒子内においても銀と銅の均一性が高くなりやすいため、好ましい。また、混合した後の流体のpHの調整方法については特に限定されない。混合した後の流体のpHが、上記pHの範囲となるように、各流体のpHを調整することや、各流体の流量を変更することによって実施できる。
なお、実施例においては、銀イオン及び銅イオンを含む流体と還元剤を含む流体とを混合した直後の流体のpHを測定することは困難なため、後述する流体処理装置の処理用面1,2間から吐出した吐出液のpHを測定した。
本発明における各流体における温度については特に限定されない。pHと同様に、目的とする銀銅合金粒子における銀と銅のモル比や粒子径、または結晶性などによって適宜変更することが可能である。
また、本発明においては、目的や必要に応じて各種の分散剤や界面活性剤を用いる事ができる。特に限定されないが、界面活性剤及び分散剤としては一般的に用いられる様々な市販品や、製品または新規に合成したものなどを使用できる。一例として、陰イオン性界面活性剤、陽イオン性界面活性剤、非イオン性界面活性剤や、各種ポリマーなどの分散剤などを挙げることができる。これらは単独で使用してもよく、2種以上を併用してもよい。分散剤の中には還元性を示すものがあり、その一例としてポリビニルピロリドンやオクチルアミン等が挙げられる。
本発明においては、上記の銀イオン及び銅イオンを含む流体と、還元剤を含む流体とを、接近・離反可能に互いに対向して配設され、少なくとも一方が他方に対して回転する処理用面の間にできる、薄膜流体中で混合し、銀銅合金粒子を析出させることが好ましく、本願出願人の出願である、特許文献5に記載された流体処理装置を用いて混合し、銀銅合金粒子を析出させることが好ましい。以下、図面を用いて上記流体処理装置の実施の形態について説明する。
図1~図3に示す流体処理装置は、特許文献5に記載の装置と同様であり、接近・離反可能な少なくとも一方が他方に対して相対的に回転する処理用部における処理用面の間で被処理物を処理するものであって、被処理流動体のうちの第1の被処理流動体である第1流体を処理用面間に導入し、前記第1流体を導入した流路とは独立し、処理用面間に通じる開口部を備えた別の流路から被処理流動体のうちの第2の被処理流動体である第2流体を処理用面間に導入して処理用面間で上記第1流体と第2流体を混合・攪拌して処理を行う装置である。なお、図1においてUは上方を、Sは下方をそれぞれ示しているが、本発明において上下前後左右は相対的な位置関係を示すに止まり、絶対的な位置を特定するものではない。図2(A)、図3(B)においてRは回転方向を示している。図3(B)においてCは遠心力方向(半径方向)を示している。
この鏡面研磨の面粗度は、特に限定されないが、好ましくはRa0.01~1.0μm、より好ましくはRa0.03~0.3μmとする。
このように、3次元的に変位可能に保持するフローティング機構によって、第2処理用部20を保持することが望ましい。
摺動面の実面圧P、即ち、接面圧力のうち流体圧によるものは次式で計算される。
P=P1×(K-k)+Ps
なお、図示は省略するが、近接用調整面24を離反用調整面23よりも広い面積を持ったものとして実施することも可能である。
この凹部13の先端と第1処理用面1の外周面との間には、凹部13のない平坦面16が設けられている。
前述の第2導入部d2の開口部d20を第2処理用面2に設ける場合は、対向する上記第1処理用面1の平坦面16と対向する位置に設けることが好ましい。
円環形状の開口部d20を処理用面2の中央の開口を取り巻く同心円状に設けた場合、処理用面1,2間に導入する第2流体を同一条件で円周方向に広範囲に導入することができるため、より均一な拡散・反応・析出等の流体処理を行うことができる。微粒子を量産するには、開口部d20を円環形状とすることが好ましい。また、円環形状の開口部d20を処理用面2の中央の開口を取り巻く同心円状に設けなくてもよい。さらに、開口部を円環形状とした場合、その円環形状の開口部は連続していてもよいし、不連続であってもよい。
上記の銀銅合金粒子の析出反応は、本願の図1に示す装置の、接近・離反可能に互いに対向して配設され、少なくとも一方が他方に対して回転する処理用面1,2間で強制的に均一混合しながら起こる。
なお、本願の実施例それぞれの電子顕微鏡(TEM)観察において、明らかな格子欠陥は確認されなかった。
なお、以下の実施例において、「中央から」というのは、図1に示す処理装置の「第1導入部d1から」という意味であり、第1流体は、第1導入部d1から導入される、前述の第1被処理流動体を指し、第2流体は、図1に示す処理装置の第2導入部d2から導入される、前述の第2被処理流動体を指す。また、第2導入部d2の開口部d20として、図2(B)に点線で示すように、処理用面2の中央の開口を取り巻く同心円状の円環形状のものを用いた。
TEM-EDS分析による、銀銅合金粒子中の銀及び銅の元素マッピング及び定量には、エネルギー分散型X線分析装置、JED-2300(JEOL製)を備えた、透過型電子顕微鏡、JEM-2100(JEOL製)を用いた。直径5nmのビーム径を用いて分析し、銀銅合金粒子中の銀と銅とのモル比を算出した。具体的には、得られた銀銅合金粒子10個それぞれに図12に示すような5つの分析点を設け、各分析点にて銀と銅とのモル比を算出し、その平均値を用いた。
TEM観察、TEM-EDS分析の具体的な条件としては、室温の環境にて透過型電子顕微鏡に銀銅合金粒子の試料を搭載し、加速電圧200kVで銀銅合金粒子の試料に電子線照射を行った。その際、前記試料の温度制御を行わなかった。また、低加速電圧を用いた観察や、加速電圧200KVでの観察によって、前記電子線照射により銀銅合金粒子に変化が無いことを確認した。
なお、使用した透過型電子顕微鏡で銀銅合金粒子に照射する電子線の加速電圧は数百kV程度までの任意の設定が可能である。
STEM-EDS分析による、銀銅合金粒子中の銀及び銅の元素マッピング及び定量には、r-TEM EDS検出器(アメテック社製)を備えた高分解能分析電子顕微鏡、Titan80-300(FEI社製)、または、エネルギー分散型X線分析装置、Centurio(JEOL製)を備えた、原子分解能分析電子顕微鏡、JEM-ARM200F(JEOL製)を用いた。直径0.2nmのビーム径を用いて分析し、銀銅合金粒子中の銀と銅とのモル比を算出した。具体的には、得られた銀銅合金粒子10個それぞれに図8に示すような4つの分析点を設け、各分析点にて銀と銅とのモル比を算出し、その平均値を用いた。
STEM観察、HRTEM観察、STEM-EDS分析の具体的な条件としては、室温の環境にて走査透過型電子顕微鏡に銀銅合金粒子の試料を搭載し、加速電圧200kVで銀銅合金粒子の試料に電子線照射を行った。その際、前記試料の温度制御を行わなかった。また、低加速電圧を用いた観察や、加速電圧200kVでの観察によって、前記電子線照射により銀銅合金粒子に変化が無いことを確認した。
なお、使用したこれら電子顕微鏡で銀銅合金粒子に照射する電子線の加速電圧は数百kV程度までの任意の設定が可能である。
誘導結合プラズマ発光分光分析(ICP)による、銀銅合金粒子の乾燥粉体中に含まれる銀と銅の定量には、島津製作所製のICPS-8100を用いた。
X線回折測定には、粉末X線回折測定装置X‘Pert PRO MPD(XRD スペクトリス PANalytical事業部製)を使用した。測定条件は、Cu対陰極、管電圧45kV、管電流40mA、走査速度1.6°/min.である。また解析にはHigh Score Plusソフトウエアを用いた。Rietvelt解析及びWilliamson―Hall法においてPseudo Voigt関数を使用し、非対称性を加えて計算をした。
pH測定には、pH試験紙またはpHメーター(HORIBA製、型番D-51)を用いた。
示差走査熱量計(DSC)測定には、示差走査熱量計(島津製作所製,DSC―60)を用いた。サンプル試料セルはアルミクリンプセル(φ5.8mm×t1.5mm)、参照試料にはαアルミナを使用し、測定試料には銀銅合金粒子5mgを用いた。測定条件はN2フロー(30ml/min.)、室温~400℃の温度範囲、昇温速度20 ℃/min.である。
示差熱-熱重量(TG-DTA)同時測定には、高温型示差熱熱重量同時測定装置、TG/DTA6300(SII製)を用いた。測定条件は、参照試料にαアルミナ粉末5.5mgを用い、窒素雰囲気下、30~500℃の温度範囲、昇温速度30℃/min.である。
比較例1~3についても実施例1~15と同様の方法で実施した。
なお、実施例1~12、16及び比較例1~4においては、優先権主張元の出願に記載した実施例のデータを全て見直し、見直し後の実施例のデータを記載した。
図4に実施例2において得られた銀銅合金粒子のSTEM-HAADF像(A)及びEDSマッピング結果((B):Ag、(C):Cu)、及び図5に実施例4において得られた銀銅合金粒子のSTEM-HAADF像(A)及びEDSマッピング結果((B):Ag、(C):Cu)、図6に実施例8において得られた銀銅合金粒子のSTEM-HAADF像(A)及びEDSマッピング結果((B):Ag、(C):Cu)を示す。図8に実施例8において得られた銀銅合金粒子のHRTEM像及びSTEM-EDS分析点(4点)を示し、図8に示した各分析点でのSTEM-EDS分析結果を図9に示す。図12に実施例10において得られた銀銅合金粒子のHRTEM像及びTEM-EDS分析点(5点)を示し、図12に示した各分析点でのTEM-EDS分析結果を図13に示す。図10に実施例10で得られた銀銅合金粒子のTEM像、及び図11に実施例6で得られた銀銅合金粒子のTEM像、及び図15に実施例7で得られた銀銅合金粒子のTEM像、及び図16に実施例3で得られた銀銅合金粒子のTEM像、図17に実施例4において得られた銀銅合金粒子の低倍率におけるTEM像を示す。
図9のSTEM-EDS分析結果は、実施例8で作製された銀銅合金粒子の一例であるが、EDS分析を行った10個の銀銅合金粒子それぞれにおいて、4つの分析点の50%以上で、STEM-EDS分析における銀と銅とのモル比が、ICP分析によって得られた銀と銅とのモル比の±30%以内で検出された。また、表3に示す他の実施例で同様のSTEM-EDS分析を行った結果、いくつかの分析点でのSTEM-EDS分析における銀と銅とのモル比の値が、各実施例のICP分析によって得られた銀と銅とのモル比の値に対して最大±30%である分析点が存在した。さらに、EDSマッピングを用いた分析において、それらの分析点の観察で銀と銅とが明らかに偏析している様子などは見られなかった。
図13のEDS分析結果は、実施例10で作製された銀銅合金粒子の一例であるが、TEM-EDS分析を行った10個の銀銅合金粒子それぞれにおいて、5つの分析点の50%以上で、TEM-EDS分析における銀と銅とのモル比が、ICP分析によって得られた銀と銅とのモル比の±30%以内で検出された。また、表3に示す他の実施例で同様のTEM-EDS分析を行った結果、いくつかの分析点でのTEM-EDSにおける銀と銅とのモル比の値が、各実施例のICP分析によって得られた銀と銅とのモル比に対して最大±30%である点が存在した。
図14に示すXRD測定結果を元にRietvelt解析及びWilliamson-Hall法を用いて求めた格子定数、結晶子サイズ並びに歪みについて表4に示す。熱処理後の銀銅合金粒子については、AgとCuの二相として解析を行った。熱処理前の銀銅合金粒子について、いずれもAgの格子定数[4.086(Å)]](文献1:R. K. Linde: In Partial Fulfillment of the Requirements For the Degree of Doctor of Philosophy, California Institute of Technology , 1964)と比較して格子定数が大きくなっている。また、上記の方法で求めた熱処理前の銀銅合金粒子の結晶子サイズはおよそ5-6nm程度であり、また歪んでいることが分かる。格子定数の広がりの一つの可能性として、結晶子サイズ並びに歪みの影響に加えて、粒子内部におけるAgとCuのランダムな分布による複合的な影響によるものであると考えられる。
また、格子定数の変化について、図18に、文献1に示されたVegard則から求めたAgCu固溶体の格子定数と急冷凝固にて作製されたAgCu固溶体の格子定数の図中に、実施例2、4、10における各熱処理前の銀銅合金粒子の格子定数を適用したものを示す。熱処理前の銀銅合金粒子についても、銀銅合金粒子中のCuの比率が増加するにつれて、その格子定数は小さくなる傾向が見られた。
熱処理後の銀銅合金粒子の格子定数は、 表4に示した様にAgとCu[3.615(Å)](文献1)との格子定数とほぼ一致した。
また、上記のXRD測定結果より、熱処理後の銀銅合金粒子中に含まれる銀と銅の定量結果を表5に示す。表3に示した、熱処理前の銀銅合金粒子におけるAg:Cuモル比率とほぼ一致する値が得られた。図19に代表例として実施例10の熱処理後の銀銅合金粒子のTEM像を示す。この像から明らかな様に、熱処理後においても粒子径は10-20nm程度であり、熱処理前後での銀銅合金粒子の粒子径の変化は見られなかった。また、熱処理前の銀銅合金粒子と同様に、TEM-EDS分析を用いて熱処理後の銀銅合金粒子の定量分析を行い、熱処理前後における銀銅合金粒子のAg:Cu比率に変化がないことを確認している。さらに、図20に実施例2において得られた銀銅合金粒子の、窒素雰囲気下におけるTG-DTA測定結果を示す。図20より、300℃までの熱処理では、銀銅合金粒子の重量に変化が無いことを確認した。同図の450℃付近から500℃までの重量減少及び発熱については、PVPに起因するものである。よって熱処理後の銀銅合金粒子は、同一粒子中でAgとCuは相分離、つまり明らかに共晶体または単独の銀及び銅が発生しているものと考えられる。言い換えると、熱処理前の銀銅合金粒子が、共晶体を含まない固溶体であることがわかる。
図21に実施例2、4、10において作製された銀銅合金粒子の乾燥粉体、並びに300℃、30分で熱処理した実施例10の銀銅合金粒子の乾燥粉体のDSC測定結果を示す。第1流体または第2流体に含まれるPVPによる保護膜の形成が考えられるため、DSC測定結果にPVPのDSC測定結果を併せて示した。測定範囲において、PVPについては、特にピークは確認されなかった。実施例において作製した銀銅合金粒子については、180-350℃付近に非常にブロードな発熱ピークが確認された。これは固溶したAg-Cu末端の分解と成長によるものと考えられる(文献2:H.W.Sheng, G.Wilde, E. Ma : Acta. Materialia,50,475(2002)、文献3:Klassen T,Herr U, Averback RS. : Acta. Mater.,49,453(1997))。実施例10の熱処理後の銀銅合金粒子のDSC測定結果では特にピークは見られず、不可逆的な変化が起こっていることがわかる。また、表4に示した様に、XRD測定から求めた熱処理後の銀銅合金粒子の結晶子サイズは銀、銅のいずれか又は、両方が大きくなっており、歪みは小さくなっていることが分かる。よって、300℃、30分の熱処理によって、熱処理前の銀銅合金粒子を構成する固溶体相が分解し、AgとCuがそれぞれで成長しながら共晶体または単独の銀及び銅が発生したものと考えられる。
銀と銅とがそれぞれ単独で結晶子を構成している場合には、それら結晶子の粒界において不整合としてうねりが見られる場合もあるが、実施例13の銀銅合金粒子に観測されたうねりは、結晶子内において観測されたものであり、銀と銅が固溶体化することによって、それらの原子半径の差異により結晶格子が歪むことによるうねりと考えられる。加えて、図25に示した実施例13の銀銅合金粒子の粉末X線回折測定結果ではFCC型の銀に近しい回折パターンのみが確認され、銅由来の結晶性の回折は見られないため、図23、24のSTEM像に見られたうねりがFCC型の銀構造中に銅が固溶していることを裏付けるものと考える。また、実施例13の銀銅合金粒子の乾燥粉体を300℃、30分で熱処理した粉体のXRD測定と、実施例13の銀銅合金粒子の乾燥粉体及び同乾燥粉体を300℃、30分で熱処理した粉体のDSC測定では、実施例2、4、10と同様の結果が得られ、実施例13の銀銅合金粒子のTG-DTA同時測定では、実施例2と同様の結果が得られた。
以上の結果より、実施例1~15によって得られた銀銅合金粒子が、実質的に共晶体を含まない、固溶体銀銅合金粒子であることがわかった。
また、本発明に係る銀銅合金は、銀イオン及び銅イオンを含む流体と、還元剤流体とを、接近・離反可能な、少なくとも一方が他方に対して相対的に回転する少なくとも2つの処理用面間にできる薄膜流体中で混合し、実質的に共晶体を含まない銀銅合金の粒子を析出させて製造できることがわかった。
その際、還元剤を含む流体として、1種類の還元剤を含むものを用いても、2種類の還元剤を含むものを用いても、同じように、実質的に共晶体を含まない銀銅合金の粒子を作製できることが確認できた。このような実質的に共晶体を含まない銀銅合金の粒子を作製できるメカニズムは明らかではないが、還元剤や還元性を示す分散剤の種類や量により、それらが銀銅合金粒子の作製に及ぼす影響が異なるためと考えている。
また、銀イオン及び銅イオンを含む流体と還元剤流体とを薄膜流体中で混合した後の流体のpHを7以上、より好ましくは8以上とすることが、実質的に共晶体を含まない銀銅合金の粒子を作製する点で好ましいことがわかった。
実施例16では、中央から第1流体として銀イオン、銅イオン、及び錫(Sn)イオンを含む流体を、供給圧力=0.30MPaGで送液しながら、第2流体として、還元剤を含む流体を処理用面1,2間に導入し、第1流体と第2流体とを薄膜流体中で混合した。第1流体並びに第2流体の各送液温度は、第1流体と第2流体のそれぞれを処理装置に導入する直前(より詳しくは、処理用面1,2間に導入される直前)に測定した。処理用面1,2間より吐出された錫銀銅合金粒子分散液を遠心分離処理(21000G)し、錫銀銅合金粒子を沈降させ、上澄み液を除去した後に、メタノールにて洗浄する作業を3回行い、得られたウェットケーキを25℃で-0.095MPaGの条件にて乾燥し、錫銀銅合金粒子の乾燥粉体を作製した。また、錫銀銅合金粒子の粒子径の確認は、TEM観察によって行い、その一次粒子径にて判断した。TEM観察の観察条件としては、観察倍率を25万倍以上、好ましくは50万倍以上とし、3箇所の最小値と最大値とを用いた。表6に第1流体の処理条件、表7に第2流体の処理条件、及び表8に処理用面1の回転数と、錫銀銅合金粒子分散液(吐出液)のpH、TEM-EDS分析結果により得られた錫銀銅合金粒子における錫と銀と銅の比率(モル比)、TEM-EDS分析における、錫のみ、銀のみ(銀100%)または銅のみ(銅100%)が検出される分析点(表8では測定点と表記)の有無、錫銀銅合金粒子の乾燥粉体を用いて行ったICP分析結果による錫と銀と銅のモル比を示す。表6、7における、略記号は、EG:エチレングリコール、AgNO3:硝酸銀、Cu(NO3)2・3H2O:硝酸銅三水和物、PVP:ポリビニルピロリドン、KOH:水酸化カリウム、NaBH4:水素化ホウ素ナトリウム、PW:純水、SnCl4:塩化錫、T.A.:酒石酸、NH3:アンモニアである。なお、TEM-EDS分析については、実施例1~15と同様の方法を用いて、錫銀銅合金粒子中の錫、銀及び銅の定量を行い、ICP分析についても、実施例1~15と同様の方法を用いて、錫銀銅合金粒子の乾燥粉体中の銀と銅との定量を行った。
比較例4についても実施例16と同様の方法で実施した。
なお、STEM-EDS分析においても、分析点の50%以上で、錫と銀と銅とのモル比が、ICP分析によって得られた錫と銀と銅とのモル比の±30%以内で検出された。また、XRD測定においては、錫に由来するピークが確認され、単独の銀または銅については、確認されなかった。
以上のことから、これまでに開示された錫銀銅合金は共晶合金であったが、実施例16は実質的に共晶体を含まない錫銀銅合金粒子であると確認できた。
2 第2処理用面
10 第1処理用部
11 第1ホルダ
20 第2処理用部
21 第2ホルダ
d1 第1導入部
d2 第2導入部
d20 開口部
Claims (15)
- 銀銅合金に含まれる銅の濃度が0.1wt%から99.94wt%である固体銀銅合金であり、
上記固体銀銅合金が室温において共晶体を含まない非共晶構造を主体とするものであることを特徴とする銀銅合金。 - 銀銅合金に含まれる銅の濃度が0.1wt%から99.94wt%である固体銀銅合金であり、
前記固体銀銅合金は、TEM-EDS分析を用いた直径5nmのビーム径による微小範囲における銀と銅とのモル比の分析を行った結果、分析点の50%以上で、銀と銅とのモル比が、上記固体銀銅合金のICP分析結果によって得られた銀と銅とのモル比の±30%以内で検出されることを特徴とする銀銅合金。 - 銀銅合金に含まれる銅の濃度が0.1wt%から99.94wt%である固体銀銅合金であり、
前記固体銀銅合金は、STEM-EDS分析を用いた直径0.2nmのビーム径による微小範囲における銀と銅とのモル比の分析を行った結果、分析点の50%以上で、銀と銅とのモル比が、上記固体銀銅合金のICP分析結果によって得られた銀と銅とのモル比の±30%以内で検出されることを特徴とする銀銅合金。 - 前記銀銅合金は、対向して配設された、接近・離反可能な、少なくとも一方が他方に対して相対的に回転する少なくとも2つの処理用面の間にできる薄膜流体中で、銀イオン、銅イオン及び還元剤を混合し、銀銅合金の粒子を析出させることにより得られたものであることを特徴とする請求項1~3のいずれかに記載の銀銅合金。
- 上記銀銅合金が固溶体であることを特徴とする請求項1~3のいずれかに記載の銀銅合金。
- 前記銀銅合金は、TEM-EDS分析を用いた直径5nmのビーム径による微小範囲分析を行った結果、すべての分析点で、銀と銅とが共に検出されることを特徴とする請求項1~3のいずれかに記載の銀銅合金。
- 前記銀銅合金は、STEM-EDS分析を用いた直径0.2nmのビーム径による微小範囲分析を行った結果、すべての分析点で、銀と銅とが共に検出されることを特徴とする請求項1~3のいずれかに記載の銀銅合金。
- 前記銀銅合金は、銀銅合金に含まれる銅の濃度が0.1wt%から99.94wt%である銀銅合金粒子であることを特徴とする請求項1~3のいずれかに記載の銀銅合金。
- 前記銀銅合金は、粒子径が50nm以下の粒子から構成されていることを特徴とする請求項1~3のいずれかに記載の銀銅合金。
- 前記銀銅合金には、結晶粒界が無いことを特徴とする請求項1~3のいずれかに記載の銀銅合金。
- 前記銀銅合金は、乾式での熱処理をされていない銀銅合金粒子であることを特徴とする請求項1~3のいずれかに記載の銀銅合金。
- 前記銀銅合金は、銀イオン及び銅イオンを含む流体と、還元剤を含む流体とを混合し、銀銅合金の粒子を析出させて製造されたものであることを特徴とする請求項1~3のいずれかに記載の銀銅合金。
- 前記還元剤は少なくとも2種類の還元剤であり、前記少なくとも2種類の還元剤は、ヒドラジン類またはアミン類から選ばれる、少なくとも2種類の還元剤であることを特徴とする請求項4または12に記載の銀銅合金。
- 前記少なくとも2種類の還元剤が、ヒドラジン一水和物及びジメチルアミノエタノールであることを特徴とする請求項13に記載の銀銅合金。
- 前記銀銅合金は、銀と銅と以外に、錫を含むものであることを特徴とする請求項1~3のいずれかに記載の銀銅合金。
Priority Applications (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020147004664A KR101980561B1 (ko) | 2011-11-16 | 2012-08-16 | 고체 은동 합금 |
EP12849152.9A EP2781610A4 (en) | 2011-11-16 | 2012-08-16 | SOLID ALLOY OF COPPER AND SILVER |
CN201280048346.8A CN103842530B (zh) | 2011-11-16 | 2012-08-16 | 固体银铜合金 |
US14/355,855 US10006105B2 (en) | 2011-11-16 | 2012-08-16 | Solid silver-copper alloy having mainly a non-eutectic structure not containing a eutectic at room temperature |
PCT/JP2012/079871 WO2013073695A1 (ja) | 2011-11-16 | 2012-11-16 | 固体金属合金 |
CN201280055773.9A CN103945959B (zh) | 2011-11-16 | 2012-11-16 | 固体金属合金 |
JP2013544356A JP6002994B2 (ja) | 2011-11-16 | 2012-11-16 | 固体金属合金 |
KR1020147011846A KR102129275B1 (ko) | 2011-11-16 | 2012-11-16 | 고체 금속 합금 |
US14/358,689 US9732401B2 (en) | 2011-11-16 | 2012-11-16 | Solid metal alloy |
EP12849230.3A EP2781282A4 (en) | 2011-11-16 | 2012-11-16 | SOLID METAL ALLOY |
JP2016157101A JP6409204B2 (ja) | 2011-11-16 | 2016-08-10 | 固体金属合金 |
US15/648,275 US10829838B2 (en) | 2011-11-16 | 2017-07-12 | Solid metal alloy |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2011-251047 | 2011-11-16 | ||
JP2011251047 | 2011-11-16 | ||
JPPCT/JP2011/080524 | 2011-12-28 | ||
PCT/JP2011/080524 WO2013073068A1 (ja) | 2011-11-16 | 2011-12-28 | 銀銅合金粒子の製造方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2013073241A1 true WO2013073241A1 (ja) | 2013-05-23 |
Family
ID=48429173
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2011/080524 WO2013073068A1 (ja) | 2011-11-16 | 2011-12-28 | 銀銅合金粒子の製造方法 |
PCT/JP2012/070853 WO2013073241A1 (ja) | 2011-11-16 | 2012-08-16 | 固体銀銅合金 |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2011/080524 WO2013073068A1 (ja) | 2011-11-16 | 2011-12-28 | 銀銅合金粒子の製造方法 |
Country Status (6)
Country | Link |
---|---|
US (1) | US10006105B2 (ja) |
EP (1) | EP2781610A4 (ja) |
JP (2) | JPWO2013073241A1 (ja) |
KR (1) | KR101980561B1 (ja) |
CN (1) | CN103842530B (ja) |
WO (2) | WO2013073068A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015104707A (ja) * | 2013-11-29 | 2015-06-08 | トヨタ自動車株式会社 | 装飾被膜 |
WO2019022039A1 (ja) | 2017-07-25 | 2019-01-31 | 千住金属工業株式会社 | 銅銀合金の合成方法、導通部の形成方法、銅銀合金、および導通部 |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU2012252670B2 (en) | 2011-05-10 | 2015-05-21 | Saint-Gobain Glass France | Pane having an electrical connection element |
MX2013013015A (es) | 2011-05-10 | 2014-01-31 | Saint Gobain | Hoja de vidrio que comprende un elemento de conexion electrica. |
PL2708091T5 (pl) | 2011-05-10 | 2021-09-27 | Saint-Gobain Glass France | Szyba z elektrycznym elementem przyłączeniowym |
DK2896270T4 (da) | 2012-09-14 | 2020-06-08 | Saint Gobain | Rude med et elektrisk tilslutningselement |
ES2628329T5 (es) * | 2012-09-14 | 2021-03-25 | Saint Gobain | Luna con un elemento de conexión eléctrica |
KR101413607B1 (ko) * | 2012-09-21 | 2014-07-08 | 부산대학교 산학협력단 | 금속 원자가 치환된 금속 단결정 |
CN104798439B (zh) | 2012-11-21 | 2016-10-19 | 法国圣戈班玻璃厂 | 带有电连接元件和连接条的窗玻璃 |
WO2015198022A1 (en) * | 2014-06-23 | 2015-12-30 | Alpha Metals, Inc. | Multilayered metal nano and micron particles |
WO2016175206A1 (ja) * | 2015-04-27 | 2016-11-03 | 京セラ株式会社 | 回路基板およびこれを備える電子装置 |
CN105734624A (zh) * | 2016-03-25 | 2016-07-06 | 泉州丰泽辉艺鹏礼品有限公司 | 一种镜面喷镀液及其喷镀方法 |
KR101789213B1 (ko) * | 2016-06-03 | 2017-10-26 | (주)바이오니아 | 화학환원법을 이용한 코어-쉘 구조의 은 코팅 구리 나노 와이어의 제조방법 |
JP2018141235A (ja) * | 2017-02-27 | 2018-09-13 | 国立大学法人京都大学 | 固溶体合金微粒子の製造方法 |
JP6953965B2 (ja) * | 2017-09-29 | 2021-10-27 | 信越化学工業株式会社 | 抗菌・抗カビ性を有する光触媒・合金微粒子分散液、その製造方法、及び光触媒・合金薄膜を表面に有する部材 |
WO2019106526A1 (en) * | 2017-11-28 | 2019-06-06 | Politecnico Di Torino | Method for the synthesis of a zero-valent metal micro- and nanoparticles in the presence of a noble metal |
CN108519546A (zh) * | 2018-06-27 | 2018-09-11 | 广东电网有限责任公司 | 一种检测高压设备局部放电的方法和系统 |
KR102040020B1 (ko) * | 2018-08-29 | 2019-11-04 | 주식회사 영동테크 | 은과 구리의 고용체를 포함하는 금속 나노 분말 |
WO2020109985A1 (en) * | 2018-11-26 | 2020-06-04 | Majid Khan | Method for preparing an alloy of silver and copper for articles |
KR102432708B1 (ko) * | 2020-03-25 | 2022-08-18 | 아오메탈주식회사 | 몰리브덴-동 소결 합금의 제조방법 |
CN114318048A (zh) * | 2021-12-16 | 2022-04-12 | 镇江市镇特合金材料有限公司 | 一种高焊接性能的导电瓦块用铜合金及其制备方法 |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000144203A (ja) | 1998-11-18 | 2000-05-26 | Asahi Chem Ind Co Ltd | 金属粒子 |
JP2000285517A (ja) * | 1999-03-30 | 2000-10-13 | Sony Corp | 光学記録媒体 |
JP2006183110A (ja) | 2004-12-28 | 2006-07-13 | Mitsui Mining & Smelting Co Ltd | 銀銅複合粉及び銀銅複合粉の製造方法 |
JP2007132654A (ja) | 2005-11-08 | 2007-05-31 | Goon-Hee Lee | スクリューコンベア型精製装置及びそれを使用した精製方法 |
JP2007291443A (ja) * | 2006-04-25 | 2007-11-08 | National Institute For Materials Science | 合金微粒子コロイドの製造方法 |
JP2008057044A (ja) | 2007-09-26 | 2008-03-13 | Dowa Holdings Co Ltd | 銀拡散銅粉およびその製法並びにそれを用いた導電ペースト |
JP2009008390A (ja) | 2008-10-16 | 2009-01-15 | Mitsubishi Electric Corp | 空気調和装置、空気調和装置の運転方法 |
JP2009144250A (ja) * | 2007-07-06 | 2009-07-02 | M Technique Co Ltd | 金属微粒子の製造方法及びその金属微粒子を含む金属コロイド溶液 |
JP2011068936A (ja) | 2009-09-25 | 2011-04-07 | Yamagata Univ | 銀コア銀銅合金シェルナノ微粒子とその微粒子被着物及びその焼結被着物 |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0428805A (ja) * | 1990-02-13 | 1992-01-31 | Daido Steel Co Ltd | 粉末合金化方法 |
JP3373709B2 (ja) * | 1995-10-27 | 2003-02-04 | 大豊工業株式会社 | 銅系すべり軸受材料および内燃機関用すべり軸受 |
JP3948203B2 (ja) | 2000-10-13 | 2007-07-25 | 日立電線株式会社 | 銅合金線、銅合金撚線導体、同軸ケーブル、および銅合金線の製造方法 |
JP2002226926A (ja) | 2001-02-02 | 2002-08-14 | Japan Science & Technology Corp | 複合機能材料及びその製造方法 |
JP3812523B2 (ja) * | 2002-09-10 | 2006-08-23 | 昭栄化学工業株式会社 | 金属粉末の製造方法 |
JP4311277B2 (ja) | 2004-05-24 | 2009-08-12 | 日立電線株式会社 | 極細銅合金線の製造方法 |
JP4729682B2 (ja) * | 2004-07-27 | 2011-07-20 | Dowaエレクトロニクス株式会社 | 金属磁性粉の製造法 |
JP4625980B2 (ja) * | 2004-08-16 | 2011-02-02 | Dowaエレクトロニクス株式会社 | fcc構造を有する磁気記録媒体用合金粒子粉末の製造法 |
JP2006161145A (ja) * | 2004-12-10 | 2006-06-22 | Dowa Mining Co Ltd | 銀粉およびその製造方法 |
KR100701027B1 (ko) | 2005-04-19 | 2007-03-29 | 연세대학교 산학협력단 | 연성이 우수한 단일상 비정질 합금 |
JP2008049336A (ja) * | 2006-07-26 | 2008-03-06 | Nippon Shokubai Co Ltd | 金属担持触媒の製法 |
FR2914200B1 (fr) * | 2007-03-30 | 2009-11-27 | Inst Francais Du Petrole | Procede de synthese de nanoparticules metalliques cubiques en presence de deux reducteurs |
JP2009082902A (ja) * | 2007-07-06 | 2009-04-23 | M Technique Co Ltd | 強制超薄膜回転式処理法を用いたナノ粒子の製造方法 |
WO2009041274A1 (ja) | 2007-09-27 | 2009-04-02 | M.Technique Co., Ltd. | 磁性体微粒子の製造方法、これにより得られた磁性体微粒子及び磁性流体、磁性体製品の製造方法 |
EP2196514B1 (en) * | 2007-10-03 | 2013-01-23 | Hitachi Chemical Company, Ltd. | Adhesive composition, electronic-component-mounted substrate and semiconductor device using the adhesive composition |
JP4399612B2 (ja) * | 2007-11-09 | 2010-01-20 | エム・テクニック株式会社 | 磁性体微粒子の製造方法、これにより得られた磁性体微粒子及び磁性流体、磁性体製品 |
US20090181183A1 (en) * | 2008-01-14 | 2009-07-16 | Xerox Corporation | Stabilized Metal Nanoparticles and Methods for Depositing Conductive Features Using Stabilized Metal Nanoparticles |
JP5251227B2 (ja) * | 2008-04-24 | 2013-07-31 | トヨタ自動車株式会社 | 合金微粒子の製造方法、合金微粒子、該合金微粒子を含む固体高分子型燃料電池用触媒、及び該合金微粒子を含む金属コロイド溶液 |
WO2010122811A1 (ja) | 2009-04-24 | 2010-10-28 | 独立行政法人科学技術振興機構 | 固溶体型合金微粒子およびその製造方法 |
-
2011
- 2011-12-28 WO PCT/JP2011/080524 patent/WO2013073068A1/ja active Application Filing
-
2012
- 2012-08-16 JP JP2013515613A patent/JPWO2013073241A1/ja active Pending
- 2012-08-16 US US14/355,855 patent/US10006105B2/en active Active
- 2012-08-16 EP EP12849152.9A patent/EP2781610A4/en active Pending
- 2012-08-16 KR KR1020147004664A patent/KR101980561B1/ko active IP Right Grant
- 2012-08-16 WO PCT/JP2012/070853 patent/WO2013073241A1/ja active Application Filing
- 2012-08-16 CN CN201280048346.8A patent/CN103842530B/zh active Active
-
2013
- 2013-10-16 JP JP2013215159A patent/JP2014058743A/ja active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000144203A (ja) | 1998-11-18 | 2000-05-26 | Asahi Chem Ind Co Ltd | 金属粒子 |
JP2000285517A (ja) * | 1999-03-30 | 2000-10-13 | Sony Corp | 光学記録媒体 |
JP2006183110A (ja) | 2004-12-28 | 2006-07-13 | Mitsui Mining & Smelting Co Ltd | 銀銅複合粉及び銀銅複合粉の製造方法 |
JP2007132654A (ja) | 2005-11-08 | 2007-05-31 | Goon-Hee Lee | スクリューコンベア型精製装置及びそれを使用した精製方法 |
JP2007291443A (ja) * | 2006-04-25 | 2007-11-08 | National Institute For Materials Science | 合金微粒子コロイドの製造方法 |
JP2009144250A (ja) * | 2007-07-06 | 2009-07-02 | M Technique Co Ltd | 金属微粒子の製造方法及びその金属微粒子を含む金属コロイド溶液 |
JP2008057044A (ja) | 2007-09-26 | 2008-03-13 | Dowa Holdings Co Ltd | 銀拡散銅粉およびその製法並びにそれを用いた導電ペースト |
JP2009008390A (ja) | 2008-10-16 | 2009-01-15 | Mitsubishi Electric Corp | 空気調和装置、空気調和装置の運転方法 |
JP2011068936A (ja) | 2009-09-25 | 2011-04-07 | Yamagata Univ | 銀コア銀銅合金シェルナノ微粒子とその微粒子被着物及びその焼結被着物 |
Non-Patent Citations (3)
Title |
---|
H. W. SHENG; G. WILDE; E. MA, ACTA. MATERIALIA, vol. 50, 2002, pages 475 |
KLASSEN T.; HERR U.; AVERBACK R. S., ACTA. MATER., vol. 49, 1997, pages 453 |
See also references of EP2781610A4 |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015104707A (ja) * | 2013-11-29 | 2015-06-08 | トヨタ自動車株式会社 | 装飾被膜 |
WO2019022039A1 (ja) | 2017-07-25 | 2019-01-31 | 千住金属工業株式会社 | 銅銀合金の合成方法、導通部の形成方法、銅銀合金、および導通部 |
KR20200024331A (ko) | 2017-07-25 | 2020-03-06 | 센주긴조쿠고교 가부시키가이샤 | 구리 은 합금의 합성 방법, 도통부의 형성 방법, 구리 은 합금 및 도통부 |
US11217359B2 (en) | 2017-07-25 | 2022-01-04 | Senju Metal Industry Co., Ltd. | Method for synthesizing copper-silver alloy, method for forming conduction part, copper-silver alloy, and conduction part |
Also Published As
Publication number | Publication date |
---|---|
CN103842530A (zh) | 2014-06-04 |
WO2013073068A1 (ja) | 2013-05-23 |
JP2014058743A (ja) | 2014-04-03 |
CN103842530B (zh) | 2017-11-17 |
JPWO2013073241A1 (ja) | 2015-04-02 |
KR101980561B1 (ko) | 2019-05-21 |
US20140301892A1 (en) | 2014-10-09 |
KR20140092801A (ko) | 2014-07-24 |
EP2781610A4 (en) | 2015-11-11 |
EP2781610A1 (en) | 2014-09-24 |
US10006105B2 (en) | 2018-06-26 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2013073241A1 (ja) | 固体銀銅合金 | |
JP6409204B2 (ja) | 固体金属合金 | |
KR102103711B1 (ko) | 금속 미립자의 제조 방법 | |
JP6388415B2 (ja) | 固体金ニッケル合金ナノ粒子及びその製造方法 | |
WO2014041705A1 (ja) | 金属微粒子の製造方法 | |
KR101988238B1 (ko) | 니켈 미립자의 제조 방법 | |
JP5376483B1 (ja) | ニッケル微粒子の製造方法 | |
JP5261780B1 (ja) | 金属微粒子の製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
ENP | Entry into the national phase |
Ref document number: 2013515613 Country of ref document: JP Kind code of ref document: A |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 12849152 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 20147004664 Country of ref document: KR Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2012849152 Country of ref document: EP |
|
WWE | Wipo information: entry into national phase |
Ref document number: 14355855 Country of ref document: US |
|
NENP | Non-entry into the national phase |
Ref country code: DE |