WO2013047477A1 - ミシン - Google Patents
ミシン Download PDFInfo
- Publication number
- WO2013047477A1 WO2013047477A1 PCT/JP2012/074483 JP2012074483W WO2013047477A1 WO 2013047477 A1 WO2013047477 A1 WO 2013047477A1 JP 2012074483 W JP2012074483 W JP 2012074483W WO 2013047477 A1 WO2013047477 A1 WO 2013047477A1
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- WO
- WIPO (PCT)
- Prior art keywords
- upper thread
- thread
- stitch
- torque
- plate
- Prior art date
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B47/00—Needle-thread tensioning devices; Applications of tensometers
- D05B47/04—Automatically-controlled tensioning devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/10—Electrical or electromagnetic drives
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B19/00—Programme-controlled sewing machines
- D05B19/02—Sewing machines having electronic memory or microprocessor control unit
- D05B19/04—Sewing machines having electronic memory or microprocessor control unit characterised by memory aspects
- D05B19/08—Arrangements for inputting stitch or pattern data to memory ; Editing stitch or pattern data
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B19/00—Programme-controlled sewing machines
- D05B19/02—Sewing machines having electronic memory or microprocessor control unit
- D05B19/12—Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B45/00—Applications of measuring devices for determining the length of threads used in sewing machines
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B63/00—Devices associated with the loop-taker thread, e.g. for tensioning
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B65/00—Devices for severing the needle or lower thread
- D05B65/06—Devices for severing the needle or lower thread and for disposing of the severed thread end ; Catching or wiping devices for the severed thread
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C11/00—Devices for guiding, feeding, handling, or treating the threads in embroidering machines; Machine needles; Operating or control mechanisms therefor
- D05C11/08—Thread-tensioning arrangements
Definitions
- the present invention relates to a sewing machine (especially a sewing machine for embroidery), and more particularly to control of upper thread tension and lower thread tension in the sewing machine.
- the upper thread J is composed of a pre-tension 296, a thread tension plate 295, a rotary tension 294, a thread tension spring (commonly known as a pin pin spring). ) After 293, the balance 12a is reached, and then the sewing needle 12ba.
- the needle bar case 2314 that slides in the left-right direction with respect to the arm 2312 includes a balance 12a, a needle bar 12b, and a thread tension.
- the needle bar case main body 2330 provided with a spring 293 and the like, and an upper thread adjusting member mounting part 2340 fixed to the upper surface of the needle bar case main body 2330 are provided.
- a thread tension plate 295 and a rotary tension 294 for adjusting the tension of the upper thread are attached.
- an upper thread guide 1300 is provided on the upper side of the thread tension plate 295, and an upper thread guide 1302 is provided on the lower side of the rotary tension 294.
- the yarn supply device includes needle yarns guided from the needle thread upstream gripper, the upper looper thread upstream gripper, and the lower looper thread upstream gripper, The looper thread and lower looper thread are gripped, opened at the time of stitch formation, and the needle thread, upper looper thread, and lower looper thread are pulled out by the stitch forming device, and closed at the needle thread downstream side that is closed when the cloth is fed.
- a lower looper yarn downstream gripper and a lower looper yarn downstream gripper is a lower looper yarn downstream gripper.
- the upstream side gripper is opened, the downstream side gripper is closed, and the handwork member moves while pulling out the yarn to store the yarn, while at the time of forming the texture, the upstream side gripper Is closed, the downstream gripper is opened, and the hand feeding member moves to a position where the yarn is not handed over to release the yarn.
- the tension of the thread cannot be controlled because the handwork member only moves to a position where the thread is not handed when the stitch is formed. Further, in the normal sewing machine, the period during which the balance is raised corresponds to the time when the cloth is fed instead of the time when the stitches are formed. In the first place, the tension of the thread cannot be controlled.
- the problem to be solved by the present invention is that it is possible to control the magnitude of tension on the upper thread and lower thread, in particular, it is possible to control the tension on the upper thread and lower thread for each stitch,
- the same embroidery can be formed on the work cloth in each head, and in particular, the identity of the embroidery formed in each head can be made extremely high.
- the sewing machine is a sewing machine (12a-1 to 12a-) that is formed by a plurality of sewing machine units so as to be swingable. 9), an upper thread control unit that is provided on the upstream side of the upper thread path of the balance and controls the tension of the upper thread, an upstream gripping part main body (1241) that grips the upper thread, and an upstream side
- An upstream gripper (1240) having an upstream drive unit (1250) that switches between a closed state in which the upper thread is gripped with respect to the gripper body and an open state in which the upper thread grip is released;
- a downstream gripping body (1261) that grips the upper thread with a downstream gripping section provided downstream in the upper thread path, and a closed state in which the upper thread is gripped with respect to the downstream gripping section main body
- Downstream drive unit (127 for switching the open state where the upper thread grip is released )
- a rotating arm (1281) in contact with the upper thread in a rotating part that rotates the upper thread between the
- a bobbin that has a hole portion through which the shaft portion of the inner hook is inserted, and is supported in the inner hook by inserting the shaft portion into the hole portion.
- a bobbin thread motor (202) having a rotation shaft coaxial with the center of rotation of the inner hook and rotating the rotation shaft in a direction opposite to the rotation direction of the bobbin when the bobbin thread wound around the bobbin is pulled out;
- a lower thread control unit having a second magnet unit (214) rotated by a lower thread motor and rotating the first magnet unit by a second magnet unit provided in the vicinity of the back surface of the inner hook. 200), and a needle for controlling the upper thread for each stitch in the embroidery data.
- the balance is one section from the dead center of the balance, which is the section that pulls the upper thread against the work cloth to be sewn by the upper thread.
- the upper thread torque control section which is a section including at least a part of the section up to the dead center of the upper thread, the balance is in the state where the upstream side gripping part body is closed and the downstream side gripping part body is opened.
- Rotation force is applied to the rotating arm by controlling the upper thread motor in each sewing machine unit according to the torque value of the upper thread control torque data so as to apply tension to the upper thread against the pulling direction.
- the upper gripping motor body in the position control section that is at least a part of the sections other than the torque control section, the upper gripping motor body is in the open state and the downstream gripping section body is in the closed state.
- the magnitude of the tension with respect to the upper thread and the lower thread can be controlled according to the upper thread control torque data and the lower thread control torque data stored in the storage unit. Since the upper thread control torque value in the upper torque data and the lower thread control torque value in the lower thread control torque data are defined for each stitch, the tension to the upper thread and lower thread is controlled for each stitch. be able to. Therefore, the hardness of the seam can be adjusted for each stitch. In each sewing unit, the upper thread and lower thread tensions are controlled by the upper thread control torque data and the lower thread control torque data stored in the storage unit. The same embroidery can be formed, and the identity of the embroidery formed in each sewing machine unit (that is, each head) can be made extremely high.
- the upper thread control torque data stored in the storage unit is made the same, and the lower thread control torque data stored in the storage unit is made the same.
- the same embroidery can be formed, and the identity of the embroidery formed in each sewing machine can be made extremely high.
- an input unit (94) for inputting embroidery data, upper thread control torque data, and lower thread control torque data and storing it in the storage unit is provided.
- the sewing machine is provided on the upstream side of the upper thread path of the balance (12a-1 to 12a-9) and the balance, which is swingably formed by a plurality of sewing machine units.
- An upstream drive unit (1250) that switches between an open state and a downstream grip unit provided on the downstream side of the upper thread path of the upstream grip unit, A downstream side gripper body (1261) that grips the upper thread, and a downstream drive unit (1270) that switches between a closed state in which the upper thread is gripped with respect to the downstream side gripper body and an open state in which the upper thread grip is released.
- a downstream gripping portion (1260) having an upstream grip A rotation unit that rotates the upper thread between the main body and the downstream gripping unit body, and includes a rotation arm (1281) that contacts the upper thread and an upper thread motor (1286) that rotates the rotation arm.
- An inner hook that hooks the upper thread is formed in an arc shape along the periphery of the inner hook, and is slidably supported in the guide groove, and an axis line on the back side of the inner periphery of the race part.
- the lower thread motor (202, 1202) that rotates the rotating shaft in the opposite direction to the rotation direction of the bobbin when pulling out the rotated lower thread and the lower thread motor are rotated and are close to the back of the inner hook
- the upper thread control torque value and the lower thread control torque value for each stitch are detected, the upper thread
- the upper thread is sewn by the upper thread in the control section for each stitch.
- the upper thread torque control section which is a section including at least a part of the section from one dead center of the balance to the other dead center, which is the section for pulling the upper thread on the work cloth to be Torque data for upper thread control so as to apply tension to the upper thread against the direction in which the balance pulls the upper thread with the upstream gripping body closed and the downstream gripping body open
- the upstream grip returns to the initial position of the upper thread motor angle, which is the rotational direction position of the upper thread motor, with the head body open and the downstream gripper body closed.
- a control unit (90) for controlling the lower thread motor in each sewing machine in accordance with the torque value of the lower thread control torque data in the lower thread torque control section, which is at least part of the section from the point to the top dead center. It is characterized by having.
- the magnitude of the tension for the upper thread and the lower thread can be controlled in accordance with the created upper thread control torque data and lower thread control torque data, and in particular, the upper thread control torque data. Since the upper thread control torque value and the lower thread control torque value in the lower thread control torque data are defined for each stitch, the tension on the upper thread and the lower thread can be controlled for each stitch. . Therefore, the hardness of the seam can be adjusted for each stitch. In each sewing unit, the tension of the upper thread and the lower thread is controlled by the created upper thread control torque data and lower thread control torque data, so the same embroidery is applied to the work cloth in each sewing unit. And the identity of the embroidery formed in each sewing machine unit can be made extremely high.
- the tension of the upper thread and the lower thread is controlled by the created upper thread control torque data and lower thread control torque data, and the tension control is performed by the same torque data in each sewing unit. Therefore, the same embroidery can be formed in each sewing unit, and the identity of the embroidery formed in each sewing unit (that is, each head) can be made extremely high. Further, even in a plurality of embroidery sewing machines, the same upper thread control torque data and lower thread control torque data are created by keeping the same torque table data in each embroidery machine. The same embroidery can be formed on the work cloth, and the identity of the embroidery formed in each sewing machine can be made extremely high.
- the upper thread control torque data and the lower thread control torque data corresponding to the embroidery data are created, the upper thread tension is controlled according to the upper thread control torque data, and the lower thread is controlled. Since the tension of the lower thread is controlled according to the control torque data, it is not necessary to separately create and input the upper thread control torque data and the lower thread control torque data.
- the configuration of the outer hook is “an outer hook having a guide groove formed on the front side that is one side of the inner circumferential surface of the arc-shaped inner circumferential surface in the axial direction ( 110) ”, and the structure of the inner hook“ is an inner hook that rotates along the guide groove of the outer hook and hooks the upper thread, is formed in an arc shape along the periphery of the inner hook, and slides in the guide groove.
- a lace portion (152) that is supported, a back surface portion (161) continuously provided from an end portion on the back surface of the inner peripheral edge of the race portion, and a rotation of the back surface portion are formed on the front surface surface of the back surface portion.
- a shaft portion (184) formed along the center, and at least a back portion and a shaft portion may be formed of a nonmagnetic material.
- the sewing machine unit is further provided with “the inner hook provided on the front side of the outer hook and housed in the outer hook is detached from the outer hook.
- Shuttle race ring (130) may be configured to add a to prevent the.
- embroidery data (“embroidery data in which each value of a stitch width value and a value indicating a stitch direction is stored for each stitch” may be stored); It has an input part (94) for inputting the data of the torque table and storing it in the storage part.
- the value based on the stitch direction in the torque table indicates the direction of the stitch to be controlled and the stitch immediately preceding the stitch to be controlled. It is a value indicating the relationship with the direction.
- the value based on the stitch direction in the torque table is an angular difference between the direction of the stitch to be controlled and the direction of the previous stitch. It is the value of.
- the embroidery data stores thread type data for each stitch in addition to the value based on the stitch width and the stitch direction.
- an upper thread control torque value is provided corresponding to a combination of a thread width value and a value based on the stitch direction, and also a type of thread
- the lower thread control torque value is In addition to the value based on the stitch width and the value based on the stitch direction, the stitch width is provided corresponding to the combination of the yarn type. Therefore, more appropriate torque control can be performed by determining the upper thread control torque value and the lower thread control torque value in consideration of not only the stitch width and stitch direction but also the thread type.
- the sewing machine unit is provided on the outer peripheral side of the portion where the surface of the back surface of the inner hook provided with the first magnet portion of the bobbin faces.
- the guide groove is provided on the front side of the arc-shaped inner peripheral surface of the outer hook, and the outer side of the outer hook is provided on the front side.
- An inner hook presser (130) is provided for preventing the inner hook stored in the hook from falling off the outer hook.
- the sewing machine unit includes an arm (1312) that constitutes the housing, and a needle that is slidable in the left-right direction with respect to the arm.
- the first opening (1342b) is provided at a position between the upstream gripping body body and the downstream gripping body body in the vertical direction so that the tip of the swinging arm of the rotating unit can be exposed to the front side.
- a second opening (1342a) provided above the first opening for the upstream magnet to face, and a second opening (1342a) for the downstream magnet to face the first opening.
- An upper thread support member (1288), and a balance is provided to be exposed to the front side from the lower position of the downstream gripping portion in the needle bar case, and the rotating arm is supported by the upper thread support member.
- the downstream gripping part body is provided below the upstream gripping part body on the front side of the needle bar case, and the downstream gripping part body is formed in a plate shape by a magnetic material that is a material attracted by the magnet,
- the upstream magnet portion of the upstream gripping portion, the downstream magnet portion of the downstream gripping portion Since it can be configured by providing only one rotating part, it is possible to achieve an efficient configuration with reduced manufacturing costs.
- the control unit detects the current position of the upper thread motor angle at the start point of the position control section.
- the angle specified for each angle of the spindle motor which is the position in the rotational direction of the spindle motor that rotates the spindle that transmits the power to the balance, the angle of the upper thread motor from the current position to the initial position of the upper thread motor angle Corresponding data is created, and the position of the upper thread motor is controlled to the angle of the upper thread motor corresponding to the angle of the main shaft motor as the main shaft motor rotates to change the main shaft motor angle.
- the angle of the upper thread motor can be controlled based on the angle correspondence data.
- the sewing machine is an arm (1312) that constitutes a housing with a plurality of sewing machine units, and a needle bar case that is slidable in the left-right direction with respect to the arm.
- a first opening (1342b) is provided at a position between the upstream gripping part main body and the downstream gripping part main body in the vertical direction so that the tip of the first side can be exposed to the front side, and above the first opening.
- the upstream first plate-like portion (1242a) formed by a magnetic body that is a material attracted by the magnet and provided for each needle bar, and the second opening on the back side of the upstream first plate-like portion
- Upstream magnet section that switches between the open state and the upper thread grip release by releasing the state and the magnetic attraction 1250
- an upstream gripping portion (1240) having a downstream gripping portion provided on the downstream side in the upper thread path of the upstream gripping portion, and an upstream gripping portion main body on the front side of the needle bar case.
- a downstream second plate-like portion (1264) that is provided on the back side of the downstream first plate-like portion and on the front side of the second opening and is formed of a nonmagnetic material that is not attracted by the magnet.
- the grip body (1261) is fixed to the arm side, and the downstream first plate-like portion is drawn by attracting the downstream first plate-like portion from the back side of the downstream second plate-like portion by a magnetic force.
- An inner hook (150) having a shaft portion (184) formed, and at least a back surface portion and a shaft portion made of a non-magnetic material, and provided on the front side of the outer hook and housed in the outer hook.
- a bobbin (300) having a first magnet portion (310) provided on a back side surface which is a surface facing the back surface portion of the inner hook when the bobbin is axially supported in the shaft portion.
- Rotating the bobbin when pulling the bobbin thread wound around the bobbin which is provided on the back side of the hook and has a rotation axis coaxial with the center of rotation of the hook
- a lower thread motor (202) that rotates a rotating shaft in the opposite direction to the first thread, and a second magnet section that is rotated by the lower thread motor and is provided in the vicinity of the back surface portion of the inner hook.
- the upper gripping body is closed and the downstream gripping body is opened, and the balance is pulled up against the direction in which the balance pulls the upper thread.
- the torque control section In the position control section that is at least a part of the other sections, the upstream gripper body is in the open state and the downstream gripper body is in the closed state, and at the starting point of the position control section, the upper thread motor To detect the current position of the upper thread motor angle, which is the position in the rotational direction, and to transmit the power of the upper thread motor angle from the current position of the upper thread motor angle to the initial position to the balance and needle bar
- Main spindle (2 ) Is created so that the angle correspondence data defined for each angle of the spindle motor that is the position of the spindle motor (20) in the rotation direction
- the needle thread motor is rotated upward with respect to the rotary arm by controlling the position of the needle thread motor to the angle of the needle thread motor corresponding to the angle of the spindle motor.
- the upper thread is pulled out from upstream by applying force, and for the lower thread, the torque of the lower thread control torque data in the lower thread torque control section, which is at least a section from the bottom dead center to the top dead center of the balance.
- the rotating arm is rotated downward to move to the retracted position.
- a control unit (90) for retracting and sliding the needle bar case so that the upstream magnet unit, the downstream magnet unit, and the rotating arm come to the position of the selected upper thread. Sewing machine. "
- a sewing machine which includes a plurality of sewing machine units (1312) constituting a housing, and a needle bar case slidable in the left-right direction with respect to the arm, and a rotating arm of the rotating unit.
- a first opening (1342b) is provided at a position between the upstream gripping part main body and the downstream gripping part main body in the vertical direction so that the tip of the first side can be exposed to the front side, and above the first opening.
- a second opening (1342a) for the upstream magnet portion to face, and a third opening (1342c) provided below the first opening for the downstream magnet portion to face.
- the upstream first plate-like portion (1242a) formed by a magnetic body that is a material attracted by the magnet and provided for each needle bar, and the second opening on the back side of the upstream first plate-like portion
- Upstream magnet section that switches between the open state and the upper thread grip release by releasing the state and the magnetic attraction 1250
- an upstream gripping portion (1240) having a downstream gripping portion provided on the downstream side in the upper thread path of the upstream gripping portion, and an upstream gripping portion main body on the front side of the needle bar case.
- a downstream second plate-like portion (1264) that is provided on the back side of the downstream first plate-like portion and on the front side of the second opening and is formed of a nonmagnetic material that is not attracted by the magnet.
- the grip body (1261) is fixed to the arm side, and the downstream first plate-like portion is drawn by attracting the downstream first plate-like portion from the back side of the downstream second plate-like portion by a magnetic force.
- the base portion (152), the rear portion (161) provided continuously from the rear end portion of the inner periphery of the race portion, and the front side surface of the rear portion are formed along the center of rotation of the rear portion.
- An inner hook (150) having a shaft portion (184) formed, and at least a back surface portion and a shaft portion made of a non-magnetic material, and provided on the front side of the outer hook and housed in the outer hook.
- a bobbin (300) having a first magnet portion (310) provided on a back side surface which is a surface facing the back surface portion of the inner hook when the bobbin is axially supported in the shaft portion.
- a lower thread motor (202, 1202) that rotates the rotating shaft in the opposite direction to the first thread magnet and a second magnet section that is rotated by the lower thread motor and is provided close to the back surface of the inner hook.
- the upper thread control torque value and the lower thread control torque value for each stitch of the embroidery data in which the direction value data is stored are detected, and the upper thread control torque value is stored for each stitch.
- Upper thread system When creating embroidery stitching according to the embroidery data, the control torque data and the lower thread control torque data in which the lower thread control torque value is stored for each stitch are created.
- the upper thread torque control is a section including at least a part of the section from one dead center to the other dead center of the balance, which is a section in which the balance pulls the upper thread against the work cloth sewn by the upper thread.
- the upper thread control is performed so that the balance applies tension to the upper thread against the pulling direction of the upper thread.
- a spindle (22) for detecting the current position of the upper thread motor angle, and for transmitting the power of the upper thread motor angle from the current position of the upper thread motor to the initial position. ) Is created so that the angle correspondence data defined for each angle of the spindle motor that is the position of the spindle motor (20) in the rotation direction is rotated, and the angle of the upper thread motor returns to the initial position of the upper thread motor angle.
- the upper thread motor in each sewing machine unit is position-controlled to the upper thread motor angle corresponding to the main shaft motor angle.
- the upper thread is pulled up from the upstream by applying a rotational force, and the lower thread is used for lower thread control in the lower thread torque control section, which is at least a section from the bottom dead center to the top dead center of the balance.
- the rotating arm is rotated downward.
- a sewing machine which is provided with an arm (1312) constituting a housing by a plurality of sewing machine units, and is slidable in the left-right direction with respect to the arm, and includes a plurality of needle bars (12b-1 to 12b-9).
- a flat plate portion (1341) provided on the upper surface of the needle bar storage case, the front end of the rotating arm of the rotating unit can be exposed to the front side.
- the first opening (1342b) is provided at a position between the upstream gripping part main body and the downstream gripping part main body, and is provided above the first opening so that the upstream magnet part faces.
- an upstream second plate-like portion (1244) formed of a non-magnetic material that is provided on the back side of the upstream first plate-like portion and on the front side of the second opening and is not attracted by the magnet.
- Side gripping part main body (1241) and an upstream first plate-like part provided by being fixed to the arm side and attracting the upstream first plate-like part by magnetic force from the back side of the upstream second plate-like part.
- An upstream magnet part (1250) having an upstream magnet part (1250) that switches between an open state in which the upper thread grip is released by releasing the suction, and a downstream side in the upper thread path of the upstream grip part Magnetic material that is a material that is attracted by the magnet in the downstream gripping part body that is provided below the upstream gripping part body on the front side of the plate part and grips with the upper thread interposed therebetween.
- the downstream first plate-like portion (1262a) provided for each needle bar and the back side of the downstream first plate-like portion is provided on the front side of the second opening, and the magnet is not attracted.
- a downstream gripper body (1261) having a downstream second plate-like portion (1264) formed of a non-magnetic material, and fixed to the arm side is provided, and the downstream first plate-like portion is provided on the downstream side. 2
- a downstream magnet unit that switches between a closed state in which the upper thread is held by the flow side first plate-like part and the downstream second plate-like part and an open state in which the upper thread is released by releasing the magnetic force.
- the inner hook is formed in an arc shape along the periphery of the inner hook, and is continuously provided from the rear end of the inner peripheral edge of the race portion and the race portion (152) that is slidably supported by the guide groove.
- a bobbin that has a hole portion through which the shaft portion of the hook is inserted, and is supported in the inner hook by inserting the shaft portion into the hole portion.
- the balance is sewn by the upper thread in the control section for each stitch. Pair with processed cloth
- the torque control section which is a section including at least a part of the section from one dead center of the balance to the other dead center, which is the section where the upper thread is pulled, the upstream gripper body is closed and the downstream side
- the upper thread motor in each sewing machine unit is adjusted according to the torque value of the upper thread control torque data so that the balance applies tension to the upper thread against the direction in which the balance pulls the upper thread.
- the upstream gripping body is opened and the downstream side is provided with a rotational force.
- the current position of the upper thread motor angle is detected at the start point of the position control section, and the current position of the upper thread motor angle, which is the position in the rotational direction of the upper thread motor, is detected.
- position The angle of the upper thread motor from the initial position to the initial position is defined for each angle of the main shaft motor, which is the position in the rotational direction of the main shaft motor (20) for rotating the main shaft (22) for transmitting power to the balance or needle bar.
- the angle correspondence data was created, and as the spindle motor rotated and the angle of the spindle motor changed so that the angle of the needle thread motor returned to the initial position in the angle of the needle thread motor, it corresponded to the angle of the spindle motor.
- a rotational force is applied to the upper part of the rotating arm to pull the upper thread from the upstream side.
- the lower thread torque control section which is at least part of the section until the dead center, the lower thread motor in each sewing machine unit is controlled according to the torque value of the lower thread control torque data, and the process proceeds to the next stitch control.
- a sewing machine comprising: a magnet unit, a downstream magnet unit, and a control unit (90) that allows a rotating arm to come.
- a sewing machine which is provided with an arm (1312) constituting a housing by a plurality of sewing machine units, and is slidable in the left-right direction with respect to the arm, and includes a plurality of needle bars (12b-1 to 12b-9).
- a flat plate portion (1341) provided on the upper surface of the needle bar storage case, the front end of the rotating arm of the rotating unit can be exposed to the front side.
- the first opening (1342b) is provided at a position between the upstream gripping part main body and the downstream gripping part main body, and is provided above the first opening so that the upstream magnet part faces.
- an upstream second plate-like portion (1244) formed of a non-magnetic material that is provided on the back side of the upstream first plate-like portion and on the front side of the second opening and is not attracted by the magnet.
- Side gripping part main body (1241) and an upstream first plate-like part provided by being fixed to the arm side and attracting the upstream first plate-like part by magnetic force from the back side of the upstream second plate-like part.
- An upstream magnet part (1250) having an upstream magnet part (1250) that switches between an open state in which the upper thread grip is released by releasing the suction, and a downstream side in the upper thread path of the upstream grip part Magnetic material that is a material that is attracted by the magnet in the downstream gripping part body that is provided below the upstream gripping part body on the front side of the plate part and grips with the upper thread interposed therebetween.
- the downstream first plate-like portion (1262a) provided for each needle bar and the back side of the downstream first plate-like portion is provided on the front side of the second opening, and the magnet is not attracted.
- a downstream gripper body (1261) having a downstream second plate-like portion (1264) formed of a non-magnetic material, and fixed to the arm side is provided, and the downstream first plate-like portion is provided on the downstream side. 2
- a downstream magnet unit that switches between a closed state in which the upper thread is held by the flow side first plate-like part and the downstream second plate-like part and an open state in which the upper thread is released by releasing the magnetic force.
- the inner hook is formed in an arc shape along the periphery of the inner hook, and is continuously provided from the rear end of the inner peripheral edge of the race portion and the race portion (152) that is slidably supported by the guide groove.
- a bobbin that has a hole portion through which the shaft portion of the hook is inserted, and is supported in the inner hook by inserting the shaft portion into the hole portion.
- the upper thread control torque value and the lower thread control for each stitch of the embroidery data in which the data of the stitch width and the value indicating the stitch direction are stored for each stitch Detect torque value
- the upper thread control torque data storing the upper thread control torque value for each stitch and the lower thread control torque data storing the lower thread control torque value for each stitch are created.
- the balance is raised with the upstream side gripping part body in the closed state and the downstream side gripping part body in the open state.
- the upper thread motor from the current position of the upper thread motor angle to the initial position is detected at the starting point of the position control section by detecting the current position of the upper thread motor angle, which is the position in the rotational direction of the upper thread motor.
- the angle correspondence data defined for each angle of the spindle motor which is the position in the rotational direction of the spindle motor (20) for rotating the spindle (22) for transmitting the power to the balance and the needle bar, is created, and the upper thread
- each sewing machine is set to the upper thread motor angle corresponding to the main shaft motor angle.
- a rotational force is applied upward to the rotating arm to pull out the upper thread from the upstream, and for the lower thread, at least one from the bottom dead center to the top dead center of the balance.
- the lower thread torque control section that is the section of the upper thread
- the upper thread selected when the lower thread motor in each sewing machine unit is controlled according to the torque value of the lower thread control torque data and the process proceeds to the next stitch control. Is changed, the rotating arm is rotated downward to retract to the retracted position, the needle bar storage case is slid, and the upstream magnet section and the downstream magnet section are moved to the selected upper thread position.
- an “input unit (94) for inputting embroidery data, upper thread control torque data, and lower thread control torque data from the outside” is added. It is good also as a structure. Further, in the first, thirteenth and fifteenth configurations, the storage section may be configured as “upper thread control torque data in which an upper thread control torque value is stored for each stitch in the embroidery data and each stitch in the embroidery data. A storage unit (92) for storing lower thread control torque data in which a lower thread control torque value is stored for each time. In the first, eleventh, and thirteenth configurations, the storage unit may be configured as “upper thread control torque data in which an upper thread control torque value is stored for each stitch in the embroidery data and each stitch in the embroidery data. And a storage section (92) storing lower thread control torque data in which a lower thread control torque value is stored for each, and further, an "input section (94) for inputting embroidery data from outside” ] May be added.
- an output unit (94) for outputting the upper thread control torque data and the lower thread control torque data created according to the torque table to the outside is added. Also good.
- the storage section defines “the upper thread control torque value and the lower thread control torque value corresponding to the combination of the stitch width value and the value based on the stitch direction”. "Storing section (92) in which torque table (92e) is stored” and “embroidery data in which each data of stitch width value and stitch direction value is stored for each stitch is inputted from the outside, and for torque An input / output unit (94) for outputting the upper thread control torque data and the lower thread control torque data created according to the table to the outside may be added.
- the storage section defines “the upper thread control torque value and the lower thread control torque value corresponding to the combination of the stitch width value and the value based on the stitch direction”.
- “embroidery data storing torque table data and stitch width values and stitch direction values for each stitch are externally stored.
- An input / output unit (94) for outputting the upper thread control torque data and the lower thread control torque data created according to the torque table to the outside may be added.
- a torque table that defines upper thread control torque values and lower thread control torque values corresponding to combinations of stitch width values and values based on stitch directions (92e) ”for“ lower thread control corresponding to the combination of the upper thread control torque value corresponding to the combination of the stitch width value and the value based on the stitch direction and the stitch width value and the value based on the stitch direction ”.
- the torque table (92e) defining the torque values may be used.
- the sewing machine of the present invention it is possible to control the magnitude of the tension for the upper thread and the lower thread in accordance with the upper thread control torque data and the lower thread control torque data. Since the upper thread control torque value and the lower thread control torque value in the lower thread control torque data are defined for each stitch, the tension to the upper thread and the lower thread can be controlled for each stitch. Therefore, the hardness of the seam can be adjusted for each stitch.
- the tension of the upper thread and the lower thread is controlled by the upper thread control torque data and the lower thread control torque data, so that the same embroidery is formed on the work cloth in each sewing unit. The identity of the embroidery formed in each sewing unit can be made extremely high.
- the same embroidery can be formed on the work cloth in each sewing machine.
- the identity of the embroidery formed in can be made extremely high.
- FIG. 10 is a transverse cross-sectional view of a main part of the sewing machine, and is a GG cross-sectional view in FIG.
- FIG. 3 is a rear exploded perspective view of a shuttle, a lower thread tension control mechanism, a shuttle drive, and a bobbin in the sewing machine.
- the magnitude of the tension for the upper thread and the lower thread can be controlled, and in particular, the tension to the upper thread and the lower thread can be controlled for each stitch.
- the same embroidery can be formed on the work cloth in the head, in particular, the identity of the embroidery formed in each head can be extremely high, and the same embroidery can be formed on the work cloth even in a plurality of sewing machines.
- the object of providing a sewing machine capable of extremely increasing the identity of embroidery has been realized as follows.
- a sewing machine 1205 is an embroidery sewing machine and is configured as shown in FIGS. 1 to 21, 38, and 39, and includes a sewing machine table 3 (see FIG. 9), a head (embroidery head) 1207, Sewing frame 12d, main shaft motor 20, main shaft 22, frame driving device 24, control circuit 90, storage device 92, input / output device 94, operation unit 96, hook 100, lower thread tension control mechanism Section (lower thread control section) 200, shuttle driving section 250, and bobbin 300.
- the sewing machine 1205 is a multi-needle sewing machine, specifically, a 9-needle embroidery sewing machine that can handle nine types of upper thread.
- the head 1207, the shuttle 100, the lower thread tension control mechanism 200, the shuttle drive part 250, and the bobbin 300 constitute a sewing machine unit 1206, and a plurality of sewing machine units 1206 are provided.
- the common sewing frame 12d, the spindle motor 20, the spindle 22, the frame driving device 24, a control circuit (control unit) 90, a storage device (storage unit) 92, and an input / output device ( An input / output unit, an input unit) 94 and an operation unit 96 are provided.
- FIG. 5 and 6 are partial cross-sectional left side views in which only the upper thread control attaching portion 1340 and the upper thread control portion 1230 are broken at the position PP in FIG. 4, and FIG. 7 is an upper thread control portion.
- FIG. 5 is a partial cross-sectional left side view in which only the attachment portion 1340 and the upper thread control portion 1230 are broken at the position QQ in FIG. 4. 5 to 7 are drawn with the upper thread omitted.
- the sewing machine table 3 has a substantially flat plate shape, and includes a plate-like table body 4 and a needle plate 5 provided in an opening formed in the table body 4 as shown in FIG. Yes.
- the head 1207 is provided above the substantially flat sewing table 3. That is, a frame (not shown) having a structure similar to that of a frame (not shown) is provided upright from the upper surface of the sewing machine table, and a head 1207 is provided on the front side of the frame. A plurality of heads 1207 are provided in the sewing machine 1205.
- the head 1207 is configured as shown in FIGS. 1 to 8 and includes a machine element group 10, an upper thread control unit 1230, and a case unit 1310.
- the case portion 1310 constitutes a casing of the sewing machine 1205 (specifically, the head 1207), an arm (may be an arm portion) 1312 fixed to the frame, and the front side (Y1 side) of the arm 1312. ) And a needle bar case 1314 that slides in the left-right direction with respect to the arm 1312.
- the arm 1312 is formed in a substantially case shape extending in the front-rear direction, and constitutes a casing of the sewing machine 1205 (specifically, the head 1207).
- the arm 1312 includes a rectangular upper surface portion 1312a, side surface portions 1312b and 1312c that are continuously provided downward from both left and right end portions of the upper surface portion 1312a, and a rectangular notch is formed at the upper end on the front side.
- a front portion 1312d connected from the front end excluding the top ends of the portions 1312b and 1312c, a front portion 1312e connected from the front end of the upper end region of the side portions 1312b and 1312c, and a front portion 1312e.
- the shape surrounded by the upper surface portion 1312f formed between the lower end of the front surface portion 1312d and the upper end of the front surface portion 1312d.
- An end portion on the back side of the arm 1312 is connected to the frame.
- a rail support portion 1312g into which a rail portion 1334 provided on the back side of the needle bar case main body 1330 is slidably fitted.
- a substantially inverted T-shaped rail 1312h is provided on the upper surface portion 1312f, and a sliding member 1314h that slides on the rail 1312h is provided on the needle bar case main body 1330.
- a power transmission means such as a cam mechanism or a belt mechanism for transmitting the rotational force of the main shaft 22 to each machine element is provided.
- a motor 1313b for sliding the needle bar case 1314 and a clutch housing part 1313a are provided on the upper surface of the arm 1312.
- a clutch 1313a-1 rotated by the motor 1313b is provided in the clutch housing part 1313a. It has been.
- the clutch 1313a-1 has a spiral groove, and the spiral groove of the clutch 1313a-1 is engaged with a cylindrical clutch engaging portion 1339b provided on the back side of the needle bar case main body 1330.
- the needle bar case 1314 slides in the left-right direction as the clutch 1313a-1 rotates.
- the needle bar case 1314 is formed in a substantially case shape that can slide in the left-right direction with respect to the arm 1312, and includes a needle bar case main body (needle bar storage case) 1330 and an upper thread control attachment portion 1340. ing.
- the needle bar case main body 1330 is configured as shown in FIGS. 2, 3, 5, 6, and 7, and includes a housing portion 1332 and a rail portion formed in the left-right direction on the back side of the housing portion 1332. 1334, a support portion 1335, a guide member 1336, a thread tension spring (commonly known as a pin pin spring) 1337, and an upper thread guide 1338 provided on the front side of the housing portion 1332.
- a thread tension spring commonly known as a pin pin spring
- the housing portion 1332 has a case shape that is vertically long when viewed from the side, and is a side surface 1332 a that is vertically long when viewed from the side and protrudes from the back and front sides of the upper end region, and a side surface portion 1332 b that is formed symmetrically with the side surface portion 1332 a. And a rectangular front surface portion 1332c provided between the lower region of the side surface portion 1332a and the lower region of the side surface portion 1332b, and horizontally between the upper end of the side surface portion 1332a and the upper end of the side surface portion 1332b.
- the protrusion portion 1332e includes a plurality of protrusion portions. A plurality of 1332e are provided at intervals, and between the adjacent protruding portions 1332e, openings (for the balances 12a-1 to 12a-9 to protrude to the front side) ( Shimese not) is provided.
- the rail portion 1334 is provided on the back side of the housing portion 1332, has a square bar shape in cross section, and is formed in the left-right direction.
- the rail portion 1334 is instructed to be slidable in the left-right direction by a rail support portion 1312g attached to the arm 1312 side, and the rail support portion 1312g and the rail portion 1334 constitute a linear way.
- a plurality of columnar clutch engaging portions 1339b are provided at the upper end of the back side of the housing portion 1332 of the needle bar case main body 1330 via a bar-like portion 1339a provided in the left-right direction.
- the clutch 1313a-1 rotates, and the needle bar case 1314 slides in the left-right direction.
- the support portion 1335 is attached to the upper region on the front side of the front portion 1332c of the housing portion 1332 and is provided horizontally (may be substantially horizontal) in the left-right direction.
- the guide member 1336 is provided on the support portion 1335 with an interval for each balance, and has a substantially L-shaped plate shape.
- the thread tension spring 1337 is provided for each balance with an interval, is attached to the support portion 1335, and is provided below the guide member 1336.
- the thread tension spring 1337 is provided to guide the upper thread J sent from above (that is, sent from the downstream gripping portion 1260) to the balance while preventing the upper thread J from being bent or loosened. .
- the thread tension spring 1337 By the thread tension spring 1337, the upper thread J guided from above is reversed and guided to the balance, and tension is applied to the upper thread J. Further, the upper thread guide 1338 is provided in the left-right direction at the lower end of the front side of the front portion 1332c.
- the upper thread control attaching portion 1340 is attached to the upper surface of the needle bar case main body 1330 (particularly, the housing portion 1332) and supports a plate-like plate portion 1341 and a standing state of the plate portion 1341.
- the plate portion 1341 has a rectangular (or substantially rectangular) plate shape, and an opening (second opening) 1342a for the magnet portion 1250 to face and a rotating arm 1281 face to face each other.
- a plurality (nine in the illustrated example) of openings (first openings) 1342b for attaching the upper thread support member 1288 and an opening (third opening) 1342c for the magnet 1270 to face are provided. Is formed.
- the plate part 1341 is formed in the left-right direction, and the upper side and the lower side of the plate part 1341 face the left-right direction.
- the opening 1342a is formed in a horizontally long rectangular shape on the upper side of the opening 1342b, and the vertical width of the opening 1342a is formed larger than the tip of the magnet 1250, and the tip of the magnet 1250 is formed in the opening 1342a. It is formed so that it can be inserted.
- the opening 1342c is formed in a horizontally long rectangular shape below the opening 1342b, and the vertical width of the opening 1342c is formed larger than the tip of the magnet 1270, and the tip of the magnet 1270 is It is formed so that it can be inserted into the opening 1342c.
- the opening 1342b is provided corresponding to each needle bar, and is between the first plate unit in the gripper body 1241 and the first plate unit in the gripper body 1261 corresponding to the first plate unit. (That is, a position between the first plate portion 1242a and the first plate portion 1262a corresponding to the first plate portion 1242a).
- the openings 1342b have a vertically long rectangular shape, and in the example shown in the figure, a total of nine openings 1342b are provided, and the openings 1342b are arranged side by side in the left-right direction with an interval (specifically at equal intervals).
- the opening portion 1342b is formed such that the tip of the rotating arm 1281 protrudes to the front side (Y1 side) of the plate portion 1341 (the front side is opposite to the arm 1312 side) and can be exposed. .
- the plate portion support portion 1344 is provided on each of the left and right ends of the back side of the plate portion 1341, and has a substantially U-shaped frame shape. Each plate portion support portion 1344 is attached to the upper surface of the housing portion 1332, and the plate portion 1341 is attached to the front side of the housing portion 1332 and supported by the housing portion 1332. The plate part 1341 is attached so that the front surface thereof faces obliquely upward.
- the guide members 1252, 1254, 1272, 1274, and 1290 are attached to the front surface of the plate portion 1341 so as to be perpendicular to the front surface of the plate portion 1341.
- the guide member 1252 and the guide member 1254 are provided for each first plate unit in the first plate units 1242-1 to 1242-9, and the guide member 1252 extends along the upper side of the opening 1342a.
- the guide member 1254 is provided along the lower side portion of the opening 1342a with a space therebetween.
- the guide member 1272, the guide member 1274, and the guide member 1290 are provided for each first plate unit in the first plate units 1262-1 to 1262-9, and the guide member 1272 is located on the upper side of the opening 1342c.
- the guide member 1274 is provided along the side along the interval, the guide member 1274 is provided along the side below the opening 1342c, and the guide member (first upper thread path reversing member) 1290 is It is provided with a gap along the upper side of the opening 1342c, and is also provided with a gap with the guide member 1272.
- the guide members 1252, 1254, 1272, 1274, and 1290 have a substantially cylindrical shape.
- the upper thread guide 1300 is attached to the upper area (the area above the guide member 1252) of the surface on the front side of the plate portion 1341, and guides each upper thread to be inserted.
- the illustrated example five upper thread guides 1300 are provided.
- the upper thread guide 1302 is attached to the lower end area (the area below the guide member 1274) of the front surface of the plate portion 1341, and guides each upper thread to be inserted.
- the upper thread guide 1302 is attached to the lower end area (the area below the guide member 1274) of the front surface of the plate portion 1341, and guides each upper thread to be inserted.
- five upper thread guides 1302 are provided.
- the guide plate 1346a has an elongated rectangular plate shape, and is provided in the left-right direction at a position on the back side of the upper side of the opening 1342a on the back side surface of the plate portion 1341.
- the guide plate 1346a is positioned on the back side of the latching portion 1242b of the first plate unit 1242-1 to 1242-9, and the first plate unit 1242-1 to 1242-9 is detached from the plate unit 1341. Is prevented.
- the base portion 1347a is provided between the guide plate 1346a and the back surface of the plate portion 1341 at the left and right ends of the back surface of the plate portion 1341, and a first gap is formed between the guide plate 1346a and the plate portion 1341.
- the plate unit units 1242-1 to 1242-9 are prevented from sliding in the front-rear direction.
- the guide plate 1346b has an elongated rectangular plate shape, and is provided in the left-right direction at a position on the back side of the upper side of the opening 1342c on the back side surface of the plate portion 1341.
- the guide plate 1346b is positioned on the back side of the latching portion 1262b of the first plate unit 1262-1 to 1262-9, and the first plate unit 1262-1 to 1262-9 is detached from the plate unit 1341. Is prevented.
- the base portion 1347b is provided between the guide plate 1346b and the back surface of the plate portion 1341 at the left and right ends of the back surface of the plate portion 1341, and a first gap is formed between the guide plate 1346b and the plate portion 1341.
- the plate unit units 1262-1 to 1262-9 are prevented from sliding in the front-rear direction.
- the pressing plate 1348a is provided on both sides of the opening portion 1342a on the front surface of the plate portion 1341, and sandwiches the left and right end portions of the second plate-shaped portion 1244 with the plate portion 1341.
- the pressing plate 1348b is provided on both sides of the opening portion 1342c on the front surface of the plate portion 1341, and sandwiches the left and right end portions of the second plate-shaped portion 1264 with the plate portion 1341.
- the machine element group 10 is each machine element driven by the head 1207.
- a plurality of balances, a needle bar, and a cloth presser are provided.
- nine machine elements are provided.
- Balances 12a-1 to 12a-9, nine needle bars 12b-1 to 12b-9, and nine cloth pressers 12c are provided.
- the scales 12a-1 to 12a-9, the needle bars 12b-1 to 12b-9, and the shuttle 100 like the conventional sewing machine, apply the rotational force of the main shaft 22 via power transmission means such as a cam mechanism or a belt mechanism.
- the number of balances, needle bars, and cloth pressers may be other than nine (for example, 12).
- the balances 12a-1 to 12a-9 are provided on the case portion 1332 of the needle bar case main body 1330 of the case portion 1310, and are formed so as to be swingable around the axis (rotation center) in the left-right direction (X1-X2 direction). It rotates between the bottom dead center (one dead center) and the top dead center (the other dead center). That is, the balances 12a-1 to 12a-9 are pivotally supported by the needle bar case main body 1330 so as to swing around the rotation center (which may be a swing center) 12ab (see FIG. 1). An upper thread inserted through the sewing needle is inserted into the balances 12a-1 to 12a-9.
- the power is transmitted only to the selected specific balance and swings. That is, the engagement member 1313z on the arm 1312 side is engaged with the base end portion 12az (see FIG. 3) of the balances 12a-1 to 12a-9, and the engagement member 1313z rotates about the rotation center. As a result, the balance swings.
- the tips of the balances 12a-1 to 12a-9 are arranged on the front side (Y1 side) from the openings provided between the adjacent protruding parts 1332e among the plurality of protruding parts 1332e provided on the front side of the housing part 1332. ) Protruding and exposed.
- the needle bars 12b-1 to 12b-9 are provided on the casing 1332 so as to be movable up and down.
- Each needle bar has a sewing needle 12ba at the lower end (a needle hole 12bb is provided in the sewing needle 12ba).
- a needle bar holder 14a is fixedly provided at the upper end.
- the needle bar drive member 14b is engaged with the needle bar holder 14a.
- a base needle bar 14c provided in the vertical direction is inserted through the needle bar driving member, and the needle bar driving member 14b is formed to be movable up and down along the base needle bar 14c.
- the rotational force of the main shaft 22 is transmitted by the power transmission means, and the needle bar driving member 14b is moved up and down, whereby the needle bar moves up and down. Since the needle bar case 1314 slides in the left-right direction with respect to the arm 1312, the needle bar driving member 14 b engages with a specific needle bar holder 14 a, so that the selected needle bar moves up and down. .
- the presser foot 12c is provided for each needle bar.
- the upper thread control unit 1230 pulls out the upper thread from a wound thread (not shown) wound around the upper thread bobbin and controls the tension applied to the upper thread. It has a downstream gripping part 1260, a rotating part 1280 (see FIGS. 1, 6 and 7), and a support part (magnet part / motor support member) 1360.
- the upstream side gripping part 1240 is provided on the upper side of the plate part 1341, that is, on the upper side of the rotating part 1280.
- the upstream side gripping part 1240 includes the gripping part main body (upstream side gripping part main body) 1241, and the gripping part.
- a magnet unit (upstream drive unit, upstream magnet unit) 1250 provided on the back side of the main body 1241.
- the gripper body 1241 includes first plate units 1242-1 to 1242-9 provided for each needle bar, and the first plate unit 1242a of the first plate units 1242-1 to 1242-9. And a second plate-like portion (upstream second plate-like portion) 1244 provided on the back side and on the front side of the needle bar case 1314 (specifically, the plate portion 1341).
- each of the first plate units in the first plate units 1242-1 to 1242-9 is, as shown in FIG. 8, a first plate portion (upstream-side first) having a square plate shape.
- the first plate unit is integrally formed of a material attracted by the magnet (a material to which the magnet is attached), that is, a magnetic material (may be a ferromagnetic material).
- the first plate units 1242-1 to 1242-9 are made of, for example, a metal attracted by a magnet such as iron.
- Each first plate-like unit is formed in the same size (may be substantially the same size), and the latching portion 1242b is latched in the latching hole 1342d provided in the plate portion 1341,
- the first plate-like unit units 1242-1 to 1242-9 are arranged side by side in the left-right direction at intervals (specifically, at equal intervals). That is, a space is provided between two adjacent first plate-like unit.
- a plurality (specifically, a total of nine) retaining holes 1342d are arranged side by side in the left-right direction at intervals (specifically at equal intervals). ing.
- the first plate-like portion is suspended from the plate portion 1341 (may be hung).
- the first plate-like portion 1242a slides in the vertical direction with respect to the front surface of the second plate-like portion 1244 so that the distance from the second plate-like portion 1244 is variable. It has become.
- the second plate-like portion 1244 is a single plate-like member provided on the back side of the first plate-like portion 1242a in the first plate-like portion units 1242-1 to 1242-9.
- the second plate-like portion 1244 is provided in the right-left direction from the side on the left side of the first plate-like portion 1242a of the first plate-like unit 1242-1 provided at the left end in the front view in the left-right direction.
- the first plate-like unit 1242-9 is formed to be longer than the length of the first plate-like portion 1242a up to the right side of the first plate-like portion 1242a.
- ⁇ 1242-9 have the same width (may be substantially the same width) as the vertical width of each first plate-like portion 1242a.
- the left end of the second plate-like portion 1244 in the front view is located on the left side of the side on the left side of the first plate-like portion 1242a of the first plate-like portion unit 1242-1.
- the right end of the second plate-like portion 1244 in the front view is on the right side of the side on the right side of the first plate-like portion 1242a of the first plate-like unit 1242-9, It is fixed to the plate portion 1341 by a pressing plate 1348a.
- a pressing plate 1348a In other words, on the back side of each first plate-like part of the first plate-like unit 1242-1 to 1242-9, it is parallel to each first plate-like part in the first plate-like unit 1242-1 to 1242-9.
- the second plate-like portion 1244 is formed of a material that is not attracted by a magnet (a material that is not attached with a magnet), that is, a non-magnetic material, and is formed of, for example, a synthetic resin film. Note that the second plate-like portion 1244 may be formed of aluminum or stainless steel.
- the second plate-like portion 1244 is formed larger than the opening 1342a and is provided so as to cover the opening 1342a from the front side.
- the magnet portion 1250 is formed of an electromagnet, and the tip portion thereof is disposed in the opening 1342a so that the tip of the magnet portion 1250 is in contact with the back surface of the second plate-like portion 1244. .
- the tip surface of the magnet portion 1250 (the surface on the second plate-like portion 1244 side) is a suction surface.
- the magnet portion 1250 has a substantially cylindrical shape (the same applies to the magnet portion 1270). 5 to 7, the detailed cross-sectional shapes of the magnet portions 1250 and 1270 are omitted, but the magnet portions 1250 and 1270 have the same configuration as that of a normal electromagnet, and are composed of a magnetic material core and a core. And a coil wound around, and a magnetic force is generated by energizing the coil.
- one magnet portion 1250 is provided in the upstream gripping portion 1240. Then, by driving the magnet unit 1250 by the control circuit 90, the first plate unit 1242a in the first plate unit corresponding to the position of the magnet unit 1250 in the first plate units 1242-1 to 1242-9. Is attracted by the magnetic force, and the gap between the first plate-like portion 1242a and the second plate-like portion 1244 is closed.
- the magnet portion 1250 is attached to the upper end side of the front side surface of the plate-like portion 1360e in the support portion 1360, and is provided in a direction perpendicular to the rear side surface of the plate portion 1341. That is, the magnet portion 1250 is fixedly provided on the arm 1312 side.
- first guide members 1252 and 1254 are provided on the upper side and the lower side of the first plate-like portions 1242a in the first plate-like portion units 1242-1 to 1242-9, respectively, in the front view. As shown in FIG. 4, the members 1252 and 1254 are arranged so that the upper thread J passes diagonally through the back side of the first plate-like portion, and the guide member 1252 is located above the first plate-like portion. The guide member 1254 is provided on the right side in the front view below the first plate-like portion. Thereby, a long path of the upper thread J existing on the back side of the first plate-like portion can be secured, and the upper thread J can be reliably gripped by the first plate-like portion and the second plate-like portion 1244. it can.
- the downstream gripping portion 1260 is provided on the lower side of the plate portion 1341, that is, below the rotating portion 1280.
- the downstream gripping portion 1260 includes a gripping portion main body (downstream gripping portion main body) 1261 and a gripping portion. And a magnet part (downstream drive part, downstream magnet part) 1270 provided on the back side of the part main body 1261.
- the gripper body 1261 has the same configuration as the gripper body 1241, and the first plate unit 1262-1 to 1262-9 and the first plate unit 1262-1 to 1262-9 provided for each needle bar.
- a second plate-like portion (downstream second plate-like shape) provided on the back side of the first plate-like portion 1262a of 1262-9 and on the front side of the needle bar case 1314 (specifically, the plate portion 1341). Part) 1264.
- each first plate-like portion 1262a in FIG. 9 has a first plate-like portion (downstream first plate-like portion) 1262a having a square plate shape and the upper end of the first plate-like portion 1262a.
- a latching portion (attachment member) 1262b formed so as to protrude from the rear side, and the latching portion 1262b has a substantially L-shaped plate shape.
- the first plate units 1262-1 to 1262-9 are formed of a material attracted by a magnet (a material to which the magnet is attached), that is, a magnetic material (may be a ferromagnetic material), and each first plate unit Are formed in the same shape (may be substantially the same size), and the first plate-like unit 1126 is formed by hooking the latching portion 1262b in the latching hole 1342e provided in the plate portion 1341.
- ⁇ 1 to 1262-9 are arranged side by side in the left-right direction at intervals (specifically at equal intervals). That is, a space is provided between two adjacent first plate-like unit.
- a plurality of (specifically, a total of nine) retaining holes 1342e are provided above the opening 1342c in the plate portion 1341 (and below the opening 1342b) via a space (specifically, equidistant).
- B) are arranged side by side in the left-right direction.
- the first plate-like portion is suspended from the plate portion 1341 (may be hung).
- the first plate-like portion 1262a slides in the vertical direction with respect to the surface on the front side of the second plate-like portion 1264 so that the distance from the second plate-like portion 1264 is variable. It has become.
- the first plate unit 1242-1 to 1242-9 and the first plate unit 1262-1 to 1262-9 the first plate unit corresponding to the same upper thread is at the same position in the left-right direction. Is provided.
- the second plate-like portion 1264 has the same configuration as the second plate-like portion 1244, and is provided on the back side of the first plate-like portion 1262a of the first plate-like portion units 1262-1 to 1262-9.
- the first plate unit 1262-9 is formed longer than the length of the first plate unit 1262a to the side on the right side, and in the vertical direction, the first plate unit 1262-1 to 262 is formed.
- Each of the first plate-like portions 1262a in ⁇ 9 has the same width as the vertical width (may be substantially the same width).
- the left end of the second plate-like portion 1264 in the front view is located on the left side of the left-side side of the first plate-like portion 1262a of the first plate-like unit 1262-1.
- the plate portion is supported by the holding plate 1348b.
- the right end of the second plate-like portion 1264 in the front view is located on the right side with respect to the side portion on the right side of the first plate-like portion 1262a of the first plate-like unit 1262-9.
- the pressing plate 1348b is fixed to the plate portion 1341. That is, on the back side of each first plate-like portion of the first plate-like unit 1262-1 to 1262-9, it is parallel to each first plate-like portion in the first plate-like unit 1262-1 to 1262-9.
- the second plate-like portion 1264 is formed of a material that is not attracted by a magnet (a material that is not attached with a magnet), that is, a non-magnetic material.
- the second plate-like portion 1264 is formed larger than the opening 1342c and is provided so as to cover the opening 1342c from the front side.
- the magnet portion 1270 is formed of an electromagnet, and the tip portion thereof is disposed in the opening 1342c, and the tip of the magnet portion 1270 is on the surface on the back side of the second plate-like portion 1264. It is formed to touch.
- the tip surface of the magnet portion 1270 (the surface on the second plate-like portion 1264 side) is a suction surface.
- one magnet portion 1270 is provided, and is formed in the same size and shape (may be substantially the same size and shape) as the magnet portion 1250.
- the magnet portion 1270 is attached to the lower end side of the front side surface of the plate-like portion 1360e in the support portion 1360, and is provided in a direction perpendicular to the rear side surface of the plate portion 1341. That is, the magnet portion 1270 is fixedly provided on the arm 1312 side.
- the magnet part 1250 and the magnet part 1270 are provided in the same position in the left-right direction, and when the magnet part 1250 is driven and when the magnet part 1270 is driven, the same upper thread is gripped.
- the magnet portion 1250 is located on the back surface of the first plate portion of the first plate portion unit 1242-8, and the magnet portion 1270 is the first plate shape. Since it is located on the back surface of the first plate-like portion of the unit unit 1262-8, the same thread is gripped.
- guide members (second guide members) 1272 and 1274 are provided on the upper side and the lower side of the first plate-like portions 1262a in the first plate-like portion units 1262-1 to 1262-9, respectively, in the front view.
- the members 1272 and 1274 are arranged so that the upper thread J passes diagonally through the back side of the first plate-like portion, and the guide member 1272 is located on the upper side of the first plate-like portion.
- the guide member 1274 is provided on the right side in the front view below the first plate-like portion.
- the rotation unit 1280 is provided at an intermediate position in the vertical direction of the upstream gripping portion 1240 and the downstream gripping portion 1260, and is downstream of the upstream gripping portion 1240 in the upper thread supply direction and downstream.
- the side grip 1260 is provided on the upstream side in the upper thread supply direction.
- the rotating unit 1280 rotates an upper thread between the gripping unit main body 1241 and the gripping unit main body 1261 (may be a portion (position) between the gripping unit main body 1241 and the gripping unit main body 1261 in the upper thread). .
- the rotation unit 1280 has a rotation arm 1281, an upper thread motor 1286 for rotating the rotation arm 1281, and an encoder 1287 connected to the upper thread motor 1286.
- the rotating arm 1281 has a rod-like main body portion 1282 and a hook portion 1284 provided at one end of the main body portion 1282.
- An output shaft 1286 a of the upper thread motor 1286 is fixed to the other end of the main body 1282.
- the central axis of the output shaft 1286 a of the upper thread motor 1286 is disposed so as to pass through the central axis of the main body 1282 in a side view.
- the hook portion 1284 has an arc-like (substantially arc-like) rod shape, and the upper arm J can be hooked by the hook portion 1284 by turning the turning arm 1281. Yes. In other words, the hook portion 1284 rotates the upper arm around the output shaft 1286a (specifically, the axis (rotation center) of the output shaft 1286a) of the upper thread motor 1286 as the pivot arm 1281 pivots upward.
- the upper thread J can be hooked in contact with the upper thread J provided in parallel with the axis of the output shaft 1286a of the motor 1286.
- the rotary arm 1281 is provided at a position between the magnet unit 1250 and the magnet unit 1270, and is provided at the same position as the magnet units 1250 and 1270 in the left-right direction so that the selected upper thread can be hooked. It has become.
- the upper thread motor 1286 is fixed to the L-shaped metal fitting 1360f, whereby the upper thread motor 1286 is fixed to the arm 1312 side.
- the rotating arm 1281 rotates upward from the retracted position (position 1281 (B) in FIGS. 6 and 7) that is obliquely downward on the front side, and the opening of the plate portion 1341 is rotated. Projecting from the portion 1342b to the front side.
- the direction of the output shaft 1286a of the upper thread motor 1286 (the direction of the axis of the output shaft 1286a) is the left-right direction (that is, parallel to the surface on the back side of the plate portion 1341 and in the horizontal direction).
- the pivot arm 1281 When the pivot arm 1281 is in the retracted position, even if the needle bar case 1314 slides in the left-right direction, the pivot arm 1281 is provided on the plate portion 1341 and the plate portion 1341 (for example, an upper thread support). Member 1288, guide member 1346b, etc.). That is, the retracted position is a position where the rotating arm 1281 does not contact the needle bar case 1314 (particularly, the member provided on the plate part 1341 and the plate part 1341) even if the needle bar case 1314 slides in the left-right direction. At least a position where the rotating arm 1281 is rotated downward from a position in contact with the upper thread supported by the upper thread support member 1288, and a position where the tip of the rotating arm 1281 does not reach the opening 1342b. .
- the upper thread support member 1288 is provided so as to face both sides in each opening portion 1342b of the plate portion 1341. That is, the upper thread support member 1288 is formed by folding a wire rod into an arc shape, and the pair of upper thread support members 1288 has the same configuration.
- the upper thread support member 1288 is continuously provided from a base end portion 1288a, an arc-shaped member 1288b continuously provided from the lower end of the base end portion 1288a, and an end opposite to the base end portion 1288a of the arc-shaped member 1288b.
- the connecting member 1288c and an arcuate member 1288d connected from the end of the connecting member 1288c opposite to the arcuate member 1288b, and the upper thread support member 1288 is integrally formed of a wire. .
- the base end portion 1288a is formed in a straight line in the vertical direction, and the upper end of the base end portion 1288a is attached to an upper position of the opening portion 1342b on the back side surface of the plate portion 1341.
- the arcuate member 1288b is formed concentrically with the rotation center of the needle thread motor 1286 (may be substantially concentric) and faces the opening 1342b.
- the arc-shaped member 1288b is provided in the opening 1342b except for a part thereof.
- the connecting member 1288c is formed in a substantially arc shape, and the front end portion protrudes to the front side from the front side surface of the plate portion 1341, and the other portion is provided in the opening portion 1342b. Yes.
- the arc-shaped member 1288d is arranged on the opposite side of the output shaft of the arc-shaped member 1288b of the upper thread motor 1286 (the axis passing through the center of rotation) from the side of the arc-shaped member 1288b and approximately parallel to the arc-shaped member 1288b. It is formed concentrically with the rotation center (may be substantially concentric), and its upper end is curved to the front side.
- the arc-shaped portion 1288d protrudes more to the front side than the front side surface of the plate portion 1341.
- the arc-shaped member 1288b and the arc-shaped member 1288d are formed concentrically with the center of rotation of the upper thread motor 1286 in a side view, and in one upper thread support member 1288, the arc-shaped member 1288b and the arc-shaped member 1288d is formed along a plane perpendicular to the axis of the output shaft of the upper thread motor 1286 (axis passing through the center of rotation), and is formed at intervals in the direction perpendicular to the axis of the output shaft. In one upper thread support member 1288, the arc-shaped member 1288b and the arc-shaped member 1288d are formed at the same position in the left-right direction.
- connection member 1288c connects the lower end of the arcuate member 1288b and the lower end of the arcuate member 1288d.
- the upper thread is inserted into the position between the arc-shaped member 1288b and the arc-shaped member 1288d from the upper side of the pair of upper thread support members 1288, and is disposed on the pair of connection members 1288c.
- the upper thread J can be arranged in the left-right direction between 1288c, and when the upper thread J is pulled up by the rotary arm 1281, the upper thread J is located between the arc-shaped member 1288b and the arc-shaped member 1288d. become. That is, the upper thread support member 1288 moves the upper thread in the left-right direction at the position of the opening 1342b (that is, the position of the opening 1342b in the vertical and horizontal directions (specifically, the position on the lower side of the opening 1342b)).
- an upper thread is supported on the front side of the opening 1342b (may be “positioned on the front side of the opening 1342b”) in the left-right direction in front view.
- the upper thread support member 1288 supports the upper thread in the left-right direction within the opening 1342b (that is, the position between the front surface and the back surface of the plate portion 1341 in the front-rear direction). Good.
- a bar-shaped guide member for guiding the upper thread J sent from above (that is, sent from the upstream gripping part 1240) to the upper thread support member 1288 at a position near the lower side of each opening 1342b.
- 1 upper thread path reversing member 1290 is fixedly provided on the front side of the plate portion 1341. By the guide member 1290, the upper thread guided from above is reversed and guided to the upper thread support member 1288.
- the support portion 1360 is mounted on the upper surface portion 1312a of the arm 1312.
- the L-shaped bracket 1360a mounted on the arm 1312, the L-shaped bracket 1360b fixed to the L-shaped bracket 1360a, and the L-shaped bracket 1360b.
- Fixed to the front surface of the plate-like portion 1360c the L-shaped metal fitting 1360d fixed to the rod-like plate portion 1360c, the plate-like portion 1360e fixed to the L-shaped metal fitting 1360d, and the plate-like portion 1360e.
- an L-shaped metal fitting 1360f Fixed to the front surface of the plate-like portion 1360c, the L-shaped metal fitting 1360d fixed to the rod-like plate portion 1360c, the plate-like portion 1360e fixed to the L-shaped metal fitting 1360d, and the plate-like portion 1360e. And an L-shaped metal fitting 1360f.
- the plate-like portion 1360e is provided in parallel (may be substantially parallel) to the plate portion 1341. Further, one plate-like portion 1360f-1 of the L-shaped metal fitting 1360f is fixed to the plate-like portion 1360e, and the other plate-like portion 1360f-2 erected from the plate-like portion 1360f-1 is connected to the plate-like portion 1360e. Are provided at right angles. Thus, the plate-like portion 1360f-2 is perpendicular to the plate portion 1341. In addition, one plate-like portion 1360d-1 of the L-shaped metal fitting 1360d is fixed to the plate-like portion 1360e, and the other plate-like portion 1360d-2 standing from the plate-like portion 1360d-1 is fixed to the plate portion 1341. It is provided at a right angle.
- the support portion 1360 may be a part of the constituent elements of the arm 1312, the arm 1312 may be the arm main body, and the arm may include the arm main body and the support portion 1360.
- the sewing frame 12d is a member for tensioning and holding the work cloth, and is provided above the sewing machine table (may be the upper surface).
- the spindle motor 20 is configured to rotate in one direction.
- a common spindle is provided for each head, and a spindle motor for rotating the spindle is provided.
- the frame driving device 24 moves the sewing frame 12d in the X-axis direction (X1-X2 direction) and the Y-axis direction (Y1-Y2 direction) in accordance with a command from the control circuit.
- the sewing frame 12d is moved in synchronism with the vertical movement of 12b-9.
- the frame driving device 24 includes a servo motor for moving the sewing frame 12d in the X-axis direction, a servo motor for moving the sewing frame 12d in the Y-axis direction, and the like.
- the control circuit 90 includes a main shaft motor 20, an upper thread motor 1286, a magnet unit 1250, a magnet unit 1270, a lower thread motor (may be a lower thread tension control motor) 202, and a shuttle drive. This circuit controls the operation of the motor 252 and controls the operation of each unit in accordance with the data stored in the storage device 92. That is, the control circuit 90 creates spindle data (see FIG. 21) according to the embroidery data read from the storage device 92, and controls the operation of the spindle motor 20 according to the created spindle data.
- the control circuit 90 torque-controls the upper thread motor 1286 based on the upper thread control torque data input from the input / output device 94 and stored in the storage device 92. Further, in the position control section, the control circuit 90 creates angle correspondence data as shown in FIG. 28 and controls the position of the needle thread motor 1286 according to the angle correspondence data.
- the control circuit 90 closes the upstream gripping section 1240 and opens the downstream gripping section 1260 so that the magnet sections 1250 and 1270 are open.
- the magnet sections 1250 and 1270 are set so that the upstream gripping section 1240 is opened and the downstream gripping section 1260 is closed. Control.
- control circuit 90 controls the hook driving motor 252 according to the created spindle data and hook driving data (see FIG. 20). Further, the control circuit 90 is input from the input / output device 94 and stored in the storage device 92 in the lower thread torque control section (the torque control section is defined in the section position data shown in FIG. 19). Based on the lower thread control torque data, the lower thread motor 202 is torque controlled.
- the control circuit 90 includes a CPU 90a, a PWM (Pulse Width Modulation) circuit 90b, and a current sensor 90c.
- the CPU 90a outputs, to the PWM circuit 90b, data on the current value supplied to the motor based on the data from the storage device 92.
- the PWM circuit 90b converts the amplitude of the current value from the CPU 90a into a pulse signal having a constant amplitude and supplies the pulse signal to the spindle motor 20 and the upper thread motor 1286.
- the current sensor 90c converts the pulse signal output from the PWM circuit 90b into a current value, calculates a torque value by multiplying the current value by a constant, and outputs the torque value to the CPU 90a.
- the PWM circuit 90b and the current sensor 90c are provided for each of the spindle motor 20, the upper thread motor 1286, and the lower thread motor 202, and each PWM circuit 90b and the current sensor 90c correspond to the corresponding motors. It is connected to the. That is, the PWM circuit 90b is connected to the motor corresponding to the CPU 90a, and the current sensor 90c is connected between the CPU 90a and the PWM circuit 90b corresponding to the corresponding motor.
- An encoder 21 is provided between the spindle motor 20 and the control circuit 90 to detect the angle of the spindle motor 20 (the position in the rotational direction of the spindle motor 20), and between the upper thread motor 1286 and the control circuit 90. Is provided with an encoder 1287 for detecting the angle of the upper thread motor 1286 (the position in the rotational direction of the upper thread motor 1286), and between the shuttle driving motor 252 and the control circuit 90, the shuttle driving motor 252 is provided. Encoder 251 for detecting the angle (position in the rotational direction of the hook driving motor 252) is provided, and the control circuit 90 detects the angle (position in the rotational direction) of each motor based on information from each encoder. .
- the storage device 92 has embroidery data 92a, upper thread control torque data and lower thread control torque data 92b, section position data (section data) 92c, and shuttle driving data. 92d is stored. That is, the storage device 92 is a storage unit for storing these data.
- the embroidery data 92a stores stitch width (that is, a value of the stitch width), stitch direction (that is, a value indicating the stitch direction), and thread type data for each stitch. ing.
- the embroidery data 92 a is stored in the storage device 92 by being input from the outside via the input / output device 94.
- the stitch direction is data of an angle value with respect to a predetermined direction (for example, one direction in the horizontal direction).
- a predetermined direction for example, one direction in the horizontal direction.
- the angle value of the stitch ST0 is the value of the angle ⁇ 4
- the angle value of the stitch ST1 is the value of the angle ⁇ 1.
- the value of the angle ⁇ 1 is a positive value because it is upward with respect to the direction HK, and the value of the angle ⁇ 4 is a negative value because it is downward with respect to the direction HK.
- the angle value of the stitch ST0 is the value of the angle ⁇ 2 (positive value)
- the angle value of the stitch ST1 is the angle value of the angle ⁇ 1 (positive value)
- the angle value of the stitch ST0 is the value of the angle ⁇ 2 (negative value
- the angle value of the stitch ST1 is the value of the angle ⁇ 1 (negative value).
- an upper thread control torque value and a lower thread control torque value are stored for each stitch.
- the upper thread control torque value and the lower thread control torque value are stored for each stitch.
- the upper thread control torque data defining the control torque value and the lower thread control torque data defining the lower thread control torque value for each stitch may be configured separately.
- the torque value for each stitch in the upper thread control torque data is created according to the stitch width, stitch direction, and thread type in each stitch. For example, when the stitch width is long, Since tightening is necessary, increase the torque value (or decrease the torque value if the stitch width is short), or if the stitch direction has a large angle difference from the previous stitch direction. Since the upper thread is strongly tightened, the torque value is reduced (if the difference in angle between the stitch direction and the previous stitch direction is small, the torque value is increased), and the thickness of the thread If the thread is thick, the upper thread needs to be tightened, so the torque value is increased (when the thread is thin, the torque value is decreased).
- the torque value for each stitch in the upper thread control torque data may be created according to the stitch width and stitch direction in each stitch. In the example of FIG. 43, the difference in angle between the direction of a certain stitch and the direction of the previous stitch is ⁇ 1 ⁇ 4.
- the torque value for each stitch in the lower thread control torque data is created according to the stitch width, stitch direction, and thread type in each stitch. For example, when the stitch width is long, the upper thread is tightened. The torque value must be increased (increase the torque value if the stitch width is short), or if the stitch direction has a large angle difference from the previous stitch direction. When the upper thread is tightened originally, the torque value is reduced (when the difference between the stitch direction and the previous stitch direction is small, the torque value is increased), and the thread is thick. Since the upper thread needs to be tightened more strongly, the torque value is increased (when the thickness of the thread is small, the torque value is decreased).
- the torque value for each stitch in the lower thread control torque data may be created according to the stitch width and stitch direction in each stitch.
- the upper thread control torque data and the lower thread control torque data 92 b are stored in the storage device 92 by being input from the outside via the input / output device 94. That is, the upper thread control torque data and the lower thread control torque data 92b corresponding to the embroidery data 92a are stored.
- start point and end point of the lower thread torque control section is stored as information on the spindle angle (that is, information on the position of the spindle motor 20 in the rotational direction) (start point is Z 5 , end point is Z 6). ).
- the starting point of the upper thread torque control section is temporally after the end point of the immediately preceding position control section, and the starting point of the position control section is the immediately preceding point.
- the torque control section A predetermined time is provided between the end point and the start point of the position control section, and a predetermined time is provided between the end point of the position control section and the start point of the torque control section. These predetermined times are times for switching between opening and closing of the gripper main bodies 1241 and 1261.
- the starting point of the upper thread torque control section is the section from the bottom dead center (one dead center) to the top dead center (the other dead center) in the rotation range of the balance as the main shaft 22 rotates (the bottom dead center of the balance). Any position in the section from the point to the top dead center).
- the top dead center (the other dead center) of the balance is an end portion in a direction in which the upper thread is pulled from the work cloth in the rotation range of the balance.
- the end point of the upper thread torque control section is any position in the section from the top dead center to the bottom dead center of the balance, and before the sewing needle 12ba inserts into the work cloth. (For example, a position where the tip of the sewing needle 12ba is above the iron plate 5). That is, in order not to apply tension as much as possible to the upper thread during the sewing operation of the work cloth, the torque control section is not set during insertion of the needle into the work cloth. Therefore, the end point of the torque control section may be the position of the top dead center of the balance. Further, since the top dead center of the hook is not a torque control section so that the hook can be smoothly inserted into the upper thread, the end point of the torque control section comes before the top dead center of the hook.
- the upper thread J is pulled in the direction opposite to the pulling direction of the balance 12a while the balance 12a is pulling the upper thread J, so that tension is applied to the upper thread J.
- At least a part of the torque control section is provided during a period when the balance is rising (period when the upper thread is pulled against the work cloth). That is, it can be said that the torque control section includes at least a part of the section from the bottom dead center to the top dead center of the balance.
- the end point of the torque control section is the position before the sewing needle 12ba is inserted into the work cloth.
- the starting point of the position control section of the upper thread is any position in the section from the top dead center to the bottom dead center of the balance (the section where the balance moves from the top dead center to the bottom dead center). It should be noted that the position before the sewing needle 12ba is inserted into the work cloth (for example, the position where the leading end of the sewing needle 12ba is above the iron plate 5) or the position after the inserting needle (for example, the leading end of the sewing needle 12ba) It does not matter whether the position is lower than the iron plate 5).
- the starting point of the position control section is set before the top dead center of the hook so that the hook can be smoothly inserted into the upper thread, and the top dead center of the hook is positioned in the position control section.
- the end point of the upper thread position control section is any position in the section from the bottom dead center to the top dead center of the balance (the section where the balance moves from the bottom dead center to the top dead center). Further, since the torque control section comes immediately after, the end point of the position control section is a position where the sewing needle 12ba is removed from the work cloth (for example, a position where the tip of the sewing needle 12ba is above the iron plate 5). Is preferred.
- the upper thread J is pulled out from the wound thread (the wound thread having the same configuration as the wound thread 298 (FIG. 46)) (the wound thread is provided on the upstream side of the upper thread guide 1300).
- the position control section it is preferable to secure the position control section as long as possible in order to draw out the upper thread as slowly as possible and reduce the risk of thread breakage of the upper thread.
- the starting point of the position control section is any position in the section from the top dead center to the bottom dead center of the balance, and the position is before the top dead center of the hook.
- the section from the bottom dead center to the top dead center of the balance is a section in which the balance pulls the upper thread against the work cloth, and is preferably a torque control section. Therefore, the starting point of the torque control section is preferably from immediately after the needle insertion of the sewing needle 12ba in the section from the bottom dead center to the top dead center of the balance is released to the top dead center of the balance (or just after that). It can be said.
- the starting point of the lower thread torque control section is any position from the position where the sewing needle comes out of the work cloth to the top dead center, and the end point is the sewing needle from the position before the top dead center of the balance. Any position until the needle is inserted into the work cloth.
- the torque control section T (see the motion diagram shown in FIG. 37) from the state in which the sewing needle is removed from the work cloth to the position after the top dead center of the balance is used.
- the balance pulls up the upper thread and tightens the locking portion between the upper thread and the lower thread.
- the tightening degree of the locking portion can be controlled, and the tightening degree of the upper thread and the lower thread can be controlled. That is, by increasing the torque value of the torque control of the lower thread motor 202 during the period, it is possible to achieve a hard finish embroidery, while reducing the torque value of the torque control of the lower thread motor 202 during the period. This makes it possible to make the embroidery with a soft finish.
- the section position data 92c is previously stored in the storage device 92 via the input / output device 94, but the contents of the section position data 92c stored in the storage device 92 by the input / output device 94 are appropriately replaced. May be.
- the term “section” is used, but the spindle motor 20
- the main shaft 22 rotates only in one direction, and in the control section of one stitch, the time series becomes later as the main shaft angle increases. Therefore, instead of the “section”, a “period” may be used.
- Torque control period may be used instead of “section”
- position control period may be used instead of “position control section”
- control period may be used instead of “control section”.
- the hook driving data 92d is data (angle correspondence data) that defines the correspondence between the main shaft angle and the angle of the inner hook (inner hook angle).
- the angle of the inner hook indicates the position of the lower thread motor 202 in the rotational direction.
- the shuttle driving data 92 d is stored in the storage device 92 in advance via the input / output device 94.
- the route of the upper yarn J will be described. Since all nine yarns are the same route, when the upper yarn at the right end is taken as an example in the front view, the upper yarn guided from a wound yarn (not shown). J is in contact with the guide member 1252 from the upper thread guide 1300 and passes between the first plate-like portion 1242a and the second plate-like portion 1244 of the first plate-like portion unit 1242-9 of the upstream gripping portion 1240, and then the guide After contacting the member 1254, the guide member 1290 is reversed to reach the upper thread support member 1288.
- the upper thread J that has passed through the pair of upper thread support members 1288 is in contact with the guide member 1272, and the first plate portion 1262a and the second plate portion 1264 of the first plate unit 1262-9 of the downstream gripping portion 1260. Then, the guide member 1274 is contacted. In addition, the upper thread J passes through the upper thread guide 1302 and the thread tension spring 1337 to reach the balance 12a-9, and from the balance 12a-9 to the upper thread guide 1338 to the sewing needle of the needle bar 12b-9. The upper thread passes from the upstream side to the downstream side in the above order.
- the input / output device 94 is connected to the CPU 90a of the control circuit 90, and is mainly a device for inputting / outputting data to / from the storage device 92.
- the input / output device 94 is a connection terminal or storage medium for connecting to an external terminal. Have a connection terminal for connection to That is, the input / output device 94 has functions of an input device and an output device.
- the embroidery data 92a, upper thread control torque data, and lower thread control torque data 92b are taken into the storage device 92 via the input / output device 94.
- the storage medium storing these data is connected to the input / output device 94.
- the storage medium may be used instead of the storage device 92. That is, each data is read directly from the storage medium. That is, in this case, the storage medium is “upper thread control torque data in which an upper thread control torque value is stored for each stitch in the embroidery data, and lower thread control torque for each stitch in the embroidery data. It functions as a storage unit for storing lower thread control torque data in which values are stored.
- the operation unit 96 is an operation device for operating the sewing machine 1205, and includes operation keys, a display screen, and the like.
- the hook 100 is provided for each head at a position below the upper surface of the sewing machine table 3 below the head 1207. Specifically, it is supported by a pot base 7 provided on the lower side of the sewing machine table 3.
- the pot base 7 has side surface portions 7b and 7c attached to the lower surface of the table body 4, and a bottom surface portion 7a provided between the lower end of the side surface portion 7b and the lower end of the side surface portion 7c. It has become the composition.
- the hook 100 has an outer hook 110, an inner hook press 130, and an inner hook 150.
- the outer hook 110 is a substantially ring-shaped member having an upper opening, and has an outer hook body 112 and mounting portions 116 protruding from both sides of the outer hook body 112.
- the outer pot main body 112 has a substantially cylindrical notch 114 formed on the inner side, and the cross-sectional shape of the notch 114 has a shape in which a circular upper end is notched horizontally.
- the notch 114 forms an arcuate inner peripheral surface.
- a step is formed in the notch 114 in a circumferential shape, and the diameter of the inner hook presser 130 side is larger than the opposite side, and the large diameter part (the front side, Y1 side) of the inner hook presser 130 side (the front side, Y1 side) Guide groove) 114a and a small diameter portion 114b on the opposite side.
- a large diameter portion 114a is provided on the front side.
- the large diameter portion 114a is provided with the race portion 152 of the inner pot 150, and the race portion 152 slides along the large diameter portion 114a. That is, the inner diameter of the large diameter portion 114 a is formed to be substantially the same as or slightly larger than the outer diameter of the race portion 152. Further, the small diameter portion 114b is formed to be smaller than the outer diameter of the race portion 152 of the inner hook 150, so that the inner hook 150 arranged in the outer hook 110 falls off on the side opposite to the inner hook press 130. There is no.
- a lever 122 for fixing the inner hook presser 130 to the outer hook 110 is attached, and an attachment portion 116 for attaching the outer hook 110 to the pot base 7 is formed to protrude.
- the attachment portion 116 is provided with a support hole 118 for pivotally supporting the lever 122, and a screw portion 124 for attaching the outer hook 110 to the pot base 7 is provided outside the support hole 118.
- a hole 120 for insertion is provided.
- the inner hook retainer 130 is a substantially ring-shaped plate-like member having an open upper portion, and a substantially cylindrical cutout portion 132 is formed on the inner side.
- the cutout portion 132 has a circular upper end formed in a front view. It has a horizontally cut shape.
- the inner diameter of the notch 132 provided in the inner hook retainer 130 is smaller than the outer diameter of the race portion 152 of the inner hook 150 and has substantially the same inner diameter as the small diameter portion 114 b of the outer hook 110.
- the inner hook retainer 130 is brought into contact with the surface opposite to the lower thread motor 202 of the outer hook 110 and the lever 122 is locked to the intermediate hook retainer 130, whereby the outer hook 110 and the inner hook retainer 130 are Is configured integrally.
- the inner hook 150 is rotatably arranged in the outer hook 110 to which the inner hook presser 130 is attached, and has a race portion 152, an inner hook main body portion 160, a tip portion 170, a bobbin storage portion 180, a magnet. Part (third magnet part) 190.
- the components other than the magnet portion 190 in the inner hook 150, that is, the race portion 152, the inner hook main body portion 160, the distal end portion 170, and the bobbin storage portion 180 constitute a main body constituting portion.
- the race portion 152 has a substantially arc-like plate shape, that is, a shape in which a rod-like plate-like portion is formed in an arc shape, and an outer surface thereof extends along the inside of the large-diameter portion 114 a of the outer hook 110. And is slidable.
- the inner hook main body portion 160 is formed of a plate-like member as a whole, and a back surface portion 161 continuously provided on the back side from an end portion on the back side inside the race portion 152, and a front side on the inner side of the race portion 152.
- the front side taper-shaped part 166 is provided continuously from the end of the front side to the front side.
- the back surface portion 161 is connected to a circular plate-like back surface main body portion 162 and a side portion of the back surface main body portion 162, and is connected to the back side taper portion connected from the back side end portion inside the race portion 152. 164.
- the back main body portion 162 has an outer diameter smaller than the inner diameter of the race portion 152 and forms a surface perpendicular to the axis of the inner hook 150 (axis passing through the rotation center).
- the back main body portion 162 is located on the back side with respect to the end portion on the back side of the race portion 152.
- the back side taper portion 164 is formed in a substantially tapered plate shape between the back side end portion inside the race portion 152 and the side portion of the back main body portion 162, and the back side on the inside side of the race portion 152.
- This is a shape in which a part of a cone (strictly speaking, a side surface portion of the cone) formed between the end of the back surface and the side portion of the back body portion 162 is cut off. That is, the back side taper portion 164 is located at a position Q in the left circumferential direction from the lower end position P in the front view to the position of the yarn hooking portion 174 in the front view (this position Q is a sharp portion of the tip portion 170 in the circumferential direction).
- the first region 164a is formed from the peripheral end of the back body portion 162 to the inner end portion of the race portion 152, and the width in the direction of the straight line passing through the center of the back body portion 162 in the front view is ⁇ .
- the second region 164b is formed to be narrower than the first region 164a, and the width in the direction of a straight line passing through the center of the back body portion 162 in front view is formed to be ⁇ .
- width ⁇ does not hinder when the upper thread with the upper thread hooked on the thread hooking part 174 is detached from the thread hooking part 174 and pulled upward, and the magnet part 190 can be attached. It is formed in width.
- the width ⁇ is formed to be about 1 ⁇ 2 or less of the width ⁇ , it is formed to have substantially the same width between the position S between 90 degrees and 180 degrees counterclockwise from the position P, From the position S to the end of the first region 164a counterclockwise when viewed from the front, the shape gradually narrows counterclockwise.
- the angle between the position P and the position Q in the front view is 140 to 150 degrees
- the angle between the position P and the position S is 120 to 130 degrees.
- a substantially elliptical opening K is formed at various points in the back side tapered portion 164.
- the front side tapered portion 166 is formed on the front side from the front end on the inner side of the race portion 152, and is formed in a plate shape having an inclined surface inclined inward (rotation center side). That is, it is formed by a part of the conical shape symmetrical to the conical shape formed by the back side tapered portion 164, and is formed narrow in the clockwise direction from the position Q in the front view, and is counterclockwise from the position Q. Is also formed narrow toward the tail end portion 152a of the race portion 152.
- an end portion in the clockwise direction in front view of the front side tapered portion 166 is formed to protrude in the circumferential direction from the sword tip 172, and an end portion in the counterclockwise direction in front view of the front side tapered portion 166 is formed. Is formed in the circumferential direction up to the position of the tail end 152a. As shown in FIG. 13, the front side end portion of the front side tapered portion 166 is formed outside the outer periphery of the cylindrical tubular portion 182, and when the bobbin 300 is stored in the bobbin storage portion 180. Further, the front side tapered portion 166 is formed so as not to get in the way.
- the tip portion 170 is formed in the circumferential direction from the end portion of the race portion 152 (the end portion opposite to the tail end portion 152a), and the outer surface is formed along the outer peripheral surface of the race portion 152.
- a sharp sword tip 172 is formed at the tip, and a thread hook portion 174 having a plane perpendicular to the circumferential direction is formed inside the base end of the sword tip 172.
- a sharp point 176 having a sharp shape protruding in the circumferential direction from the yarn hook 174 is formed inside the yarn hook 174.
- a sharp notch 192 is formed between the sharp part 176 and the front side tapered part 166, and it is formed in a bifurcated shape with the sharp part 176 and the tip of the front side tapered part 166.
- the back side of the distal end portion 170 (the region between the back side of the sharpened portion 176 and the back side tapered portion 164) is formed in a gentle concave shape toward the end of the back side tapered portion 164. .
- the bobbin storage portion 180 has a cylindrical tubular portion 182 and a shaft portion 184, and the tubular portion 182 is fixed to the front surface of the back body portion 162. That is, the outer diameter of the cylindrical portion 182 is substantially the same as the diameter of the back body portion 162, and the tubular portion 182 is fixed to the front surface of the back body portion 162.
- the cylindrical portion 182 is naturally formed to have a size that can accommodate the bobbin 300, and the length of the cylindrical portion 182 in the front-rear direction (Y1-Y2 direction) is greater than the length of the bobbin 300 in the front-rear direction. Yes.
- the shaft portion 184 is formed in a shaft shape that can be inserted into the bobbin 300, and is fixed to the front surface of the back body portion 162. That is, it is formed so that the axis of the shaft portion 184 (axis passing through the center of rotation) (may be an axis) and the axis of the cylindrical portion 182 (axis passing through the center of rotation) (may be used as an axis). ing.
- the cylindrical portion 182 By providing the cylindrical portion 182, it is possible to prevent the lower thread R wound around the bobbin 300 from falling off the bobbin 300.
- the wound lower thread may bulge, so that the lower thread R can be removed from the bobbin 300 by providing the cylindrical portion 182. Can be prevented.
- the magnet part 190 is a permanent magnet, and is fixedly provided on the front side surface of the second region 164b in the back side tapered part 164.
- the magnet portion 190 is outside the cylindrical portion 182 on the front surface of the second region 164b (specifically, the region of the same width in the second region 164b) in the back side tapered portion 164. Is provided from the right end to the lower end in the front view, has a fan-like plate shape, and is curved to match the shape of the front-side surface of the back-side tapered portion 164.
- the magnet portion 190 may be fixedly provided on the back surface of the second region 164b in the back taper portion 164.
- the magnet portion 190 is a portion on the outer peripheral side of the portion of the back surface 161 of the inner hook 150 where the magnet portion 310 of the bobbin 300 is provided (that is, the back main body portion 162). Part 164) on the front side or the back side.
- the magnet part 270 can be brought close to the magnet part 190 without interfering with the lower thread tension control mechanism part 200.
- the structure other than the magnet portion 190 in the inner pot 150 is a material that the magnet does not attract (a material that does not attach a magnet), that is, a non-magnetic material (for example, aluminum or stainless steel). It is formed by. That is, since the magnet unit 310 is provided on the bobbin 300, the configuration other than the magnet unit 190 in the inner pot 150 is made of a non-magnetic material so that the magnet unit 310 does not adhere to the back body unit 162. Is formed.
- the lower thread tension control mechanism 200 is provided on the back side (Y2 side) of the outer hook 110 (may be the rear direction), and is attached to the lower thread motor 202 and the rotary shaft 203 of the lower thread motor 202. And a support portion 220 for supporting the lower thread motor 202 to the outer hook 110.
- the lower thread motor 202 is provided on the back side (that is, in the back direction) of the inner hook 150 and is configured to be capable of forward and reverse rotation.
- the axis of the rotary shaft 203 (axis passing through the center of rotation) (axial core) May be formed to coincide with the axis of the shaft portion 184 in the inner pot 150 (axis passing through the center of rotation) (may be used as an axis).
- Attachment portions 204 and 206 for attachment to the support portion 220 are provided at the front end portion and the rear end portion of the upper end of the lower thread motor 202.
- the turntable 210 includes a circular plate-like turntable main body (rotary plate) (may be referred to as a “rotary body”) 212 and a ring-shaped magnet portion (first plate) attached to the front surface of the turntable main body 212.
- the rotating disk body 212 rotates when the rotating shaft 203 of the lower thread motor 202 rotates, and the magnet unit 214 also rotates when the rotating disk body 212 rotates.
- the magnet part 214 is a permanent magnet, and as shown in FIG.
- one of the sections divided by a plane along the center of rotation is configured as an N pole and the other as an S pole.
- the surface direction (which may be the thickness direction).
- the magnetization direction is a plane direction.
- the lines of magnetic force mainly emerge from the magnet part 214 in the thickness direction of the magnet part 214 (that is, from the surface in the thickness direction of the magnet part 214 (the plane part of the magnet part 214) to the thickness direction.
- the magnet part 214 is attached to the rotating disk main body 212, it means that the magnetic force line mainly comes out from the magnet part 214 substantially parallel to the axis of the rotary shaft 203 of the lower thread motor 202. ing.
- the magnet unit 214 is specifically a double-sided, 4-pole magnet as shown in FIG. 38A, or a single-sided, 2-pole magnet as shown in FIG. 38B.
- the magnet part 214 may not be ring-shaped as long as it is magnetized in the surface direction, and may be, for example, a columnar shape. That is, the magnet part 214 may be a double-sided, 4-pole magnet shown in FIG. 38 (c), or a single-sided, 2-pole magnet shown in FIG. 38 (d). That is, at least one surface of the magnet part 214 is formed in two poles.
- the support part 220 has a plate-like plate part 221 and attachment parts 226 and 228 that protrude downward from the lower surface of the plate part 221. That is, the plate portion 221 includes a substantially U-shaped U-shaped portion 222 and a plate-shaped portion 224 extending from the back-side end of the U-shaped portion 222 to the back side. One of the pair of front ends of the outer hook 110 is fixed to one of the upper ends of the outer hook 110, and the other end of the U-shaped portion 222 is fixed to the other upper end of the outer hook 110.
- the attachment portion 226 is fixed to the attachment portion 204, the attachment portion 228 is attached to the attachment portion 206, and the lower thread motor 202 is supported by the support portion 220.
- the magnet portion 214 of the rotating disk 210 is on the back side of the rear main body portion 162 of the inner hook 150 disposed in the outer hook 110. It is in the state which adjoined through the space
- the hook drive unit 250 includes a hook drive motor 252, a support arm (an arm or an arm part) 260 supported by a rotary shaft (second rotary shaft) 253 of the hook drive motor 252, and a support. It has a magnet part (fourth magnet part) 270 provided at the tip of the arm 260 and an encoder 251 (see FIG. 1) connected to the shuttle drive motor 252.
- the hook driving motor 252 is provided on the back side (or in the back direction) of the lower thread motor 202, and the axis of the rotating shaft 253 of the hook driving motor 252 (the axis passing through the center of rotation) (the axis may be used). ) Coincides with the axis of the rotary shaft 203 of the lower thread motor 202 (axis passing through the center of rotation) (may be used as an axis) and the axis of the inner hook 150 (axis passing through the center of rotation) (may be used as the axis). It is provided to do.
- the hook driving motor 252 is attached to the bottom surface portion 7 a of the pot base 7.
- the support arm 260 has a substantially L shape as a whole, and has a substantially rod-like base end portion 262 and a tip end portion 264 continuously provided from the tip end of the base end portion 262.
- the hook drive motor 252 is provided in a direction perpendicular to the axis of the rotary shaft 253, and the tip 264 is provided parallel to the axis of the rotary shaft 253 of the hook drive motor 252.
- the length of the base end portion 262 is such that the tip end portion 264 does not contact the hook driving motor 252 and the magnet portion 270 attached to the tip end of the tip end portion 264 is the back side of the magnet portion 190 (the back side direction may be set. ) Is set to such a length.
- the length of the tip end portion 264 is set to such a length that the magnet portion 270 is close to the back side of the back side tapered portion 164. That is, the magnet part 270 is close to the back surface of the back-side tapered portion 164 with a gap.
- the magnet portion 270 is a permanent magnet, has a fan-like plate shape, and is located on the back side of the back side tapered portion 164 so as to be as close as possible to the back side surface of the back side tapered portion 164 of the inner pot 150. It is curved to match the shape of the surface.
- the magnet portion 270 and the magnet portion 190 are configured to attract each other, and when the surface on the back side tapered portion 164 side of the inner hook 150 of the magnet portion 270 is one of the N pole and the S pole, the magnet The surface on the back side tapered portion 164 side of the portion 190 is set to be the other of the N pole and the S pole.
- the hook driving motor 252 by driving the hook driving motor 252, the rotating shaft 253 of the hook driving motor 252 rotates, and by rotating the rotating shaft 253, the support arm 260 rotates, and the magnet portion 270 moves in the circumferential direction. Rotate. And since the magnet part 270 and the magnet part 190 are attracting
- the bobbin 300 includes a bobbin main body 302 and a magnet portion (first surface provided on the back surface side of the bobbin main body 302 (a surface facing the back surface portion 161 of the inner pot 150 when pivotally supported by the shaft portion 184). Magnet part) 310.
- the bobbin main body 302 has the same configuration as a normal bobbin, and includes a circular plate-like portion 302a having a circular opening at the center, a plate-like portion 302b having the same shape as the plate-like portion 302a, and a plate-like shape.
- a cylindrical portion 302c provided between the opening of the portion 302a and the opening of the plate-like portion 302b, and a lower thread is wound around the space between the plate-like portion 302a and the plate-like portion 302b. It can be done.
- the hole 304 in the cylindrical portion 302c becomes a hole through which the shaft portion 184 of the inner pot 150 is inserted.
- the magnet unit 310 is a permanent magnet, and has the same configuration as the magnet unit 214 of the lower thread tension control mechanism unit 200.
- One of the sections divided by a plane along the center of rotation is the N pole and the other is the S pole. It is configured as follows. That is, the magnetization direction of the magnet part 310 is a plane direction.
- the direction of magnetization is the plane direction, and the lines of magnetic force mainly emerge from the magnet unit 310 in the thickness direction of the magnet unit 310 (that is, the thickness direction from the surface in the thickness direction of the magnet unit 310 (the plane portion of the magnet unit 310)).
- the magnet unit 310 is specifically a double-sided, 4-pole magnet as shown in FIG. 38 (a), and may be a single-sided, 2-pole magnet as shown in FIG. 38 (b). That is, the magnet part 310 is ring-shaped, and at least one surface of the magnet part 310 is formed with two poles.
- the magnet part 310 is formed in substantially the same shape as the magnet part 214, and the outer diameters of the magnet part 310 and the magnet part 214 are also substantially the same.
- the rotation shaft 203 of the lower thread motor 202 rotates, the rotating disk 210 rotates, and the magnet unit 214 rotates.
- the magnet part 214 rotates, the N pole and the S pole in the magnet part 214 and the magnet part 310 are attracted to each other, and the bobbin 300 also rotates.
- the sewing frame 22d, the inner hook 150, and the bobbin 300 are also mechanical elements in the same manner as the mechanical elements (balances 12a-1 to 12a-9, needle bars 12b-1 to 12b-9, and the presser foot 12c). .
- the hook 100, the bobbin thread tension control mechanism part 200, the hook drive part 250, and the bobbin 300 constitute a hook-related mechanism part.
- the control circuit 90 creates spindle data (see FIG. 21) for each stitch in accordance with the embroidery data stored in the storage device 92.
- the storage device 92 stores information such as stitch width, stitch direction, and thread attributes (thread material and thread thickness) for each embroidery to be created, so that the stitch width, stitch direction, and thread of each stitch are stored.
- the spindle data is data of a spindle angle in a time series for each unit time (that is, a position in the rotational direction of the spindle motor 20).
- the spindle angle is The amount of change in the spindle angle is reduced, and when the stitch width is small, the amount of change in the spindle angle is increased. Further, when the direction of the stitch is opposite to the direction of the previous stitch, the change amount of the main shaft angle is reduced. That is, when the angle formed by the stitch direction and the previous stitch direction (angle ⁇ 3 in FIG. 43) is small, the change amount of the main shaft angle is decreased, and the angle formed by the stitch direction and the previous stitch direction is large. In this case, the change amount of the main shaft angle is increased.
- the entire embroidery data composed of a plurality of stitches may be created in advance, or embroidery stitching may be actually performed by each machine element (needle bar, balance, shuttle, etc.). By creating the spindle data several stitches before the stitch to be performed, actual embroidery sewing may be performed while creating the spindle data.
- FIG. 22 An example of the spindle data is shown in FIG.
- the spindle data shown in FIG. 22 continues to rotate at a constant speed.
- the spindle data may be used.
- the stitch width of a certain stitch is large, the time for one stitch is lengthened, and when the stitch width is small, the time for one stitch is shortened.
- the spindle angle is detected (S1). That is, the spindle angle is detected based on information from the encoder 21 connected to the spindle motor 20.
- the detection of the spindle angle is performed at a predetermined cycle (that is, the processing shown in FIG. 23 is performed at a predetermined cycle). For example, at a cycle of 1 to several thousandths of a few tenths of the cycle for one stitch. Do.
- the spindle angle is detected (S1), and then the upper thread is selected.
- the needle bar case 1314 is slid to place the magnet parts 1250 and 1270 at the selected thread position, and the rotating part.
- the rotary arm 1281 of 1280 is placed at the position of the opening 1342b corresponding to the upper thread so that the selected thread can be hooked and pulled up.
- the step of determining whether or not to change the upper thread is provided between step S1 and step S2.
- the detected spindle angle is one. It is determined whether or not the spindle angle corresponds to the beginning of the stitch (for example, 0 degrees in FIG. 36, that is, when moving to the next stitch), when the spindle angle corresponds to the beginning of one stitch.
- the step of determining whether or not the upper thread is to be changed from the embroidery data is provided between step S1 and step S2, and the step of controlling the sliding operation of the needle bar case 1314 when changing the upper thread. After the needle bar case 1314 is slid, the process proceeds to step S2. If the detected main shaft angle is not the main shaft angle corresponding to the beginning of one stitch, or if the detected main shaft angle is the main shaft angle corresponding to the first head of one stitch and the upper thread is not changed, the step is continued. The process proceeds to S2.
- the storage device 92 stores information on the start point and end point of the torque control section and the start point and end point of the position control section, so that the determination is made by comparing with the detected spindle angle. To do.
- the CPU 90a If it is not the position control section, the CPU 90a outputs a voltage value of 0 to the PWM circuit 90b (S6), and stops the current supply to the upper thread motor 1286 (S7).
- the section in which the current supply to the needle thread motor 1286 is stopped includes the section from the end point of the torque control section to the start point of the position control section, and the end point of the position control section and the start point of the torque control section in FIG. Corresponds to the section. That is, the current supply stop time is provided in order to switch between torque control and position control after the switching of the gripper main bodies 1241 and 1261 is reliably performed. Accordingly, the gripper main bodies 1241 and 1261 can be reliably opened and closed in each control of torque control and position control.
- the switching response of the gripper main body 1241 and 1261 can be accelerated, the start point of the torque control section and the end point of the position control section are matched, and the start point of the position control section and the end point of the torque control section are matched. Also good.
- the upper thread control torque value (torque data) of the target stitch is read from the upper thread control torque data at the start point of the torque control section, and is read in the torque control section of the stitch. Torque is controlled according to the upper thread control torque value. That is, first, as shown in FIG. 24, it is determined whether or not the upper thread control torque value of the target stitch is held in the control circuit 90 (S11), and it is the starting point of the torque control section and is still torque data. Is not held, the upper thread control torque value of the target stitch is read from the upper thread control torque data and stored in the control circuit 90 (S12).
- step S13 the calculated value calculated in step S13 is multiplied by a predetermined constant to calculate a voltage value (voltage command to the PWM circuit) output to the PWM circuit 90b (S14 in FIG. 24).
- 29 the signal is output to the PWM circuit 90b (S15 in FIG. 24, S15 in FIG. 29).
- PWM circuit 90b outputs a pulse signal as a voltage signal based on the input signal, and supplies current to the upper thread motor 1286 (S16 in FIG. 24, S16 in FIG. 29, current supply step).
- the angle of the upper thread motor 1286 that is, the position in the rotational direction of the upper thread motor 1286 (that is, the rotational direction of the output shaft of the upper thread motor 1286).
- Current position position is detected and angle correspondence data for controlling the position to the initial position in the rotational direction of the needle thread motor 1286 (which may be the origin position) is created.
- Control to return the yarn motor 1286 to the initial position by position control is performed. That is, first, it is determined whether or not angle correspondence data has been created for the target stitch (S21 in FIG. 25).
- the angle correspondence data When the angle correspondence data is not created, that is, at the start position of the position control section, the angle of the upper thread motor 1286 is detected from the encoder 1287 (S22 in FIG. 25, S22 in FIG. 29). Then, according to the detected angle of the needle thread motor 1286, angle correspondence data is created (S23 in FIG. 25, S23 in FIG. 29). As shown in FIG. 28, the angle correspondence data includes the main shaft angle (that is, the position in the rotation direction of the main shaft motor 20) and the upper thread motor angle (the upper thread motor angle) (the rotation direction of the upper thread motor 1286).
- the main shaft angle at the start position of the position control section is a x
- the main shaft angle at the end point position is the corresponding data of the main shaft angle and the needle thread motor angle to the angle of the upper thread motor in a a y) becomes C 0.
- Each of the main shaft angle and the upper thread motor angle indicates the position in the rotational direction of each motor. This angle C 0 is the angle of the initial position of the upper thread motor 1286.
- the range from the spindle angle a x corresponding to the start position of the position control section to the spindle angle a y corresponding to the end position of the position control section is equally divided at a predetermined interval (unit angle). (Ie, equally divided every 1 / n (n is an integer)), as shown in FIG. 27, a first section (for example, main shaft angles a x to a x) that is a predetermined section from the start point of the position control section.
- the amount of change in the upper thread motor angle per unit angle is gradually increased, whereby the rotation speed of the rotation arm 1281 is increased, and the second section (following the first section ( For example, at the main shaft angles a x + 3 to a y-3 , the amount of change in the upper thread motor angle per unit angle is constant, and the third section following the second section (for example, the main shaft angles a y-3 to in a y), the amount of change in the yarn for motor angle on per unit angle gradually decreases Thus, rotation speed of the rotating arm 1281 is to be reduced.
- the angle range of the first section and the angle range of the third section are shorter than those of the second section.
- the data of the upper thread motor angle is read from the angle correspondence data (S24 in FIG. 25, S24 in FIG. 29). That is, the main shaft angle closest to the main shaft angle detected in step S1 is detected from the angle correspondence data (FIG. 29), and the upper thread motor angle corresponding to the main shaft angle is read.
- the upper thread motor angle may be calculated according to the ratio of the two spindle angles. .
- speed data is calculated by detecting the amount of change per unit time from the read upper thread motor angle (S25 in FIG. 25, S25 in FIG. 29, speed data calculation step). That is, the speed data is calculated by dividing the change amount of the angle data by the time. That is, the relationship between the main shaft angle and the upper thread motor angle is defined in the angle correspondence data shown in FIG. 28, and the relationship between the time and the main shaft angle is defined in the main shaft data shown in FIG. The amount of change in the upper thread motor angle per hour is detected.
- the spindle angle data of the spindle data does not match the spindle angle data of the angle correspondence data, for example, the two spindle angles (spindle angles in the spindle data) adjacent to each other in the angle correspondence data are What is necessary is just to calculate time from the ratio of difference.
- torque data is calculated by detecting the amount of change per unit time in the speed data (S26 in FIG. 25, S26 in FIG. 29, torque data calculation step). That is, torque data is calculated by dividing the amount of change in speed data by time. That is, in step S25, the speed data of the upper thread motor is calculated for each time, and the torque data is calculated by differentiating the speed data.
- torque compensation data is calculated from the torque data calculated in step S26 (S27 in FIG. 25, S27 in FIG. 29). That is, the torque data is multiplied by the inertia ratio (S27-1 in FIG. 29), and the torque compensation data is calculated by adding the torque based on the mechanical loss to the value obtained by multiplying the inertia ratio (S27 in FIG. 29). -2).
- the inertia ratio is a constant determined in advance according to the mass or the like of each machine element, and the torque based on the mechanical loss is a value determined in advance according to each machine element.
- step S28 the data (encoder count value) from the encoder 1287 (encoder corresponding to the upper thread motor 1286) is subtracted from the angle data read in step S24 (S28 in FIG. 26, S28 in FIG. 29, position). Deviation calculation process). It can be said that the value calculated in step S28 is a position deviation value.
- the speed value is calculated by multiplying the calculated value calculated in step S28 by a predetermined constant (S29 in FIG. 26, S29 in FIG. 29).
- the motor current speed value is calculated by differentiating the output from the encoder 1287 (S30 in FIG. 26, S30 in FIG. 29). That is, the amount of change per unit time of the count value of the encoder is calculated, and the current motor speed value is calculated.
- step S31 the motor current speed value calculated in step S31 is subtracted from the speed value calculated in step S30, and the speed data calculated in step S25 is added (S31 in FIG. 26, S31 in FIG. 29, Speed deviation calculation step). It can be said that the value calculated in step S31 is the value of the speed deviation.
- the torque value is calculated by multiplying the calculated value calculated in step S31 by a predetermined constant (S32 in FIG. 26, S32 in FIG. 29).
- step S27 the torque compensation data calculated in step S27 is added to the torque value calculated in step S32 (S33 in FIG. 26, S33 in FIG. 29). Thereafter, the torque value from the current sensor 90c is subtracted from the value calculated in step S33 (S34 in FIG. 26, S34 in FIG. 29, torque deviation calculating step). It can be said that the value calculated in step S34 is a torque deviation value.
- step S34 the calculated value calculated in step S34 is multiplied by a predetermined constant to calculate a voltage value (voltage command to the PWM circuit) output to the PWM circuit 90b (S35 in FIG. 26). 29 (S35 in FIG. 29), the signal is output to the PWM circuit 90b (S36 in FIG. 26, S36 in FIG. 29).
- PWM circuit 90b outputs a pulse signal as a voltage signal based on the input signal, and supplies current to the upper thread motor 1286 (S37 in FIG. 26, S37 in FIG. 29, current supply step). As described above, the upper thread motor 1286 is controlled by repeatedly performing the processes shown in the flowcharts of FIGS. In the description of the flowcharts of FIGS. 23 to 26 regarding the upper thread control, the PWM circuit 90b and the current sensor 90c are the PWM circuit 90b and the current sensor 90c corresponding to the upper thread motor 1286.
- step S8 it is determined whether or not it is a lower thread torque control section (S8). That is, as shown in FIG. 19, the storage device 92 stores information on the start point and end point of the lower thread torque control section, and therefore, the determination is made by comparing with the detected spindle angle.
- the CPU 90a If it is not the torque control section, the CPU 90a outputs a voltage value of 0 to the PWM circuit 90b (S10), and stops the current supply to the lower thread motor 202 (S11).
- the section in which the current supply to the lower thread motor 202 is thus stopped corresponds to a section other than the section T in FIG.
- control is performed in accordance with the flowchart shown in FIG. 24 as in the case of the upper thread, and the lower thread control torque value (torque data) of the target stitch is controlled at the start point of the torque control section.
- the torque is read from the torque data, and torque control is performed in accordance with the read lower thread control torque value in the torque control section of the stitch. That is, first, as shown in FIG. 24, it is determined whether or not the torque data of the target stitch is held in the control circuit 90 (S11), and is the starting point of the torque control section and is still the lower thread control torque value. Is not held, the lower thread control torque value of the target stitch is read from the lower thread control torque data and held in the control circuit 90 (S12).
- step S13 the calculated value calculated in step S13 is multiplied by a predetermined constant to calculate a voltage value (voltage command to the PWM circuit) output to the PWM circuit 90b (S14 in FIG. 24).
- 29 the signal is output to the PWM circuit 90b (S15 in FIG. 24, S15 in FIG. 29).
- PWM circuit 90b outputs a pulse signal as a voltage signal based on the input signal, and supplies current to lower thread motor 202 (S16 in FIG. 24, S16 in FIG. 29, current supply step).
- S13 to S16 in FIG. 29 are related.
- the rotating disk 210 rotates and the magnet unit 214 rotates.
- the N pole and the S pole in the magnet unit 214 and the magnet unit 310 are attracted to each other, and a rotational force is applied to the bobbin 300.
- the rotation direction of the lower thread motor 202 the lower thread motor 202 is rotated so that the rotating disk 210 is rotated in a direction opposite to the rotation direction (forward direction) of the bobbin 300 when the lower thread R is pulled out.
- a rotational force is applied to the bobbin 300 in the reverse direction with respect to the forward direction, and the locking portion between the upper thread J and the lower thread R can be tightened.
- the lower thread motor 202 is controlled by repeatedly performing the processes shown in the flowcharts of FIGS.
- the PWM circuit 90b and the current sensor 90c are the PWM circuit 90b and the current sensor 90c corresponding to the lower thread motor 202.
- the upstream side The gripping part main body 1241 of the gripping part 1240 is opened and the gripping part main body 1261 of the downstream side gripping part 1260 is closed.
- the main body 1241 is closed, and the gripping part main body 61 of the downstream gripping part 1260 is opened.
- the main shaft angle is detected (S41) (the main shaft angle is detected in the same manner as in step S1), and it is determined whether or not it is the end point of the torque control section ( S42)
- the gripper body 1241 of the upstream gripper 1240 is opened and the gripper body 1261 of the downstream gripper 1260 is closed. That is, the upper thread J is not fixed to the grip portion main body 1241 but is fixed to the grip portion main body 1261.
- torque control is not performed when the end point of the torque control section has not been reached in the previous detection of the main spindle angle (S41) and the end point of the torque control section has been passed in the detection of the main shaft angle (S41). Judged as the end point of the section.
- the grip portion main body 1241 of the upstream side grip portion 1240 is determined. Is closed and the gripper body 1261 of the downstream gripper 1260 is opened.
- the position control is also performed when the end point of the position control section has not been reached in the previous detection of the spindle angle (S41) and the end point of the position control section has been passed in the detection of the main spindle angle (S41). Judged as the end point of the section.
- the grip portion main body 1241 is closed and the grip portion main body 1261 is opened, and in the position control section, the grip portion main body 1241 is opened and the grip portion main body 1261 is closed.
- the gripper main bodies 1241 and 1261 are closed, the gripped upper thread is fixed, and when the gripper main bodies 1241 and 1261 are opened, the upper thread is unfixed.
- the first plate unit of the first plate unit corresponding to the position of the magnet unit 1250 in the first plate units 1242-1 to 1242-9 is attracted by magnetic force.
- the gap between the first plate-like portion 1242a and the second plate-like portion 1244 is strongly closed, the grip portion main body 1241 is closed, and the first plate-like portion 1242a and the second plate-like portion 1244 are closed.
- a closed state in which the upper thread J is sandwiched is held. For example, as shown in FIGS.
- the first plate unit of the first plate unit corresponding to the position of the magnet unit 1270 in the first plate units 1262-1 to 1262-9 is attracted by magnetic force.
- the gap between the first plate-like portion 1262a and the second plate-like portion 1264 is tightly closed, the gripper main body 1261 is closed, and the first plate-like portion 1262a and the second plate-like portion 1264 are closed.
- a closed state in which the upper thread J is sandwiched is obtained. For example, as shown in FIGS. 3, 4, 5, 6, and 7, when the magnet portion 1270 is located on the back side of the first plate portion 1262a of the first plate portion unit 1262-8.
- the gripper main body 1261 is opened, and the upper thread grip is released.
- the magnet unit 1270 as the downstream drive unit switches between the closed state in which the upper thread is gripped and the open state in which the upper thread grip is released with respect to the gripper main body 1261.
- the rotating arm 1281 is at the top dead center position (initial position). That is, the hook arm 1284 of the rotating arm 1281 is at a position obliquely upward (position indicated by 1281 (A) in FIGS. 6 and 7). In this initial position, the tip of the rotating arm 1281 is exposed to the front side of the plate portion 1341 from the opening 1342b.
- the rotating arm 1281 is retracted, and therefore the rotating arm 1281 is rotated to the initial position. At that time, the turning arm 1281 is turned upward to turn the upper thread to the initial position while being in contact with the upper thread supported by the upper thread support member 1288.
- the upper thread motor 1286 is torque-controlled by the upper thread motor 1286 with respect to the rotating arm 1281 with the gripper body 1241 closed and the gripper body 1261 opened.
- a rotational force is applied upward.
- the rotary arm 1281 moves the upper thread against the pulling direction (pull-up direction) with respect to the upper thread J of the balance (the balance to be operated among the balances 12a-1 to 12a-9 (hereinafter referred to as “operating balance”)).
- the working balance is rotated upward to pull up the upper thread J with respect to the work cloth.
- the rotating arm 1281 pulls the upper thread J in the working balance (downward). Rotate to.
- the torque value set in the upper thread control torque data is determined by the rotation arm 1281 rotating in the pulling direction (downward) of the upper thread J of the operating balance as the operating balance pulls up the upper thread J. Set to a value that does not hinder the upper thread J from being pulled by the balance.
- FIG. 6 and FIG. 7, 1281 (A) shows a state where the turning arm 1281 is turned to the initial position (may be the origin position) by returning the needle thread motor 1286 to the initial position at the end of the position control section. Show.
- the gripper body 1241 is in an open state.
- the upper thread mode is set to the initial position at the angle of the upper thread motor 1286, which is the rotational direction position of the upper thread motor 1286. According to the position data of the angle of the upper thread motor 1286 so that the angle of 1286 returns performing position control for imparting a rotational force to the rotating arm 1281 withdrawing the needle thread from upstream.
- the spindle motor 20 is controlled in the same manner as the position control in the upper thread motor 1286.
- angle data (may be position data) is read out from the spindle data (S51 in FIG. 31, S51 in FIG. 33, reading step). That is, an angle (spindle axis angle) corresponding to the time to be processed in the spindle data is detected, and the data of the angle is read.
- speed data is calculated by detecting the amount of change in the detected spindle angle per unit time (S52 in FIG. 31, S52 in FIG. 33, speed data calculation step).
- speed data is calculated by dividing the change amount of the angle data by the time. That is, the velocity data is calculated by differentiating the angle data.
- torque data is calculated by detecting the amount of change per unit time in the speed data (S53 in FIG. 31, S53 in FIG. 33, torque data calculation step).
- the torque data is calculated by dividing the change amount of the speed data by the time. That is, the speed data is calculated by differentiating the speed data. It should be noted that the speed data necessary for calculating the speed change amount is stored in advance by the CPU 90a.
- torque compensation data is calculated from the torque data calculated in step S53 (S54 in FIG. 31, S54 in FIG. 33). That is, the torque data is multiplied by the inertia ratio (S54-1 in FIG. 33), and the torque compensation data is calculated by adding the torque based on the mechanical loss to the value obtained by multiplying the inertia ratio (S54 in FIG. 33). -2).
- the inertia ratio is a constant determined in advance according to the mass or the like of each machine element, and the torque based on the mechanical loss is a value determined in advance according to each machine element.
- step S55 the data (encoder count value) from the encoder 21 is subtracted from the angle data read in step S51 (S55 in FIG. 32, S55 in FIG. 33, position deviation calculation step). It can be said that the value calculated in step S55 is a position deviation value.
- the speed value is calculated by multiplying the calculated value calculated in step S55 by a predetermined constant (S56 in FIG. 32, S56 in FIG. 33).
- the motor current speed value is calculated by differentiating the output from the encoder 21 (S57 in FIG. 32, S57 in FIG. 33). That is, the amount of change per unit time of the count value of the encoder is calculated, and the current motor speed value is calculated.
- step S57 the motor current speed value calculated in step S57 is subtracted from the speed value calculated in step S56, and the speed data calculated in step S52 is added (S58 in FIG. 32, S58 in FIG. 33, Speed deviation calculation step). It can be said that the value calculated in step S58 is the value of the speed deviation.
- the torque value is calculated by multiplying the calculated value calculated in step S58 by a predetermined constant (S59 in FIG. 32, S59 in FIG. 33).
- step S60 the torque value from the current sensor 90c is subtracted from the torque value calculated in step S59, and the torque compensation data calculated in step S54 is added (S60 in FIG. 32, S60 in FIG. 33, torque deviation). Calculation step).
- the value calculated in step S60 can be said to be a value of torque deviation.
- step S60 the calculated value calculated in step S60 is multiplied by a predetermined constant to calculate a voltage value (voltage command to the PWM circuit) to be output to the PWM circuit 90b (S61, FIG. 32). 33 (S61 in FIG. 33), the signal is output to the PWM circuit 90b (S62 in FIG. 32, S62 in FIG. 33).
- PWM circuit 90b outputs a pulse signal as a voltage signal based on the input signal, and supplies current to the spindle motor 20 (S63 in FIG. 32, S63 in FIG. 33, current supply step).
- the PWM circuit 90b and the current sensor 90c are the PWM circuit 90b and the current sensor 90c corresponding to the spindle motor 20.
- the shuttle drive motor 252 is controlled in the same manner as the spindle motor 20 is controlled. That is, the control is performed according to the flowcharts shown in FIGS. 31 and 32 in the same manner as the spindle motor 20 except that the hook angle is used instead of the spindle angle. That is, in step S51, according to the spindle data and the shuttle driving data, the hook angle corresponding to the processing time is detected in the spindle data, and the data of the angle is read. That is, the main shaft angle is detected in the main shaft data, and the inner hook angle corresponding to the detected main shaft angle is detected in the hook driving data. In step S52, the change amount of the detected hook angle per unit time is detected to calculate speed data.
- step S55 data from the encoder 251 (encoder count value) is subtracted from the angle data read in step S51.
- step S57 the motor current speed value is calculated by differentiating the output from the encoder 251.
- the PWM circuit 90 b and the current sensor 90 c are the PWM circuit 90 b and the current sensor 90 c corresponding to the spindle motor 20.
- the support shaft 260 rotates by rotating the rotary shaft 253, and the magnet portion 270 rotates in the circumferential direction.
- the inner pot 150 will rotate with rotation of the magnet part 270.
- FIG. 34 shows a case where the position of the yarn hooking portion 174 is at the top dead center (the uppermost position with respect to the rotation center).
- FIG. 34 (d) shows a case where the position of the yarn hooking portion 174 is at the bottom dead center (the lowest position with respect to the rotation center).
- one of the looped upper threads J passes through the back side of the back main body 162 (see FIG. 34 (d)), but between the turntable 210 and the back main body 162 of the inner pot 150. Is provided with an interval, so that the upper thread does not become a hindrance when passing the back side of the back body portion 162.
- FIG. 37 shows a motion diagram of the stitch pot, the needle bar, and the balance for one stitch.
- the position (a) in FIG. 37 corresponds to the state in FIG.
- the position of (b) in FIG. 37 corresponds to the state of FIG. 34 (b)
- the position of (d) in FIG. 37 corresponds to the state of FIG. 34 (d)
- the position of (e) in FIG. This corresponds to the state shown in FIG.
- the sewing frame 12d moves when at least the needle bar is above the needle plate position.
- the bobbin 300 When the bobbin 300 is replaced when the sewing machine 1205 is used, the bobbin 300 is held in the bobbin storage part 180 by the attractive force of the magnet part 310 and the magnet part 214. The bobbin 300 is pulled out against the suction force. Further, in order to store the new bobbin 300 in the bobbin storage part 180, the magnet part 310 and the magnet part 214 are attracted by storing the bobbin 300 in the bobbin storage part 180 from the inner hook presser 130 side. Thus, the bobbin 300 can be easily stored in the bobbin storage portion 180.
- the magnitude of the tension for the upper thread and the lower thread is controlled according to the upper thread control torque data and the lower thread control torque data stored in the storage device 92.
- the upper thread control torque value in the upper thread control torque data and the lower thread control torque value in the lower thread control torque data are defined for each stitch.
- the tension on the lower thread can be controlled. Therefore, the hardness of the seam can be adjusted for each stitch.
- each sewing unit 1206 the tension of the upper thread and the lower thread is controlled by the upper thread control torque data and the lower thread control torque data stored in the storage device 92, so that each sewing unit 1206 ( The same embroidery can be formed on the work cloth in the head 1207), and the identity of the embroidery formed in each sewing machine unit 1206 (may be the head 1207) can be made extremely high. That is, in each sewing unit 1206 in the sewing machine 1205, the tension of the upper thread and the lower thread is controlled by the upper thread control torque data and the lower thread control torque data stored in the storage device 92, and the same in each sewing unit. Therefore, the same embroidery can be formed in each sewing unit, and the identity of the embroidery formed in each sewing unit (ie, each head) can be made extremely high. .
- the upper thread control torque data stored in the storage device 92 is the same, and the lower thread control torque data stored in the storage device 92 is the same, so that each sewing machine
- the same embroidery can be formed on the work cloth, and the identity of the embroidery formed on each sewing machine can be made extremely high.
- the upper thread control unit 1230 is provided so that the upper thread J can be gripped in the position control section.
- the part main body 1241 is opened, and the pretension 296 exists only upstream of the rotating arm 1281 of the rotating part 1280, and there is no friction resistance between the thread tension plate and the rotary tension. Therefore, the movement of the balance does not hinder the pulling of the upper thread, so that the upper thread can be pulled out smoothly from the wound thread, and the risk of thread breakage can be reduced.
- the rotating arm 1281 When the upper thread breakage occurs, the rotating arm 1281 is not lifted upward when the balance moves to the top dead center in the torque control section, that is, the rotating arm 1281 is not moved upward. Since the yarn motor 1286 is not pulled in the direction opposite to the direction in which the rotational force is applied, the yarn breakage can be detected by detecting that the rotating arm 1281 is not pulled upward. If not, since the rotating arm 1281 is pulled up in the torque control section, it is possible to accurately detect yarn breakage.
- the current position of the upper thread motor 1286 is detected in the position control section, and angle correspondence data for controlling the position to the initial position of the upper thread motor 1286 is created. In accordance with the data, control is performed to return to the initial position of the upper thread motor 1286 by position control. Therefore, in the torque control section, the upper thread can be pulled out by the amount consumed by lifting the rotary arm 1281. Pulling out the yarn does not cause excess or deficiency in the amount of yarn stored.
- the tension of the lower thread R is controlled by the magnet part 214 provided on the rotating disk 210 and the magnet part 310 provided on the bobbin 300, the rotation of which is controlled by the lower thread motor 202, the lower thread and other members As compared with the case where the tension is controlled by the friction with the tension, the tension can be controlled with high accuracy.
- the tension applied to the lower thread R is controlled by the current value applied to the lower thread motor 202, and the lower thread tension is proportional to the current value. Therefore, the tension of the lower thread can be controlled by finely controlling the current value. Can be finely controlled.
- the bobbin storage unit 180 is provided in the inner pot 150, and the bobbin 300 stored in the bobbin storage unit 180 is attracted by the magnet unit 214 of the rotating disk 210, so that the bobbin storage unit Since it is housed stably in 180, there is no need to separately provide a mechanism for attaching the bobbin to the inner pot 150.
- the bobbin 300 can be easily attached to and detached from the bobbin storage portion 180. That is, the bobbin 300 can be easily accommodated in the bobbin accommodating part 180 by the attractive force of the magnet part 310 and the magnet part 214.
- the inner hook 150 is driven by the hook driving portion 250, the magnet portion 270 and the magnet portion 190 are attracted, and the magnet portion 270 rotates in the circumferential direction. Since 150 rotates, the drive sound at the time of driving the inner hook can be reduced.
- the inner pot is a half-rotation type, but may be a full-rotation type configuration.
- the configuration when the inner hook is a full rotation type is configured as shown in FIG. 39, and the configurations of the hook 100, the lower thread tension control mechanism 2200, and the hook drive unit 2250 are as shown in FIG.
- the structure of the hook 100 is the same as that of the hook 100 in the structure shown in FIGS.
- the lower thread tension control mechanism unit 2200 includes a lower thread motor (may be a lower thread tension control motor) 2202 and a rotating disk 2210 attached to the rotary shaft 2203 of the lower thread motor 2202.
- a lower thread motor may be a lower thread tension control motor
- a rotating disk 2210 attached to the rotary shaft 2203 of the lower thread motor 2202.
- the bobbin thread motor 2202 is configured to be capable of rotating in the forward and reverse directions.
- the axis of the rotary shaft 2203 (the axis passing through the center of rotation) (may be used as the axis) passes through the axis of the shaft portion 184 in the inner hook 150 (passes through the center of rotation). Axis) (may be used as an axis).
- the bobbin thread motor 2202 is provided on the back side of the shuttle driving motor 2252, unlike the configurations of FIGS. 9 to 13.
- the rotary shaft 2203 of the lower thread motor 2202 is formed longer than the rotary shaft 203 in the configuration shown in FIGS. 9 to 13, and the insertion hole in the hook driving motor 2252 and the cylinder of the hook driving motor 2252 are formed.
- the rotary shaft is inserted and protrudes to the front side of the hook driving motor 2252.
- the lower thread motor 2202 is fixed to the hook base.
- the turntable 2210 has a configuration similar to that of the turntable 210 in the configurations of FIGS. 9 to 13, and includes a circular plate-like turntable body 2212 and a ring-shaped magnet attached to the front surface of the turntable body 2212. Part (second magnet part) 2214.
- the turntable body 2212 has the same configuration as the turntable body 212 in the configurations of FIGS. 9 to 13, and the magnet portion 2214 has the same configuration as the magnet portion 214 in the configurations of FIGS. Description is omitted.
- a cylindrical portion having the same configuration as the cylindrical portion 216 in the configuration shown in FIGS. 9 to 13 is provided on the rear surface of the rotating disk main body 2212, and the cylindrical portion is rotated by the lower thread motor 2202.
- the shaft 2203 is pivotally supported and fixed.
- the magnet part 2214 of the rotating plate 2210 is on the back side of the back main body part 162 of the inner hook 150 disposed in the outer hook 110. It is in the state which adjoined the surface of this through the space
- the shuttle drive unit 2250 includes a shuttle drive motor 2252, a support arm 2260 that is pivotally supported on the rotary shaft of the shuttle drive motor 2252, and a magnet part (fourth magnet part) provided at the tip of the support arm 2260. 2270.
- the shuttle drive motor 2252 is formed in a cylindrical shape, and a cylindrical insertion hole is formed along the axis.
- the rotary shaft of the shuttle drive motor 2252 is also formed in a cylindrical shape, and the axis of the rotary shaft of the shuttle drive motor 2252 (the axis passing through the center of rotation) (which may be used as the axis) is the rotation of the lower thread motor 2202. It is provided so as to coincide with the axis of the shaft 2203 (axis passing through the rotation center) (may be used as an axis) and the axis of the inner pot 150 (axis passing through the rotation center) (may be used as an axis).
- This hook driving motor 2252 is also attached to the hook base in the same manner as the lower thread motor 2202. Note that the hook driving motor 2252 only needs to rotate in one direction because the inner hook 150 is a full rotation type. In addition, the structure which forward / reversely rotates may be sufficient.
- the support arm 2260 has a substantially L shape as a whole, and has a substantially rod-like base end portion 2262 and a front end portion 2264 continuously provided from the front end of the base end portion 2262.
- the front end 2264 is provided in a direction perpendicular to the axis of the rotary shaft of the shuttle drive motor 2252 and the tip 2264 is provided in parallel with the axis of the rotary shaft of the shuttle drive motor 2252.
- the length of the base end portion 2262 is such that the tip end portion 2264 does not come into contact with the turntable 2210 and the magnet portion 2270 attached to the tip end of the tip end portion 2264 is positioned on the back side of the magnet portion 190 (ie, in the back direction). It is set to such a length.
- the length of the tip end portion 2264 is set to such a length that the magnet portion 2270 is close to the back side of the back side tapered portion 164.
- the magnet portion 2270 has the same configuration as the magnet portion 270 in the configurations of FIGS. 9 to 13, has a fan-like plate shape, and is as close as possible to the back side surface of the back side tapered portion 164 of the inner pot 150. As shown, the back side tapered portion 164 is formed to be curved in accordance with the shape of the back side surface.
- the magnet portion 2270 and the magnet portion 190 are configured to attract each other, and the magnet on the back side tapered portion 164 side of the inner pot 150 of the magnet portion 2270 is one of the N pole and the S pole.
- the surface on the back side tapered portion 164 side of the portion 190 is set to be the other of the N pole and the S pole.
- the lower thread tension control mechanism unit 2200 and the shuttle drive unit 2250 are configured as described above.
- the lower thread motor 2202 is provided on the back side (that is, the back direction) of the shuttle drive motor 2252.
- the support arm 2260 can be fully rotated.
- the configurations other than the lower thread tension control mechanism 2200 and the shuttle drive unit 2250 of this embodiment are the same as the configurations of FIGS. 9 to 13 (for example, the configurations of the shuttle 100 and the bobbin 300 are the configurations of FIGS. 9 to 13). This is similar to the hook 100 and the bobbin 300 in FIG.
- the rotating shaft of the hook driving motor 2252 rotates according to the operation control of the hook driving motor 2252, the rotating shaft rotates to rotate the support arm 2260, and the magnet portion 2270 rotates in the circumferential direction. And since the magnet part 2270 and the magnet part 190 are attracting
- the hook 150 As for the specific operation of the hook 150, it operates as shown in FIGS. 34 (a) to (e), and thereafter, the hook 150 rotates in the same direction to the state shown in FIG. 34 (a). Thereafter, the upper thread is further rotated once without being hooked, and the state shown in FIG.
- FIG. 40 The motion diagram of the stitch pot, the needle bar, and the balance for one stitch is shown in FIG. 40, and the pot 150 rotates twice in one stitch period.
- 40 corresponds to the state of FIG. 34A
- the position of FIG. 40B corresponds to the state of FIG. 34B
- FIG. 34 corresponds to the state of FIG. 34 (d)
- the position of (e) in FIG. 40 corresponds to the state of FIG. 34 (e).
- the sewing frame 12d moves when at least the needle bar is above the needle plate position.
- the rotating disk 2210 rotates and the magnet portion 2214 rotates.
- the magnet part 2214 By rotating the magnet part 2214, the N pole and the S pole in the magnet part 2214 and the magnet part 310 are attracted to each other, and the bobbin 300 is also rotated.
- the bobbin 300 is pulled out in the reverse direction (forward direction) when the lower thread R is pulled out.
- the engaging portion of the upper thread J and the lower thread R can be tightened strongly.
- the timing of torque control of the lower thread motor 2202 is similar to that of the sewing machine 1205 using the configuration shown in FIGS. 9 to 13, for example, when the top of the balance is dead from the state in which the sewing needle has been removed from the work cloth.
- a period T (see FIG. 40) until the position past the point (or the position of the top dead center), and at least a period from a substantially middle position from the bottom dead center to the top dead center of the balance to the top dead center of the balance.
- the sewing machine of Example 2 has the same configuration as the sewing machine of the first embodiment.
- an upper thread torque table and a lower thread torque table 92e (hereinafter referred to as “torque table 92e”) are provided.
- torque table 92e an upper thread torque table and a lower thread torque table 92e
- upper thread control torque data and lower thread control torque data are created for each stitch, and according to the created upper thread control torque data and lower thread control torque data.
- the upper thread control and the lower thread control are different.
- the storage device (storage unit) 92 includes embroidery data 92a, section position data 92c, shuttle driving data 92d, a torque table 92e, and a torque data storage table 92f. Is remembered.
- the embroidery data 92a has the same configuration as the embroidery data 92a of the first embodiment, detailed description thereof is omitted.
- the embroidery data 92 a is stored in the storage device 92 by being input from the outside via the input / output device 94.
- section position data 92c has the same configuration as the section position data 92c of the first embodiment
- the hook driving data 92d has the same configuration as the hook driving data 92d of the first embodiment, and thus detailed description thereof is omitted. To do.
- the torque table 92e has an upper thread control corresponding to a combination of a stitch width (that is, a value of the stitch width), a stitch direction (that is, a value based on the stitch direction), and a thread type. Torque value and lower thread control torque value are defined.
- the combination of stitch width, stitch direction and thread type and the corresponding upper thread control torque value constitute upper thread torque data
- the combination of stitch width, stitch direction and thread type and The corresponding lower thread control torque value constitutes the lower thread torque data.
- the torque table 92e is stored in the storage device 92 in advance via the input / output device 94. However, the contents of the torque table 92e stored in the storage device 92 by the input / output device 94 may be appropriately replaced. Good.
- the stitch direction in the torque table 92e is a value based on the stitch direction. Specifically, the value indicates the relationship between the direction of the stitch to be controlled and the direction of the stitch immediately before the stitch to be controlled. More specifically, it is the value of the difference between the angle in the direction of the current stitch (stitch to be controlled) and the angle in the direction of the previous stitch (one stitch before the stitch to be controlled).
- the angle of the stitch direction is an angle between a predetermined direction in the horizontal direction. For example, as shown in FIG. 43, the angle of the direction of the current stitch ST1 is the same as the predetermined direction HK.
- the angle ⁇ 1 (positive value) between them, the angle in the direction of the previous stitch ST0 is ⁇ 4 (negative value), and the value of the angle difference ( ⁇ 1 ⁇ 4) that is the value obtained by subtracting the angle ⁇ 4 from the angle ⁇ 1.
- the angle in the direction of the current stitch ST1 is an angle ⁇ 1 (positive value)
- the angle in the direction of the previous stitch ST0 is ⁇ 2 (positive value)
- An angle difference value ( ⁇ 1 ⁇ 2) obtained by subtracting the angle ⁇ 2 from the stitch direction is the stitch direction
- the angle in the direction of the current stitch ST1 is the angle ⁇ 1 (negative value).
- the angle in the direction of the previous stitch ST0 is ⁇ 2 (negative value), and an angle difference value ( ⁇ 1 ⁇ 2) obtained by subtracting the angle ⁇ 2 from the angle ⁇ 1 is the stitch direction. That is, the stitch direction in the torque table 92e is data of the angle difference (angle difference in the stitch direction) between the current stitch and the previous stitch (the stitch immediately preceding the stitch to be controlled). If the value obtained by subtracting the previous stitch angle value from the current stitch angle value is negative, the absolute value is used.
- the value of the difference between the angle of the direction of the controlled stitch and the angle of the direction of the previous stitch of the controlled stitch is “the direction of the controlled stitch and the direction of the previous stitch of the controlled stitch.
- the value of the angle difference is based on the value of the angle indicating the stitch direction, it can be said that it corresponds to the “value based on the stitch direction”.
- the value of the angle difference is not an absolute value, and may simply be a value obtained by subtracting the angle of the previous stitch direction from the angle of the current stitch direction.
- the angle between the direction HK of the stitch ST0 is the angle ⁇ 2
- the absolute value of the value obtained by subtracting the angle ⁇ 2 from the angle ⁇ 1 (that is, the value of the angle ⁇ 3 formed by the stitch ST0 and the stitch ST1) may be the stitch direction. .
- the angle formed by the previous stitch and the current stitch may be used as the stitch direction in the torque table 92e, instead of the difference in stitch direction angle.
- the angle ⁇ 3 is an angle formed by the previous stitch and the current stitch.
- the angle ⁇ 3 is formed by the previous stitch and the current stitch. It becomes an angle. It can be said that the angle formed by the previous stitch and the current stitch corresponds to “a value indicating the relationship between the direction of the stitch to be controlled and the direction of the stitch immediately before the stitch to be controlled”, and also indicates the stitch direction. Since it is based on the value of the angle, it can be said to be a “value based on the stitch direction”.
- the torque value when the stitch width is long, the upper thread needs to be tightened strongly, so the torque value is specified to be large (when the stitch width is short, the torque value is reduced).
- the torque value when the angle difference between the direction of the current stitch and the direction of the previous stitch is large, the tightening of the upper thread is originally strong, so the torque value is specified to be small (currently If the angle difference between the stitch direction of the previous stitch and the direction of the previous stitch is small, the torque value is specified to be large.) If the thread is thick, tighten the upper thread. Since it is necessary, the torque value is specified to be large (when the thread thickness is thin, the torque value is specified to be small).
- the stitch direction is not the absolute value, but the value obtained by simply subtracting the previous stitch angle value from the current stitch angle value. Stipulated according to the absolute value. That is, when the absolute value is large, the torque value is decreased, and when the absolute value is small, the torque value is increased.
- the upper thread control torque value and the lower thread control torque value corresponding to the combination of the stitch width, the stitch direction, and the thread type are defined, but the stitch width, the stitch direction, and the thread are defined.
- the upper thread torque table that defines the upper thread control torque value corresponding to the combination of the thread type and the upper thread that defines the lower thread control torque value corresponding to the combination of the stitch width, stitch direction, and thread type may be separately provided.
- the torque data storage table 92f is in a state where the upper thread control torque value and the lower thread control torque value 92b are not stored in the upper thread control torque data and the lower thread control torque data 92b. By saving the upper thread control torque value and the lower thread control torque value in the torque data storage table 92f, the upper thread control torque data and the lower thread control torque data as shown in FIG. 18 are obtained.
- the torque data storage table 92 f is stored in advance in the storage device 92 via the input / output device 94.
- the embroidery data 92a, the section position data 92c, the shuttle driving data 92d, the torque table 92e, and the torque data storage table 92f are not stored in the storage device 92, but the storage medium storing these data is input / output.
- the storage medium may be used in place of the storage device 92 as it is connected to the device 94. That is, each data is read directly from the storage medium.
- the storage medium stores “a torque table defining a lower thread control torque value corresponding to a combination of a value of stitch width and a value based on the stitch direction (value as the stitch direction in FIG. 42). Functioning as a “storage unit”.
- the control circuit 90 creates upper thread control torque data and lower thread control torque data (see FIG. 18) according to the embroidery data 92a and the torque table 92e, and is created in the upper thread torque control section.
- the upper thread motor 1286 is torque controlled based on the upper thread control torque data.
- the control circuit 90 creates angle correspondence data as shown in FIG. 28 and controls the position of the needle thread motor 1286 according to the angle correspondence data.
- the control circuit 90 closes the upstream gripping section 1240 and opens the downstream gripping section 1260 so that the magnet sections 1250 and 1270 are open.
- the magnet sections 1250 and 1270 are set so that the upstream gripping section 1240 is opened and the downstream gripping section 1260 is closed. Control.
- control circuit 90 controls the hook driving motor 252 according to the created spindle data and hook driving data (see FIG. 20). Further, in the lower thread torque control section (the torque control section is defined in the section position data shown in FIG. 19), the control circuit 90 operates the lower thread motor based on the created lower thread control torque data. 202 is torque controlled.
- control circuit 90 Other configurations of the control circuit 90 are the same as those of the control circuit 90 in the first embodiment, and thus detailed description thereof is omitted.
- the operation of the sewing machine of the second embodiment is the same as that of the sewing machine of the first embodiment, but the upper thread control torque data and the lower thread control torque data (see FIG. 18) are created according to the embroidery data 92a and the torque table 92e. However, the upper thread control and the lower thread control are performed in accordance with the created upper thread control torque data and lower thread control torque data.
- upper thread control torque data and lower thread control torque data are created from the embroidery data 92a and the torque table 92e according to the flowchart shown in FIG.
- the first stitch at 92a in the embroidery data is set as the target stitch (step S61).
- step S62 the stitch width, stitch direction, and thread type of the target stitch are read from the embroidery data 92a (step S62).
- an upper thread control torque value corresponding to the read stitch width, stitch direction and thread type is detected from the upper thread torque table in the torque table 92e (step S63).
- a lower thread control torque value corresponding to the read stitch width, stitch direction, and thread type is detected from the lower thread torque table (step S64).
- the stitch direction in the torque table 92e is an angle difference from the direction of the previous stitch
- the angle difference between the direction of the target stitch in the embroidery data and the direction of the previous stitch is detected.
- the upper thread control torque value and the lower thread control torque value are detected using the detected angle difference. Since there is no previous stitch for the first stitch in the embroidery data, the angle difference is set to 0, and the upper thread control torque value and the lower thread control torque value are detected from the torque table 92e.
- step S65 the detected upper thread control torque value and lower thread control torque value are stored in the torque data storage table 92f (step S65). That is, the upper thread control torque value and the lower thread control torque value are stored according to the target stitch.
- step S66 it is determined whether or not the target stitch is the final stitch. If the target stitch is the final stitch, the process is terminated. If the target stitch is not the final stitch, the next stitch of the target stitch is determined. Is the target stitch (step S67), the process returns to step S62, and the processes of steps S62 to S65 are repeated until the final stitch.
- the control circuit 90 Since the data of the stitch direction of the target stitch in the embroidery data is used when detecting the angle difference in the processing of the next target stitch, the control circuit 90 is used when the next stitch is set as the target stitch in step S67. Holds the stitch direction data of the current target stitch.
- the upper thread control torque value (torque data) in the upper thread control and the lower thread control torque value in the lower thread control are read from the created upper thread control torque data and lower thread control torque data.
- the created upper thread control torque data and lower thread control torque data are output to the outside from the input / output device (output unit) 94 and input / output to / from the other sewing machine 1205 having the configuration of the first embodiment.
- the data in the storage device 92 via the device 94 it is possible to control the tension of the upper thread and the lower thread according to the created upper thread control torque data and lower thread control torque data.
- the same embroidery can be formed on the work cloth by operating with the same upper thread control torque data and lower thread control torque data in a plurality of sewing machines, and the embroidery formed in the plurality of sewing machines.
- the identity of can be made extremely high.
- the upper thread control torque value and the lower thread control torque value corresponding to the combination of the stitch width, the stitch direction, and the thread type are defined in the above description.
- the upper thread control torque value and the lower thread control torque value corresponding to the combination of the stitch width and the stitch direction may be defined without providing the yarn type data.
- the upper thread control torque value and the lower thread control torque value corresponding to the combination of the stitch width, the stitch direction, and the thread type are defined. Compared with the case where the upper thread control torque value and the lower thread control torque value corresponding to the combination of the width and the stitch direction are defined, more appropriate torque control can be performed in consideration of the type of thread.
- the upper thread control torque data and the lower thread control torque data corresponding to the embroidery data are not created using the torque table, but the upper thread control torque data and Lower thread control torque data is input from the outside and stored in the torque data storage table 92f, and the tension of the upper thread and lower thread is controlled according to the upper thread control torque data and the lower thread control torque data. May be.
- the upper thread control torque data and the lower thread control torque data corresponding to the embroidery data are created using the torque table, and the upper thread control torque data is generated. Since the upper thread tension is controlled and the lower thread tension is controlled according to the lower thread control torque data, there is no need to separately generate and input the upper thread control torque data and the lower thread control torque data.
- the same effect as that of the sewing machine of Example 1 can be obtained.
- the created upper thread control torque data and lower thread control torque data the magnitude of the tension for the upper thread and lower thread can be controlled.
- the upper thread control torque data in the upper thread control torque data can be controlled. Since the torque value and the lower thread control torque value in the lower thread control torque data are defined for each stitch, the tension to the upper thread and the lower thread can be controlled for each stitch. Therefore, the hardness of the seam can be adjusted for each stitch.
- the tension of the upper thread and the lower thread is controlled by the created upper thread control torque data and lower thread control torque data, so that each sewing unit 1206 (also as the head 1207) is controlled.
- the same embroidery can be formed on the work cloth and the identity of the embroidery formed in each sewing machine unit 1206 (which may be the head 1207) can be made extremely high. That is, in each sewing unit 1206 in the sewing machine, the tension of the upper thread and the lower thread is controlled by the created upper thread control torque data and the lower thread control torque data, and the tension is controlled by the same torque data in each sewing unit. Since the control is performed, the same embroidery can be formed in each sewing unit, and the identity of the embroidery formed in each sewing unit (that is, each head) can be made extremely high.
- the same upper thread control torque data and lower thread control torque data are created in the plurality of embroidery sewing machines by making the content of the torque table the same. Embroidery can be formed, and the identity of the embroidery formed in each sewing machine can be made extremely high.
- the inner hook may be configured to be either a half-rotation type or a full-rotation type.
- the Y1-Y2 direction is a direction perpendicular to the X1-X2 direction
- the Z1-Z2 direction is a direction perpendicular to the X1-X2 direction and the Y1-Y2 direction.
Abstract
Description
12a-1、12a-2、12a-3、12a-4、12a-5、12a-6、12a-7、12a-8、12a-9 天秤
12b-1、12b-2、12b-3、12b-4、12b-5、12b-6、12b-7、12b-8、12b-9 針棒
12ba 縫い針
12bb 針穴
12d 縫製枠
14a 針棒抱き
14b 針棒駆動部材
14c 基針棒
20 主軸モータ
21、1287、251 エンコーダ
22 主軸
24 枠駆動装置
90 制御回路
92 記憶装置
100 釜
110 外釜
130 中釜押さえ
150 中釜
152 レース部
160 中釜本体部
161 背面部
162 背面本体部
162a 平板状部
162b 凹部
162b-1 凹部周設部
162b-2 凹部奥設部
164 背面側テーパ状部
164a 第1領域
164b 第2領域
166 正面側テーパ状部
170 先端部
172 剣先
174 糸掛け部
180 ボビン収納部
182 筒状部
184 軸部
190、214、270、310、1250、1270、2214、2270 磁石部
200、2200 下糸張力制御機構部
202、2202 下糸用モータ
210、2210 回転盤
212、2212 回転盤本体
220 支持部
250、2250 釜駆動部
252、2252 釜駆動用モータ
260、2260 支持アーム
300 ボビン
302 ボビン本体
1205 ミシン
1206 ミシンユニット
1207 ヘッド
1230 上糸制御部
1240 上流側把持部
1241、1261 把持部本体
1260 下流側把持部
1280 回動部
1281 回動アーム
1282 本体部
1286 上糸用モータ
1310 ケース部
1242-1~1242-9、1262-1~1262-9 第1板状部ユニット
1242a、1262a 第1板状部
1244、1264 第2板状部
1252、1254、1272、1274、1290、1336 ガイド部材
1284 フック部
1288 上糸支持部材
1337 糸調子バネ
1312 アーム
1314 針棒ケース
1342a、1342b、1342c 開口部
1330 針棒ケース本体
1340 上糸制御用取付部
1341 プレート部
J 上糸
R 下糸
Claims (12)
- ミシンであって、
複数のミシンユニットで、
揺動可能に形成された天秤と、
天秤の上糸経路における上流側に設けられ、上糸の張力を制御する上糸制御部であって、上糸を挟んで把持する上流側把持部本体と、上流側把持部本体に対して上糸を把持した閉状態と上糸把持を解除した開状態とを切り換える上流側駆動部と、を有する上流側把持部と、上流側把持部の上糸の経路における下流側に設けられた下流側把持部で、上糸を挟んで把持する下流側把持部本体と、下流側把持部本体に対して上糸を把持した閉状態と上糸把持を解除した開状態とを切り換える下流側駆動部と、を有する下流側把持部と、上流側把持部本体と下流側把持部本体間の上糸を回動させる回動部で、上糸に接する回動アームと、回動アームを回動させる上糸用モータとを有する回動部と、を有する上糸制御部と、
円弧状の内周面にガイド溝が形成された外釜と、
外釜のガイド溝に沿って回転し、上糸を掛止する中釜で、中釜の周縁に沿って円弧状に形成され、ガイド溝に摺動可能に支持されるレース部と、レース部の内周縁の背面側で軸線方向の一方である背面側の端部から連設された背面部と、背面部の正面側の面に形成され、背面部の回転中心に沿って形成された軸部と、を有し、少なくとも背面部と軸部とが非磁性体により形成された中釜と、
中釜の軸部が挿通する穴部を有し、該穴部に該軸部を挿通することにより中釜内に軸支されるボビンで、軸部に軸支した際に中釜の背面部と対向する面である背面側の面に設けられた第1磁石部を有するボビンと、
中釜の背面側の方向に設けられ、中釜の回転中心と同軸の回転軸を有し、ボビンに巻回された下糸を引き出す際のボビンの回転方向に対して反対方向に回転軸を回転させる下糸用モータと、下糸用モータにより回転され、中釜の背面部に近接して設けられた第2磁石部で、第1磁石部を回転させる第2磁石部と、を有する下糸制御部と、を有するミシンユニットと、
刺繍データにおける各ステッチごとに上糸制御用のトルク値が記憶された上糸制御用トルクデータと、刺繍データにおける各ステッチごとに下糸制御用のトルク値が記憶された下糸制御用トルクデータを記憶するための記憶部と、
刺繍データに従い刺繍縫いを行なう際に、上糸については、各ステッチごとの制御区間において、天秤が上糸により縫製する加工布に対して上糸を引っぱる区間である天秤の一方の死点から他方の死点までの区間における少なくとも一部を含む区間である上糸トルク制御区間においては、上流側把持部本体を閉状態とし、下流側把持部本体を開状態とした状態で、天秤が上糸を引っぱる方向に対抗して上糸に張力を付与するように上糸制御用トルクデータのトルク値に従い各ミシンユニットにおける上糸用モータを制御することにより回動アームに回転力を付与し、一方、トルク制御区間以外の区間の少なくとも一部である位置制御区間においては、上流側把持部本体を開状態とし、下流側把持部本体を閉状態とした状態で、上糸用モータの回転方向の位置である上糸用モータの角度における初期位置に上糸用モータの角度が戻るように上糸用モータの角度の位置データに従い各ミシンユニットにおける上糸用モータを制御することにより回動アームに回転力を付与して上糸を上流から引き出し、下糸については、天秤の下死点から上死点までの少なくとも一部の区間である下糸トルク制御区間において、下糸制御用トルクデータのトルク値に従い各ミシンユニットにおける下糸用モータを制御する制御部と、
を有することを特徴とするミシン。 - 刺繍データと上糸制御用トルクデータと下糸制御用トルクデータを入力して記憶部に記憶するための入力部を有することを特徴とする請求項1に記載のミシン。
- ミシンであって、
複数のミシンユニットで、
揺動可能に形成された天秤と、
天秤の上糸経路における上流側に設けられ、上糸の張力を制御する上糸制御部であって、上糸を挟んで把持する上流側把持部本体と、上流側把持部本体に対して上糸を把持した閉状態と上糸把持を解除した開状態とを切り換える上流側駆動部と、を有する上流側把持部と、上流側把持部の上糸の経路における下流側に設けられた下流側把持部で、上糸を挟んで把持する下流側把持部本体と、下流側把持部本体に対して上糸を把持した閉状態と上糸把持を解除した開状態とを切り換える下流側駆動部と、を有する下流側把持部と、上流側把持部本体と下流側把持部本体間の上糸を回動させる回動部で、上糸に接する回動アームと、回動アームを回動させる上糸用モータとを有する回動部と、を有する上糸制御部と、
円弧状の内周面にガイド溝が形成された外釜と、
外釜のガイド溝に沿って回転し、上糸を掛止する中釜で、中釜の周縁に沿って円弧状に形成され、ガイド溝に摺動可能に支持されるレース部と、レース部の内周縁の背面側で軸線方向の一方である背面側の端部から連設された背面部と、背面部の正面側の面に形成され、背面部の回転中心に沿って形成された軸部と、を有し、少なくとも背面部と軸部とが非磁性体により形成された中釜と、
中釜の軸部が挿通する穴部を有し、該穴部に該軸部を挿通することにより中釜内に軸支されるボビンで、軸部に軸支した際に中釜の背面部と対向する面である背面側の面に設けられた第1磁石部を有するボビンと、
中釜の背面側の方向に設けられ、中釜の回転中心と同軸の回転軸を有し、ボビンに巻回された下糸を引き出す際のボビンの回転方向に対して反対方向に回転軸を回転させる下糸用モータと、下糸用モータにより回転され、中釜の背面部に近接して設けられた第2磁石部で、第1磁石部を回転させる第2磁石部と、を有する下糸制御部と、を有するミシンユニットと、
ステッチ幅の値とステッチ方向に基づく値との組合せに対応した上糸制御用トルク値及び下糸制御用トルク値を規定したトルク用テーブルを記憶するための記憶部と、
トルク用テーブルに従い、ステッチごとにステッチ幅の値とステッチ方向を示す値の各データが記憶された刺繍データのステッチごとの上糸制御用トルク値と下糸制御用トルク値を検出して、各ステッチごとに上糸制御用のトルク値が記憶された上糸制御用トルクデータと、各ステッチごとに下糸制御用のトルク値が記憶された下糸制御用トルクデータを作成するとともに、刺繍データに従い刺繍縫いを行なう際に、上糸については、各ステッチごとの制御区間において、天秤が上糸により縫製する加工布に対して上糸を引っぱる区間である天秤の一方の死点から他方の死点までの区間における少なくとも一部を含む区間である上糸トルク制御区間においては、上流側把持部本体を閉状態とし、下流側把持部本体を開状態とした状態で、天秤が上糸を引っぱる方向に対抗して上糸に張力を付与するように上糸制御用トルクデータのトルク値に従い各ミシンユニットにおける上糸用モータを制御することにより回動アームに回転力を付与し、一方、トルク制御区間以外の区間の少
なくとも一部である位置制御区間においては、上流側把持部本体を開状態とし、下流側把持部本体を閉状態とした状態で、上糸用モータの回転方向の位置である上糸用モータの角度における初期位置に上糸用モータの角度が戻るように上糸用モータの角度の位置データに従い各ミシンユニットにおける上糸用モータを制御することにより回動アームに回転力を付与して上糸を上流から引き出し、下糸については、天秤の下死点から上死点までの少なくとも一部の区間である下糸トルク制御区間において、下糸制御用トルクデータのトルク値に従い各ミシンユニットにおける下糸用モータを制御する制御部と、
を有することを特徴とするミシン。 - トルク用テーブルに従い作成された上糸制御用トルクデータと下糸制御用トルクデータを外部に出力するための出力部を有することを特徴とする請求項3に記載のミシン。
- 刺繍データと、トルク用テーブルのデータとを入力して記憶部に記憶するための入力部を有することを特徴とする請求項3又は4に記載のミシン。
- トルク用テーブルにおけるステッチ方向に基づく値が、制御対象のステッチの方向と制御対象のステッチの1つ前のステッチの方向との関係を示す値であることを特徴とする請求項3又は4又は5に記載のミシン。
- トルク用テーブルにおけるステッチ方向に基づく値が、制御対象のステッチの方向と制御対象のステッチの1つ前のステッチの方向との角度差の値であることを特徴とする請求項3又は4又は5又は6に記載のミシン。
- 刺繍データには、ステッチ幅の値とステッチ方向に基づく値の他にさらに糸の種類のデータがステッチごとに記憶され、トルク用テーブルには、上糸制御用トルク値が、ステッチ幅の値とステッチ方向に基づく値の他にさらに糸の種類との組合せに対応して設けられ、下糸制御用トルク値が、ステッチ幅の値とステッチ方向に基づく値の他にさらに糸の種類との組合せに対応して設けられていることを特徴とする請求項3又は4又は5又は6又は7に記載のミシン。
- ミシンユニットは、中釜の背面部におけるボビンの第1磁石部が設けられた面が対向する部分の外周側の部分に設けられた第3磁石部と、釜駆動部であって、第3磁石部に近接して設けられた第4磁石部と、第4磁石部を中釜の回転中心となる軸線を中心に回転させる釜駆動用モータを有する釜駆動部とを有することを特徴とする請求項1又は2又は3又は4又は5又は6又は7又は8に記載のミシン。
- ガイド溝が、外釜における円弧状の内周面の正面側に設けられ、外釜の正面側には、外釜に収納された中釜が外釜から脱落するのを防ぐための中釜押さえ(130)が設けられていることを特徴とする請求項1又は2又は3又は4又は5又は6又は7又は8又は9に記載のミシン。
- ミシンユニットが、筐体を構成するアームと、
アームに対して左右方向にスライド可能に設けられた針棒ケースで、回動部の回動アームの先端が正面側に露出可能であるように上下方向において上流側把持部本体と下流側把持部本体の間の位置に第1開口部が設けられるとともに、第1開口部の上方に設けられ、上流側磁石部が臨むための第2開口部と、第1開口部の下方に設けられ、下流側磁石部が臨むための第3開口部とが設けられた針棒ケースと、
針棒ケースに設けられた複数の針棒と、
針棒ケースに設けられ、上糸を第1開口部の位置で左右方向に支持する上糸支持部材と、
を有し、
天秤が、針棒ケースにおける下流側把持部の下方位置から正面側に露出して設けられ、 回動アームが、上糸支持部材に支持された上糸に接して回動させることにより、上糸が回動され、
上流側把持部本体が、針棒ケースの正面側に設けられ、上流側把持部本体が、磁石が吸引する材料である磁性体により板状に形成され、各針棒ごとに設けられた上流側第1板状部と、上流側第1板状部の背面側で第2開口部の正面側に設けられ、磁石が吸引しない非磁性体により板状に形成された上流側第2板状部とを有し、 上流側駆動部が上流側磁石部としての磁石部であり、上流側第2板状部の背面側にアーム側に固定して設けられ、上流側駆動部が、上流側第1板状部を磁力により吸引することにより上流側第1板状部と上流側第2板状部とで上糸を挟んで把持した閉状態と磁力による吸引を解除することにより上糸把持を解除した開状態とを切り換え、
下流側把持部本体が、針棒ケースの正面側における上流側把持部本体の下方に設けられ、下流側把持部本体が、磁石が吸引する材料である磁性体により板状に形成され、各針棒ごとに設けられた下流側第1板状部と、下流側第1板状部の背面側で第2開口部の正面側に設けられ、磁石が吸引しない非磁性体により板状に形成された下流側第2板状部とを有し、
下流側駆動部が下流側磁石部としての磁石部であり、下流側第2板状部の背面側にアーム側に固定して設けられ、下流側駆動部が、下流側第1板状部を磁力により吸引することにより下流側第1板状部と下流側第2板状部とで上糸を挟んで把持した閉状態と磁力による吸引を解除することにより上糸把持を解除した開状態とを切り換えることを特徴とする請求項1又は2又は3又は4又は5又は6又は7又は8又は9又は10に記載のミシン。 - 制御部が、位置制御区間においては、位置制御区間の始点において、上糸用モータの角度の現在位置を検出し、上糸用モータの角度の現在位置から初期位置までの上糸用モータの角度を天秤に動力を伝達する主軸を回転させる主軸モータの回転方向の位置である主軸モータの角度ごとに規定した角度対応データを作成し、主軸モータが回転して主軸モータの角度が変化するに従い、主軸モータの角度に対応した上糸用モータの角度に上糸用モータを位置制御することを特徴とする請求項1又は2又は3又は4又は5又は6又は7又は8又は9又は10又は11に記載のミシン。
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