WO2013007103A1 - 一种有机骨架多孔固体酸的应用 - Google Patents

一种有机骨架多孔固体酸的应用 Download PDF

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WO2013007103A1
WO2013007103A1 PCT/CN2012/000938 CN2012000938W WO2013007103A1 WO 2013007103 A1 WO2013007103 A1 WO 2013007103A1 CN 2012000938 W CN2012000938 W CN 2012000938W WO 2013007103 A1 WO2013007103 A1 WO 2013007103A1
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solid acid
porous solid
polydivinylbenzene
catalyst
acid according
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French (fr)
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李文鹏
肖丰收
肖海成
刘福建
李影辉
孟祥举
徐显明
郁向民
张伟
徐可忠
宋国权
裴皓天
李方伟
曾群英
张志翔
李月满
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中国石油天然气股份有限公司
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Priority to US14/131,496 priority Critical patent/US9056823B2/en
Publication of WO2013007103A1 publication Critical patent/WO2013007103A1/zh

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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/61Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups
    • C07C45/65Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by splitting-off hydrogen atoms or functional groups; by hydrogenolysis of functional groups
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/45Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by condensation
    • C07C45/46Friedel-Crafts reactions
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    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/02Sulfur, selenium or tellurium; Compounds thereof
    • B01J27/053Sulfates
    • B01J27/055Sulfates with alkali metals, copper, gold or silver
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
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    • C08F112/00Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
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    • C08F8/00Chemical modification by after-treatment
    • C08F8/34Introducing sulfur atoms or sulfur-containing groups
    • C08F8/36Sulfonation; Sulfation
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    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/06Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
    • B01J31/08Ion-exchange resins
    • B01J31/10Ion-exchange resins sulfonated
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2601/00Systems containing only non-condensed rings
    • C07C2601/12Systems containing only non-condensed rings with a six-membered ring
    • C07C2601/14The ring being saturated

Definitions

  • the invention relates to the use of an organic backbone porous solid acid.
  • the traditional acid catalysts are zeolite molecular sieves, sulfurized metal oxides, acid functionalized mesoporous materials, Heteropolyacids, etc., but such as: hydrophilic framework structure, pore size limitation of zeolite materials, etc. affect the general application of inorganic solid acid materials.
  • the pure organic skeleton solid acid material has been more and more widely studied due to its unique framework hydrophobic property, simple and convenient functionalization process, and good catalytic performance.
  • a strong acidic cation exchange resin is disclosed, the skeleton of which is a copolymer of divinylbenzene and styrene, and the reactive functional group is a sulfonate, as a novel organic
  • the skeleton solid acid material, hydrophobic framework structure and high acid center content make the material widely used in acid catalytic reaction and ion exchange, including esterification, transesterification and etherification, and achieved good results.
  • Zto/. 2008, 25 ⁇ 205. has been industrialized. It occupies a very important position in industrial applications. However, its low ratio of 3 ⁇ 4 area, lack of pore structure, and poor stability of the skeleton structure limit its wide application.
  • the object of the present invention is to provide an organic skeleton porous solid acid application, which utilizes ft porous polydivinylbenzene as a material, and utilizes its good swelling property to obtain an organic skeleton solid acid by sulfonation reaction for catalyzing esterification and acyl group.
  • the catalyst for the reaction has high crosslinking degree, high stability, large specific surface area and abundant pore structure compared with the conventional resin.
  • the method for synthesizing the organic skeleton porous solid acid of the present invention is: (1) Add 2 g of divinylbenzene (DVB) monomer to a mixed solvent containing 0.03 - 0. p5 g of butyl phthalate and 10-20 ml of tetrahydrofuran, 1-2 ml of water, 3 ⁇ 4 under normal temperature and pressure After stirring for >3 hours, 75-150 ° C hydrothermal treatment for 1-2 days, take out, open the lid, and evaporate the dry solvent at room temperature to obtain a high specific surface area, rich in mesoporous structure of polydivinylbenzene (PPVB);
  • DVB divinylbenzene
  • sample name is divided into two parts: PDVB stands for mesoporous polydivinylbenzene, and "-S0 3 H” stands for mesoporous polydivinylbenzene material after sulfonate functionalization.
  • the mesoporous polydivinyl ⁇ material is synthesized by using tetrahydrofuran and water as a mixed solvent.
  • the chlorosulfonate is selected as a solvent, and the concentrated sulfuric acid is a sulfonating reagent for sulfonation reaction.
  • Table 1 shows the catalytic activity of the material in the catalytic esterification and acylation reactions. It can be seen that the material exhibits a good catalytic activity for a variety of acid-catalyzed reactions. The conversion rates are as follows: 62.5, 72.5, 89.4, 61.8 %; In the catalytic esterification reaction, the activity of recycling 5 times decreased by 11.3, indicating that the material has good regenerative capacity and anti-toxicity.
  • the sulfonic acid functionalized mesoporous polydivinylbenzene of the present invention has a large specific ratio product
  • the sulfonated mesoporous polydivinylbenzene material of the present invention has a high sulfonic acid content (2.45 mmol/g).
  • the sulfonic acid functionalized mesoporous polydivinylbenzene of the present invention has a stable bone structure (575 ° C) and a stable acid center (305 ° C) o
  • the sulfonic acid functionalized mesoporous polydivinylbenzene of the present invention exhibits good catalytic activity and regenerating performance in the catalytic esterification reaction, and the activity is reduced by 11.3% after 5 cycles of recycling.
  • the invention is characterized in that a polydivinylbenzene material having a rich mesoporous structure is synthesized by a solvothermal method, the specific surface area is 600-700 m 2 /g, the average pore diameter is 15-23 nm, and the pore volume is 0.7-1.4 ml/g. .
  • the materials for most organic solvents include: benzene and its homologues, alkanes, alcohols, etc. have very good swelling properties, using this feature, combined with the material rich I pore structure and large specific surface area, by first swelling after sulfonation The successful synthesis of the new synthetic route I has a new stable, high-efficiency organic skeleton solid acid material.
  • the sulfonated material maintains a large specific surface area and a rich pore structure.
  • the content of sulfonate after sulfonation is 2.0 ⁇ 3.5 mmol/g.
  • the hydrogen ion exchange capacity is 2.2 to 3.7 mmol/g.
  • the specific surface area is 280-500 m 2 /g.
  • Table 1 shows the catalytic activity of synthetic sulfonated materials in esterification and acylation reactions.

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Abstract

一种有机骨架多孔固体酸的应用,用作催化酯化和酰基化反应的催化剂,其制备过程为:将二乙烯基苯单体加入到含偶氮二异丁腈、四氢呋喃和水的混合溶剂中,常温常压下水热处理,室温挥发干溶剂,得到聚二乙烯基苯;研磨成200目粉末,氮气条件下脱气处理;然后加入1,1',2-三氯乙垸中进行溶胀;取1,1',2-三氯乙垸,浓硫酸混合均匀,加入硫酸银为催化剂,加入溶胀后的聚二乙烯基苯,磺化,过滤,二氧六环洗涤,水洗至中性,干燥,用稀硫酸活化,水洗至中性,干燥。该催化剂具有较高的催化活性。

Description

- -种有机骨架多孔固体酸的应用
技术领域
本发明涉及一种有机骨架多孔固体酸的应用。
背景技术
随着化学工业的发展, 固体酸催化剂得到广泛应用,尤其是在石油化 工和精细化工领域起着举足轻重的作用,传统的酸催化剂有沸石分子筛, 硫化金属氧化物, 酸功能化的介孔材料, 杂多酸等, 但其 点如: 亲水 骨架结构, 沸石材料的孔径限制等影响了无机固体酸材料的 泛应用。 与传统无机骨架的酸催化剂相比, 纯有机骨架固体酸材料以其独特的骨 架疏水性能, 简单而方便的功能化过程, 较好的催化性能而受到越来越 广泛的研究。
美国专利: B01J31/10;B01J47/00;C07C37/20等公布了一 #强酸性阳 离子交换树脂, 其骨架是二乙烯基苯和苯乙烯共聚物, 活性官能团为磺 酸根, 作为一种新型的有机骨架固体酸材料, 疏水性的骨架结构和高的 酸中心含量使得该材料广泛应用于酸催化反应和离子交换等领域, 包括 酯化, 酯交换, 醚化, 取得了很好的效果 C/. zto/. 2008, 25^ 205.), 现 已被工业化。 在工业应用中占有非常重要的位置。 但其低比 ¾面积, 匮 乏的孔结构, 稳定性较差的骨架结构限制其广泛应用。
发明内容
本发明的目的是提供一种有机骨架多孔固体酸的应用,采 ft多孔聚二 乙烯基苯为材料, 利用其良好的溶胀性能, 通过磺化反应取得有机骨架 固体酸用于催化酯化和酰基化反应的催化剂, 与传统的树脂相比交联度 高, 稳定性高, 具有大的比表面积和丰富的孔结构。
本发明所述的有机骨架多孔固体酸的合成方法是: ( 1 ) 将 2 g 二乙烯基苯 (DVB ) 单体加入到含 0.03— 0.p5 g 偶 异丁睛和 10-20毫升四氢呋喃, 1-2毫升水的混合溶剂中, ¾温常压下搅 拌>3小时后, 75-150摄氏度水热处理 1-2天后取出, 开盖, 室温挥发干 溶剂, 得到高比表面积, 丰富介孔结构的聚二乙烯基苯(PPVB);
(2)将 2— 3 g聚二乙烯基苯(PDVB)研磨成 200目粉末, 100-150。C 氮气条件下脱气处理 10 h;
(3 ) 将 2.0 g聚二乙烯基苯(PDVB)块加入 30毫升 1,1,,2-三氯乙垸, PDVB材料迅速发生溶胀, PDVB很快炸裂成小块, 同时伴随体积迅速 胀大;
(4)取 30毫升 1,1,,2-三氯乙烷, 70 mL, 质量浓度 98%的浓硫酸混 合均匀, 加入 0.2 g硫酸银为催化剂, 搅拌均匀后, 加入进过 (3 ) 处理 的聚二乙烯基苯(PDVB), 强力搅拌, 温度升高到 90 °C磺化 12 h, 结 束反应, 产物过滤, 二氧六环洗涤, 水洗至中性, 80 °C干燥, 用 0.1 M 稀硫酸活化 4小时后大量水洗到中性, 干燥, 待用。
具体实施方式
说明本发明中具有高效稳定结构, 高比表面积, 高磺酸 j根含量的新 型固体酸材料的合成方法。
实施例中, 样品命名分为两部分: PDVB代表介孔聚二 I乙烯基苯, "-S03H"代表磺酸根功能化后的介孔聚二乙烯基苯材料。
实施例 1:
首先以四氢呋喃和水为混合溶剂来合成介孔聚二乙烯基 Φ材料,即为
PDVBo
将 2 g DVB单体加入到含 0.03—0.05 g偶氮二异丁睛和 10-20毫升四 氢呋喃, 1-2毫升水的混合溶剂中, 常温常压下搅拌>3小时后, 75-150 摄氏度水热处理 1-2天后取出, 开盖, 室温挥发干溶剂, 即 i可得到高比 表面积, 丰富介孔结构的聚二乙烯基苯材料 (PDVB)。
实施例 2:
选择二氯甲垸为溶剂, 浓硫酸为磺化试剂进行磺化反应。
(1)将 2— 3 g PDVB研磨成超细粉末, 100-150 °C氮气条件下脱气处理 10 h;
(2)溶胀过程: 将 2.0 g PDVB块加入过量的溶剂中, PDVB 才料迅速发 生溶胀, PDVB很快炸裂成小块, 同时伴随体积迅速胀大。
(3)取 30 mL二氯甲烷, 70 mL浓硫酸混合均匀, 加入 0.2 g硫酸银为催 化剂, 搅拌均匀后, 加入上述 PDVB, 强力搅拌, 温度升高 I到 90 °C磺 化 12 h, 结束反应, 产物过滤, 二氧六环洗涤, 水洗至中性, 80 °C干 燥, 用 0.1 M洗硫酸活化 4小时后大量水洗到中性, 干燥, 寺用。
实施例 3:
催化性能评价及其与传统催化材料的对比
乙酸和环己醇的酯化反应条件: 0.2 g催化剂, 11.5 mL环己醇, 17.5 mL冰醋酸混合均勾后 100 °C反应 5 h结束, 十二烷为内标。
正己酸和乙醇的酯化反应条件: 0.3 g催化剂, 6.26 mL id己酸, 11.67 mL乙醇混合均匀后 80 °C反应 5 h结束, 十二烷为内标。
十二酸和乙醇的酯化反应条件: 0.15 g催化剂, 4 mmol†二酸, 50 mmol乙醇混合均匀后 70。C反应 5 h结束, 十二烷为内标。
付克酰基化反应: 0.3 g催化剂, 5.5 mL苯甲醚, 0.71 mL|乙酰氯混合 均匀后 60 °C反应 5 h结束, 十二垸为内标。
附表 1给出了材料在催化酯化和酰基化反应中的催化活 可以看出 该材料对多种酸催化反应表现出了良好的催化活性反应转化率依次为: 62.5, 72.5, 89.4, 61.8 %; 在催化酯化反应中,循环利用 5次 活性降低了 11.3 , 表明该材料具有较好的再生能力和抗毒化能力。
工业实用性
本发明的磺酸功能化的介孔聚二乙烯基苯具有大的比表 ^积
(523m2/g)。
本发明的磺化的介孔聚二乙烯基苯材料具有较高的磺酸 含量 (2.45 mmol/g)。
本发明的磺酸功能化的介孔聚二乙烯基苯具有稳定的骨 结构 (575 °C)和稳定的酸中心 (305 °C)o
本发明磺酸功能化的介孔聚二乙烯基苯在催化酯化反应 付克酰基 化反应中表现出了良好的催化活性和再生性能, 循环利用 5次后活性降 低了 11.3 %。
本发明的特点是通过溶剂热的方法合成具有丰富介孔结构的聚二乙 烯基苯材料, 比表面积为 600— 700m2/g, 平均孔径为 15— 23nm, 孔容 为 0.7-1.4 ml/g。 材料对大部分有机溶剂包括: 苯及其同系物, 烷烃, 醇 等具有非常好的溶胀性能, 利用这个特点, 结合该材料丰富 I的孔结构和 大的比表面积, 通过先溶胀后磺化的新合成路线成功的合成 I了新型的稳 定, 高效有机骨架固体酸材料, 同时磺化后材料保持着大比 I表面积和丰 富孔结构, 磺化后磺酸根量含量为 2.0〜3.5 mmol/g, 氢离子交换容量为 2.2〜3.7 mmol/g。 比表面积为 280—500m2/g。 与上述专利技术相比本发 明的固体酸具有独特的骨架疏水性能, 简单而方便的功能化过程, 较好 的催化性能和再生功能
表 1是合成磺化材料在酯化反应和酰基化反应中的催化活性 表 1
Catalyst 乙酸环己醇酯 正己酸乙醇酯 十二酸乙醇酯化 苯甲醚乙酰氯酰基化
化 化
选择 转化率 选择 转化率 选择性 转化率 选择性 对位产 选择性 邻位产 转化 ^ 性 (%) 性 (%) (%) (%) 物 (%) 物 (%)
(%) (%) (%)
PDVB- S03H -100 62.5 〜議 72.5 〜100 89.4 97.5 2.5 61.8 a -100 50.4
PDVB-SO3H b -100 55.4
PDVB-SQ3H c
a 0.2 g催化剂 0.1 g催化剂。
c 0.2 g催化剂在催化乙酸环己醇酯化反应中被循环利用四次。
d乙酸环己醇酯化反应。
e 正己酸和乙醇酯化反应。

Claims

权 利 要 求
1.一种有机骨架多孔固体酸的应用,其特征在于: 用于 化酯化和酰 基化反应的催化剂, 催化剂的合成方法如下:
( 1 ) 将二乙烯基苯单体加入到偶氮二异丁睛和四氢呋 , 水的混合 溶剂中, 常温常压下搅拌>3小时后, 水热处理 1-2天后取 , 开盖, 室 温挥发干溶剂, 得到具有介孔结构的聚二乙烯基苯;
(2 ) 将聚二乙烯基苯研磨成 200目粉末, 氮气条件下脱,处理 10 h;
(3 )将聚二乙烯基苯块加入 1,1,,2-三氯乙烷中,聚二乙 ^基苯块迅速 发生溶胀, 炸裂成小块, 同时伴随体积迅速胀大;
(4) 取 1,1,,2-三氯乙垸, 浓硫酸混合均匀, 加入硫酸银 催化剂, 搅拌均匀后, 加入经过(3 )处理的聚二乙烯基苯, 强力搅 ^, 温度升高
J
到磺化 12 h, 结束反应, 产物过滤, 用二氧六环洗涤, 水 至中性, 80 °C干燥, 用 0.1 M稀硫酸活化 4小时后大量水洗到中性, 燥。
2.根据权利要求 1所述的有机骨架多孔固体酸的应用,其 j寺征在于: 步骤(1 )将 2 g二乙烯基苯单体加入到偶氮二异丁睛和四 ^呋喃、水的 混合溶剂中。
3. 根据权利要求 1所述的有机骨架多孔固体酸的应用,其½征在于: 步骤(1 )将二乙烯基苯单体加入到含 0.03— 0.05 g偶氮二异十 !睛和 10-20 毫升四氢呋喃、 1-2毫升水的混合溶剂中。
4. 根据权利要求 1所述的有机骨架多孔固体酸的应用,其 征在于: 步骤 (1 ) 水热处理温度 75-150摄氏度。
5. 根据权利要求 1所述的有机骨架多孔固体酸的应用,帛特征在于: 步骤 (2 ) 聚二乙烯基苯为 2— 3 g。
6. 根据权利要求 1所述的有机骨架多孔固体酸的应用,其特征在于: 步骤 (2 ) 氮气条件下脱气处理温度 100-150 °C。
7. 根据权利要求 1所述的有机骨架多孔固体酸的应用, 特征在于: 步骤 (3 ) 将 2.0 g聚二乙烯基苯块加入 30毫升 1,1,,2-三氯 烷中。
8. 根据权利要求 1所述的有机骨架多孔固体酸的应用, 特征在于: 步骤(4 )取 30 毫升 1,1,,2-三氯乙烷, 70 mL浓硫酸混合均匀, 加入 0.2 g硫酸银为催化剂。
9. 根据权利要求 1所述的有机骨架多孔固体酸的应用, 特征在于: 步骤 (4) 磺化温度 90。C。
10. 根据权利要求 1所述的有机骨架多孔固体酸的应用, ^特征在于: 步骤 (4) 磺化时间 12 h。
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