WO2012115239A1 - 圧電振動片、圧電振動子、圧電振動片の製造方法、および圧電振動子の製造方法 - Google Patents
圧電振動片、圧電振動子、圧電振動片の製造方法、および圧電振動子の製造方法 Download PDFInfo
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- WO2012115239A1 WO2012115239A1 PCT/JP2012/054611 JP2012054611W WO2012115239A1 WO 2012115239 A1 WO2012115239 A1 WO 2012115239A1 JP 2012054611 W JP2012054611 W JP 2012054611W WO 2012115239 A1 WO2012115239 A1 WO 2012115239A1
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- vibrating piece
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/80—Constructional details
- H10N30/87—Electrodes or interconnections, e.g. leads or terminals
- H10N30/875—Further connection or lead arrangements, e.g. flexible wiring boards, terminal pins
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/15—Constructional features of resonators consisting of piezoelectric or electrostrictive material
- H03H9/17—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator
- H03H9/19—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator consisting of quartz
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/125—Driving means, e.g. electrodes, coils
- H03H9/13—Driving means, e.g. electrodes, coils for networks consisting of piezoelectric or electrostrictive materials
- H03H9/131—Driving means, e.g. electrodes, coils for networks consisting of piezoelectric or electrostrictive materials consisting of a multilayered structure
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
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- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/125—Driving means, e.g. electrodes, coils
- H03H9/13—Driving means, e.g. electrodes, coils for networks consisting of piezoelectric or electrostrictive materials
- H03H9/132—Driving means, e.g. electrodes, coils for networks consisting of piezoelectric or electrostrictive materials characterized by a particular shape
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
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- H03H9/15—Constructional features of resonators consisting of piezoelectric or electrostrictive material
- H03H9/17—Constructional features of resonators consisting of piezoelectric or electrostrictive material having a single resonator
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- H03H9/15—Constructional features of resonators consisting of piezoelectric or electrostrictive material
- H03H9/21—Crystal tuning forks
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/01—Manufacture or treatment
- H10N30/06—Forming electrodes or interconnections, e.g. leads or terminals
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/20—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
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- H10N30/80—Constructional details
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- H—ELECTRICITY
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- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
- H03H2003/022—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks the resonators or networks being of the cantilever type
Definitions
- the present invention relates to a piezoelectric vibrating piece used in an electronic device or the like, a piezoelectric vibrator using the same, and a manufacturing method thereof.
- Piezoelectric vibration devices represented by piezoelectric vibrators are widely used in mobile communication devices such as mobile phones.
- a crystal vibrating piece as one of the piezoelectric vibrating pieces used in the piezoelectric vibrator.
- the quartz crystal resonator element is formed with excitation electrodes and lead electrodes for extending these excitation electrodes at the ends of the quartz crystal resonator element on the front and back main surfaces.
- Such a crystal vibrating piece is a conductive bonding material in which a terminal electrode formed inside a box-shaped package having an open top and a joint (connection electrode) formed at an end of the extraction electrode of the crystal vibrating piece
- the surface-mount type crystal resonator is configured by airtightly sealing the opening portion with a lid.
- the crystal diaphragm and the package are electromechanically bonded to each other with a conductive bonding material such as a metal bump, and are formed on the crystal diaphragm in order to improve mutual bonding strength.
- a conductive bonding material such as a metal bump
- Patent Document 1 not only increases the number of manufacturing steps for forming electrodes, but also makes the electrode structure complicated. As a result, not only is the cost high, but the configuration is unsuitable for a miniaturized piezoelectric vibrator in which a simpler configuration is desirable.
- a plating bump is used as a metal bump, the shape of the upper surface becomes flat. Therefore, when ultrasonic bonding is performed by the FCB method, only the peripheral portion of the upper surface of the plating bump is deformed and bonded, and the central region of the upper surface of the plating bump is not bonded. In some cases, the bonding effective area (efficiency) is lowered.
- the piezoelectric vibrating piece may be joined to the inside of the package under stronger ultrasonic wave application conditions. In this case, strong external force acts on the piezoelectric vibrating piece. A new problem of increased damage arises.
- the present invention has been made in view of the above points, and provides a piezoelectric vibrating piece, a piezoelectric vibrator, a method of manufacturing a piezoelectric vibrating piece, and a piezoelectric vibration capable of obtaining a bonded structure of a piezoelectric vibrating device that is more inexpensive and advantageous for downsizing. It aims at providing the manufacturing method of a child.
- the piezoelectric vibrating piece according to the present invention is provided with at least a pair of excitation electrodes formed on the piezoelectric vibrating piece, and for electromechanically joining the pair of excitation electrodes to an external electrode.
- At least a pair of extraction electrodes respectively formed from the pair of excitation electrodes is formed, and a tip portion of each of the pair of extraction electrodes has a connection electrode extracted near one end portion of one main surface of the piezoelectric vibrating piece.
- a first metal film bonded to an external electrode is formed on the upper surface of each connection electrode, and the first metal film has two or more protrusions on the upper surface, and each connection electrode Further, the surface roughness is rough, the area is small, and the cross-sectional shape of the convex portion is formed in a curvature shape.
- a bonded structure of a piezoelectric vibrating device (piezoelectric vibrating piece) that is more inexpensive and advantageous for downsizing. That is, according to the present invention, an external electrode (such as a terminal electrode) formed on a substrate (package) of an external member such as a piezoelectric vibrator on which the piezoelectric vibrating piece is mounted, and the connection electrode of the piezoelectric vibrating piece With respect to the bonding, the first metal film can be bonded without using a bonding material. As a result, when the connection electrode of the piezoelectric vibrating piece is bonded to a more miniaturized external electrode (terminal electrode or the like), there is no position displacement or protrusion.
- the first metal film having a rougher surface area and a smaller area than the connection electrode is used, and a convex portion having a curved cross-sectional shape is provided on the upper surface of the first metal film. Therefore, the electromechanical joining is performed with the first metal film in a more stable state with respect to the external electrode.
- ultrasonic bonding is performed with respect to the connection between the external electrode and the connection electrode of the piezoelectric vibrating piece, if the cross-sectional shape is the curved convex portion, it is easy to deform (easy to be crushed), and with a smaller applied pressure. It is surely deformed (collapsed) and the joint strength is increased. Therefore, even if the thickness varies between the pair of first metal films, the convex portion absorbs the variation, and the bonding strength between the pair of connection electrodes is also balanced and stable. It becomes possible.
- the convex portion having a curved cross section is formed on the upper surface of the first metal film, the convex portion is formed when the connection electrode of the piezoelectric vibrating piece is joined to the external electrode. Can spread toward the region of the upper surface of the first metal film where the convex portion of the upper surface of the first metal film did not originally exist. For this reason, it becomes possible to raise the joint strength per unit area by joining with an external electrode for every some said convex part.
- the joining between the external electrode and the connection electrode of the piezoelectric vibrating piece for example, when ultrasonic joining is performed, the plurality of small convex portions are easily deformed (easy to be crushed), and reliably with a smaller pressing force. It can be deformed (collapsed) and joined. As a result, damage to the piezoelectric vibrating piece itself can be eliminated. In addition, it is possible to simultaneously suppress the protrusion from being unnecessarily protruded from the upper end portion of the first metal film. Therefore, it is possible to reduce damage to the connection electrode, the first metal film, or the external electrode of the piezoelectric vibrating piece along with ultrasonic bonding. In addition, the wiring pattern as the external electrode can be narrowed or the pitch between the wiring patterns can be narrowed, so that the size can be reduced.
- the said structure WHEREIN You may have two or more convex parts on the upper surface of the said 1st metal film along the upper surface edge part of the said 1st metal film except the center area
- the convex portion originally exists from the upper end of the first metal film. It becomes possible to spread toward the central region on the upper surface of the first metal film that has not been present, and the bonding is performed so as to cover not only the end portion of the upper surface of the first metal film but also the central region. For this reason, it is possible not only to increase the bonding strength per unit area by bonding to the external electrode for each of the plurality of convex portions, but also to simultaneously increase the bonding strength of the central region on the upper surface of the first metal film. Become. That is, not only the upper end portion of the first metal film but also the central region can be increased in bonding strength, and the bonding strength of the first metal film as a whole to the external electrode can be dramatically increased.
- the balance from the upper surface edge of the first metal film is achieved. Since it is possible to spread uniformly and uniformly in the central region of the first metal film, it is possible to perform bonding with respect to the external electrode more stably and at the same time with increased bonding strength.
- a second metal film having a surface roughness rougher than the connection electrode, a smaller area than the first metal film, and a smaller thickness is formed between the first metal film and the connection electrode. Also good.
- the convex portion having a curved cross-sectional shape is formed on the upper surface of the first metal film disposed above the second metal film due to the thickness difference of the second metal film. It can be easily configured.
- the second metal film having a thickness smaller than that of the first metal film is bonded to the connection electrode having a surface roughness less than that of the first metal film, and the second metal film is bonded to the second metal film.
- the bonding strength between the first metal film and the second metal film is also increased, and the entire metal film (the first metal film and the second metal film) becomes stable.
- the first metal film can be stably formed regardless of the material of the connection electrode. In other words, by anchoring the second metal film having a smaller thickness at least partially between the first metal film and the connection electrode, an anchor effect is generated and the first metal film is directly connected to the connection electrode. Strength is improved and more stable than the case of joining to the substrate.
- the bonding metal film (the first metal film in the present invention) and the connection electrode are bonded to each other.
- the strength is weak
- a piezoelectric vibrator according to the present invention is characterized in that the piezoelectric vibrating piece according to the present invention is bonded to a terminal electrode of a substrate which is an external electrode.
- the present invention it is possible to obtain a bonded structure of a piezoelectric vibration device (piezoelectric vibrator) that is more inexpensive and advantageous for downsizing. That is, according to the present invention, since the vibration piece is provided, the above-described effects are obtained. Therefore, since the first metal film of the piezoelectric vibrating piece capable of obtaining the above-described effect is bonded to the terminal electrode of the substrate, the electromechanical connection between the connection electrode of the piezoelectric vibrating piece and the terminal electrode of the substrate is performed. Improving joint strength and stability can be realized at the same time. As a result, it is possible to provide a piezoelectric vibrator that is inexpensive and stable in electrical characteristics, and that is more reliable and advantageous for downsizing.
- a method of manufacturing a piezoelectric vibrating piece according to the present invention includes at least a pair of excitation electrodes, and the pair of excitation electrodes for electromechanically joining the pair of excitation electrodes to an external electrode. At least a pair of extraction electrodes each extracted from an electrode is formed, and the extraction electrode is a method of manufacturing a piezoelectric vibrating piece having a connection electrode drawn in the vicinity of one end portion of one main surface of the piezoelectric vibrating piece, A first step of forming the excitation electrode and the extraction electrode on the piezoelectric vibrating piece by vapor deposition or sputtering; and two or more second metal films having an area smaller than that of the connection electrode on the upper surface of the connection electrode by plating.
- the present invention it is possible to obtain a bonded structure of a piezoelectric vibrating device (piezoelectric vibrating piece) that is more inexpensive and advantageous for downsizing. That is, according to the present invention, it is possible to easily form the surface roughness of the first metal film and the second metal film with respect to the connection electrode.
- the second metal film having a small thickness can stably form a plating film on the connection electrode. Even if the first metal film is thick, the first metal film is roughened.
- the first metal film having a larger area and thickness than the second metal film the shape of the convex portion is easily curved.
- the projections having a curved cross-sectional shape can be easily formed on the upper surface of the first metal film by the projections and depressions (thickness difference) on the connection electrode by using the second metal film.
- it can be performed by batch processing without causing a mechanical stress load on the piezoelectric vibrating piece, and the process can be performed more inexpensively.
- a piezoelectric vibrating piece can be manufactured, and the degree of freedom in designing the surface area, shape, and thickness is extremely high. Further, the piezoelectric vibrating piece configured by the manufacturing method according to the present invention can obtain the same effects as the above-described piezoelectric vibrating piece according to the present invention.
- a method for manufacturing a piezoelectric vibrator according to the present invention is a method for manufacturing a piezoelectric vibrator in which a piezoelectric vibrating piece according to the present invention is joined to a terminal electrode of a substrate which is an external electrode.
- the first metal film of the piezoelectric vibrating piece configured from the first step to the third step is ultrasonically bonded to the terminal electrode.
- a bonded structure of a piezoelectric vibration device that is more inexpensive and advantageous for downsizing. That is, according to the present invention, in addition to the above-described operation and effect, it is possible to perform ultrasonic bonding in a stable state by the convex portion stably formed as described above, and the first electrode is connected to the external electrode. One metal film is heat diffusion bonded in a more stable state. In addition, stable electromechanical joining is performed. Further, when such a convex portion is used for ultrasonic bonding, it is easily deformed (easy to be crushed), and is reliably deformed (collapsed) with a smaller applied pressure, and the bonding strength is increased. As a result, it is possible to eliminate damage to peripheral members of the external electrode and the connection electrode.
- the piezoelectric vibrating device piezoelectric vibrating piece which is more inexpensive and advantageous for downsizing.
- a piezoelectric vibrator is obtained.
- FIG. 1 is a schematic cross-sectional view of a tuning fork type crystal resonator showing an embodiment of the present invention.
- FIG. 2 is a plan view of one main surface side of the tuning-fork type crystal vibrating piece showing the embodiment of the present invention.
- 3 is a cross-sectional view taken along line AA in FIG.
- FIG. 4 is a plan view showing a partially enlarged state according to a modification of the embodiment of the present invention.
- FIG. 5 is a diagram showing another embodiment of the present invention.
- FIG. 6 is a partially enlarged plan view of another embodiment corresponding to FIG.
- FIG. 7 is a plan view of a partially enlarged state in another embodiment corresponding to FIG.
- FIG. 8 is a plan view of a partially enlarged state in another embodiment corresponding to FIG.
- a tuning fork type crystal resonator will be described as an example of the piezoelectric vibrating piece with reference to the drawings.
- a base 3 and a lid (not shown) are joined via a sealing member H to form a casing.
- the tuning-fork type crystal vibrating piece 2 is bonded to the electrode pad 32 of the base 3 whose upper part is opened via a first metal film M1 such as a plating bump, and the opening (opening) of the base 3 is sealed.
- a plate-like lid is joined to the end face of the opening via the sealing member H.
- the nominal frequency of the tuning fork type crystal resonator 1 is 32.768 kHz.
- the nominal frequency is an example and can be applied to other frequencies.
- the base 3 is an insulating container made of a ceramic material or a glass material.
- the base 3 is made of a ceramic material and formed by firing.
- the base 3 has a bank portion 30 around it, and has a concave shape in cross section with an upper opening.
- a step 31 for mounting the tuning fork type crystal vibrating piece 2 is provided inside the base 3 (storage portion). Is formed.
- a pair of electrode pads 32 (only one electrode pad 32 is shown in FIG. 1) is formed on the upper surface of the step portion 31.
- the pair of electrode pads 32 are electrically connected to two or more terminal electrodes 33 formed on the bottom surface (back surface) of the base 3 through a wiring pattern (not shown) formed inside the base 3.
- a metallized layer 34 (constituting a part of the sealing member H) is formed around the bank portion 30 of the base 3 in a circumferential shape.
- the electrode pad 32, the terminal electrode 33, and the metallized layer 34 are composed of, for example, three layers, and are laminated in the order of tungsten, nickel, and gold from the bottom.
- Tungsten is integrally formed during ceramic firing by metallization technology, and the nickel and gold layers are formed by plating technology. Note that molybdenum may be used for the tungsten layer.
- the lid (not shown) is made of, for example, a metal material, a ceramic material, or a glass material, and is formed into a single plate having a rectangular shape in plan view.
- a sealing material (constituting a part of the sealing member H) is formed on the lower surface of the lid.
- the lid is joined to the base 3 through a sealing material by a technique such as seam welding, beam welding, and heat-melt joining, so that the casing of the crystal unit 1 is configured by the lid and the base 3.
- the tuning fork type crystal vibrating piece 2 is formed from one crystal wafer made of a crystal Z plate made of an anisotropic material having crystal directions in the X-axis direction, the Y-axis direction, and the Z′-axis direction.
- the outer shape of the tuning-fork type crystal vibrating piece 2 is collectively formed by, for example, wet etching using a resist or a metal film as a mask by using a photolithography technique.
- the tuning-fork type crystal vibrating piece 2 is provided with two first leg portions 21 and second leg portions 22 which are vibration portions, and outside (the electrode pad 32 of the base 3 in this embodiment). It consists of the external part comprised from the junction part 23 to join, and the base 25 which protruded and provided these 1st leg part 21, the 2nd leg part 22, and the junction part 23.
- the base 25 has a symmetrical shape in plan view and is formed wider than the vibrating parts (the first leg 21 and the second leg 22) as shown in FIG. Further, a step is gradually formed in the vicinity of the other end surface 252 of the base portion 25 so as to become narrower from the one end surface 251 to the other end surface 252. For this reason, the leakage vibration generated by the vibration of the first leg portion 21 and the second leg portion 22 that are the vibration portions can be attenuated by the other end surface 252, and the transmission of the leakage vibration to the joint portion 23 can be suppressed. It is preferable for further reducing acoustic leakage (vibration leakage).
- the configuration in which the width gradually decreases in the vicinity of the other end surface 252 of the base portion 25 is not limited to the step shape, and may be a tapered shape or a curved surface shape.
- the two first leg portions 21 and the second leg portions 22 protrude from one end face 251 of the base portion 25 and are arranged in parallel via a gap portion 253.
- the gap part 253 here is provided in the center position (central area
- the distal end portions 211 and 221 of the first leg portion 21 and the second leg portion 22 are other parts of the first leg portion 21 and the second leg portion 22 (the base portion 25 of the first leg portion 21 and the second leg portion 22). (Excluding the portion on the side) in a direction wider than the protruding direction (hereinafter referred to as a wide region of the leg), and each corner is curved.
- the tip portions 211 and 221 can be used effectively, which is useful for reducing the size of the tuning-fork type crystal vibrating piece 2 and has a low frequency. It is also useful for conversion.
- the corners of the tip portions 211 and 221 as curved surfaces, it is possible to prevent contact with a bank portion or the like when receiving an external force.
- the first main surface 261 and the other main surface 262 of the two first leg portions 21 and the second leg portion 22 have a series resonance resistance value (CI value in the present embodiment) that deteriorates due to downsizing of the tuning-fork type crystal vibrating piece 2.
- the groove portions 27 are respectively formed.
- a part of the side surface 28 of the outer shape of the tuning-fork type crystal vibrating piece 2 is formed to be inclined with respect to the one main surface 261 and the other main surface 262. This is because the etching speed in the crystal direction of the substrate material (X and Y directions shown in FIG. 2) is different when the tuning fork type crystal vibrating piece 2 is formed by wet etching.
- the joining portion 23 electromechanically joins the following extraction electrodes 293 and 294 to an external electrode (external in the present invention, which is the electrode pad 32 of the base 3 in the present embodiment).
- an external electrode external in the present invention, which is the electrode pad 32 of the base 3 in the present embodiment.
- the joint portion 23 protrudes from the center position (central region) in the width direction of the other end surface 252 facing the one end surface 251 of the base portion 25 from which the two first leg portions 21 and the second leg portions 22 protrude. Is formed. That is, the joint portion 23 is formed so as to protrude at a position that directly faces the gap portion 253 disposed between the two first leg portions 21 and the second leg portion 22.
- the joint portion 23 is connected to the short side portion 231 narrower than the other end surface 252 that protrudes in the direction perpendicular to the other end surface 252 of the base portion 25, and the distal end portion of the short side portion 231.
- a long side portion 232 that is bent at a right angle in plan view and extends in the width direction of the base portion 25, and the tip end portion 233 of the joint portion 23 faces the width direction of the base portion 25. That is, the joining portion 23 is formed in an L shape in plan view, and a bent portion 234 that is a bent portion formed in an L shape in plan view corresponds to the tip portion of the short side portion 231.
- the short side part 231 is formed in a narrower state than the other end face 252 of the base part 25, the effect of further suppressing vibration leakage is enhanced.
- the bent portion 234 of the short side portion 231 corresponding to the base end portion of the joint portion 23 is a joint region to be joined to the outside, and the tip portion of the long side portion 232 corresponding to the tip portion 233 of the joint portion 23 is In other words, it is a joining region that joins to the outside.
- a short side portion 231 that is a base end portion of the joint portion 23 is an extraction electrode 294 (a connection electrode referred to in the present invention) drawn from an end portion (to one end portion) of the short side portion 231 from a second excitation electrode 292 described below. ) Is formed, and the extraction electrode 293 (the connection in the present invention) is drawn from the first excitation electrode 291 described below to the end (to one end) of the long side 232 on the long side 232 which is the tip of the joint. Electrode).
- the tuning-fork type crystal vibrating piece 2 includes two first excitation electrodes 291 and 292 that are configured with different potentials, and the first excitation electrode 291 and the second excitation electrode 292 that are electrodes.
- extraction electrodes 293 and 294 extracted from the first excitation electrode 291 and the second excitation electrode 292 and connection electrodes 295 and 296 are integrally formed at the same time.
- a metal film (a first metal film M1 and a second metal film M2) to be described later is formed on each of the tip portions of the connection electrodes 295 and 296.
- the two extraction electrodes 293 and 294 in the present embodiment refer to electrode patterns respectively extracted from the two first excitation electrodes 291 and the second excitation electrodes 292.
- the connection electrodes 295 and 296 are formed at locations that become joint portions with the base 3 in the tip portions of the extraction electrodes 293 and 294.
- the two first excitation electrodes 291 and part of the second excitation electrode 292 are formed inside the groove 27. For this reason, even if the tuning fork type crystal vibrating piece 2 is downsized, the vibration loss of the first leg portion 21 and the second leg portion 22 is suppressed, and the CI value can be suppressed low.
- the first excitation electrode 291 is formed on both main surfaces (one main surface 261 and the other main surface 262) of the first leg portion 21 and both side surfaces 28 of the second leg portion 22.
- the second excitation electrode 292 is formed on both main surfaces (one main surface 261 and the other main surface 262) of the second leg portion 22 and both side surfaces 28 of the first leg portion 21.
- a single crystal wafer made of a crystal Z plate made of an anisotropic material having crystal directions in the X-axis direction, the Y-axis direction, and the Z′-axis direction is used, and a large number of tuning-fork type crystal vibrating pieces 2 are formed from the crystal wafer. Collectively form a matrix.
- the outer shape of the tuning fork type crystal vibrating piece 2 is collectively formed by, for example, wet etching using a resist or a metal film as a mask by using a photolithography technique.
- the first excitation electrode 291 and the second excitation electrode 292, the extraction electrodes 293 and 294, and the connection electrodes 295 and 296 are formed simultaneously with the shaping of the outer shape of the tuning-fork type crystal vibrating piece 2.
- the first excitation electrode 291 and the second excitation electrode 292, the extraction electrodes 293 and 294, and the connection electrodes 295 and 296 are formed in order through the following first step, second step, and third step.
- the first excitation electrode 291 and the second excitation electrode 292, the extraction electrodes 293 and 294, and the connection electrodes 295 and 296 of the tuning fork type crystal vibrating piece 2 are formed on the first leg portion 21 and the second leg portion 22 by metal deposition.
- the thin film is formed on the entire surface of the substrate by a technique such as vacuum vapor deposition or sputtering, and then formed into a desired shape by metal etching by photolithography.
- the first excitation electrode 291, the second excitation electrode 292, and the extraction electrodes 293, 294 are formed in the order of chromium (Cr) and gold (Au).
- the order of chromium (Cr) and silver (Ag) is provided.
- the order may be chromium (Cr), gold (Au), chromium (Cr), chromium (Cr), silver (Ag), chromium (Cr).
- a plurality of films such as chromium (Cr), gold (Au), chromium (Cr), and gold (Au) may be laminated.
- the underlying chromium (Cr) may be nickel (Ni), titanium (Ti), nichrome made of an alloy of chromium (Cr) and nickel (Ni), or the like.
- the first main surface 261 and the other main surface 262 of the distal end portions 211 and 221 of the first leg portion 21 and the second leg portion 22 have a wide area of the first leg portion 21 and the second leg portion 22 described above.
- Lead electrodes 293 and 294 are formed on almost the entire surface.
- M1 (M11, M12) is formed.
- the planar view shape of the first metal film M1 (M11, M12) is a circular shape.
- the shape in plan view is a circle, and three convex portions T (T1, T2, T3) are formed, and more convex portions T1, T1 are formed along the upper end portion of the first metal film M1. T2 and T3 are formed.
- the convex portions T1, T2, and T3 can be spread from the end portion of the upper surface of the first metal film M1 toward the central region M0 (M01, M02) of the first metal film M1 in a balanced manner, the diffusion bonding It is more stable and stronger at the same time with respect to the subsequent electrode pad 32 (only one electrode pad 32 is shown in FIG. 1).
- This effect is enhanced if the number of the convex portions T is three or more, and the effect can be further enhanced if the number is increased to four or five.
- the fabrication of the convex portion T is easy to manufacture, and about three or four are formed as the configuration of the convex portion T that can effectively improve the bonding strength in a state where the convex portions T do not interfere with each other.
- FIG. 4 shows a plurality of convex portions T. Specifically, FIG. 4A shows a form in which two convex portions T are formed, FIG. 4B shows a form in which four convex portions T are formed.
- the size of the convex portion T of the first metal film M11 and the size of the convex portion T of the first metal film M12 are all the same. It is not limited and one convex part T may be larger than the other convex part T. For example, the size of the convex portion T of the first metal film M11 may be larger than the size of the convex portion T of the first metal film M12.
- the bonding in the first metal film (the first metal film M12 in the present embodiment) on the side close to the base 25 is greatly related to the bonding strength when the tuning fork type piezoelectric vibrating piece 2 is bonded to the base 3, and this portion.
- the first metal film M11 is made of the same material as the first metal film M11 on the upper surface of the connection electrode 296 of the bent portion 234 of the main surface 235 of the joint portion 23, and has an area larger than that of the first metal film M11.
- the second metal film M21 having a smaller area than the connection electrode 296 and thinner than the first metal film M11 is formed.
- the second metal film M21 has a circular shape in plan view, and is a region where the first metal film M1 is formed, and has three convex portions T1, along the upper surface edge of the first metal film M1 except for the central region M01. It is formed with T2 and T3 interposed.
- the first metal film M12 is made of the same material as the first metal film M12 on the upper surface of the connection electrode 295 at the tip end portion 233 of the one principal surface 235 of the joint 23, and has a smaller area than the first metal film M12.
- a second metal film M22 having a smaller area and a smaller thickness than the first metal film M12 is formed.
- the second metal film M22 has a circular shape in plan view, and is a region where the first metal film M1 is formed, and has three convex portions T1, along the upper surface edge of the first metal film M1 except for the central region M02. It is formed with T2 and T3 interposed.
- the cross-sectional shape of the convex portion T is a circular arc shape having a curvature (hereinafter referred to as a curvature shape) as shown in FIG. 3 (in this embodiment, a semi-elliptical shape).
- a curvature shape a curvature shape
- the convex portion T is formed in a curved shape (arc shape)
- at least the tip portion of the convex portion T may be a curved surface, but the entire convex portion T is a curved surface (a semicircular shape or a semi-elliptical shape). This is desirable in that the joint strength and stability can be further improved.
- the convex portion T has a surface roughness between the first metal film M1 (M11, M12) and the connection electrodes 295, 296 that is rougher than that of the connection electrodes 295, 296, and the first metal film M1 (M11). , M12), and a second metal film M2 (M21, M22) having a smaller area and a smaller thickness than the first metal film M1 (M11, M12).
- the present invention is not limited to the configuration in which the convex portion T having a curved cross section is formed by stacking two or more metal films (first metal film M1 and second metal film M2) as in the present embodiment.
- the form shown in FIG. FIG. 5 includes FIG. 5A, FIG. 5B, FIG.
- FIG. 5A is a schematic plan view of the tuning-fork type crystal vibrating piece 2.
- FIG. 5B and 5C are schematic plan views of the quartz diaphragm 4 such as AT cut
- FIG. 5D is a schematic cross-sectional view of the quartz diaphragm 4 such as AT cut.
- four convex portions S ⁇ b> 3 are formed on the base material portion of the crystal diaphragm 4.
- the second metal film M2 (M21, M22) is formed in a size (thickness) twice to 20 times the thickness of the first metal film M1 (M11, M12).
- the second metal film M2 (M21, M22) is formed with a thickness of about 1 to 2 ⁇ m
- the first metal film M1 (M11, M12) is formed with a thickness of about 4 to 20 ⁇ m.
- FCB ultrasonic bonding
- at least the first metal film M1 (M11, M12) expands in the surface direction and is crushed, and has a thickness of about half.
- the thickness of the first metal film M1 (M11, M12) is smaller than 4 ⁇ m, the gap between the connection electrodes 295, 296 of the tuning-fork type quartz vibrating piece 2 and the electrode pad 32 of the base 3 becomes small, and the tuning-fork type crystal resonator 1 It tends to adversely affect the electrical characteristics of the. If the thickness of the first metal film M1 (M11, M12) is greater than 20 ⁇ m, the tuning fork-type crystal vibrating piece 2 is likely to be affected by the inclination and displacement, and the bonding strength is also likely to vary.
- the planar shape of the first metal film M1 (M11, M12) as the plating bump and the planar shape of the second metal film M2 (M21, M22) as the intermediate plating bump are circular.
- it can be freely configured such as another curvature shape such as an ellipse or a polygonal shape including a rectangle or a square.
- a second (not shown) is formed in each region of the junction 23 (upper surfaces of the connection electrodes 295, 296).
- a formation part (mask having a window part having a smaller area than the connection electrodes 295 and 296) of the metal film M2 (M21, M22) is formed into a desired shape (rectangular window part in this embodiment) by photolithography.
- the second metal film M2 (M21, M22) is formed by plating on the formation portion of the second metal film M2 (M21, M22) by a technique such as electrolytic plating.
- the first metal film M1 (M11, M12) (not shown) has a smaller area than the connection electrodes 295, 296.
- a mask having a window having a larger area than that of the two metal films M2) is formed into a desired shape (a circular window in the present embodiment) by photolithography, and the first metal film M1 (M11, M12) is formed.
- the first metal film M1 (M11, M12) is formed by plating on the formation portion by a technique such as electrolytic plating. Thereafter, an annealing treatment may be performed.
- a beam such as a laser beam is formed on the upper surfaces of the extraction electrodes 293 and 294 formed in the wide region disposed on the one main surface 261 of the first leg portion 21 and the second leg portion 22.
- An adjustment metal film (frequency adjustment weight) M3 formed by adjusting the frequency of the tuning-fork type crystal vibrating piece 2 by reducing the mass of the metal film by irradiation is formed integrally with the extraction electrodes 293 and 294 in a slightly small area.
- the adjustment metal film M3 is formed by forming a formation portion (desired shape) of the adjustment metal film M3 on the extraction electrodes 293 and 294 formed in each wide region by a photolithography method.
- the adjustment metal film M3 is formed by plating on the formation part of the film M3 by a technique such as electrolytic plating. Further, an annealing treatment may be performed after the plating is formed.
- the metal film such as the adjustment metal film M3 is formed by plating, the same process as at least one of the first metal film M1 (M11, M12) or the second metal film M2 (M21, M22) is performed. It is more practically desirable to configure them simultaneously.
- the first metal film M1 (M11, M12), the second metal film M2 (M21, M22), and the adjustment metal film M3 are made of the same material and are made of, for example, gold (Au).
- the tuning fork type crystal vibrating piece 2 configured as described above measures the frequency of each tuning fork type crystal vibrating piece 2 in the state of the wafer, and then adjusts the metal film for adjustment of each tuning fork type crystal vibrating piece 2.
- the frequency is roughly adjusted by decreasing M3 by beam irradiation or increasing it by partial vapor deposition.
- the individual tuning fork type crystal vibrating piece 2 subjected to coarse frequency adjustment and then taken out from the wafer is a first metal film M1 (M11, M11, M2) formed on the upper surfaces of the connection electrodes 295 and 296 on the one main surface 261 side. M12) and the electrode pad 32 of the base 3 are ultrasonically bonded by the FCB method and mounted on the base 3.
- ashing is performed on the mounting portion of the base 3 to activate the bonding interface between the tuning fork type crystal vibrating piece 2 and the base 3 (first metal film M1 and the like). To do.
- the ashing process may be performed in a wafer state.
- the tuning-fork type crystal vibrating piece 2 is joined to the base 3 by pressurizing a part (convex portion T) of the first metal film M1 in a state where the joining portion is activated.
- the tuning fork type crystal vibrating piece 2 is arranged so that the main surface of the tuning fork type crystal vibrating piece 2 faces in the same direction or the main surface of the tuning fork type crystal vibrating piece 2 is inclined with respect to the bottom surface inside the casing of the base 3. In this way, by joining by pressurization in which the convex portion T is crushed, it is possible to suppress the material constituting the first metal M1 from being excessively diffused by the joining.
- Such an effect is related to the fact that the metal film such as the first metal film M is formed by plating, and the projection T is joined so as to be crushed, so that the metal film such as the first metal film M is joined.
- film peeling at the time of impact such as when the crystal resonator 1 is dropped can be suppressed.
- stable crushing can be obtained even with a metal film formed by plating.
- the metal film M3 for adjustment of the tuning-fork type crystal vibrating piece 2 is reduced by beam irradiation or ion milling based on the measurement result.
- the final frequency adjustment for finely adjusting the frequency is performed.
- a lid (not shown) is joined to the base 3 on which the tuning-fork type crystal vibrating piece 2 having been subjected to the final frequency adjustment is mounted via a sealing member H by a technique such as heating and melting, and the tuning-fork type crystal.
- the resonator element 2 is hermetically sealed inside a housing constituted by a base 3 and a lid (not shown). Examples of the above-described hermetic sealing methods include seam welding, beam welding, and atmosphere heating.
- the tuning fork type crystal resonator 1 provided with the tuning fork type crystal vibrating piece 2 according to the present embodiment with the above configuration, the first metal film M1 (M11, M12) as a plating bump on the bonding material.
- the tuning fork type crystal vibrating piece 2 can be stably electromechanically bonded to the base 3 by the first metal film M1 (M11, M12).
- the tuning fork type crystal vibrating piece 2 is plated before the tuning fork type crystal vibrating piece 2 is mounted on the outside (base 3).
- the first metal film M1 (M11, M12) as a bump can be formed.
- the first metal film M1 (M11, M12) as the plating bump is always formed at a desired formation position, for example, the mounting position on the outside (base 3) of the tuning fork type crystal vibrating piece 2 is desired.
- the tuning-fork type crystal vibrating piece 2 Even if it is displaced from the position, it is possible to prevent the tuning-fork type crystal vibrating piece 2 from being mounted on the outside (base 3) in a state where the bumps are displaced, and the tuning-fork type crystal vibration to the stable base 3 can be prevented.
- the piece 2 can be mounted.
- the first metal film M1 (M11, M12) having a rougher surface and a smaller area than the connection electrodes 295, 296 is used, the first metal film M1 (M11, M12) with respect to the electrode pad 32 is used.
- the heat diffusion bonding is performed in a more stable state, and the electromechanical bonding is stabilized.
- a convex portion T (T1, T2, T3) having a curved cross-sectional shape is easily formed on the upper surface of the first metal film M1 (M11, M12) due to the thickness difference of the second metal film M2 (M21, M22). Can do.
- the convex portions T (T1, T2, T3) Due to the convex portions T (T1, T2, T3) having the curvature, the convex portions T (T1, T2, T3) are easily deformed (easy to be crushed) when ultrasonic bonding is performed, and can be reliably performed with a smaller pressure. Deformation (crushing) increases the bonding strength. Furthermore, damage to the tuning fork type crystal vibrating piece 2 itself can be eliminated. Further, even if the thickness varies between the first metal film M11 and the first metal film M12, the projection T (T1, T2, T3) absorbs the variation, and the connection electrode 295 and the connection electrode 296 The bonding strength between the two can also be balanced and stable.
- the convex portion T (T1, T2, T3) having a cross-sectional curvature has the first metal film M1 (M11) except for the central region M0 (M01, M02) on the upper surface of the first metal film M1 (M11, M12). , M12) are formed in two or more along the upper surface end portion, so that the convex portions T (T1, T2, T3) deformed when the tuning-fork type quartz vibrating piece 2 is ultrasonically bonded to the base 3 are the first ones.
- the piezoelectric vibrating piece is the tuning fork type crystal vibrating piece 2
- the connection electrodes 295 and 296 of the tuning fork type crystal vibrating piece 2 and the electrode pad 32 of the base 3 are joined electrically
- the first By increasing the bonding strength of the central region M0 (M01, M02) as well as the upper surface end of the metal film M1 (M11, M12), the occurrence of vibration leakage (acoustic leakage) is drastically reduced, and the tuning fork type crystal The electrical characteristics of the vibrator 1 are not deteriorated.
- the tuning fork type crystal can be obtained along with the ultrasonic bonding. It is possible to make it difficult to damage the connection electrodes 295, 296, the first metal film M1 (M11, M12), or the electrode pad 32 (only a part is shown) of the resonator element 2.
- the second metal film M2 (M21) is thinner than the first metal film M1 (M11, M12).
- M22) are joined, and the first metal film M1 (M11, M12) is joined to the second metal film M2 (M21, M22), whereby the first metal film M1 (M11, M12) and the second metal film M2 (M21, M22) are joined.
- the bonding strength of the two metal films M2 (M21, M22) is also increased, and the entire metal film becomes stable.
- the first metal film M1 (M11, M12) and the second metal film M2 (M21, M22) are made of the same material, so that both the bonding strength and the stability of the plating formation are better.
- the anchor effect is generated by interposing at least partially the second metal film M2 (M21, M22) having a smaller thickness between the first metal film M1 (M11, M12) and the connection electrodes 295, 296. Therefore, the strength is improved and the first metal film M1 (M11, M12) is more stable and more stable than the case where the first metal film M1 (M11, M12) is directly bonded to the connection electrodes 295, 296.
- the bonding strength between the first metal film M1 (M11, M12) and the connection electrodes 295, 296 is weak, an impact such as dropping may occur when ultrasonic bonding is performed or after the connection electrodes 295, 296 are bonded.
- mechanical stress may be generated between the first metal film M1 (M11, M12) and the connection electrodes 295, 296, cracks may occur, and defects such as disconnection may occur.
- such a problem does not occur in the present embodiment.
- the first metal film M1 (M11, M12) and the second metal film M2 (M21, M22) are formed on the short side portion 231 that is the base end portion of the joint portion 23, which is a joint region, by photolithography. Therefore, the positioning accuracy when the first metal film M1 (M11, M12) and the second metal film M2 (M21, M22) are formed on the tuning fork type crystal vibrating piece 2 is improved, and the tuning fork type crystal vibrating piece 2 is joined. Even when the portion 23 is small, the first metal film M1 (M11, M12) can be formed as a bonding member at an appropriate position of the tuning-fork type crystal vibrating piece 2.
- the formation of at least one of the first metal film M1 (M11, M12) or the second metal film M2 (M21, M22) is collectively performed with the formation of other metal materials of the tuning-fork type crystal vibrating piece 2. It can be carried out.
- the adjustment metal film M3 and the first metal film M1 (M11, M12) or the second metal film M3 (described later) formed at the tips of the first leg portion 21 and the second leg portion 22 are used.
- the surface roughness of the first metal film M1 (M11, M12) and the second metal film M2 (M21, M22) with respect to the connection electrodes 295, 296 is increased.
- the thickness can be easily formed roughly.
- the second metal film M2 (M21, M22) having a small thickness can stably form a plating film on the upper part of the connection electrodes 295, 296 having a less surface roughness, and the first metal film having a large thickness.
- the bonding strength between (M11, M12) and the connection electrodes 295, 296 is also increased and stabilized. Furthermore, by using a multipoint anchor in which a plurality of such second metal films M2 (M21, M22) are interposed, the joint strength is further increased. Further, a convex portion T (T1, T2, T3) having a curved cross-sectional shape is easily formed on the upper surface of the first metal film M1 (M11, M12) due to the thickness difference of the second metal film M2 (M21, M22). Can do.
- first metal film M1 M11, M12
- second metal film M2 M21, M22
- batch processing is performed without causing a mechanical stress load on the tuning-fork type crystal vibrating piece 2.
- the first metal film M1 (M11, M12) of the tuning fork type crystal vibrating piece 2 capable of obtaining the above-described effects can be ultrasonically bonded to the electrode pad 32 of the base 3, the connection electrode of the tuning fork type crystal vibrating piece 2 can be obtained.
- the electromechanical joint strength between 295 and 296 and the electrode pad 32 of the base 3 can be more stably and simultaneously increased. As a result, it is possible to provide a tuning-fork type crystal resonator 1 that is inexpensive and has stable electrical characteristics and is advantageous for downsizing with higher reliability.
- the piezoelectric vibrating piece is the tuning fork type crystal vibrating piece 2
- the electromechanical joint strength between the connection electrodes 295 and 296 of the tuning fork type crystal vibrating piece 2 and the electrode pad 32 of the base 3 becomes unstable, Oscillation leakage (acoustic leakage) occurs and the electrical characteristics of the tuning fork type crystal resonator 1 are deteriorated, or an external force is applied to the tuning fork type crystal vibrating piece 2 to reduce the oscillation frequency of the tuning fork type crystal resonator 1.
- a deviation may occur, according to the present invention, such a problem can be greatly reduced.
- a groove is not formed on the main surface of each leg, a wide region is not formed at the tip of each leg, and a straight shape is eliminated.
- the tuning-fork type crystal vibrating piece 2 is used.
- the tuning fork type crystal vibrating piece 2 configured in this manner is often used for a tuning fork type crystal vibrating piece having a relatively larger size.
- the tuning fork type crystal vibrating piece 2 is simpler and less expensive than the tuning fork type crystal vibrating piece 2 described above. can do.
- the present invention can also be applied to the tuning-fork type crystal vibrating piece 2 having such a simple configuration. In the embodiment shown in FIG.
- the first metal film M1 having a rougher surface roughness and a smaller area than the connection electrodes 295 and 296 on the main surface of the base portion is provided.
- the planar view shape of the first metal film M1 is circular. Therefore, on the upper surface of the first metal film M1, for example, four convex portions T having a circular shape in plan view and a curved cross section are formed.
- a tuning fork type piezoelectric vibrating piece that is bent and vibrated but also a thickness-slip vibration system such as an AT cut, a piezoelectric vibrating piece of another vibration mode, a flat plate shape, an inverted mesa shape, or the like. It can also be applied to a piezoelectric vibrating piece of the shape
- a rectangular flat plate-shaped quartz diaphragm 4 formed by thickness-shear vibration such as AT cut is used.
- the first metal film M1 having a rougher surface roughness and a smaller area than the connection electrodes 495 and 496 formed at the end of the main surface of the quartz crystal vibration plate 4 is provided.
- the first metal film M1 has a circular shape in plan view. Therefore, on the upper surface of the first metal film M1, for example, four convex portions T having a circular shape in plan view and a curved cross section are formed.
- a rectangular plate-shaped crystal diaphragm 4 made of AT cut or the like is used for a narrow bridge portion K1.
- the first metal having a rougher surface and a smaller area than the connection electrodes 495 and 496 formed at the joint K2 at the tip of the bridge portion K1 of the quartz crystal plate 4. It has a membrane M1.
- the first metal film M1 has a circular shape in plan view. Therefore, on the upper surface of the first metal film M1, for example, four convex portions T having a circular shape in plan view and a curved cross section are formed. Further, in the configuration of FIG.
- a rectangular plate-shaped crystal diaphragm 4 made of AT cut or the like is used for a so-called inverted mesa structure in which a thin vibration region S1 and a thick holding region S2 are partially formed. ing.
- a first surface having a rougher surface roughness and a smaller area than the connection electrodes 495, 496 (496 not shown) formed in the holding region S2 of the crystal diaphragm 4 is provided.
- a metal film M1 is provided. Therefore, a convex portion T having a curved cross-sectional shape is formed on the upper surface of the first metal film M1.
- convex parts S3 and S3 are formed by etching or the like on the base material body of the crystal diaphragm in a part of the holding region S2 of the crystal diaphragm 4, and the first metal film M1 is formed above the convex part.
- a configuration corresponding to higher frequencies can be obtained by configuring the vibration region S1 to be thinner.
- the mechanical strength of the connection region S4 between the thin vibration region S1 and the thick holding region S2 is likely to decrease, but the first metal film M1 provided with the convex portion T of the present embodiment.
- the bonding can be reliably performed with a smaller pressing force, so that damage to the connection region S4 can be eliminated. That is, it is possible to eliminate cracks and breaks in the connection region S3.
- the planar view shape is circular and the first metal film M ⁇ b> 1 (M ⁇ b> 11, M ⁇ b> 12) having the convex portion T is formed.
- the first metal film M1 having an elliptical shape in plan view in which the X-axis direction is the long side direction and the Z′-axis direction is the short side direction as shown in FIG. 6 or as shown in FIG. It may be a first metal film M1 having a rectangular shape in plan view composed of a long side along the X-axis direction and a short side along the Z′-axis direction. In the first metal film M1 shown in FIGS.
- the number of convex portions T shown in FIGS. 6 and 7 can be arbitrarily set, and the number of convex portions T arranged in the X-axis direction is larger than the number of convex portions T arranged in the Z′-axis direction. If there are many, the effect by the shape of the 1st metal film M1 shown in FIG.
- the first metal film M1 has an elliptical shape in plan view and a rectangular shape in plan view in which the X-axis direction is the long side direction and the Z′-axis direction is the short side direction. Therefore, even if the tuning fork type crystal vibrating piece 2 is ultrasonically bonded to the base 3 and the vibration in the Z′-axis direction of the tuning fork type crystal vibrating piece 2 is generated, the first metal acts as a plating bump.
- the tuning fork type crystal vibrating piece 2 is ultrasonically bonded, the ultrasonic vibration is received by the ridgeline in the long side direction (X-axis direction) of the first metal film M1 (M11, M12) acting as a plating bump. And excessive crushing in the thickness direction (Y direction) of the first metal film can be suppressed.
- the planar view shape is circular and the first metal film M ⁇ b> 1 (M ⁇ b> 11, M ⁇ b> 12) having the convex portion T is formed.
- the first metal film M1 having an elliptical shape in plan view in which the X-axis direction is the long side direction and the Z′-axis direction is the short side direction as shown in FIG. 8 is not limited thereto.
- the length of the short side (in the central part in the long side direction) in the central region is short, and the recess 5 is formed in the central region.
- one convex portion T is arranged in each of the regions at both end portions in the long side direction.
- the X-axis direction is the long side direction and the Z′-axis direction is the short side direction, as in the embodiment shown in FIGS. Since it has an elliptical shape in plan view and a rectangular shape in plan view, after the tuning fork type crystal vibrating piece 2 is ultrasonically bonded to the base 3, even when vibration of the tuning fork type crystal vibrating piece 2 in the Z′-axis direction is generated, the vibration is generated.
- the first metal film M1 (M11, M12) acting as a plating bump, and the base 3 and the tuning-fork type crystal vibrating piece 2 with the plating bump interposed therebetween.
- the damage at the joint can be dispersed.
- the first metal film M1 shown in FIG. 8 has a depression 5 that draws a gentle curve, and the depression 5 can be roughly regarded as an area in which short line regions are continuous.
- the edge portion of the hollow portion 5 (the outer shape of the hollow portion 5) is formed as the edge of the first metal film M1 (M11, M12) that acts as a plating bump.
- the present invention can be applied to a piezoelectric vibration device such as a crystal resonator.
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Abstract
Description
上記した音叉型水晶振動片2の第1励振電極291および第2励振電極292や引出電極293,294、接続電極295,296は、金属蒸着によって各第1脚部21および第2脚部22上にクロム(Cr)層が形成され、このクロム層上に金(Au)層が形成されて構成される薄膜である。この薄膜は、真空蒸着法やスパッタリング法などの手法により基板全面に形成された後、フォトリソグラフィ法によりメタルエッチングして所望の形状に形成されることで、一体的に同時形成される。なお、第1励振電極291,第2励振電極292および引出電極293,294がクロム(Cr),金(Au)の順に形成されているが、例えば、クロム(Cr),銀(Ag)の順や,クロム(Cr),金(Au),クロム(Cr)の順や,クロム(Cr),銀(Ag),クロム(Cr)の順などであってもよい。またクロム(Cr),金(Au),クロム(Cr),金(Au)等の複数の膜が積層されたものであってもよい。下地のクロム(Cr)は、ニッケル(Ni),チタン(Ti),クロム(Cr)とニッケル(Ni)との合金からなるニクロムなどであってもよい。
接合部23への第1金属膜M1(M11,M12)および第2金属膜M2(M21,M22)の形成に関して、接合部23の各領域(接続電極295,296の上面)に図示しない第2金属膜M2(M21,M22)の形成部(接続電極295,296より面積の小さい窓部を有するマスク)をフォトリソグラフィ法により所望の形状(本実施の形態では矩形状の窓部)に形成して、第2金属膜M2(M21,M22)の形成部に、第2金属膜M2(M21,M22)を電解メッキ法などの手法によりメッキ形成する。
第2金属膜M2(M21,M22)の各領域(第2金属膜M2の上面)に図示しない第1金属膜M1(M11,M12)の形成部(接続電極295,296より面積の小さく、第2金属膜M2より面積の大きい窓部を有するマスク)をフォトリソグラフィ法により所望の形状(本実施の形態では円形状の窓部)に形成して、第1金属膜M1(M11,M12)の形成部に第1金属膜M1(M11,M12)を電解メッキ法などの手法によりメッキ形成する。その後、アニール処理を行ってもよい。
2 音叉型水晶振動片
21 第1脚部
211 先端部
22 第2脚部
221 先端部
23 接合部
231 短辺部
232 長辺部
233 先端部
234 折曲部
235 一主面
25 基部
251 一端面
252 他端面
253 隙間部
261 第1脚部および第2脚部の一主面
262 第1脚部および第2脚部の他主面
27 溝部
28 側面
291 第1励振電極
292 第2励振電極
293,294 引出電極
295,296 接続電極
3 ベース
30 堤部
31 段差部
32 電極パッド
33 端子電極
34 メタライズ層
4 水晶振動板
495,496 接続電極
5 窪み部
H 封止部材
K1 ブリッジ部
K2 接合部
M0(M01,M02) 中心領域
M1(M11,M12) 第1金属膜
M2(M21,M22) 第2金属膜
M3 調整用金属膜(周波数調整用錘)
S1 振動領域
S2 保持領域
S3 凸部
T(T1,T2,T3) 凸部
Claims (6)
- 圧電振動片であって、
少なくとも一対の励振電極が形成され、前記一対の励振電極を外部電極と電気機械的に接合させるために前記一対の励振電極からそれぞれ引き出された少なくとも一対の引出電極が形成され、
前記一対の引出電極各々の先端部は、前記圧電振動片の一主面の一端部近傍に引き出された接続電極を有し、
前記各々の接続電極の上面には、外部電極に接合する第1金属膜が形成され、
前記第1金属膜では、その上面に2つ以上の凸部を有し、前記各々の接続電極より、表面粗さが粗く、面積が小さく、
前記凸部の断面形状は、曲率状に形成されたことを特徴とする圧電振動片。 - 請求項1に記載の圧電振動片において、
前記第1金属膜の上面に、前記第1金属膜の上面の中心領域を除いて前記第1金属膜の上面端部に沿って2つ以上の凸部を有することを特徴とする圧電振動片。 - 請求項1または2に記載の圧電振動片において、
前記第1金属膜と前記接続電極の間には、前記接続電極より表面粗さが粗く、前記第1金属膜より面積が小さく、厚さが薄い第2金属膜が形成されたことを特徴とする圧電振動片。 - 圧電振動子であって、
請求項1乃至3のうちいずれか1つに記載の圧電振動片が、外部電極である基板の端子電極に接合されたことを特徴とする圧電振動子。 - 少なくとも一対の励振電極が形成され、前記一対の励振電極を外部電極と電気機械的に接合させるために前記一対の励振電極からそれぞれ引き出された少なくとも一対の引出電極が形成され、前記引出電極は前記圧電振動片の一主面の一端部近傍に引き出された接続電極を有する圧電振動片の製造方法であって、
前記励振電極と前記引出電極とを蒸着法もしくはスパッタリング法により圧電振動片に形成する第1工程と、
前記接続電極の上面に前記接続電極より面積が小さい2つ以上の第2金属膜をメッキ法により形成する第2工程と、
前記第2金属膜の上面を含む前記接続電極の上面に、前記第2金属膜より面積が大きく、厚さが厚い第1金属膜を形成するとともに、前記第1金属膜の中心領域を除いて前記2つ以上の第2金属膜を配置するように前記第2金属膜の上面に前記第1金属膜をメッキ法により形成する第3工程からなることを特徴とする圧電振動片の製造方法。 - 請求項5に記載の圧電振動片を外部電極である基板の端子電極に接合した圧電振動子の製造方法であって、
前記第1工程から前記第3工程を経て構成された前記圧電振動片の前記第1金属膜を、前記端子電極に超音波接合したことを特徴とする圧電振動子の製造方法。
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US13/881,262 US9130148B2 (en) | 2011-02-25 | 2012-02-24 | Piezoelectric resonator plate, piezoelectric resonator, method for manufacturing piezoelectric resonator plate, and method for manufacturing piezoelectric resonator |
JP2013501146A JP5880538B2 (ja) | 2011-02-25 | 2012-02-24 | 圧電振動片、圧電振動子、圧電振動片の製造方法、および圧電振動子の製造方法 |
EP12749185.0A EP2624450B1 (en) | 2011-02-25 | 2012-02-24 | Piezoelectric vibrating reed, piezoelectric vibrator, method for manufacturing piezoelectric vibrating reed, and method for manufacturing piezoelectric vibrator |
CN201280003686.9A CN103430450B (zh) | 2011-02-25 | 2012-02-24 | 压电振动片、压电振子、压电振动片的制造方法、及压电振子的制造方法 |
KR1020137016349A KR101837516B1 (ko) | 2011-02-25 | 2012-02-24 | 압전 진동편, 압전 진동자, 압전 진동편의 제조 방법, 및 압전 진동자의 제조 방법 |
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JP5872314B2 (ja) * | 2012-02-13 | 2016-03-01 | エスアイアイ・クリスタルテクノロジー株式会社 | 圧電振動片、圧電振動子、発振器、電子機器、及び電波時計 |
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KR20160012784A (ko) * | 2014-07-25 | 2016-02-03 | 삼성전기주식회사 | 압전 진동편, 압전 진동자 및 압전 진동편 제조 방법 |
JP6455587B2 (ja) | 2015-02-26 | 2019-01-23 | 株式会社大真空 | 圧電振動デバイス |
KR102117476B1 (ko) * | 2015-07-01 | 2020-06-01 | 삼성전기주식회사 | 수정 진동자 및 이를 포함하는 수정 진동자 패키지 |
US10110198B1 (en) | 2015-12-17 | 2018-10-23 | Hrl Laboratories, Llc | Integrated quartz MEMS tuning fork resonator/oscillator |
JP6915628B2 (ja) * | 2016-12-22 | 2021-08-04 | 株式会社大真空 | 音叉型振動子の製造方法 |
CN116192087B (zh) * | 2023-02-21 | 2024-03-19 | 泰晶科技股份有限公司 | 一种音叉晶片及音叉晶体谐振器 |
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TW201301757A (zh) | 2013-01-01 |
KR101837516B1 (ko) | 2018-03-12 |
US9130148B2 (en) | 2015-09-08 |
JP5880538B2 (ja) | 2016-03-09 |
TWI527372B (zh) | 2016-03-21 |
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