WO2012098912A1 - 熱交換器および空気調和機 - Google Patents
熱交換器および空気調和機 Download PDFInfo
- Publication number
- WO2012098912A1 WO2012098912A1 PCT/JP2012/000367 JP2012000367W WO2012098912A1 WO 2012098912 A1 WO2012098912 A1 WO 2012098912A1 JP 2012000367 W JP2012000367 W JP 2012000367W WO 2012098912 A1 WO2012098912 A1 WO 2012098912A1
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- WIPO (PCT)
- Prior art keywords
- heat exchange
- heat exchanger
- flat
- flat tube
- pipe
- Prior art date
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- 239000003507 refrigerant Substances 0.000 claims description 111
- 238000005057 refrigeration Methods 0.000 claims description 7
- 238000009423 ventilation Methods 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 3
- 238000004891 communication Methods 0.000 description 80
- 235000012773 waffles Nutrition 0.000 description 31
- 239000007788 liquid Substances 0.000 description 22
- 238000012986 modification Methods 0.000 description 22
- 230000004048 modification Effects 0.000 description 22
- 238000010438 heat treatment Methods 0.000 description 15
- 238000001816 cooling Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 14
- 238000003780 insertion Methods 0.000 description 13
- 230000037431 insertion Effects 0.000 description 13
- 238000005192 partition Methods 0.000 description 13
- 238000005219 brazing Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000005494 condensation Effects 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 239000002826 coolant Substances 0.000 description 3
- 238000004781 supercooling Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 241000270295 Serpentes Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/0408—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
- F28D1/0417—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with particular circuits for the same heat exchange medium, e.g. with the heat exchange medium flowing through sections having different heat exchange capacities or for heating/cooling the heat exchange medium at different temperatures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/02—Evaporators
- F25B39/028—Evaporators having distributing means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/05308—Assemblies of conduits connected side by side or with individual headers, e.g. section type radiators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
- F28D1/05391—Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
- F28F1/022—Tubular elements of cross-section which is non-circular with multiple channels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/126—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element consisting of zig-zag shaped fins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/126—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element consisting of zig-zag shaped fins
- F28F1/128—Fins with openings, e.g. louvered fins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/24—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
- F28F1/30—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means being attachable to the element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/24—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
- F28F1/32—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
- F28F1/325—Fins with openings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F17/00—Removing ice or water from heat-exchange apparatus
- F28F17/005—Means for draining condensates from heat exchangers, e.g. from evaporators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2339/00—Details of evaporators; Details of condensers
- F25B2339/04—Details of condensers
- F25B2339/044—Condensers with an integrated receiver
- F25B2339/0444—Condensers with an integrated receiver where the flow of refrigerant through the condenser receiver is split into two or more flows, each flow following a different path through the condenser receiver
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/01—Geometry problems, e.g. for reducing size
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B40/00—Subcoolers, desuperheaters or superheaters
- F25B40/02—Subcoolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2215/00—Fins
- F28F2215/04—Assemblies of fins having different features, e.g. with different fin densities
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2215/00—Fins
- F28F2215/10—Secondary fins, e.g. projections or recesses on main fins
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2215/00—Fins
- F28F2215/12—Fins with U-shaped slots for laterally inserting conduits
Definitions
- the present invention relates to a heat exchanger and an air conditioner that include a flat tube and fins and exchange heat with air flowing in the flat tube.
- Patent Document 1 discloses an air conditioner configured by this type of refrigeration apparatus.
- the outdoor heat exchanger functions as a condenser
- the indoor heat exchanger functions as an evaporator.
- the indoor heat exchanger functions as a condenser and the outdoor heat exchanger functions as an evaporator.
- Patent Document 2 also discloses an air conditioner that performs a refrigeration cycle.
- the refrigerant circuit of this air conditioner is provided with an outdoor heat exchanger that exchanges heat between the refrigerant and outdoor air.
- This outdoor heat exchanger is constituted by a heat exchanger having two headers each formed in a cylindrical shape and a number of flat heat transfer tubes provided between the two headers.
- a heat exchanger having a header and a flat heat transfer tube is also disclosed in Patent Document 3.
- the heat exchanger of patent document 3 functions as a condenser.
- a main heat exchanging section for condensation and an auxiliary heat exchanging section for supercooling are formed.
- the refrigerant that has flowed into the heat exchanger is condensed while passing through the main heat exchanging section to be substantially in a liquid single-phase state, and thereafter flows into the auxiliary heat exchanging section to be further cooled.
- the auxiliary heat exchange part is the main heat exchange part.
- the number of flow paths is smaller than that of the heat exchange section, and the flow velocity increases in the auxiliary heat exchange section, and the pressure loss may increase in the auxiliary heat exchange section.
- the present invention has been made paying attention to the above problems, and in a heat exchanger having a header and a flat tube and having a main heat exchange part for condensation and an auxiliary heat exchange part for supercooling, It aims at enabling it to reduce the pressure loss in an auxiliary heat exchange part.
- the first invention is: Between a plurality of flat tubes (53,58) in which a plurality of fluid flow paths (49) are formed inside, and the adjacent flat tubes (53,58) arranged side by side so as to face each other A heat exchanger comprising a plurality of fins (54, 59) partitioned into a plurality of ventilation paths through which air flows, A first header collecting pipe (51, 56); A second header collecting pipe (52, 57), Each of the flat tubes (53, 58) has one end connected to the first header collecting pipe (51, 56) and the other end connected to the second header collecting pipe (52, 57).
- Some flat tubes (53) of the plurality of flat tubes (53,58) constitute the main heat exchange part (50), and the remaining flat tubes (58) constitute the auxiliary heat exchange part (55).
- the number of flat tubes (58) constituting the auxiliary heat exchange section (55) is less than the number of flat tubes (53) constituting the main heat exchange section (50),
- the total cross-sectional area of the flow path (49) per flat pipe (58) in the auxiliary heat exchange section (55) is the flow path per flat pipe (53) in the main heat exchange section (50) ( 49) greater than the total cross-sectional area of
- the number of flat tubes (58) constituting the auxiliary heat exchange section (55) is smaller than the number of flat tubes (53) constituting the main heat exchange section (50).
- the total cross-sectional area of the flow path (49) per one flat tube (58) in the auxiliary heat exchange section (55) is the flow path per one flat pipe (53) in the main heat exchange section (50). It is configured to be larger than the total cross-sectional area of (49). Therefore, when the heat exchanger is a condenser, the flow rate of the refrigerant in the auxiliary heat exchanging part (55) as compared with a heat exchanger in which the main heat exchanging part and the auxiliary heat exchanging part are configured by one type of flat tube. It becomes possible to slow down.
- the width (W2) of the flat tube (58) of the auxiliary heat exchanger (55) is larger than the width (W1) of the flat tube (53) of the main heat exchanger (50),
- the number of flow paths per flat tube (58) of the auxiliary heat exchange section (55) is larger than the number of flow paths per flat pipe (53) of the main heat exchange section (50).
- the third invention In the heat exchanger of the first or second invention, A plurality of grooves are formed in the flow path (49) of the flat tube (53) of the main heat exchange part (50),
- the flat tube (58) of the auxiliary heat exchange part (55) is a bare tube.
- the fourth invention is in any one of the heat exchangers of the first to third inventions.
- the fins (236) are formed in a plate shape provided with a plurality of notches (245) for inserting the flat tubes (53, 58), and are predetermined to each other in the extending direction of the flat tubes (53, 58).
- the flat tube (53,58) is sandwiched at the periphery of the notch (245),
- the fin (236) is characterized in that a portion between the vertically adjacent cutout portions (245) constitutes a heat transfer portion (237).
- the plurality of fins (236) formed in a plate shape are arranged at predetermined intervals in the extending direction of the flat tube (53, 58).
- Each fin (236) is formed with a plurality of notches (245) for inserting the flat tubes (53, 58).
- the peripheral part of the notch (245) has pinched the flat tube (53,58).
- the part between the notch parts (245) adjacent up and down comprises a heat-transfer part (237).
- the fifth invention In the heat exchanger of the fourth invention, the ends in the width direction of the flat tubes (53, 58) are aligned with the ends on the entrance side of the notches (245).
- the end in the width direction of the flat tube (53, 58) is aligned with the end on the notch (245) side. Therefore, when the brazing material for joining the fin (236) and the heat transfer tube (53, 58) is arranged on the side of the notch (245), it can be easily set.
- the heat exchanger is connected to the refrigerant circuit (20).
- the refrigerant circulating in the refrigerant circuit (20) flows through the flow path (49) of the flat tube (53, 58) and exchanges heat with the air flowing through the ventilation path.
- the flow rate of the refrigerant in the auxiliary heat exchanging section (55) can be reduced, and therefore in the auxiliary heat exchanging section (55). Pressure loss can be reduced.
- the total cross-sectional area of the flow path (49) in the flat tube (53) for main heat exchange parts (50), and the flat tube (58) for auxiliary heat exchange parts (55) can be easily set.
- the shape of the flow path (49) is different between the main heat exchange section (50) and the auxiliary heat exchange section (55), and the difference in the flow path (49) shape can be identified visually.
- the flat tubes (53) for the main heat exchanger (50) and the flat tubes (58) for the auxiliary heat exchanger (55) have different widths (W1, W2). Therefore, both can be easily identified visually.
- the third invention in the flat tube (53) for the main heat exchange section (50), it becomes possible to improve the heat exchange efficiency in the main heat exchange section (50). Further, in the flat tube (58) for the auxiliary heat exchange section (55), the pressure loss due to the shape can be further reduced.
- the brazing material for joining the fin (236) and the heat transfer tube (53, 58) can be easily set, so that both can be joined more reliably. Also, since the end of the flat tube (53,58) is aligned with the end of the notch (245) at the entrance side, when using flat tubes (53,58) with different widths, The depth of the notch (245) may be set according to 58). That is, even if a plurality of types of flat tubes (53, 58) having different widths are used, the fin (236) can be shared.
- FIG. 1 is a refrigerant circuit diagram of the air conditioner of Embodiment 1, and shows a state during cooling operation.
- FIG. 2 is a refrigerant circuit diagram of the air conditioner of Embodiment 1, and shows a state during heating operation.
- FIG. 3 is a schematic perspective view of a heat exchanger unit constituting the outdoor heat exchanger of the first embodiment.
- FIG. 4 is a schematic front view showing a heat exchanger unit constituting the outdoor heat exchanger of the first embodiment.
- FIG. 5 is an enlarged perspective view showing a main part of the heat exchange unit of Embodiment 1 with a part thereof omitted.
- FIG. 6 is a diagram schematically illustrating an example of a cross-sectional shape of a flat tube.
- FIG. 7A is a diagram for explaining an example of a cross-sectional shape of a refrigerant flow path in a flat tube for a main heat exchange section
- FIG. 7B is a refrigerant in a refrigerant flow path in a flat tube for an auxiliary heat exchange section. It is a figure explaining an example of the section shape of a channel.
- FIG. 8 is a diagram illustrating a part of a cross section of the heat exchanger according to the first modification of the first embodiment.
- FIG. 9 is a schematic perspective view of fins provided in the heat exchanger of the first modification.
- FIG. 10 is a view showing the heat transfer section provided on the fin of the heat exchanger of the first modification, wherein (A) is a front view of the heat transfer section, and (B) is a B- It is sectional drawing which shows B cross section.
- FIG. 11A is a cross-sectional view of a part of the heat exchanger of the second modification
- FIG. 11B is a cross-sectional view of the fin showing the VV cross section of FIG. 11A.
- FIG. 12 is a diagram illustrating a part of a cross section of the heat exchanger according to the third modification of the first embodiment.
- FIGS. 13A and 13B are views showing the main parts of the fins of the heat exchanger of the third modification, wherein FIG.
- FIG. 13A is a front view of the fins
- FIG. 13B is a cross-sectional view showing a GG cross section of FIG. It is.
- FIG. 14A is a cross-sectional view of a part of the heat exchanger according to the fourth modification
- FIG. 14B is a cross-sectional view of the fin showing the XX cross section of FIG. 14A.
- FIG. 15 is a front view illustrating a schematic configuration of the outdoor heat exchanger according to the second embodiment.
- FIG. 16 is a partial cross-sectional view illustrating the front of the outdoor heat exchanger according to the second embodiment.
- FIG. 17 is a front view illustrating a schematic configuration of the outdoor heat exchanger according to the third embodiment.
- FIG. 18 is a partial cross-sectional view illustrating the front of the outdoor heat exchanger according to the third embodiment.
- FIG. 19 is a front view illustrating a schematic configuration of the outdoor heat exchanger according to the fourth embodiment.
- FIG. 20 is a partial cross-sectional view illustrating the front of the outdoor heat exchanger according to the fourth embodiment.
- FIG. 21 is a front view illustrating a schematic configuration of the outdoor heat exchanger according to the fifth embodiment.
- FIG. 22 is a partial cross-sectional view showing the front of the outdoor heat exchanger of the fifth embodiment.
- FIG. 23 is a front view illustrating a schematic configuration of the outdoor heat exchanger according to the sixth embodiment.
- FIG. 24 is a partial cross-sectional view illustrating the front of the outdoor heat exchanger according to the sixth embodiment.
- FIG. 25 is a diagram illustrating a part of a cross section of the outdoor heat exchanger according to the seventh embodiment.
- Embodiment 1 of the Invention A first embodiment of the present invention will be described.
- the present embodiment is an air conditioner configured by a refrigeration apparatus.
- FIG. 1 is a refrigerant circuit diagram of an air conditioner (10) according to Embodiment 1 of the present invention, and shows a state during cooling operation.
- FIG. 2 is a refrigerant circuit diagram of the air conditioner (10) of the first embodiment, and shows a state during heating operation.
- the air conditioner (10) of the present embodiment includes an indoor unit (12) that is a use side unit and an outdoor unit (11) that is a heat source side unit.
- the refrigerant circuit (20) is formed by connecting the outdoor unit (11) and the indoor unit (12) with a pipe.
- the number of indoor units (12) and outdoor units (11) is just an example. That is, in the air conditioner (10) of the present embodiment, the refrigerant circuit (20) may be formed by connecting a plurality of indoor units (12) to a single outdoor unit (11), The refrigerant circuit (20) may be formed by connecting a plurality of outdoor units (11) and a plurality of indoor units (12) to each other.
- the refrigerant circuit (20) includes a compressor (31), an outdoor heat exchanger (40) that is a heat source side heat exchanger, an indoor heat exchanger (32) that is a use side heat exchanger, an expansion valve ( 33) and a four-way selector valve (34).
- the compressor (31), the outdoor heat exchanger (40), the expansion valve (33), and the four-way switching valve (34) are accommodated in the outdoor unit (11).
- the indoor heat exchanger (32) is accommodated in the indoor unit (12).
- the outdoor unit (11) is provided with an outdoor fan for supplying outdoor air to the outdoor heat exchanger (40), and the indoor unit (12) is connected to the indoor heat exchanger (32) indoors.
- An indoor fan for supplying air is provided.
- Compressor (31) is a hermetic rotary compressor or scroll compressor.
- the compressor (31) has a discharge pipe connected to the first port of the four-way switching valve (34) via a pipe, and a suction pipe connected to the second port of the four-way switching valve (34). Connected through a pipe.
- the outdoor heat exchanger (40) includes a first header member (46) and a second header member (47) which are erected, and a large number of heat transfer tubes (53, 58) (hereinafter also referred to as flat tubes). Then, the refrigerant exchanges heat with outdoor air.
- the indoor heat exchanger (32) is a so-called cross fin type fin-and-tube heat exchanger, and exchanges heat between the refrigerant and room air.
- the expansion valve (33) is a so-called electronic expansion valve (33).
- the four-way switching valve (34) has four ports, the first state where the first port communicates with the third port and the second port communicates with the fourth port (the state shown in FIG. 1), The first port is switched to the second state (the state shown in FIG. 2) in which the first port communicates with the fourth port and the second port communicates with the third port.
- the refrigerant circuit (20) is provided with a first gas side pipe (21), a second gas side pipe (22), and a liquid side pipe (23).
- the first gas side pipe (21) has one end connected to the third port of the four-way switching valve (34) and the other end connected to the upper end of the first header member (46) of the outdoor heat exchanger (40).
- the second gas side pipe (22) has one end connected to the fourth port of the four-way switching valve (34) and the other end connected to the gas side end of the indoor heat exchanger (32).
- One end of the liquid side pipe (23) is connected to the lower end of a first header collecting pipe (56) described later, and the other end is connected to the liquid side end of the indoor heat exchanger (32).
- An expansion valve (33) is provided in the middle of the liquid side pipe (23).
- FIG. 3 is a schematic perspective view of a heat exchanger unit constituting the outdoor heat exchanger of the first embodiment.
- FIG. 4 is a schematic front view showing a heat exchanger unit constituting the outdoor heat exchanger of the first embodiment.
- FIG. 5 is an enlarged perspective view showing a main part of the heat exchange unit of Embodiment 1 with a part thereof omitted.
- the outdoor heat exchanger (40) of the present embodiment is constituted by one heat exchanger unit (45).
- the heat exchanger unit (45) constituting the outdoor heat exchanger (40) includes one first header member (46), one second header member (47), and A large number of heat transfer tubes (53,58) and a large number of fins (54,59) are provided.
- the first header member (46), the second header member (47), the flat tubes (53, 58), and the fins (54, 59) are all made of an aluminum alloy and are joined to each other by brazing. ing. These fins (54, 59) partition between adjacent flat tubes (53, 58) into a plurality of ventilation paths through which air flows.
- the first header member (46) and the second header member (47) are both formed in an elongated hollow cylindrical shape with both ends closed.
- the first header member (46) is erected at the left end of the heat exchanger unit (45)
- the second header member (47) is erected at the right end of the heat exchanger unit (45). That is, the first header member (46) and the second header member (47) are installed in a posture in which the respective axial directions are in the vertical direction.
- FIG. 6 is a diagram schematically showing an example of a cross-sectional shape of the flat tube (53, 58).
- the width (W2) of the flat tube (58) is larger than the width (W1) of the flat tube (53).
- the number of channels per flat tube (58) is larger than the number of channels per flat tube (53).
- FIG. 7 is a diagram for explaining an example of the cross-sectional shape of the refrigerant flow path (49) in the flat tube (53) for the main heat exchange section (50) described later, and (B) is described later. It is a figure explaining an example of the section shape of the refrigerant channel (49) of the refrigerant channel (49) in the flat tube (58) for the auxiliary heat exchanging part (55).
- the flat tube (53) has a plurality of grooves (49a) formed in the respective refrigerant flow paths (49).
- the flat tube (58) is a so-called bare tube (inner surface smooth tube) and has a circular cross section.
- the groove (49a) is not formed in each refrigerant channel (49) of the flat tube (58).
- the refrigerant channel (49) of the flat tube (58) has a diameter of approximately 0.5 mm.
- the cross-sectional shapes of these refrigerant flow paths (49) are merely examples, and other shapes (for example, a square cross-section shown in FIG. 6 and the like) can be adopted.
- the flat tubes (53, 58) have the first header member (46) and the second header member (47) in a posture in which the respective axial directions are in the left-right direction and the side surfaces face each other. Are arranged at predetermined intervals in the axial direction. That is, in the heat exchanger unit (45), the flat tubes (53, 58) are arranged in parallel to each other from the first header member (46) to the second header member (47). Each flat tube (53, 58) has one end inserted into the first header member (46) and the other end inserted into the second header member (47). One end of the refrigerant flow path (49) in each flat tube (53, 58) communicates with the internal space of the first header member (46), and the other end communicates with the internal space of the second header member (47). is doing.
- the fins (54, 59) are provided between the adjacent flat tubes (53, 58).
- Each fin (54, 59) is formed in the shape of a corrugated plate that snakes up and down, and is installed in such a posture that the ridge line of the corrugation is the front-rear direction of the heat exchanger unit (45) (the direction perpendicular to the paper surface of FIG. 4). Has been. In the heat exchanger unit (45), air passes in a direction perpendicular to the paper surface of FIG.
- the first header member (46) is provided with a disc-shaped partition plate (48).
- the internal space of the first header member (46) is partitioned up and down by a partition plate (48).
- the internal space of the second header member (47) is a single undivided space.
- the upper part of the partition plate (48) constitutes the main heat exchange part (50), and the lower part of the partition plate (48) is the auxiliary heat exchange part (55). Is configured.
- the upper part of the partition plate (48) constitutes the first header collecting pipe (51) of the main heat exchange section (50), and the partition plate (48)
- the lower part constitutes the first header collecting pipe (56) of the auxiliary heat exchange part (55).
- the flat tubes (53,58) provided in the heat exchanger unit (45) are connected to the first header collecting pipe (51) of the main heat exchange section (50), and the flat tubes of the main heat exchange section (50).
- the pipe (53) that is connected to the first header collecting pipe (56) of the auxiliary heat exchange section (55) is the flat pipe (58) of the auxiliary heat exchange section (55).
- the fins (54, 59) provided in the heat exchanger unit (45) are provided between the flat tubes (53) of the main heat exchange part (50), and the main heat exchange part (50)
- the fin (54) of the auxiliary heat exchanger (55) is provided between the flat tubes (58) of the auxiliary heat exchanger (55).
- the portion where the flat tube (53) of the main heat exchange part (50) is inserted constitutes the second header collecting pipe (52) of the main heat exchange part (50), and the auxiliary heat
- the part where the flat pipe (58) of the exchange part (55) is inserted constitutes the second header collecting pipe (57) of the auxiliary heat exchange part (55).
- the number of flat tubes (53, 58) that can be provided in the outdoor heat exchanger (40) is limited. Therefore, for example, the number of flat tubes (58) is set to the number obtained by subtracting the number of flat tubes (53) from the maximum number that can be provided.
- the width (W2) of the flat tube (58), the number of refrigerant flow paths (49), and the cross-sectional area of the refrigerant flow path (49) are required for the auxiliary heat exchange section (55). Set according to ability.
- the number of flat tubes (58) of the auxiliary heat exchange unit (55) is equal to the number of flat tubes (53) of the main heat exchange unit (50). Less than.
- the total cross-sectional area of the flow path (49) per one flat tube (58) provided in the auxiliary heat exchange part (55) is equal to one flat tube (53) provided in the main heat exchange part (50). It is formed larger than the total cross-sectional area of the perimeter flow path (49).
- the outdoor heat exchanger (40) can be provided with 60 flat tubes (53, 58).
- the number of flat tubes (58) in the auxiliary heat exchange section (55) is 10, and the number of flat tubes (53) in the main heat exchange section (50) is 50. That is, the number of flat tubes (58) of the auxiliary heat exchange section (55) is 1/5 of the number of flat tubes (53) of the main heat exchange section (50).
- the number of flat tubes (53,58) shown in FIGS. 3 and 4 is different from the number of flat tubes (53,58) provided in the actual outdoor heat exchanger (40).
- the first gas side pipe (21) is at the upper end of the first header member (46), and the liquid side pipe (23) is at the lower end of the first header member (46).
- the first gas side pipe (21) is connected to the first header collecting pipe (51) of the main heat exchanging part (50), and the first header set of the auxiliary heat exchanging part (55).
- a liquid side pipe (23) is connected to the pipe (56).
- the operation of the air conditioner (10) will be described.
- the air conditioner (10) performs a cooling operation that is a cooling operation and a heating operation that is a heating operation.
- the four-way selector valve (34) is set to the first state.
- the opening degree of the expansion valve (33) is adjusted so that the degree of superheat of the refrigerant flowing out from the gas side end of the indoor heat exchanger (32) becomes a predetermined target value (for example, 5 ° C.).
- a predetermined target value for example, 5 ° C.
- the refrigerant discharged from the compressor (31) sequentially passes through the four-way switching valve (34) and the first gas side pipe (21), and then passes through the first heat exchanger (50). 1 flows into the header collecting pipe (51).
- the refrigerant that has flowed into the first header collecting pipe (51) is divided into the flat pipes (53) of the main heat exchange section (50) and flows through the refrigerant flow paths (49) of the flat pipes (53). In the meantime, it dissipates heat to the outdoor air and condenses.
- the refrigerant that has passed through each flat tube (53) flows into and merges with the second header collecting pipe (52) of the main heat exchange section (50), and then the second header collecting pipe ( 57).
- the refrigerant that has flowed into the second header collecting pipe (57) is divided into the flat pipes (58) of the auxiliary heat exchange section (55) and flows through the refrigerant flow paths (49) of the flat pipes (58). In the meantime, heat is dissipated to the outdoor air and it becomes supercooled.
- the refrigerant that has passed through each flat tube (58) flows into and merges with the first header collecting tube (56) of the auxiliary heat exchange section (55).
- the refrigerant flowing into the liquid side pipe (23) from the first header collecting pipe (56) of the auxiliary heat exchanger (55) expands (pressure drop) when passing through the expansion valve (33), and then the indoor heat exchanger. It flows into the liquid side end of (32).
- the refrigerant flowing into the indoor heat exchanger (32) absorbs heat from the indoor air and evaporates.
- the indoor unit (12) supplies the sucked room air to the indoor heat exchanger (32), and sends the room air cooled in the indoor heat exchanger (32) back into the room.
- the refrigerant evaporated in the indoor heat exchanger (32) flows into the second gas side pipe (22) from the gas side end of the indoor heat exchanger (32). Thereafter, the refrigerant is sucked into the compressor (31) through the four-way switching valve (34).
- the compressor (31) compresses the sucked refrigerant and discharges it.
- the four-way selector valve (34) is set to the second state.
- the opening degree of the expansion valve (33) is adjusted so that the degree of superheat of the refrigerant flowing out from the outdoor heat exchanger (40) becomes a predetermined target value (for example, 5 ° C.). Further, during the heating operation, outdoor air is supplied to the outdoor heat exchanger (40) by the outdoor fan, and indoor air is supplied to the indoor heat exchanger (32) by the indoor fan.
- the refrigerant discharged from the compressor (31) sequentially passes through the four-way switching valve (34) and the second gas side pipe (22), and then the gas in the indoor heat exchanger (32). It flows into the side edge.
- the refrigerant flowing into the indoor heat exchanger (32) dissipates heat to the indoor air and condenses.
- the indoor unit (12) supplies the sucked indoor air to the indoor heat exchanger (32), and sends the indoor air heated in the indoor heat exchanger (32) back into the room.
- the refrigerant flowing into the liquid side pipe (23) from the liquid side end of the indoor heat exchanger (32) expands (pressure drop) when passing through the expansion valve (33), and then enters the auxiliary heat exchanger (55). It flows into the first header collecting pipe (56).
- the refrigerant that has flowed into the first header collecting pipe (56) of the auxiliary heat exchange section (55) is divided and flows into the flat pipe (58) of the auxiliary heat exchange section (55).
- the refrigerant flowing into the flat tube (58) absorbs heat from the outdoor air while passing through the refrigerant flow path (49), and part of it evaporates.
- the refrigerant evaporated in the flat pipe (58) flows into the second header collecting pipe (52), and flows into the flat pipe (53) of the main heat exchange section (50).
- the refrigerant flowing into the flat tube (53) absorbs heat from the outdoor air and evaporates while passing through the refrigerant flow path (49).
- each flat tube (53) of the main heat exchange section (50) flows into and merges with the first header collecting pipe (51) of the main heat exchange section (50), and then the first gas side pipe It flows into (21).
- the refrigerant flowing through the first gas side pipe (21) passes through the four-way switching valve (34) and is sucked into the compressor (31).
- the compressor (31) compresses the sucked refrigerant and discharges it.
- the number of flat tubes (58) constituting the auxiliary heat exchange section (55) is smaller than the number of flat tubes (53) constituting the main heat exchange section (50).
- the total cross-sectional area of the flow path (49) per one flat tube (58) provided in the auxiliary heat exchanger (55) is equal to one flat tube (53) provided in the main heat exchanger (50). ) Larger than the total cross-sectional area of the channel (49).
- the heat exchanger is a condenser
- a heat exchanger in which a main heat exchange unit and an auxiliary heat exchange unit are configured by one type of flat tube hereinafter, for convenience of explanation, a conventional heat exchanger and
- the refrigerant flow rate in the auxiliary heat exchanging section (55) can be made slower than that of the auxiliary heat exchange section (55). Therefore, according to the present embodiment, it is possible to reduce the pressure loss in the auxiliary heat exchange section (55).
- the number of flow paths per one flat pipe (53,58) and the width (W1, W2) are adjusted, and the refrigerant flow path (49 per one flat pipe (53,58)).
- Total cross section is set. Therefore, the total cross-sectional area of the refrigerant flow path (49) in the flat tube (53) for the main heat exchange section (50) and the refrigerant flow path (49) in the flat pipe (58) for the auxiliary heat exchange section (55) The total cross-sectional area can be set easily.
- each refrigerant flow path (49) of the flat tube (53) in the main heat exchange section (50) is provided with a groove (49a). Therefore, in the flat tube (53), the surface area per refrigerant channel (49) can be increased. That is, it becomes possible to improve the heat exchange efficiency in the main heat exchange section (50).
- the flat tube (58) of the auxiliary heat exchanger (55) is a so-called bare tube, the pressure loss due to the shape can be made smaller than the flat tube (53) of the main heat exchanger (50). It becomes possible.
- the refrigerant flow path (49) has a very small diameter as described above, when the outdoor heat exchanger (40) is manufactured at the factory, for example, a flat pipe having the same width is used as the main heat exchange section. If the auxiliary heat exchange part is configured, it is difficult to visually identify the presence or absence of the groove (49a) in the refrigerant flow path (49).
- the flat tubes (53) for the main heat exchange section (50) and the flat tubes (58) for the auxiliary heat exchange section (55) have different widths (W1, W2). The presence or absence of the groove (49a) in the flow path (49) can be easily identified.
- FIG. 8 is a diagram illustrating a part of a cross section of the heat exchanger (40) according to the first modification of the first embodiment.
- the fins (235) are corrugated fins meandering up and down, and are arranged between flat tubes (53, 58) (heat transfer tubes) adjacent to each other in the vertical direction.
- a plurality of heat transfer sections (237) and intermediate plate sections (241) are formed on the fin (235).
- the intermediate plate (241) is joined to the flat tube (53, 58) by brazing.
- FIG. 9 is a schematic perspective view of the fin (235) provided in the heat exchanger (40) of the first modification.
- the fin (235) is a corrugated fin formed by bending a metal plate having a constant width, and has a shape meandering up and down.
- heat transfer portions (237) and intermediate plate portions (241) are alternately formed along the extending direction of the flat tubes (53, 58). That is, the fin (235) is provided with a plurality of heat transfer portions (237) arranged between the adjacent flat tubes (53, 58) and arranged in the extending direction of the flat tubes (53, 58).
- the fin (235) is formed with a protruding plate portion (242).
- louvers (250, 260, 270) and a water guiding rib (271) described later are not shown.
- the heat transfer portion (237) is a plate-like portion extending from one side of the flat tube (53, 58) adjacent to the top and bottom to the other. In the heat transfer section (237), the windward end is the leading edge (238). Although not shown in FIG. 9, a plurality of louvers (250, 260) are formed in the heat transfer section (237).
- the intermediate plate portion (241) is a plate-like portion along the flat side surface of the flat tube (53,58), and is continuous with the upper ends or lower ends of the heat transfer portions (237) adjacent to the left and right. Yes.
- the angle formed by the heat transfer section (237) and the intermediate plate section (241) is substantially a right angle.
- the protruding plate portion (242) is a plate-like portion formed continuously at the leeward end of each heat transfer portion (237).
- the projecting plate portion (242) is formed in an elongated plate shape extending vertically and projects further to the leeward side than the flat tube (53, 58). Further, the upper end of the protruding plate portion (242) protrudes above the upper end of the heat transfer portion (237), and the lower end protrudes below the lower end of the heat transfer portion (237).
- the protruding plate portions (242) of the fins (235) that are adjacent vertically with the flat tubes (53, 58) interposed therebetween contact each other.
- the projecting plate portion (242) of the fin (235) is formed with a water guiding rib (271).
- the water guiding rib (271) is a long and narrow groove extending vertically along the leeward side end portion of the protruding plate portion (242).
- FIG. 10 is a view showing the heat transfer section (237) provided on the fin (235) of the heat exchanger (40) of Modification 1, and (A) is a front view of the heat transfer section, B) is a sectional view showing a BB section of (A).
- a plurality of louvers 250, 260, 270 are formed on the heat transfer section (237) and the protruding plate section (242) of the fin (235).
- Each louver (250, 260, 270) is formed by cutting and raising the heat transfer part (237) and the protruding plate part (242).
- each louver (250, 260, 270) is formed by making a plurality of slit-like cuts in the heat transfer part (237) and the protruding plate part (242) and plastically deforming so as to twist the part between the adjacent cuts. ing.
- FIG. 11A is a cross-sectional view of a part of the heat exchanger 40 according to the second modification
- FIG. 11B is a cross-sectional view of the fin showing the VV cross section of FIG. 11A.
- a plurality of waffle portions (251, 252 and 253) are formed instead of the louvers (250, 260 and 270) shown in the first modification.
- a plurality of waffle portions (251, 252, 253) are formed on the heat transfer portion (237) and the protruding plate portion (242) of the fin (235).
- the waffle portion (251, 252, 253) bulges toward the side that becomes the ventilation path, and constitutes a bulge portion that is vertically formed vertically.
- the waffle part (251, 252, 253) is formed by plastically deforming a part of the heat transfer part (237) by press working or the like.
- Each waffle portion (251, 252, 253) extends in a direction inclined obliquely with respect to the vertical direction so that its lower end portion is located closer to the lee than the upper end portion.
- Each waffle part (251,252,253) has a pair of vertically long trapezoidal surfaces (254,254) and a pair of flat triangular surfaces (255,255) vertically.
- the pair of trapezoidal surfaces (254, 254) are adjacent to each other in the ventilation direction so as to form a mountain fold (256) forming a ridge line between them.
- the pair of triangular surfaces (255, 255) are formed up and down across the mountain fold (256).
- a plurality of waffle sections (251, 252 and 253) are formed side by side from the leeward side to the leeward side.
- These waffle parts (251, 252 and 253) are composed of one windward waffle part (251) formed on the leeward side of the heat transfer part (237) and two leeward sides formed on the leeward side of the heat transfer part (237).
- the waffle portion (253, 253) and one intermediate waffle portion (252) formed between the windward waffle portion (251) and the leeward waffle portion (253) are configured.
- the windward waffle portion (251) constitutes the windward bulge portion formed on the most windward side among the plurality of waffle portions (251, 252, 253).
- the leeward waffle portion (253,253) constitutes the leeward bulge portion formed on the most leeward side among the plurality of waffle portions (251,252,253).
- the upper end of the leeward waffle part (251) is lower than the upper end of the leeward waffle part (253). Further, the upper end of the intermediate waffle portion (252) and the upper end of the leeward waffle portion (253) are substantially at the same height. The upper end of the windward waffle portion (251), the upper end of the intermediate waffle portion (252), and the upper end of the leeward waffle portion (253) are substantially parallel to the flat surface of the upper flat tube (53,58). .
- the lower end of the leeward waffle part (251) is higher than the lower end of the leeward waffle part (253).
- the lower end of the windward waffle portion (251) is inclined obliquely so that the leeward side is lower than the windward side.
- the lower end of the intermediate waffle portion (252) is also inclined obliquely so that the leeward side is lower than the leeward side.
- the lower end of the leeward waffle portion (253) is substantially parallel to the flat surface of the flat tube (53, 58).
- FIG. 12 is a diagram illustrating a part of a cross section of the heat exchanger (40) according to the third modification of the first embodiment.
- the fin (236) is a vertically long plate-like fin formed by pressing a metal plate.
- the fin (236) is formed with a number of elongated notches (245) extending in the width direction of the fin (236) from the front edge (238) of the fin (236).
- a large number of notches (245) are formed at regular intervals in the longitudinal direction of the fin (236).
- the portion closer to the lee of the notch (245) constitutes the tube insertion portion (246).
- the tube insertion portion (246) has a vertical width substantially equal to the thickness of the flat tube (53, 58).
- the length (depth) of the tube insertion portion (246) is substantially equal to the width of the flat tube (58) having the wider width.
- the type of the fin (236) can be made one by matching the depth of the tube insertion portion (246) with the width of the flat tube (58) having the wider width. That is, it is not necessary to prepare a plurality of types of molds for manufacturing the fin (236), and a reduction in manufacturing cost can be expected.
- Each flat tube (53, 58) is inserted into the tube insertion portion (246) of the fin (236) and joined to the peripheral portion of the tube insertion portion (246) by brazing.
- the ends in the width direction of the flat tubes (53, 58) are aligned with the ends on the entrance side of the notches (245). Since the length of the tube insertion portion (246) is adjusted to the width (W2) of the flat tube (58), the tube insertion portion (246) is inserted into the tube insertion portion (246) into which the flat tube (53) is inserted. There will be a gap in the back of the.
- the brazing of the fin (236) and the flat tube (53, 58) is performed as follows, for example. First, the notch (245) side (left side in FIG. 12) of the fin (236) is faced up, and the end of the flat tube (53,58) in the width direction is more specifically the entrance side of the notch (245). Are set to be aligned with the inlet end (left end in FIG. 12) of the tube insertion portion (246). As the brazing material, a linear material is placed at the position (A) shown in FIG. In FIG. 12, the installation position (A) is representatively shown only for one flat tube (53), but the same applies to the other flat tubes (53, 58).
- the brazing material is dropped into the tube insertion portion (246) during brazing, and it is difficult to set.
- the end in the width direction of the flat tube (53, 58) is aligned with the end on the entrance side of the notch (245), so the brazing material can be easily set. is there.
- the heat exchanger (40) is placed in a heating furnace (not shown) to melt the brazing material. Thereby, the brazing material flows along the flat tube (53, 58), and the fin (236) and the flat tube (53, 58) are joined.
- the part between the adjacent notches (245) constitutes the heat transfer part (237), and the leeward part of the pipe insertion part (246) constitutes the leeward side plate part (247).
- the fin (236) is connected to a plurality of heat transfer portions (237) that are vertically adjacent to each other with the flat tube (53, 58) interposed therebetween, and one end that is continuous to the leeward end of each heat transfer portion (237).
- Two leeward side plate portions (247) are provided.
- the heat transfer parts (237) of the fins (236) are arranged between the flat tubes (53, 58) lined up and down, and the leeward plate (247) is connected to the flat tubes (53, 58). It protrudes leeward from 58).
- FIG. 13 is a figure which shows the principal part of the fin (236) of the heat exchanger (40) of the modification 3, Comprising: (A) is a front view of a fin (236), (B) is (A). It is sectional drawing which shows the GG cross section. As shown in FIG. 13, a plurality of louvers (250, 260) are formed on the heat transfer section (237) and the leeward side plate section (247) of the fin (236). Each louver (250, 260) is formed by cutting up the heat transfer section (237) and the leeward side plate section (247).
- FIG. 14A is a cross-sectional view of a part of the heat exchanger (40) of Modification 4
- FIG. 14 (B) is a cross-section of the fin (236) showing the XX cross-section of FIG. 14 (A).
- FIG. 14 in this example waffle portions (251, 252 and 253) are formed on the plate-like fins described in the third modification instead of the louvers (250 and 260). These waffle portions (251, 252, 253) have the same configuration as that described in the second modification.
- FIG. 15 is a front view illustrating a schematic configuration of the outdoor heat exchanger (40) of the second embodiment.
- FIG. 16 is a partial cross-sectional view showing the front of the outdoor heat exchanger (40) of the second embodiment.
- the outdoor heat exchanger (40) is divided into three heat exchange sections (350a to 350c). Specifically, the outdoor heat exchanger (40) includes a first heat exchange part (350a), a second heat exchange part (350b), and a third heat exchange part (350c) in order from bottom to top. And are formed.
- each of the first header collecting pipe (360) and the second header collecting pipe (370) is divided into three communication spaces (361a to 361a) by partitioning the internal space with a partition plate (339). 361c, 371a-371c) are formed.
- the communication spaces (361a to 361c) of the first header collecting pipe (360) are further partitioned vertically by a partition plate (339).
- the lower space is the lower partial space (362a to 362c) which is the first partial space
- the upper space is the second partial space.
- a certain upper partial space (363a to 363c) is formed.
- Each heat exchange section (350a to 350c) of the outdoor heat exchanger (40) has a main heat exchange area (351a to 351c) (main heat exchange section) and an auxiliary heat exchange area (352a to 352c) (auxiliary heat exchange section). It is divided into.
- eleven flat tubes (53) communicating with the upper partial spaces (363a to 363c) of the corresponding first header collecting pipe (360) are the main heat exchange sections (351a to 350c). 351c), and the three flat tubes (58) communicating with the lower partial spaces (362a to 362c) of the corresponding first header collecting pipe (360) constitute the auxiliary heat exchange section (352a to 352c). ing.
- the width of the flat tube (58) provided in each auxiliary heat exchange section (352a to 352c) is provided in the main heat exchange section (351a to 351c).
- the number of channels per flat tube (58) provided in the auxiliary heat exchange section (352a to 352c) is larger than the width of the flat pipe (53), and is provided in the main heat exchange section (351a to 351c). More than the number of channels per flat tube (53).
- fins (235) corrugated fins
- the outdoor heat exchanger (40) is provided with a liquid side connecting member (380) and a gas side header (385).
- the liquid side connection member (380) and the gas side header (385) are attached to the first header collecting pipe (360).
- the liquid side connection member (380) includes one shunt (381) and three small diameter tubes (382a to 382c).
- a pipe connecting the outdoor heat exchanger (40) and the expansion valve (33) is connected to the lower end of the flow divider (381).
- One end of each small diameter tube (382a to 382c) is connected to the upper end of the flow divider (381).
- the pipe connected to the lower end portion thereof communicates with the small diameter pipes (382a to 382c).
- the other end of each small diameter pipe (382a to 382c) is connected to the first header collecting pipe (360) and communicates with the corresponding lower partial space (362a to 362c).
- the gas side header (385) includes one main body pipe part (386) and three connection pipe parts (387a to 387c).
- the main body pipe portion (386) is formed in a relatively large-diameter tubular shape whose upper end portion is bent in an inverted U shape.
- a pipe connecting the outdoor heat exchanger (40) and the third port of the four-way switching valve (34) is connected to the upper end of the main body pipe (386).
- the lower end of the main body pipe part (386) is closed.
- the connecting pipe portions (387a to 387c) protrude laterally from the linear portion of the main body pipe portion (386).
- the refrigerant flows in the direction of the arrow shown in FIG. 15 during the cooling operation. Further, during the heating operation, the refrigerant flows in the direction opposite to the arrow shown in FIG.
- FIG. 17 is a front view illustrating a schematic configuration of the outdoor heat exchanger (40) of the third embodiment.
- FIG. 18 is a partial cross-sectional view showing the front of the outdoor heat exchanger (40) of the third embodiment.
- the outdoor heat exchanger (40) includes one first header collecting pipe (460), one second header collecting pipe (470), and a number of flat tubes (53, 53). 58) and a number of fins (235).
- the flat tubes (53, 58) of the outdoor heat exchanger (40) are divided into two heat exchange regions (451, 452) in the vertical direction. That is, the outdoor heat exchanger (40) has an upper heat exchange region (451) and a lower heat exchange region (452). Each heat exchanging region (451, 452) is divided into three upper and lower heat exchanging portions (451a to 451c, 452a to 452c). Specifically, in the upper heat exchange region (451), the first main heat exchange part (451a), the second main heat exchange part (451b), and the third main heat exchange part in order from bottom to top. (451c) is formed.
- each main heat exchange section (451a to 451c) has eleven flat tubes (53), and each auxiliary heat exchange section (452a to 452c) has three flat tubes ( 58).
- the number of heat exchanging portions (451a to 451c, 452a to 452c) formed in each heat exchanging region (451, 452) may be two, or four or more.
- the width of the flat tube (58) provided in each auxiliary heat exchange section (452a to 452c) is provided in the main heat exchange section (451a to 451c).
- the number of channels per flat tube (58) that is larger than the width of the flat tube (53) and is provided in the auxiliary heat exchanger (452a to 452c) is provided in the main heat exchanger (451a to 451c). More than the number of channels per flat tube (53).
- the internal space of the first header collecting pipe (460) and the second header collecting pipe (470) is partitioned vertically by a plurality of partition plates (439).
- the internal space of the first header collecting pipe (460) includes an upper space (461) corresponding to the upper heat exchange region (451) and a lower space (462) corresponding to the lower heat exchange region (452). ).
- the upper space (461) is a single space corresponding to all the main heat exchange units (451a to 451c) in common. That is, the upper space (461) communicates with the flat tubes (53) of all the main heat exchange sections (451a to 451c).
- the lower space (462) is further divided by a partition plate (439) into the same number (three) of communication spaces (462a) as the auxiliary heat exchange portions (452a to 452c) corresponding to the auxiliary heat exchange portions (452a to 452c). To 462c).
- the first communication space (462a) communicating with the flat tube (58) of the first auxiliary heat exchange section (452a), and the flat tube of the second auxiliary heat exchange section (452b) ( 58) and a second communication space (462b) communicating with the flat tube (58) of the third auxiliary heat exchange section (452c) are formed.
- the internal space of the second header collecting pipe (470) is divided into five communication spaces (471a to 471e) in the vertical direction. Specifically, the inner space of the second header collecting pipe (470) is the uppermost in the first main heat exchanging portion (451a) and the lower heat exchanging region (452) located at the lowermost position in the upper heat exchanging region (451).
- the fourth communication space (471d) and the fifth communication space (471e), and the first communication space (471a) and the second communication space (471b) are in pairs. It has become. Specifically, the first communication space (471a) and the fourth communication space (471d) are paired, and the second communication space (471b) and the fifth communication space (471e) are paired.
- the second header collecting pipe (470) includes a first communication pipe (472) connecting the first communication space (471a) and the fourth communication space (471d), a second communication space (471b), and a second communication space. A second communication pipe (473) that connects the five communication spaces (471e) is provided.
- the first main heat exchange part (451a) and the third auxiliary heat exchange part (452c) are paired, and the second main heat exchange part (451b) and the first The auxiliary heat exchange part (452a) is paired, and the third main heat exchange part (451c) and the second auxiliary heat exchange part (452b) are paired.
- the number of heat exchange units (451a to 451c, 452a to 452c) formed in the outdoor heat exchanger (40) is the number of pairs of main heat exchange units (451a to 451c) and auxiliary heat exchange units (
- the total height of 452a to 452c) is appropriately set according to the height of the outdoor heat exchanger (40) so as to be approximately 350 mm or less (preferably about 300 to 350 mm).
- the outdoor heat exchanger (40) is provided with a liquid side connection member (480) and a gas side connection member (485).
- the liquid side connection member (480) and the gas side connection member (485) are attached to the first header collecting pipe (460).
- the liquid side connection member (480) includes one shunt (481) and three small diameter tubes (482a to 482c).
- a pipe connecting the outdoor heat exchanger (40) and the expansion valve (33) is connected to the lower end of the flow divider (481).
- One end of each small diameter pipe (482a to 482c) is connected to the upper end of the flow divider (481).
- Inside the shunt (481) the pipe connected to the lower end thereof communicates with the small diameter pipes (482a to 482c).
- the other end of each small diameter pipe (482a to 482c) is connected to the lower space (462) of the first header collecting pipe (460) and communicates with the corresponding communication space (462a to 462c).
- each small-diameter pipe (482a to 482c) opens in a portion near the lower end of the corresponding communication space (462a to 462c). That is, the first small diameter pipe (482a) opens in a portion near the lower end of the first communication space (462a), and the second small diameter pipe (482b) opens in a portion near the lower end of the second communication space (462b).
- the third small-diameter pipe (482c) opens at a portion near the lower end of the third communication space (462c).
- the lengths of the small diameter tubes (482a to 482c) are individually set so that the difference in the flow rate of the refrigerant flowing into the auxiliary heat exchange units (452a to 452c) is as small as possible.
- the gas side connecting member (485) is composed of a single pipe having a relatively large diameter. One end of the gas side connection member (485) is connected to a pipe connecting the outdoor heat exchanger (40) and the third port of the four-way switching valve (34). The other end of the gas side connection member (485) opens in a portion near the upper end of the upper space (461) in the first header collecting pipe (460).
- the refrigerant flows in the direction of the arrow shown in FIG. 17 during the cooling operation. Further, during the heating operation, the refrigerant flows in the direction opposite to the arrow shown in FIG.
- FIG. 19 is a front view illustrating a schematic configuration of the outdoor heat exchanger (40) of the fourth embodiment.
- FIG. 20 is a partial cross-sectional view showing the front of the outdoor heat exchanger (40) of the fourth embodiment.
- the flat tubes (53, 58) of the outdoor heat exchanger (40) have an upper heat exchanging region (451) and a lower heat exchanging region (452) vertically as in the third embodiment. It is divided into.
- the upper heat exchange area (451) is divided into three main heat exchange sections (451a to 451c) arranged vertically, and the lower heat exchange area (452) is composed of one auxiliary heat exchange section (452a). Yes. That is, in the upper heat exchange region (451), the first main heat exchange unit (451a), the second main heat exchange unit (451b), and the third main heat exchange unit (451c) are sequentially arranged from bottom to top. ) And are formed. As shown in FIG.
- each main heat exchange section (451a to 451c) has eleven flat tubes (53), and the auxiliary heat exchange section (452a) has nine flat tubes (58).
- the number of main heat exchange portions (451a to 451c) formed in the upper heat exchange region (451) may be two, or may be four or more.
- the internal space of the first header collecting pipe (460) and the second header collecting pipe (470) is divided up and down by a partition plate (439).
- the flat tubes (58) provided in the respective auxiliary heat exchange sections (452a) have the same width as the flat tubes provided in the main heat exchange sections (451a to 451c).
- the number of flow paths per flat tube (58) provided in the auxiliary heat exchange section (452a) is larger than the width of (53), and the number of flow paths per flat pipe provided in the main heat exchange sections (451a to 451c) More than the number of channels per tube (53).
- the internal space of the first header collecting pipe (460) includes an upper space (461) corresponding to the upper heat exchange region (451) and a lower space (462) corresponding to the lower heat exchange region (452). ) (Communication space (462a)).
- the upper space (461) is a single space corresponding to all the main heat exchange units (451a to 451c) in common. That is, the upper space (461) communicates with the flat tubes (53) of all the main heat exchange sections (451a to 451c).
- the lower space (462) (communication space (462a)) is a single space corresponding to one auxiliary heat exchange part (452a) and communicates with the flat tube (58) of the auxiliary heat exchange part (452a). ing.
- the internal space of the second header collecting pipe (470) is divided into four communication spaces (471a to 471d) in the vertical direction.
- the internal space of the second header collecting pipe (470) includes three communication spaces (471b, 471c, 471d) corresponding to the main heat exchange portions (451a to 451c) of the upper heat exchange region (451). And a single communication space (471a) corresponding to the auxiliary heat exchange section (452a) of the lower heat exchange region (452). That is, in the internal space of the second header collecting pipe (470), the first communication space (471a) communicating with the flat pipe (58) of the auxiliary heat exchange section (452a) and the first main heat exchange section (451a).
- a fourth communication space (471d) communicating with the flat tube (53) of (451c) is formed.
- the second header collecting pipe (470) is provided with a communication member (475).
- the communication member (475) includes one shunt (476), one main pipe (477), and three small diameter pipes (478a to 478c).
- One end of the main pipe (477) is connected to the lower end of the flow divider (476), and the other end is connected to the first communication space (471a) of the second header collecting pipe (470).
- One end of each small diameter pipe (478a to 478c) is connected to the upper end of the flow divider (476).
- the main pipe (477) and the small diameter pipes (478a to 478c) communicate with each other.
- the other ends of the small diameter tubes (478a to 478c) communicate with the corresponding second to fourth communication spaces (471b to 471d) of the second header collecting tube (470).
- each small-diameter pipe (478a to 478c) is opened in a portion near the lower end of the corresponding second to fourth communication space (471b to 471d). That is, the first small diameter pipe (478a) opens at a portion near the lower end of the second communication space (471b), and the second small diameter pipe (478b) opens at a portion near the lower end of the third communication space (471c). The third small-diameter pipe (478c) opens at a portion near the lower end of the fourth communication space (471d).
- the lengths of the small diameter tubes (478a to 478c) are individually set so that the difference in the flow rate of the refrigerant flowing into the main heat exchange sections (451a to 451c) becomes as small as possible.
- the communication member (475) of the second header collecting pipe (470) extends from the first communication space (471a) to the second to fourth communication spaces (451a to 451c) corresponding to the main heat exchange units (451a to 451c). 471b to 471d). That is, in the second header collecting pipe (470), the communication space (471a) corresponding to the lower heat exchange region (452) and the communication spaces (471b, 471c, 471d) corresponding to the upper heat exchange region (451) Are communicating.
- the outdoor heat exchanger (40) is provided with a liquid side connecting member (486) and a gas side connecting member (485).
- the liquid side connection member (486) and the gas side connection member (485) are attached to the first header collecting pipe (460).
- the liquid side connection member (486) is composed of a single pipe having a relatively large diameter.
- One end of the liquid side connection member (486) is connected to a pipe connecting the outdoor heat exchanger (40) and the expansion valve (33).
- the other end of the liquid side connection member (486) is opened in a portion near the lower end of the lower space (462) (communication space (462a)) in the first header collecting pipe (460).
- the gas side connection member (485) is comprised by one piping with a comparatively large diameter.
- One end of the gas side connection member (485) is connected to a pipe connecting the outdoor heat exchanger (40) and the third port of the four-way switching valve (34).
- the other end of the gas side connection member (485) opens in a portion near the upper end of the upper space (461) in the first header collecting pipe (460).
- the refrigerant flows in the direction of the arrow shown in FIG. 19 during the cooling operation. Further, during the heating operation, the refrigerant flows in the direction opposite to the arrow shown in FIG.
- Embodiment 5 of the Invention will be described.
- the present embodiment is obtained by changing the configuration of the second header collecting pipe (470) in the outdoor heat exchanger (40) of the third embodiment, and the other configurations are the same as those of the third embodiment.
- the present embodiment only the configuration of the second header collecting pipe (470) of the outdoor heat exchanger (40) will be described with reference to FIGS. 21 and 22 as appropriate.
- FIG. 21 is a front view showing a schematic configuration of the outdoor heat exchanger (40) of the fifth embodiment.
- FIG. 22 is a partial cross-sectional view showing the front of the outdoor heat exchanger (40) of the fifth embodiment.
- the internal space of the second header collecting pipe (470) of the outdoor heat exchanger (40) is divided into three communication spaces (471a to 471c) on the left and right by two partition plates (439). ing.
- a first communication space (471a), a second communication space (471b), and a third communication space (471c) are formed in order from the right side in FIG. ing.
- the first communication space (471a) communicates with the flat tube (53) of the third main heat exchange unit (451c) and the end of the flat tube (58) of the first auxiliary heat exchange unit (452a).
- the second communication space (471b) communicates with the flat tube (53) of the second main heat exchange unit (451b) and the end of the flat tube (58) of the second auxiliary heat exchange unit (452b).
- the third communication space (471c) communicates with the flat tube (53) of the first main heat exchange unit (451a) and the end of the flat tube (58) of the third auxiliary heat exchange unit (452c).
- the third main heat exchange part (451c) and the first auxiliary heat exchange part (452a) are paired, and the second main heat exchange part (451b) and the second auxiliary heat exchange part (452b) ) As a pair, and the first main heat exchange part (451a) and the third auxiliary heat exchange part (452c) form a pair.
- the second header collecting pipe (470) in the outdoor heat exchanger (40) of the present embodiment includes the main heat exchange units (451a to 451c) in the upper heat exchange region (451) and the lower heat exchange region ( 452), each auxiliary heat exchanging part (452a to 452c) is paired with each other, and a single communication space (45a to 451c, 452a to 452c) corresponding to the two common heat exchanging parts (451a to 451c) 471a to 471c) are formed in the same number (three) as the number of pairs.
- the flat pipes (53,58) of the main heat exchange sections (451a to 451c) and the auxiliary heat exchange sections (452a) that form a pair are the second header set. It communicates directly in the internal space of the tube (470).
- the width of the flat tube (58) provided in each auxiliary heat exchange section (452a to 452c) is provided in the main heat exchange section (451a to 451c).
- the number of channels per flat tube (58) that is larger than the width of the flat tube (53) and is provided in the auxiliary heat exchanger (452a to 452c) is provided in the main heat exchanger (451a to 451c). More than the number of channels per flat tube (53).
- the refrigerant flows in the direction of the arrow shown in FIG. 21 during the cooling operation. Further, during the heating operation, the refrigerant flows in the direction opposite to the arrow shown in FIG.
- Embodiment 6 of the Invention Embodiment 6 of the present invention will be described.
- the configuration of the outdoor heat exchanger (40) of the third embodiment is changed.
- a different point from the said Embodiment 3 is demonstrated, referring FIG.23 and FIG.24 suitably.
- the internal space of the second header collecting pipe (470) of the present embodiment is partitioned into five communication spaces (471a to 471e) in the vertical direction as in the third embodiment.
- the first communication space (471a) and the fifth communication space (471e) are paired, and the second communication space (471b) and the fourth communication space (471d).
- the second header collecting pipe (470) includes a first communication pipe (472) connecting the second communication space (471b) and the fourth communication space (471d), a first communication space (471a), and a second communication space.
- a second communication pipe (473) that connects the five communication spaces (471e) is provided.
- the first main heat exchange part (451a) and the third auxiliary heat exchange part (452c) are paired, and the second main heat exchange part (451b) and the second The auxiliary heat exchange part (452b) is a pair, and the third main heat exchange part (451c) and the first auxiliary heat exchange part (452a) are a pair.
- the connection position of the gas side connection member (485) in the first header collecting pipe (460) is changed. Specifically, the gas side connection member (485) opens in a central portion (center in the vertical direction) of the upper space (461) in the first header collecting pipe (460). Furthermore, as shown in FIG. 24, in the outdoor heat exchanger (40) of the present embodiment, the inner diameter B1 of the first header collecting pipe (460) is larger than the inner diameter B2 of the second header collecting pipe (470). With this configuration, the gas refrigerant flowing from the gas side connection member (485) into the upper space (461) of the first header collecting pipe (460) is evenly distributed to the three main heat exchange parts (451a to 451c). Can be shunted.
- the inner diameters of the two header collecting pipes (460, 470) may be the same, and the gas side connection member (485) is used as the first header collecting pipe (460). You may make it open in the part near the upper end of upper side space (461).
- FIG. 25 is a diagram illustrating a part of a cross section of the outdoor heat exchanger (40) of the seventh embodiment.
- the width of the flat tube (53) of the main heat exchange part (50) and the width of the flat tube (58) of the auxiliary heat exchange part (55) are the same.
- the number of flat tubes (58) in the auxiliary heat exchange section (55) is smaller than the number of flat tubes (53) in the main heat exchange section (50).
- coolant flow path (49) per one flat tube (58) provided in the auxiliary heat exchange part (55) is one flat tube ( It is larger than the total cross-sectional area of the refrigerant flow path (49) per 53).
- the aforementioned bare pipe inner surface smooth pipe, see FIG. 7B
- Each refrigerant channel (49) has a circular cross section.
- the flat tube (58) of the auxiliary heat exchange section (55) has a plurality of grooves formed in the respective refrigerant flow paths (49) (see FIG. 7A). Even in this configuration, it is possible to reduce the flow rate of the refrigerant in the auxiliary heat exchange section (55). Therefore, also in this embodiment, it becomes possible to reduce the pressure loss in the auxiliary heat exchange section (55).
- Embodiment 8 of the Invention >> Also in the outdoor heat exchanger (40) of Embodiment 8, the width of the flat tube (53) of the main heat exchange part (50) and the width of the flat tube (58) of the auxiliary heat exchange part (55) are the same. . Further, the number of flat tubes (58) in the auxiliary heat exchange section (55) is smaller than the number of flat tubes (53) in the main heat exchange section (50).
- coolant flow path (49) per one flat tube (58) provided in the auxiliary heat exchange part (55) is one flat tube ( It is larger than the total cross-sectional area of the refrigerant channel (49) per 53).
- the number of refrigerant flow paths (49) in the flat tube (53) of the main heat exchange section (50) is determined from the number of refrigerant flow paths (49) in the flat pipe (58) of the auxiliary heat exchange section (55). Less. Even in this configuration, it is possible to reduce the flow rate of the refrigerant in the auxiliary heat exchange section (55). Therefore, also in this embodiment, it becomes possible to reduce the pressure loss in the auxiliary heat exchange section (55).
- each heat exchanger tube (53,58) in a main heat exchange part (50) and an auxiliary heat exchange part (55) may be provided with a groove
- each outdoor heat exchanger (40) of Embodiments 2 to 8 various fins such as the fins (54, 59, 235, 236) described in Embodiment 1 and its modifications can be adopted.
- the present invention includes a flat tube and fins, and is useful as a heat exchanger and an air conditioner for exchanging heat between fluid flowing in the flat tube and air.
- Air conditioner 40 Outdoor heat exchanger (heat exchanger) 49 Refrigerant flow path (flow path) 50 Main heat exchanger 51, 56 First header collecting pipe 52, 57 Second header collecting pipe 53 Flat pipe 54, 59 Fin 55 Auxiliary heat exchanging section 58 Flat pipe
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Abstract
Description
側面が対向するように上下に配列され、内部に複数の流体の流路(49)が形成される複数の扁平管(53,58)と、隣り合う前記扁平管(53,58)の間を空気が流れる複数の通風路に区画する複数のフィン(54,59)とを備えた熱交換器であって、
第1ヘッダ集合管(51,56)と、
第2ヘッダ集合管(52,57)とを備え、
それぞれの前記扁平管(53,58)は、一端が前記第1ヘッダ集合管(51,56)に接続されて他端が前記第2ヘッダ集合管(52,57)に接続され、
複数の扁平管(53,58)のうちの一部の扁平管(53)は、主熱交換部(50)を構成し、残りの扁平管(58)が補助熱交換部(55)を構成し、
前記補助熱交換部(55)を構成する扁平管(58)の本数は、前記主熱交換部(50)を構成する扁平管(53)の本数よりも少なく、
前記補助熱交換部(55)における1つの扁平管(58)あたりの流路(49)の総断面積は、前記主熱交換部(50)における1つの扁平管(53)あたりの流路(49)の総断面積よりも大きく、
該熱交換器が凝縮器となる場合には、前記主熱交換部(50)で冷媒が凝縮し、前記補助熱交換部(55)で冷媒が過冷却されることを特徴とする。
第1の発明の熱交換器において、
前記補助熱交換部(55)の扁平管(58)の幅(W2)は、前記主熱交換部(50)の扁平管(53)の幅(W1)よりも大きく、
前記補助熱交換部(55)の1つの扁平管(58)あたりの流路数は、前記主熱交換部(50)の1つの扁平管(53)あたりの流路数よりも多いことを特徴とする。
第1又は第2の発明の熱交換器において、
前記主熱交換部(50)の扁平管(53)の流路(49)には複数の溝が形成され、
前記補助熱交換部(55)の扁平管(58)は、ベア管であることを特徴とする。
第1から3の発明の何れか一つの熱交換器において、
前記フィン(236)は、前記扁平管(53,58)を差し込むための切り欠き部(245)が複数設けられた板状に形成され、前記扁平管(53,58)の伸長方向に互いに所定の間隔をおいて配置され、前記切り欠き部(245)の周縁で前記扁平管(53,58)を挟んでおり、
前記フィン(236)では、上下に隣り合う切り欠き部(245)の間の部分が伝熱部(237)を構成していることを特徴とする。
第4の発明の熱交換器において、
前記扁平管(53,58)の幅方向の端は、前記切り欠き部(245)の入り口側の端で揃えられていることを特徴とする。
第1から5の発明の何れか一つに記載の熱交換器(40)が設けられた冷媒回路(20)を備え、
上記冷媒回路(20)において冷媒を循環させて冷凍サイクルを行うことを特徴とする。
本発明の実施形態1について説明する。本実施形態は、冷凍装置によって構成された空気調和機である。
図1は、本発明の実施形態1の空気調和機(10)の冷媒回路図であって、冷房運転時の状態を示すものである。また、図2は、実施形態1の空気調和機(10)の冷媒回路図であって、暖房運転時の状態を示すものである。図1に示すように、本実施形態の空気調和機(10)は、利用側ユニットである室内ユニット(12)と、熱源側ユニットである室外ユニット(11)とを一つずつ備えている。この空気調和機(10)では、室外ユニット(11)と室内ユニット(12)を配管で接続することによって冷媒回路(20)が形成されている。
室外熱交換器(40)の詳細な構造について、図3,4,5を参照しながら説明する。なお、図3は、実施形態1の室外熱交換器を構成する熱交換器ユニットの概略斜視図である。図4は、実施形態1の室外熱交換器を構成する熱交換器ユニットを示す概略正面図である。また、図5は、実施形態1の熱交換ユニットの要部をその一部を省略して示す拡大斜視図である。
空気調和機(10)の運転動作について説明する。この空気調和機(10)は、冷却動作である冷房運転と、加熱動作である暖房運転とを行う。
冷房運転時の空気調和機(10)の運転動作について、図1を参照しながら説明する。
暖房運転時の空気調和機(10)の運転動作について、図2を参照しながら説明する。
本実施形態では、補助熱交換部(55)を構成する扁平管(58)の本数は、主熱交換部(50)を構成する扁平管(53)の本数よりも少ない。しかしながら、補助熱交換部(55)に設けられた1つの扁平管(58)あたりの流路(49)の総断面積は、主熱交換部(50)に設けられた1つの扁平管(53)あたりの流路(49)の総断面積よりも大きい。そのため、該熱交換器が凝縮器となる場合には、例えば一種類の扁平管で主熱交換部と補助熱交換部を構成した熱交換器(以下、説明の便宜上、従来の熱交換器と呼ぶ)と比べ、補助熱交換部(55)における冷媒の流速を遅くすることが可能になる。したがって、本実施形態によれば、補助熱交換部(55)における圧力損失を低減することが可能になる。
なお、フィン(54,59)の構成は例示であり、熱交換器(40)には種々のフィンを採用することが可能である。例えば、上記のフィン(54,59)に代えて、図8に示すフィンの採用も可能である。図8は、実施形態1の変形例1にかかる熱交換器(40)の断面の一部を示す図である。フィン(235)は、上下に蛇行するコルゲートフィンであって、上下に隣り合う扁平管(53,58)(伝熱管)の間に配置されている。詳しくは後述するが、フィン(235)には、伝熱部(237)と中間板部(241)とが複数ずつ形成されている。各フィン(235)では、その中間板部(241)がロウ付けによって扁平管(53,58)に接合される。
図9は、変形例1の熱交換器(40)に設けられたフィン(235)の概略斜視図である。図9に示すように、フィン(235)は、一定幅の金属板を折り曲げることによって形成されたコルゲートフィンであって、上下に蛇行する形状となっている。フィン(235)には、扁平管(53,58)の伸長方向に沿って、伝熱部(237)と中間板部(241)とが交互に形成されている。つまり、フィン(235)には、隣り合う扁平管(53,58)の間に配置されて扁平管(53,58)の伸長方向に並ぶ複数の伝熱部(237)が設けられている。また、フィン(235)には、突出板部(242)が形成されている。なお、図9では、後述するルーバー(250,260,270)と導水用リブ(271)の図示を省略している。
図11(A)は、変形例2の熱交換器(40)の一部分の断面図であり、図11(B)は、図11(A)のV-V断面を示すフィンの断面図である。この例では、変形例1で示したルーバー(250,260,270)に代えて、複数のワッフル部(251,252,253)が形成されている。図11に示すように、フィン(235)の伝熱部(237)及び突出板部(242)には、複数のワッフル部(251,252,253)が形成されている。ワッフル部(251,252,253)は、通風路となる側に向かって膨出し、且つ上下に縦長に形成された膨出部を構成している。ワッフル部(251,252,253)は、伝熱部(237)の一部をプレス加工等により塑性変形させることで成形される。各ワッフル部(251,252,253)は、その下端部が上端部よりも風下寄りに位置するように、鉛直方向に対して斜めに傾斜する方向に延びている。
上記のフィン(54,59)に代えて、図12に示すフィンの採用も可能である。図12は、実施形態1の変形例3にかかる熱交換器(40)の断面の一部を示す図である。
図12に示すように、フィン(236)は、金属板をプレス加工することによって形成された縦長の板状フィンである。フィン(236)には、フィン(236)の前縁(238)からフィン(236)の幅方向に延びる細長い切り欠き部(245)が、多数形成されている。フィン(236)では、多数の切り欠き部(245)が、フィン(236)の長手方向に一定の間隔で形成されている。切り欠き部(245)の風下寄りの部分は、管挿入部(246)を構成している。管挿入部(246)は、上下方向の幅が扁平管(53,58)の厚さと実質的に等しい。また、管挿入部(246)の長さ(奥行き)は、幅が広い方の扁平管(58)の幅と実質的に等しい。このように、管挿入部(246)の奥行きを、幅が広い方の扁平管(58)の幅に合わせることで、フィン(236)の種類を1種類にできる。すなわち、フィン(236)の製造に複数種類の金型を用意する必要がなく、製造コストの低減を期待できる。それぞれの扁平管(53,58)は、フィン(236)の管挿入部(246)に挿入され、管挿入部(246)の周縁部とロウ付けによって接合される。本実施形態では、扁平管(53,58)の幅方向の端を、切り欠き部(245)の入り口側の端で揃えてある。管挿入部(246)の長さを、扁平管(58)の幅(W2)に合わせてあるので、扁平管(53)が挿入された管挿入部(246)では、管挿入部(246)の奥側に隙ができることになる。
図14(A)は、変形例4の熱交換器(40)の一部分の断面図であり、図14(B)は、図14(A)のX-X断面を示すフィン(236)の断面図である。この例では、変形例3で説明した板状フィンに、ルーバー(250,260)の代わりに、ワッフル部(251,252,253)を形成してある。これらのワッフル部(251,252,253)は、変形例2で説明したものと同様の構成をしている。
発明の実施形態2の室外熱交換器を説明する。図15は、実施形態2の室外熱交換器(40)の概略構成を示す正面図である。また、図16は、実施形態2の室外熱交換器(40)の正面を示す一部断面図である。
発明の実施形態3の室外熱交換器を説明する。図17は、実施形態3の室外熱交換器(40)の概略構成を示す正面図である。また、図18は、実施形態3の室外熱交換器(40)の正面を示す一部断面図である。
発明の実施形態4の室外熱交換器を説明する。図19は、実施形態4の室外熱交換器(40)の概略構成を示す正面図である。また、図20は、実施形態4の室外熱交換器(40)の正面を示す一部断面図である。
本発明の実施形態5について説明する。本実施形態は、上記実施形態3の室外熱交換器(40)における第2ヘッダ集合管(470)の構成を変更したものであり、それ以外の構成は実施形態3と同様である。本実施形態では、図21および図22を適宜参照しながら、室外熱交換器(40)の第2ヘッダ集合管(470)の構成についてのみ説明する。
本発明の実施形態6について説明する。本実施形態は、上記実施形態3の室外熱交換器(40)の構成を変更したものである。ここでは、本実施形態の室外熱交換器(40)について、図23および図24を適宜参照しながら、上記実施形態3と異なる点を説明する。
図25は、実施形態7の室外熱交換器(40)の断面の一部を示す図である。本実施形態では、主熱交換部(50)の扁平管(53)の幅と、補助熱交換部(55)の扁平管(58)の幅を同じにしてある。また、従前の実施形態と同様に、補助熱交換部(55)の扁平管(58)の本数は、主熱交換部(50)の扁平管(53)の本数よりも少ない。そして、補助熱交換部(55)に設けられた1つの扁平管(58)あたりの冷媒流路(49)の総断面積は、主熱交換部(50)に設けられた1つの扁平管(53)あたりの冷媒流路(49)の総断面積よりも大きい。本実施形態では、図25では表されていないが、主熱交換部(50)の扁平管(53)には、前述のベア管(内面平滑管、図7(B)を参照)を採用し、それぞれの冷媒流路(49)は円形の断面を有している。一方、補助熱交換部(55)の扁平管(58)は、それぞれの冷媒流路(49)に複数の溝が形成されている(図7(A)を参照)。この構成においても、補助熱交換部(55)における冷媒の流速を遅くすることが可能になる。したがって、本実施形態でも、補助熱交換部(55)における圧力損失を低減することが可能になる。
実施形態8の室外熱交換器(40)でも、主熱交換部(50)の扁平管(53)の幅と、補助熱交換部(55)の扁平管(58)の幅を同じにしてある。また、補助熱交換部(55)の扁平管(58)の本数は、主熱交換部(50)の扁平管(53)の本数よりも少ない。
40 室外熱交換器(熱交換器)
49 冷媒流路(流路)
50 主熱交換部
51,56 第1ヘッダ集合管
52,57 第2ヘッダ集合管
53 扁平管
54,59 フィン
55 補助熱交換部
58 扁平管
Claims (6)
- 側面が対向するように上下に配列され、内部に複数の流体の流路(49)が形成される複数の扁平管(53,58)と、隣り合う前記扁平管(53,58)の間を空気が流れる複数の通風路に区画する複数のフィン(54,59)とを備えた熱交換器であって、
第1ヘッダ集合管(51,56)と、
第2ヘッダ集合管(52,57)とを備え、
それぞれの前記扁平管(53,58)は、一端が前記第1ヘッダ集合管(51,56)に接続されて他端が前記第2ヘッダ集合管(52,57)に接続され、
複数の扁平管(53,58)のうちの一部の扁平管(53)は、主熱交換部(50)を構成し、残りの扁平管(58)が補助熱交換部(55)を構成し、
前記補助熱交換部(55)を構成する扁平管(58)の本数は、前記主熱交換部(50)を構成する扁平管(53)の本数よりも少なく、
前記補助熱交換部(55)における1つの扁平管(58)あたりの流路(49)の総断面積は、前記主熱交換部(50)における1つの扁平管(53)あたりの流路(49)の総断面積よりも大きく、
該熱交換器が凝縮器となる場合には、前記主熱交換部(50)で冷媒が凝縮し、前記補助熱交換部(55)で冷媒が過冷却されることを特徴とする熱交換器。 - 請求項1の熱交換器において、
前記補助熱交換部(55)の扁平管(58)の幅(W2)は、前記主熱交換部(50)の扁平管(53)の幅(W1)よりも大きく、
前記補助熱交換部(55)の1つの扁平管(58)あたりの流路数は、前記主熱交換部(50)の1つの扁平管(53)あたりの流路数よりも多いことを特徴とする熱交換器。 - 請求項1又は請求項2の熱交換器において、
前記主熱交換部(50)の扁平管(53)の流路(49)には複数の溝が形成され、
前記補助熱交換部(55)の扁平管(58)は、ベア管であることを特徴とする熱交換器。 - 請求項1から3の何れか一つの熱交換器において、
前記フィン(236)は、前記扁平管(53,58)を差し込むための切り欠き部(245)が複数設けられた板状に形成され、前記扁平管(53,58)の伸長方向に互いに所定の間隔をおいて配置され、前記切り欠き部(245)の周縁で前記扁平管(53,58)を挟んでおり、
前記フィン(236)では、上下に隣り合う切り欠き部(245)の間の部分が伝熱部(237)を構成していることを特徴とする熱交換器。 - 請求項4の熱交換器において、
前記扁平管(53,58)の幅方向の端は、前記切り欠き部(245)の入り口側の端で揃えられていることを特徴とする熱交換器。 - 請求項1から5の何れか一つに記載の熱交換器(40)が設けられた冷媒回路(20)を備え、
上記冷媒回路(20)において冷媒を循環させて冷凍サイクルを行うことを特徴とする空気調和機。
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- 2012-01-23 WO PCT/JP2012/000367 patent/WO2012098912A1/ja active Application Filing
- 2012-01-23 EP EP12736601.1A patent/EP2667134A4/en not_active Withdrawn
- 2012-01-23 CN CN2012800052132A patent/CN103339457A/zh not_active Withdrawn
- 2012-01-23 AU AU2012208118A patent/AU2012208118A1/en not_active Abandoned
- 2012-01-23 KR KR1020137021966A patent/KR101451057B1/ko not_active IP Right Cessation
- 2012-01-23 JP JP2012553645A patent/JP5617935B2/ja not_active Expired - Fee Related
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Cited By (17)
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US10345047B2 (en) | 2012-04-27 | 2019-07-09 | Daikin Industries, Ltd. | Heat exchanger configured to accelerate discharge of liquid refrigerant from lowest heat exchange section |
US10520256B2 (en) | 2012-04-27 | 2019-12-31 | Daikin Industries, Ltd. | Heat exchanger configured to accelerate discharge of liquid refrigerant from lowest heat exchange section |
EP2860483A4 (en) * | 2012-04-27 | 2016-04-06 | Daikin Ind Ltd | Heat Exchanger |
EP3147623A1 (en) * | 2012-04-27 | 2017-03-29 | Daikin Industries, Limited | Heat exchanger |
EP3147622A1 (en) * | 2012-04-27 | 2017-03-29 | Daikin Industries, Limited | Heat exchanger |
US9845994B2 (en) | 2012-04-27 | 2017-12-19 | Daikin Industries, Ltd. | Heat exchanger configured to accelerate discharge of liquid refrigerant from lowest heat exchange section |
JP2014037898A (ja) * | 2012-08-10 | 2014-02-27 | Daikin Ind Ltd | 熱交換器 |
JP2015055415A (ja) * | 2013-09-11 | 2015-03-23 | ダイキン工業株式会社 | 熱交換器 |
JP2015055406A (ja) * | 2013-09-11 | 2015-03-23 | ダイキン工業株式会社 | 熱交換器 |
WO2015040746A1 (ja) * | 2013-09-20 | 2015-03-26 | 三菱電機株式会社 | 熱交換器、その熱交換器を用いた空気調和装置、及びその熱交換器の製造方法 |
US10215503B2 (en) | 2013-09-20 | 2019-02-26 | Mistubishi Electric Corporation | Heat exchanger, air-conditioning apparatus using the same and method of manufacturing the same |
WO2015041216A1 (ja) * | 2013-09-20 | 2015-03-26 | 三菱電機株式会社 | 熱交換器、その熱交換器を用いた空気調和装置、及びその熱交換器の製造方法 |
WO2018154972A1 (ja) * | 2017-02-22 | 2018-08-30 | ダイキン工業株式会社 | 熱交換ユニット |
JP2019132537A (ja) * | 2018-01-31 | 2019-08-08 | ダイキン工業株式会社 | 熱交換器又は熱交換器を有する冷凍装置 |
WO2021255790A1 (ja) * | 2020-06-15 | 2021-12-23 | 三菱電機株式会社 | 冷凍サイクル装置 |
JPWO2021255790A1 (ja) * | 2020-06-15 | 2021-12-23 | ||
JP7341340B2 (ja) | 2020-06-15 | 2023-09-08 | 三菱電機株式会社 | 冷凍サイクル装置 |
Also Published As
Publication number | Publication date |
---|---|
JP5617935B2 (ja) | 2014-11-05 |
CN103339457A (zh) | 2013-10-02 |
EP2667134A4 (en) | 2014-07-09 |
US20130292098A1 (en) | 2013-11-07 |
JPWO2012098912A1 (ja) | 2014-06-09 |
KR101451057B1 (ko) | 2014-10-15 |
AU2012208118A1 (en) | 2013-08-15 |
KR20130129265A (ko) | 2013-11-27 |
EP2667134A1 (en) | 2013-11-27 |
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