WO2012096171A1 - フレーク状のメソポーラス粒体とその製造方法 - Google Patents
フレーク状のメソポーラス粒体とその製造方法 Download PDFInfo
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- WO2012096171A1 WO2012096171A1 PCT/JP2012/000128 JP2012000128W WO2012096171A1 WO 2012096171 A1 WO2012096171 A1 WO 2012096171A1 JP 2012000128 W JP2012000128 W JP 2012000128W WO 2012096171 A1 WO2012096171 A1 WO 2012096171A1
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- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28078—Pore diameter
- B01J20/28083—Pore diameter being in the range 2-50 nm, i.e. mesopores
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/3085—Chemical treatments not covered by groups B01J20/3007 - B01J20/3078
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- C01B13/14—Methods for preparing oxides or hydroxides in general
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- C01F17/00—Compounds of rare earth metals
- C01F17/20—Compounds containing only rare earth metals as the metal element
- C01F17/206—Compounds containing only rare earth metals as the metal element oxide or hydroxide being the only anion
- C01F17/224—Oxides or hydroxides of lanthanides
- C01F17/235—Cerium oxides or hydroxides
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- C01F7/00—Compounds of aluminium
- C01F7/02—Aluminium oxide; Aluminium hydroxide; Aluminates
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- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F7/00—Compounds of aluminium
- C01F7/02—Aluminium oxide; Aluminium hydroxide; Aluminates
- C01F7/021—After-treatment of oxides or hydroxides
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- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G19/00—Compounds of tin
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- C01G23/00—Compounds of titanium
- C01G23/04—Oxides; Hydroxides
- C01G23/047—Titanium dioxide
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G23/00—Compounds of titanium
- C01G23/04—Oxides; Hydroxides
- C01G23/047—Titanium dioxide
- C01G23/053—Producing by wet processes, e.g. hydrolysing titanium salts
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- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/01—Particle morphology depicted by an image
- C01P2004/03—Particle morphology depicted by an image obtained by SEM
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- C—CHEMISTRY; METALLURGY
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- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/20—Particle morphology extending in two dimensions, e.g. plate-like
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/12—Surface area
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/14—Pore volume
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- C—CHEMISTRY; METALLURGY
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- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/16—Pore diameter
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2982—Particulate matter [e.g., sphere, flake, etc.]
Definitions
- the present invention relates to mesoporous granules represented by mesoporous silica, and more particularly to flaky mesoporous granules suitable for blending into a matrix material.
- Mesoporous silica is porous silica having mesopores with a diameter in the range of 2 to 50 nm, and is expected to be used as a functional material carrier, adsorbent, and the like.
- a sol-gel method using a surfactant micelle as a template and a method using a layered polysilicate as an intermediate are known.
- flaky glass flaky glass
- the flaky glass is used by being blended in a matrix material such as a resin molded body or cosmetic.
- the flaky granules have a larger surface area than the spherical granules.
- the flaky granules are oriented so that their main surface is parallel to the coating surface in the coating film, Dispersion is performed so that the coverage of the granules on the substrate on which the coating film has been applied is increased. For these reasons, the flaky granular shape is desirable for imparting a desired function to the matrix material.
- mesoporous silica having mesopores suitable for treatment such as adsorption and decomposition of macromolecules such as proteins and having flakes and suitable for incorporation into matrix materials has been obtained. Absent.
- Patent Document 1 discloses a surfactant capable of forming a ribbon phase or a nematic phase, whereas the shape of mesoporous silica obtained by a sol-gel method using a conventional surfactant micelle as a template is limited to a rod shape. It is disclosed that a sheet-like mesoporous silica can be obtained by using. However, the thickness of the sheet-like mesoporous silica obtained by this method is less than 50 nm (Patent Document 1, Claim 2). Since such a thin sheet material is easily deformed, it is difficult to mix it with the matrix material while maintaining its shape.
- the pore channel extends along the interlayer of the multilayer structure. Limited to exposed surfaces. For this reason, in the mesoporous silica having a structure in which flat crystal pieces are laminated, the mesopores cannot be accessed from the widest main surface, and the expression of functions due to the mesopores is easily restricted.
- the multilayer structure also has a mechanical strength problem that a part of the layer is easily peeled off by a stress applied when it is blended with the matrix material or when the blended matrix material is molded.
- a form having pore channels including mesopores between layers of a multilayer structure is not suitable for a basic structure of flaky mesoporous silica blended in a matrix material.
- An object of the present invention is to provide mesoporous particles having mesopores suitable for treatment such as adsorption and decomposition of macromolecules such as proteins and having a flake shape and suitable for incorporation into a matrix material.
- the present invention provides a mesoporous granule having a thickness of 0.1 ⁇ m to 3 ⁇ m, a single layer having a flake shape, and an average pore diameter of 10 nm or more.
- the present invention provides a method suitable for producing mesoporous granules according to the present invention.
- a metal oxide sol containing metal oxide colloidal particles as a dispersoid water as a dispersion medium and having a pH of 7 or higher is a protic solvent
- the relative dielectric constant at 20 ° C. is 30 or lower
- aprotic In the case of a solvent the relative dielectric constant at 20 ° C. is 40 or less
- the mixture is supplied into a liquid containing a solvent miscible with water to form a flaky aggregate of the metal oxide colloid particles in the liquid.
- mesoporous granules suitable for blending into a matrix material are provided. Since the mesoporous particles according to the present invention have a flake shape, the surface area per unit volume is large, and the function is excellent. In addition, since the mesoporous particles of the present invention are a single layer and have a thickness of 0.1 to 3 ⁇ m, they are not easily deformed or crushed when blended into a matrix material, and blended into a thin molded body such as a coating film. Also suitable for. Furthermore, since the mesoporous particles of the present invention have an average pore diameter of 10 nm or more, they are suitable for adsorption, decomposition and other treatments of macromolecules such as proteins. Further, according to the production method of the present invention, mesoporous particles suitable for blending into a matrix material can be efficiently produced without using surfactant micelles as a template.
- Example 1 3 is an optical microscope observation result of flaky silica powder obtained from No. 3 (organic solvent: 2-propanol, see Table 1).
- No. of Example 1 3 is an observation result of a flaky silica powder obtained from No. 3 (organic solvent: 2-propanol, see Table 1) by a scanning electron microscope (SEM).
- FIG. 3 is an observation result of a spherical silica powder obtained by using 2-phenoxyethanol as an organic solvent in Example 1 with an optical microscope.
- FIG. No. of Example 1 12 is an optical microscope observation result of non-spherical silica powder obtained from No. 12 (organic solvent: 1-octanol, see Table 1). No.
- Example 4 It is an observation result by optical microscope of flake-like, fiber-like and spherical silica powder obtained from No. 61 (organic solvent: 2-butoxyethanol 70 + 2-phenoxyethanol 30, see Table 6). No. 4 in Example 4 It is an observation result by SEM of flake-like, fiber-like and spherical silica powder obtained from No. 61 (organic solvent: 2-butoxyethanol 70 + 2-phenoxyethanol 30, see Table 6). No. 4 in Example 4 It is an observation result by an optical microscope of spherical silica powder obtained from No. 65 (organic solvent: 2-butoxyethanol 30 + 2-phenoxyethanol 70, see Table 6). No.
- Example 4 in Example 4 7 is a result of observation by optical microscope of fiber-like and flaky silica powder obtained from No. 77 (organic solvent: 2-butoxyethanol 45.5 + 2-ethoxyethanol 9.1 + 2-phenoxyethanol 45.5, see Table 7).
- No. 5 in Example 5 It is an observation result by optical microscope of fiber-like and spherical tin oxide powder obtained from No. 203 (SnO 2 sol, organic solvent: 2-butoxyethanol 70 + 2-phenoxyethanol 30, see Table 20).
- FIG. 6 is an optical microscope observation result of flaky silica powder obtained by dropping silica sol with glycerin added into 2-propanol in Example 6.
- FIG. 6 is an optical microscope observation result of flaky silica powder obtained by dropping silica sol with glycerin added into 2-propanol in Example 6.
- Example 10 It is the observation result by SEM of the flaky silica particle which encloses the fine particle of the titanium oxide (titania) obtained in Example 8. It is a spectral transmittance curve about the titania fine particle inclusion silica particle obtained in Example 8, and the titania fine particle of the same quantity as this particle. It is a figure which shows the relationship between the titania fine particle density
- the granule 1 is a single layer body having a flake-like outer shape.
- the flaky granule 1 has a pair of main surfaces 11 that are substantially parallel to each other, and the thickness thereof is defined by the distance between the main surfaces 11.
- the side surfaces and layers of each layer are exposed on the side surface of the granular body having a multilayer structure, but the side surface 12 of the single-layered granular body 1 does not have such an appearance feature.
- the flake shape means a plate-like shape in which the main surface can be regarded as a flat surface or a curved surface, and the ratio of the average diameter of the main surface to the thickness is 3 or more.
- the thickness of the flaky granules is suitably 0.1 ⁇ m to 3 ⁇ m, preferably 0.2 ⁇ m to 2 ⁇ m in consideration of the blending into the matrix material.
- the average diameter of the flaky granules is the diameter of the circle when the main surface is regarded as a circle having the same area, preferably 1 ⁇ m to 1 mm, more preferably 2 ⁇ m to 0.5 mm, particularly preferably 5 ⁇ m to 0.3 mm.
- the ratio of the maximum diameter to the minimum diameter of the main surface is preferably 1 to 10, more preferably 1 to 4.
- the ratio of the average diameter of the principal surface to the thickness is preferably 5 or more, more preferably 10 or more, for example 30 or less, preferably 20 or less.
- the granule 1 is a mesoporous porous body and has so-called mesopores.
- Mesopores are pores having a diameter of 2 to 50 nm.
- the mesopores in the granule 1 have an average pore diameter of 10 nm or more, and can take in macromolecules such as proteins.
- the granule 1 in the present embodiment is configured such that metal oxide particles are aggregated so that mesopores are formed between the particles. Therefore, the granule 1 has mesopores on the main surface 11 as well as the side surface 12, and the entire surface is a surface having mesopores.
- the mesoporous particles 1 having such preferable characteristics can be obtained by the production method using the above-described metal oxide sol, more specifically, the production method of the present invention in which the metal oxide colloidal particles are aggregated in the form of flakes.
- Aggregates formed by aggregation of metal oxide colloidal particles are in a state that they can be dissolved in water as they are. For example, when they are poured into water and stirred, they are dispersed again as metal oxide colloidal particles. However, when treatments such as drying and heating are performed to increase the binding force between the metal oxide colloidal particles, the aggregate becomes insoluble in water.
- an aggregate that has been subjected to insolubilization treatment is referred to as a “granule”
- an aggregate that is soluble in water without being subjected to the treatment is referred to as an “aggregate”. Therefore, for example, a fired body (sintered body) obtained from an aggregate belongs to the “granular body”. Whether or not it is “insoluble in water” can be determined by whether or not it dissolves in water when it is stirred in water at 20 ° C. using a general-purpose stirring means (for example, a magnetic stirrer).
- measured values at 20 ° C. are used for “relative permittivity” and “water solubility” unless otherwise specified.
- the “viscosity” mentioned below is also based on the measured value at 20 ° C.
- the unit of solubility in water “g / 100 ml” indicates the limit solubility of the solvent in 100 ml of water. Whether or not to mix with water is also determined at 20 ° C., similarly to the solubility.
- a “protic solvent” is a solvent having a proton-donating functional group in its molecular structure.
- Examples of the proton-donating functional group include a carboxylic acid group and an alcoholic hydroxyl group.
- An “aprotic solvent” is a solvent that does not have a proton-donating functional group in its molecular structure.
- Low dielectric constant is a term that means a relative dielectric constant of 30 or less for a protic solvent, and a term that means a relative dielectric constant of 40 or less for an aprotic solvent.
- High dielectric constant is a term that means that the relative dielectric constant exceeds 30 (protic solvent) or 40 (aprotic solvent).
- Polyity is a term that means that the solubility of the solvent in water is 0.05 g / 100 ml or more, and “Nonpolar” is a term that means that the solubility is less than 0.05 g / 100 ml. It is.
- aqueous is a term that means that the solvent is miscible with water, in other words, its solubility in water is infinite ( ⁇ ) and mixes with water at an arbitrary ratio. It is a term that means that the solubility of the solvent in water takes a finite value.
- an “aqueous” organic solvent is a “polar” organic solvent, unless otherwise specified.
- colloidal particles repel each other due to their charge, thereby maintaining a stable dispersed state in the medium.
- the electric repulsive force acting between the colloidal particles decreases as the dielectric constant of the dispersion medium (liquid phase medium in the present invention) interposed therebetween decreases.
- a phenomenon in which colloidal particles aggregate due to a decrease in repulsive force accompanying a decrease in dielectric constant is used.
- the liquid phase begins to diffuse at the interface between the sol and the liquid that has received the sol.
- the liquid contains a solvent that interdiffuses with water and the relative permittivity of the solvent is smaller than the relative permittivity of water (about 80)
- the interdiffusion of the solvent and water causes the metal oxide colloidal particles to
- the dielectric constant of the liquid phase medium existing in between decreases, and accordingly, the electric repulsive force between colloidal particles also decreases. If the cohesive force based on the universal attractive force acting between the colloidal particles reaches a state exceeding the repulsive force due to the decrease in the repulsive force, the colloidal particles are aggregated.
- the colloidal particles aggregate in a region where the solvent and water diffuse mutually (hereinafter, this region may be referred to as “interface”), and grow as an aggregate of the colloidal particles. And when the mass of this aggregate exceeds the weight which permits dispersion
- colloidal particles again aggregate and settle at a new interface, and aggregates are generated and settled one after another.
- a solvent having a relative dielectric constant of 30 or less should be used for a protic solvent, and a solvent having a relative dielectric constant of 40 or less should be used for an aprotic solvent.
- a solvent having a relative dielectric constant exceeding the above upper limit cannot reduce the repulsive force between colloidal particles to the extent that the colloidal particles aggregate.
- a solvent having a solubility in water of 0.05 g / 100 ml or more should be used.
- a metal oxide sol containing water as a dispersion medium is added dropwise to 1-octanol (water solubility 0.054 g / 100 ml), colloidal particle aggregates are formed.
- hexane a solvent having a relative dielectric constant of about 2 and sufficiently low, but hardly dissolved in water
- the colloidal particles are agglomerated. Aggregates are not generated.
- a solvent that hardly dissolves in water to the extent that it is classified as a nonpolar solvent cannot aggregate colloidal particles even if it has a functional group having polarity.
- a non-polar solvent includes isopropyl myristate.
- the shape of the obtained aggregate is affected by the solubility of the solvent used in water.
- a solvent having a solubility in water of 2 g / 100 ml or more When a solvent having a solubility in water of 2 g / 100 ml or more is used, the tendency of the aggregates to be spherical, fiber-like or flakes is increased, and the industrial utility value of the aggregates or granules obtained therefrom is increased.
- a solvent having a solubility in water of less than 2 g / 100 ml is used, the tendency of the aggregate to become a non-spherical mass having a low industrial utility value becomes dominant. Accordingly, the solubility of the solvent used in water is generally preferably 2 g / 100 ml or more.
- a solvent having sufficiently high solubility in water that is, a solvent miscible with water (aqueous system) is suitable.
- the dropping of the metal oxide sol is started into a liquid in which at least a part, preferably 50% by mass or more, and more preferably 80% by mass or more is an aqueous low dielectric constant organic solvent.
- acidic metal oxide sols are stabilized because colloidal particles cannot approach each other due to the contribution of hydration energy. For this reason, in an acidic metal oxide sol, aggregation of colloidal particles due to a decrease in the electric repulsion force accompanying the mutual diffusion of the solvent hardly occurs. In contrast, in the alkaline metal oxide sol, the influence of the hydration energy is small, -MO the surface of the colloidal particles - H + and -MO - R + (although, M is Si, Ti, a metal element such as Zr , R is an alkali metal element typified by Na), and the colloidal particles are stabilized by an electric double layer.
- the repulsive force between the colloidal particles is sufficiently reduced by the mutual diffusion of the low dielectric constant polar solvent and water, and the colloidal particles are aggregated.
- a sol in which colloidal particles aggregate due to a decrease in the dielectric constant of the dispersion medium does not need to be alkaline, and the pH may be 7 or more.
- the metal oxide sol can be prepared by hydrolyzing a metal alkoxide, but a commercially available product already prepared may be used. However, in any case, it is necessary to prepare a sol having a pH of 7 or more.
- the pH of the sol may be appropriately selected in accordance with the type of metal oxide and the like, but is preferably 7.5 or more, particularly 8 to 12, for example.
- the metal oxide colloidal particles constituting the metal oxide sol are selected from, for example, silicon oxide, titanium oxide, zirconium oxide, aluminum oxide, tantalum oxide, niobium oxide, cerium oxide, and tin oxide. At least one colloidal particle.
- a solvent that causes aggregation of colloidal particles by mutual diffusion with water is a low dielectric constant polar solvent. Since the shape of the particles depends on the type of the low dielectric constant polar solvent, the type of the low dielectric constant polar solvent should be selected according to the shape of the particles to be formed.
- the liquid to which the sol is to be supplied by the introduction of sol droplets or the like may be composed of only the low dielectric constant polar solvent, but is not limited thereto, and the relative dielectric constant and / or the solubility in water is not limited to the above. A solvent that does not satisfy the conditions may be included.
- the ratio of the low dielectric constant polar solvent in the liquid supplied with the sol is preferably 15% by mass or more, more preferably 20% by mass or more, particularly preferably 30% by mass or more, and may occupy 50% by mass or more. It goes without saying that this liquid may contain two or more kinds of low dielectric constant polar solvents.
- a practical low dielectric constant polar solvent is a low dielectric constant polar organic solvent.
- the low dielectric constant polar organic solvent is an organic solvent classified into at least one selected from alcohol, aldehyde, carboxylic acid, carboxylic ester, ether, ketone, amine, amide, nitrile, heterocyclic compound and halogenated hydrocarbon It is preferable that For example, the above-mentioned 2-ethoxyethanol is classified as an alcohol and is also an ether.
- Representative examples of low-permittivity polar organic solvents are shown in the Examples section, but there are many solvents that can cause agglomeration of colloidal particles and are not limited to the solvents described in the Examples section. .
- the supply of the metal oxide sol to the liquid is preferably performed so that the charged sol exists as a droplet surrounded by the liquid.
- the most reliable means for realizing this is to introduce the sol as droplets, in other words, to dripping.
- the sol may be dropped into the liquid using two or more dropping devices.
- the sol is dropped onto the liquid held in the container from two or more dropping devices, preferably in parallel.
- the supplied sol is dispersed in the liquid by supplying the sol into the liquid from an introduction tube such as a tube and exists as droplets. It is possible to make it.
- the inner diameter of the discharge port of the introduction tube is preferably limited to 5 mm or less, preferably 2 mm or less, for example, 0.1 mm to 1 mm.
- the sol is supplied to the liquid via the introduction tube, and the sol is dispersed as droplets in the liquid.
- an appropriate range of the total amount of sol supply, expressed on a mass basis, is 20% or less, preferably 10% or less, more preferably 5% or less of the amount of liquid.
- the metal oxide sol it is preferable to supply the metal oxide sol to the liquid containing the low dielectric constant polar solvent while stirring the liquid. This is because the agitation facilitates dispersion of the sol as droplets and promotes the detachment of the aggregates of the metal oxide colloidal particles from the interface between water and the solvent.
- the sol when the sol is added while stirring the solvent, the droplets are present in a state surrounded by the liquid phase for a longer time than in the case where the stirring is not performed. You can get more.
- the liquid droplet was introduced into the liquid held in the container as a liquid droplet from above, and for example, was introduced through an introduction pipe arranged so that the discharge port is located in the liquid held in the container.
- the sol is generated by dispersion, and usually settles in the liquid while forming an aggregate of colloidal particles and reaches the bottom of the container. Aggregates are also generated from the droplets that have reached the bottom of the container. However, at the interface surrounding the droplets, it is difficult to circulate the cycle between the generation of aggregates and the generation of a new interface due to the dropping thereof. In addition, aggregates formed from droplets in contact with the bottom of the container tend to be thick. For this reason, even if it has reached the bottom part from the droplet which had produced the flake-like aggregate, the bulked aggregate may arise.
- the stirring of the liquid also affects the shape of the aggregate.
- aggregation of metal oxide colloidal particles should be promoted. Therefore, particularly when these shapes are to be obtained, it is preferable to supply the metal oxide sol while stirring the liquid.
- the liquid may be stirred using a known stirrer such as a magnetic stirrer, a stirrer provided with a shaft serving as a rotating shaft and a stirring blade.
- Droplet size also affects the shape and size of the particles.
- the preferred droplet size is between 5 mg and 1000 mg per droplet. If the droplets are too small, the size of the aggregate is limited. Therefore, particularly when colloidal particles are to be aggregated in order to obtain particles such as flakes and fibers, the size of the droplets present in the liquid is preferably 10 mg or more per one. However, if the droplets are too large, the variation in the shape of the aggregates may increase. Therefore, the size of the droplet is preferably 500 mg or less per droplet. Particularly preferred droplet sizes are 10 mg to 300 mg per droplet.
- droplets may be introduced using a dropper, pipette or other known dropping device, and droplets may be continuously introduced using various dispensers for mass production. Since commercially available spoids and pipettes are not suitable for the formation of large droplets, when these are used, the tip may be appropriately processed.
- the droplets may be continuously supplied using these dropping devices, or may be supplied in parallel from a plurality of dropping devices.
- the generated aggregate can be dissolved in water as it is. This is because the binding strength of the metal oxide colloidal particles constituting the aggregate is not sufficiently high. Therefore, in order to make the aggregate insoluble in water and suitable for various applications, the aggregate is treated with at least one selected from drying, heating and pressurization, and the binding strength between the metal oxide colloidal particles. It is good to raise. By this treatment, the metal oxide colloidal particles are bound to each other irreversibly, and the agglomerates become particles that are insoluble in water.
- Drying is convenient as a treatment for making the aggregate insoluble.
- the aggregate becomes xerogelled (hereinafter simply referred to as “gelation”) by the drying step and becomes insoluble in water.
- the agglomerates Prior to drying, the agglomerates are separated from the liquid.
- the liquid containing the aggregate may be stored as it is, and may be appropriately separated and dried at a necessary stage. In this case, a step of removing a part of the liquid is performed from the liquid containing the generated aggregate so that the aggregate remains in the remaining part of the liquid, and the aggregate is contained after increasing the content of the aggregate. Store the liquid. Even when the aggregates are heated, for example, if the content of the aggregates in the liquid is increased in advance, the processing efficiency is improved.
- the generated aggregates settle at the bottom of the container to form a cloudy slurry. If the liquid is removed from the upper part of the container so that the aggregate remains in the container, the liquid can be separated while the aggregate remains in the container. The removed liquid may be reused for agglomeration of metal oxide colloidal particles.
- the removed liquid may be reused as it is for agglomeration of colloidal particles.
- the agglomeration of colloidal particles may be difficult to occur when the water content is high. Therefore, it is preferable to reduce the water content in the liquid by a known solvent regeneration method such as distillation, dehydration by separation membrane, dehydration by freeze concentration, preferably remove the water from the liquid, and then reuse the liquid.
- the insolubilization treatment of the aggregate can also be performed by heating and / or pressurization.
- the liquid containing the aggregates is irreversibly bound to the metal oxide colloidal particles by heating or / and pressurizing the liquid as it is or after replacing with another solvent (heat treatment solvent). It is good to make it progress.
- the heating temperature is preferably 50 ° C. or higher, more preferably 70 ° C. or higher, for example, 78 to 85 ° C. Since heating is performed below the boiling point of the liquid, the liquid is heated to a higher boiling point, for example, 70 ° C. or higher, particularly when the boiling point of the solvent constituting the liquid is somewhat lower than 50 ° C. It is preferable to carry out heating after substitution with a solvent.
- the heating time is not particularly limited, and may be set as appropriate according to the temperature to be applied. For example, the heating time is 0.1 to 12 hours, particularly 2 to 8 hours.
- the pressure of the pressure treatment is preferably 0.11 MPa or more, more preferably 0.12 MPa or more, particularly preferably 0.13 MPa or more, for example, 0.12 to 0.20 MPa.
- the pressure treatment can be performed, for example, by holding a liquid containing aggregates in a container and setting the atmosphere in contact with the liquid to a pressure of the above level.
- the pressurization time is not particularly limited and may be appropriately set according to the applied pressure and the like, for example, 0.2 to 10 hours, particularly 1 to 5 hours.
- the pressure treatment is preferably performed by static pressure.
- Granules obtained by gelling the aggregates by drying and further firing them have excellent mechanical strength. However, in all applications, high mechanical strength is not required for particles containing metal oxides. Depending on the application, the particles obtained by the above heating and / or pressure treatment may be used as they are without gelation.
- This separation step may be performed by separating the aggregate from the liquid containing the generated aggregate by a solid-liquid separation operation.
- the solid-liquid separation operation can be performed using a known method such as filtration, centrifugation, or decantation.
- the aggregates may be stored in a state where the separation step is performed and separated from the liquid, or after the next washing step is further performed.
- the separated liquid can be reused for agglomeration of metal colloidal particles after reducing the water content as necessary.
- a part of the liquid separated from the remainder of the liquid or the liquid separated from the aggregate is reused as at least a part of the liquid for aggregating the colloidal particles. Further included.
- the separated aggregate is preferably washed prior to drying to wash away the liquid adhering to the aggregate.
- a solvent having a boiling point exceeding 100 ° C. it is recommended that this washing step be carried out using a cleaning agent having a boiling point lower than that solvent.
- a low dielectric constant polar organic solvent particularly a low dielectric constant polar organic solvent having a low molecular weight typified by ethanol and acetone and a boiling point of less than 100 ° C. is suitable.
- the drying conditions in this drying step are not particularly limited, and may be left to natural drying (air drying at room temperature). However, the temperature depends on the type of liquid to be removed, for example, 40 to 250 ° C., particularly 50 to 200 ° C. It is good to carry out in atmosphere.
- the aggregate is gelled and becomes insoluble in water.
- the production method of the present invention further includes a step of firing the particles at 300 ° C. or higher. This firing step may be performed as a series of steps as described above. That is, for example, the agglomerates may be dried in the temperature raising process for firing the granules, and the granules obtained by drying may be fired as they are.
- the shape of the formed granules is affected by the type of the low dielectric constant polar solvent.
- the use of an aqueous low dielectric constant organic solvent is suitable for the formation of flaky granules.
- at least a part of the low dielectric constant polar solvent to be used is an aqueous low dielectric constant organic solvent (hereinafter sometimes referred to as “organic solvent A”), and at least a part of the obtained granules is It becomes flaky granules.
- organic solvent A aqueous low dielectric constant organic solvent
- the stirring of the liquid for supplying the metal oxide sol is not essential for the formation of flaky particles, but the stirring of the liquid extends the interface where water and the organic solvent diffuse to each other, and the colloid is formed at this interface. This contributes to the aggregation of particles and the shape of the particles into flakes.
- Spheres and fiber mesoporous particles can be obtained by appropriately selecting a solvent while utilizing the particle forming mechanism applied in the production method of the present invention.
- Use of a non-aqueous low dielectric constant polar organic solvent is suitable for the formation of spherical particles.
- a non-aqueous low dielectric constant polar organic solvent hereinafter sometimes referred to as “organic solvent B1”
- organic solvent B1 a non-aqueous low dielectric constant polar organic solvent
- substantially all of the obtained granules (for example, 95% by mass or more) can be formed into spherical granules.
- a solvent having a solubility in water of 50 g / 100 ml or less, particularly 30 g / 100 ml or less, particularly less than 10 g / 100 ml, for example, 2 g / 100 ml or more and less than 10 g / 100 ml may be used.
- spherical particles having a particle size of 1 ⁇ m or more, particularly 5 ⁇ m or more, more than 10 ⁇ m, and sometimes more than 15 ⁇ m can be mass-produced.
- liquids containing two or more organic solvents is suitable for the production of fibrous granules.
- At least a part of the low dielectric constant polar solvent is an aqueous low dielectric constant polar organic solvent (organic solvent A) and an organic solvent immiscible with water in the liquid to which the metal oxide sol is supplied (hereinafter referred to as “organic solvent B”)
- organic solvent A aqueous low dielectric constant polar organic solvent
- organic solvent B organic solvent immiscible with water in the liquid to which the metal oxide sol is supplied
- organic solvent B is a non-aqueous low dielectric constant polar organic solvent (organic solvent B1)
- other non-aqueous organic solvents for example, non-aqueous low dielectric constant non-polar organic solvents such as hexane (hereinafter referred to as “organic solvent”). B2 "). That is, when producing fiber-like granules, the liquid to which the sol is supplied may contain the organic solvent A and the organic solvent B1 as the low dielectric constant polar solvent, and the organic solvent as the low dielectric constant polar solvent.
- An organic solvent B2 that contains A and does not correspond to a low dielectric constant polar solvent may be contained.
- a fiber-like granule may be obtained by using a mixed solvent composed of the organic solvent A and the organic solvent B1 and / or the organic solvent B2 as the liquid supplied with the metal oxide sol.
- a mixed solvent composed of the organic solvent A and the organic solvent B1 and / or the organic solvent B2 as the liquid supplied with the metal oxide sol.
- the organic solvent B1 a solvent having a solubility in water of 50 g / 100 ml or less, particularly 30 g / 100 ml or less may be used.
- Fiber-like granules are often produced together with spherical and other massive and / or flake-like granules.
- the ratio between the organic solvent A and the organic solvent B suitable for the fiber-like particles varies greatly depending on the type of the solvent and the like, so it is difficult to describe it uniformly. ⁇ 95: 5, often in the range 10:90 to 90:10.
- the obtained granules are usually flaky.
- the ratio of the organic solvent B approaches the above range, flakes having ridge-like ridges on the surface (flakes with ridges) may be obtained. This wrinkle is considered to be formed by the local difference in the aggregation speed of the colloidal particles due to the presence of the organic solvent B.
- a thick fiber may be obtained. It is considered that this granule was generated by the edge of the flaky aggregate and the ridge developed on the surface of the flaky aggregate rounded under the influence of the surface tension and separated from the aggregate.
- the thick fiber-like granules may be mixed with what is considered to be formed by the aggregate itself being rounded. Thick fiber-like granules are often distorted in shape in the longitudinal direction due to their formation mechanism.
- the diameter of the thick fiber-like particles is 5 ⁇ m to 100 ⁇ m, and the length is 20 ⁇ m to 2000 ⁇ m.
- the thin fiber-like granules were formed by diffusing the organic solvent A from the surroundings into the sol droplets that were stretched in the liquid phase in a liquid phase by stirring. If the amount of the organic solvent A diffusing into the sol droplets is limited, it is presumed that the droplets with increased viscosity are stretched thinly before the colloidal particles grow to a size that aggregates and precipitates. The fine particles at the tip of the fiber are part of the droplets that remain too thick to be stretched.
- the diameter of the thin fibrous particles is 0.5 ⁇ m or more and less than 5 ⁇ m, and the length is 10 ⁇ m to 2000 ⁇ m.
- the resulting granules are often spherical. It is considered that the granules were generated while the aggregation of the colloidal particles was further restricted, the increase in the viscosity of the sol was slow, and the shape was maintained substantially without being stretched into a filament shape.
- the agglomeration rate of the colloidal particles becomes extremely slow, non-spherical particles are formed, possibly because the droplets collide with the wall of the container and deform, merge with other droplets, or break during the aggregation. There are things to do.
- the massive particles that are spherical or non-spherical may be solid or hollow.
- the first is a protic low dielectric constant polar organic solvent F1 having a solubility in water of 10 g / 100 ml to 30 g / 100 ml, particularly 10 g / 100 ml to 20 g / 100 ml.
- Solvent F1 has, for example, 2-butanol (solubility in water of 12.5 g / 100 ml, molecular weight of 74), 2-buten-1-ol (16.6 g / 100 ml, 72), and the like.
- it is a monohydric alcohol having a molecular weight in the range of 50 to 85, particularly 60 to 80.
- 1-butanol which is a monohydric alcohol but slightly less soluble in water (7.8 g / 100 ml in water), and acetylacetone (16 g) which has an appropriate water solubility but is an aprotic solvent. / 100 ml) is unsuitable as a solvent for producing fiber-like particles when used alone.
- the second is a low dielectric constant polar organic solvent F2 which is miscible with water and has a viscosity of 1.3 to 3 mPas and a molecular weight of 100 or more, particularly 100 or more and 200 or less.
- Solvent F2 is preferably diethylene glycol diethyl ether (solubility ⁇ , viscosity 1.4 mPas, molecular weight 162), propylene glycol monopropyl ether ( ⁇ , 2.8 mPas, 118), ethylene glycol monoisobutyl ether ( ⁇ , 2.9 mPas).
- 2-ethoxyethanol with low molecular weight is not suitable as a solvent for producing fiber-like particles.
- Solvent F3 includes polyhydric alcohols having low solubility and high viscosity such as 2-ethyl-1,3-hexanediol, and poorly soluble glycol ethers such as diethylene glycol monohexyl ether.
- Viscosity is a factor that determines the shape of the particles that are formed, in relation to the degree of influence of the surface tension of the sol droplet on the shape of the droplet, and molecular weight is a relationship to the diffusion rate of the solvent in water. It may be.
- the low dielectric constant polar solvent is 2-butanol, 2-buten-1-ol, diethylene glycol diethyl ether, propylene glycol monopropyl ether, ethylene glycol monoisobutyl. It is preferably at least one selected from ether, 2-ethyl-1,3-hexanediol and diethylene glycol monohexyl ether.
- the basic shape of the granules is determined in the liquid phase.
- the method according to the present invention does not require a step of peeling off a metal oxide sol film formed by coating on a substrate, and is therefore suitable for producing thin flaky particles.
- organic solvent ⁇ aqueous high-dielectric constant organic solvent having a relative permittivity of more than 30 for protic solvents and a relative permittivity of more than 40 for aprotic solvents
- the method using an oxide sol is suitable for mass production of thin flaky particles.
- the organic solvent ⁇ mixed in the metal oxide sol controls interdiffusion between water and the organic solvent at the interface of the droplets, and is considered to contribute to the decrease in the dielectric constant at this interface occurring in
- the water-based high dielectric constant polar organic solvent a divalent or higher alcohol having 4 or less carbon atoms, preferably a diol or a triol is preferable.
- the organic solvent ⁇ is preferably at least one selected from ethylene glycol (relative permittivity 39), propylene glycol (32), diethylene glycol (32), and glycerin (47).
- the mixing ratio of the metal oxide sol and the organic solvent ⁇ is preferably 95: 5 to 50:50, particularly 90:10 to 70:30, expressed by mass ratio.
- the thickness of the flake-like particles is reduced as compared with the case where the organic solvent ⁇ is not used.
- This method is suitable for mass production of flaky granules having a thickness of 0.5 ⁇ m or less, particularly 0.4 ⁇ m or less, for example, 0.1 ⁇ m to 0.4 ⁇ m.
- the fiber shape means a thin and elongated thread shape as its meaning means, and is a shape in which the ratio of the length to the diameter is 3 or more.
- the fiber-like particles are not limited to those having a constant diameter in the length direction, and may have a shape in which a thicker or thinner portion exists than other portions.
- the diameter in this case is the diameter of the bottom surface of the cylinder when the fiber is regarded as a cylinder having the same volume.
- the fiber-like particles are not limited to those that extend straight in the length direction, but may have a shape that extends while bending.
- the diameter of the fiber-like particles is preferably 0.5 ⁇ m to 100 ⁇ m, more preferably 1 ⁇ m to 10 ⁇ m.
- the length of the fiber-like particles is preferably 3 ⁇ m to 2 mm, more preferably 10 ⁇ m to 500 ⁇ m.
- the ratio of the length to the diameter of the fibrous granules is preferably 5 to 100.
- the fiber-like particles may be a group having a thick diameter or a group having a thin diameter based on the difference in formation mechanism.
- a fiber-like particle group in which the diameter of each individual particle is in the range of 5 ⁇ m to 100 ⁇ m is called “thick fiber”, and the diameter of each individual particle is 0.5 ⁇ m to 10 ⁇ m, particularly 0.5 ⁇ m.
- the fiber-like particle group having a particle size of less than 5 ⁇ m is referred to as “thin fiber”, but in the example section, the latter is simply referred to as “fiber”.
- the lump means a shape that is a lump that is not classified as flakes or fibers, and is typically spherical.
- the ratio of the maximum diameter to the minimum diameter of the massive particles is in the range of 1 to 1.5, it is called spherical, and the other massive particles are called non-spherical.
- the diameter of the spherical particles is preferably 1 ⁇ m to 100 ⁇ m, more preferably 5 ⁇ m to 50 ⁇ m.
- the ratio of the maximum diameter to the minimum diameter in the spherical particles is preferably 1 to 1.2.
- the granule obtained by the above-described production method usually has a maximum dimension of 2 mm or less in the granule.
- Functional materials may be added to the metal oxide sol.
- the functional material include a material that functions as at least one selected from a water repellent, an antibacterial agent, an ultraviolet absorber, an infrared absorber, a dye, a conductor, a heat conductor, a phosphor, and a catalyst.
- thermal conductor means a material having higher thermal conductivity than any of the oxides from silicon oxide to tin oxide listed above as oxides constituting metal oxide colloidal particles.
- Catalyst is used as a term including a photocatalyst. It should be noted that a plurality of functions are exhibited depending on the functional material.
- titanium oxide (titania) is a material that functions as an ultraviolet absorber and a catalyst (photocatalyst)
- carbon black is a material that functions as a pigment, a conductor, and a heat conductor.
- Water repellent fluoroalkylsilane compound, alkylsilane compound, fluororesin.
- Antibacterial agent silver, copper, silver compound, copper compound, zinc compound, quaternary ammonium salt, alkyldiaminoethylglycine hydrochloride.
- UV absorber Titanium oxide, zinc oxide, cerium oxide, iron oxide, cinnamic acid compounds, paraaminobenzoic acid compounds, benzophenone compounds, benzotriazole compounds, salicylic acid compounds, phenol triazine compounds, alkyl or aryl benzoate compounds Compounds, cyanoacrylate compounds, dibenzoylmethane compounds, chalcone compounds, camphor compounds.
- Infrared absorber antimony-doped tin oxide, tin-doped indium oxide, diimonium compound, phthalocyanine compound, benzenedithiol metal compound, anthraquinone compound, aminothiophenolate metal compound.
- Dye Microcrystalline cellulose; Inorganic white pigments such as titanium dioxide and zinc oxide; Inorganic red pigments such as iron oxide (Bengara) and iron titanate; Inorganic brown pigments such as ⁇ iron oxide; Yellow iron oxide and ocher Inorganic black pigments such as black iron oxide and carbon black; inorganic purple pigments such as manganese violet and cobalt violet; inorganic green pigments such as chromium oxide, chromium hydroxide and cobalt titanate; ultramarine blue Inorganic blue pigments such as bitumen; metal powder pigments such as aluminum powder and copper powder; red 201, red 202, red 204, red 205, red 220, red 226, red 228, red 405 No., Orange No.
- Red No. 3 Red No. 1 No. 4, Red No. 106, Red No. 227, Red No. 230, Red No. 401, Red No. 505, Orange No. 205, Yellow No. 4, Yellow No. 5, Yellow No. 202, Yellow No. 203, Green No. 3 and Blue No.
- Organic pigments such as zirconium, barium or aluminum lakes; cochineal dyes, lac dyes, benichouji dyes, benichouji yellow dye, cuticle red dye, cutinish yellow dye, safflower red dye, safflower yellow dye, beet red, turmeric dye, red cabbage dye , Natural pigments such as chlorophyll, ⁇ -carotene, spirulina pigment and cacao pigment.
- Conductor Metal such as copper, gold and platinum; Metal oxide such as tin oxide, antimony-doped tin oxide, tin-doped indium oxide, metal-doped zinc oxide and metal-doped titanium oxide.
- Thermal conductors metals including copper, boron nitride, aluminum nitride, silicon nitride, diamond, carbon nanotube, carbon black, graphite.
- Fluorescent substance fluorescein dye, pyrazine dye, coumarin dye, naphthalimide dye, triazine dye, oxazine dye, dioxazine dye, rhodamine dye, sulforhodamine dye, azo compound, azomethine compound, stilbene derivative , Oxazole derivatives, benzoxazole dyes, imidazole dyes, pyrene dyes, terbium activated gadolinium oxide, calcium tungstate phosphors, europium activated barium fluorochloride phosphors.
- Zinc oxide phosphor Catalyst: Platinum, palladium, rhodium, iridium, ruthenium, iron oxide, gold, metal complex, titanium oxide, zinc oxide, cadmium sulfide, tungsten oxide.
- the resulting granules contain the functional material together with the metal oxide. According to the present invention, it is possible to obtain a granule containing a functional material but having a small ratio of the functional material exposed to the outside. Therefore, a product with high safety can be provided, for example, in an application where the influence of the nanoparticles on the human body should be considered.
- the flaky silica particles containing titania fine particles obtained by the present invention are useful as a foundation substrate for providing ultraviolet shielding performance while avoiding contact between titania fine particles and the human body in the field of cosmetics.
- the metal oxide particles having mesopores having an average pore diameter of 10 nm or more can be produced by the production method described above. Even if the sol of the metal oxide is dried as it is or the sol coated on the substrate is gelled and peeled off, particles having mesopores having an average pore diameter of 10 nm or more cannot be obtained.
- the mesopores having a large pore diameter are considered to be formed by aggregation of the metal oxide colloidal particles in the liquid while maintaining a gap. According to the present invention, mesoporous particles containing a metal oxide can be produced without requiring a surfactant and at ordinary temperature and pressure.
- the mesoporous particles include, for example, at least one metal oxide particle selected from silicon oxide, titanium oxide, zirconium oxide, aluminum oxide, tantalum oxide, niobium oxide, cerium oxide, and tin oxide. Are agglomerated.
- mesoporous particles having a high porosity can also be produced.
- mesoporous particles having a porosity of 30% or more, preferably 40% or more, more preferably 50% or more, particularly preferably 60% or more, for example, 60 to 80% can be obtained.
- the specific surface area of mesoporous granules which can be obtained by the present invention is preferably 50 ⁇ 500m 2 / g, more preferably 100 ⁇ 300m 2 / g, particularly preferably 150 ⁇ 250m 2 / g, for example, 150 ⁇ 200m 2 / g.
- pore channels are introduced into the mesoporous particles, so that the specific surface area of the obtained mesoporous particles greatly exceeds 500 m 2 / g.
- the pore volume of the mesoporous granules according to the present invention is preferably 0.17 cc / g or more, more preferably 0.25 cc / g or more, particularly preferably 0.43 cc / g or more, particularly preferably 0.5 cc / g. g or more, for example, 0.5 to 0.9 cc / g.
- the average pore diameter of the mesoporous particles is preferably 10 to 40 nm, more preferably 10 to 30 nm, and particularly preferably 15 to 25 nm. Mesopores of this size are suitable for taking up macromolecules such as proteins.
- the mesoporous granule according to the present invention is useful as a catalyst carrier, filter material, absorption material, humidity control material, heat insulating material, high UV shielding base material, cosmetic base material, low dielectric material, and the like.
- flaky mesoporous granules are used as the foundation substrate, the properties such as good spreading, excellent adhesion to the skin, less unevenness during use, and excellent absorbency of sweat and fats and oils are exhibited.
- flake-like mesoporous particles that are single-layer bodies can be mass-produced.
- a production method suitable for mass production of flaky mesoporous granules has not been reported so far. This is because, in the sol-gel method using surfactant micelles as a template, metal oxides surround the rod-like micelles, and the particles grow three-dimensionally, so that flaky mesoporous materials cannot be obtained. It is.
- mesoporous particles in which tabular crystal pieces are assembled can be obtained by using layered silicate as a silica source.
- this porous body usually has a shape that is hardly flaky, and even if it has a shape that can be said to be flaky, the porous body has a multilayer structure and is not a single layer. In this multilayer structure, mesopores extend along the layers.
- the metal oxide colloidal particles have a single layer structure formed by agglomerating in a flake shape, and mesopores are formed between the agglomerated colloidal particles. High flake-shaped mesoporous particles can be obtained.
- the flaky mesoporous particles that can be obtained by the present invention can also be mesoporous materials containing various functional materials.
- the functional material is a material that functions as at least one selected from, for example, a water repellent, an antibacterial agent, an ultraviolet absorber, an infrared absorber, a dye, a conductor, a thermal conductor, a phosphor, and a catalyst.
- the mesopores may make a significant contribution because the function of the material contained therein is effectively exhibited.
- the mesoporous granule “encapsulating” the functional material may contain the functional material exposed on the surface thereof as well as the functional material contained therein.
- mesoporous particles containing titanium oxide can be mentioned.
- This grain is a mesoporous grain that contains titanium oxide inside the grain, and the titanium oxide is in contact with the outside of the grain via a mesopore.
- the organic substance contained in the external atmosphere of the granular substance comes into contact with the titanium oxide through the mesopores, and therefore, for example, the decomposition of the organic substance by the photocatalytic function exhibited by the titanium oxide effectively proceeds.
- the mesopores contribute to the expansion of the contact area between the functional material contained in the granule and the external atmosphere, and the promotion of the functional expression of the functional material.
- a functional material is blended with the flaky granules (mesoporous granules) that can be obtained according to the present invention
- granules with improved distribution of the functional materials can be obtained.
- the functional material represented by titanium oxide is also dispersed in the particles while maintaining a certain distance. .
- the functional material is less likely to be unevenly distributed than in the silica granular material obtained by peeling the thin film coated with the silica sol on the substrate.
- the ultraviolet shielding ability by titanium oxide is more effectively expressed.
- the preferred content of titanium oxide in the flaky granules obtainable by the present invention is 20 to 45% by mass.
- metal oxide sols having a pH of 7 or higher which serve as a metal oxide supply source in the method of the present invention, contain alkali metal ions, particularly sodium ions (Na + ). And when such a commercial item is used, sodium ion will mix in the obtained granule.
- the sodium concentration in the granules is typically only 1 to 2% by mass in terms of oxide (Na 2 O equivalent). However, the allowable sodium concentration may be even lower in certain applications, particularly for use as electronic device materials. When it is necessary to cope with such a demand, the sodium concentration can be lowered to some extent by washing with an acid such as hydrochloric acid, but the addition of the washing step raises the manufacturing cost.
- the metal oxide sol whose main cation is an ionic species other than alkali metal ions, such as ammonium ions (NH 4 + ).
- main cations mean the most cations on a mass basis.
- the metal oxide sol contains an ionic species other than an alkali metal ion as a main cation.
- the sodium concentration in the granule is 0.7% by mass or less in terms of Na 2 O, more preferably less than 0.5% by mass, especially It becomes possible to reduce to less than 0.3 mass%.
- a sol usually contains a trace amount of sodium ions, it is difficult to completely remove sodium from the granules.
- the sodium concentration in the granules is, for example, 0.001 to 0.7% by mass in terms of oxide (Na 2 O equivalent).
- a metal oxide sol whose main cation is other than an alkali metal ion is used.
- a tendency that the metal oxide colloid is less likely to aggregate and the yield of the aggregate decreases is observed.
- it is preferable to promote aggregation of the metal oxide colloid by previously adding a cation of the same type as the main cation contained in the metal oxide sol to be used to the liquid in which the sol is dropped.
- the yield of the aggregate is improved by dissolving the ammonium ion in the liquid.
- the preferred “main cation” concentration in the liquid is 0.01% by mass or more, further 0.02% by mass or more, for example, 0.05 to 3% by mass.
- metal oxide colloid particles which have a stronger cohesion than the metal oxide colloid particles contained in the sol, to the sol It is to be.
- the cohesive force of colloidal particles can be evaluated by the Hamaker constant.
- metal oxide colloidal particles suitable for promoting aggregation of silica sol are titanium oxide colloidal particles and tin oxide colloidal particles, particularly tin oxide colloidal particles.
- the metal oxide sol includes at least one selected from titanium oxide colloid particles and tin oxide colloid particles together with silicon oxide colloid particles.
- Example 1 50 ml of the organic solvent shown in Table 1 was held in a beaker, and 0.01 g of alkaline silica sol (“Silica Doll 30S” manufactured by Nippon Chemical Industry Co., Ltd.) was added dropwise to the organic solvent in an amount of 0.01 g.
- Silica Doll 30S is colloidal silica having a pH of 9.0 to 10.5 using water as a dispersion medium, and the particle diameter of the contained colloidal particles is 7 to 10 nm.
- the alkaline silica sol was dropped, the organic solvent was stirred using a magnetic stirrer (rotation speed: 800 rpm).
- the aggregate of colloidal particles was separated from the solvent in which the colloidal particles were aggregated in a slurry state by centrifugation.
- the aggregate was washed with 2-propanol, and 2-propanol was removed by decantation.
- the obtained agglomerates of colloidal particles were dried in a vacuum dryer at 150 ° C. to obtain silica powder (aggregates of silica particles).
- the dried silica powder was fired at 700 ° C. for 5 hours.
- the mass of the obtained powder was about 0.2 to 0.25 g. Observe the shape of the silica particles after firing using an optical microscope, and flakes, lumps (spherical, non-spherical), and fiber (thick fibers, thin fibers; Simply labeled “fiber”). The results are shown in Table 1.
- the unit of solubility is g / 100 ml.
- the relative dielectric constant, solubility, and viscosity are values at 20 ° C.
- the shapes are listed in the order in which they are generated in large numbers.
- a protic polar solvent having a relative dielectric constant of more than 30 and an aprotic polar solvent having a relative dielectric constant of more than 40 cannot sufficiently reduce the electric repulsion between colloidal particles. For this reason, even when the metal oxide sol is dropped into a solvent corresponding to these, the colloidal particles remain in a dispersed state.
- n-hexane having a solubility in water of less than 0.05 g / 100 ml is a low dielectric constant solvent, but does not correspond to a polar solvent, so that colloidal particles cannot be aggregated.
- colloidal particles aggregated when a low dielectric constant polar solvent was used, colloidal particles aggregated.
- Example 2 50 ml of 2-propanol (isopropyl alcohol) was held in a beaker, and 0.01 g of silica sol (colloidal silica) shown in Table 2 was added dropwise to the beaker. While dripping the silica sol, 2-propanol was stirred using a magnetic stirrer (rotation speed: 800 rpm). Thereafter, silica powder was obtained in the same manner as in Example 1. The results are shown in Table 2.
- hydration energy contributes greatly to the stabilization of acidic silica sols. For this reason, even when acidic silica sol was dropped into a low dielectric constant polar organic solvent, the colloidal particles remained in a dispersed state. With respect to the alkaline silica sol, the colloidal particles are aggregated even if the colloidal particles have a very small particle size or are colloidal particles dispersed in a chain.
- Example 3 A silica powder was obtained in the same manner as in Example 1 except that the organic solvent (low dielectric constant polar organic solvent) shown in Table 3 was used. The relative dielectric constants of the solvents in Table 3 are all 30 or less. The results are shown in Table 3.
- an aqueous low-dielectric constant organic solvent In order to obtain flaky granules, it is preferable to use an aqueous low-dielectric constant organic solvent.
- a solvent belonging to the category of F1 and F2 is used to form one of the formed granules.
- Example 4 Aqueous low dielectric constant organic solvent (organic solvent A) and nonaqueous low dielectric constant organic solvent (nonaqueous low dielectric constant polar organic solvent (organic solvent B1) or nonaqueous low dielectric constant nonpolar organic shown in Tables 5 to 19
- a silica powder was obtained in the same manner as in Example 1 except that a mixed solvent with the solvent (organic solvent B2) was used.
- Table 4 shows the solubility and viscosity of the organic solvent B1 used in water.
- n-hexane relative dielectric constant: 1.89)
- n-heptane 1.94
- the relative dielectric constants of the organic solvent A and the organic solvent B1 used are all 30 or less. The results are shown in each table after Table 5.
- the shape of the particles shifts to flakes, fibers, spheres or non-spheres.
- the mixing ratio at which the ratio of the fibers is high differs depending on the type of solvent.
- an aqueous low dielectric constant organic solvent In order to obtain flaky particles, it is preferable to use an aqueous low dielectric constant organic solvent.
- an aqueous low dielectric constant organic solvent (organic solvent A) and a non-aqueous low dielectric constant organic solvent are used. It is also possible to make at least a part of the particles into flakes by using a mixed solvent with a solvent.
- Example 5 A metal oxide powder was obtained in the same manner as in Example 1 except that the metal oxide sol and the organic solvent shown in Table 20 were used. The results are shown in Table 20.
- Example 6 Alkaline silica sol (“Nippon Kagaku Kogyo“ Silica Doll 30S ”; see Example 1) and glycerin were mixed at a mass ratio of 80:20 to prepare a dropping sol. 50 ml of 2-propanol was held in a beaker, and 1 g of a total amount of 0.01 g of the dropping sol was added dropwise thereto. During the dropping of the dropping sol, 2-propanol was stirred using a magnetic stirrer. Thereafter, silica powder was obtained in the same manner as in Example 1 (see FIG. 10).
- the obtained granules had a flaky shape and the thickness was in the range of 0.3 to 0.4 ⁇ m.
- the thickness of the flaky granules was reduced compared to the thickness of the flaky silica granules (0.5 to 0.7 ⁇ m) obtained without mixing glycerin with the sol.
- Example 7 No. of Example 1 Aggregates of colloidal particles aggregated in the same manner as in Example 3 were dried at 150 ° C. to obtain flaky silica powder (average thickness of about 0.6 ⁇ m).
- the specific surface area and pore distribution of this silica powder were measured by the nitrogen adsorption method (BET method), the specific surface area was 149 m 2 / g, the average pore diameter was 20 nm, the pore volume was 0.732 cc / g, and the porosity was about 60%. Results were obtained.
- the silica particles constituting the silica powder were mesoporous bodies having so-called mesopores. In addition, it was confirmed that the other powders obtained from the above examples are also mesoporous bodies having mesopores.
- the obtained silica powder was further baked in an electric furnace at 600 ° C. for 7 hours.
- the specific surface area of the sintered silica powder was measured by the BET method, the specific surface area was 111 m 2 / g, the average pore diameter was 20 nm, the pore volume was 0.585 cc / g, and the porosity was about 55%.
- the silica particles constituting the silica powder were mesoporous materials that maintained a high porosity even after firing.
- the mesopores confirmed above are formed based on maintaining a certain distance between colloidal particles when the metal oxide colloidal particles aggregate in an organic solvent. Even if the metal oxide colloid is dried as it is, it is not possible to obtain such a high-porosity powder having large pores.
- the average pore diameter of the mesoporous material can be adjusted by selecting a solvent. For example, when the molecular weight of the solvent is increased, the average pore diameter tends to increase. Further, when the specific gravity of the metal oxide colloid used is increased, the pore volume tends to increase.
- Example 8 To 1125 g of pure water, 500 g of titania fine particles (Taika "MT-100AQ”) and 42 g of ammonium polyacrylate surfactant (Hydropalat 5050 made by Cognis) were added, along with 4 kg of 0.65 mm diameter zirconia beads, horizontal continuous The mixture was circulated and stirred for 2 hours (stirring speed: peripheral speed 8 m / sec, flow speed: 1 L / min) with a wet type medium stirring mill (Dynomill KDL-PILOT A type, manufactured by Shinmaru Enterprises) to obtain a dispersion of titania fine particles. .
- MT-100AQ titania fine particles
- Hydropalat 5050 ammonium polyacrylate surfactant
- the aggregate is separated from the solvent (2-propanol) by decantation, dried in a vacuum dryer at 120 ° C., then baked at 600 ° C. for 5 hours, and flaky silica powder A (containing titania fine particles) ( An average thickness of 0.7 ⁇ m, an average particle diameter of 4 ⁇ m, and a titania content of about 30% by mass) were obtained (see FIG. 11).
- the average particle diameter refers to a particle diameter (D50) corresponding to 50% of the cumulative volume of the particle size distribution measured using a laser diffraction particle size meter (manufactured by Nikkiso, Microtrac HRA).
- the specific surface area and pore distribution of the titania fine particle-containing silica powder A were measured by a nitrogen adsorption method (BET method), the specific surface area was 160 m 2 / g, the average pore diameter was 16 nm, the pore volume was 0.550 cc / g, The porosity was about 55%.
- a titania fine particle-containing silica powder B obtained by peeling off from a substrate was prepared as follows.
- the dropping sol was applied to a stainless plate previously heat-treated at 250 ° C. for 1 hour using a bar coater and dried at 150 ° C.
- the powder obtained by scraping the film with cracks by drying was fired at 600 ° C. for 5 hours to obtain flaky silica powder B (average thickness 0.8 ⁇ m, average particle diameter 4 ⁇ m, titania content of about 30% by mass) was obtained.
- the specific surface area was 150 m 2 / g
- the average pore diameter was 4 nm
- the pore volume was 0.241 cc / g
- the porosity was about 35%.
- Silica powder A is dispersed in pure water so as to be 0.33% by mass, placed in a quartz cell having an optical path length of 0.2 mm, and visible light and ultraviolet light using a visible ultraviolet spectrophotometer (Shimadzu Corporation UV-3600). The total light transmittance was measured. The transmittance curve of the silica powder A almost coincided with the transmittance curve obtained from a 0.1% by mass dispersion of titania fine particles (“MT-100AQ” manufactured by Teica) prepared so that the amount of titania was equal ( (See FIG. 12). It was confirmed that the titania in the titania fine particle-encapsulated silica powder A effectively shields ultraviolet rays.
- MT-100AQ titania fine particles
- silica powder B From the transmittance curve of silica powder B measured in the same manner as described above, it was confirmed that the ultraviolet shielding ability by silica powder B was inferior to the ultraviolet shielding ability by silica powder A.
- the titania fine particles are not sufficiently uniformly dispersed, so that it is considered that the projected overlap of the titania fine particles is increased.
- Example 9 30% by weight of an aqueous dispersion (fine particle concentration: 30% by weight) of titania fine particles (Taika “MT-100AQ”) described in Example 8 and alkaline silica sol (“Silica Doll 30S” manufactured by Nippon Chemical Industry Co., Ltd .; SiO 2 converted silica A content sol of 30% by mass) and 70% by mass were mixed to prepare a dropping sol.
- a total of 1 g of this dropping sol was added dropwise to a stirring organic solvent (2-propanol) in an amount of 0.01 g to form a slurry-like aggregate. After the organic solvent was volatilized and the aggregates were recovered, the aggregates were crushed and further fired at 600 ° C. for 7 hours to obtain silica powder containing titania fine particles. An amount exceeding 90% of the obtained silica powder was flaky granules.
- the silica powder When observed using SEM, the silica powder was composed of flaky granules having a thickness of about 0.7 ⁇ m. Moreover, when measured using the said laser diffraction type particle size meter, the average particle diameter (D50) was 4.0 micrometers (4.04 micrometers).
- Silica powder containing titania fine particles is dispersed in water so that the particle concentration (PWC) is 0.33 mass% (titania fine particle concentration: 0.1 mass%), and this dispersion is dispersed in a cell having an optical path length of 2 mm.
- PWC particle concentration
- the transmittance at a wavelength of 300 nm was measured using a spectrophotometer, it was 0.2%. Further, the transmittance at a wavelength of 300 nm of the dispersion prepared by mixing with water so that the PWC was 0.1 mass% (titania fine particle concentration: 0.03 mass%) was 14.7%.
- silica powders containing titania fine particles at various concentrations were prepared.
- the obtained silica powder was dispersed in water so that the titania fine particle concentration was 0.1% by mass, and the transmittance at a wavelength of 300 nm was measured in the same manner as described above.
- the obtained silica powder was dispersed in water so that the particle concentration (PWC) was 0.1% by mass, and the transmittance at a wavelength of 300 nm was measured in the same manner as described above.
- the results are shown in Table 21. An aggregate was not obtained from the dropping sol having a titania fine particle concentration of 60% by mass or more.
- FIG. 13 shows the light transmittance at a wavelength of 300 nm of the dispersion with 0.1 wt% PWC.
- the content of the titania fine particles in the granule is in the range of 35% by mass or less, as the content of the titania fine particles increases, the transmittance decreases due to the ultraviolet shielding effect of the titania fine particles.
- the content of the titania fine particles exceeds 35% by mass, the transmittance increases even if the amount of the titania fine particles increases.
- the ratio of titania fine particles contributing to light absorption is decreased because the probability that the titania fine particles are present at positions where they overlap each other in the flaky particles is increased.
- the ratio of the ultraviolet absorbing particles added to the metal oxide particles is preferably 20 to 45% by mass, more preferably 25 to 40% by mass, and particularly preferably 27 to 38% by mass.
- the ratio of titania fine particles in the dropped sol increases, the ratio of granules formed in a flake shape decreases.
- the ratio of the ultraviolet absorbing particles added to the metal oxide particles is preferably 35% by mass or less, particularly preferably 30% by mass or less.
- Example 10 (Example 10) 4.67 g of alkaline silica sol (“Nippon Kagaku Kogyo“ Silica Doll 30S ”: containing 30% by mass of silica converted to SiO 2 ) and an aqueous dispersion of carbon black (“ WD-CB2 ”made by Daito Kasei Kogyo: containing 25% by mass of carbon black) 2 .40 g was mixed to obtain dripping liquid 1 having a mass ratio of carbon black and SiO 2 converted silica of 30:70.
- Alkaline silica sol (Nippon Kagaku Kogyo "Silica Doll 30S”: SiO 2 equivalent silica containing 30% by mass) 3.33g and carbon black water dispersion (Daito Kasei Kogyo "WD-CB2": carbon black containing 25% by mass) 4 0.000 g was mixed to obtain dripping liquid 2 having a mass ratio of carbon black and SiO 2 converted silica of 50:50.
- Example 11 An alkaline silica sol (“Snowtex-N” manufactured by Nissan Chemical Industries, Ltd.) and a tin oxide sol (“Cerames S-8” manufactured by Taki Chemical; SnO 2 equivalent tin oxide content 8%) are mixed with SiO. 2 and SnO 2 were mixed at a mass ratio of 2: 1 to obtain a dropping sol. A powder containing silica and tin oxide was obtained in the same manner as in Example 1 except that this dropping sol was used. However, 2-propanol was used as the organic solvent. The amount of the obtained powder was about 0.1 g.
- a powder was obtained in the same manner as above except that the total amount of the dropping sol was changed to the alkaline silica sol “Snowtex-N”.
- the amount of the obtained powder was 0.001 g.
- Example 12 50 ml of the organic solvent shown in Table 23 was held in a beaker. To this organic solvent, 0.01 g of alkaline silica sol (“Snowtex-N” manufactured by Nissan Chemical Industries, Ltd.) whose main cation is ammonium ion was added dropwise in an amount of 1 g. While the alkaline silica sol was dropped, the organic solvent was stirred using a magnetic stirrer (rotation speed: 800 rpm). By this operation, it was visually confirmed that colloidal particles were aggregated in a slurry state in the organic solvent.
- alkaline silica sol Snowtex-N manufactured by Nissan Chemical Industries, Ltd.
- the aggregate of colloidal particles was separated from the solvent in which the colloidal particles were aggregated in a slurry state by suction filtration.
- the obtained agglomerates of colloidal particles were dried in a vacuum dryer at 150 ° C. to obtain silica powder (aggregates of flaky silica particles).
- the dried silica powder was fired at 700 ° C. for 5 hours.
- the mass of the obtained powder was about 0.19 g for each organic solvent. Considering that the mass of the powder obtained when using an organic solvent that does not contain ammonium ions is very small, about 0.001 g, it is considered that ammonium ions in each organic solvent promoted aggregation of metal oxide colloidal particles. It is done. Further, when the sodium concentration in the silica powder was measured by chemical analysis, it was about 0.1% by mass in terms of oxide (Na 2 O).
- silica Doll 30 manufactured by Nippon Chemical Industry Co., Ltd.
- Silica powder aggregate of flaky silica particles
- the sodium concentration in the silica powder was measured by chemical analysis, it was about 1.6% by mass in terms of oxide (as Na 2 O).
Abstract
Description
分散質として金属酸化物コロイド粒子を含み、水を分散媒とし、pHが7以上である金属酸化物ゾルを、プロトン性溶媒である場合には20℃における比誘電率が30以下、非プロトン性溶媒である場合には20℃における比誘電率が40以下であるとともに、水と混和する溶媒を含む液体中に供給して、前記液体中に前記金属酸化物コロイド粒子のフレーク状凝集体を生成させる工程と、
前記フレーク状凝集体を乾燥、加熱および加圧から選ばれる少なくとも一つにより処理して当該凝集体を構成する金属酸化物コロイド粒子の結着力を増加させることにより、前記フレーク状凝集体を水に不溶であるフレーク状粒体とする工程と、を含む、
メソポーラス粒体の製造方法、を提供する。
撥水剤:フルオロアルキルシラン系化合物、アルキルシラン系化合物、フッ素樹脂。
抗菌剤:銀、銅、銀化合物、銅化合物、亜鉛化合物、第四級アンモニウム塩、塩酸アルキルジアミノエチルグリシン。
紫外線吸収剤:酸化チタン、酸化亜鉛、酸化セリウム、酸化鉄、桂皮酸系化合物、パラアミノ安息香酸系化合物、ベンゾフェノン系化合物、ベンゾトリアゾール系化合物、サリチル酸系化合物、フェノールトリアジン系化合物、アルキルまたはアリールベンゾエート系化合物、シアノアクリレート系化合物、ジベンゾイルメタン系化合物、カルコン系化合物、カンファー系化合物。
赤外線吸収剤:アンチモンドープ酸化スズ、スズドープ酸化インジウム、ジイモニウム系化合物、フタロシアニン系化合物、ベンゼンジチオール系金属化合物、アントラキノン化合物、アミノチオフェノレート系金属化合物。
色素:微結晶性セルロース;二酸化チタン、酸化亜鉛などの無機白色系顔料;酸化鉄(ベンガラ)、チタン酸鉄などの無機赤色系顔料;γ酸化鉄などの無機褐色系顔料;黄酸化鉄、黄土などの無機黄色系顔料;黒酸化鉄、カーボンブラックなどの無機黒色系顔料;マンガンバイオレット、コバルトバイオレットなどの無機紫色系顔料;酸化クロム、水酸化クロム、チタン酸コバルトなどの無機緑色系顔料;群青、紺青などの無機青色系顔料;アルミニウムパウダー、カッパーパウダーなどの金属粉末顔料;赤色201号、赤色202号、赤色204号、赤色205号、赤色220号、赤色226号、赤色228号、赤色405号、橙色203号、橙色204号、黄色205号、黄色401号、青色404号などの有機顔料;赤色3号、赤色104号、赤色106号、赤色227号、赤色230号、赤色401号、赤色505号、橙色205号、黄色4号、黄色5号、黄色202号、黄色203号、緑色3号および青色1号のジルコニウム、バリウムまたはアルミニウムレーキなどの有機顔料;コチニール色素、ラック色素、ベニコウジ色素、ベニコウジ黄色素、クチニシ赤色素、クチニシ黄色素、ベニバナ赤色素、ベニバナ黄色素、ビートレッド、ウコン色素、アカキャベツ色素、クロロフィル、β-カロチン、スピルリナ色素、カカオ色素などの天然色素。
導電体:銅、金、白金などの金属;酸化スズ、アンチモンドープ酸化スズ、スズドープ酸化インジウム、金属ドープ酸化亜鉛、金属ドープ酸化チタンなどの金属酸化物。
熱伝導体:銅を始めとする金属、窒化ホウ素、窒化アルミニウム、窒化ケイ素、ダイヤモンド、カーボンナノチューブ、カーボンブラック、黒鉛。
蛍光体:フルオレセイン系色素、ピラジン系色素、クマリン系色素、ナフタルイミド系色素、トリアジン系色素、オキサジン系色素、ジオキサジン系色素、ローダミン系色素、スルホローダミン系色素、アゾ化合物、アゾメチン系化合物、スチルベン誘導体、オキサゾール誘導体、ベンゾオキサゾール系色素、イミダゾール系色素、ピレン系色素、テルビウム賦活酸化ガドリニウム、タングステン酸カルシウム蛍光体、ユーロピウム賦活塩化フッ化バリウム蛍光体。酸化亜鉛系蛍光体。
触媒:白金、パラジウム、ロジウム、イリジウム、ルテニウム、酸化鉄、金、金属錯体、酸化チタン、酸化亜鉛、硫化カドミウム、酸化タングステン。
表1に示されている有機溶媒50mlをビーカーに保持し、この有機溶媒に、アルカリ性シリカゾル(日本化学工業製「シリカドール30S」)を0.01gずつ総量1g滴下した。シリカドール30Sは、水を分散媒とするpH9.0~10.5のコロイダルシリカであり、含まれているコロイド粒子の粒子径は7~10nmである。アルカリ性シリカゾルを滴下する間、有機溶媒はマグネティックスターラー(回転数:800rpm)を用いて攪拌した。
2-プロパノール(イソプロピルアルコール)50mlをビーカーに保持し、これに、表2に示したシリカゾル(コロイダルシリカ)を0.01gずつ総量1g滴下した。シリカゾルを滴下する間、2-プロパノールはマグネティックスターラー(回転数:800rpm)を用いて攪拌した。以降、実施例1と同様にして、シリカの粉体を得た。結果を表2に示す。
表3に示した有機溶媒(低誘電率極性有機溶媒)を用いた以外は実施例1と同様にして、シリカの粉体を得た。表3の溶媒の比誘電率はすべて30以下である。結果を表3に示す。
表5~表19に示した水系低誘電率有機溶媒(有機溶媒A)と非水系低誘電率有機溶媒(非水系低誘電率極性有機溶媒(有機溶媒B1)または非水系低誘電率非極性有機溶媒(有機溶媒B2))との混合溶媒を用いた以外は、実施例1と同様にして、シリカの粉体を得た。用いた有機溶媒B1の水に対する溶解度および粘性率を表4に示す。有機溶媒B2としては、n-ヘキサン(比誘電率1.89)およびnーへプタン(同1.94)を用いた。用いた有機溶媒Aおよび有機溶媒B1の比誘電率はすべて30以下である。結果を表5以降の各表に示す。
表20に示した金属酸化物ゾルおよび有機溶媒を用いた以外は実施例1と同様にして、金属酸化物の粉体を得た。結果を表20に示す。
アルカリ性シリカゾル(日本化学工業製「シリカドール30S」;実施例1参照)とグリセリンとを質量比80:20の比率で混合し、滴下用ゾルを調製した。2-プロパノール50mlをビーカーに保持し、これに、滴下用ゾルを0.01gずつ総量1g滴下した。滴下用ゾルを滴下する間、2-プロパノールはマグネティックスターラーを用いて攪拌した。以降、実施例1と同様にして、シリカの粉体を得た(図10参照)。
実施例1のNo.3と同様にして凝集させたコロイド粒子の凝集体を150℃で乾燥させ、フレーク状シリカ粉体(平均厚み約0.6μm)を得た。このシリカ粉体の比表面積および細孔分布を窒素吸着法(BET法)により測定したところ、比表面積149m2/g、平均細孔径20nm、細孔容積0.732cc/g、気孔率約60%の結果が得られた。シリカ粉体を構成するシリカ粒体は、いわゆるメソ孔を有するメソ多孔質体となっていた。なお、上記各実施例から得られた他の粉体も、メソ孔を有するメソ多孔質体となっていることが確認されている。
純水1125gに、チタニア微粒子(テイカ製「MT-100AQ」)500gおよびポリアクリル酸アンモニウム系界面活性剤(コグニス製「HYDROPALAT 5050」)42gを加え、0.65mm径のジルコニアビーズ4kgとともに、横型連続式湿式媒体攪拌ミル(シンマルエンタープライゼス社製ダイノーミルKDL-PILOT A型)で2時間循環攪拌(攪拌速度:周速8m/秒、流速:1L/min)し、チタニア微粒子の分散液を得た。
実施例8に記載のチタニア微粒子(テイカ製「MT-100AQ」)の水分散液(微粒子濃度30質量%)30質量%と、アルカリ性シリカゾル(日本化学工業製「シリカドール30S」;SiO2換算シリカ含有率30質量%)70質量%とを混合し、滴下用ゾルを調製した。この滴下用ゾルを、攪拌している有機溶媒(2-プロパノール)中に0.01gずつ総量1gを滴下することによってスラリー状の凝集体を生成させた。有機溶媒を揮発させて凝集体を回収した後、凝集体を解砕し、さらに600℃、7時間の条件で焼成し、チタニア微粒子を内包するシリカ粉体を得た。得られたシリカ粉体の90%を超える量がフレーク状の粒体であった。
アルカリ性シリカゾル(日本化学工業製「シリカドール30S」:SiO2換算シリカ30質量%含有)4.67gとカーボンブラック水分散体(大東化成工業製「WD-CB2」:カーボンブラック25質量%含有)2.40gとを混合し、カーボンブラックとSiO2換算シリカとの質量比が30:70の滴下液1を得た。
主たるカチオンがアンモニウムイオンであるアルカリ性シリカゾル(日産化学工業製「スノーテックス-N」)と酸化錫ゾル(多木化学製「セラメースS-8」;SnO2換算酸化錫含有率8%)とをSiO2とSnO2との質量比が2:1となるように混合し、滴下用ゾルを得た。この滴下用ゾルを用いた以外は実施例1と同様にして、シリカと酸化錫とを含む粉体を得た。ただし、有機溶媒としては2-プロパノールを用いた。得られた粉体の量は約0.1gであった。
表23に示されている有機溶媒50mlをビーカーに保持した。この有機溶媒に、主たるカチオンがアンモニウムイオンであるアルカリ性シリカゾル(日産化学工業製「スノーテックス-N」)を0.01gずつ総量1g滴下した。アルカリ性シリカゾルを滴下する間、有機溶媒はマグネティックスターラー(回転数:800rpm)を用いて攪拌した。この操作により、有機溶媒中にコロイド粒子がスラリー状に凝集したことが目視により確認された。
Claims (15)
- 厚みが0.1μm~3μmであり、単層でフレーク状の形状を有し、平均細孔径が10nm以上である、メソポーラス粒体。
- 金属酸化物粒子が粒子間にメソ孔が形成されるように凝集して構成されている、請求項1に記載のメソポーラス粒体。
- 比表面積が50~500m2/gである、請求項1に記載のメソポーラス粒体。
- シリコン酸化物、チタン酸化物、ジルコニウム酸化物、アルミニウム酸化物、タンタル酸化物、ニオブ酸化物、セリウム酸化物およびスズ酸化物から選ばれる少なくとも1種の金属酸化物粒子が凝集して構成されている請求項1に記載のメソポーラス粒体。
- 撥水剤、抗菌剤、紫外線吸収剤、赤外線吸収剤、色素、導電体、熱伝導体、蛍光体および触媒から選ばれる少なくとも1つとして機能する機能性材料を内包する、請求項1に記載のメソポーラス粒体。
- 前記機能性材料がチタン酸化物である、請求項5に記載のメソポーラス粒体。
- 前記チタン酸化物を20~45質量%の範囲で含有する、請求項6に記載のメソポーラス粒体。
- ナトリウム濃度が、Na2Oに換算して、0.001~0.7質量%である、請求項1に記載のメソポーラス粒体。
- 厚みが0.7μm以下である、請求項1に記載のメソポーラス粒体。
- 厚みが0.4μm以下である、請求項9に記載のメソポーラス粒体。
- 細孔容積が0.17cc/g以上である、請求項1に記載のメソポーラス粒体。
- 細孔容積が0.5cc/g以上である、請求項11に記載のメソポーラス粒体。
- 細孔容積が0.7cc/g以下である、請求項12に記載のメソポーラス粒体。
- 平均細孔径が30nm以下である、請求項1に記載のメソポーラス粒体。
- 請求項1に記載のメソポーラス粒体の製造方法であって、
分散質として金属酸化物コロイド粒子を含み、水を分散媒とし、pHが7以上である金属酸化物ゾルを、プロトン性溶媒である場合には20℃における比誘電率が30以下、非プロトン性溶媒である場合には20℃における比誘電率が40以下であるとともに、水と混和する溶媒を含む液体中に供給して、前記液体中に前記金属酸化物コロイド粒子のフレーク状凝集体を生成させる工程と、
前記フレーク状凝集体を乾燥、加熱および加圧から選ばれる少なくとも一つにより処理して当該凝集体を構成する金属酸化物コロイド粒子の結着力を増加させることにより、前記フレーク状凝集体を水に不溶であるフレーク状粒体とする工程と、を含む、
メソポーラス粒体の製造方法。
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EP19164983.9A EP3521246B1 (en) | 2011-01-11 | 2012-01-11 | Flake-like mesoporous particles and manufacturing method therefor |
EP12733860.6A EP2664581B1 (en) | 2011-01-11 | 2012-01-11 | Flake-like mesoporous particles and manufacturing method therefor |
JP2012552682A JP5870041B2 (ja) | 2011-01-11 | 2012-01-11 | フレーク状のメソポーラス粒体とその製造方法 |
EP19165003.5A EP3521247B1 (en) | 2011-01-11 | 2012-01-11 | Flake-like mesoporous particles and manufacturing method therefor |
US13/978,818 US9272915B2 (en) | 2011-01-11 | 2012-01-11 | Flaky mesoporous particles, and method for producing the same |
CN201280005123.3A CN103298739B (zh) | 2011-01-11 | 2012-01-11 | 片状的介孔颗粒及其制造方法 |
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PCT/JP2012/000129 WO2012096172A1 (ja) | 2011-01-11 | 2012-01-11 | 金属酸化物を含む粒体の製造方法および金属酸化物コロイド粒子の凝集体の製造方法 |
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Cited By (10)
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JP2012246153A (ja) * | 2011-05-25 | 2012-12-13 | Fuji Silysia Chemical Ltd | シリカ・炭素複合多孔質体、及びその製造方法 |
US20160258383A1 (en) * | 2012-06-20 | 2016-09-08 | Ngk Insulators, Ltd. | Heat-Insulation Film, and Heat-Insulation-Film Structure |
CN102863022A (zh) * | 2012-10-11 | 2013-01-09 | 复旦大学 | 骨架高度晶化的大孔径有序介孔二氧化钛材料及其制备方法 |
CN103464130A (zh) * | 2013-09-06 | 2013-12-25 | 浙江大学 | 一种制备孔径可调的二氧化钛介孔材料的方法 |
US20160340256A1 (en) * | 2014-02-10 | 2016-11-24 | Ngk Insulators, Ltd. | Porous plate-shaped filler aggregate, producing method therefor, and heat-insulation film containing porous plate-shaped filler aggregate |
US20170036303A1 (en) * | 2014-04-23 | 2017-02-09 | Ngk Insulators, Ltd. | Porous plate-shaped filler, method for producing same, and heat insulation film |
US10464287B2 (en) * | 2014-04-23 | 2019-11-05 | Nkg Insulators, Ltd. | Porous plate-shaped filler, method for producing same, and heat insulation film |
WO2017138190A1 (ja) * | 2016-02-12 | 2017-08-17 | フィガロ技研株式会社 | ガスセンサ |
JPWO2017138190A1 (ja) * | 2016-02-12 | 2018-12-06 | フィガロ技研株式会社 | ガスセンサ |
WO2022102333A1 (ja) * | 2020-11-12 | 2022-05-19 | 株式会社豊田中央研究所 | 多孔質酸化物半導体粒子 |
Also Published As
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EP2664582A4 (en) | 2015-07-15 |
JPWO2012096171A1 (ja) | 2014-06-09 |
EP3521246B1 (en) | 2020-03-04 |
JP5870041B2 (ja) | 2016-02-24 |
EP3521246A1 (en) | 2019-08-07 |
CN103298739A (zh) | 2013-09-11 |
JPWO2012096172A1 (ja) | 2014-06-09 |
EP2664582A1 (en) | 2013-11-20 |
JP5870042B2 (ja) | 2016-02-24 |
EP3521247B1 (en) | 2022-01-26 |
CN103313939B (zh) | 2015-04-08 |
US9656874B2 (en) | 2017-05-23 |
WO2012096172A1 (ja) | 2012-07-19 |
EP2664581A1 (en) | 2013-11-20 |
US9272915B2 (en) | 2016-03-01 |
EP3521247A1 (en) | 2019-08-07 |
US20130288055A1 (en) | 2013-10-31 |
US20130289133A1 (en) | 2013-10-31 |
EP2664581A4 (en) | 2015-07-01 |
CN103313939A (zh) | 2013-09-18 |
CN103298739B (zh) | 2016-08-24 |
EP2664581B1 (en) | 2019-10-09 |
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