WO2012091493A2 - 우레탄계 광학재료용 수지의 제조방법과 이를 위한 수지 조성물 및 제조된 광학재료 - Google Patents
우레탄계 광학재료용 수지의 제조방법과 이를 위한 수지 조성물 및 제조된 광학재료 Download PDFInfo
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- WO2012091493A2 WO2012091493A2 PCT/KR2011/010315 KR2011010315W WO2012091493A2 WO 2012091493 A2 WO2012091493 A2 WO 2012091493A2 KR 2011010315 W KR2011010315 W KR 2011010315W WO 2012091493 A2 WO2012091493 A2 WO 2012091493A2
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- bis
- diisocyanate
- isocyanatomethyl
- urethane
- mercaptoethylthio
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
- G02B1/041—Lenses
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3855—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3855—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
- C08G18/3876—Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur containing mercapto groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3897—Low-molecular-weight compounds having heteroatoms other than oxygen containing heteroatoms other than oxygen, halogens, nitrogen, sulfur, phosphorus or silicon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/52—Polythioethers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/721—Two or more polyisocyanates not provided for in one single group C08G18/73 - C08G18/80
- C08G18/722—Combination of two or more aliphatic and/or cycloaliphatic polyisocyanates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/73—Polyisocyanates or polyisothiocyanates acyclic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/751—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
- C08G18/752—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
- C08G18/753—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
- C08G18/755—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/75—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
- C08G18/758—Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing two or more cycloaliphatic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/83—Chemically modified polymers
- C08G18/834—Chemically modified polymers by compounds containing a thiol group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B3/00—Simple or compound lenses
Definitions
- the present invention relates to a method for producing an optical material by polymerizing a resin composition composed of a compound containing a thiol and a compound having an isocyanate group, and particularly, a high quality urethane optical material is produced using a general-purpose polyisocyanate compound. It relates to a method and a resin composition and an optical material produced therefor.
- Plastic optical materials are lighter and less easily broken than optical materials made of inorganic materials, and can be dyed. In recent years, plastic materials of various resins have been used for optical materials, and their required properties are also increasing day by day.
- Polythiourethane optical resins prepared using polythiol compounds and isocyanate compounds are widely used as optical lens materials because of their excellent optical properties such as transparency, Abbe number, transmittance, and phosphorus strength.
- polymerization imbalance or whitening often occurs to deteriorate an optical resin having excellent optical properties.
- tape whitening and bubble phenomenon may occur.
- Such tape whitening and bubble phenomenon adversely affects the performance of the optical material, and causes defects and degrades the lens quality.
- Isocyanate compounds having excellent properties with polythiol for example, 3,8-bis (isocyanatomethyl) tricyclo [5,2,1,02,6] decane, 3,9-bis ( Isocyanatomethyl) tricyclo [5,2,1,02,6] decane, 4,8-bis (isocyanatomethyl) tricyclo [5,2,1,02,6] decane, 4,9- Bis (isocyanatomethyl) tricyclo [5,2,1,02,6] decane, 2,5 - bis (isocyanatomethyl) bicyclo [2,2,1] heptane, 2,6-bis ( Isocyanatomethyl) bicyclo [2,2,1] heptane has little problem of polymerization imbalance and whitening when thermally mixed with a polythiol compound.
- isocyanate compounds are difficult to manufacture and the production cost is high, so they are supplied at an expensive price.
- inexpensive general-purpose isocyanates such as isophorone diisocyanate, dicyclohexyl methane-4,4-diisocyanate (H 12 MDI), hexamethylene diisocyanate, methylcyclohexanediisocyanate, tolylene diisocyanate, Phenylenediisocyanate, 1,3,5-tris (6-isocyanato-hexyl)-[1,3,5] -triziane-2,4,6-trione (HDI trimer), o, m, In optical resins obtained by curing p-xylene diisocyanate (o, m, p-xylylene diisocyanate), tetramethyl xylylene diisocyanate (TMXDI) and the like and a polythiol compound, polymerization imbalance or whitening phenomenon,
- the present invention aims to solve such tape whitening and bubble phenomenon while producing a urethane-based optical material using a general purpose isocyanate compound.
- the polymerization rate of the composition has a significant effect on tape whitening and bubble development.
- the composition had a suitable polymerization rate, it was possible to prevent whitening of the tape and at the same time minimize the bubble phenomenon.
- the water content in the composition acted as an important factor for the polymerization rate.
- the polymerization rate is appropriate when the water content in the composition is in a certain range to prevent whitening of the tape and at the same time minimize the bubble phenomenon.
- the present invention minimizes tape whitening and air bubbles by using a general-purpose isocyanate, which is inexpensive, and adjusts the moisture content, thereby producing a colorless and transparent polyurethane optical material with good yield. can do.
- the moisture content when the moisture content is large, it may cause a decrease in transparency of the lens, and when moisture is contained in a specific range or more, excess carbon dioxide is generated and bubbles are generated in the process of manufacturing the optical lens. It was also found that increasing the defective rate.
- Korean Patent Laid-Open No. 10-2009-0051090 discloses a method of minimizing stria and turbidity by controlling the moisture content of the composition to 300 ppm or less by controlling the water content of the thiol compound to be 600 ppm or less.
- the turbidity due to the tape rather than having a suitable moisture higher than this helps to prevent the tape turbidity, there is no bubble generation, and found that it does not change the optical properties such as striae, heat resistance, thermal stability, etc. Was done.
- the transmittance and transparency from the viewpoint that the moisture may not have a good effect on the optical material requiring transparency, it was confirmed that there is no problem in this range of moisture content.
- the content of water in the composition is 300-3,000 ppm
- the polyisocyanate compound is isophorone diisocyanate, dicyclohexyl methane-4,4-diisocyanate (H 12 MDI), hexamethylene diisocyanate, methylcyclohexane diisocyanate, tolylene diisocyanate, phenylene diisocyanate, 1,3, 5-tris (6-isocyanato-hexyl)-[1,3,5] -triziane-2,4,6-trione (HDI trimer), o, m, p-xylylenediisocyanate (o A method for producing a resin for a urethane-based optical material, characterized in that the compound is one or two or more compounds selected from the group consisting of m, p-xylylene diisocyanate) and tetramethyl xylylene diisocyanate (TMXDI).
- H 12 MDI dicyclohexyl methane-4,4-diisocyan
- the resin composition may further include one or two or more other iso (thio) cyanate compounds in addition to the isocyanate.
- the optical lens which consists of resin for urethane type optical materials manufactured by the above method, and resin for this urethane type optical material is provided.
- the optical lens in particular comprises an spectacle lens.
- the polyurethane-type resin for optical materials is manufactured by superposing
- the water content of this resin composition exists in the range of 300-3,000 ppm. It is preferable that the moisture content of the composition is in the range of 300 to 3,000 ppm, not only that it is difficult to remove the moisture in the raw material polythiol so that the moisture content of the composition is less than 300 ppm, but also in terms of the polymerization rate for preventing tape whitening and bubble generation.
- 600-6,000 ppm is preferable and, as for the water content of the polythiol compound contained in a resin composition, 600-3,000 ppm is more preferable from a viewpoint of suppressing tape whitening and air bubbles.
- the moisture content was measured by a moisture meter.
- the polythiol compound is not particularly limited, and a compound having two or more thiol groups in one molecule may be used.
- the polythiol compound is 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane, 2,3-bis (2-mercaptoethylthio) -3-propane-1 -Thiol, 2,2-bis (mercaptomethyl) -1,3-propanedithiol, bis (2-mercaptoethyl) sulfide, tetrakis (mercaptomethyl) methane; 2- (2-mercaptoethylthio) propane-1,3-dithiol, 2- (2,3-bis (2-mercaptoethylthio) propylthio) ethanethiol, bis (2,3-dimercapto Propaneyl) sulfide, bis (2,3-dimercaptopropanyl) disulfide, 1,2-bis (2-mercaptoethylthio) -3-mercaptopropane, 1,2-bis (2- (2- Mercaptoe
- the polythiol compound is 2- (2-mercaptoethylthio) propane-1,3-dithiol; 2,3-bis (2-mercaptoethylthio) propane-1-thiol; 2- (2,3-bis (2-mercaptoethylthio) propylthio) ethanethiol; 1,2-bis (2-mercaptoethylthio) -3-mercaptopropane; 1,2-bis (2- (2-mercaptoethylthio) -3-mercaptopropylthio) -ethane; Bis (2- (2-mercaptoethylthio) -3-mercaptopropyl) sulfide; 2- (2-mercaptoethylthio) -3-2-mercapto-3- [3-mercapto-2- (2-mercaptoethylthio) -propylthio] propylthio-propane-1-thiol; 2,2'-thiodietanth
- the general-purpose isocyanate compound supplied at low cost can be used.
- the isocyanate compound is isophorone diisocyanate, dicyclohexyl methane-4,4-diisocyanate (H 12 MDI), hexamethylene diisocyanate, methylcyclohexane diisocyanate, tolylene diisocyanate, phenylene diisocyanate, 1, 3,5-tris (6-isocyanato-hexyl)-[1,3,5] -triziane-2,4,6-trione (HDI trimer), o, m, p-xylene diisocyanate
- One or two or more polyisocyanates selected from the group consisting of (o, m, p-xylylenediisocyanate) and tetramethylxylylenediisocyanate (TMXDI) can be used alone or together.
- the resin composition of this invention may further contain 1 type, or 2 or more types of other iso (thio) cyanate compounds other than the said isocyanate.
- iso (thio) cyanate compound examples include 2,2-dimethylpentane diisocyanate, 2,2,4-trimethylhexanediisocyanate, butene diisocyanate, 1,3-butadiene-1,4-diisocyanate, 2, 4,4-trimethylhexamethylene diisocyanate, 1,6,11-undectriisocyanate, 1,3,6-hexamethylenetriisocyanate, 1,8-diisocyanate-4-isocyanatomethyloctane, bis (iso Aliphatic isocyanate compounds including cyanatoethyl) carbonate and bis (isocyanatoethyl) ether;
- One or two or more iso (thio) cyanate compounds selected from the group consisting of can be used.
- the resin composition of this invention is a polymeric composition which has a polythiol compound and a polyisocyanate compound as a main component.
- the resin composition may further contain arbitrary components, such as a catalyst, an internal mold release agent, a ultraviolet absorber, dye, a stabilizer, and a bluing agent, as needed.
- the resin for urethane-based optical materials can be produced by injecting such a resin composition, that is, a polythiol compound, a polyisocyanate compound, and optional components into a mold for lens as necessary and curing the resin.
- the resin for the urethane-based optical material produced in the present invention is produced by mold polymerization. Specifically, after dissolving various additives and catalysts in an isocyanate compound, vacuum degassing is performed while adding a thiol compound and cooling. Then, after a suitable time elapses, the glass mold is molded into a tape and cured by slowly applying heat from low temperature to high temperature for about 24 to 48 hours.
- the urethane-based resin produced by the present invention is characterized by low dispersion at high refractive index, excellent heat resistance and durability, light weight and excellent impact resistance, and good color. Therefore, the urethane resin of the present invention is suitable for the use of optical materials such as lenses and prisms, and is particularly suitable for lens applications such as spectacle lenses and camera lenses.
- the optical material which consists of a urethane-type resin of this invention is characterized by very few tapered whitening and bubbles, and can be manufactured with high yield.
- the measurement of these tape whitening and bubbles is a result of specifically evaluating 100 sheets of optical materials with a high-pressure mercury lamp and visually observing them.
- the optical material of the present invention may be subjected to surface polishing, antistatic treatment, and hard coat treatment, for the purpose of improving antireflection, high hardness, improving wear resistance, improving chemical resistance, providing weather resistance, or imparting fashion as necessary. And physical and chemical treatments such as anti-reflective coating treatment, dyeing treatment and dimming treatment can be performed.
- the water content, tape whitening, and bubble generation rate in the polymerizable composition were evaluated by the following method.
- Moisture content was measured with a curl fischer solution by automatic moisture measurement equipped with a Metrohm moisture meter with a 860KF thermoprep water diverter.
- Tape whitening demolded after polymerization, irradiated with roughness of 1800 LUX or more without surface processing, and the amount of visual observation of the cloudy phenomenon was calculated as a percentage.
- Bubbles After polymerization demolding, irradiation with fluorescent light was performed to calculate the percentage of bubbles generated, not due to leakage.
- this mixed homogeneous liquid was defoamed at 1 torr or less for 1 hour, it was filtered by 1 micrometer paper filter paper. Subsequently, it injected
- a lens was manufactured in the same manner as in Example 1 except that the water content of the resin composition was 500 ppm. The results are shown in Table 1.
- a lens was manufactured in the same manner as in Example 1 except that the water content of the resin composition was 1,000 ppm. The results are shown in Table 1.
- a lens was manufactured in the same manner as in Example 1 except that the water content of the resin composition was 2,000 ppm, and the results are shown in Table 1.
- a lens was produced in the same manner as in Example 1 except that the water content of the resin composition was 100 ppm using a polythiol having a water content of 200 ppm or less, and the results are shown in Table 1.
- the mixed homogeneous liquid was defoamed at 1 torr or less for 1 hour, and then filtered with 1 ⁇ m paper filter paper. Subsequently, it injected into the lens mold which consists of a glass mold of diameter 80mm and -6.0 diopters, and JS-100 tape. The mold was placed in an oven, held at 20 ° C. for 2 hours, heated to 60 ° C. for 8 hours, heated to 80 ° C. for 3 hours, and maintained for 1 hour. Subsequently, it heated up to 100 degreeC over 2 hours, and maintained for 2 hours, and it heated up to 130 degreeC over 3 hours, and maintained for 2 hours.
- the polymerization was carried out for a total of 23 hours in the temperature range of 20 ⁇ 130 °C.
- the mold was taken out of the oven and released to obtain a lens.
- the obtained lens was annealed further at 130 degreeC for 2 hours. In this way, 100 lenses were produced, and the percentage of the tape whitening and the bubble phenomenon was confirmed and calculated.
- Table 1 The results are shown in Table 1 below.
- a lens was manufactured in the same manner as in Example 6 except that the water content of the resin composition was 1,200 ppm, and the results are shown in Table 1.
- a lens was manufactured in the same manner as in Example 6 except that the water content of the resin composition was 5,000 ppm, and the results are shown in Table 1.
- a lens was produced in the same manner as in Example 6 except that the water content of the resin composition was 50 ppm using a polythiol having a water content of 100 ppm or less, and the results are shown in Table 1.
- this mixed homogeneous liquid was defoamed at 1 torr or less for 1 hour, it was filtered by 1 micrometer paper filter paper. Subsequently, it injected
- the polymerization was carried out for a total of 23 hours in the temperature range of 20 ⁇ 130 °C.
- the mold was taken out of the oven and released to obtain a lens.
- the obtained lens was annealed further at 130 degreeC for 2 hours. In this way, 100 lenses were produced, and the percentage of the tape whitening and the bubble phenomenon was confirmed and calculated. The results are shown in Table 1.
- a lens was manufactured in the same manner as in Example 10 except that the water content of the resin composition was 1,500 ppm, and the results are shown in Table 1.
- a lens was manufactured in the same manner as in Example 10 except that the water content of the resin composition was 6,000 ppm, and the results are shown in Table 1.
- a lens was produced in the same manner as in Example 10 except that the water content of the resin composition was 100 ppm using a polythiol having a water content of 200 ppm or less, and the results are shown in Table 1.
- Example 1 Table 1 division Moisture content (ppm) Tape bleaching rate (%) Bubble occurrence rate (%) Example 1 350 15 6 Example 2 500 12 8 Example 3 1,000 8 4 Example 4 2,000 6 11 Example 5 3,000 6 20 Example 6 460 18 8 Example 7 1200 10 4 Example 8 2200 9 10 Example 9 2800 5 18 Example 10 450 16 2 Example 11 1500 11 6 Example 12 2500 7 16 Comparative Example 1 4,000 8 50 Comparative Example 2 100 55 3 Comparative Example 3 5,000 3 80 Comparative Example 4 50 60 5 Comparative Example 5 6,000 4 100 Comparative Example 6 100 52 2
- Resin containing an appropriate amount of water in the urethane optical material was found to have a tape whitening and bubble generation rate of about 0 to 20%.
- bubble generation increased due to an increase in the water content of the resin composition
- tape whitening increased due to a decrease in the water content.
- the tape whitening phenomenon was changed with the water content of 300 ppm
- the bubble phenomenon was changing with the water content of 3,000 ppm. Therefore, it was found that tape whitening and bubble generation can be minimized by keeping the water content of the resin composition in the range of 300 to 3,000 ppm.
- the present invention provides a colorless, transparent, high-quality urethane-based optical material without the problem of turbidity or bubbles while using a general purpose isocyanate compound which is supplied at low cost by clearly identifying and solving the properties of tape whitening and bubble generation, which are problems in polyurethane-based optical materials. It can be manufactured well in good yield.
- the present invention can produce a high-quality urethane-based optical material in an economical and easy way, it can be widely used in the field of optical lenses, especially colorless transparent, high refractive index, low dispersion, excellent impact, dyeability, processability, etc.
- Urethane-based lenses can be manufactured in an economical and easy manner, and can be greatly utilized in the field of spectacle lenses.
Abstract
Description
구 분 | 수분함량(ppm) | 테이프 백화발생율(%) | 기포발생율(%) |
실시예 1 | 350 | 15 | 6 |
실시예 2 | 500 | 12 | 8 |
실시예 3 | 1,000 | 8 | 4 |
실시예 4 | 2,000 | 6 | 11 |
실시예 5 | 3,000 | 6 | 20 |
실시예 6 | 460 | 18 | 8 |
실시예 7 | 1200 | 10 | 4 |
실시예 8 | 2200 | 9 | 10 |
실시예 9 | 2800 | 5 | 18 |
실시예 10 | 450 | 16 | 2 |
실시예 11 | 1500 | 11 | 6 |
실시예 12 | 2500 | 7 | 16 |
비교예 1 | 4,000 | 8 | 50 |
비교예 2 | 100 | 55 | 3 |
비교예 3 | 5,000 | 3 | 80 |
비교예 4 | 50 | 60 | 5 |
비교예 5 | 6,000 | 4 | 100 |
비교예 6 | 100 | 52 | 2 |
Claims (8)
- 폴리티올화합물과 폴리이소시아네이트화합물을 포함하는 수지 조성물을 주형 중합하는 우레탄계 광학재료용 수지의 제조방법으로서,상기 조성물 내 수분의 함유량이 300~3,000ppm이며,상기 폴리이소시아네이트화합물은 이소포론디이소시아네이트, 디시클로헥실메탄-4,4-디이소시아네이트(H12MDI), 헥사메틸렌디이소시아네이트, 메틸시클로헥산디이소시아네이트, 톨릴렌디이소시아네이트, 페닐렌디이소시아네이트, 1,3,5-트리스(6-이소시아나토-헥실)-[1,3,5]-트리지아난-2,4,6-트리온(HDI 트라이머), o,m,p-크실리렌디이소시아네이트(o,m,p-자일릴렌디이소시아네이트) 및 테트라메틸자일릴렌디이소시아네이트(TMXDI)로 구성된 군으로부터 선택되는 1종 또는 2종 이상의 화합물인 것을 특징으로 하는 우레탄계 광학재료용 수지의 제조방법.
- 제1항에 있어서, 상기 폴리티올화합물 중의 수분 함유량이 600~6,000ppm인 것을 특징으로 하는 우레탄계 광학재료용 수지의 제조방법.
- 제2항에 있어서, 상기 폴리티올화합물은, 4-메르캅토메틸-1,8-디메르캅토-3,6-디티아옥탄, 2,3-비스(2-메르캅토에틸티오)-3-프로판-1-티올, 2,2-비스(메르캅토메틸)-1,3-프로판디티올, 비스(2-메르캅토에틸)설파이드, 테트라키스(메르캅토메틸)메탄; 2-(2-메르캅토에틸티오)프로판-1,3-디티올, 2-(2,3-비스(2-메르캅토에틸티오)프로필티오)에탄티올, 비스(2,3-디메르캅토프로판닐)설파이드, 비스(2,3-디메르캅토프로판닐)디설파이드, 1,2-비스(2-메르캅토에틸티오)-3-메르캅토프로판, 1,2-비스(2-(2-메르캅토에틸티오)-3-메르캅토프로필티오)에탄, 비스(2-(2-메르캅토에틸티오)-3-메르캅토프로필)설파이드, 2-(2-메르캅토에틸티오)-3-2-메르캅토-3-[3-메르캅토-2-(2-메르캅토에틸티오)-프로필티오]프로필티오-프로판-1-티올, 2,2 -비스-(3-메르캅토-프로피오닐옥시메틸)-부틸 에스테르, 2-(2-메르캅토에틸티오)-3-(2-(2-[3-메르캅토-2-(2-메르캅토에틸티오)-프로필티오]에틸티오)에틸티오)프로판-1-티올, (4R,11S)-4,11-비스(메르캅토메틸)-3,6,9,12-테트라티아테트라데칸-1,14-디티올, (S)-3-((R-2,3-디메르캅토프로필)티오)프로판-1,2-디티올, (4R,14R)-4,14-비스(메르캅토메틸)-3,6,9,12,15-펜타티아헵탄-1,17-디티올,(S)-3-((R-3-메르캅토-2-((2-메르캅토에틸)티오)프로필)티오)프로필)티오)-2-((2-메르캅토에틸)티오)프로판-1-티올, 3,3'-디티오비스(프로판-1,2-디티올), (7R,11S)-7,11-비스(메르캅토메틸)-3,6,9,12,15-펜타티어헥탄-1,17-디티올, (7R,12S)-7,12-비스(메르캅토메틸)-3,6,9,10,13,16-헥사티아옥타데칸-1,18-디티올, 5,7-디메르캅토메틸-1,11-디메르캅토-3,6,9-트리티아운데칸, 4,7-디메르캅토메틸-1,11-디메르캅토-3,6,9-트리티아운데칸, 4,8-디메르캅토메틸-1,11-디메르캅토-3,6,9-트리티아운데칸, 펜타에리트리톨 테트라키스(3-메르캅토프로피오네이트), 트라이메틸올프로판 트리스(3-메르캅토프로피오네이트), 펜타에트리톨테트라키스(2-메르캅토아세테이트), 비스펜타에리트리톨-에테르-헥사키스(3-메르캅토프로피오네이트), 1,1,3,3-테트라키스(메르캅토메틸티오)프로판, 1,1,2,2-테트라키스(메르캅토메틸티오)에탄, 4,6-비스(메르캅토메틸티오)-1,3-디티안 및 2-(2,2-비스(메르캅토디메틸티오)에틸)-1,3-디티에탄으로 구성된 군으로부터 선택되는 1종 또는 2종 이상의 화합물인 것을 특징으로 하는 우레탄계 광학재료용 수지의 제조방법.
- 제1항 내지 제3항 중 어느 한 항에 있어서,2,2-디메틸펜탄디이소시아네이트, 2,2,4-트리메틸헥산디이소시아네이트, 부텐디이소시아네이트, 1,3-부타디엔-1,4-디이소시아네이트, 2,4,4-트리메틸헥사메틸렌디이소시아네이트, 1,6,11-운데카트리이소시아네이트, 1,3,6-헥사메틸렌트리이소시아네이트, 1,8-디이소시아네이트-4-이소시아네이토메틸옥탄, 비스(이소시아네이토에틸)카보네이트, 비스(이소시아네이토에틸)에테르를 포함하는 지방족 이소시아네이트화합물;1,2-비스(이소시아네이토메틸)시클로헥산, 1,3-비스(이소시아네이토메틸)시클로헥산, 1,4-비스(이소시아네이토메틸)시클로헥산, 시클로헥산디이소시아네이트, 메틸시클로헥산디이소시아네이트, 디시클로헥실디메틸메탄이소시아네이트, 2,2-디메틸디시클로헥실메탄이소시아네이트를 포함하는 지환족 이소시아네이트화합물;비스(이소시아네이토부틸)벤젠, 비스(이소시아네이토메틸)나프탈렌, 비스(이소시아네이토메틸)디페닐에테르, 페닐렌디이소시아네이트, 에틸페닐렌디이소시아네이트, 이소프로필페닐렌디이소시아네이트, 디메틸페닐렌디이소시아네이트, 디에틸페닐렌디이소시아네이트, 디이소프로필페닐렌디이소시아네이트, 트리메틸벤젠트리이소시아네이트, 벤젠트리이소시아네이트, 비페닐디이소시아네이트, 톨루이딘디이소시아네이트, 4,4-디페닐메탄디이소시아네이트, 3,3-디메틸디페닐메탄-4,4-디이소시아네이트, 비벤질-4,4-디이소시아네이트, 비스(이소시아네이토페닐)에틸렌, 3,3-디메톡시비페닐-4,4-디이소시아네이트, 헥사히드로벤젠디이소시아네이트, 헥사히드로디페닐메탄-4,4-디이소시아네이트를 포함하는 방향족 이소시아네이트화합물;비스(이소시아네이토에틸)설피드, 비스(이소시아네이토프로필)설피드, 비스(이소시아네이토헥실)설피드, 비스(이소시아네이토메틸)설폰, 비스(이소시아네이토메틸)디설피드, 비스(이소시아네이토프로필)디설피드, 비스(이소시아네이토메틸티오)메탄, 비스(이소시아네이토에틸티오)메탄, 비스(이소시아네이토에틸티오)에탄, 비스(이소시아네이토메틸티오)에탄, 1,5-디이소시아네이토-2-이소시아네이토메틸- 3-티아펜탄를 포함하는 함황 지방족 이소시아네이트화합물;디페닐설피드-2,4-디이소시아네이트, 디페닐설피드-4,4-디이소시아네이트, 3,3-디메톡시-4,4-디이소시아네이토디벤질티오에테르, 비스(4-이소시아네이토메틸벤젠)설피드, 4,4-메톡시벤젠티오에틸렌글리콜-3,3-디이소시아네이트, 디페닐디설피드-4,4-디이소시아네이트, 2,2-디메틸디페닐디설피드-5,5-디이소시아네이트, 3,3-디메틸디페닐디설피드-5,5-디이소시아네이트, 3,3-디메틸디페닐디설피드-6,6-디이소시아네이트, 4,4-디메틸디페닐디설피드-5,5-디이소시아네이트, 3,3-디메톡시 디페닐디설피드-4,4-디이소시아네이트, 4,4-디메톡시디페닐디설피드-3,3-디이소시아네이트를 포함하는 함황 방향족 이소시아네이트화합물; 및2,5-디이소시아네이토티오펜, 2,5-비스(이소시아네이토메틸)티오펜, 2,5-디이소시아네이토테트라히드로티오펜, 2,5-비스(이소시아네이토메틸)테트라히드로티오펜, 3,4-비스(이소시아네이토메틸)테트라히드로티오펜, 2,5-디이소시아네이토-1,4-디티안, 2,5-비스(이소시아네이토메틸)-1,4-디티안, 4,5-디이소시아네이토-1,3-디티오란, 4,5-비스(이소시아네이토메틸)-1,3-디티오란, 4,5-비스(이소시아네이토메틸)-2-메틸-1,3-디티오란을 포함하는 함황 복소환 이소시아네이트화합물로 구성된 군으로부터 선택되는 1종 또는 2종 이상의 이소(티오)시아네이트화합물을 더 포함하는 것을 특징으로 하는 우레탄계 광학재료용 수지의 제조방법.
- (a) 폴리티올화합물과,(b) 이소포론디이소시아네이트, 디시클로헥실메탄-4,4-디이소시아네이트(H12MDI), 헥사메틸렌디이소시아네이트, 메틸시클로헥산디이소시아네이트, 톨릴렌디이소시아네이트, 페닐렌디이소시아네이트, 1,3,5-트리스(6-이소시아나토-헥실)-[1,3,5]-트리지아난-2,4,6-트리온(HDI 트라이머), o,m,p-크실리렌디이소시아네이트(o,m,p-자일릴렌디이소시아네이트) 및 테트라메틸자일릴렌디이소시아네이트(TMXDI)로 구성된 군으로부터 선택되는 1종 또는 2종 이상의 폴리이소시아네이트화합물과,(c) 수분 300~3,000ppm을 포함하는 우레탄계 광학재료용 수지 조성물.
- 제1항의 방법으로 제조된 우레탄계 광학재료용 수지.
- 제6항의 우레탄계 광학재료용 수지로 이루어진 광학렌즈.
- 제7항에 있어서, 상기 광학렌즈는 안경렌즈인 것을 특징으로 하는 광학렌즈.
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US9994667B2 (en) * | 2013-05-07 | 2018-06-12 | Bruno Bock Chemische Fabrik GmbH and Co. KG | Polythiourethane-based casting resin having high fracture resistance and low specific weight |
Also Published As
Publication number | Publication date |
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KR20120076329A (ko) | 2012-07-09 |
CN103282400B (zh) | 2015-09-23 |
CN103282400A (zh) | 2013-09-04 |
EP2660262A4 (en) | 2014-06-11 |
JP6077146B2 (ja) | 2017-02-08 |
KR101788055B1 (ko) | 2017-10-20 |
EP2660262A2 (en) | 2013-11-06 |
US20130303721A1 (en) | 2013-11-14 |
JP2016153478A (ja) | 2016-08-25 |
EP3539998A1 (en) | 2019-09-18 |
EP2660262B1 (en) | 2019-02-27 |
KR20140046433A (ko) | 2014-04-18 |
ES2726954T3 (es) | 2019-10-10 |
EP3539998B1 (en) | 2023-10-18 |
US9052436B2 (en) | 2015-06-09 |
JP5876077B2 (ja) | 2016-03-02 |
JP2014502657A (ja) | 2014-02-03 |
WO2012091493A3 (ko) | 2012-10-18 |
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