WO2012032594A1 - 電磁式リニア弁 - Google Patents
電磁式リニア弁 Download PDFInfo
- Publication number
- WO2012032594A1 WO2012032594A1 PCT/JP2010/065232 JP2010065232W WO2012032594A1 WO 2012032594 A1 WO2012032594 A1 WO 2012032594A1 JP 2010065232 W JP2010065232 W JP 2010065232W WO 2012032594 A1 WO2012032594 A1 WO 2012032594A1
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- WO
- WIPO (PCT)
- Prior art keywords
- plunger
- core
- liquid chamber
- linear valve
- electromagnetic linear
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0644—One-way valve
- F16K31/0655—Lift valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T8/00—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force
- B60T8/32—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration
- B60T8/34—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition
- B60T8/36—Arrangements for adjusting wheel-braking force to meet varying vehicular or ground-surface conditions, e.g. limiting or varying distribution of braking force responsive to a speed condition, e.g. acceleration or deceleration having a fluid pressure regulator responsive to a speed condition including a pilot valve responding to an electromagnetic force
- B60T8/3615—Electromagnetic valves specially adapted for anti-lock brake and traction control systems
- B60T8/3655—Continuously controlled electromagnetic valves
- B60T8/366—Valve details
- B60T8/367—Seat valves, e.g. poppet valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0644—One-way valve
- F16K31/0655—Lift valves
- F16K31/0658—Armature and valve member being one single element
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0644—One-way valve
- F16K31/0655—Lift valves
- F16K31/0665—Lift valves with valve member being at least partially ball-shaped
Definitions
- the present invention relates to an electromagnetic linear valve that includes a plunger and a housing provided so that the plunger is movable in the axial direction thereof, and opens and closes the valve by moving the plunger.
- the electromagnetic linear valve includes (a) a cylindrical main body, a core that closes an opening at one end of the main body, and the interior defined by the core and the main body is positioned on the core side.
- a partition section partitioned into a first liquid chamber and a second liquid chamber located on the opposite side of the core section, and a through-hole penetrating the partition section so as to communicate the first liquid chamber and the second liquid chamber (B)
- B Other than the core portion and the other end portion disposed in the first liquid chamber so as to be movable in the axial direction with the other end portion facing the opening of the through hole, and functioning as a valve body
- An electromagnetic linear valve equipped with such a plunger and housing prohibits the flow of hydraulic fluid from the hydraulic fluid passage on the high pressure side to the hydraulic fluid passage on the low pressure side when the valve element is seated on the valve seat. In the state where the valve body is away from the valve seat, the flow of the hydraulic fluid from the high-pressure side hydraulic fluid passage to the low-pressure side hydraulic fluid passage is permitted. Furthermore, an elastic body that urges the plunger in a direction in which the valve body approaches the valve seat, and a coil that forms a magnetic field for moving the plunger in a direction opposite to the direction in which the elastic body urges the plunger.
- the hydraulic fluid pressure in the high-pressure side hydraulic fluid passage (hereinafter sometimes referred to as “high-pressure side hydraulic fluid pressure”) and the low-pressure side hydraulic fluid passage are controlled by controlling the amount of current supplied to the coil.
- the differential pressure from the hydraulic pressure of the hydraulic fluid (hereinafter sometimes referred to as “low-pressure hydraulic fluid pressure”) can be changed to be controllable.
- the following patent document describes an example of an electromagnetic linear valve having a structure capable of controlling a differential pressure between a high-pressure side hydraulic fluid pressure and a low-pressure side hydraulic fluid pressure. JP 2008-39157 A
- a recess is formed in the inner peripheral portion of the main body portion of the housing that intersects the end surface of the core portion facing the plunger.
- the liquid chamber defined by the core and the end of the plunger facing the core is relatively small, and if bubbles enter the small liquid chamber, the effects of the bubbles on the reduction of the damping effect are compared. It will be big.
- the volume of the liquid chamber can be increased by the depression, and the influence on the reduction of the damping effect due to the bubbles can be reduced.
- the hollow is formed in the inner peripheral part of the main body, the air bubbles that have entered the hollow are not compressed by the core and the plunger even if the plunger moves in the axial direction. For this reason, it becomes possible to make small the influence with respect to the fall of the attenuation effect by a bubble. Therefore, according to the electromagnetic linear valve of the present invention, it is possible to suppress self-excited vibration, and it is possible to provide a highly practical electromagnetic linear valve.
- item (1) corresponds to item 1
- item 2 corresponds to item 1
- item 2 corresponds to item 1
- item 3 is added to 2 in claim 3
- the technical feature described in (4) in claim 1 or 2 is added in claim 4.
- the technical feature described in (5) is added to any one of claims 1 to 4, and the technical feature described in (6) is added to claim 5.
- the technical feature according to (7) is added to any one of claims 1 to 6, and the technical feature according to (7) is added to claim 7.
- a cylindrical main body part a core part that closes an opening at one end of the main body part, and a first liquid chamber in which an interior defined by the core part and the main body part is located on the core part side
- a partition section partitioned into a second liquid chamber located on the opposite side of the core section, a through hole penetrating the partition section so as to communicate the first liquid chamber and the second liquid chamber
- a housing having an outflow port communicating with the first liquid chamber and an inflow port communicating with the second liquid chamber;
- One end is disposed in the first liquid chamber so as to be movable in the axial direction with the other end facing the opening of the through hole, and the other end can be seated in the opening as a valve body.
- a plunger An elastic body that urges the plunger in a first direction that is a direction in which one end portion of the plunger is separated from the core portion and the other end portion approaches the opening;
- the plunger is disposed around the housing and resists the urging force of the elastic body in a second direction in which one end of the plunger approaches the core and the other end separates from the opening.
- a coil for forming a magnetic field for moving the An electromagnetic linear valve in which a recess is formed in a portion of an inner peripheral portion of the main body portion that intersects an end surface of the core portion in the first direction.
- the plunger since the plunger is supported by the elastic body in the housing, there is a possibility that self-excited vibration may occur as the valve opens and closes.
- Various factors are considered for generating the self-excited vibration of the plunger. For example, a decrease in the damping force with respect to the movement of the plunger is considered as one of the factors for generating the self-excited vibration.
- the plunger When the plunger is moved, the plunger is attenuated by the hydraulic fluid in the first liquid chamber in which the plunger is disposed. However, if air bubbles enter the first liquid chamber, the damping effect by the hydraulic fluid may be reduced. There is. For this reason, in the electromagnetic linear valve described in this section, a depression is formed in a portion of the inner peripheral portion of the main body portion of the housing that intersects the end surface of the core portion facing the plunger.
- the first liquid chamber in which the plunger is disposed includes a plunger-core liquid chamber that is a liquid chamber defined by a core portion and an end portion of the plunger facing the core portion,
- the plunger-core liquid chamber is relatively small. For this reason, when bubbles enter the small liquid chamber, the ratio of the volume of the bubbles to the volume of the liquid chamber is relatively high, and the influence on the reduction of the attenuation effect by the bubbles is relatively large. .
- a recess is formed in the relatively small liquid chamber, and the volume of the liquid chamber is increased by the recess. Therefore, the ratio of the volume of bubbles to the volume of the liquid chamber is It can be lowered.
- the air bubbles entering the liquid chamber between the plunger and the core may be compressed by being sandwiched between the plunger and the core as the plunger moves.
- the damping effect by the hydraulic fluid may be reduced.
- a recess is formed in the inner peripheral portion of the main body that intersects the end face of the core, and bubbles in the liquid chamber between the plunger and the core become a recess as the plunger moves. It is easy to get in. The bubbles that have entered the recess are not compressed by the core and the plunger even if the plunger moves. Therefore, according to the electromagnetic linear valve described in this section, it is possible to reduce the influence on the decrease in the damping effect due to the bubbles, and to suppress the self-excited vibration of the plunger.
- the “dent” described in this section is formed in the inner peripheral portion of the main body portion, and may be formed over the entire circumference of one circumference of the inner peripheral portion. It may be formed on a part of the circumference.
- the “dent” may be formed in the inner peripheral portion that intersects the end surface of the core portion of the main body portion. In other words, the inner periphery of the portion continuous with the end surface of the core portion of the main body portion. It may be formed in the part. Furthermore, in other words, it is formed on the inner peripheral portion of the main body so that its end in the second direction is the end surface of the core in the first direction. Also good.
- the recess is formed in an annular shape. Therefore, according to the electromagnetic linear valve described in this section, the bubbles in the plunger-core liquid chamber can easily enter the recess, and the influence on the reduction of the damping effect by the bubbles can be further reduced.
- the core portion and at least a portion of the main body portion continuous with the core portion are integrally formed from a single material made of a ferromagnetic material and are continuous with the core portion of the main body portion.
- the end of the portion on the side of the core is demagnetized,
- the core part constituting the housing and at least a part of the main body part are integrally formed from a single material. Therefore, according to the electromagnetic linear valve described in this section, it is possible to reduce the number of parts of the electromagnetic linear valve, reduce the cost, simplify the manufacturing process, and the like.
- the “dent” described in this section is formed in the non-magnetic part of the main body part, and may be formed in all of the non-magnetic part. It may be formed in a part of the converted part. Further, it may be formed not only from the non-magnetized portion of the main body but also from the non-magnetized portion to the ferromagnetic portion of the main body. That is, the “dent” described in this section may be formed at least in the non-magnetic part of the main body.
- the core portion is made of a cylindrical member made of a ferromagnetic material
- the main body is (a) a cylindrical member made of a ferromagnetic material, and (b) is externally fitted to the core and the cylindrical member, and the end surface of the core and the end surface of the cylindrical member are separated from each other.
- a cylindrical connecting member made of a non-magnetic material that connects the core portion and the cylindrical member in a state where (1) or (2), wherein the recess is defined by an end surface of the cylindrical member, a portion of an end surface of the core portion facing the end surface, and an inner peripheral surface of the connecting member.
- Electromagnetic linear valve Electromagnetic linear valve.
- the first liquid chamber is The plunger includes a plunger-core liquid chamber that is partitioned by one end portion of the plunger and the core portion, and whose volume decreases as the plunger moves in the second direction,
- the volume of the depression is the volume of the plunger-core liquid chamber in a state where the other end of the plunger is seated in the opening, and the state in which the plunger is most moved in the second direction.
- the electromagnetic linear valve according to any one of (1) to (4), wherein the electromagnetic linear valve is greater than or equal to a difference between a volume of the plunger-core liquid chamber.
- the volume of the hollow is the volume of the plunger-core liquid chamber in a state where the other end of the plunger is seated in the opening, and the plunger is most moved in the second direction.
- the electromagnetic linear valve according to item (5) which is at least twice as large as the difference between the volume of the plunger-core liquid chamber in FIG.
- the volume of the plunger-core liquid chamber that is enlarged by the depression is limited.
- the volume of the plunger-core liquid chamber is largest when the valve is closed, and decreases as the plunger moves in the second direction. That is, as the plunger moves in the second direction, the ratio of the volume of the bubble to the volume of the plunger-core liquid chamber increases, and the damping effect of the plunger is likely to be reduced by the bubble.
- the maximum amount of decrease in the volume of the plunger-core fluid chamber that decreases as the plunger moves that is, the plunger moves in the second direction from the volume of the plunger-core fluid chamber when the valve is closed.
- the volume of the plunger-core liquid chamber in the state of being most moved is less than the volume of the plunger-core liquid chamber which is increased by the depression. Therefore, according to the electromagnetic linear valve described in the above two terms, it is possible to reduce the influence of the decrease in the damping effect caused by the bubbles accompanying the movement of the plunger in the second direction.
- the plunger is A stepped surface is formed on the outer peripheral part of the one end part, and the outer diameter of the one end part is a stepped shape,
- the core part is A recess formed in an end on the first direction side, into which a portion on the second direction side is inserted from the stepped surface of the plunger;
- the step surface is positioned on the second direction side in the axial direction from the end on the first direction side of the recess in a state where the other end portion of the plunger is seated on the opening.
- the electromagnetic linear valve as described in any one of (6) term.
- the gap between the outer peripheral surface of the plunger and the inner peripheral surface of the main body is open in a recess. For this reason, the air bubbles entering the recess are easily discharged from the plunger-core liquid chamber via the gap.
- the outer peripheral portion of the plunger and the main body so that one of the intermediate portion which is a portion between the one end portion and the other end portion of the plunger and the inside of the main body portion of the housing has a stepped shape.
- a first direction step surface which is a step surface facing the first direction, is formed on one of the inner peripheral portion and the gap between the outer peripheral surface of the plunger and the inner peripheral surface of the main body.
- the volume of the plunger-core liquid chamber decreases as the plunger moves in the second direction as described above. For this reason, as the plunger moves in the second direction, the working fluid in the plunger-core liquid chamber flows into the gap between the outer peripheral surface of the plunger and the inner peripheral surface of the main body, and also in the plunger-core liquid chamber. Bubbles may flow into the gap together with the hydraulic fluid. However, when the plunger moves in the first direction, the volume of the plunger-core fluid chamber increases and the working fluid flows into the plunger-core fluid chamber from the gap, so that the gap is constant. In some cases, the bubbles discharged from the plunger-core liquid chamber into the gap are drawn back to the plunger-core liquid chamber again.
- the gap is small between the end of the recess in the first direction side and the first direction step surface, but on the first direction side from the first direction step surface. It has been enlarged.
- the gap between the outer peripheral surface of the plunger and the inner peripheral surface of the main body portion of the housing is the first clearance portion located between the end of the recess in the first direction side and the first direction step surface, and the first direction.
- the second clearance part is located on the side of the first direction from the step surface and has a larger clearance than the first clearance part.
- the first liquid chamber is
- the plunger includes a plunger-core liquid chamber that is partitioned by one end portion of the plunger and the core portion, and whose volume decreases as the plunger moves in the second direction, In a state where the other end portion of the plunger is seated in the opening, the volume of the gap portion existing between the first direction step surface and the end of the depression in the first direction is: The volume of the plunger-core liquid chamber when the other end of the plunger is seated in the opening and the plunger-core liquid chamber when the plunger is most moved in the second direction.
- the electromagnetic linear valve according to item (8) which is smaller than the difference in volume.
- the bubbles discharged from the liquid chamber between the plunger and the core again become the liquid chamber. It becomes difficult to be pulled back to.
- the bubbles need to be discharged to the second clearance portion via the first clearance portion when the plunger moves in the second direction.
- the volume of the first clearance portion decreases with the movement of the plunger.
- the maximum amount of decrease in the volume of the liquid chamber between the plunger and the core that is, the plunger with the movement of the plunger It is smaller than the maximum amount of hydraulic fluid that flows out from the inter-core fluid chamber. Therefore, according to the electromagnetic linear valve described in this section, when the plunger moves, bubbles in the plunger-core liquid chamber are easily discharged to the second clearance portion via the first clearance portion. It is possible to effectively discharge bubbles in the interstitial fluid chamber.
- the first direction step surface is formed on the outer peripheral portion of the plunger, a portion having a small outer diameter is formed on the plunger by the step surface.
- the first direction step surface is formed on the inner peripheral portion of the main body portion, a portion having a large inner diameter is formed on the main body portion by the step surface, so that the main body portion of the housing may be thickened. Therefore, according to the electromagnetic linear valve described in this section, it is possible to suppress self-excited vibration in the electromagnetic linear valve having a compact structure.
- the step surface of the first direction is positioned closer to the first direction side in the axial direction than an end of the recess in the first direction side in a state where the plunger is moved most in the second direction.
- the first direction step surface moves in the second direction as the plunger moves in the second direction, and the volume of the first clearance portion decreases. To do. That is, with the movement of the plunger in the second direction, the length of the first clearance portion in the axial direction becomes shorter, and in the extreme case, the length of the first clearance portion in the axial direction becomes zero.
- the first clearance portion is eliminated. Since the first clearance portion plays a role of preventing air bubbles from entering the plunger-core liquid chamber, it is desirable that the first clearance portion be present even when the plunger is moving in the second direction. According to the electromagnetic linear valve described in this section, even when the plunger is moving in the second direction, the first clearance portion exists and suppresses the entry of bubbles into the plunger-core liquid chamber. It becomes possible to do.
- the first liquid chamber is
- the plunger includes a plunger-core liquid chamber that is partitioned by one end portion of the plunger and the core portion, and whose volume decreases as the plunger moves in the second direction, In the state where the plunger is most moved in the second direction, the volume of the gap portion existing between the step surface in the first direction and the end of the hollow in the first direction is The volume of the plunger-core liquid chamber when the other end of the plunger is seated in the opening and the volume of the plunger-core liquid chamber when the plunger is most moved in the second direction.
- the electromagnetic linear valve according to (10) or (11), which is 1/3 or more of the difference from the volume.
- the volume of the first clearance portion is ensured to some extent when the plunger is moving in the second direction most. For this reason, according to the electromagnetic linear valve described in this section, it is possible to effectively suppress the entry of bubbles into the plunger-core liquid chamber.
- a second direction step surface facing the second direction is formed on the other of the outer peripheral portion of the plunger and the inner peripheral portion of the main body portion so as to face the first direction step surface, and the plunger.
- the gap between the outer peripheral surface of the plunger and the inner peripheral surface of the main body is a first clearance portion, a second clearance portion, and a smaller clearance than the second clearance portion, It is divided into a third clearance portion located on the first direction side from the second direction step surface. That is, two apertures are formed in the gap between the outer peripheral surface of the plunger and the inner peripheral surface of the main body portion by the first clearance portion and the third clearance portion. Therefore, according to the electromagnetic linear valve described in this section, it is possible to further prevent bubbles from entering the liquid chamber between the plunger and the core.
- a plunger step surface which is a step surface facing the first direction, is formed on the outer peripheral portion of the plunger so that a portion between the intermediate portion and the other end portion of the plunger has a stepped shape.
- the first liquid chamber is
- the plunger includes a plunger-core liquid chamber that is partitioned by one end portion of the plunger and the core portion, and whose volume decreases as the plunger moves in the second direction, In the state where the other end portion of the plunger is seated in the opening, the volume of the gap portion existing between the plunger step surface and the second direction step surface is equal to the other end portion of the plunger. Less than the difference between the volume of the plunger-core fluid chamber in the state of being seated in the opening and the volume of the plunger-core fluid chamber in the state where the plunger is most moved in the second direction
- the electromagnetic linear valve as described in (13).
- the volume of the liquid chamber between the plunger and the core in which the volume of the third clearance portion in the closed state decreases as the plunger moves is the same as the volume of the first clearance.
- the maximum reduction amount is smaller. Therefore, as the plunger moves in the second direction, the bubbles in the second clearance portion can be discharged to the liquid chamber on the first direction side from the plunger step surface through the third clearance portion. It becomes. Therefore, according to the electromagnetic linear valve described in this section, it is possible to suppress the bubbles in the second clearance portion from entering the plunger-core liquid chamber.
- the plunger step surface is located on the first direction side in the axial direction from the second direction step surface in a state where the plunger is most moved in the second direction.
- Electromagnetic linear valve is located on the first direction side in the axial direction from the second direction step surface in a state where the plunger is most moved in the second direction.
- the first liquid chamber is The plunger includes a plunger-core liquid chamber that is partitioned by one end portion of the plunger and the core portion, and whose volume decreases as the plunger moves in the second direction, In the state where the plunger moves most in the second direction, the volume of the gap portion existing between the plunger step surface and the second direction step surface is the other end portion of the plunger. 1 / of the difference between the volume of the plunger-core fluid chamber in the state of being seated in the opening and the volume of the plunger-core fluid chamber in the state where the plunger is most moved in the second direction.
- the electromagnetic linear valve according to (15) or (16), which is 3 or more.
- the volume of the third clearance part decreases in the same manner as the first clearance part as the plunger moves in the second direction.
- the third clearance portion plays a role of preventing bubbles from entering the second clearance portion from the liquid chamber in the first direction with respect to the step surface of the plunger, even in a state where the plunger is moving most in the second direction.
- the first clearance portion it is desirable to be present.
- the third clearance portion exists even in the state where the plunger moves most in the second direction.
- the volume of the third clearance portion is ensured to some extent when the plunger moves most in the second direction. Therefore, according to the electromagnetic linear valve described in these two terms, it is possible to suppress the entry of bubbles from the liquid chamber on the first direction side from the plunger step surface into the second clearance portion.
- the plunger is (a) located on the second direction side, and has a large diameter portion made of a ferromagnetic material, and (b) is located on the first direction side continuously to the large diameter portion.
- the step surface between the large diameter portion and the small diameter portion functions as the plunger step surface,
- the main body portion of the housing includes (a) a first inner diameter portion made of a ferromagnetic material into which the large diameter portion is inserted, and (b) a first inner diameter portion that is continuous with the inner diameter of the first inner diameter portion.
- the first direction step surface is formed on one of the outer peripheral portion of the large diameter portion and the first inner diameter portion, and the second direction step surface is formed on the other,
- the electromagnetic linear valve When the plunger moves in the first liquid chamber, the small diameter portion and the second inner diameter portion are in sliding contact with each other without the plunger and the first inner diameter portion being in sliding contact with each other (14). Thru
- the small diameter portion and the second inner diameter portion are in sliding contact, but the large diameter portion and the first inner diameter portion are not in sliding contact. Furthermore, the small-diameter portion of the plunger has a smaller diameter than the large-diameter portion, so that the cross-sectional area of the plunger changes suddenly between the large-diameter portion and the small-diameter portion. For this reason, the amount of magnetic flux flowing through the contact portion between the plunger and the inner peripheral surface of the housing due to magnetic saturation at the small diameter portion of the plunger is smaller than the amount of all magnetic flux flowing through the plunger. That is, even if a certain amount of magnetic flux flows through the plunger, it is possible to reduce the amount of magnetic flux flowing through the contact portion between the plunger and the inner peripheral surface of the housing.
- the amount of magnetic flux flowing in the contact portion between the plunger and the inner peripheral surface of the housing will be described in detail later, but is largely related to the frictional force generated between the plunger and the inner peripheral surface of the housing. As the amount increases, the frictional force also increases.
- the amount of magnetic flux flowing in the plunger which will be described in detail later, is largely related to the electromotive force that relies on electromagnetic induction that occurs when the plunger moves, and if the amount of magnetic flux flowing in the plunger increases, The electromotive force also increases. The electromotive force is generated in a direction that prevents movement of the plunger.
- the electromagnetic linear valve described in this section it is possible to reduce the frictional force between the plunger and the inner peripheral surface of the housing while generating a somewhat large electromotive force. That is, the self-excited vibration of the plunger can be suppressed without generating a large frictional force between the plunger and the inner peripheral surface of the housing.
- FIG. 2 is a diagram illustrating an enlarged view of the electromagnetic linear valve of FIG. 1 and an enlarged view of an electromagnetic linear valve of a comparative example side by side. It is a figure which expands and shows the large diameter part of the plunger with which the electromagnetic linear valve of FIG. 1 is provided. It is a schematic sectional drawing which shows the electromagnetic linear valve of the form which deform
- FIG. 1 shows an electromagnetic linear valve 10 according to an embodiment.
- the electromagnetic linear valve 10 is connected to a high-pressure side hydraulic fluid passage 12 and a low-pressure side hydraulic fluid passage 14. Normally, the valve element is seated on the valve seat, so The flow of hydraulic fluid to the hydraulic fluid passage 14 on the low pressure side is prohibited.
- the electromagnetic linear valve 10 includes a hollow housing 20, a plunger 22 provided in the housing 20 so as to be movable in the axial direction thereof, and a cylinder provided on the outer periphery of the housing 20.
- the coil 24 is provided.
- the housing 20 has a covered cylindrical member 26, a generally cylindrical guide member 28 that is inserted from the lower end of the covered cylindrical member 26 and guides the movement of the plunger 22 in the axial direction, and a guide for the guide member 28. It is comprised by the valve member 30 inserted by the lower end part of the member 28.
- the covered cylindrical member 26 of the housing 20 includes a columnar core portion 32 and a cylindrical portion 34, and is integrally formed from a single material made of a ferromagnetic material.
- the upper end portion of the cylindrical portion 34 that is, the portion continuing to the core portion 32 of the cylindrical portion 34 is demagnetized by laser processing, and the covered cylindrical member 26 has a non-magnetic core portion 32 and a non-magnetic portion.
- the guide member 28 constituting the housing 20 is also made of a ferromagnetic material, and is fixedly fitted into the ferromagnetic cylindrical portion 38 of the covered cylindrical member 26.
- the guide member 28 includes a fitting portion 40 fitted into the ferromagnetic cylindrical portion 38, a projection portion 42 that is continuous with the fitting portion 40 and is located below and has an inner wall surface projecting toward the center portion, and a projection thereof. It can be divided into a lower end portion 44 that is continuous with the portion 42 and located below.
- a valve member 30 as a partition portion is fixedly inserted into the lower end portion 44, and the interior of the housing 20 is partitioned into a first liquid chamber 46 and a second liquid chamber 48 by the valve member 30. .
- a plunger 22 is provided in the first liquid chamber 46.
- the second liquid chamber 48 is opened at the lower end surface of the housing 20, and the opening functions as an inflow port so that the high-pressure side hydraulic fluid passage 12 is connected to the second liquid chamber 48.
- the valve member 30 is formed with a through hole 50 penetrating in the axial direction.
- the opening 52 above the through hole 50 is formed in a tapered shape, and the opening 52 functions as a valve seat.
- the plunger 22 is provided so as to be movable in the axial direction inside the first liquid chamber 46 defined by the main body portion constituted by the cylindrical portion 34 and the guide member 28, the core portion 32, and the valve member 30. .
- the plunger 22 includes a generally cylindrical columnar member 60 formed of a ferromagnetic material and a stepped stepped member 62 fixed to the lower end of the columnar member 60 and formed of a ferromagnetic material. Yes.
- the stepped member 62 can be divided into a press-fit portion 64 located at the upper end portion, a rod portion 66 located at the lower end portion, and a sliding contact portion 68 located between the press-fit portion 64 and the rod portion 66. it can.
- a bottomed hole 70 is formed in the lower end surface of the cylindrical member 60, and the press-fit portion 64 of the stepped member 62 is press-fitted into the bottomed hole 70.
- the cylindrical member 60 as the large-diameter portion is also formed in a stepped shape.
- the first cylindrical portion 72 having the largest outer diameter, the first cylindrical portion 72 is continuous with the first cylindrical portion 72, and is positioned below the first cylindrical portion 72.
- the second cylindrical portion 74 having an outer diameter smaller than the outer diameter of the portion 72 and a convex portion 76 formed at the upper end of the first cylindrical portion 72 are configured.
- the inside of the housing 20 has a stepped shape. Specifically, the cylindrical portion 34 of the covered cylindrical member 26 constituting the housing 20 is divided into the nonmagnetic cylindrical portion 36 and the ferromagnetic cylindrical portion 38 as described above, but the inner diameter of the nonmagnetic cylindrical portion 36 is The inner diameter of the ferromagnetic cylindrical portion 38 is made larger. That is, a recess 78 is formed on the inner peripheral portion of the upper end portion of the cylindrical portion 34 over the entire periphery, and the portion where the recess 78 is formed is the nonmagnetic cylindrical portion 36.
- the insertion portion 40 of the guide member 28 inserted into the ferromagnetic cylindrical portion 38 is located at the upper end portion, and is located below the first insertion portion 80 having the largest inner diameter and the first insertion portion 80.
- it can be divided into a second insertion portion 82 having an inner diameter smaller than the inner diameter of the first insertion portion 80.
- the inner diameter of the projecting portion 42 that is continuous with the fitting portion 40 and located below is smaller than the inner diameter of the second fitting portion 82. That is, the inner diameter of the housing 20 is made smaller in the order of the nonmagnetic cylindrical portion 36, the ferromagnetic cylindrical portion 38, the first insertion portion 80, the second insertion portion 82, and the protruding portion 42.
- a stepped plunger 22 is inserted into the housing 20 having a stepped shape with a clearance. More specifically, the first cylindrical portion 72 is inserted across the nonmagnetic cylindrical portion 36 and the ferromagnetic cylindrical portion 38, and the second cylindrical portion 74 is inserted across the ferromagnetic cylindrical portion 38 and the first fitting portion 80. Has been. Further, the slidable contact portion 68 is mainly inserted into the second fitting portion 82, and the rod portion 66 extends through the protruding portion 42 to the inside of the lower end portion 44. Incidentally, the relationship between the outer diameter of the plunger 22 and the inner diameter of the housing 20 is as follows.
- the outer diameter of the first cylindrical portion 72 is slightly smaller than the inner diameter of the ferromagnetic cylindrical portion 38, and the outer diameter of the second cylindrical portion 74 is slightly smaller than the inner diameter of the first fitting portion 80. Furthermore, the outer diameter of the sliding contact portion 68 is slightly smaller than the inner diameter of the second fitting portion 82, and the outer diameter of the rod portion 66 is slightly smaller than the inner diameter of the protruding portion 42. That is, between the first cylindrical portion 72 and the ferromagnetic cylindrical portion 38, between the second cylindrical portion 74 and the first insertion portion 80, between the sliding contact portion 68 and the second insertion portion 82, the rod portion 66, There is a gap (clearance) between the projecting portion 42 and the plunger 22 can move smoothly in the housing 20.
- the clearance between the sliding contact portion 68 and the second insertion portion 82 is between the first column portion 72 and the ferromagnetic cylinder portion 38, between the second column portion 74 and the first insertion portion 80, the rod
- the clearance between the portion 66 and the protruding portion 42 is made smaller. For this reason, when the axis line of the plunger 22 and the axis line of the housing 20 are misaligned, the plunger 22 and the housing 20 are only the sliding contact part 68 as the small diameter part and the second insertion part 82 as the second inner diameter part. It comes to contact with.
- the large diameter part constituted by the first cylindrical part 72 and the second cylindrical part 74, the ferromagnetic cylindrical part 38, and the first insertion part 80 It is made not to contact with the 1st inside diameter part constituted by.
- the guide member 28 that guides the movement of the plunger 22 in the axial direction is formed with a notch 84 so as to extend in the axial direction.
- the notch 84 has a part of the inner wall of the second insertion portion 82 of the guide member 28 and the protrusion 42. A part of the outer wall surface is notched, and the inner wall surface of the protrusion 42 is not cut away.
- a plurality of liquid chambers in the housing 20 are communicated with each other by the notches 40, and the inside of the housing 20 and the hydraulic fluid passage 14 on the low pressure side are communicated.
- the first liquid chamber 46 in the housing 20 includes a first plunger liquid chamber 86 as a plunger-core liquid chamber defined by the core portion 32 and the upper end portion of the plunger 22, and a first cylindrical portion 72.
- the second plunger liquid chamber 92 defined by the step surface 88 between the second cylindrical portion 74 and the upper end surface 90 of the guide member 28, and the step surface between the second cylindrical portion 74 and the sliding contact portion 68.
- the third plunger liquid chamber 96 defined by the step surface between the first insertion portion 80 and the second insertion portion 82, the step surface between the sliding contact portion 68 and the rod portion 66, and the second insertion.
- a fourth plunger liquid chamber 98 defined by the step surface between the portion 82 and the protrusion 42 and a fifth plunger liquid chamber 100 defined by the protrusion 42 and the valve member 30. It is configured.
- three liquid chambers 96, 98, and 100 excluding the first plunger liquid chamber 86 and the second plunger liquid chamber 92 are communicated with each other by a notch 84.
- the lower end part of the notch part 84 is opened to the outer peripheral surface of the guide member 28, and the opening functions as an outflow port.
- the lower end of the rod portion 66 of the plunger 22 is spherical, and is opposed to the opening 52 of the through hole 50 formed in the valve member 30.
- the lower end of the rod portion 66 is seated in the opening 52 and functions as a valve body.
- the lower end of the rod portion 66 that functions as the valve body is seated in the opening 52 that functions as a valve seat, so that the through hole 50 is closed.
- the stepped member 62 including the rod portion 66 is made of a ferromagnetic material, and is subjected to surface heat treatment for increasing the surface hardness, more specifically, carburizing and quenching treatment on the entire surface. Yes. For this reason, the hardness of the lower end of the rod part which functions as a valve body is relatively high.
- a concave portion 102 is formed in the core portion 32 of the covered cylindrical member 26 of the housing 20 so as to face the convex portion 76 positioned at the upper end portion of the plunger 22, and a bottomed hole 104 is formed on the bottom surface of the concave portion 102. Is formed.
- a coil spring 106 is inserted into the bottomed hole 104. The lower end portion of the coil spring 106 protrudes from the bottomed hole 104, and the coil spring 106 is disposed in a compressed state by the bottom surface of the bottomed hole 104 and the upper end surface of the plunger 22. For this reason, the plunger 22 is urged in a direction away from the core portion 32 by the elastic force of the coil spring 106 as an elastic body.
- first direction a direction approaching the opening 52
- first direction a direction approaching the opening 52
- a rod-shaped stopper 108 is inserted into the bottomed hole 104 so as to be surrounded by the coil spring 106, and the amount of upward movement of the plunger 22 is limited by the stopper 108.
- the coil 24 is held at the outer peripheral portion of the housing 20 by a resin holding member 110 and is covered with a coil case 112 made of a ferromagnetic material together with the holding member 110.
- the coil case 112 is fixed to the core portion 32 of the covered cylindrical member 26 at the upper end portion, and is fixed to the ferromagnetic cylindrical portion 38 at the lower end portion. For this reason, a magnetic path is formed in the coil case 112, the core portion 32, the plunger 22, and the ferromagnetic cylindrical portion 38 as the magnetic field is formed by the coil 24.
- the electromagnetic linear valve 10 causes the hydraulic fluid to flow from the high-pressure side hydraulic fluid passage 12 to the low-pressure side hydraulic fluid passage 14 when no current is supplied to the coil 24.
- the flow of the hydraulic fluid from the high-pressure side hydraulic fluid passage 12 to the low-pressure side hydraulic fluid passage 14 is allowed, and the hydraulic fluid flow is allowed.
- the differential pressure between the hydraulic pressure of the hydraulic fluid in the high-pressure side hydraulic fluid passage 12 and the hydraulic pressure of the hydraulic fluid in the low-pressure hydraulic fluid passage 14 is controllably changed.
- the electromagnetic linear valve 10 prohibits the flow of hydraulic fluid from the high-pressure side hydraulic fluid passage 12 to the low-pressure side hydraulic fluid passage 14.
- the hydraulic pressure of the hydraulic fluid in the high-pressure side hydraulic fluid passage 12 hereinafter sometimes referred to as “high-pressure hydraulic fluid pressure”
- the low-pressure hydraulic fluid passage 14 A force F 1 based on the difference from the hydraulic pressure of the hydraulic fluid (hereinafter sometimes referred to as “low-pressure side hydraulic fluid pressure”) is acting.
- the force F 1 based on the pressure difference and the elastic force F 2 of the coil spring 108 act in opposite directions, but the elastic force F 2 is somewhat larger than the force F 1 based on the pressure difference.
- the electromagnetic linear valve 10 does not open when no current is supplied to the coil 24.
- the magnetic flux passes through the coil case 112, the core portion 32, the plunger 22, the ferromagnetic cylindrical portion 38 and the guide member 28 as the magnetic field is formed. Then, a magnetic force is generated to move the plunger 22 in a direction in which the tip of the rod portion 66 is separated from the opening 52 of the through hole 50 (hereinafter sometimes referred to as “second direction”). For this reason, when a current is supplied to the coil 24 and a magnetic field is formed, the plunger 22 has a force F 1 based on the pressure difference and a force F 3 that biases the plunger 22 upward by the magnetic force. The sum and the elastic force F 2 of the coil spring 108 act in opposite directions.
- the tip of the rod portion 66 is separated from the opening 52, and the high-pressure side hydraulic fluid path
- the working fluid flows from 12 to the working fluid passage 14 on the low pressure side.
- the flow of the hydraulic fluid from the high-pressure side hydraulic fluid passage 12 to the low-pressure side hydraulic fluid passage 14 is blocked. Therefore, the low-pressure side hydraulic fluid pressure is maintained at the low-pressure side hydraulic fluid pressure at the time when the sum of the force F 1 based on the pressure difference and the biasing force F 3 based on the magnetic force becomes smaller than the elastic force F 2 . That is, by controlling the energization amount to the coil 24, it becomes possible to control the pressure difference between the low-pressure side hydraulic fluid pressure and the high-pressure side hydraulic fluid pressure up to the target hydraulic fluid pressure. It is possible to increase.
- the plunger 22 has a stepped shape, and the interior of the housing 20 holding the plunger 22 also has a stepped shape.
- an electromagnetic linear valve 124 having a generally cylindrical plunger 120 and a housing 122 having a uniform inner diameter is used as a comparative example.
- the electromagnetic linear valve 124 of the comparative example has substantially the same configuration as the electromagnetic linear valve 10 except for the plunger 120 and the housing 122, the description will focus on the plunger 120 and the housing 122, and the components having the same functions. The description will be omitted or simplified using the same reference numerals.
- the housing 122 included in the electromagnetic linear valve 124 of the comparative example has a covered cylindrical member 134 that includes a core portion 130 and a cylindrical portion 132 that constitutes a wall surface.
- the covered cylindrical member 134 is integrally formed from a single material made of a ferromagnetic material, but the upper end portion of the cylindrical portion 132, that is, the portion continuing to the core portion 130 of the cylindrical portion 132 is formed by laser processing. It is made non-magnetic, and that portion is clarified by a dotted line in FIG.
- the inner diameter of the cylindrical portion 132 of the covered cylindrical member 134 is uniform, and a plunger 120 having a columnar plunger body 136 formed of a ferromagnetic material is inserted into the cylindrical portion 132 having the uniform inner diameter. Yes.
- the outer diameter of the plunger body 136 is slightly smaller than the inner diameter of the cylindrical portion 132 of the covered cylindrical member 134, and the plunger 120 can move in the housing 122 in the axial direction.
- the outer diameter of the plunger main body 136 is substantially the same as the outer diameter of the first cylindrical portion 72 of the plunger 22 of the electromagnetic linear valve 10.
- a bottomed hole 138 is formed in the lower end surface of the plunger body 136, and the rod member 140 is fixedly fitted in the bottomed hole 138.
- the lower end of the rod member 140 faces the valve member 30 fitted to the lower end portion of the covered cylindrical member 134 and is seated in the opening 52 of the through hole 50 formed in the valve member 30.
- a recess 142 is formed on the lower end surface of the core portion 130, and a bottomed hole 144 is formed on the bottom surface of the recess 142.
- a coil spring 146 is inserted into the bottomed hole 144 in a compressed state, and a stopper 148 is inserted so as to be surrounded by the coil spring 146.
- the coil spring 146 and the stopper 148 are provided in the first plunger liquid chamber 150 defined by the core portion 130 and the upper end portion of the plunger main body 136.
- a coil 152 that forms a magnetic field for moving the plunger 120 upward against the elastic force of the coil spring 146 is provided on the outer peripheral surface of the housing 122.
- the electromagnetic linear valve 124 of the modified example is also closed when the current is not supplied to the coil 152, and the current is supplied to the coil 152, as is the case with the electromagnetic linear valve 10. Therefore, the flow of the hydraulic fluid from the hydraulic fluid passage on the high pressure side to the hydraulic fluid passage on the low pressure side is allowed, and the hydraulic pressure in the hydraulic fluid passage on the high pressure side and the operation in the hydraulic fluid passage on the low pressure side are allowed.
- the structure is such that the differential pressure from the liquid pressure of the liquid is controllably changed.
- the electromagnetic linear valve 124 of the modified example When comparing the electromagnetic linear valve 124 of the modified example and the electromagnetic linear valve 10, if the axis of the plunger is displaced from the axis of the housing during movement of the plunger, the electromagnetic linear valve 124 of the modified example
- the plunger main body 136 and the cylindrical portion 132 of the covered cylindrical member 134 are in sliding contact, and in this electromagnetic linear valve 10, the sliding contact portion 68 of the plunger 22 and the second fitting portion 82 of the guide member 28 are in sliding contact.
- the frictional force generated between the plunger main body 136 and the cylindrical portion 132 tends to be larger than the frictional force generated between the sliding contact portion 68 and the second insertion portion 82.
- the electromagnetic linear valve 124 of the modified example when a current is supplied to the coil 152, a magnetic field is formed and the magnetic flux flows through the housing 122, the plunger body 136, and the coil case 112.
- the magnetic field lines at this time can be shown as arrows in FIG.
- This figure shows a state where the axis of the plunger 120 and the axis of the housing 122 are misaligned and the plunger main body 136 is in contact with the cylindrical portion 132 of the housing 122 on the left side in the figure.
- a force corresponding to the difference between the magnetic flux flowing on the side where the plunger main body 136 and the cylindrical portion 132 are in contact with the magnetic flux flowing on the side not in contact with the plunger 120 acts on the plunger 120. That is, between the plunger 120 and the cylindrical portion 132, an attractive force based on the magnetic flux corresponding to the four magnetic lines of force is generated, and a frictional force corresponding to the attractive force is generated.
- FIG. 1 shows a state in which the axis of the plunger 22 and the axis of the housing 20 are misaligned and the sliding contact portion 68 of the plunger 22 is in contact with the second insertion portion 82 of the housing 20 on the left side in the figure. ing.
- the coil 24 is energized in this state, for example, when a magnetic flux corresponding to six lines of magnetic force flows from the core portion 32 to the upper end of the cylindrical member 60 of the plunger 22, it slides from the cylindrical member 60 of the plunger 22. Only a magnetic flux corresponding to two magnetic field lines flows to the contact portion 68.
- a magnetic flux corresponding to one magnetic field line flows on the left side in the figure between the second cylindrical part 74 of the cylindrical member 60 and the first insertion part 80 of the housing 20, and one magnetic field line on the right side in the figure.
- the magnetic flux corresponding to the two lines of magnetic force that flowed from the cylindrical member 60 to the sliding contact portion 68 is on the side where the sliding contact portion 68 and the second fitting portion 82 of the housing 20 are in contact (left side in the figure).
- the electromagnetic linear valve 10 is a modified example of the electromagnetic force in terms of the friction force generated between the plunger and the inner peripheral surface of the housing. It is possible to make it smaller than the linear valve 124.
- the frictional force between the plunger and the inner peripheral surface of the housing is generated regardless of whether the plunger is stopped or moving, and is a force that prevents the plunger from moving.
- the electromagnetic linear valve controls the balance between upward force and downward force acting on the plunger, so that the hydraulic fluid pressure in the high-pressure side hydraulic fluid passage and the hydraulic fluid in the low-pressure side hydraulic fluid passage Therefore, if the frictional force that prevents the movement of the plunger is large, the control of the differential pressure may be affected. For this reason, in the electromagnetic linear valve 10, it is possible to suitably control the differential pressure between the hydraulic fluid pressure on the high pressure side and the hydraulic fluid pressure on the low pressure side than the electromagnetic linear valve 124 of the comparative example. Yes.
- the force that prevents the plunger from moving may be generated in addition to the above frictional force.
- a force for preventing the movement of the conductor that is, an electromotive force is generated due to the electromagnetic induction effect.
- the electromotive force generated by electromagnetic induction increases as the moving speed of the conductor increases, and does not occur when the conductor is stopped. That is, even in the electromagnetic linear valve, the electromotive force is generated if the plunger moves while the magnetic flux is flowing through the plunger, the housing, etc. when the coil is energized.
- the electromotive force generated by electromagnetic induction is not generated when the plunger is stopped, and becomes considerably small when the plunger moves at a low speed, it can be considered that the influence on the control of the differential pressure is small.
- Electromagnetic linear valves have a problem of self-excited vibration when controlling the differential pressure.
- the plunger vibrates at a natural frequency that depends on the spring constant of the coil spring that urges the plunger, the fluid force and the electromagnetic force of the working fluid, and such vibration is not desirable. That is, it is desirable to suppress self-excited vibration, in other words, to attenuate, and to apply a large damping force to the self-excited vibration. Since the electromotive force generated by the electromagnetic induction increases as the moving speed of the plunger increases, self-excited vibration can be suitably damped. The electromotive force generated by electromagnetic induction depends on the moving speed of the plunger, but also depends on the amount of magnetic flux flowing through the plunger.
- the electromotive force increases as the amount of magnetic flux flowing through the plunger increases.
- the amount of magnetic flux flowing through the plunger 22 of the electromagnetic linear valve 10 is substantially the same as the outer diameter of the first cylindrical portion 72 of the cylindrical member 60 of the plunger 22 and the outer diameter of the plunger main body 136 of the plunger 120 of the comparative example. Therefore, the amount of magnetic flux flowing through the plunger 120 of the electromagnetic linear valve 124 of the comparative example is almost the same. For this reason, the electromagnetic linear valve 10 can attenuate self-excited vibrations by an electromotive force that relies on electromagnetic induction as in the electromagnetic linear valve 124 of the comparative example.
- the electromagnetic linear valve 10 has a friction between the plunger and the inner wall surface of the housing without reducing the damping effect due to the electromotive force that relies on electromagnetic induction, as compared with the electromagnetic linear valve 124 of the comparative example. It is possible to reduce the power.
- the volume of the liquid chamber partitioned by the core portion 32 and the upper end portion of the plunger 22, that is, the first plunger liquid chamber 86 is set to the first volume of the electromagnetic linear valve 124 of the comparative example.
- a depression is formed in the upper end portion of the cylindrical portion 34 of the covered cylindrical member 26 constituting the housing 20, that is, in the inner peripheral portion of the cylindrical portion 34 that intersects the lower end surface of the core portion 32. 78 is formed. Therefore, as shown in FIG. 5, the volume of the first plunger liquid chamber 86 of the electromagnetic linear valve 10 is surrounded by the recess 78 from the volume of the first plunger liquid chamber 150 of the electromagnetic linear valve 124 of the comparative example. The volume is larger. When bubbles 160 of the same size enter the first plunger liquid chambers 86 and 150, the ratio of the volume of the bubbles 160 to the volume of the first plunger liquid chamber 86 of the electromagnetic linear valve 10 is a modified example.
- the volume of the bubble 160 with respect to the volume of the first plunger liquid chamber 150 of the electromagnetic linear valve 124 is lower. Therefore, in the electromagnetic linear valve 10, even if air bubbles enter the first plunger liquid chamber 86, it is possible to reduce the influence on the reduction of the damping effect due to the air bubbles.
- the volume defined by the recess 78 formed in the cylindrical portion 34 is larger than the volume of the first plunger liquid chamber 86 that decreases as the plunger 22 moves.
- the tip of the plunger 22 is seated in the opening 52 of the through hole 50, and the plunger 22 is located at a position indicated by a solid line in FIG.
- the plunger 22 moves upward as the coil 24 is energized, the upper end portion of the plunger 22 enters the first plunger liquid chamber 86, thereby reducing the volume of the first plunger liquid chamber 86.
- the plunger 22 is shown in a two-dot chain line in a state in which the plunger 22 is moved upward, that is, in a state in which the upper end of the plunger 22 is closest to the core portion 32. That is, the volume of the first plunger liquid chamber 86 when the plunger 22 is moved upward from the volume of the first plunger liquid chamber 86 when the valve is closed (hereinafter referred to as “maximum decrease amount”).
- the portion corresponding to () is indicated by the oblique lines shown in (i). Further, a portion corresponding to the volume defined by the recess 78 is indicated by a hatched line shown in (ii).
- the volume (ii) defined by the recess 78 is about three times the maximum reduction amount (i), and the volume of the first plunger liquid chamber 86 as the plunger moves.
- the bubbles in the first plunger liquid chamber are hardly affected by the damping effect.
- the air bubbles that have entered the first plunger liquid chamber are often located at the edge of the lower end surface of the core portion as shown in FIG. 5 due to the flow of hydraulic fluid accompanying the movement of the plunger.
- the plunger moves in this state, in the electromagnetic linear valve 124 of the comparative example, the bubble 160 is compressed by the plunger 120 and the core portion 130, but in the electromagnetic linear valve 10, the bubble 160 enters the recess 78. Since the air bubble 160 enters, the air bubble 160 is not compressed by the plunger 22 and the core portion 32. Since bubbles are more easily compressed than hydraulic fluid, if the bubbles are compressed by the plunger and the core during the movement of the plunger, the damping effect on the movement of the plunger is reduced. Therefore, in the electromagnetic linear valve 10, even if bubbles enter the first plunger liquid chamber 86, it is possible to further reduce the influence of the bubbles on the attenuation effect.
- the volume of the gap defined by the outer peripheral surface of the columnar member 60 and the inner peripheral surface of the ferromagnetic cylindrical portion 38 changes as the plunger 22 moves. .
- the stepped surface 88 between the first columnar portion 72 and the second columnar portion 74 moves in the vertical direction, but the nonmagnetic cylindrical portion 36.
- the step surface between the cylindrical portion 38 and the ferromagnetic cylindrical portion 38, that is, the lower end of the recess 78 does not move. For this reason, while being divided by the outer peripheral surface of the 1st cylindrical part 72, and the internal peripheral surface of the ferromagnetic cylindrical part 38, between the lower end of the hollow 78 and the level
- step difference surface The volume of the gap located at (hereinafter, may be referred to as “first columnar cylinder-to-cylinder part volume”) is changed with the movement of the plunger 22.
- the volume between the first cylindrical portion and the cylindrical portion decreases as the plunger 22 moves upward, and increases as the plunger 22 moves downward.
- the volume of the first plunger liquid chamber 86 decreases, and an amount of hydraulic fluid corresponding to the decreased volume flows from the first plunger liquid chamber 86 to the second plunger liquid chamber. It flows into 92.
- bubbles that have entered the first plunger liquid chamber 86 may flow into the second plunger liquid chamber 92 together with the working liquid.
- the volume between the first cylindrical portion and the cylindrical portion which is the volume of the gap connecting the first plunger liquid chamber 86 and the second plunger liquid chamber 92, decreases as the plunger 22 moves upward.
- the air bubbles that have entered the first plunger liquid chamber 86 during the upward movement of the plunger are easy to flow into the second plunger liquid chamber 92. That is, the bubbles in the first plunger liquid chamber 86 are easily discharged to the second plunger liquid chamber 92 when the plunger moves upward.
- the plunger 22 moves downward, the volume of the first plunger liquid chamber 86 increases, and an amount of hydraulic fluid corresponding to the increased volume flows from the second plunger liquid chamber 92 into the first plunger liquid chamber 86. For this reason, bubbles may flow from the second plunger liquid chamber 92 into the first plunger liquid chamber 86.
- the volume between the first cylindrical portion and the cylindrical portion increases, so that bubbles are less likely to flow from the second plunger liquid chamber 92 to the first plunger liquid chamber 86. Yes.
- the volume between the first cylindrical portion and the cylindrical portion in the closed state is reduced by the volume of the first plunger liquid chamber 86 accompanying the movement of the plunger 22, that is, the maximum decrease.
- the amount of hydraulic fluid corresponding to the maximum reduction amount is first from the first plunger liquid chamber 86 to the outer peripheral surface of the first cylindrical portion 72 and the ferromagnetic cylindrical portion. 38 flows to the clearance between the inner peripheral surface of the gas and flows from the clearance to the second plunger liquid chamber 92.
- the second plunger liquid chamber 92 even if bubbles flow into the clearance from the first plunger liquid chamber 86 together with the working fluid. There is a risk that it will not flow into. For this reason, when the plunger 22 moves downward, the bubbles located in the clearance are again drawn back to the first plunger liquid chamber 86.
- the volume between the first cylindrical portion and the cylindrical portion when the valve is closed is made smaller than the maximum reduction amount, and when the plunger 22 moves upward, bubbles move together with the working fluid in the first plunger liquid chamber. It flows into the second plunger liquid chamber 92 from 86 through the clearance.
- the bubbles can be easily discharged from the first plunger liquid chamber 86.
- FIG. 6 a portion corresponding to the volume between the first cylindrical portion and the cylindrical portion at the time of closing the valve is indicated by hatching shown in (iii).
- the outer peripheral surface of the second cylindrical portion 74 and the guide member in the valve-closed state in order to further discharge the bubbles discharged to the second plunger liquid chamber 92 to the third plunger liquid chamber 96.
- the volume of the gap located between the end surface 90 (hereinafter, sometimes referred to as “second cylindrical portion guide member volume”) is also made smaller than the maximum reduction amount, similarly to the first cylindrical portion cylindrical portion volume. ing.
- the bubbles in the first plunger liquid chamber 86 can be discharged to the third plunger liquid chamber 96 as the plunger 22 moves upward.
- a portion corresponding to the volume between the second cylindrical portion guide members at the time of valve closing is indicated by hatched lines shown in (iv). Since the guide member 28 has a notch 84, the air bubbles in the third plunger fluid chamber 96 are easily discharged to the low pressure side hydraulic fluid path 14 via the notch 84. It has come to be.
- the step surface 88 (two-dot chain line) between the first cylindrical portion 72 and the second cylindrical portion 74 at the time of maximum valve opening is below the recess 78.
- a step surface 94 (a two-dot chain line) as a plunger step surface between the second cylindrical portion 74 and the sliding contact portion 68 is positioned below the upper end surface 90 of the guide member 28.
- the volume between the first columnar cylindrical portions and the volume between the second columnar guide members are ensured.
- the volume between the first cylindrical portion and the second cylindrical portion guide member at the time of maximum valve opening is the volume of the first cylindrical portion between the cylindrical portion and the volume between the second cylindrical portion guide members when the valve is closed. It is about 80%, and more than half of each volume when the valve is closed. Therefore, in the electromagnetic linear valve 10, the bubbles in the second plunger liquid chamber 92 are made difficult to enter the first plunger liquid chamber 86, and the bubbles in the third plunger liquid chamber 96 become in the second plunger liquid chamber 92. It is hard to get in.
- the volume between the first cylindrical portion and the second cylindrical portion at the time of opening the valve and the volume between the second cylindrical portion guide member and the maximum reduction amount is about half of the maximum reduction amount.
- FIG. 7 shows an electromagnetic linear valve 170 in which the electromagnetic linear valve 10 is modified.
- the modified electromagnetic linear valve 170 has substantially the same configuration as that of the electromagnetic linear valve 10 except for the plunger 172 and the housing 174, and therefore will be described mainly. The description will be omitted or simplified using the same reference numerals.
- the housing 174 included in the electromagnetic linear valve 170 in the modified form includes a core 180 as a columnar core portion provided at an upper end portion, a generally cylindrical cylindrical member 182 constituting a wall surface, the core 180 and the cylindrical member.
- the core 180 and the cylindrical member 182 are formed of a ferromagnetic material, and the core 180 and the cylindrical member 182 are connected in a separated state via a cylindrical connecting member 184 formed of a nonmagnetic material. Has been.
- the cylindrical member 182 has a stepped inner portion, and has an upper end portion 186 positioned at the upper end portion, a first intermediate portion positioned below the upper end portion 186 and having an inner diameter smaller than the inner diameter of the upper end portion 186. It can be divided into a portion 188, a second intermediate portion 190 having an inner diameter smaller than the inner diameter of the first intermediate portion 188, and a lower end portion 192 positioned at the lower end portion. .
- the valve member 30 is fixedly fitted into the lower end portion 192, and the inside of the housing 174 is partitioned by the valve member 30 into a first liquid chamber 200 and a second liquid chamber 202. Note that the first liquid chamber 200 is located above the valve member 30 and the second liquid chamber 202 is located below.
- the plunger 172 is made of a ferromagnetic material and is disposed in the first liquid chamber 200 so as to be movable in the axial direction.
- the plunger 172 is positioned below the first cylindrical portion 204 having the largest outer diameter, the second cylindrical portion 206 having an outer diameter smaller than the outer diameter of the first cylindrical portion 204, and the first cylindrical portion 204. 2 located below the cylindrical portion 206, a sliding contact portion 208 having an outer diameter smaller than the outer diameter of the second cylindrical portion 206, and positioned below the sliding contact portion 208, and from the outer diameter of the sliding contact portion 208.
- the rod portion 210 has a small outer diameter, and has a stepped shape.
- the first columnar portion 204 of the plunger 172 is provided so as to face the core 180 and is inserted into the upper end portion 186 of the cylindrical member 182, and the second columnar portion 206 is slidably contacted with the first intermediate portion 188. 208 are respectively inserted in the second intermediate part 190.
- the outer diameters of the first cylindrical portion 204, the second cylindrical portion 206, and the sliding contact portion 208 of the plunger 172 are larger than the inner diameters of the upper end portion 186, the first intermediate portion 188, and the second intermediate portion 190 of the cylindrical member 182.
- the plunger 172 can be moved smoothly in the axial direction within the housing 174.
- the clearance between the sliding contact portion 208 and the second intermediate portion 190 is a clearance between the first cylindrical portion 204 and the upper end portion 186 and between the second cylindrical portion 206 and the first intermediate portion 188. It is smaller than the Clearus. For this reason, when the axis line of the plunger 172 and the axis line of the housing 174 deviate, the plunger 172 and the housing 174 have only the sliding contact part 208 as the small diameter part and the second intermediate part 190 as the second inner diameter part.
- the large diameter part constituted by the first cylindrical part 204 and the second cylindrical part 206, and the first inner diameter part constituted by the upper end part 186 and the first intermediate part 188 are: It is designed not to touch.
- a convex portion 212 is formed on the upper end surface of the first cylindrical portion 204 of the plunger 172, and the convex portion 212 is inserted into a concave portion 214 formed on the lower end surface of the core 180.
- the first liquid chamber 200 includes a first plunger liquid chamber 222 serving as a plunger-core liquid chamber defined by the core 180 and the upper end of the plunger 172, a first cylindrical portion 204, and a second cylindrical portion. 206, the second plunger liquid chamber 228 defined by the step surface 224 between the upper end portion 186 and the first intermediate portion 188, the second columnar portion 206, and the sliding contact portion 208.
- a third plunger liquid chamber 230 defined by a step surface 229 therebetween, a step surface defined between the first intermediate portion 188 and the second intermediate portion 190, and a fourth defined by the lower end portion 192 and the valve member 30.
- the plunger liquid chamber 232 includes a third plunger liquid chamber 230 and a fourth plunger liquid chamber 232 among the four liquid chambers 222, 228, 230, and 232. It is communicated with each other Te. Note that the lower end of the rod portion 210 of the plunger 172 located in the fourth plunger liquid chamber 232 faces the opening 52 of the through hole 50 formed in the valve member 30.
- a bottomed hole 234 is formed in the upper end surface of the plunger 172, and a coil spring 236 is inserted into the bottomed hole 234.
- the upper end portion of the coil spring 236 protrudes from the upper end surface of the plunger 172, and the coil spring 236 is disposed in a compressed state by the bottom surface of the recess 214 formed in the core 180 and the bottom surface of the bottomed hole 234.
- the plunger 172 is biased in the direction away from the core 180 by the elastic force of the coil spring 236 as an elastic body.
- a bar-like stopper 238 is inserted into the bottomed hole 234 so as to be surrounded by the coil spring 236.
- the plunger and the inner wall surface of the housing It is possible to reduce the frictional force between the two.
- a space defined by the upper end surface of the cylindrical member 182, the outer edge portion of the lower end surface of the core 180 facing the upper end surface, and the inner peripheral surface of the connecting member 184 It functions in the same manner as the recess 78 of the electromagnetic linear valve 10, and the volume of the first plunger liquid chamber 222 is substantially the same as the volume of the first plunger liquid chamber 86 of the electromagnetic linear valve 10. .
- the volume of the first plunger liquid chamber 222 when the plunger 172 is moved upward is subtracted from the volume of the first plunger liquid chamber 222 when the valve is closed.
- the amount is the same.
- the step surface 224 is defined by the outer peripheral surface of the first columnar portion 204 and the inner peripheral surface of the cylindrical member 182 and is a stepped surface in the first direction between the first columnar portion 204 and the second columnar portion 206.
- the volume of the gap located between the cylindrical member 182 and the upper end surface of the cylindrical member 182 is the same as the volume between the first cylindrical portion and the cylindrical portion of the electromagnetic linear valve 10, and the outer peripheral surface of the second cylindrical portion 206 and the cylinder A step surface 229 as a plunger step surface between the second columnar portion 206 and the sliding contact portion 208, an upper end portion 186 of the cylindrical member 182, and a first intermediate portion 188 are partitioned by the inner peripheral surface of the member 182.
- the volume of the gap located between the step surface 226 as the second direction step surface between the two is the same as the volume between the second cylindrical portion guide members of the electromagnetic linear valve 10.
- the modified electromagnetic linear valve 170 as in the electromagnetic linear valve 10, the influence on the reduction of the damping effect due to the bubbles is reduced, and the bubbles in the first plunger liquid chamber 222 are reduced by the plunger 172.
- the liquid is discharged to the third plunger liquid chamber 230, and further, is easily discharged to the low-pressure side hydraulic fluid passage 14 via the notch 220.
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Abstract
Description
上記構造の電磁式リニア弁においては、プランジャがハウジング内で弾性体によって支持されていることから、弁の開閉に伴って自励振動が生じる虞がある。プランジャの自励振動の発生要因としては種々のものが考えられているが、例えば、プランジャの移動に対する減衰力の低下が自励振動の発生要因の1つとして考えられている。プランジャは、移動時において、そのプランジャが配設されている第1液室内の作動液によって減衰されるが、その第1液室内に気泡が入り込んでいると、作動液による減衰効果が低下する虞がある。したがって、このような観点からプランジャの自励振動を抑制することで、電磁式リニア弁の実用性を向上させることが可能となる。本発明は、そのような実情に鑑みてなされたものであり、実用性の高い電磁式リニア弁を提供することを課題とする。
以下に、本願において特許請求が可能と認識されている発明(以下、「請求可能発明」という場合がある)の態様をいくつか例示し、それらについて説明する。各態様は請求項と同様に、項に区分し、各項に番号を付し、必要に応じて他の項の番号を引用する形式で記載する。これは、あくまでも請求可能発明の理解を容易にするためであり、それらの発明を構成する構成要素の組み合わせを、以下の各項に記載されたものに限定する趣旨ではない。つまり、請求可能発明は、各項に付随する記載,実施形態の記載等を参酌して解釈されるべきであり、その解釈に従う限りにおいて、各項の態様にさらに他の構成要素を付加した態様も、また、各項の態様から構成要素を削除した態様も、請求可能発明の一態様となり得るのである。
一端部が前記コア部と、他端部が前記貫通穴の開口と対向する状態で軸線方向に移動可能に前記第1液室内に配設され、他端部が弁体として前記開口に着座可能なプランジャと、
前記プランジャの一端部が前記コア部から離間するとともに他端部が前記開口に接近する方向である第1方向に前記プランジャを付勢する弾性体と、
前記ハウジングの周囲に配設され、前記プランジャの一端部が前記コア部に接近するとともに他端部が前記開口から離間する方向である第2方向に前記プランジャを前記弾性体の付勢力に抗して移動させるための磁界を形成するコイルと
を備え、
前記コア部の前記第1方向の側の端面に交わる前記本体部の内周部の部分に窪みが形成されている電磁式リニア弁。
その端部の内周部に前記窪みが形成されている(1)項または(2)項に記載の電磁式リニア弁。
前記本体部が、(a)強磁性材料からなる円筒形状の円筒部材と、(b)前記コア部と前記円筒部材とに外嵌され、前記コア部の端面と前記円筒部材の端面とが離れた状態で前記コア部と前記円筒部材とを連結する非磁性材料からなる円筒形状の連結部材とからなり、
前記窪みが、前記円筒部材の端面と、その端面と対向する前記コア部の端面の部分と、前記連結部材の内周面とによって区画形成されている(1)項または(2)項に記載の電磁式リニア弁。
前記プランジャの一端部と前記コア部とによって区画されるとともに、前記第2方向への前記プランジャの移動に伴って容積が減少するプランジャ-コア間液室を含んで構成され、
前記窪みの容積が、前記プランジャの他端部が前記開口に着座している状態での前記プランジャ-コア間液室の容積と前記プランジャが前記第2方向に最も移動している状態での前記プランジャ-コア間液室の容積との差以上である(1)項ないし(4)項のいずれか1つに記載の電磁式リニア弁。
前記一端部の外周部に段差面が形成されて前記一端部の外径が小さい段付形状とされ、
前記コア部が、
前記第1方向の側の端に形成されて、前記プランジャの前記段差面より前記第2方向の側の部分が挿入される凹部を有し、
前記段差面が、前記プランジャの他端部が前記開口に着座している状態において、前記窪みの前記第1方向の側の端より軸線方向における前記第2方向の側に位置する(1)項ないし(6)項のいずれか1つに記載の電磁式リニア弁。
前記プランジャの一端部と前記コア部とによって区画されるとともに、前記第2方向への前記プランジャの移動に伴って容積が減少するプランジャ-コア間液室を含んで構成され、
前記プランジャの他端部が前記開口に着座している状態において前記第1方向段差面と前記窪みの前記第1方向の側の端との間に存在している前記隙間の部分の容積が、前記プランジャの他端部が前記開口に着座している状態での前記プランジャ-コア間液室の容積と前記プランジャが前記第2方向に最も移動している状態での前記プランジャ-コア間液室の容積との差より小さい(8)項に記載の電磁式リニア弁。
前記プランジャの一端部と前記コア部とによって区画されるとともに、前記第2方向への前記プランジャの移動に伴って容積が減少するプランジャ-コア間液室を含んで構成され、
前記プランジャが前記第2方向に最も移動している状態において前記第1方向段差面と前記窪みの前記第1方向の側の端との間に存在している前記隙間の部分の容積が、前記プランジャの他端部が前記開口に着座している状態での前記プランジャ-コア間液室の容積と前記プランジャが前記第2方向に最も移動している状態での前記プランジャ-コア間液室の容積との差の1/3以上である(10)項または(11)項に記載の電磁式リニア弁。
前記第1液室が、
前記プランジャの一端部と前記コア部とによって区画されるとともに、前記第2方向への前記プランジャの移動に伴って容積が減少するプランジャ-コア間液室を含んで構成され、
前記プランジャの他端部が前記開口に着座している状態において前記プランジャ段差面と前記第2方向段差面との間に存在している前記隙間の部分の容積が、前記プランジャの他端部が前記開口に着座している状態での前記プランジャ-コア間液室の容積と前記プランジャが前記第2方向に最も移動している状態での前記プランジャ-コア間液室の容積との差より小さい(13)項に記載の電磁式リニア弁。
前記プランジャの一端部と前記コア部とによって区画されるとともに、前記第2方向への前記プランジャの移動に伴って容積が減少するプランジャ-コア間液室を含んで構成され、
前記プランジャが前記第2方向に最も移動している状態において前記プランジャ段差面と前記第2方向段差面との間に存在している前記隙間の部分の容積が、前記プランジャの他端部が前記開口に着座している状態での前記プランジャ-コア間液室の容積と前記プランジャが前記第2方向に最も移動している状態での前記プランジャ-コア間液室の容積との差の1/3以上である(15)項または(16)項に記載の電磁式リニア弁。
前記大径部と前記小径部との間の段差面が、前記プランジャ段差面として機能しており、
前記ハウジングの前記本体部が、(a)前記大径部が挿入された強磁性材料からなる第1内径部と、(b)その第1内径部に連続し、前記第1内径部の内径より小さな内径とされ、前記小径部が挿入された強磁性材料からなる第2内径部とからなり、
前記大径部の外周部と前記第1内径部との一方に、前記第1方向段差面が形成され、他方に、前記第2方向段差面が形成され、
当該電磁式リニア弁が、
前記プランジャが前記第1液室内を移動する際に、前記プランジャと前記第1内径部とが摺接することなく、前記小径部と前記第2内径部とが摺接する構造とされた(14)項ないし(17)項のいずれか1つに記載の電磁式リニア弁。
1.電磁式リニア弁の構成
図1に、実施形態の電磁式リニア弁10を示す。本電磁式リニア弁10は、高圧側の作動液路12および低圧側の作動液路14に接続されており、通常、弁体が弁座に着座することで、高圧側の作動液路12から低圧側の作動液路14への作動液の流れを禁止している。一方、弁体が弁座から離れることで、高圧側の作動液路12から低圧側の作動液路14への作動液の流れを許容し、作動液の流れを許容する際の高圧側の作動液路12内の作動液の液圧と低圧側の作動液路14内の作動液の液圧との差圧を制御可能に変更することが可能とされている。
上述した構造によって、電磁式リニア弁10は、コイル24に電流が供給されていないときには、高圧側の作動液路12から低圧側の作動液路14への作動液の流れを禁止しており、コイル24に電流を供給することによって、高圧側の作動液路12から低圧側の作動液路14への作動液の流れを許容するとともに、作動液の流れが許容される際の高圧側の作動液路12内の作動液の液圧と低圧側の作動液路14内の作動液の液圧との差圧を制御可能に変化させる構造とされている。
本電磁式リニア弁10においては、プランジャ22が段付形状とされるとともに、そのプランジャ22を保持するハウジング20の内部も段付形状とされている。このように段付形状のプランジャ22およびハウジング20を備えた電磁式リニア弁に対して、概して円柱状のプランジャ120および内径の均一なハウジング122を備えた電磁式リニア弁124を、比較例として、図3に示す。比較例の電磁式リニア弁124は、プランジャ120およびハウジング122を除き、本電磁式リニア弁10と略同様の構成であるため、プランジャ120およびハウジング122を中心に説明し、同様の機能の構成要素については、同じ符号を用いて説明を省略あるいは簡略に行うものとする。
図7に、上記電磁式リニア弁10を変形した形態の電磁式リニア弁170を示す。変形形態の電磁式リニア弁170は、プランジャ172およびハウジング174を除いて、上記電磁式リニア弁10と略同様の構成であるため、それらを中心に説明し、同様の機能の構成要素については、同じ符号を用いて説明を省略あるいは簡略に行うものとする。
Claims (18)
- 筒状の本体部と、その本体部の一端部の開口を塞ぐコア部と、そのコア部と前記本体部とによって区画される内部を前記コア部の側に位置する第1液室と前記コア部とは反対側に位置する第2液室とに区画する区画部と、前記第1液室と前記第2液室とを連通するように前記区画部を貫通する貫通穴と、前記第1液室と連通する流出ポートと、前記第2液室と連通する流入ポートとを有するハウジングと、
一端部が前記コア部と、他端部が前記貫通穴の開口と対向する状態で軸線方向に移動可能に前記第1液室内に配設され、他端部が弁体として前記開口に着座可能なプランジャと、
前記プランジャの一端部が前記コア部から離間するとともに他端部が前記開口に接近する方向である第1方向に前記プランジャを付勢する弾性体と、
前記ハウジングの周囲に配設され、前記プランジャの一端部が前記コア部に接近するとともに他端部が前記開口から離間する方向である第2方向に前記プランジャを前記弾性体の付勢力に抗して移動させるための磁界を形成するコイルと
を備え、
前記コア部の前記第1方向の側の端面に交わる前記本体部の内周部の部分に窪みが形成されている電磁式リニア弁。 - 前記窪みが、前記本体部の内周部の全周にわたって形成されている請求項1に記載の電磁式リニア弁。
- 前記コア部と前記本体部の少なくとも前記コア部に連続する部分とが、強磁性材料からなる単一の素材から一体的に成形されるとともに、前記本体部の前記コア部に連続する部分のうちの前記コア部の側の端部が、非磁性化されており、
その端部の内周部に前記窪みが形成されている請求項1または請求項2に記載の電磁式リニア弁。 - 前記コア部が、強磁性材料からなる円柱形状の部材からなり、
前記本体部が、(a)強磁性材料からなる円筒形状の円筒部材と、(b)前記コア部と前記円筒部材とに外嵌され、前記コア部の端面と前記円筒部材の端面とが離れた状態で前記コア部と前記円筒部材とを連結する非磁性材料からなる円筒形状の連結部材とからなり、
前記窪みが、前記円筒部材の端面と、その端面と対向する前記コア部の端面の部分と、前記連結部材の内周面とによって区画形成されている請求項1または請求項2に記載の電磁式リニア弁。 - 前記第1液室が、
前記プランジャの一端部と前記コア部とによって区画されるとともに、前記第2方向への前記プランジャの移動に伴って容積が減少するプランジャ-コア間液室を含んで構成され、
前記窪みの容積が、前記プランジャの他端部が前記開口に着座している状態での前記プランジャ-コア間液室の容積と前記プランジャが前記第2方向に最も移動している状態での前記プランジャ-コア間液室の容積との差以上である請求項1ないし請求項4のいずれか1つに記載の電磁式リニア弁。 - 前記窪みの容積が、前記プランジャの他端部が前記開口に着座している状態での前記プランジャ-コア間液室の容積と前記プランジャが前記第2方向に最も移動している状態での前記プランジャ-コア間液室の容積との差の2倍以上である請求項5に記載の電磁式リニア弁。
- 前記プランジャが、
前記一端部の外周部に段差面が形成されて前記一端部の外径が小さい段付形状とされ、
前記コア部が、
前記第1方向の側の端に形成されて、前記プランジャの前記段差面より前記第2方向の側の部分が挿入される凹部を有し、
前記段差面が、前記プランジャの他端部が前記開口に着座している状態において、前記窪みの前記第1方向の側の端より軸線方向における前記第2方向の側に位置する請求項1ないし請求項6のいずれか1つに記載の電磁式リニア弁。 - 前記プランジャの一端部と他端部との間の部分である中間部と前記ハウジングの前記本体部の内部との一方が段付形状となるように、前記プランジャの外周部と前記本体部の内周部との一方に前記第1方向を向く段差面である第1方向段差面が形成されて、前記プランジャの外周面と前記本体部の内周面との隙間が、前記第1方向段差面を境に前記第2方向の側より前記第1方向の側において大きくされた請求項7に記載の電磁式リニア弁。
- 前記第1液室が、
前記プランジャの一端部と前記コア部とによって区画されるとともに、前記第2方向への前記プランジャの移動に伴って容積が減少するプランジャ-コア間液室を含んで構成され、
前記プランジャの他端部が前記開口に着座している状態において前記第1方向段差面と前記窪みの前記第1方向の側の端との間に存在している前記隙間の部分の容積が、前記プランジャの他端部が前記開口に着座している状態での前記プランジャ-コア間液室の容積と前記プランジャが前記第2方向に最も移動している状態での前記プランジャ-コア間液室の容積との差より小さい請求項8に記載の電磁式リニア弁。 - 前記第1方向段差面が、前記プランジャの外周部に形成されて、前記プランジャの中間部が、段付形状とされた請求項8または請求項9に記載の電磁式リニア弁。
- 前記第1方向段差面が、前記プランジャが前記第2方向に最も移動している状態において、前記窪みの前記第1方向の側の端より軸線方向における前記第1方向の側に位置する請求項10に記載の電磁式リニア弁。
- 前記第1液室が、
前記プランジャの一端部と前記コア部とによって区画されるとともに、前記第2方向への前記プランジャの移動に伴って容積が減少するプランジャ-コア間液室を含んで構成され、
前記プランジャが前記第2方向に最も移動している状態において前記第1方向段差面と前記窪みの前記第1方向の側の端との間に存在している前記隙間の部分の容積が、前記プランジャの他端部が前記開口に着座している状態での前記プランジャ-コア間液室の容積と前記プランジャが前記第2方向に最も移動している状態での前記プランジャ-コア間液室の容積との差の1/3以上である請求項10または請求項11に記載の電磁式リニア弁。 - 前記プランジャの外周部と前記本体部の内周部との他方に、前記第1方向段差面に対向するようにして前記第2方向を向く第2方向段差面が形成され、前記プランジャの中間部と前記ハウジングの前記本体部の内部との他方も段付形状とされた請求項8ないし請求項12のいずれか1つに記載の電磁式リニア弁。
- 前記プランジャの中間部と他端部との間の部分が段付形状となるように、前記プランジャの外周部に前記第1方向を向く段差面であるプランジャ段差面が形成され、
前記第1液室が、
前記プランジャの一端部と前記コア部とによって区画されるとともに、前記第2方向への前記プランジャの移動に伴って容積が減少するプランジャ-コア間液室を含んで構成され、
前記プランジャの他端部が前記開口に着座している状態において前記プランジャ段差面と前記第2方向段差面との間に存在している前記隙間の部分の容積が、前記プランジャの他端部が前記開口に着座している状態での前記プランジャ-コア間液室の容積と前記プランジャが前記第2方向に最も移動している状態での前記プランジャ-コア間液室の容積との差より小さい請求項13に記載の電磁式リニア弁。 - 前記第1方向段差面が、前記プランジャの外周部に形成されるとともに、前記第2方向段差面が、前記本体部の内周部に形成された請求項14に記載の電磁式リニア弁。
- 前記プランジャ段差面が、前記プランジャが前記第2方向に最も移動している状態において、前記第2方向段差面より軸線方向における前記第1方向の側に位置する請求項15に記載の電磁式リニア弁。
- 前記第1液室が、
前記プランジャの一端部と前記コア部とによって区画されるとともに、前記第2方向への前記プランジャの移動に伴って容積が減少するプランジャ-コア間液室を含んで構成され、
前記プランジャが前記第2方向に最も移動している状態において前記プランジャ段差面と前記第2方向段差面との間に存在している前記隙間の部分の容積が、前記プランジャの他端部が前記開口に着座している状態での前記プランジャ-コア間液室の容積と前記プランジャが前記第2方向に最も移動している状態での前記プランジャ-コア間液室の容積との差の1/3以上である請求項15または請求項16に記載の電磁式リニア弁。 - 前記プランジャが、(a)前記第2方向の側に位置し、強磁性材料からなる大径部と、(b)その大径部に連続して前記第1方向の側に位置し、強磁性材料からなる小径部とを有し、
前記大径部と前記小径部との間の段差面が、前記プランジャ段差面として機能しており、
前記ハウジングの前記本体部が、(a)前記大径部が挿入された強磁性材料からなる第1内径部と、(b)その第1内径部に連続し、前記第1内径部の内径より小さな内径とされ、前記小径部が挿入された強磁性材料からなる第2内径部とからなり、
前記大径部の外周部と前記第1内径部との一方に、前記第1方向段差面が形成され、他方に、前記第2方向段差面が形成され、
当該電磁式リニア弁が、
前記プランジャが前記第1液室内を移動する際に、前記プランジャと前記第1内径部とが摺接することなく、前記小径部と前記第2内径部とが摺接する構造とされた請求項14ないし請求項17のいずれか1つに記載の電磁式リニア弁。
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US13/811,839 US9133954B2 (en) | 2010-09-06 | 2010-09-06 | Electromagnetic linear valve |
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JP2014105753A (ja) * | 2012-11-27 | 2014-06-09 | Denso Corp | 高圧流体用電磁弁装置 |
JP2015195301A (ja) * | 2014-03-31 | 2015-11-05 | アイシン・エィ・ダブリュ株式会社 | 電磁駆動装置および電磁弁 |
JP2020016333A (ja) * | 2018-07-25 | 2020-01-30 | 株式会社日立製作所 | 低衝突ノイズソレノイドバルブ |
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DE102013213712A1 (de) * | 2013-07-12 | 2015-01-15 | Zf Friedrichshafen Ag | Elektromagnetischer Aktor sowie Fluidventil mit einem solchen Aktor |
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