WO2012008430A1 - 糸の製造方法および糸の製造装置 - Google Patents
糸の製造方法および糸の製造装置 Download PDFInfo
- Publication number
- WO2012008430A1 WO2012008430A1 PCT/JP2011/065849 JP2011065849W WO2012008430A1 WO 2012008430 A1 WO2012008430 A1 WO 2012008430A1 JP 2011065849 W JP2011065849 W JP 2011065849W WO 2012008430 A1 WO2012008430 A1 WO 2012008430A1
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- WO
- WIPO (PCT)
- Prior art keywords
- yarn
- molten resin
- hollow fiber
- manufacturing apparatus
- manufacturing
- Prior art date
Links
- 238000000034 method Methods 0.000 title abstract description 42
- 239000000835 fiber Substances 0.000 title abstract description 12
- 229920005989 resin Polymers 0.000 claims abstract description 89
- 239000011347 resin Substances 0.000 claims abstract description 89
- 238000009987 spinning Methods 0.000 claims abstract description 50
- 239000012510 hollow fiber Substances 0.000 claims description 95
- 238000004519 manufacturing process Methods 0.000 claims description 72
- 239000012528 membrane Substances 0.000 claims description 26
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 238000004804 winding Methods 0.000 description 8
- 239000013078 crystal Substances 0.000 description 6
- 238000002074 melt spinning Methods 0.000 description 6
- 229920000098 polyolefin Polymers 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- -1 polyethylene Polymers 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 238000007380 fibre production Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 229920003355 Novatec® Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 238000010622 cold drawing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- RLAWWYSOJDYHDC-BZSNNMDCSA-N lisinopril Chemical compound C([C@H](N[C@@H](CCCCN)C(=O)N1[C@@H](CCC1)C(O)=O)C(O)=O)CC1=CC=CC=C1 RLAWWYSOJDYHDC-BZSNNMDCSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000013308 plastic optical fiber Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000010349 pulsation Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920006259 thermoplastic polyimide Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/08—Hollow fibre membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/08—Hollow fibre membranes
- B01D69/087—Details relating to the spinning process
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/06—Feeding liquid to the spinning head
- D01D1/09—Control of pressure, temperature or feeding rate
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/24—Formation of filaments, threads, or the like with a hollow structure; Spinnerette packs therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/42—Details of membrane preparation apparatus
Definitions
- the present invention relates to a yarn manufacturing method and a manufacturing apparatus, and more particularly to a yarn manufacturing method and a manufacturing apparatus for manufacturing a yarn by discharging a molten resin.
- melt spinning is known in which molten resin is discharged from a nozzle to produce a yarn. Yarns produced by such a melt spinning method are used for various applications, but in many applications, the diameters of the produced yarns are required to be uniform.
- a polyolefin porous hollow fiber membrane produced by drawing a hollow fiber melt-spun using a crystalline polyolefin as a synthetic resin is excellent in chemical stability, strength characteristics, flexibility, etc. For this reason, it is used in a wide range of fields such as wastewater treatment, ultrapure water production, and air purification.
- the production of such a polyolefin porous hollow fiber membrane includes a spinning process in which a raw resin is melt-spun to obtain a hollow fiber, and a stretching process in which the hollow fiber obtained in the spinning process is stretched to make it porous. ing.
- a multi-spindle spinning method in which a plurality of hollow fibers are spun together is often employed.
- molten resin supplied in a fixed amount from a gear pump is caused to flow into a plurality of branched flow paths, discharged from discharge ports provided in the respective flow paths, and a plurality of hollow fibers are simultaneously spun.
- Patent Documents 1 and 2 are techniques for suppressing a significant discharge amount variation resulting from meshing of gear teeth and operating a gear pump at a low speed, and suppressing a variation in the outer diameter of one filamentous body in the longitudinal direction. This is a useful technique. However, in the multi-spindle batch spinning method, there is no effect of suppressing the difference in the outer diameter of the filamentous material (spot between the spindles) between the plurality of discharge ports.
- Patent Documents 3 and 4 are useful techniques for suppressing the difference in the outer diameter of a plurality of filaments that are spun simultaneously, but a mechanism for controlling the flow rate and temperature separately from the molten resin supply mechanism. Further, there is a problem that the yarn manufacturing apparatus becomes complicated because feedback control based on the measured outer diameter of the filamentous body is necessary.
- Patent Documents 3 and 4 which are controls based on the outer diameter of the yarn improve the quality of the hollow fiber. It has the problem that it is difficult to make it constant.
- the present invention has been made to solve such a problem, and it is possible to simultaneously obtain a plurality of yarns having no outer diameter difference with a simple mechanism while being a multi-spindle batch spinning method with good productivity.
- An object of the present invention is to provide a method and an apparatus for producing a yarn that can be produced.
- a method of manufacturing a yarn wherein a molten resin is discharged from a plurality of discharge ports to simultaneously manufacture a plurality of yarns, Supplying the molten resin via a molten resin quantitative supply means provided corresponding to each discharge port to each of the plurality of discharge ports; A step of discharging the molten resin from each of the discharge ports and simultaneously spinning a plurality of yarns, A method for producing a yarn is provided.
- the molten resin can be uniformly and quantitatively supplied to each discharge port by a simple mechanism, and as a result, the occurrence of the outer diameter difference in the spun yarn is suppressed.
- the yarn is a hollow fiber.
- the molten resin metering means is a positive displacement metering pump.
- the molten resin quantitative supply means is a gear pump.
- a yarn manufacturing apparatus that discharges molten resin from a plurality of discharge ports to simultaneously manufacture a plurality of yarns, A nozzle having a plurality of discharge ports for discharging the molten resin; A plurality of molten resin quantitative supply devices that supply the molten resin to each of the discharge ports, wherein each of the molten resin quantitative supply devices is provided and corresponds to each of the plurality of discharge ports.
- a molten resin quantitative supply device configured to quantitatively supply molten resin to the discharge port;
- a take-up device for picking up each discharge discharged from the discharge port, A yarn manufacturing apparatus is provided.
- the molten resin can be uniformly and quantitatively supplied to each discharge port by a simple mechanism, and as a result, the occurrence of the outer diameter difference in the spun yarn is suppressed.
- the take-up device is a take-up device that collects the discharged materials in a lump.
- the yarn is a hollow fiber.
- the nozzle is a nozzle that discharges the molten resin in a hollow shape.
- the molten resin metering device is a positive displacement metering pump.
- the positive displacement metering pump is a gear pump.
- each of the gear pumps is driven by a driving device provided for each gear pump. According to such a configuration, the amount of molten resin supplied to each discharge port can be controlled with higher accuracy.
- a hollow fiber membrane manufacturing apparatus comprising any one of the above-described yarn manufacturing apparatuses and a drawing apparatus provided at a subsequent stage of the yarn manufacturing apparatus. Is provided.
- the stretching device includes a cold stretching device and a hot stretching device disposed at a subsequent stage of the cold stretching device.
- the method includes a step of spinning a yarn using any one of the yarn manufacturing apparatuses, and a step of stretching the yarn obtained by the manufacturing apparatus.
- a method for producing a hollow fiber membrane is provided.
- the stretching step includes a cold stretching step and a hot stretching step performed after the cold stretching step.
- a yarn manufacturing method and a manufacturing apparatus capable of simultaneously obtaining a plurality of yarns having no difference in outer diameter with a simple mechanism, while being a multi-spindle spinning method with good productivity.
- the present embodiment comprises a spinning process for melt spinning a polyolefin resin to obtain hollow fibers, and a hollow fiber membrane production method comprising a stretching process for stretching the hollow fibers obtained in the spinning process to make them porous, and It is a manufacturing apparatus used for this manufacturing method.
- the present invention is not limited to such a hollow fiber production method and production apparatus, but other hollow fiber production methods and apparatuses, and solid yarns such as plastic fibers (plastic optical fibers and the like).
- the present invention can also be applied to the manufacturing method and apparatus.
- FIG. 1 is a drawing schematically showing a configuration of a hollow fiber production apparatus 10 used in a spinning step of a hollow fiber membrane production method according to a preferred embodiment of the present invention.
- the manufacturing apparatus 10 includes a resin extruder 12 that melts and extrudes a raw material resin such as crystalline polyolefin such as polyethylene, and a spinning head 14 that discharges the molten resin.
- the flow path through which the molten resin flows is provided with a heating device (not shown) for maintaining the resin in a molten state.
- a booster gear pump 16 that pumps the molten resin melted and kneaded by the resin extruder 12 toward the spinning head 14 and a filter 18 that filters the molten resin are disposed. Yes.
- the resin used in the method for producing a hollow fiber membrane of the present embodiment is not particularly limited as long as it is a resin that can be melt-shaped.
- Preferred resins include polyolefins such as polyethylene and polypropylene, polysulfone, polymethyl methacrylate, polyacrylonitrile polycarbonate, polyester, nylon, thermoplastic fluororesin, polystyrene, vinyl chloride, ABS resin, thermoplastic polyimide, and the like.
- the same type of polymers having different molecular weights may be blended and used, or two or more different resins may be mixed and used.
- the pipe line 20 that conveys the molten resin from the resin extruder 12 is branched into four resin flow paths 22 in the spinning head 14. Each resin flow path 22 communicates with each of a plurality of discharge ports 26 formed in the discharge nozzle 24.
- the hollow fiber manufacturing apparatus 10 used includes a plurality of discharge ports 26.
- the discharge port is configured to discharge the molten resin in a hollow shape.
- the number of discharge ports formed in the discharge nozzle 24 is 2 or more, preferably 4 to 16, and is 4 in this embodiment.
- the arrangement of the discharge ports 26 on the discharge nozzle 24 may be concentric arrangement, series arrangement, parallel arrangement of a plurality of rows, zigzag arrangement, or the like, but is not particularly limited. Any arrangement may be used as long as cooling of the hollow fiber after discharge and temperature gradient in the spinning nozzle can be suppressed.
- Each of the four resin flow paths 22 communicating with each of the four discharge ports 26 is provided with a molten resin quantitative supply means 28 so that the molten resin can be quantitatively supplied to the discharge ports 26 for each resin flow path 22. It is configured.
- the molten resin quantitative supply means 28 is required to have a function of delivering a high-temperature and high-viscosity molten resin with high quantitativeness.
- Devices suitable for such applications include positive displacement metering pumps such as gear pumps, diaphragm pumps, uniaxial eccentric screw pumps, plunger pumps, screw pumps, and the like.
- a gear pump 28 having various advantages such as small pulsation, small size and light weight and a simple sealing mechanism is adopted as the molten resin quantitative supply means 28.
- the manufacturing apparatus 10 of the present embodiment may be configured to drive the four gear pumps 28 with a single motor, but a dedicated motor M is connected to each of the four gear pumps 28, and each of the gear pumps 28. However, it is preferable that the motor is driven by a motor (drive device) M provided for each gear pump.
- one gear pump (molten resin quantitative supply means) 28 that is independently driven by a dedicated motor is disposed upstream of each discharge port 26.
- the gear pumps 28 are fixed to the spinning head 14, and each gear pump 28 is connected to a dedicated motor M and a shaft S.
- the rotation of the motor M rotating at a constant speed is transmitted to the gear pump 28 via the shaft S, and the gear pump 28 is rotated at a constant speed, whereby the molten resin is quantified with high accuracy to each discharge port 26. It becomes possible to supply.
- the rotation of each motor M can be individually controlled. Therefore, the discharge amount from each gear pump 28 can also be individually controlled.
- a hollow fiber take-up device (not shown) that takes up the four hollow fibers 30 discharged from the four discharge ports 26, as in the conventional hollow fiber membrane manufacturing apparatus. Is provided.
- the take-up method a method using a Nelson roll or a godet roll that is excellent in controllability of the take-up speed and can be conveyed by friction without being crushed so as not to crush the hollow fiber is adopted.
- the roll size, the number, etc. are appropriately set according to the spinning speed and the number of spindles.
- a hollow fiber take-up device that individually takes up four hollow fibers may be used. However, since only one compact device needs to be used, four hollow fibers are used. A hollow fiber take-up device that pulls up at a constant speed is more preferable.
- a stretching device that stretches the hollow fiber 30 to make it porous is provided at the subsequent stage (downstream side) of the hollow fiber take-up device.
- This stretching device includes an upstream cold stretching device and a downstream (downstream) thermal stretching device, and has a configuration similar to that of a prior art stretching device.
- the hollow fiber taken up by the take-up device may be introduced into the drawing device as it is, but once wound up around the bobbin at the subsequent stage (downstream side) of the take-up device, a plurality of bobbins are hung at once, and the hollow fiber is combined with the yarn. After that, it is preferable to introduce it into a stretching apparatus because production efficiency is improved.
- each of the plurality of discharge ports 26 is melted via a gear pump (molten resin quantitative supply means) 28 provided corresponding to each discharge port and driven by a dedicated motor. Resin is supplied, then molten resin is discharged from each discharge port 26, and four hollow fibers 30 are spun simultaneously.
- a gear pump molten resin quantitative supply means
- the hollow fiber manufactured by the hollow fiber manufacturing apparatus 10 is an unstretched hollow fiber highly oriented in the fiber axis direction, and has an inner diameter of 100 to 2000 ⁇ m and a wall thickness of about 15 to 800 ⁇ m.
- This unstretched hollow fiber is heat-treated at a temperature of 100 to 130 ° C., more preferably 115 to 130 ° C., and subjected to a stretching treatment.
- the necessary heat treatment (annealing) time is 30 minutes or more. By this annealing treatment, the crystal structure becomes more complete, and the elastic recovery rate at 50% elongation is 50% or more.
- the stretching in the production method of the present embodiment includes cold stretching and subsequent thermal stretching.
- cold drawing it is preferable to fix the drawing point in order to destroy the crystal structure and generate microcraze uniformly.
- Example 1 The same hollow fiber spinning apparatus as that shown in FIG. 1 was used.
- the product names and product numbers of each device are as follows. Extruder: Tanabe Plastics Machine, single screw molten resin extruder VS30-40 ⁇ Spinning gear pumps: Kawasaki Heavy Industries, Ltd.
- Gear pumps KH1-1.2-36H 4 units in series at 100mm intervals on the spinning head
- ⁇ Spinning gear pump drive motor 4 stepping motors AR66AS-H100 manufactured by Oriental Motor (connected to the gear pump spindle)
- ⁇ Spinning nozzle annular nozzle made by chemical fiber nozzle (special order)
- Discharge port Outer diameter 21.5mm / Inner diameter 14.8mm 4 pieces (equal distribution every 90 ° on 50mm pitch circle diameter)
- Filter Nihon Seisen Leaf Disk Filter NF2M-08D 6 sheets
- Filter Case Inner Diameter 83mm x Depth 55mm Made of SUS316
- Booster gear pump Kawasaki Heavy Industries, Ltd.
- Gear pump KH1-3-38H 1 unit (arranged in the filter case)
- -Booster gear pump drive motor Oriental Motor stepping motor AR98AS-H100 1 unit (connected to the booster gear pump main shaft)
- Hollow fiber melt spinning was performed using Novatec HD's HY540 grade, which is a high-density polyethylene made from Japanese polyethylene, as a raw material resin.
- the spinning temperature was 160 ° C. for the raw material supply section of the extruder, and 165 ° C. for all the screw sections and thereafter.
- the rotation speed of the main shaft was 23.36 rpm for the booster gear pump and 14.6 rpm for the spinning gear pump.
- the roll peripheral speed of the winding device was 70 m / min.
- each hollow fiber was unwound for 30 minutes at a linear velocity of 50 m / min to measure the mass of each hollow fiber.
- the fiber was wound and separated to measure the mass of each hollow fiber.
- Table 1 The maximum-minimum difference in mass spots between the four spindles was 0.5 g.
- Example 2 In the same apparatus as in Example 1, spinning was performed under the same conditions except that the spinning temperature after the screw part of the extruder was 175 ° C., and the mass of each hollow fiber after splitting was measured. The results are as shown in Table 1. The maximum-minimum difference in mass spots between the four spindles was 0.7 g.
- Example 3 The hollow fiber spun in Example 1 was wound around a bobbin and drawn by the following procedure to obtain a porous hollow fiber membrane.
- the hollow fiber was wound around a bobbin and heat treated at a constant length at 115 ° C. for 16 hours. Subsequently, after 288 hollow fibers were collectively bundled and cold-drawn 180% at a deformation rate of 0.03 m / sec at room temperature, the total draw amount was 315% in a heating box heated to 112.5 ° C. (ie
- the porous hollow fiber membrane was continuously produced by stretching in the roller so that the deformation speed was 0.128 m / sec until the total draw ratio was 6.0).
- the deformation speed means a value obtained by dividing the drawing amount (m) in the drawing section by the time (seconds) for the yarn to pass through the drawing section.
- Example 4 The hollow fiber spun in Example 2 was wound around a bobbin and drawn in the same procedure as in Example 3 to obtain a porous hollow fiber membrane.
- Example 1 The hollow fiber spinning apparatus shown in FIG. 3 was used.
- the largest difference in configuration from the hollow fiber spinning device used in Examples 1 and 2 is that there is one spinning gear pump 32 and the resin flow path is branched into four on the exit side of the spinning gear pump. is there.
- the branched resin flow paths were manufactured so that the inner diameter, length, and tube wall quality were as equal as possible between the resin flow paths.
- the product names and product numbers of each device are as follows. ⁇ Extruder: Mitsubishi Heavy Industries, Ltd.
- the spinning nozzle used was the same as that in Examples 1 and 2, such as the discharge port diameter, the number of nozzles, and the arrangement. Using the same raw material resin as in Examples 1 and 2, hollow fiber melt spinning was carried out.
- the spinning temperature was 168 ° C. with an extruder and 167 ° C. after the exit of the extruder.
- the main shaft rotation speed of the spinning gear pump was 40 rpm.
- the roll peripheral speed of the winding device was 70 m / min.
- each hollow fiber was unwound for 30 minutes at a linear velocity of 50 m / min to measure the mass of each hollow fiber.
- the fiber was wound and separated to measure the mass of each hollow fiber.
- Table 1 The maximum-minimum difference in mass spots between the four spindles was 9.7 g.
- Comparative Example 2 The hollow fiber spun in Comparative Example 1 was wound around a bobbin and drawn in the same procedure as in Examples 3 and 4 to obtain a porous hollow fiber membrane.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Artificial Filaments (AREA)
Abstract
Description
さらに、紡糸工程で得られる結晶構造が均質であれば、延伸工程において均質な多孔質中空糸膜を安定して得られ、液体や気体のろ過性能が安定する。
溶融樹脂の押出量が一定となるように制御するため、通常は、ギヤポンプ等の定量ポンプが用いられ、さらに高精度な寸法変動抑制手段として、ギヤポンプの吐出圧力変動を検知し、この吐出圧力変動に基づいてギヤポンプ回転角速度をフィードバック制御する方法が知られている(特許文献1参照)。
複数の吐出口から溶融樹脂を吐出して複数本の糸を同時に製造する糸の製造方法であって、
前記複数の吐出口のそれぞれに各吐出口に対応して設けられた溶融樹脂定量供給手段を介して、前記溶融樹脂を供給するステップと、
前記各吐出口から前記溶融樹脂を吐出させ複数本の糸を同時に紡糸するステップと、を備えている、
ことを特徴とする糸の製造方法が提供される。
複数の吐出口から溶融樹脂を吐出して、複数本の糸を同時に製造する糸の製造装置であって、
前記溶融樹脂を吐出する複数の吐出口を備えたノズルと、
前記溶融樹脂を前記吐出口のそれぞれに供給する複数の溶融樹脂定量供給装置であって、前記溶融樹脂定量供給装置のそれぞれは、前記複数の吐出口のそれぞれに対応するように設けられ、対応する吐出口に溶融樹脂を定量供給するように構成されている溶融樹脂定量供給装置と、
前記吐出口から吐出された各吐出物を引き取る引取装置と、を備えている、
ことを特徴とする糸の製造装置が提供される。
本発明の他の好ましい態様によれば、前記ノズルが、前記溶融樹脂を中空状に吐出するノズルである。
本発明の他の好ましい態様によれば、前記容積型定量ポンプがギヤポンプである。
このような構成によれば、各吐出口への溶融樹脂の供給量をより高精度に制御することができる。
樹脂押出機12と紡糸頭14の間には、樹脂押出機12で溶融・混練された溶融樹脂を紡糸頭14に向けて圧送するブースターギヤポンプ16と、溶融樹脂を濾過するフィルタ18が配置されている。
このため、吐出ノズル24に形成された吐出口の数は2以上で、4~16が好ましく、本実施形態では4とされている。
本実施形態では、脈動が小さく、小型軽量でシール機構も簡素である等の種々の利点を有するギヤポンプ28が、溶融樹脂定量供給手段28として採用されている。
尚、各モータMの回転は、個別に制御可能であり、したがって、各ギヤポンプ28から吐出量も、個別に制御可能である。
(実施例1)
中空糸紡糸装置は、図1に示す構成と同一のものを用いた。各機器類の品名や品番は、以下の通りである。
・押出機:田辺プラスチックス機械製 単軸溶融樹脂押出機 VS30-40
・紡糸ギヤポンプ:川崎重工業製 ギヤポンプ KH1-1.2-36H 4台(紡糸頭に100mm間隔で直列配置)
・紡糸ギヤポンプ駆動モータ:オリエンタルモーター製 ステッピングモータ AR66AS-H100 4台(ギヤポンプ主軸に連結配置)
・紡糸ノズル:化繊ノズル製 環状ノズル(特注品)
・吐出口:外径21.5mm/内径14.8mm 4個(ピッチ円直径50mm上に90°おきに等配)
・フィルタ:日本精線製 リーフディスクフィルタ NF2M-08D 6枚
・フィルタケース:内径83mm×深さ55mm SUS316製
・ブースターギヤポンプ:川崎重工業製 ギヤポンプ KH1-3-38H 1台(フィルタケースに配置)
・ブースターギヤポンプ駆動モータ:オリエンタルモーター製 ステッピングモータ AR98AS-H100 1台(ブースターギヤポンプ主軸に連結配置)
実施例1と同じ装置で、押出機のスクリュー部以降の紡糸温度を175℃とした以外は同一条件で紡糸し、分繊後の各中空糸の質量を測定した。結果は表1の通り、4錘間の質量斑は最大-最小差が0.7gであった。
実施例1で紡糸した中空糸をボビンに巻き取り、以下の手順で延伸して、多孔質中空糸膜とした。
中空糸をボビンに巻き取った状態で115℃で16時間、定長で熱処理した。つづいて中空糸を288本一括して、室温で0.03m/秒の変形速度で180%の冷延伸をした後、112.5℃に加熱した加熱函中で総延伸量が315%(すなわち、総延伸倍率が6.0倍)になる迄変形速度が0.128m/秒となるようにローラー内延伸を行ない、連続的に多孔質中空糸膜の製造を行なった。
なお、変形速度とは、延伸区間における延伸量(m)を、糸が該延伸区間を通過する時間(秒)で除して求めた値をいう。
実施例2で紡糸した中空糸をボビンに巻き取り、実施例3と同じ手順で延伸して、多孔質中空糸膜とした。
図3に示す中空糸紡糸装置を使用した。
実施例1および2で使用した中空糸紡糸装置との構成上の最大の相違点は、紡糸ギヤポンプ32が1台となり、紡糸ギヤポンプの出側で樹脂流路が4つに分岐していることである。なお、分岐後の樹脂流路は、内径、長さ、管壁面品位が樹脂流路間で極力等しくなるよう製作した。各機器類の品名や品番は、以下の通りである。
・押出機:三菱重工業製 単軸溶融樹脂押出機 バレル内径φ45mm、L/D25
・紡糸ギヤポンプ:川崎重工業製 ギヤポンプ KH1-1.752-02 1台
・紡糸ギヤポンプ駆動モータ:三菱重工業製 2HMGA6:1 1台 (ギヤポンプ主軸に連結配置)
・フィルタ:日本精線製 φ86mmディスクフィルタ(#325) 1枚
原料樹脂として実施例1および2と同じものを用いて、中空糸の溶融紡糸を実施した。
紡糸ギヤポンプの主軸回転数は、40rpmとした。
巻取装置のロール周速度:70m/minとした。
比較例1で紡糸した中空糸をボビンに巻き取り、実施例3および4と同じ手順で延伸して、多孔質中空糸膜とした。
12:樹脂押出機
14:紡糸頭
16:ブースターギヤポンプ
18:フィルタ
20:管路
22:樹脂流路
24:吐出ノズル
26:吐出口
28:ギヤポンプ(溶融樹脂定量供給手段)
30:中空糸
M:モータ
Claims (15)
- 複数の吐出口から溶融樹脂を吐出して複数本の糸を同時に製造する糸の製造方法であって、
前記複数の吐出口のそれぞれに各吐出口に対応して設けられた溶融樹脂定量供給手段を介して、前記溶融樹脂を供給するステップと、
前記各吐出口から前記溶融樹脂を吐出させ複数本の糸を同時に紡糸するステップと、を備えている、
ことを特徴とする糸の製造方法。 - 前記糸が中空糸である、
請求項1に記載の糸の製造方法。 - 前記溶融樹脂定量供給手段が、容積型定量ポンプである、
請求項1または2に記載の糸の製造方法。 - 前記溶融樹脂定量供給手段が、ギヤポンプである、
請求項3に記載の糸の製造方法。 - 複数の吐出口から溶融樹脂を吐出して、複数本の糸を同時に製造する糸の製造装置であって、
前記溶融樹脂を吐出する複数の吐出口を備えたノズルと、
前記溶融樹脂を前記吐出口のそれぞれに供給する複数の溶融樹脂定量供給装置であって、前記溶融樹脂定量供給装置のそれぞれは、前記複数の吐出口のそれぞれに対応するように設けられ、対応する吐出口に溶融樹脂を定量供給するように構成されている溶融樹脂定量供給装置と、
前記吐出口から吐出された各吐出物を引き取る引取装置と、を備えている、
ことを特徴とする糸の製造装置。 - 前記引取装置が、前記各吐出物を一括して引き取る引取装置である、
請求項5に記載の糸の製造装置。 - 前記糸が中空糸である、
請求項5ないし6のいずれか1項に記載の糸の製造装置。 - 前記ノズルが、前記溶融樹脂を中空状に吐出するノズルである、
請求項7に記載の糸の製造装置。 - 前記溶融樹脂定量供給装置が、容積型定量ポンプである、
請求項5ないし8のいずれか1項に記載の糸の製造装置。 - 前記容積型定量ポンプがギヤポンプである、
請求項9に記載の糸の製造装置。 - 前記ギヤポンプのそれぞれが、各ギヤポンプ毎に設けられた駆動装置によって駆動される、
請求項10に記載の糸の製造装置。 - 請求項5ないし11のいずれか1項に記載の糸の製造装置と、前記製造装置により得られた前記糸を延伸する延伸装置とを備えている、
ことを特徴とする中空糸膜の製造装置。 - 前記延伸装置が、冷延伸装置と、該冷延伸装置の後段に配置された熱延伸装置とを備えている、
請求項12に記載の中空糸膜の製造装置。 - 請求項5ないし11のいずれか1項に記載の糸の製造装置を用いて糸を紡糸するステップと、
前記製造装置により得られた前記糸を延伸する延伸するステップと、を備えている、
ことを特徴とする中空糸膜の製造方法。 - 前記延伸ステップが、冷延伸ステップと、該冷延伸ステップの後段で行われる熱延伸ステップとを備えている、
請求項14に記載の中空糸膜の製造方法。
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JP2011531296A JP5757470B2 (ja) | 2010-07-13 | 2011-07-12 | 糸の製造方法および糸の製造装置 |
KR1020137003573A KR101525710B1 (ko) | 2010-07-13 | 2011-07-12 | 실의 제조 방법 및 실의 제조 장치 |
CN201180043833.0A CN103097593B (zh) | 2010-07-13 | 2011-07-12 | 中空纤维膜和纤维的制造方法及中空纤维膜的制造装置 |
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US9469813B2 (en) | 2013-04-18 | 2016-10-18 | S.P.C.M. Sa | Method for recovering bitumen from tar sands |
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WO2016115731A1 (zh) * | 2015-01-23 | 2016-07-28 | 郑州中远氨纶工程技术有限公司 | 弹性纤维干法纺丝部件 |
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JPH06101112A (ja) * | 1992-09-16 | 1994-04-12 | Toray Ind Inc | 溶融紡糸方法及び装置 |
JPH10323546A (ja) * | 1997-05-27 | 1998-12-08 | Nitto Denko Corp | 多孔性中空濾過膜の製造方法及びその装置 |
JP2001303354A (ja) * | 2000-02-16 | 2001-10-31 | Mitsubishi Rayon Co Ltd | プラスチックファイバの紡糸装置および紡糸方法 |
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JPH02104709A (ja) * | 1988-10-07 | 1990-04-17 | Mitsubishi Rayon Co Ltd | 糸径制御装置 |
JPH06101111A (ja) * | 1992-09-14 | 1994-04-12 | Mitsubishi Rayon Co Ltd | 多錘溶融混合紡糸方法及び多錘溶融混合紡糸装置 |
CN1092482A (zh) * | 1993-03-11 | 1994-09-21 | 埃克森化学专利公司 | 计量熔融喷射系统 |
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JPH07124451A (ja) * | 1993-11-05 | 1995-05-16 | Mitsubishi Rayon Co Ltd | ポリエチレン多孔質中空糸膜の製造方法 |
CN2672090Y (zh) * | 2003-12-19 | 2005-01-19 | 上海乐生医疗器械有限公司 | 合成中空纤维膜连续纺丝装置 |
WO2008066340A1 (en) * | 2006-11-29 | 2008-06-05 | Ho Sung Yoon | Method and apparatus of manufacturing membrane using tubular support |
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- 2011-07-12 CN CN201180043833.0A patent/CN103097593B/zh not_active Expired - Fee Related
- 2011-07-12 KR KR1020137003573A patent/KR101525710B1/ko not_active IP Right Cessation
- 2011-07-12 WO PCT/JP2011/065849 patent/WO2012008430A1/ja active Application Filing
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JPH03234806A (ja) * | 1990-02-02 | 1991-10-18 | Kanebo Ltd | 直接紡糸装置 |
JPH06101112A (ja) * | 1992-09-16 | 1994-04-12 | Toray Ind Inc | 溶融紡糸方法及び装置 |
JPH10323546A (ja) * | 1997-05-27 | 1998-12-08 | Nitto Denko Corp | 多孔性中空濾過膜の製造方法及びその装置 |
JP2001303354A (ja) * | 2000-02-16 | 2001-10-31 | Mitsubishi Rayon Co Ltd | プラスチックファイバの紡糸装置および紡糸方法 |
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US9469813B2 (en) | 2013-04-18 | 2016-10-18 | S.P.C.M. Sa | Method for recovering bitumen from tar sands |
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CN103097593B (zh) | 2016-05-11 |
JP5757470B2 (ja) | 2015-07-29 |
KR101525710B1 (ko) | 2015-06-08 |
JPWO2012008430A1 (ja) | 2013-09-09 |
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