WO2011111114A1 - 冷凍空調装置 - Google Patents
冷凍空調装置 Download PDFInfo
- Publication number
- WO2011111114A1 WO2011111114A1 PCT/JP2010/001778 JP2010001778W WO2011111114A1 WO 2011111114 A1 WO2011111114 A1 WO 2011111114A1 JP 2010001778 W JP2010001778 W JP 2010001778W WO 2011111114 A1 WO2011111114 A1 WO 2011111114A1
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- WIPO (PCT)
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- refrigerant
- extension pipe
- calculated
- internal volume
- unit
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/005—Arrangement or mounting of control or safety devices of safety devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/13—Economisers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/19—Calculation of parameters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/22—Preventing, detecting or repairing leaks of refrigeration fluids
- F25B2500/222—Detecting refrigerant leaks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/04—Refrigerant level
Definitions
- the present invention is a refrigeration air conditioner configured by connecting an outdoor unit that is a heat source and an indoor unit that is a user side via a refrigerant extension pipe, and has a high accuracy of the function of calculating the amount of refrigerant in the refrigerant circuit Concerning conversion.
- a refrigerant extension pipe volume determination operation (refrigerant in cooling) Two operations with different densities in the extension pipe) are performed, and the refrigerant increase / decrease amount other than the refrigerant extension pipe between the two operating states is divided by the refrigerant extension pipe density change amount, and the refrigerant extension pipe volume is calculated to calculate the refrigerant amount.
- a method for example, refer patent document 1.
- the present invention has been made in view of such points, and can accurately calculate the internal volume of the refrigerant extension pipe using operation data obtained during normal operation, and can calculate the total refrigerant amount in the refrigerant circuit and detect refrigerant leakage. It aims at obtaining the refrigerating air-conditioner which can be performed with high precision.
- the refrigerating and air-conditioning apparatus uses, as operation data, a refrigerant circuit in which an outdoor unit that is a heat source unit and an indoor unit that is a usage-side unit are connected by a refrigerant extension pipe, and the temperature and pressure of main parts of the refrigerant circuit. It has a measurement unit to measure and an operation data acquisition condition when acquiring operation data, and when the operation state indicated by the operation data measured by the measurement unit during normal operation becomes a state that satisfies the operation data acquisition condition, The operation data for the initial learning is repeatedly acquired as the initial learning operation data, and a plurality of initial learning operation data is sequentially acquired.
- the extension pipe internal volume is calculated, and the calculated extension pipe internal volume and the operation data for initial learning are calculated. Therefore, a calculation unit that calculates a reference refrigerant amount that is a reference for determining refrigerant leakage from the refrigerant circuit, a storage unit that stores the extension pipe internal volume and the reference refrigerant amount, and an extension pipe internal volume stored in the storage unit And the operation data measured by the measurement unit during normal operation, the total refrigerant amount in the refrigerant circuit is calculated, and the calculated total refrigerant amount is compared with the reference refrigerant amount stored in the storage unit to cause refrigerant leakage And a determination unit for determining the presence or absence of the.
- the internal volume of the refrigerant extension pipe can be calculated using the operation data obtained during normal operation without performing special operation even for existing equipment. Moreover, since the extension pipe internal volume is calculated based on the calculation result data group composed of the refrigerant amount other than the plurality of extension pipes and the plurality of extension pipe densities, a measurement error caused by the measurement unit gives the calculation result of the extension pipe internal volume. The influence can be reduced, and the extension pipe internal volume can be calculated with high accuracy. Therefore, calculation of the total amount of refrigerant in the refrigerant circuit and refrigerant leakage detection can be performed with high accuracy.
- FIG. 1 is a refrigerant circuit diagram of a refrigerating and air-conditioning apparatus 1 according to an embodiment of the present invention. It is a figure of refrigeration air conditioner control part 3 peripheral composition of refrigeration air conditioner 1 concerning one embodiment of the present invention.
- FIG. 2 is a ph diagram at the time of cooling operation of the refrigerating and air-conditioning apparatus 1 according to one embodiment of the present invention.
- FIG. 2 is a ph diagram during heating operation of the refrigeration air conditioner 1 according to the embodiment of the present invention. It is a flowchart of the refrigerant
- FIG. 1 is a configuration diagram of a refrigerating and air-conditioning apparatus 1 according to an embodiment of the present invention.
- the refrigerating and air-conditioning apparatus 1 is an apparatus used for air conditioning in a room such as a building by performing a vapor compression refrigeration cycle operation.
- the refrigerating and air-conditioning apparatus 1 mainly includes an outdoor unit 2 as a heat source unit, a plurality of indoor units 4A and 4B (two in the present embodiment) connected in parallel thereto, and a liquid refrigerant extension pipe. 6 and a gas refrigerant extension pipe 7.
- the liquid refrigerant extension pipe 6 is a pipe through which the liquid refrigerant passes by connecting the outdoor unit 2 and the indoor units 4A and 4B.
- the liquid main pipe 6A, the liquid branch pipes 6a and 6b, and the distributor 51a are connected. Configured.
- the gas refrigerant extension pipe 7 is a pipe through which the gas refrigerant passes by connecting the outdoor unit 2 and the indoor units 4A and 4B.
- the gas main pipe 7A, the gas branch pipes 7a and 7b, and the distributor 52a are connected to each other. Connected and configured.
- the indoor units 4A and 4B are installed by embedding or hanging in a ceiling of a room such as a building or by hanging on a wall surface of the room.
- the indoor units 4A and 4B are connected to the outdoor unit 2 using a liquid refrigerant extension pipe 6 and a gas refrigerant extension pipe 7, and constitute a part of the refrigerant circuit 10.
- the configuration of the indoor unit 4B corresponds to a configuration in which a symbol B is attached instead of a symbol A indicating each part of the indoor unit 4A.
- the indoor unit 4A mainly has an indoor refrigerant circuit 10a (in the indoor unit 4B, the indoor refrigerant circuit 10b) that constitutes a part of the refrigerant circuit 10.
- This indoor refrigerant circuit 10a mainly has an expansion valve 41A as an expansion mechanism and an indoor heat exchanger 42A as a use side heat exchanger.
- the expansion valve 41A is an electric expansion valve connected to the liquid side of the indoor heat exchanger 42A in order to adjust the flow rate of the refrigerant flowing in the indoor refrigerant circuit 10A.
- the indoor heat exchanger 42A is a cross-fin type fin-and-tube heat exchanger composed of heat transfer tubes and a large number of fins, and functions as a refrigerant evaporator during cooling operation. It is a heat exchanger that cools indoor air and functions as a refrigerant condenser during heating operation to heat indoor air.
- the indoor unit 4A sucks indoor air into the unit, exchanges heat with the refrigerant in the indoor heat exchanger 42A, and then supplies the indoor fan 43A as a blower fan for supplying the indoor air as supply air.
- the indoor fan 43A is a fan capable of changing the air volume of air supplied to the indoor heat exchanger 42A.
- the indoor fan 43A is a centrifugal fan or a multiblade fan driven by a DC fan motor.
- Various sensors are provided in the indoor unit 4A.
- gas side temperature sensors 33f and 33i for detecting the temperature of the refrigerant (that is, the refrigerant temperature corresponding to the condensation temperature Tc during the heating operation or the evaporation temperature Te during the cooling operation).
- Liquid side temperature sensors 33e and 33h for detecting the temperature Teo of the refrigerant are provided on the liquid side of the indoor heat exchangers 42A and 42B.
- Indoor temperature sensors 33g and 33j for detecting the temperature of indoor air flowing into the units that is, indoor temperature T r
- each of the temperature sensors 33e, 33f, 33g, 33h, 33i, and 33j is a thermistor.
- the indoor units 4A and 4B have indoor side control units 32a and 32b that control the operation of each unit constituting the indoor units 4A and 4B.
- the indoor side control parts 32a and 32b have the microcomputer, memory, etc. which were provided in order to control indoor unit 4A, 4B, and the remote control (individually operates indoor unit 4A, 4B) It is possible to exchange control signals and the like with a unit (not shown), and exchange control signals and the like with the outdoor unit 2 via a transmission line.
- the outdoor unit 2 is installed outside a building or the like, and is connected to the indoor units 4A and 4B through the liquid main pipe 6A, the liquid branch pipes 6a and 6b, the gas main pipe 7A, and the gas branch pipes 7a and 7b.
- the refrigerant circuit 10 is comprised between 4A and 4B.
- the outdoor unit 2 mainly has an outdoor refrigerant circuit 10 c that constitutes a part of the refrigerant circuit 10.
- the outdoor refrigerant circuit 10c mainly includes a compressor 21, a four-way valve 22, an outdoor heat exchanger 23, an accumulator 24, a supercooler 26, a liquid side closing valve 28, and a gas side closing valve 29. And have.
- the compressor 21 is a compressor whose operating capacity can be varied.
- the compressor 21 is a positive displacement compressor driven by a motor whose frequency F is controlled by an inverter.
- the number of the compressors 21 is only one.
- the present invention is not limited to this, and two or more compressors may be connected in parallel according to the number of indoor units connected.
- the four-way valve 22 is a valve for switching the direction of refrigerant flow. During the cooling operation, the four-way valve 22 is switched as indicated by a solid line, and connects the discharge side of the compressor 21 and the gas side of the outdoor heat exchanger 23 and connects the accumulator 24 and the gas main pipe 7A side. . Thereby, the outdoor heat exchanger 23 functions as a condenser for the refrigerant compressed by the compressor 21, and the indoor heat exchangers 42A and 42B function as an evaporator.
- the four-way valve 22 is switched as indicated by the dotted line of the four-way valve, and connects the discharge side of the compressor 21 and the gas main pipe 7A and connects the accumulator 24 and the gas side of the outdoor heat exchanger 23. Connecting. Thereby, indoor heat exchanger 42A, 42B functions as a condenser of the refrigerant
- the outdoor heat exchanger 23 is a cross-fin type fin-and-tube heat exchanger composed of heat transfer tubes and a large number of fins. As described above, the outdoor heat exchanger 23 functions as a refrigerant condenser during the cooling operation, and functions as a refrigerant evaporator during the heating operation.
- the outdoor heat exchanger 23 has a gas side connected to the four-way valve 22 and a liquid side connected to the liquid main pipe 6A.
- the outdoor unit 2 has an outdoor fan 27 as a blower fan for sucking outdoor air into the unit, exchanging heat with the refrigerant in the outdoor heat exchanger 23, and then discharging the air outside.
- the outdoor fan 27 is a fan capable of changing the air volume of air supplied to the outdoor heat exchanger 23.
- the outdoor fan 27 is a propeller fan or the like driven by a motor including a DC fan motor.
- the accumulator 24 is connected between the four-way valve 22 and the compressor 21, and can store surplus refrigerant generated in the refrigerant circuit 10 in accordance with fluctuations in the operating load of the indoor units 4A and 4B. Container.
- the supercooler 26 is a double-pipe heat exchanger and is provided to cool the refrigerant sent to the expansion valves 41A and 41B after being condensed in the outdoor heat exchanger 23.
- the supercooler 26 is connected between the outdoor heat exchanger 23 and the liquid side shut-off valve 28 in this embodiment.
- a bypass circuit 71 is provided as a cooling source for the subcooler 26.
- a portion obtained by removing the bypass circuit 71 from the refrigerant circuit 10 is referred to as a main refrigerant circuit 10z.
- the bypass circuit 71 is connected to the main refrigerant circuit 10z so that a part of the refrigerant sent from the outdoor heat exchanger 23 to the expansion valves 41A and 41B is branched from the main refrigerant circuit 10z and returned to the suction side of the compressor 21. Yes. Specifically, the bypass circuit 71 branches a part of the refrigerant sent from the outdoor heat exchanger 23 to the expansion valves 41A and 41B from a position between the supercooler 26 and the liquid side closing valve 28, and the electric expansion valve It is connected to return to the suction side of the compressor 21 via a bypass flow rate adjustment valve 72 and the supercooler 26.
- the refrigerant sent from the outdoor heat exchanger 23 to the indoor expansion valves 41A and 41B is cooled by the refrigerant flowing in the bypass circuit 71 after being depressurized by the bypass flow rate adjusting valve 72 in the supercooler 26. That is, the capacity control of the subcooler 26 is performed by adjusting the opening degree of the bypass flow rate adjustment valve 72.
- the liquid side shut-off valve 28 and the gas side shut-off valve 29 are valves provided at connection ports with external devices and pipes (specifically, the liquid main pipe 6A and the gas main pipe 7A).
- the outdoor unit 2 is provided with a plurality of pressure sensors and temperature sensors.
- the pressure sensor a suction pressure sensor 34a for detecting an intake pressure (low-pressure refrigerant pressure) Ps of the compressor 21, a discharge pressure sensor 34b for detecting a delivery pressure (the high pressure refrigerant pressure) P d of the compressor 21 is installed ing.
- the temperature sensor is a thermistor.
- an outdoor temperature sensor 33c As the temperature sensors, the suction temperature sensor 33a, the discharge temperature sensor 33b, the heat exchange temperature sensor 33k, the liquid side temperature sensor 33l, the liquid pipe temperature sensor 33d, and the bypass temperature sensor 33z. And an outdoor temperature sensor 33c.
- the suction temperature sensor 33 a is provided at a position between the accumulator 24 and the compressor 21 and detects the suction temperature Ts of the compressor 21.
- the discharge temperature sensor 33b detects the discharge temperature Td of the compressor 21.
- the heat exchanger temperature sensor 33k detects the temperature of the refrigerant flowing in the outdoor heat exchanger 23.
- the liquid side temperature sensor 33l is installed on the liquid side of the outdoor heat exchanger 23, and detects the refrigerant temperature on the liquid side of the outdoor heat exchanger 23.
- the liquid pipe temperature sensor 33d is installed at the outlet of the subcooler 26 on the main refrigerant circuit 10z side and detects the temperature of the refrigerant.
- the bypass temperature sensor 33z detects the temperature of the refrigerant flowing through the outlet of the supercooler 26 of the bypass circuit 71.
- the outdoor temperature sensor 33c is installed on the outdoor air inlet side of the outdoor unit 2 and detects the temperature of the outdoor air flowing into the unit.
- the outdoor unit 2 has an outdoor control unit 31 that controls the operation of each element constituting the outdoor unit 2.
- the outdoor side control part 31 has the microcomputer provided in order to control the outdoor unit 2, memory, an inverter circuit etc. which control a motor.
- the outdoor side control part 31 is comprised so that a control signal etc. may be exchanged via the transmission line between indoor side control part 32a, 32b of indoor unit 4A, 4B.
- the outdoor side control part 31 comprises the control part 3 which performs operation control of the whole refrigerating and air-conditioning apparatus 1 with the indoor side control parts 32a and 32b.
- FIG. 2 is a control block diagram of the refrigeration air conditioner 1.
- the control unit 3 is connected so as to receive detection signals from the pressure sensors 34a and 34b and the temperature sensors 33a to 33l and 33z, and based on these detection signals and the like, various devices (the compressor 21 and the fan 27). , Fans 43A, 43B) and valves (four-way valve 22, flow rate adjusting valve (liquid side closing valve 28, gas side closing valve 29, bypass flow rate adjusting valve 72), expansion valves 41A, 41B) can be controlled. Connected to various equipment and valves.
- the control unit 3 includes a measurement unit 3a, a calculation unit 3b, a storage unit 3c, a determination unit 3d, a drive unit 3e, a display unit 3f, an input unit 3g, and an output unit 3h.
- the measuring unit 3a is a part that measures information from the pressure sensors 34a and 34b and the temperature sensors 33a to 33l and 33z, and is a part that constitutes a measuring unit together with the pressure sensors 34a and 34b and the temperature sensors 33a to 33l and 33z.
- the calculation unit 3b is a part that calculates a reference refrigerant amount that serves as a reference for calculation of the internal volume of the refrigerant extension pipe and determination of refrigerant leakage from the refrigerant circuit 10 based on information measured by the measurement unit 3a.
- the storage unit 3c stores values measured by the measurement unit 3a and values calculated by the calculation unit 3b, stores internal volume data and initial filling amount described later, and stores information from the outside. It is.
- the determination unit 3d is a portion that compares the reference refrigerant amount stored in the storage unit 3c with the total refrigerant amount of the refrigerant circuit 10 calculated by calculation to determine whether or not there is refrigerant leakage.
- the drive unit 3e is a part that controls the compressor motor, valve, and fan motor, which are elements driven by the refrigeration air conditioner 1.
- the display unit 3f is a part for displaying information when the refrigerant charging is completed or when refrigerant leakage is detected, and for displaying the information to the outside or displaying an abnormality that occurs when the refrigeration air conditioner 1 is operated.
- the input unit 3g is a place for inputting and changing set values for various controls and for inputting external information such as a refrigerant charging amount.
- the output unit 3h is a part that outputs the measurement value measured by the measurement unit 3a and the value calculated by the calculation unit 3b to the outside.
- the output unit 3h may be a communication unit for communicating with an external device, and the refrigeration air conditioner 1 can transmit refrigerant leakage presence / absence data indicating the detection result of refrigerant leakage to a remote management center or the like via a communication line or the like. It is configured.
- the control unit 3 configured as described above performs the operation by switching between the cooling operation and the heating operation as the normal operation by the four-way valve 22, and according to the operation load of each of the indoor units 4A and 4B, Control of each device of the indoor units 4A and 4B is performed. Moreover, the control part 3 performs the refrigerant
- the refrigerant extension pipe is a pipe necessary for connecting the outdoor unit 2 and the indoor units 4A and 4B and circulating the refrigerant in the refrigeration air conditioner 1.
- the refrigerant extension pipe has a liquid refrigerant extension pipe 6 (liquid main pipe 6A, liquid branch pipes 6a, 6b) and a gas refrigerant extension pipe 7 (gas main pipe 7A, gas branch pipes 7a, 7b).
- This is a refrigerant pipe to be constructed on site when installing the building at the installation location such as a building.
- Refrigerant extension pipes each having a pipe diameter determined according to the combination of the outdoor unit 2 and the indoor units 4A and 4B are used.
- Refrigerator extension pipe length depends on local installation conditions. For this reason, since the internal volume of refrigerant
- distributors 51a and 52a and refrigerant extension pipes are used to connect one outdoor unit 2 and two indoor units 4A and 4B.
- the outdoor unit 2 and the distributor 51a are connected by a liquid main pipe 6A
- the distributor 51a and the indoor units 4A and 4B are connected by liquid branch pipes 6a and 6b.
- the indoor units 4A and 4B and the distributor 52a are connected by gas branch pipes 7a and 7b
- the distributor 52a and the outdoor unit 2 are connected by a gas main pipe 7A.
- the distributors 51a and 52a use T-shaped tubes, but the present invention is not limited thereto, and headers may be used.
- a plurality of indoor units are connected, a plurality of T-shaped tubes may be used for distribution, or a header may be used.
- the refrigerant circuit 10 is configured by connecting the indoor refrigerant circuits 10a and 10b, the outdoor refrigerant circuit 10c, and the refrigerant extension pipes (the liquid refrigerant extension pipe 6 and the gas refrigerant extension pipe 7). .
- the refrigerating and air-conditioning apparatus 1 has a refrigerant circuit 10 and a bypass circuit 71.
- the refrigerating and air-conditioning apparatus 1 according to the present embodiment is operated by switching the cooling operation and the heating operation by the four-way valve 22 by the control unit 3 including the indoor side control units 32a and 32b and the outdoor side control unit 31.
- the outdoor unit 2 and the indoor units 4A and 4B are controlled in accordance with the operation loads of the indoor units 4A and 4B.
- the refrigerating and air-conditioning apparatus 1 of the present embodiment performs a cooling operation or a heating operation as a normal operation, and controls the components of the outdoor unit 2 and the indoor units 4A and 4B according to the operation load of each indoor unit 4A and 4B. Do.
- the cooling operation and the heating operation will be described in this order.
- FIG. 3 is a ph diagram during the cooling operation of the refrigeration air-conditioning apparatus 1 according to one embodiment of the present invention.
- the cooling operation will be described with reference to FIGS. 3 and 1.
- the four-way valve 22 is in the state indicated by the solid line in FIG. 1, that is, the discharge side of the compressor 21 is connected to the gas side of the outdoor heat exchanger 23, and the suction side of the compressor 21 is the gas side closing valve. 29 and the gas refrigerant extension pipe 7 (gas main pipe 7A, gas branch pipes 7a, 7b) are connected to the gas side of the indoor heat exchangers 42A, 42B. Further, the liquid side closing valve 28, the gas side closing valve 29, and the bypass flow rate adjusting valve 72 are all opened.
- the refrigerant flow in the cooling operation is a solid line arrow in FIG.
- the high-temperature and high-pressure gas refrigerant compressed by the compressor 21 (as shown in FIG. 3) reaches the outdoor heat exchanger 23 via the four-way valve 22 and is condensed and liquefied by the air blowing action of the fan 27 (see FIG. 3).
- the condensation temperature at this time is obtained by the heat exchange temperature sensor 33k, or is obtained by converting the pressure of the discharge pressure sensor 34b into a saturation temperature.
- the refrigerant condensed and liquefied by the outdoor heat exchanger 23 is further supercooled by the supercooler 26 (points in FIG. 3).
- the degree of supercooling at the outlet of the supercooler 26 at this time can be obtained by subtracting the temperature of the liquid pipe temperature sensor 33d installed on the outlet side of the supercooler 26 from the condensation temperature.
- the pressure of the refrigerant drops through the liquid side stop valve 28 in the liquid main pipe 6A and the liquid branch pipes 6a and 6b, which are the liquid refrigerant extension pipe 6, due to the tube wall friction (in FIG. 3), and the use unit 4A, 4B and decompressed by the expansion valves 41A and 41B to become a low-pressure gas-liquid two-phase refrigerant (see FIG. 3).
- the gas-liquid two-phase refrigerant is gasified by the air blowing action of the indoor fans 43A and 43B in the indoor heat exchangers 42A and 42B, which are evaporators (to the point in FIG. 3).
- the evaporation temperature at this time is measured by the liquid side temperature sensors 33e and 33h, and the superheat degree SH of the refrigerant at the outlets of the indoor heat exchangers 42A and 42B is the refrigerant temperature value detected by the gas side temperature sensors 33f and 33i. Is obtained by subtracting the refrigerant temperature detected by the liquid side temperature sensors 33e and 33h.
- Each expansion valve 41A, 41B adjusts the opening degree so that the superheat degree SH of the refrigerant at the outlets of the indoor heat exchangers 42A, 42B (that is, the gas side of the indoor heat exchangers 42A, 42B) becomes the superheat degree target value SHm. Has been.
- the gas refrigerant that has passed through the indoor heat exchangers 42A and 42B reaches the gas branch pipes 7a and 7b and the gas main pipe 7A, which are gas refrigerant extension pipes 7, and the pipes when passing through these pipes. Pressure drops due to tube wall friction (as shown in FIG. 3). Then, the refrigerant returns to the compressor 21 through the gas side closing valve 29 and the accumulator 24.
- the inlet of the bypass circuit 71 is located between the outlet of the supercooler 26 and the liquid side shut-off valve 28, and a part of the high-pressure liquid refrigerant (point in FIG. 3) cooled by the supercooler 26 is branched to bypass the flow rate adjusting valve. After the pressure is reduced at 72 to form a low-pressure two-phase refrigerant (point in FIG. 3), the refrigerant is introduced into the supercooler 26.
- the refrigerant that has passed through the bypass flow rate adjustment valve 72 of the bypass circuit 71 and the high-pressure liquid refrigerant in the main refrigerant circuit 10z exchange heat, and the high-pressure liquid refrigerant flowing in the main refrigerant circuit 10z is cooled.
- the refrigerant flowing through the bypass circuit 71 is evaporated and returned to the compressor 21 (as shown in FIG. 3).
- the opening degree of the bypass flow rate adjusting valve 72 is adjusted so that the superheat degree SHb of the refrigerant at the outlet on the bypass circuit 71 side of the supercooler 26 becomes the superheat degree target value SHbm.
- the superheat degree SHb of the refrigerant at the outlet on the bypass circuit 71 side of the supercooler 26 is the suction pressure Ps of the compressor 21 detected by the suction pressure sensor 34a from the refrigerant temperature detected by the bypass temperature sensor 33z. It is detected by subtracting the saturated temperature conversion value of.
- a temperature sensor is provided between the bypass flow rate adjustment valve 72 and the supercooler 26, and the refrigerant temperature value measured by this temperature sensor is measured by the bypass temperature sensor 33z. You may make it detect the superheat degree SHb of the refrigerant
- bypass circuit 71 inlet is between the outlet of the supercooler 26 and the liquid side shut-off valve 28, but may be installed between the outdoor heat exchanger 23 and the supercooler 26.
- FIG. 4 is a ph diagram during heating operation of the refrigerating and air-conditioning apparatus 1 according to one embodiment of the present invention.
- the heating operation will be described with reference to FIGS. 4 and 1.
- the four-way valve 22 is in the state indicated by the broken line in FIG. 1, that is, the discharge side of the compressor 21 is connected to the gas side closing valve 29 and the gas refrigerant extension pipe 7 (gas main pipe 7A, gas branch pipes 7a, 7b).
- the indoor heat exchangers 42 ⁇ / b> A and 42 ⁇ / b> B are connected to the gas side, and the suction side of the compressor 21 is connected to the gas side of the outdoor heat exchanger 23. Further, the liquid side closing valve 28 and the gas side closing valve 29 are opened, and the bypass flow rate adjusting valve 72 is closed.
- the flow of the refrigerant under the heating condition is a dotted line arrow in FIG.
- the high-temperature and high-pressure refrigerant (as shown in FIG. 4) compressed by the compressor 21 passes through the gas main pipe 7A and the gas branch pipes 7a and 7b, which are refrigerant gas extension pipes.
- the pressure drops due to pipe wall friction (see FIG. 4 points) to the indoor heat exchangers 42A and 42B.
- the indoor heat exchangers 42A and 42B they are condensed and liquefied by the blowing action of the indoor fans 43A and 43B (points in FIG. 4), and are decompressed by the expansion valves 41A and 41B to become low-pressure gas-liquid two-phase refrigerants (points in FIG. 4).
- To ).
- the opening degree of the expansion valves 41A and 41B is adjusted so that the supercooling degree SC of the refrigerant at the outlets of the indoor heat exchangers 42A and 42B becomes constant at the supercooling degree target value SCm.
- the indoor heat exchanger 42A, the supercooling degree SC of the refrigerant at the outlet of the 42B is a discharge pressure P d of the compressor 21 detected by the discharge pressure sensor 34b to saturated temperature corresponding to the condensation temperature Tc This is detected by subtracting the refrigerant temperature value detected by the liquid side temperature sensors 33e and 33h from the saturation temperature value of the refrigerant.
- a temperature sensor that detects the temperature of the refrigerant flowing in each of the indoor heat exchangers 42A and 42B is provided, and the refrigerant temperature corresponding to the condensation temperature Tc detected by the temperature sensor.
- the supercooling degree SC of the refrigerant at the outlets of the indoor heat exchangers 42A and 42B may be detected by subtracting the value from the refrigerant temperature value detected by the liquid side temperature sensors 33e and 33h.
- the pressure of the low-pressure gas-liquid two-phase refrigerant drops in the liquid main pipe 6A and the liquid branch pipes 6a and 6b, which are the liquid refrigerant extension pipe 6, due to pipe wall friction (points in FIG. 4).
- the outdoor heat exchanger 23 is reached.
- evaporative gasification (to the point in FIG. 4) is generated by the blowing action of the outdoor fan 27, and the gas returns to the compressor 21 through the four-way valve 22 and the accumulator 24.
- the refrigerant leakage detection is always performed while the refrigeration air conditioner 1 is in operation.
- the refrigerating and air-conditioning apparatus 1 is configured to be capable of remote monitoring by transmitting refrigerant leakage presence / absence data indicating the detection result of refrigerant leakage to a management center (not shown) or the like via a communication line.
- FIG. 5 is a flowchart showing the flow of the refrigerant leakage detection process in the refrigerating and air-conditioning apparatus 1 according to the embodiment of the present invention.
- the refrigerant leakage detection is performed not during a specific operation for refrigerant leakage detection but during normal cooling operation or heating operation, and refrigerant leakage detection is performed using operation data during these operations. That is, the control unit 3 performs the processing of the flowchart of FIG. 5 while performing normal operation.
- the operation data is data indicating the operation state quantity, and specifically, each measurement value obtained by each of the pressure sensors 34a and 34b and the temperature sensors 33a to 33l and 33z.
- the control unit 3 acquires the internal volume of each component part necessary for calculating the refrigerant amount in the refrigerant circuit 10 from the storage unit 3c.
- the internal volume of each component part other than the liquid refrigerant extension pipe 6 and the gas refrigerant extension pipe 7 is acquired. That is, the internal volume of each piping and each device (compressor 21, outdoor heat exchanger 23 and subcooler 26) in the indoor units 4A and 4B, and each piping and each device (indoor heat in the outdoor unit 2).
- the internal volume of the exchangers 42A and 42B) is acquired.
- the internal volume data necessary for calculating the refrigerant amount of the part other than the refrigerant extension pipe in the refrigerant circuit 10 is stored in advance in the storage unit 3c of the control unit 3.
- the storage of the internal volume data in the storage unit 3c of the control unit 3 may be input by the installer through the input unit 3g, or the outdoor unit 2 and the indoor units 4A and 4B are installed and communicated. It is good also as a structure which the control part 3 communicates with an external management center etc. and acquires automatically, when setting is performed.
- step S2 the control unit 3 collects current operation data (data obtained by the temperature sensors 33a to 33l and 33z and the pressure sensors 34a and 34b).
- current operation data data obtained by the temperature sensors 33a to 33l and 33z and the pressure sensors 34a and 34b.
- step S3 it is confirmed whether the operation data collected in step S2 is stable data, and if it is stable data, the process proceeds to step S4.
- the operation of the refrigerant cycle is not stable. It can be determined from the data that the current operating state is not stable, and in this case, refrigerant leakage detection is not performed.
- step S4 the density of the refrigerant in the portion other than the liquid refrigerant extension pipe 6 and the gas refrigerant extension pipe 7 in the refrigerant circuit 10 is calculated using the stability data (operation data) obtained in step S3. Since the density of the refrigerant is data necessary for calculating the quantity of refrigerant, it is obtained in step S4.
- the calculation of the density of each refrigerant that passes through each component part that is a part other than the liquid refrigerant extension pipe 6 and the gas refrigerant extension pipe 7 in the refrigerant circuit 10 can be performed by a conventionally known method. That is, the density of the single-phase portion where the refrigerant is basically either liquid or gas can be calculated from the pressure and temperature.
- the refrigerant is in a gas state from the compressor 21 to the outdoor heat exchanger 23, and the gas refrigerant density in this portion is determined by the discharge pressure detected by the discharge pressure sensor 34b and the discharge temperature detected by the discharge temperature sensor 33b. And can be calculated.
- the two-phase density average value is calculated from the equipment entrance / exit state quantity using an approximate expression.
- Approximation formulas and the like necessary for these calculations are stored in advance in the storage unit 3c, and the control unit 3 includes the operation data obtained in step S3 and data such as approximation formulas stored in the storage unit 3c in advance. Is used to calculate the refrigerant density of each component part of the refrigerant circuit 10 other than the liquid refrigerant extension pipe 6 and the gas refrigerant extension pipe 7.
- step S5 it is confirmed whether or not initial learning is performed.
- the initial learning is a process of calculating the internal volume of the liquid refrigerant extension pipe 6 and the internal volume of the gas refrigerant extension pipe 7 or calculating a reference refrigerant amount necessary for detecting the presence or absence of refrigerant leakage. is there. While the internal volume of each component of the indoor unit and outdoor unit is determined for each type of equipment and is known, the refrigerant extension pipe has different pipe lengths depending on the local installation conditions as described above. The internal volume of the refrigerant extension pipe cannot be preset in the storage unit 3c as known data. Moreover, this example is intended for the existing refrigeration air conditioner 1, and the internal volume of the refrigerant extension pipe is unknown from this point.
- step S5 the refrigeration air conditioner is actually operated after installation, and the internal volume of the refrigerant extension pipe is calculated using the operation data during operation.
- the internal volume of the refrigerant extension pipe (liquid refrigerant extension pipe 6 and gas refrigerant extension pipe 7) calculated once in the initial learning is repeatedly used in subsequent refrigerant leak detection. Details of the initial learning will be described later. If it is determined in step S5 that initial learning is not performed, the process proceeds to step S6. If initial learning is performed, the process proceeds to step S8.
- the initial learning start condition is a condition for determining whether or not the current operation state is in a state where the total refrigerant amount can be accurately calculated.
- the following condition is set. That is, the refrigerant amount in the accumulator 24 is calculated using the saturated gas density, assuming that all the refrigerant in the accumulator 24 is gas. For this reason, if the excess liquid refrigerant is accumulated in the accumulator 24, the refrigerant amount is calculated as a gas refrigerant even though the liquid refrigerant is accumulated, and the accurate refrigerant amount is calculated. I can't.
- the value calculated as the refrigerant amount of the accumulator 24 is smaller than the actual amount by the excess liquid refrigerant amount, and this miscalculation affects and the reference refrigerant amount MrSTD in step S35 described later cannot be accurately calculated. Therefore, initial learning is not performed when the surplus liquid refrigerant is accumulated in the accumulator 24 as described above. That is, as the initial learning start condition, it is specified that the refrigerant is not accumulated in the accumulator 24.
- Whether or not the refrigerant has accumulated in the accumulator 24 is determined based on the current operation data based on the degree of superheat SH (superheat degree at the inlet of the compressor 21) of the refrigerant at the outlets of the indoor heat exchangers 42A and 42B. Judgment can be made based on whether it is 0 or more. That is, when the superheat degree SH is 0 or more, it is determined that the refrigerant is not accumulated in the accumulator 24, and when the superheat degree SH is less than 0, the refrigerant is accumulated in the accumulator 24. to decide.
- the process proceeds to the initial learning process (S7). Continue driving. Details of the initial learning will be described later.
- step S8 the calculated refrigerant quantity in each component of the refrigerant circuit 10, calculates the total refrigerant amount M r which is filled in the refrigerating air conditioner 1 by summing them.
- the total refrigerant amount Mr is obtained by acquiring various sensor information in the measurement unit 3a in FIG. 2 and then measuring these data and various data stored in the storage unit 3c (internal volume of each component part, volume ratio ⁇ ,
- the calculation unit 3b calculates the internal volume V PL of the liquid refrigerant extension pipe 6 and the internal volume V PG of the gas refrigerant extension pipe 6).
- the internal volume V PL of the liquid refrigerant extension pipe 6 and the internal volume V PG of the gas refrigerant extension pipe 7 in the storage unit 3c are calculated and stored by initial learning.
- the refrigerant amount is obtained by multiplying the refrigerant density and the internal volume. Accordingly, the refrigerant amount Mr_otherP of the refrigerant circuit 10 other than the refrigerant extension pipe can be obtained based on the density of the refrigerant passing through each part and the internal volume data stored in the storage unit 3c.
- the refrigerant amount M P of the extension pipe is the internal volume V of the liquid refrigerant extension pipe 6 obtained in the initial learning.
- Step S9 Determination of refrigerant amount leakage
- M rSTD M r
- M rSTD refrigerant leakage
- M rSTD M r
- M r refrigerant leakage
- the notification in step S10 and step S11 is performed by, for example, displaying the information on the display unit 3f, and the refrigerant leakage presence / absence data indicating the detection result of the refrigerant amount leakage is transmitted to a remote management center via a communication line or the like. Report).
- the value of the total refrigerant quantity, M r changes by a sensor error or the like when the refrigerant quantity calculating
- the determination threshold for the presence or absence of refrigerant leakage may be determined in consideration of this point.
- the control unit 3 performs normal / abnormal reporting, moves to RETURN, and repeats the processing from step S1 again. By repeating the processing from step S1 to step S11, refrigerant leakage detection is always performed during normal operation.
- FIG. 6 is a flowchart of initial learning of the refrigerating and air-conditioning apparatus 1 according to one embodiment of the present invention.
- the reference refrigerant amount MrSTD is a reference amount that serves as a reference for determining whether or not there is refrigerant leakage when refrigerant leakage detection is performed. Since the refrigerant easily leaks as time elapses, it is necessary to calculate the reference refrigerant amount MrSTD as soon as possible after installing the refrigeration air conditioner 1. Here, it is assumed that the cooling operation is performed.
- step S21 it is determined whether or not the current operation state matches a preset operation data acquisition condition. While the current operation state does not match the operation data acquisition condition, the process returns to step S2 in FIG. 5, and the processing of steps S2 to S7 is repeated until the operation state that matches the operation data acquisition condition is reached.
- the present embodiment is characterized in that the internal volume of the refrigerant extension pipe (the liquid refrigerant extension pipe 6 and the gas refrigerant extension pipe 7) can be calculated from the operation data acquired during the normal operation without using a special operation mode.
- the operation data used when calculating the internal volume of the refrigerant extension pipe the operation data in an operation state that satisfies a predetermined operation data acquisition condition is used.
- the operation data acquisition condition when the initial filling amount is known may be the same as the initial learning start condition in step S21, or another condition may be designated.
- the operation data acquisition condition specifies an operation state in which the operation of the refrigerant cycle is stable and the internal volume of the refrigerant extension pipe can be calculated with high accuracy. Specific examples include the following conditions (A) to (C).
- (A) There are variations in the respective operating states of the operating frequency of the compressor, which is an element device of the refrigeration air conditioner, the opening degree of the expansion valve, the rotational speed of the fan attached to the indoor / outdoor heat exchanger, etc. All fit within a certain range. This specifies that there is little fluctuation of the actuator.
- (B) The value of the discharge pressure sensor (high pressure sensor) 34b attached to the refrigeration air conditioner 1 is not less than a certain value, and the value of the suction pressure sensor (low pressure sensor) 34a is not more than a certain value.
- step S22 when the current operation state is an operation state that satisfies the operation data acquisition condition, the operation data at that time is automatically acquired and held as operation data for initial learning (S22).
- the extended pipe density ⁇ P and the refrigerant amount Mr_otherP other than the refrigerant extended pipe are calculated using the normal operation data. From one operation data, the extension pipe density ⁇ P and the refrigerant amount Mr_otherP other than the refrigerant extension pipe are respectively calculated, and each calculation result is stored in the storage unit 3c.
- the extended pipe density ⁇ P is a value calculated in consideration of both the liquid side and gas side pipe densities, and is calculated by the following equation (1).
- [rho PL the liquid refrigerant extension piping average refrigerant density (hereinafter, referred to as the liquid refrigerant extension pipe Density) [kg / m 3] a and, converting the condensation temperature Tc obtained by the condensing pressure (heat exchanger temperature sensor 33k And the outlet temperature of the subcooler 26 obtained by the liquid tube temperature sensor 33d.
- [rho PG gas refrigerant extension piping average refrigerant density is (hereinafter, the gas that refrigerant extension piping Density) [kg / m 3], and the refrigerant density in the suction side of the compressor 21, the indoor heat exchanger 42A, 42B of It is determined by averaging with the outlet refrigerant density.
- the refrigerant density on the suction side of the compressor 21 is obtained from the suction pressure Ps and the suction temperature Ts.
- the outlet refrigerant density of the indoor heat exchangers 42A and 42B is obtained from the evaporation pressure Pe which is a converted value of the evaporation temperature Te and the outlet temperature of the indoor heat exchangers 42A and 42B.
- ⁇ is a volume ratio between the liquid refrigerant extension pipe 6 and the gas refrigerant extension pipe 7 and is stored in the storage unit 3c of the control unit 3 in advance.
- the refrigerant quantity M r_otherP other than the refrigerant extension pipe is a value obtained by adding all of the condenser refrigerant quantity M rc , the evaporator refrigerant quantity M re , the accumulator refrigerant quantity M rACC, and the oil-dissolved refrigerant quantity M rOIL .
- the calculation method of each refrigerant quantity is mentioned later.
- step S25 it is confirmed whether or not the amount of refrigerant charged in the initial stage when the refrigeration air conditioner 1 is installed is known (already input) (S25). For example, when the refrigerating and air-conditioning apparatus 1 is newly installed or when the initial filling amount is recorded in the storage unit 3c, the process proceeds to step S26. Further, when the initial filling amount is not known, for example, when there is no record of the initial filling amount in the existing refrigeration air conditioner 1, the process proceeds to step S30.
- Steps S26 to S29 describe the flow when the initial filling amount is known.
- the calculation formula for the total refrigerant amount Mr is determined with the internal volume V PL being an unknown number.
- the internal volume V PG of the gas refrigerant extension pipe 7 is calculated using the following (2) in the liquid refrigerant extension pipe from the equation the volume V PL.
- V PG ⁇ V PL (2)
- the gas refrigerant density of the gas refrigerant extension pipe 7 is a few tens of times smaller than the liquid refrigerant density of the liquid refrigerant extension pipe 6, and the internal volume V PG of the gas refrigerant extension pipe 7 represents the total refrigerant amount Mr.
- the influence on the calculation is smaller than the internal volume V PL of the liquid refrigerant extension pipe 6. Therefore, instead of each individually calculated and the internal volume V PL of the contents of the gas refrigerant extension pipe 7 product V PG liquid refrigerant extension pipe 6, taking into account only the differences of the pipe diameter, the liquid refrigerant extension pipe 6
- the internal volume VPG of the gas refrigerant extension pipe 7 is simply calculated from the internal volume VPL using the above equation (2).
- the volume ratio ⁇ is stored in advance in the storage unit 3c of the control unit 3.
- the calculation of the total refrigerant amount M r is the same as the method of calculating the total refrigerant quantity in the step S8 described above.
- V PL (M rSTD -M r_otherP ) / ( ⁇ PL + ⁇ ⁇ ⁇ PG )
- ⁇ PL the refrigerant density of the liquid refrigerant extension pipe 6
- ⁇ PG the refrigerant density of the gas refrigerant extension pipe 7
- Mr_otherP is the refrigerant circuit 10.
- step S28 the internal volume V PG of the gas refrigerant extension pipe 7 is calculated by substituting the internal volume V PL of the liquid refrigerant extension pipe 6 obtained in step S26 into the above equation (2).
- liquid refrigerant extension pipe internal volume V PL the liquid refrigerant extension pipe internal volume V PG, and the reference refrigerant amount (initial charge amount when the initial charge amount is known) M rSTD calculated by the above processing are stored in a memory or the like.
- the internal volume of the refrigerant extension pipe can be calculated in one operation.
- step S30 it is determined whether or not a plurality of operation data has been acquired. If a plurality of operation data has not been acquired, the process returns to step S2 in FIG. 5 until an operation state that matches the operation data acquisition conditions is reached. Continue normal operation. On the other hand, if it is determined in step S30 that a plurality of operation data has been acquired, approximate expression calculation processing is entered.
- this calculation result data group (a plurality of refrigerant extension pipe densities ⁇ P and a refrigerant amount M r_other other than the plurality of refrigerant extension pipes) is used to add the refrigerant extension pipe density and the other than the extension pipes.
- An approximate expression showing the relationship with the refrigerant amount is prepared.
- the approximate expression is necessary for calculating the internal volume of the refrigerant extension pipe.
- the calculation principle for calculating the internal volume of the refrigerant extension pipe from the approximate expression will be described.
- FIG. 7 is a diagram for explaining that the ratio of the refrigerant amount M P of the extension pipe to the refrigerant quantity M r_otherP other than the extension pipe changes with respect to the total refrigerant quantity M according to the extension pipe density ⁇ P. 7, hatched portions indicate the refrigerant quantity M P of the extension pipe, hatching part shows the refrigerant quantity M R_otherP other than extension piping.
- the refrigerant amount M P of the extension pipe increases by ⁇ M
- the refrigerant other than the extension pipe the amount M R_otherP is reduced to the contrary by ⁇ M min to the increased amount of refrigerant M P
- the amount of change is the same.
- Refrigerant amount M R_otherP the extension piping density [rho P other than the extension pipe, it is possible to calculate from the operating data as described respectively in step S23, S24, .DELTA.M also calculated.
- the refrigerant change amount is equal in each of the refrigerant amount M P of the extended pipe and the refrigerant amount M r_otherP of the non-extended pipe. to describe how to calculate the refrigerant extension pipe volume V P by utilizing the fact.
- FIG. 8A is a diagram corresponding to the refrigerant amount M P of the extension pipe in FIG. 7, and shows the relationship between the extension pipe density ⁇ P and the refrigerant quantity M P of the extension pipe.
- FIG. 8 (b) is a diagram that corresponds to the refrigerant quantity M R_otherP other than the extension pipe 7 shows the relationship between the refrigerant quantity M R_otherP other than the extension piping and extension piping density [rho P.
- M P V P ⁇ ⁇ P
- the slope V P in FIG. 8A corresponds to the internal volume V P of the extension pipe to be obtained now.
- the slope V P cannot be obtained from FIG.
- the refrigerant change amount when the extension pipe density ⁇ P changes from ⁇ 1 to ⁇ 2 is also ⁇ M for the portions other than the extension pipe
- the slope of FIG. 8B is the slope of FIG. It is equal to the slope. Since the refrigerant amount Mr_otherP and the extended pipe density ⁇ P other than the extended pipe can be calculated from the operation data as described in steps S23 and S24, the slope ⁇ V P can also be calculated. Therefore, to calculate the slope of FIG. 8 (b), by obtaining the absolute value, it is possible to obtain the refrigerant pipe volume V P.
- the refrigerant quantity M P of the extension pipe is an amount obtained by adding the refrigerant quantity in the refrigerant amount and the gas refrigerant extension pipe 7 of the liquid refrigerant extension pipe 6 is calculated by the following equation (3).
- the absolute value of the slope in FIG. 8B corresponds to the liquid refrigerant extended pipe internal volume V PL . Therefore, by obtaining the absolute value of the slope in FIG. 8B, the liquid refrigerant extension pipe internal volume V PL can be calculated, and the gas refrigerant extension pipe internal volume V PG can also be calculated from the equation (2).
- a calculation result data group calculated based on each operation data extended pipe density ⁇ P , refrigerant amount M r_otherP other than the extended pipe
- the extended pipe density ⁇ P as the horizontal axis
- the refrigerant amount M r_otherP other than the extended pipe as the vertical axis
- FIG. 9 is a diagram illustrating a state in which a plurality of points are plotted on XY coordinates with the extended pipe density ⁇ P as the horizontal axis and the refrigerant amount Mr_otherP other than the extended pipe as the vertical axis.
- Each point plotted on the XY coordinates is a point based on operation data that satisfies the operation data acquisition condition, and is data in a state where the refrigerant circuit 10 is stable.
- a linear approximation formula is created using the least square method.
- the absolute value of the slope of the linear approximate expression is the liquid refrigerant extension pipe internal volume V PL , which is 0.0206 in the example of FIG. A method for creating a linear approximate expression will be described later.
- step S30 If it is determined in step S30 that a plurality of operation data has been acquired, a calculation result data group (extended pipe density ⁇ P , refrigerant amount M r_otherP other than the extended pipe) calculated based on each operation data is read from the storage unit 3c. Then, the calculation unit 3b calculates an approximate expression based on the read calculation result data group (S31). Then, it is determined whether or not the extension pipe internal volume determination condition is satisfied (S32). If the extension pipe internal volume determination condition is not satisfied, the process returns to step S2 of FIG. 5, and if the extension pipe internal volume determination condition is satisfied, the process enters step S33.
- a calculation result data group extended pipe density ⁇ P , refrigerant amount M r_otherP other than the extended pipe
- the conditions for determining the extension pipe internal volume are as follows.
- First condition In the calculation result data group used for calculating the approximate expression, the difference between the maximum value and the minimum value of the refrigerant extension pipe density ⁇ P is an arbitrary value or more.
- Second condition The calculated liquid refrigerant extension pipe internal volume VPL has an upper limit value and a lower limit value.
- Third condition A data usage range of an arbitrary width is provided for the approximate expression created based on each data satisfying the first condition, and if there is data that deviates from the data within the range, the data is excluded. Create an approximate expression again.
- the liquid refrigerant extension pipe internal volume when satisfying these conditions is determined as the calculation result of the final liquid refrigerant extension pipe internal volume VPL .
- the reason for setting the first condition is that when the refrigerant extension pipe density ⁇ P used when calculating the approximate expression is close to each other, the inclination of the approximate expression changes greatly with a slight error. Is mentioned. However, as shown in the first condition, by adding a condition that widens the value of the refrigerant extension pipe density ⁇ P used for the approximate expression calculation, the change width of the inclination can be reduced, and the measurement error caused by the sensor can be reduced. It is possible to reduce the influence of (equipment error, error caused by the surrounding environment). Therefore, when the calculation result data group used when calculating the approximate expression in step S31 does not satisfy the first condition, the approximate expression is discarded and the liquid refrigerant extension pipe internal volume V PL is not determined. .
- the first condition is incorporated in step S30, and when a calculation result data group in which the difference between the maximum value and the minimum value of the refrigerant extension pipe density ⁇ P is an arbitrary value or more is obtained, the approximate expression calculation process is entered. May be.
- the reason for setting the second condition is that the upper and lower limits of the internal volume of the liquid refrigerant extension pipe internal volume V PL are determined in advance by the equipment, and the value may deviate from that value. It is done. However, as shown in the second condition, by making the calculated liquid refrigerant extension pipe internal volume V PL have upper and lower limits, it is possible to prevent erroneous calculation of the refrigerant amount.
- the reason for setting the third condition is that when data with a large data error is acquired, the slope becomes unstable due to the influence of the data.
- the third condition by excluding data with greatly different values from the approximate line created based on each data satisfying the first condition and obtaining the approximate line again, the influence of error is reduced and the accuracy is improved. A high approximation formula can be obtained.
- the liquid refrigerant extension pipe internal volume V PL is determined from the approximate expression (S33). Although it is preferable to satisfy all of the first to third conditions, the present invention is not limited to this. Then, to calculate the internal volume V PG of the gas refrigerant extension pipe 7 by the above equation (2) (S34). Then, to calculate the total refrigerant amount M r by using the calculated liquid refrigerant extension pipe volume V PL and the gas refrigerant extension pipe volume V PG in step S33. A method of calculating the total refrigerant amount Mr will be described later.
- liquid refrigerant extension pipe internal volume V PL the liquid refrigerant extension pipe internal volume V PG and the reference refrigerant amount (initial charge amount when the initial charge amount is known) M rSTD calculated by the above processing are stored in a memory or the like. And the initial learning is finished.
- Equation (8) The coefficient (a, b) of the function that minimizes T (total) in the following equation (8) is obtained. Substituting equation (6) into equation (7) yields equation (8) below.
- T in the expression (8) becomes the minimum. That is, the following equations (9) and (10) are obtained,
- the refrigerant amount calculation method in the present embodiment will be described by taking cooling operation as an example. In the heating operation, the total refrigerant amount can be calculated by the same method.
- a method of the operation state quantity of constituent elements constituting the refrigerant circuit 10 calculates the refrigerant quantity for each component, it calculates a total refrigerant amount M r present in the refrigerant circuit 10.
- the total refrigerant amount Mr is obtained as the total sum of the refrigerant amounts of the respective elements obtained from the operating states of the respective elements.
- M rc condenser refrigerant quantity
- M re evaporator refrigerant quantity
- M rPL liquid refrigerant extension pipe refrigerant quantity
- M rPG gas refrigerant extension pipe refrigerant quantity
- M rACC accumulator refrigerant quantity
- M rOIL Oil-dissolving refrigerant amount
- FIG. 10 is a diagram showing an outline of the refrigerant state in the condenser. Since the superheat degree on the discharge side of the compressor 21 is larger than 0 degree at the condenser inlet, the refrigerant is in a gas phase, and the supercool degree is larger than 0 degree at the condenser outlet, so the refrigerant is liquid. It has become a phase.
- the refrigerant in the gas phase state at the temperature T d is cooled by the outdoor air at the temperature TA, becomes saturated steam at the temperature T csg , and condenses due to the latent heat change in the two-phase state, and is saturated with the temperature T cs l And further cooled to a liquid phase at temperature T sco .
- the condenser refrigerant amount M rc [kg] is expressed by the following equation (15).
- the condenser internal volume V c [m 3 ] is known because it is an apparatus specification.
- the average refrigerant density ⁇ c [kg / m 3 ] of the condenser is expressed by the following equation (16).
- R cg , R cs , and R cl [ ⁇ ] indicate volume ratios of the gas phase, the two-phase, and the liquid phase, respectively.
- ⁇ cg , ⁇ cs , and ⁇ cl [kg / m 3 ] represent the average refrigerant density of the gas phase, the two-phase, and the liquid phase, respectively.
- the condenser inlet density ⁇ d can be calculated from the condenser inlet temperature (corresponding to the discharge temperature T d ) and the pressure (corresponding to the discharge pressure P d ).
- the saturated vapor density ⁇ csg in the condenser can be calculated from the condensation pressure (discharge pressure P d ).
- x is the dryness of the refrigerant [ ⁇ ]
- f cg is the void ratio [ ⁇ ] in the condenser.
- f cg is expressed by the following equation (19).
- the outlet density ⁇ sco of the condenser can be calculated from the condenser outlet temperature T sco obtained from the liquid side temperature sensor 203 and the pressure (corresponding to the discharge pressure P d ). Further, the saturated liquid density ⁇ csl in the condenser can be obtained by converting the compressor outlet pressure into saturation.
- the average refrigerant density ⁇ cg , ⁇ cs , ⁇ cl [kg / m 3 ] of the gas phase, the two-phase, and the liquid phase necessary for calculating the average refrigerant density of the condenser was calculated.
- Ac is the heat transfer area of the condenser [m 2].
- G r is the mass flow rate [kg / h] of the refrigerant
- A is the heat transfer area [m 2 ]
- K is the heat transfer rate [kW / (m 2 ⁇ ° C.)].
- the heat transfer rate K is constant, and the volume ratio is divided by the specific enthalpy difference ⁇ H [kJ / kg] and the temperature difference ⁇ T [° C] between the refrigerant and the outdoor air. Proportional.
- ⁇ H cg , ⁇ H cs , ⁇ H cl are the specific enthalpy differences [kJ / kg] of the refrigerant in the gas phase, the two-phase, and the liquid phase, respectively
- ⁇ T cg , ⁇ T cs , ⁇ T cl are the respective phases, outdoor air, and Is the temperature difference [° C.].
- the condenser liquid phase ratio correction coefficient ⁇ is a value obtained from the measurement data, and is a value that varies depending on the equipment specifications, particularly the condenser specifications.
- ⁇ H cg is obtained by subtracting the specific enthalpy of saturated steam from the specific enthalpy at the condenser inlet (corresponding to the discharge specific enthalpy of the compressor 21).
- the discharge specific enthalpy is obtained by calculating the discharge pressure P d and the discharge temperature T d, and the specific enthalpy of saturated steam in the condenser can be calculated from the condensation pressure (corresponding to the discharge pressure P d ).
- ⁇ H cs is obtained by subtracting the specific enthalpy of the saturated liquid in the condenser from the specific enthalpy of the saturated vapor in the condenser.
- Specific enthalpy of saturated liquid in the condenser can be calculated from the condensing pressure (corresponding to the discharge pressure P d).
- ⁇ H cl is obtained by subtracting the specific enthalpy of the condenser outlet from the specific enthalpy of the saturated liquid in the condenser.
- the specific enthalpy at the condenser outlet is obtained by calculating the condensation pressure (corresponding to the discharge pressure P d ) and the condenser outlet temperature T sco .
- the logarithm average temperature difference can be expressed by the following equation (25).
- the saturated vapor temperature T csg in the condenser can be calculated from the condensation pressure (corresponding to the discharge pressure P d ).
- the average temperature difference ⁇ T cs between the two phases and the outdoor air is expressed by the following equation (26) using the saturated vapor temperature T csg and the saturated liquid temperature T csl in the condenser.
- the saturated liquid temperature T csl in the condenser can be calculated from the condensation pressure (corresponding to the discharge pressure P d ).
- the average temperature difference ⁇ T cl between the liquid phase and the outdoor air can be expressed by the following equation (27) as a logarithmic average temperature difference using the condenser outlet temperature T sco , the saturated liquid temperature T cs l in the condenser, and the suction outside air temperature. .
- the volume ratio (R cg : R cs : R cl ) in each phase can be calculated.
- the average refrigerant density and volume ratio in each phase can be calculated, and the condenser average refrigerant density ⁇ c can be calculated.
- ⁇ PL is obtained, for example, by calculating the liquid refrigerant extension pipe inlet temperature (corresponding to the condenser outlet temperature T sco ) and the liquid refrigerant extension pipe inlet pressure (corresponding to the discharge pressure P d ).
- [rho PG, for example (corresponding to the suction temperature Ts) gas refrigerant extension pipe outlet temperature is determined by calculating the liquid refrigerant extension pipe outlet pressure (corresponding to the suction pressure Ps).
- V PL and V PG are the liquid refrigerant extension pipe internal volume [m 3 ] and the gas refrigerant extension pipe internal volume [m 3 ], respectively, and values obtained by initial learning are used.
- FIG. 11 is a diagram showing an outline of the refrigerant state in the evaporator. At the evaporator inlet, the refrigerant is in two phases, and at the evaporator outlet, the degree of superheat on the suction side of the compressor 21 is greater than 0 degrees, so the refrigerant is in the gas phase.
- the refrigerant in a two-phase state at a temperature T ei [° C.] is heated by indoor intake air at a temperature TA [° C.], becomes saturated steam at a temperature T esg [° C.], and further heated to a temperature Ts [C] gas phase.
- the evaporator refrigerant amount M re [kg] is expressed by the following equation (30).
- V e is the evaporator internal volume [m 3 ] and is known because it is an equipment specification.
- ⁇ e is the evaporator average refrigerant density [kg / m 3 ] and is expressed by the following equation (31).
- R eg and R es represent the gas phase and two-phase volume ratio [ ⁇ ]
- ⁇ es and ⁇ eg represent the average refrigerant density [kg / m 3 ] of the gas phase and two phases, respectively.
- ⁇ es and ⁇ eg represent the average refrigerant density [kg / m 3 ] of the gas phase and two phases, respectively.
- x is the dryness of the refrigerant [ ⁇ ]
- f eg is the void ratio [ ⁇ ] in the evaporator.
- f eg is expressed by the following equation (33).
- s is a slip ratio [ ⁇ ].
- Many empirical formulas have been proposed so far for calculating the slip ratio s.
- the mass flux GM r [kg / (m 2 s)]
- the suction pressure Ps and the dryness x, the following (34) It is expressed by a formula. Since the mass flux Gm r changes depending on the operating frequency of the compressor, it is possible to detect a change in the calculated refrigerant amount Mr with respect to the operating frequency of the compressor by calculating the slip ratio s by this method.
- (B) Calculation of vapor-phase average refrigerant density ⁇ eg [kg / m 3 ] in the evaporator
- the vapor-phase average refrigerant density ⁇ eg in the evaporator is, for example, the saturation vapor density ⁇ es g in the evaporator and the evaporator outlet density. It is an average and is obtained by the following equation (35).
- the saturated vapor density ⁇ esg in the evaporator can be calculated from the evaporation pressure (corresponding to the suction pressure Ps).
- the evaporator outlet density (corresponding to the suction density ⁇ s) can be calculated from the evaporator outlet temperature (corresponding to the suction temperature Ts) and the pressure (corresponding to the suction pressure Ps).
- the two-phase and gas-phase average refrigerant densities ⁇ es and ⁇ eg [kg / m 3 ] necessary for calculating the average refrigerant density of the evaporator were calculated.
- a es and A eg are the two-phase and gas-phase heat transfer areas in the evaporator, respectively, and Ae is the heat transfer area of the evaporator.
- G r is the mass flow rate [kg / h] of the refrigerant
- A is the heat transfer area [m 2 ]
- K is the heat transfer rate [kW / (m 2 ⁇ ° C.)].
- ⁇ H es is obtained by subtracting the evaporator inlet specific enthalpy from the specific enthalpy of saturated steam in the evaporator.
- the specific enthalpy of saturated vapor in the evaporator is obtained by calculating the evaporation pressure (corresponding to the suction pressure), and the evaporator inlet specific enthalpy can be calculated from the condenser outlet temperature T sco .
- ⁇ H eg is obtained by subtracting the specific enthalpy of the saturated vapor in the evaporator from the specific enthalpy at the outlet of the evaporator (corresponding to the suction specific enthalpy).
- the specific enthalpy at the outlet of the evaporator is obtained by calculating the outlet temperature (corresponding to the suction temperature Ts) and the pressure (corresponding to the suction pressure Ps).
- the average temperature difference ⁇ T es between the two phases in the evaporator and the room air is expressed, for example, by the following equation (39) assuming that there is almost no temperature change in the room air.
- the saturated vapor temperature T esg in the evaporator is obtained by calculating the evaporation pressure (corresponding to the suction pressure Ps).
- the evaporator inlet temperature T ei can be calculated from the evaporation pressure (corresponding to the suction pressure Ps).
- T ea is the room air temperature.
- the average temperature difference ⁇ T eg between the gas phase and the room air is expressed by the following equation (40) as a logarithmic average temperature difference.
- the evaporator outlet temperature T eg is obtained as the suction temperature Ts.
- the volume ratio (R es : R eg ) between the two phases and the gas phase can be calculated.
- the average refrigerant density and volume ratio in each phase can be calculated, and the evaporator average refrigerant density ⁇ e can be calculated.
- V ACC is an accumulator internal volume [m 3 ] and is a known value because it is determined by the equipment specification.
- ⁇ ACC is the accumulator average refrigerant density [kg / m 3 ], and is obtained by calculating the accumulator inlet temperature (corresponding to the suction temperature Ts) and the inlet pressure (corresponding to the suction pressure Ps).
- V OIL is a volume [m 3 ] of refrigerating machine oil existing in the refrigerant circuit, and is known because it is a device specification.
- ⁇ OIL and ⁇ OIL are the density [kg / m 3 ] of the refrigerating machine oil and the solubility [ ⁇ ] of the refrigerant in the oil, respectively. If most of the refrigeration oil is present in the compressor and accumulator, the refrigeration oil density ⁇ OIL can be handled at a constant value, and the solubility ⁇ [ ⁇ ] of the refrigerant in the oil is expressed by the following equation (43). As shown, the suction temperature Ts and the suction pressure Ps are calculated.
- the condenser refrigerant amount M rc (2) the extension pipe refrigerant quantity M P (the addition amount of the liquid refrigerant extension pipe refrigerant quantity M rPL and the gas refrigerant extension pipe refrigerant quantity M rPG ), (3) an evaporator refrigerant quantity M re, (4) and the accumulator refrigerant quantity M rACC, (5) an oil soluble refrigerant quantity M rOIL, it is possible to calculate. By adding all these refrigerant amounts, the total refrigerant amount Mr can be obtained.
- the correction method is not limited to the above-described method as long as the correction related to the liquid phase portion is performed, and the more correction points, the higher the amount of refrigerant can be calculated.
- the operation data at that time is automatically and sequentially acquired as operation data for initial learning. Then, the refrigerant amount other than the extension pipe and the extension pipe density are calculated based on each operation data, and the extension pipe internal volume is calculated based on this calculation result data group. Therefore, the internal volume of the refrigerant extension pipe can be calculated using the operation data during the normal operation without performing a specific operation for calculating the internal volume of the refrigerant extension pipe. Moreover, since the calculation of the internal volume of the refrigerant extension pipe and the detection of the refrigerant leakage are automatically performed simply by starting the normal operation, the trouble of performing the specific operation as in the prior art is not required.
- the internal volume of the refrigerant extension pipe and the refrigerant extension are based on the operation data during normal operation.
- the amount of refrigerant in the pipe can be easily calculated. Therefore, in calculating the internal volume of the refrigerant extension pipe and determining whether or not there is a refrigerant leak, it is possible to reduce as much as possible the trouble of inputting information on the refrigerant extension pipe.
- the initial learning start condition is satisfied, that is, based on the operation data in the operation state in which the excess liquid refrigerant is not accumulated in the accumulator 24.
- the internal volume of the refrigerant extension pipe is finally calculated. For this reason, it is possible to accurately calculate the internal volume of the refrigerant extension pipe and the reference refrigerant amount. Therefore, the amount of refrigerant in the refrigerant extension pipe can be calculated with high accuracy, and in turn, calculation of the total amount of refrigerant in the refrigeration air conditioner and detection of refrigerant leakage can be performed with high accuracy. As a result, it is possible to quickly detect refrigerant leakage, and it is possible to prevent damage to the refrigeration air conditioner itself as well as the natural environment.
- the influence of various errors may be added to the calculation result of the extension pipe internal volume, but here the extension pipe internal volume is calculated based on the calculation result data group. It is possible to make the influence of
- the refrigerant extension pipe includes a liquid refrigerant extension pipe 6 and a gas refrigerant extension pipe 7, and the density of both pipes fluctuates during normal operation. Therefore, it is necessary to calculate the extended pipe density ⁇ P considering both pipe density fluctuations.
- a relational expression (formula (2) above) indicating that the internal volume of the gas refrigerant extension pipe 7 is equal to a value obtained by multiplying the internal volume of the liquid refrigerant extension pipe 6 by the volume ratio ⁇ . By using it, it is computable by the said (1) Formula.
- the refrigerant extension pipe internal volume when the extension pipe internal volume determination condition is satisfied is determined as the final calculation result of the refrigerant extension pipe internal volume. Therefore, even if operation data with various errors obtained during normal operation is used, the influence of the error is small, the refrigerant extension pipe internal volume can be calculated with high accuracy, and the reliability of the calculation result can be improved.
- the above conditions (A) to (C) are specified as the operation data acquisition conditions, and the operation state in which the operation of the refrigerant cycle is stable is specified. Therefore, the internal volume of the refrigerant extension pipe can be calculated with high accuracy.
- the reference refrigerant quantity (initial filling amount) had to be determined by comparing the M RSTD and the total refrigerant amount M r
- the refrigerant leakage rate (computed total refrigerant amount ratio to the appropriate refrigerant amount) r [%] is used for determination.
- Refrigerant leakage rate r is calculated by the following equation (44) using the initial filling amount M RSTD obtained in initial learning, the total refrigerant amount M r calculated in step S8.
- the determination unit 3d compares the calculated refrigerant leakage rate r with the threshold value x [%] acquired in advance in the storage unit 3c. If r ⁇ X, there is no refrigerant leakage, and if X ⁇ r, the refrigerant Judge that there is a leak. In this method, since the value may change due to a sensor error or the like when calculating the refrigerant amount, the threshold value is determined after taking them into consideration. If there is no refrigerant leakage, a notification is made in step S10 that the refrigerant amount is normal. If there is a refrigerant leak, the fact that there is a refrigerant leak is issued in step S11.
- the refrigerant leakage rate r is output to a display means such as a display so that the operator can easily confirm the state of the refrigerant amount in the refrigerant circuit.
- a refrigerant quantity determination system may be configured by connecting a refrigeration air conditioner to a network.
- a local controller is connected as a management device that manages each component device of the refrigeration air conditioner and acquires operation data by communicating with the outside such as a telephone line, a LAN line, and a radio.
- the local controller is connected via a network to a remote server of the information management center that receives the operation data of the refrigeration air conditioner.
- a storage device such as a disk device for storing the operation state quantity is connected to the remote server.
- the local controller is configured as a measurement unit that acquires the operation state quantity of the refrigeration air conditioner and a calculation unit that calculates the operation state quantity
- the storage device is the storage unit
- the remote server functions as a comparison unit, and a determination unit.
- the refrigerating and air-conditioning apparatus need not have a function of calculating and comparing the calculated refrigerant amount and the refrigerant leakage rate from the current operation state quantity.
- the refrigerating and air-conditioning apparatus need not have a function of calculating and comparing the calculated refrigerant amount and the refrigerant leakage rate from the current operation state quantity.
- by configuring a system that can be remotely monitored in this way it is not necessary for the operator to visit the site to check for the presence or absence of refrigerant leakage during regular maintenance, improving the reliability and operability of the equipment. .
- the superheat degree on the suction side of the compressor 21 is made larger than 0 degree so that the accumulator 24 is filled with the gas refrigerant, but the liquid refrigerant is mixed in the accumulator 24.
- the volume ratio between the liquid and the gas refrigerant becomes known, so the amount of refrigerant present in the accumulator 24 is calculated. It becomes possible to do.
- the initial learning allows the refrigerant extension pipe internal volume to be calculated from the normal operation data while reducing the effort of inputting information such as the length of the refrigerant extension pipe as much as possible. And it is always possible to perform remote monitoring by transmitting refrigerant leakage presence / absence data from the output unit 3h to a management center or the like via a communication line. Therefore, it is possible to cope with sudden refrigerant leakage immediately before an abnormality such as damage to the equipment or a decrease in capability occurs, and it is possible to suppress the progression of refrigerant leakage as much as possible.
- the reliability of the refrigerating and air-conditioning apparatus 1 can be improved, the environmental condition can be prevented from deteriorating as much as possible due to the outflow of refrigerant, and further, the inconvenience of excessive operation with a small amount of refrigerant due to refrigerant leakage can be prevented.
- the life of the air conditioner 1 can be extended.
- the present invention can also be applied to determine whether or not the amount of refrigerant is excessive when the refrigerant is charged.
- Refrigeration air conditioner 2 outdoor unit, 3 control unit, 3a measurement unit, 3b calculation unit, 3c storage unit, 3d determination unit, 3e drive unit, 3f display unit, 3g input unit, 3h output unit, 4A, 4B indoor unit (Usage unit), 6 liquid refrigerant extension pipe, 6A liquid main pipe, 6a liquid branch pipe, 7 gas refrigerant extension pipe, 7A gas main pipe, 7a gas branch pipe, 10 refrigerant circuit, 10a indoor refrigerant circuit, 10b indoor refrigerant circuit 10c outdoor refrigerant circuit, 10z main refrigerant circuit, 21 compressor, 22 four-way valve, 23 outdoor heat exchanger, 24 accumulator, 26 subcooler, 27 outdoor fan, 28 liquid side closing valve, 29 gas side closing valve , 31 outdoor control unit, 32a indoor control unit, 33a suction temperature sensor, 33b discharge temperature sensor, 33c outdoor temperature Sensor, 33d liquid pipe temperature sensor, 33e liquid side temperature sensor, 33f gas side temperature sensor, 33g indoor temperature sensor, 33h liquid side
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Abstract
Description
図1は、本発明の一実施の形態に係る冷凍空調装置1の構成図である。冷凍空調装置1は、蒸気圧縮式の冷凍サイクル運転を行うことによって、ビル等の室内の冷暖房に使用される装置である。冷凍空調装置1は、主として、熱源ユニットとしての室外ユニット2と、それに並列に接続された複数台(本実施形態では、2台)の利用ユニットとしての室内ユニット4A、4Bと、液冷媒延長配管6と、ガス冷媒延長配管7とを備えている。液冷媒延長配管6は、室外ユニット2と室内ユニット4A、4Bとを接続して液冷媒が通過する配管であり、液主管6Aと、液枝管6a、6bと、分配器51aとが接続されて構成されている。また、ガス冷媒延長配管7は、室外ユニット2と室内ユニット4A、4Bとを接続してガス冷媒が通過する配管であり、ガス主管7Aと、ガス枝管7a、7bと、分配器52aとが接続されて構成されている。
室内ユニット4A、4Bは、ビル等の室内の天井に埋め込みや吊り下げ等により、又は、室内の壁面に壁掛け等により設置されている。室内ユニット4A、4Bは、液冷媒延長配管6とガス冷媒延長配管7とを用いて室外ユニット2に接続されており、冷媒回路10の一部を構成している。
室外ユニット2は、ビル等の室外に設置されており、液主管6A、液枝管6a、6bおよびガス主管7A、ガス枝管7a、7bで室内ユニット4A、4Bに接続されており、室内ユニット4A、4Bとの間で冷媒回路10を構成している。
冷媒延長配管は室外ユニット2と室内ユニット4A、4Bとを接続し、冷凍空調装置1内の冷媒を循環させるために必要な配管である。
次に、本実施形態の冷凍空調装置1の通常運転時の各構成要素の動作について説明する。
図3は、本発明の一実施の形態に係る冷凍空調装置1の冷房運転時のp-h線図である。以下、図3および図1を用いて冷房運転について説明する。
冷房運転時は、四方弁22が図1の実線で示される状態、すなわち、圧縮機21の吐出側が室外熱交換器23のガス側に接続され、かつ、圧縮機21の吸入側がガス側閉鎖弁29およびガス冷媒延長配管7(ガス主管7A、ガス枝管7a、7b)により室内熱交換器42A、42Bのガス側に接続された状態となっている。また、液側閉鎖弁28、ガス側閉鎖弁29およびバイパス流量調整弁72は、いずれも開状態にされている。
図4は、本発明の一実施の形態に係る冷凍空調装置1の暖房運転時のp-h線図である。以下、図4および図1を用いて暖房運転について説明する。
暖房運転時は、四方弁22が図1の破線で示される状態、すなわち、圧縮機21の吐出側がガス側閉鎖弁29およびガス冷媒延長配管7(ガス主管7A、ガス枝管7a、7b)により室内熱交換器42A、42Bのガス側に接続され、かつ、圧縮機21の吸入側が室外熱交換器23のガス側に接続された状態となっている。また、液側閉鎖弁28およびガス側閉鎖弁29は開状態に、バイパス流量調整弁72は閉状態となっている。
暖房条件での冷媒の流れは図1の点線矢印となる。圧縮機21により圧縮された高温高圧冷媒(図4点い)は、冷媒ガス延長配管であるガス主管7A、ガス枝管7a、7bを通過し、このとき管壁面摩擦により圧力が降下し(図4点ろ)、室内熱交換器42A、42Bに至る。室内熱交換器42A、42Bでは、室内ファン43A、43Bの送風作用により凝縮液化し(図4点は)、膨張弁41A、41Bにより減圧されて低圧の気液二相冷媒となる(図4点に)。
次に冷媒漏洩検知方法の流れについて説明する。尚、冷媒漏洩検知は冷凍空調装置1が運転中、常時実施している。また、冷凍空調装置1は、冷媒漏洩の検知結果を示す冷媒漏洩有無データを通信線を介して管理センター(図示せず)等に送信し、遠隔監視が可能な構成とする。
ステップS9では、後述の初期学習で得た基準冷媒量(初期充填量)MrSTDと、ステップS8にて算出した全冷媒量Mrとの比較を行い、MrSTD=Mrであれば冷媒漏洩無し、MrSTD>Mrであれば冷媒漏洩有りと判断する。冷媒漏洩無しと判断した場合にはステップS10で冷媒量が正常であることを発報する。冷媒漏洩有りと判断した場合には、ステップS11で冷媒漏洩があることを発報する。ステップS10およびステップS11の発報は、例えば表示部3fに表示する等して行う他、冷媒量漏洩の有無の検知結果を示す冷媒漏洩有無データを通信線等により遠方の管理センターに送信(発報)する。尚、ここでは全冷媒量Mrが初期充填量MrSTDと等しくない場合、冷媒漏洩有りと判断するようにしているが、冷媒量算出時にセンサー誤差等により全冷媒量Mrの値が変化する場合があるため、この点を考慮した上で冷媒漏洩の有無の判定閾値を決定するようにしてもよい。
図6は、本発明の一実施の形態に係る冷凍空調装置1の初期学習のフローチャートである。以下、初期学習について図6を用いて説明する。初期学習では、冷媒延長配管の内容積算出と基準冷媒量Dの算出という2つの作業を行う。基準冷媒量MrSTDは、冷媒漏洩検知を行うときに冷媒の漏洩の有無を判断する基準となる基準量である。時間が経過するに従い冷媒が漏れ易くなることから、基準冷媒量MrSTDの算出は、できる限り冷凍空調装置1設置後すぐに行う必要がある。尚、ここでは冷房運転が行われているものとする。
(B)冷凍空調装置1に取り付けてある吐出圧力センサー(高圧圧力センサー)34bの値がある一定値以上で、且つ、吸入圧力センサー(低圧圧力センサー)34aの値がある一定値以下である。
(C)冷凍空調装置1の室内熱交換器42A、42Bにおける冷媒温度(蒸発温度)と室内温度との差異の変動幅が一定値以内であり、且つ、室外熱交換器23における冷媒温度(凝縮温度)と室外温度センサー33cにより計測される室外温度との差異の変動幅が一定値以内である。
液冷媒延長配管6の内容積VPLが不明であるため、内容積VPLを未知数としたまま、全冷媒量Mrの算出式を決定する。このとき、ガス冷媒延長配管7の内容積VPGは、以下の(2)式から液冷媒延長配管内容積VPLを用いて算出する。
=MrSTD
以上より、液冷媒延長配管6の内容積VPLは、
VPL=(MrSTD-Mr_otherP)/(ρPL+α×ρPG)
により、算出できる。
但し、ρPL:液冷媒延長配管6の冷媒密度、α:液冷媒延長配管6とガス冷媒延長配管7との容積比、ρPG:ガス冷媒延長配管7の冷媒密度、Mr_otherP:冷媒回路10の冷媒延長配管以外の部分の冷媒量
初期充填量が既知の場合には運転データが1つで冷媒延長配管内容積の算出が可能であったが、初期充填量が不明である場合には複数(2以上)の運転データを取得しなければ冷媒延長配管内容積を算出できない。よって、ステップS30にて複数の運転データを取得したか否かを判断し、複数の運転データを取得していなければ図5のステップS2に戻って運転データ取得条件に合致する運転状態となるまで通常運転を継続する。一方、ステップS30にて複数の運転データを取得したと判断した場合、近似式算出処理に入る。よって、近似式算出処理に入る際には、記憶部3c内に、複数の運転データのそれぞれに基づき算出された冷媒延長配管密度ρPと、冷媒延長配管以外の冷媒量Mr_otherPとが複数記憶されており、近似式算出処理では、この算出結果データ群(複数の冷媒延長配管密度ρPと、複数の冷媒延長配管以外の冷媒量Mr_other)を用いて、冷媒延長配管密度と延長配管以外の冷媒量との関係を示す近似式を作成する。
ここで、冷媒量は内容積と密度との積で計算できるため、MP=VP×ρPという関係が成立している。このため、図8(a)の傾きVPは、いま求めたい延長配管の内容積VPに相当する。しかし、VPとMPの両方が未知数であるため、図8(a)から傾きVPを求めることはできない。しかし、延長配管密度ρPがρ1からρ2に変化したときの冷媒変化量は、延長配管以外の部分についても同様にΔMであるため、図8(b)の傾きは、図8(a)の傾きに等しいものとなる。延長配管以外の冷媒量Mr_otherPと延長配管密度ρPは、それぞれステップS23、S24にて説明したように運転データから算出できるため、傾き-VPも算出できる。よって、図8(b)の傾きを算出し、その絶対値を求めることにより、冷媒配管内容積VPを求めることができる。
MP=(VPL×ρPL)+(αVPL×ρPG) …(4)
MP=(ρPL+αρPG)・VPL …(5)
図9の各プロット点を元に、最小二乗法を用いて線形の近似式を作成する。線形の近似式の傾きの絶対値が液冷媒延長配管内容積VPLとなり、図9の例の場合、0.0206となる。線形の近似式の作成方法については後述する。
第1の条件:近似式算出に使用する算出結果データ群は、冷媒延長配管密度ρPの最大値と最小値の差が任意の値以上。
第2の条件:算出された液冷媒延長配管内容積VPLには上限値、下限値を持つ。
第3の条件:第1条件を満たす各データに基づき作成した近似式に対してある任意の幅のデータ使用範囲を設け、その範囲内のデータを逸脱するデータがある場合、そのデータは排除して再度近似式を作成する。
本実施形態における冷媒量算出方法について冷房運転を例に説明する。また、暖房運転においても同様の手法により全冷媒量を算出することができる。
室外熱交換器23は凝縮器として機能している。図10は凝縮器内での冷媒状態の概略を示した図である。凝縮器入口では圧縮機21の吐出側の過熱度が0度より大きくなるため、冷媒は気相となっており、また、凝縮器出口では過冷却度が0度より大きくなるため、冷媒は液相となっている。凝縮器では、温度Tdの気相状態である冷媒が、温度TAの室外空気によって冷却され、温度Tcsgの飽和蒸気となり、二相状態で潜熱変化により凝縮して温度Tcslの飽和液となり、さらに冷却されて温度Tscoの液相となる。
(a)気相の平均冷媒密度ρcgの算出
気相平均冷媒密度ρcgは、例えば凝縮器の入口密度ρdと、凝縮器における飽和蒸気密度ρcsgとの平均であり、次の(17)式によって求める。
次に、凝縮器の気相、二相、液相の各相における容積割合(Rcg:Rcs:Rcl)[-]の計算方法について説明する。容積割合は伝熱面積の比によって表されるため、次の(22)式が成り立つ。
室内熱交換器42A、42Bは蒸発器として機能している。図11は、蒸発器内での冷媒状態の概略を示した図である。蒸発器入口では、冷媒は二相となっており、蒸発器出口では、圧縮機21の吸入側の過熱度が0度より大きくなっているため、冷媒は気相となっている。蒸発器入口において、温度Tei[℃]の二相状態である冷媒は、温度TA[℃]の室内吸込空気によって加熱され、温度Tesg[℃]の飽和蒸気となり、さらに加熱されて温度Ts[℃]の気相となる。蒸発器冷媒量Mre[kg]は次の(30)式で表される。
蒸発器における気相平均冷媒密度ρegは、例えば蒸発器における飽和蒸気密度ρesgと蒸発器出口密度との平均であり、次の(35)式によって求める。
アキュムレーター入口及び出口では、圧縮機21の吸入側の過熱度が0度より大きくなっているため、冷媒は気相となっている。アキュムレーター冷媒量MrACC[kg]は次の(41)式で表される。
Claims (11)
- 熱源ユニットである室外ユニットと利用側ユニットである室内ユニットとが冷媒延長配管で接続される冷媒回路と、
前記冷媒回路の主要部の温度と圧力とを運転データとして計測する計測部と、
運転データを取得するときの運転データ取得条件を有し、通常運転中において前記計測部により計測された運転データが示す運転状態が前記運転データ取得条件を満たす状態となる度に、そのときの運転データを初期学習用の運転データとして取得し、該初期学習用の運転データに基づいて延長配管以外の冷媒量と延長配管密度とを算出する処理を行い、この処理により算出された算出結果データ群に基づいて延長配管内容積を算出し、その算出した延長配管内容積と前記初期学習用の運転データとに基づいて前記冷媒回路からの冷媒漏洩の判断の基準となる基準冷媒量を算出する演算部と、
前記延長配管内容積と前記基準冷媒量とを記憶する記憶部と、
該記憶部に記憶された前記延長配管内容積と通常運転中に前記計測部により計測された運転データとに基づいて前記冷媒回路内の全冷媒量を算出し、算出した全冷媒量と前記記憶部に記憶された前記基準冷媒量とを比較して冷媒漏洩の有無を判定する判定部と
を備えたことを特徴とする冷凍空調装置。 - 前記演算部は、前記算出結果データ群に基づいて延長配管密度と延長配管以外の冷媒量との関係を示す近似式を作成し、その近似式の傾きの絶対値を延長配管内容積として算出することを特徴とする請求項1記載の冷凍空調装置。
- 前記延長配管は液冷媒延長配管とガス冷媒延長配管とを有しており、
前記演算部は、ガス冷媒延長配管の内容積が液冷媒延長配管の内容積に所定係数を乗算した値に等しいことを示す関係式の前記所定係数を、運転データから算出したガス冷媒延長配管密度に乗算し、その乗算値に、運転データから算出した液冷媒延長配管密度を加算した値を、前記延長配管密度として算出することを特徴とする請求項1又は請求項2記載の冷凍空調装置。 - 前記演算部は、冷媒延長配管密度の最大値と最小値の差が任意の値以上ある算出結果データ群を使用して算出した延長配管内容積を、最終的な延長配管内容積の算出結果として決定することを特徴とする請求項1乃至請求項3の何れかに記載の冷凍空調装置。
- 前記演算部は、算出した延長配管内容積が、予め設定された上限値及び下限値の範囲内にあるとき、この延長配管内容積を、最終的な延長配管内容積の算出結果として決定することを特徴とする請求項1乃至請求項4の何れか一項に記載の冷凍空調装置。
- 前記演算部は、作成した近似線に対して、延長配管以外の冷媒量の上限値と下限値の間の任意の幅のデータ使用範囲を設け、その範囲を逸脱するデータを除外して近似線の再計算を行い、この再計算後の近似式の傾きの絶対値を最終的な延長配管内容積の算出結果として決定することを特徴とする請求項2記載の冷凍空調装置。
- 通信線を用いて、冷媒漏洩の有無を管理センターに送信する遠隔監視機能を備えていることを特徴とする請求項1乃至請求項6の何れか一項に記載の冷凍空調装置。
- 前記運転データ取得条件は、冷凍空調装置の要素機器である圧縮機の運転周波数と、膨張弁開度と、室内外熱交換器に取り付けられているファンの回転数のそれぞれの運転状態の変動が、それぞれある一定の範囲内に全て収まることを条件の一つとしていることを特徴とする請求項1乃至請求項7の何れか一項に記載の冷凍空調装置。
- 前記運転データ取得条件は、冷媒回路の高圧冷媒圧力を検出する高圧圧力センサーの値がある一定値以上で、且つ冷媒回路の低圧冷媒圧力を検出する低圧圧力センサーの値がある一定値以下であることを条件の一つとしていることを特徴とする請求項1乃至請求項7の何れか一項に記載の冷凍空調装置。
- 前記運転データ取得条件は、室内ユニット内の室内熱交換器における冷媒温度と室内温度との差異の変動幅が一定値以内であり、且つ、室外ユニット内の室外熱交換器における冷媒温度と室外温度との差異の変動幅が一定値以内であることを特徴とする請求項1乃至請求項7の何れか一項に記載の冷凍空調装置。
- 前記判定部の判定結果を外部に送信する出力部を備えたことを特徴とする請求項1乃至請求項10の何れか一項に記載の冷凍空調装置。
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CN102792108B (zh) | 2015-02-18 |
US20120318011A1 (en) | 2012-12-20 |
CN102792108A (zh) | 2012-11-21 |
EP2546588A4 (en) | 2016-09-07 |
JP5558555B2 (ja) | 2014-07-23 |
JPWO2011111114A1 (ja) | 2013-06-27 |
EP2546588A1 (en) | 2013-01-16 |
US9222711B2 (en) | 2015-12-29 |
EP2546588B1 (en) | 2021-01-13 |
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