WO2011065430A1 - 細径同軸ケーブルハーネス及びその製造方法 - Google Patents
細径同軸ケーブルハーネス及びその製造方法 Download PDFInfo
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- WO2011065430A1 WO2011065430A1 PCT/JP2010/071031 JP2010071031W WO2011065430A1 WO 2011065430 A1 WO2011065430 A1 WO 2011065430A1 JP 2010071031 W JP2010071031 W JP 2010071031W WO 2011065430 A1 WO2011065430 A1 WO 2011065430A1
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- Prior art keywords
- coaxial cable
- thin
- small
- thin coaxial
- cable harness
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/18—Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
- H01B11/20—Cables having a multiplicity of coaxial lines
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/08—Flat or ribbon cables
- H01B7/0892—Flat or ribbon cables incorporated in a cable of non-flat configuration
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G11/00—Arrangements of electric cables or lines between relatively-movable parts
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/0202—Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
- H04M1/0206—Portable telephones comprising a plurality of mechanically joined movable body parts, e.g. hinged housings
- H04M1/0208—Portable telephones comprising a plurality of mechanically joined movable body parts, e.g. hinged housings characterized by the relative motions of the body parts
- H04M1/0214—Foldable telephones, i.e. with body parts pivoting to an open position around an axis parallel to the plane they define in closed position
- H04M1/0216—Foldable in one direction, i.e. using a one degree of freedom hinge
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/0202—Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
- H04M1/026—Details of the structure or mounting of specific components
- H04M1/0274—Details of the structure or mounting of specific components for an electrical connector module
Definitions
- the present invention relates to a small-diameter coaxial cable harness obtained by terminating a bundle of a plurality of small-diameter coaxial cables and a method for manufacturing the same.
- Some coaxial cable harnesses have a flat shape in which both end portions of a plurality of wires are arranged at a predetermined pitch.
- a connector is connected to both end portions thereof, an intermediate portion is bundled together with a binding band, and is bent at at least one end portion.
- the devices are further reduced in size and thickness, and the accommodation space for the coaxial cable harness is made thinner and narrower. For this reason, especially the coaxial cable harness wired in an electronic device is requested to be thin at both ends connected to the connector.
- An object of the present invention is to provide a small-diameter coaxial cable harness whose end can be thinned and a method for manufacturing the same, capable of satisfactorily wiring a downsized and thinned electronic device. .
- the thin coaxial cable harness of the present invention that can solve the above-mentioned problem is a thin coaxial cable harness in which a plurality of thin coaxial cables are arranged in a planar shape at a terminal portion and connected to a connection member, On the at least one end side of the harness, the plurality of small-diameter coaxial cables are arranged in a plurality of layers, and each of the layers is stacked. Small coaxial cables from different layers are arranged in a single plane from the laminated portion to the connection portion connected to the connection member.
- the plurality of small-diameter coaxial cables are bent in the same direction, and at the connection portion, the thin coaxial cables from different layers are regularly arranged in one plane. Are preferably arranged in parallel.
- the thin coaxial cable of one layer of the laminated portion becomes one group, It is preferable that the groups are adjacent to each other and arranged in a single plane from the stacked portion to the connecting portion connected to the connecting member.
- the direction of the thin coaxial cable at the harness center side portion of the laminated portion is inclined with respect to the arrangement direction of the thin coaxial cables at the connection portion.
- an inclination angle of the direction of the thin coaxial cable at the harness central side portion of the laminated portion with respect to the arrangement direction of the thin coaxial cables in the connection portion is 30 ° or more and 60 ° or less.
- the plurality of small-diameter coaxial cables are bundled with a middle portion in a length direction in a round shape.
- the manufacturing method of the thin coaxial cable harness of the present invention is a manufacturing method of a thin coaxial cable harness in which a plurality of thin coaxial cables are arranged in a planar shape at a terminal portion and connected to a connection member, Dividing the plurality of small-diameter coaxial cables into a plurality of groups and arranging them in parallel with each other at the same pitch, The terminals of each small-diameter coaxial cable are arranged in one plane and connected to the connection member, For each group, each small-diameter coaxial cable is guided and integrated into the groove of the array member in which a plurality of grooves are arranged in parallel in a plane to form one layer in one group, and each layer is stacked. And a laminated part.
- these thin coaxial cables are arranged regularly in a single plane so that different groups of fine coaxial cables are adjacent to each other at the end of each thin coaxial cable. Connect the terminal to the connection member, For each group, each small-diameter coaxial cable is guided to the groove of the array member formed by a plurality of grooves arranged in parallel and bent in the same direction. It is preferable to be integrated in a bent state.
- the terminal portions of the thin coaxial cables are connected in parallel on the same plane so that the groups are adjacent to each other and connected to the connection member.
- the wiring direction of the thin coaxial cable in the harness center side portion of the laminated portion is inclined, so that the respective groups It is preferable to guide the thin coaxial cable to the arrangement member.
- the thin coaxial cable harness of the present invention a plurality of thin coaxial cables are aligned and stacked in a plurality of layers at the terminal portion. Therefore, the thickness of the terminal portion can be reduced, and wiring can be favorably performed even in a thin and narrow accommodation space. Further, thin coaxial cables from different layers are arranged in a single plane from the laminated portion to the connection portion connected to the connection member. Therefore, the thickness at the terminal portion can be extremely reduced, and wiring can be favorably performed even in a thin and narrow housing space. Further, according to the manufacturing method of the thin coaxial cable harness of the present invention, the thin coaxial cables of each group are guided in the groove of the wiring member to be integrated into a flat shape, and these layers are stacked. As a result, the thin coaxial cable harness can be easily and smoothly manufactured in which the thickness of the terminal portion is reduced and the wiring can be satisfactorily wired even in a thin and narrow housing space.
- FIGS. 1 It is a top view which shows the example of 1st Embodiment which concerns on the small diameter coaxial cable harness of this invention. It is a side view in the edge part of the thin coaxial cable harness of FIG. It is an expansion schematic perspective view in the edge part of the small diameter coaxial cable harness of FIG. It is a perspective view which shows the example which wired the thin diameter coaxial cable harness of FIG. 1 in the mobile telephone in which a housing
- FIGS. 2A to 2D are views showing a method for manufacturing the small-diameter coaxial cable harness of FIG. 1, and FIGS. It is a top view which shows the example of 2nd Embodiment which concerns on the small diameter coaxial cable harness of this invention. It is a side view in the edge part of the thin diameter coaxial cable harness of FIG. It is an expansion schematic perspective view in the edge part of the thin coaxial cable harness of FIG. It is a figure explaining the method of wiring to the wiring hole of the thin diameter coaxial cable harness of FIG. 7, (a) is a side view in an edge part, (b) is a front view in an edge part. It is a top view in the edge part which shows the modification of a thin diameter coaxial cable harness.
- FIGS. 8A to 8D are views showing a method for manufacturing the small-diameter coaxial cable harness of FIG. 7, and FIGS.
- the small-diameter coaxial cable harness 10 includes a plurality of (in this embodiment, 40) small-diameter coaxial cables 12, and the intermediate portion 14 excluding the terminal portion 13 is bundled in a round shape.
- the small-diameter coaxial cable 12 has a structure having a central conductor, an inner insulator, an outer conductor, and a jacket from the center toward the outer side in a radial cross section orthogonal to the center axis.
- the terminal treatment is performed so that the insulator and the central conductor are exposed step by step in a predetermined length.
- the thin coaxial cable harness 10 may include a thin insulated cable having no external conductor in addition to the plural thin coaxial cables 12.
- a thin ultrafine coaxial cable such as AWG42, AWG44, AWG46 or the like according to the standard of AWG (American Wire Gauge) or a coaxial cable whose outer diameter is smaller than 0.30 mm.
- AWG American Wire Gauge
- the thin coaxial cable harness 10 can be easily bent.
- a bundling member 15 such as a tape or a sleeve formed from polytetrafluoroethylene (PTFE) such as Poeflon (registered trademark) is used.
- PTFE polytetrafluoroethylene
- the intermediate portion 14 of the small-diameter coaxial cable 12 is bundled by winding the bundle member 15 made of tape around the small-diameter coaxial cable 12 or passing the thin coaxial cable 12 through the bundle member 15 made of a sleeve.
- a ground connection member may be used so that grounding can be obtained at a predetermined portion as necessary.
- the bundle member 15 may be bundled with a predetermined length by one, or may be divided into a plurality of pieces in the length direction and bundled at a plurality of locations. Furthermore, it is preferable that the thin coaxial cables 12 bundled together are loosely bundled so that their movements are not restrained. Since each small-diameter coaxial cable 12 is bundled in a round shape by the bundling member 15, the intermediate portion 14 is excellent in flexibility and has a high degree of freedom in wiring within the device.
- the plurality of small-diameter coaxial cables 12 are bent at the terminal portion 13, arranged in a plane at a predetermined pitch, and connected to a connector (connection member) 16.
- the thin coaxial cable 12 is wired in a direction in which the intermediate portion 14 is substantially parallel or slightly angled with respect to the arrangement direction of the thin coaxial cables 12 in the connection portion 13a connected to the connector 16. It is shaped like a letter.
- the thin coaxial cable harness 10 has a plurality of thin coaxial cables 12 at a terminal portion 13 in a plurality of layers (two layers in this embodiment) 21A and 21B. These cable layers 21 ⁇ / b> A and 21 ⁇ / b> B are stacked one above the other to form a laminated portion 22.
- the cable layers 21A and 21B constituting the laminated portion 22 are integrated in layers by attaching a tape 23 from one or both sides of the thin coaxial cable 12 closely arranged in a plane. It is.
- the tape 23 may be wound around the thin coaxial cables 12 aligned in a planar shape, and may be integrated in layers.
- the number of the thin coaxial cables 12 included in the cable layers 21 ⁇ / b> A and 21 ⁇ / b> B is half of the number of the thin coaxial cables 12 constituting the thin coaxial cable harness 10.
- a plurality of small-diameter coaxial cables 12 are bent in the same direction from the laminated portion 22 to the connection portion 13a.
- the term “bent in the same direction” as used herein means that the portions connected to the connector 16 are bent so that the directions of the respective small-diameter coaxial cables 12 are the same.
- the coaxial cables 12 from the cable layers 21A and 21B are regularly arranged in parallel and connected to the connector 16 so as to be adjacent to each other.
- the small-diameter coaxial cable 12 from the cable layer 21B different from the cable layer 21A is adjacent to the small-diameter coaxial cable 12 from the cable layer 21A.
- the thin coaxial cable 12 from the cable layer 21A different from the cable 21B is adjacent to the thin coaxial cable 12.
- the thin coaxial cable 12 from the cable layers 21 ⁇ / b> A and 21 ⁇ / b> B enters between each other and is arranged in one plane from the laminated portion 22 to the connection portion 13 a in the terminal portion 13. ing.
- the thickness of the intermediate portion 14 (AA portion) in FIG. The thickness on the intermediate portion 14 side between the intermediate portion 14 (BB portion), the thickness on the laminated portion 22 side between the intermediate portion 14 and the laminated portion 22 (CC portion), and the thickness of the laminated portion 22 (DD section) and the thickness in the vicinity of the connecting portion 13a (EE section) are as follows. AA part: about 1.9 mm BB part: about 1.7mm CC section: about 0.9mm DD section: about 0.6mm EE part: 0.5mm or less
- the thickness (BB portion) on the intermediate portion 14 side between the intermediate portion 14 and the laminated portion 22 is less than the thickness (AA portion) of the intermediate portion 14 so that the bundling member 15 is not present. Therefore it is a little thinner.
- the thickness (CC portion) on the side of the laminated portion 22 between the intermediate portion 14 and the laminated portion 22 is such that the four thin coaxial cables 12 are arranged by gradually aligning the thin coaxial cables 12. It is thin about a minute.
- the thickness of the laminated portion 22 (DD portion) is further reduced to a thickness equivalent to two thin coaxial cables 12 and four tapes 23.
- the thickness (EE portion) in the vicinity of the connecting portion 13a is further reduced by the narrow coaxial cable 12 from the mutual cable layers 21A and 21B entering between the narrow coaxial cables 12.
- the thickness is about one thickness of the thin coaxial cable 12.
- the small-diameter coaxial cable harness 10 can be used by being incorporated in a device such as a mobile phone in which ends of the housing are connected to each other by a hinge.
- the first casing 1 and the second casing 2 of the mobile phone terminal 3 provided with the first casing 1 and the second casing 2 are connected by the small-diameter coaxial cable harness 10. ing.
- the end portions of the first housing 1 and the second housing 2 are connected to each other by a hinge 4 so as to be rotatable, and the positional relationship is changed by opening and closing.
- the first housing 1 and the second housing 2 have cable insertion holes 5 and 6 formed on end surfaces on the connection side thereof, and the small coaxial cable harness 10 is connected to the cable insertion holes 5 and 6. Both ends are introduced respectively.
- the hinge 4 is formed with a communication hole 4a, and the small-diameter coaxial cable harness 10 is inserted into the communication hole 4a.
- the cable insertion holes 5 and 6 are formed in the terminal portion 13 as shown in FIGS. 5 (a) and 5 (b).
- a sleeve 31 having an outer diameter smaller than the inner diameter of the communication hole 4a is attached.
- the connecting portion 13 a is wound around the connector 16 at the end portion 13 of the small-diameter coaxial cable harness 10 to form a rod, and the laminated portion 22 is folded and inserted into the sleeve 31.
- the connecting portions 13a are arranged in a plane and the thickness is reduced to about one of the thin coaxial cables 12, the connecting portions 13a can be easily and smoothly wound around the connector 16 to form a thin rod. it can.
- the terminal portion 13 has a rod shape having substantially the same outer diameter as the intermediate portion 14.
- wiring to the mobile phone terminal 3 can be performed very easily without damaging the small-diameter coaxial cable harness 10.
- the substrate included in the housing 1 and the substrate included in the second housing 2 can be connected. If the small-diameter coaxial cable harness 10 can be wired up to a predetermined position in the housing, the sleeve 31 is removed, and the terminal portion 13 is extended and returned to its original position.
- the thin coaxial cables 12 from the different cable layers 21A and 21B are arranged in parallel on the connection portion 13a. Therefore, the thickness of the terminal portion 13 can be extremely reduced, and wiring can be favorably performed even in a thin and narrow accommodation space.
- the intermediate portion 14 other than the terminal portion 13 and the connector 16 are substantially in the same direction or Arranged in a slightly angled direction.
- the terminal portion 13 having a reduced thickness is wound around the connector 16 to form a rod-like shape, so that it can be applied to small wiring holes such as the cable insertion holes 5 and 6 or the communication hole 4a of the hinge 4 in the mobile phone terminal 3 or the like.
- a movable part having a hinge structure such as a mobile phone terminal, a small video camera, or a digital camera.
- the thin coaxial cable 12 used for the thin coaxial cable harness 10 is divided into a plurality of groups.
- 40 small-diameter coaxial cables 12 are divided into two groups of 20 cables each.
- a group of 20 small-diameter coaxial cables 12 are arranged in parallel in a plane at intervals of 2 pitches (0.50 mm), and a temporary fixing tape 35 is attached.
- the arrangement state is maintained.
- the 20 groups of small-diameter coaxial cables 12 in the other group are shifted by 1 pitch (0.25 mm) with respect to the groups of small-diameter coaxial cables 12 arranged. They are stacked in parallel in a plane with an interval of 2 pitches (0.50 mm), and are arranged regularly in a single plane so that different groups of small-diameter coaxial cables 12 are adjacent to each other in the connecting portion 13a of each group.
- the temporary tape 35 may be attached to the other groups of small-diameter coaxial cables 12 arranged to maintain the arrangement.
- another group of small-diameter coaxial cables 12 arranged in parallel in a plane at a predetermined pitch (0.50 mm) in advance is 1 pitch (0 .25 mm) may be arranged so as to be shifted and aligned, and may be regularly arranged in a single plane so that different groups of small-diameter coaxial cables 12 are adjacent to each other in the connecting portion 13a of each group.
- one group of small-diameter coaxial cables 12 is formed into a predetermined shape by the array member 36.
- the array member 36 is formed by arranging a plurality of forming grooves (grooves) 37 in which the respective small coaxial cables 12 can be arranged in parallel on one surface, and the forming grooves 37 are bent in the same direction.
- the introduction side 37a on which the connection portion 13a side of the small-diameter coaxial cable 12 is arranged has a pitch of 2 (0.50 mm), and the distance between the forming grooves 37 is gradually narrowed while being bent. 0.25 mm).
- the portion bent from the connection portion with the connector 16 at a position deviated from the array member 36 is affixed with the tape 23 from both sides.
- a cable layer 21A When the portion to be the cable layer 21 ⁇ / b> A is overlapped with the array member 36 by the tape 23, the tape 23 is attached to the small-diameter coaxial cable 12 arrayed from above the array member 36, and then the diameter of the array member 36 is decreased.
- the coaxial cable 12 may be taken out and the tape 23 may be attached from the opposite side.
- the temporary fixing tape 35 is peeled off and formed by the arrangement member 36 in the same manner as described above, and is integrated into a planar shape by the tape 23 to form the cable layer 21B.
- the cable layers 21A and 21B are stacked to form the laminated portion 22, and the intermediate portion 14 is bundled by the bundle member 15 to complete the thin coaxial cable harness 10.
- the thickness of the terminal portion 13 connected to the connector 16 is extremely thin, and it is possible to perform good wiring even in a thin and narrow housing space.
- a small-diameter coaxial cable harness 10 can be manufactured easily and smoothly.
- the thin coaxial cable harness 10A has a plurality of (in this embodiment, 40) thin coaxial cables 12 bent at a connection portion 13a to a connector 16.
- the small coaxial cable 12 is arranged in a plane at a predetermined pitch at the connection portion 13a and is connected to the connector 16 in an L-shaped forming harness.
- the thin coaxial cable 12 is arranged in the wiring direction of the harness (the direction of the thin coaxial cable 12 in the central portion of the laminated portion 22 or the intermediate portion 14 with respect to the arrangement direction of the thin coaxial cables 12 in the connection portion 13a.
- the direction of the thin coaxial cable 12) is inclined.
- the inclination angle ⁇ in the wiring direction of the harness with respect to the arrangement direction of the thin coaxial cables 12 in the connection portion 13a may be 30 ° or more and 60 ° or less.
- the width of the connector 16 varies depending on the number of small coaxial cables 12 included in the harness. If the width of the connector 16 is 7.5 mm, ⁇ is 30 °, if it is 12.5 mm, ⁇ is 60 °, and if the width of the connector 16 is a value between them, ⁇ corresponding to it is good.
- the thin coaxial cable harness 10 ⁇ / b> A has a plurality of cable groups 21 a and 21 b for each of a plurality of thin coaxial cables 12 (20 in the present embodiment). (In this embodiment, it is divided into two groups).
- the terminal portion 13 is arranged in a plurality of cable layers (layers) 21A and 21B composed of cable groups 21a and 21b (two layers in the present embodiment), and these cable layers 21A and 21B are arranged one above the other.
- the stacked portions 22 are stacked.
- the cable layers 21 ⁇ / b> A and 21 ⁇ / b> B are further integrated by winding a tape 24.
- the thin coaxial cable harness 10A a plurality of thin coaxial cables 12 are bent in the same direction in a plane from the laminated portion 22 to the connection portion 13a.
- the small-diameter coaxial cables 12 from the cable layers 21A and 21B become the cable groups 21a and 21b, respectively, and the cable groups 21a and 21b are adjacent to each other and connected to the connector 16 in the same plane. ing.
- the cable group 21a is connected to the connector 16 around the outside from the laminated portion 22 and is bent at a relatively steep angle. By attaching a tape 25 (see FIG. 7) to the bent portion, The bent shape is maintained.
- the tape 25 may be omitted as long as the bent shape is maintained without the tape 25.
- the thickness on the intermediate portion 14 side between the intermediate portion 14 (BB portion), the thickness on the laminated portion 22 side between the intermediate portion 14 and the laminated portion 22 (CC portion), and the thickness of the laminated portion 22 (DD portion) and the thickness in the vicinity of the connecting portion 13a (EE portion) are AA portion, BB portion, CC portion in the thin coaxial cable harness 10 of the first embodiment, It can be made equal to the DD part and the EE part, respectively.
- the thickness (EE portion) in the vicinity of the connection portion 13a is reduced by arranging the thin coaxial cables 12 from the cable layers 21A and 21B on the same plane. It has become.
- This small-diameter coaxial cable harness 10A can also be used by being incorporated in a device such as a mobile phone shown in FIG. 4 in the same manner as the small-diameter coaxial cable harness 10 of the first embodiment.
- the first implementation is performed. Similar to the embodiment, the sleeve 31 is attached to the terminal portion 13. To attach the sleeve 31, the connection portion 13 a is bent with respect to the connector 16 to wind the end portion 13 of the small-diameter coaxial cable harness 10 into a rod shape, and the laminated portion 22 is folded and inserted into the sleeve 31. . At this time, similarly to the first embodiment, the connection portion 13a can be easily and smoothly wound around the connector 16 to form a thin rod shape.
- the winding around the connector 16 is performed smoothly and easily. be able to.
- wiring to the mobile phone terminal 3 can be performed very easily, and the substrate included in the first housing 1 and the substrate included in the second housing can be connected.
- the thin coaxial cable 12 is divided into one group for each of the different cable layers 21A and 21B from the laminated portion 22 to the connection portion 13a. It is arranged in a single plane.
- the groups are adjacent to each other at the connection portion 13a and are arranged in a single plane. Therefore, the thickness of the terminal portion 13 can be extremely reduced, and wiring can be favorably performed even in a thin and narrow accommodation space.
- the small diameter of the L-shaped forming is such that the wiring direction of the thin coaxial cable 12 bundled at the intermediate portion 14 with respect to the arrangement direction of the thin coaxial cables 12 in the connection portion 13a is substantially the same direction.
- This is a coaxial cable harness 10B.
- the small diameter of the T-forming is such that the wiring direction of the thin coaxial cable 12 bundled at the intermediate portion 14 is substantially perpendicular to the arrangement direction of the thin coaxial cables 12 in the connection portion 13a.
- This is a coaxial cable harness 10C.
- FIG. 13 is T-shaped forming in which the wiring direction of the thin coaxial cable 12 bundled at the intermediate portion 14 is substantially perpendicular to the arrangement direction of the thin coaxial cables 12 in the connection portion 13a.
- a thin coaxial cable harness 10D is formed by bending the cable group 21a of the thin coaxial cable 12 at the terminal portion 13a so as to overlap the cable group 21b of the thin coaxial cable 12 extending linearly from the connector 16.
- connection portion 13a In the case of these small-diameter coaxial cable harnesses 10B, 10C, and 10D, similarly to the small-diameter coaxial cable harness 10A, the small-diameter coaxial cables 12 from different cable layers 21A and 21B are arranged in parallel on the connection portion 13a. Has been. Therefore, the thickness of the connection portion 13a can be extremely reduced, and wiring can be favorably performed even in a thin and narrow housing space.
- the thin coaxial cable 12 used in the thin coaxial cable harness 10A is divided into a plurality of cable groups 21a and 21b.
- the 40 small-diameter coaxial cables 12 are divided into two cable groups 21a and 21b of 20 cables each.
- the 20 small-diameter coaxial cables 12 of one cable group 21b are arranged in parallel in a plane with an interval of 1 pitch (0.25 mm), and are aligned. Terminal processing is performed and connected to the connector 16.
- the small-diameter coaxial cable 12 is connected to an area on one half of the connector 16.
- the small-diameter coaxial cable 12 of the cable group 21 b is formed into a predetermined shape by the array member 40.
- the array member 40 is formed by arranging a plurality of forming grooves (grooves) 41 in which the respective small-diameter coaxial cables 12 can be arranged in parallel on one surface, and the forming grooves 41 are bent in one direction.
- the forming grooves 41 are formed with an interval of the same pitch as the connection pitch of the thin coaxial cable 12 to the connector 16.
- the respective thin coaxial cables 12 are guided in a state in which the wiring direction is inclined at a predetermined angle with respect to the array direction of the thin coaxial cables 12 in the connection portion 13a.
- the tape 23 is attached from one side or both sides of the portion bent from the connection portion with the connector 16 at a position removed from the array member 40.
- a cable layer 21B When the portion to be the cable layer 21 ⁇ / b> B is overlapped with the array member 40 by the tape 23, the tape 23 is attached to the small-diameter coaxial cable 12 arrayed from above the array member 40, and then the diameter of the array member 40 is decreased.
- the coaxial cable 12 may be taken out and the tape 23 may be attached from the opposite side.
- the thin coaxial cables 12 of the other cable group 21a are arranged in parallel in a plane with an interval of 1 pitch (0.25 mm), and are aligned. Terminal processing is performed and connected to the other half region of the connector 16.
- the small-diameter coaxial cable 12 of the cable group 21 a is formed into a predetermined shape by the arrangement member 38.
- the array member 38 has a plurality of forming grooves (grooves) 39 on which one of the coaxial cables 12 can be arranged in parallel on one surface, the forming grooves 39 are bent in one direction, and further bent in the other direction. It is formed.
- the forming grooves 39 are formed at an interval of the same pitch as the connection pitch of the thin coaxial cable 12 to the connector 16.
- the respective thin coaxial cables 12 are guided in a state where the wiring direction is inclined at a predetermined angle with respect to the array direction of the thin coaxial cables 12 in the connection portion 13a.
- the tape 23 is pasted from one side or both sides of the portion bent from the connection portion with the connector 16 at a position removed from the array member 38.
- a cable layer 21A When the portion to be the cable layer 21 ⁇ / b> A is overlapped with the array member 38 by the tape 23, the tape 23 is attached to the small-diameter coaxial cable 12 arrayed from above the array member 38, and then the array member 38 has a small diameter.
- the coaxial cable 12 may be taken out and the tape 23 may be attached from the opposite side.
- the cable layers 21 ⁇ / b> A and 21 ⁇ / b> B are overlapped, further integrated with the tape 24 to form the laminated portion 22, and the intermediate portion 14 is bundled with the bundling member 15. Complete 10A.
- the thin coaxial cable 12 from the cable layer 21 ⁇ / b> A connected to the connector 16 at a position far from the laminated portion 22 is maintained in a shape by attaching a tape 25 to a bent portion as necessary.
- the small-diameter coaxial cable 12 is preliminarily divided into the respective cable groups 21a and 21b and terminated. However, all the small-diameter coaxial cables 12 are connected to the connector 16, and then each Termination work may be performed separately for the cable groups 21a and 21b.
- the thickness of the end portion 13 connected to the connector 16 becomes extremely thin, and it is possible to perform good wiring even in a thin and narrow housing space.
- the small-diameter coaxial cable harness 10 can be manufactured easily and smoothly.
- the connecting portion 13a of the small coaxial cable harness 10, 10A, 10B, 10C, 10D is connected to the connector 16, but instead of the connector 16, a flexible printed circuit (FPC: Flexible Printed Circuit) or FPC It is also possible to connect to a wiring board material (connecting member) made of a hard printed board (PWB: Printed Wiring Board).
- FPC Flexible Printed Circuit
- PWB hard printed board
- the structure having the laminated portion 22 in which the two cable layers 21A and 21B are laminated has been described as an example.
- the number of laminated portions 22 is not limited to two, and may be three or more. good.
- the thickness increases, but the plane area of the stacked portions 22 decreases. Therefore, when the mounting area is small, it is preferable to increase the number of stacked layers 22.
- the laminated portion 22 since the laminated portion 22 has two layers, the thin coaxial cables 12 from the upper and lower layers 21A and 21B are alternately arranged in a plane at the terminal portion connected to the connector 16.
- the small-diameter coaxial cables from each layer are adjacent to each other in the order of, for example, an upper layer cable, a middle layer cable, and a lower layer cable. It is good that they are regularly arranged in a plane.
- 10, 10A, 10B, 10C, 10D thin coaxial cable harness
- 12 thin coaxial cable
- 13 end
- 13a connection portion
- 14 intermediate portion (intermediate portion)
- 16 connector (connection member)
- 21a, 21b Cable group (group)
- 21A, 21B Cable layer (layer)
- 22 Laminated portion
- 36, 38, 40 Array member, 37, 39, 41: Forming groove (groove),
- ⁇ Inclination angle
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Abstract
Description
当該ハーネスの少なくとも一端側で、前記複数本の細径同軸ケーブルが複数の層に整列されて、各前記層が重ねられた積層部を有し、
前記積層部から前記接続部材に接続される接続部分にかけて、異なる層からの細径同軸ケーブルが一平面状に並列されていることを特徴とする。
前記積層部から前記接続部材に接続される接続部分にかけて、各前記群が隣り合って一平面状に並列されていることが好ましい。
前記複数本の細径同軸ケーブルを複数の群に分けてそれぞれ同じピッチで平面状に並列させ、
各細径同軸ケーブルの端末を一平面状に配列させて接続部材に接続し、
それぞれの群ごとに、各細径同軸ケーブルを、複数の溝が平面状に並列された配列部材の前記溝に案内して一体化して、一つの群で一つの層を形成し、各層を重ねて積層部とすることを特徴とする。
それぞれの群ごとに、各細径同軸ケーブルを、複数の溝が平面状に並列されかつ同一方向に曲げられて形成された配列部材の前記溝に案内して、各細径同軸ケーブルが同じ方向に曲げられた状態で一体化することが好ましい。
また、本発明の細径同軸ケーブルハーネスの製造方法によれば、配線部材の溝に各群の細径同軸ケーブルを案内させて平面状に一体化して一つの層とし、これらの層を重ねることにより、端末部分における厚さが薄くされ、薄く狭隘な収容スペースにおいても良好に配線することが可能な細径同軸ケーブルハーネスを容易にかつ円滑に製造することができる。
(第1実施形態)
図1に示すように、細径同軸ケーブルハーネス10は、複数本(本実施形態では40本)の細径同軸ケーブル12からなり、端末部分13を除いた中間部14が丸く束ねられている。
また、束ね部材15は、1つで所定長さを束ねるようにしても良く、長さ方向に複数に分割して複数箇所で束ねるようにしてもよい。さらに、互いに束ねられた細径同軸ケーブル12は、互いに動きが拘束されない程度にゆるく結束されていることが好ましい。
束ね部材15により各細径同軸ケーブル12が丸く束ねられるので、中間部14は屈曲性に優れ、機器内での配線の自由度が大きい。
なお、ケーブル層21A,21Bでは、各細径同軸ケーブル12同士を、線間距離なく密に配列して並列幅を狭くすることが好ましいが、多少の線間距離を設けてもよい。
A-A部:約1.9mm
B-B部:約1.7mm
C-C部:約0.9mm
D-D部:約0.6mm
E-E部:0.5mm以下
図4に示す形態では、第1筐体1及び第2筐体2を備えた携帯電話端末3のそれぞれの第1筐体1及び第2筐体2が、細径同軸ケーブルハーネス10によって接続されている。
なお、ここでは、AWG44の細径同軸ケーブル12をピッチ0.25mmでコネクタに接続した40芯の細径同軸ケーブルハーネス10を製造する場合を例示して説明する。
図6(a)に示すように、一つの群の20本の細径同軸ケーブル12を、2ピッチ(0.50mm)の間隔をあけて平面状に並列に配列させ、仮止テープ35を貼り付けて配列状態を維持させておく。
上記のように整線したら、図6(c)に示すように、全ての細径同軸ケーブル12に対して端末加工(外部導体や中心導体を露出する)を施し、コネクタ16に接続する。
本発明に係る細径同軸ケーブルハーネス及びその製造方法の第2実施形態を説明する。なお、前述した実施形態と共通する部位には同じ符号を付して、重複する説明を省略することとする。
図11に示す例は、接続部分13aにおける細径同軸ケーブル12の配列方向に対して中間部14で束ねられた細径同軸ケーブル12の配線方向を、ほぼ同一方向としたL型フォーミングの細径同軸ケーブルハーネス10Bである。
ここでは接続部分13aにおける細径同軸ケーブル12の配列方向に対して中間部14で束ねられた細径同軸ケーブル12の配線方向が傾斜されたL型フォーミングの細径同軸ケーブル10Aについて、AWG44の細径同軸ケーブル12をピッチ0.25mmでコネクタに接続した40芯のものを製造する場合を例示する。
また、積層部22から遠い位置でコネクタ16に接続されるケーブル層21Aからの細径同軸ケーブル12には、必要に応じて屈曲部分にテープ25を貼り付けて形状を維持させる。
第1実施形態では積層部22を2層としたので、コネクタ16に接続された端末部分では上下の層21A,21Bからの細径同軸ケーブル12が交互に平面状に並列されているが、第1実施形態で積層部を3層とした場合には、各層(上層、中層、下層)からの細径同軸ケーブルが、例えば上層のケーブル、中層のケーブル、下層のケーブルの順で隣接するように規則的に平面状に並列されているとよい。
Claims (10)
- 複数本の細径同軸ケーブルが端末部分で平面状に配列されて接続部材に接続された細径同軸ケーブルハーネスであって、
当該ハーネスの少なくとも一端側で、前記複数本の細径同軸ケーブルが複数の層に整列されて、各前記層が重ねられた積層部を有し、
前記積層部から前記接続部材に接続される接続部分にかけて、異なる層からの細径同軸ケーブルが一平面状に並列されていることを特徴とする細径同軸ケーブルハーネス。 - 請求項1に記載の細径同軸ケーブルハーネスであって、
前記複数本の細径同軸ケーブルが同一方向に曲げられるとともに、前記接続部分では、異なる層からの細径同軸ケーブルが隣接するように規則的に一平面状に並列されていることを特徴とする細径同軸ケーブルハーネス。 - 請求項1に記載の細径同軸ケーブルハーネスであって、
前記積層部の一つの層の細径同軸ケーブルが一つの群となり、
前記積層部から前記接続部材に接続される接続部分にかけて、各前記群が隣り合って一平面状に並列されていることを特徴とする細径同軸ケーブルハーネス。 - 請求項3に記載の細径同軸ケーブルハーネスであって、
前記接続部分における前記細径同軸ケーブルの配列方向に対して、前記積層部のハーネス中央側部分での前記細径同軸ケーブルの方向が傾斜していることを特徴とする細径同軸ケーブルハーネス。 - 請求項4に記載の細径同軸ケーブルハーネスであって、
前記接続部分における前記細径同軸ケーブルの配列方向に対する前記積層部のハーネス中央側部分での前記細径同軸ケーブルの方向の傾斜角度が、30°以上60°以下であることを特徴とする細径同軸ケーブルハーネス。 - 請求項2から5の何れか一項に記載の細径同軸ケーブルハーネスであって、
前記複数本の細径同軸ケーブルは、長さ方向の中間部分が丸く束ねられていることを特徴とする細径同軸ケーブルハーネス。 - 複数本の細径同軸ケーブルが端末部分で平面状に配列されて接続部材に接続された細径同軸ケーブルハーネスの製造方法であって、
前記複数本の細径同軸ケーブルを複数の群に分けてそれぞれ同じピッチで平面状に並列させ、
各細径同軸ケーブルの端末を一平面状に配列させて接続部材に接続し、
それぞれの群ごとに、各細径同軸ケーブルを、複数の溝が平面状に並列された配列部材の前記溝に案内して一体化して、一つの群で一つの層を形成し、各層を重ねて積層部とすることを特徴とする細径同軸ケーブルハーネスの製造方法。 - 請求項7に記載の細径同軸ケーブルハーネスの製造方法であって、
各細径同軸ケーブルの端末において異なる群の細径同軸ケーブルが隣接するように規則的に一平面状に配列させて、これらの細径同軸ケーブルの端末を接続部材に接続し、
それぞれの群ごとに、各細径同軸ケーブルを、複数の溝が平面状に並列されかつ同一方向に曲げられて形成された配列部材の前記溝に案内して、各細径同軸ケーブルが同じ方向に曲げられた状態で一体化することを特徴とする細径同軸ケーブルハーネスの製造方法。 - 請求項7に記載の細径同軸ケーブルハーネスの製造方法であって、
各細径同軸ケーブルの端末部分を各群が隣り合うように同一平面状に並列させて接続部材に接続することを特徴とする細径同軸ケーブルハーネスの製造方法。 - 請求項9に記載の細径同軸ケーブルハーネスの製造方法であって、
前記端末部分における前記細径同軸ケーブルの配列方向に対して、前記積層部のハーネス中央側部分での細径同軸ケーブルの配線方向が傾斜した状態になるように、それぞれの群の前記細径同軸ケーブルを前記配列部材に案内させることを特徴とする細径同軸ケーブルハーネスの製造方法。
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