WO2011030683A1 - 環状化合物、その製造方法、感放射線性組成物およびレジストパターン形成方法 - Google Patents
環状化合物、その製造方法、感放射線性組成物およびレジストパターン形成方法 Download PDFInfo
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- WO2011030683A1 WO2011030683A1 PCT/JP2010/064683 JP2010064683W WO2011030683A1 WO 2011030683 A1 WO2011030683 A1 WO 2011030683A1 JP 2010064683 W JP2010064683 W JP 2010064683W WO 2011030683 A1 WO2011030683 A1 WO 2011030683A1
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- 0 CC(c1cccc(C(*)c2cccc(C(*)C3=CC(C4*)=CC*3)c2)c1)c1cc4ccc1C(C)(C1)C1=I Chemical compound CC(c1cccc(C(*)c2cccc(C(*)C3=CC(C4*)=CC*3)c2)c1)c1cc4ccc1C(C)(C1)C1=I 0.000 description 6
- OXQMIXBVXHWDPX-UHFFFAOYSA-N CC(C)(C)N(C)C Chemical compound CC(C)(C)N(C)C OXQMIXBVXHWDPX-UHFFFAOYSA-N 0.000 description 1
- DSWBUYOGZCERPE-UHFFFAOYSA-N Cc1ccc(CC2CCCCC2)cc1 Chemical compound Cc1ccc(CC2CCCCC2)cc1 DSWBUYOGZCERPE-UHFFFAOYSA-N 0.000 description 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Cc1ccccc1 Chemical compound Cc1ccccc1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C37/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
- C07C37/11—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms
- C07C37/20—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms using aldehydes or ketones
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C39/00—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring
- C07C39/12—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring polycyclic with no unsaturation outside the aromatic rings
- C07C39/17—Compounds having at least one hydroxy or O-metal group bound to a carbon atom of a six-membered aromatic ring polycyclic with no unsaturation outside the aromatic rings containing other rings in addition to the six-membered aromatic rings, e.g. cyclohexylphenol
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C47/00—Compounds having —CHO groups
- C07C47/52—Compounds having —CHO groups bound to carbon atoms of six—membered aromatic rings
- C07C47/546—Compounds having —CHO groups bound to carbon atoms of six—membered aromatic rings polycyclic
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
- G03F7/0382—Macromolecular compounds which are rendered insoluble or differentially wettable the macromolecular compound being present in a chemically amplified negative photoresist composition
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2601/00—Systems containing only non-condensed rings
- C07C2601/12—Systems containing only non-condensed rings with a six-membered ring
- C07C2601/14—The ring being saturated
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2603/00—Systems containing at least three condensed rings
- C07C2603/92—Systems containing at least three condensed rings with a condensed ring system consisting of at least two mutually uncondensed aromatic ring systems, linked by an annular structure formed by carbon chains on non-adjacent positions of the aromatic system, e.g. cyclophanes
Definitions
- each R ′ is independently a group represented by the following formula (1-3).
- R 6 represents an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, 20 alkoxy groups, cyano groups, nitro groups, heterocyclic groups, halogens, carboxyl groups, hydroxyl groups, or alkylsilyl groups having 1 to 20 carbon atoms, and n is an integer of 0 to 5.
- One or more compounds selected from the group consisting of an aromatic carbonyl compound (A1) and an acetalized product (A4) of the aromatic carbonyl compound (A1) and one or more compounds selected from the group consisting of a phenolic compound (A2) The manufacturing method of the cyclic compound shown by Formula (1) including condensation reaction with a compound.
- Item 8 The production method according to Item 7, wherein the phenolic compound (A2) is a compound having 6 to 15 carbon atoms and having 1 to 3 phenolic hydroxyl groups.
- a radiation-sensitive composition comprising the cyclic compound according to any one of items 1 to 5 and a solvent.
- the solid component is a cyclic compound / acid generator (C) / acid crosslinking agent (G) / acid diffusion controller (E) / optional component (F)) in a weight percentage of 50 to 99.99% based on the solid component.
- the radiation-sensitive composition according to item 10 which contains 4 / 0.001 to 49 / 0.5 to 49 / 0.001 to 49/0 to 49.
- a resist pattern forming method including the step of:
- a resist pattern forming method can be provided.
- the cyclic compound of the present invention is represented by the following formula (1).
- each L is independently a single bond or a linear or branched alkylene group having 1 to 20 carbon atoms (preferably methylene, ethylene, propylene, butylene, pentylene, hexylene, methylmethylene, methylethylene, Dimethylmethylene, methylethylene), a cycloalkylene group having 3 to 20 carbon atoms (preferably cyclopropylene, cyclobutylene, cyclopentylene, cyclohexylene), an arylene group having 6 to 24 carbon atoms (preferably phenylene, naphthylene, anthranylene, Phenanthrylene), —O—, —OC ( ⁇ O) —, —OC ( ⁇ O) O—, —N (R 5 ) —C ( ⁇ O) —, —N (R 5 ) —C ( ⁇ O) A divalent organic group selected from the group consisting of O—, —S—, —SO—, —SO 2 — and
- Each R 1 is independently an alkyl group having 1 to 20 carbon atoms (preferably methyl, ethyl, propyl, isopropyl, butyl, isobutyl, t-butyl), a cycloalkyl group having 3 to 20 carbon atoms (preferably cyclopropyl).
- Each R ′ independently represents the following formula (1-2)
- R ′′ represents an alkyl group having 1 to 20 carbon atoms (preferably methyl, ethyl, propyl, isopropyl, butyl, isobutyl, t-butyl), a cycloalkyl group having 3 to 20 carbon atoms (preferably cyclopropyl, cyclobutyl, cyclopentyl).
- Cyclohexyl an aryl group having 6 to 20 carbon atoms (preferably phenyl, naphthyl, anthranyl, phenanthryl), an alkoxy group having 1 to 20 carbon atoms (preferably methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, t- Butoxy), cyano group, nitro group, heterocyclic group (preferably pyridyl group, furyl group, thienyl group, oxazolyl group, thiazolyl group, isoxazolyl group, isothiazolyl group, pyrazolyl group, benzofuranyl group, morpholinyl group), halogen (preferably Fluorine, salt , Bromine, iodine), carboxyl group, hydroxyl group, or alkylsilyl group having 1 to 20 carbon atoms (preferably trimethylsilyl, triethylsilyl, tripropylsilyl, dimethylsilyl,
- R ′ is independently the following formula (1-3) It is preferable that it is group represented by these.
- p and q are the same as described above.
- R 6 represents an alkyl group having 1 to 20 carbon atoms (preferably methyl, ethyl, propyl, isopropyl, butyl, isobutyl, t-butyl) or a cycloalkyl group having 3 to 20 carbon atoms (preferably cyclopropyl, cyclobutyl, cyclopentyl).
- Cyclohexyl an aryl group having 6 to 20 carbon atoms (preferably phenyl, naphthyl, anthranyl, phenanthryl), an alkoxy group having 1 to 20 carbon atoms (preferably methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, t- Butoxy), cyano group, nitro group, heterocyclic group (preferably pyridyl group, furyl group, thienyl group, oxazolyl group, thiazolyl group, isoxazolyl group, isothiazolyl group, pyrazolyl group, benzofuranyl group, morpholinyl group), halogen (preferably Fluorine, salt , Bromine, iodine), carboxyl group, hydroxyl group, or alkylsilyl group having 1 to 20 carbon atoms (preferably trimethylsilyl, triethylsilyl, tripropylsilyl, dimethylsilyl,
- R ′ is independently the following formula (1-4) It is more preferable that it is group represented by these.
- R 6 , p and n are the same as described above.
- Each R ′ is independently the following formula (1-5) More preferably, it is a group represented by p is the same as described above.
- n is an integer of 1 to 4.
- -LR 1 on different benzene rings may be the same or different, and when m is an integer of 2 to 4, 2 to 4 -LR 1 on the same benzene ring may be the same or different. Good.
- the cyclic compound of the present invention has high heat resistance and is amorphous so that it has excellent film-forming properties, no sublimation, excellent alkali developability, etching resistance, and the like. Material). Also, in terms of production, various aldehydes including industrially produced aromatic aldehydes and phenols such as resorcinol and pyrogallol are used as raw materials to cause a dehydration condensation reaction with a nonmetallic catalyst such as hydrochloric acid. Since it can be produced in a yield, it is extremely excellent in practicality.
- the cyclic compound of the present invention is preferably represented by the following formula (2).
- R 1 , R ′′, p, q and m are the same as described above.
- the cyclic compound of the present invention is more preferably selected from compounds represented by the following formula (3). (Wherein R 6 and q are the same as described above.)
- the cyclic compound of the present invention is more preferably selected from compounds represented by the following formula (4). (Wherein q is the same as described above.)
- the cyclic compound of the present invention is particularly preferably selected from compounds represented by the following formula (5).
- the molecular weight of the cyclic compound of the present invention represented by the above (1) is 700 to 5000, preferably 800 to 2000, more preferably 1000 to 2000. Within the above range, the resolution is improved while maintaining the film formability required for the resist.
- the cyclic compound of the present invention can take a cis form or a trans form, but may have any structure or mixture.
- a resist component of a radiation-sensitive composition it is preferable to use only one of a cis isomer and a trans isomer because the uniformity of the components in the resist film is high.
- a method for obtaining a cyclic compound consisting of only one of a cis isomer and a trans isomer can be performed by a known method such as separation by column chromatography or preparative liquid chromatography or optimization of a reaction solvent and a reaction temperature during production.
- the cyclic compound represented by the above formula (1) is composed of one or more compounds selected from the group consisting of aromatic carbonyl compounds (A1) and one or more compounds selected from the group consisting of phenolic compounds (A2). Obtained by a condensation reaction.
- an acetalized product (A4) of the aromatic carbonyl compound (A1) may be used.
- the aromatic carbonyl compound (A1) is a benzaldehyde compound having 14 to 24 carbon atoms and is represented by the following formula (6-1). (In the formula, R 6 , n, p and q are the same as described above.)
- aromatic carbonyl compound (A1) examples include 4-cyclohexylmethylbenzaldehyde, 4-cyclohexylethylbenzaldehyde, 4-cyclohexylpropylbenzaldehyde, 4-cyclohexylbutylbenzaldehyde, 4-cyclohexylpentylbenzaldehyde, 4- (4-methylcyclohexylmethyl).
- the aromatic carbonyl compound (A1) may have a linear or branched alkyl group having 1 to 4 carbon atoms, a cyano group, a hydroxyl group, a halogen or the like as long as the effects of the present invention are not impaired.
- the aromatic carbonyl compound (A1) may be used alone or in combination of two or more.
- the acetalized product (A4) of the aromatic carbonyl compound (A1) is a compound in which the carbonyl group is protected with an acetal group, and is an ethylene acetal of a benzaldehyde compound having 16 to 26 carbon atoms represented by the following formula (6-2). Preferably there is. (In the formula, R 6 , n, p and q are the same as described above.)
- Examples of the acetalized product (A4) include 4-cyclohexylmethylbenzaldehyde ethylene acetal, 4-cyclohexylethylbenzaldehyde ethylene acetal, 4-cyclohexylpropylbenzaldehyde ethylene acetal, 4-cyclohexylbutylbenzaldehyde ethylene acetal, 4-cyclohexylpentylbenzaldehyde ethylene acetal, 4- (4-methylcyclohexylmethyl) benzaldehyde ethylene acetal, 4- (3-methylcyclohexyl) methylbenzaldehyde ethylene acetal, 4- (2-methylcyclohexyl) methylbenzaldehyde ethylene acetal, 4- (4-ethylcyclohexyl) methylbenzaldehyde ethylene Acetal, 4- (3-ethylcyclohexane Syl) methylbenzaldehyde ethylene acetal, 4-
- the aromatic carbonyl compound (A1) can be obtained by formylating the corresponding aromatic compound.
- the method of formylation there are known methods such as Gattermann reaction, Gattermann-Koch reaction, a method using formyl fluoride and boron trifluoride, a method using dichloromethyl alkyl ether, and a Vilmeier reaction.
- Gattermann reaction a method using formyl fluoride and boron trifluoride
- dichloromethyl alkyl ether a method using dichloromethyl alkyl ether
- a Vilmeier reaction a method using dichloromethyl alkyl ether
- carbon monoxide and hydrogen chloride are allowed to act on the corresponding aromatic compound in the presence of aluminum chloride and copper (I) chloride to obtain the aromatic carbonyl compound (A1).
- the aromatic carbonyl compound (A1) can be protected with an acetal group, and is stabilized by acetal protection.
- Acetal protection can be performed by a known method. For example, it can be obtained by reacting with a dihydric alcohol in the presence of an acid.
- the phenolic compound (A2) preferably has 6 to 15 carbon atoms, and preferably has 1 to 3 phenolic hydroxyl groups.
- examples of the phenolic compound (A2) include phenol, catechol, resorcinol, hydroquinone, pyrogallol and the like, resorcinol and pyrogallol are preferred, and resorcinol is more preferred.
- the phenolic compound (A2) may have a linear or branched alkyl group having 1 to 4 carbon atoms, a cyano group, a hydroxyl group, a halogen or the like as long as the effects of the present invention are not impaired. You may use a phenolic compound (A2) individually or in combination of 2 or more types.
- the cyclic compound represented by the above formula (1) can be produced by a known method.
- an organic solvent such as methanol, ethanol, etc.
- an acid catalyst hydrochloric acid, sulfuric acid, paratoluenesulfonic acid, etc.
- 1 mol of aromatic carbonyl compound (A1) or ethylene acetalized product (A4) is phenolic.
- 0.1 to 10 mol of compound (A2) is reacted at 60 to 150 ° C. for about 0.5 to 20 hours.
- an alcohol such as methanol
- water separation by filtration, and drying
- a basic catalyst such as sodium hydroxide, barium hydroxide or 1,8-diazabicyclo [5.4.0] undecene-7) is used, and the cyclic reaction of the present invention can also be carried out by reacting in the same manner. A compound is obtained.
- the solubility of the obtained cyclic compound in the semiconductor safety solvent is improved, it is more preferable to use two or more of at least one of the aromatic carbonyl compound (A1), the phenolic compound (A2) and the acetalized product (A4).
- purification may be performed as necessary. Further, if the acid catalyst and the cocatalyst remain, generally, the storage stability of the radiation sensitive composition is lowered, or if the basic catalyst remains, generally the sensitivity of the radiation sensitive composition is lowered.
- the intended purification may be performed. Purification can be performed by a known method as long as the cyclic compound is not denatured, and is not particularly limited. For example, a method of washing with water, a method of washing with an acidic aqueous solution, a method of washing with a basic aqueous solution, or an ion exchange resin. The method of processing, the method of processing by silica gel column chromatography, etc. are mentioned.
- Amberlyst 15J-HG Dry made by Organo can be mentioned. You may dry after refinement
- the cyclic compound represented by the above formula (1) can form an amorphous film by spin coating. Further, it can be applied to a general semiconductor manufacturing process.
- the cyclic compound represented by the above formula (1) is useful as a negative resist material that becomes a compound that is hardly soluble in an alkali developer by irradiation with KrF excimer laser, extreme ultraviolet light, electron beam or X-ray.
- KrF excimer laser extreme ultraviolet light
- electron beam or X-ray a condensation reaction between the compounds is induced and the compound becomes insoluble in an alkali developer.
- the resist pattern thus obtained has a very low LER.
- the cyclic compound of the present invention represented by the above formula (1) can be used as a main component of a negative radiation-sensitive composition, and for example, a radiation-sensitive composition as an additive for improving sensitivity and etching resistance. Can be added to things.
- the cyclic compound is used in an amount of 1 to 49.999% by weight based on the total weight of the solid components of the radiation-sensitive composition.
- the glass transition temperature of the cyclic compound of the present invention is preferably 100 ° C. or higher, more preferably 120 ° C. or higher, still more preferably 140 ° C. or higher, and particularly preferably 150 ° C. or higher.
- the semiconductor lithography process has heat resistance capable of maintaining the pattern shape, and performance such as high resolution is improved.
- the crystallization calorific value obtained by differential scanning calorimetry of the glass transition temperature of the cyclic compound of the present invention is preferably less than 20 J / g.
- (crystallization temperature) ⁇ (glass transition temperature) is preferably 70 ° C. or higher, more preferably 80 ° C. or higher, still more preferably 100 ° C. or higher, and particularly preferably 130 ° C. or higher.
- the crystallization exotherm is less than 20 J / g, or (crystallization temperature) ⁇ (glass transition temperature) is within the above range, an amorphous film can be easily formed by spin coating the radiation-sensitive composition, and The film formability required for the resist can be maintained for a long time, and the resolution can be improved.
- the crystallization calorific value, crystallization temperature and glass transition temperature can be determined by differential scanning calorimetry using DSC / TA-50WS manufactured by Shimadzu Corporation.
- DSC / TA-50WS manufactured by Shimadzu Corporation.
- About 10 mg of a sample is put in an aluminum non-sealed container and heated to a melting point or higher at a temperature rising rate of 20 ° C./min in a nitrogen gas stream (50 mL / min). After the rapid cooling, the temperature is raised again to the melting point or higher at a temperature rising rate of 20 ° C./min in a nitrogen gas stream (30 mL / min). Further, after rapid cooling, the temperature is raised again to 400 ° C.
- the temperature at the midpoint of the step difference of the baseline that has changed in a step shape is the glass transition temperature (Tg), and the temperature of the exothermic peak that appears thereafter is the crystallization temperature.
- Tg glass transition temperature
- the calorific value is obtained from the area of the region surrounded by the exothermic peak and the baseline, and is defined as the crystallization calorific value.
- the cyclic compound of the present invention preferably has a low sublimation property under normal pressure at 100 ° C. or lower, preferably 120 ° C. or lower, more preferably 130 ° C. or lower, still more preferably 140 ° C. or lower, particularly preferably 150 ° C. or lower.
- the low sublimation property means that, in thermogravimetric analysis, the weight loss when held at a predetermined temperature for 10 minutes is 10%, preferably 5%, more preferably 3%, still more preferably 1%, particularly preferably 0.1. % Or less. Since the sublimation property is low, it is possible to prevent exposure apparatus from being contaminated by outgas during exposure. Moreover, a favorable pattern shape can be obtained with low LER.
- the cyclic compound of the present invention preferably satisfies F ⁇ 3.0 (F represents the total number of atoms / (total number of carbon atoms ⁇ total number of oxygen atoms)), and more preferably satisfies F ⁇ 2.5.
- F represents the total number of atoms / (total number of carbon atoms ⁇ total number of oxygen atoms)
- the cyclic compound of the present invention includes propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monomethyl ether (PGME), cyclohexanone (CHN), cyclopentanone (CPN), 2-heptanone, anisole, butyl acetate, ethyl propionate, and A solvent selected from ethyl lactate and having the highest solubility for the cyclic compound is preferably at least 1% by weight, more preferably at least 5% by weight, even more preferably at least 10% by weight, particularly at 23 ° C.
- PMEA propylene glycol monomethyl ether acetate
- PGME propylene glycol monomethyl ether
- CHN cyclohexanone
- CPN cyclopentanone
- 2-heptanone 2-heptanone
- anisole butyl acetate
- a solvent selected from PGMEA, PGME, and CHN and exhibiting the highest solubility with respect to the cyclic compound is at least 20% by weight at 23 ° C., particularly preferably 20 ° C. with respect to PGMEA at 20 Dissolves by weight% or more.
- a halogen atom may be introduced into the cyclic compound of the present invention as long as the effects of the present invention are not impaired.
- the ratio of the number of halogen atoms to the total number of constituent atoms of the cyclic compound is preferably 0.1 to 60%, more preferably 0.1 to 40%, and more preferably 0.1 to 20%. More preferably, it is 0.1 to 10%, particularly preferably 1 to 5%.
- the film formability can be maintained while increasing the sensitivity to radiation.
- the solubility in a safe solvent can be improved.
- a nitrogen atom may be introduced into the cyclic compound of the present invention as long as the effects of the present invention are not impaired.
- the ratio of the number of nitrogen atoms to the total number of constituent atoms of the cyclic compound is preferably 0.1 to 40%, more preferably 0.1 to 20%, and preferably 0.1 to 10%. Further preferred is 0.1 to 5%. Within the above range, the line edge roughness of the resulting resist pattern can be reduced.
- the introduced nitrogen atom is preferably a secondary or tertiary nitrogen atom, and more preferably a tertiary nitrogen atom.
- the cyclic compound of the present invention is irradiated with visible light, ultraviolet light, excimer laser, electron beam, extreme ultraviolet light (EUV), X-ray, ion beam irradiation or chemical reaction induced thereby.
- a crosslinking reactive group that causes a crosslinking reaction may be introduced. The introduction is performed, for example, by reacting a cyclic compound and a crosslinking reactive group introduction reagent in the presence of a base catalyst.
- the crosslinking reactive group include a carbon-carbon multiple bond, an epoxy group, an azide group, a halogenated phenyl group, and a chloromethyl group.
- crosslinking reactive group introduction reagent examples include acids, acid chlorides, acid anhydrides, carboxylic acid derivatives such as dicarbonates and alkyl halides having such a crosslinking reactive group.
- a radiation-sensitive composition containing a cyclic compound having a crosslinking reactive group is also useful as a non-polymeric radiation-sensitive composition having high resolution, high heat resistance and solvent solubility.
- a non-acid-dissociable functional group may be introduced into at least one phenolic hydroxyl group of the cyclic compound of the present invention as long as the effect of the present invention is not impaired.
- the non-acid-dissociable functional group refers to a characteristic group that does not cleave in the presence of an acid and does not generate an alkali-soluble group.
- C1-20 alkyl group, C3-20 cycloalkyl group, C6-20 aryl group, C1-20 alkoxyl group, cyano group, nitro group, hydroxyl group examples thereof include a cyclic group, a halogen, a carboxyl group, a C1-20 alkylsilane, and a functional group selected from the group consisting of these derivatives.
- a naphthoquinone diazide ester group may be introduced into at least one phenolic hydroxyl group of the cyclic compound of the present invention as long as the effects of the present invention are not impaired.
- a cyclic compound in which a naphthoquinone diazide ester group is introduced into at least one phenolic hydroxyl group of the cyclic compound can be used as a main component of a negative radiation sensitive composition, and can also be used as a main component of a positive radiation sensitive composition. It can be added to the radiation-sensitive composition as an agent or additive.
- an acid-generating functional group that generates an acid upon irradiation with radiation may be introduced into at least one phenolic hydroxyl group of the cyclic compound of the present invention.
- the cyclic compound having an acid-generating functional group introduced into at least one phenolic hydroxyl group of the cyclic compound can be used as the main component of the negative radiation-sensitive composition, and can be used as the main component of the positive radiation-sensitive composition. It can add to a radiation sensitive composition as an acid generator and an additive.
- the present invention relates to a radiation-sensitive composition
- a radiation-sensitive composition comprising a cyclic compound represented by the above formula (1) and a solvent.
- the present invention is preferably a radiation-sensitive composition comprising 1 to 80% by weight of a solid component and 20 to 99% by weight of a solvent. Further, the cyclic compound is 50 to 99.999% by weight of the total weight of the solid component. % Is preferred.
- the cyclic compound of the present invention can form an amorphous film by spin coating. Further, it can be applied to a general semiconductor manufacturing process.
- the dissolution rate of the amorphous film of the cyclic compound of the present invention in a 2.38 mass% tetramethylammonium hydroxide (TMAH) aqueous solution at 23 ° C. is preferably 10 ⁇ / sec or more, more preferably 10 to 10,000 ⁇ / sec, more preferably 100 to 1000 ⁇ . / Sec is more preferable. It can melt
- the dissolution rate in the aqueous solution is preferably 5 ⁇ / sec or less, more preferably 0.05 to 5 ⁇ / sec, and further preferably 0.0005 to 5 ⁇ / sec. If it is 5 ⁇ / sec or less, it is insoluble in an alkali developer and can be used as a resist. In addition, when the dissolution rate is 0.0005 kg / sec or more, the resolution may be improved. This is presumed to be because the micro surface portion of the cyclic compound is dissolved and LER is reduced. There is also an effect of reducing defects.
- the solid component is 1 to 80% by weight and the solvent is 20 to 99% by weight, more preferably the solid component is 1 to 50% by weight and the solvent is 50 to 99% by weight, and still more preferably.
- the solid component is 2 to 40% by weight and the solvent is 60 to 98% by weight, and particularly preferably the solid component is 2 to 10% by weight and the solvent is 90 to 98% by weight.
- the amount of the cyclic compound represented by the formula (1) is determined based on the total weight of the solid component (cyclic compound, acid generator (C), acid crosslinking agent (G), acid diffusion controller (E), and other components (F). 50 to 99.4% by weight, preferably 55 to 90% by weight, more preferably 60 to 80% by weight, particularly preferably 60 to 70% by weight. %.
- the blending ratio is as described above, high resolution is obtained and the line edge roughness is reduced.
- the composition of the present invention generates an acid directly or indirectly by irradiation with any radiation selected from visible light, ultraviolet light, excimer laser, electron beam, extreme ultraviolet light (EUV), X-ray, and ion beam. It is preferable to include one or more acid generators (C).
- the amount of the acid generator (C) used is preferably 0.001 to 49% by weight, more preferably 1 to 40% by weight, still more preferably 3 to 30% by weight, and more preferably 10 to 25% by weight based on the total weight of the solid components. Particularly preferred.
- the acid generation method is not limited as long as an acid is generated in the system.
- excimer laser is used instead of ultraviolet rays such as g-line and i-line, finer processing is possible, and if high-energy rays are used, electron beam, extreme ultraviolet rays, X-rays, ion beam, further fine processing Is possible.
- the acid generator (C) is preferably at least one selected from the group consisting of compounds represented by the following formulas (7-1) to (7-8).
- R 13 may be the same or different, and each independently represents a hydrogen atom, a linear, branched or cyclic alkyl group, a linear, branched or cyclic alkoxy group. group, a hydroxyl group or a halogen atom;
- X - is an alkyl group, an aryl group, a sulfonic acid ion or halide ion having a halogen-substituted alkyl group or halogen-substituted aryl group).
- the compound represented by the formula (7-1) includes triphenylsulfonium trifluoromethanesulfonate, triphenylsulfonium nonafluoro-n-butanesulfonate, diphenyltolylsulfonium nonafluoro-n-butanesulfonate, triphenylsulfonium perfluoro-n- Octane sulfonate, diphenyl-4-methylphenylsulfonium trifluoromethanesulfonate, di-2,4,6-trimethylphenylsulfonium trifluoromethanesulfonate, diphenyl-4-t-butoxyphenylsulfonium trifluoromethanesulfonate, diphenyl-4-t-butoxyphenyl Sulfonium nonafluoro-n-butanesulfonate, diphenyl-4-hydroxyphenylsulfonium trifluoromethane Sulfon
- R 14 s may be the same or different and each independently represents a hydrogen atom, a linear, branched or cyclic alkyl group, a linear, branched or cyclic alkoxy group.
- a group, a hydroxyl group or a halogen atom, X ⁇ is the same as defined above.
- the compound represented by the formula (7-2) includes bis (4-t-butylphenyl) iodonium trifluoromethanesulfonate, bis (4-t-butylphenyl) iodonium nonafluoro-n-butanesulfonate, bis (4-t -Butylphenyl) iodonium perfluoro-n-octanesulfonate, bis (4-tert-butylphenyl) iodonium, p-toluenesulfonate, bis (4-tert-butylphenyl) iodoniumbenzenesulfonate, bis (4-tert-butylphenyl) Iodonium-2-trifluoromethylbenzenesulfonate, bis (4-tert-butylphenyl) iodonium-4-trifluoromethylbenzenesulfonate, bis (4-tert-butylphenyl) iodonium-2,
- Q is an alkylene group, an arylene group or an alkoxylene group
- R 15 is an alkyl group, an aryl group, a halogen-substituted alkyl group or a halogen-substituted aryl group.
- the compound represented by the formula (7-3) includes N- (trifluoromethylsulfonyloxy) succinimide, N- (trifluoromethylsulfonyloxy) phthalimide, N- (trifluoromethylsulfonyloxy) diphenylmaleimide, N- ( Trifluoromethylsulfonyloxy) bicyclo [2.2.1] hept-5-ene-2,3-dicarboximide, N- (trifluoromethylsulfonyloxy) naphthylimide, N- (10-camphorsulfonyloxy) Succinimide, N- (10-camphorsulfonyloxy) phthalimide, N- (10-camphorsulfonyloxy) diphenylmaleimide, N- (10-camphorsulfonyloxy) bicyclo [2.2.1] hept-5-ene-2 , 3-Dicarboximide, N (10-camphorsulfonyloxy) naph
- R 16 s may be the same or different and each independently represents an optionally substituted linear, branched or cyclic alkyl group, an optionally substituted aryl group, optionally A substituted heteroaryl group or an optionally substituted aralkyl group.
- the compound represented by the formula (7-4) is diphenyl disulfone, di (4-methylphenyl) disulfone, dinaphthyl disulfone, di (4-tert-butylphenyl) disulfone, di (4-hydroxyphenyl) disulfone. , Di (3-hydroxynaphthyl) disulfone, di (4-fluorophenyl) disulfone, di (2-fluorophenyl) disulfone and di (4-trifluoromethylphenyl) disulfone It is preferable.
- R 17 s may be the same or different, and each independently represents an optionally substituted linear, branched or cyclic alkyl group, an optionally substituted aryl group, optionally A substituted heteroaryl group or an optionally substituted aralkyl group.
- the compound represented by the formula (7-5) is ⁇ - (methylsulfonyloxyimino) -phenylacetonitrile, ⁇ - (methylsulfonyloxyimino) -4-methoxyphenylacetonitrile, ⁇ - (trifluoromethylsulfonyloxyimino).
- R 18 may be the same or different and each independently represents a halogenated alkyl group having one or more chlorine atoms and one or more bromine atoms.
- the halogenated alkyl group preferably has 1 to 5 carbon atoms.
- R 19 and R 20 are each independently an alkyl group having 1 to 3 carbon atoms such as a methyl group, an ethyl group, an n-propyl group, an isopropyl group, or cyclopentyl.
- a cycloalkyl group such as a cyclohexyl group, an alkoxyl group having 1 to 3 carbon atoms such as a methoxy group, an ethoxy group, and a propoxy group, or an aryl group such as a phenyl group, a toluyl group, and a naphthyl group, preferably 6 carbon atoms ⁇ 10 aryl groups.
- L 19 and L 20 are each independently an organic group having a 1,2-naphthoquinonediazide group.
- Specific examples of the organic group having a 1,2-naphthoquinonediazide group include a 1,2-naphthoquinonediazide-4-sulfonyl group, a 1,2-naphthoquinonediazide-5-sulfonyl group, and a 1,2-naphthoquinonediazide- Preferred examples include 1,2-quinonediazidosulfonyl groups such as a 6-sulfonyl group.
- 1,2-naphthoquinonediazido-4-sulfonyl group and 1,2-naphthoquinonediazide-5-sulfonyl group are preferable.
- p is an integer of 1 to 3
- q is an integer of 0 to 4
- 1 ⁇ p + q ⁇ 5 is preferable.
- J 19 is a single bond, a polymethylene group having 1 to 4 carbon atoms, a cycloalkylene group, a phenylene group, a group represented by the following formula (7-7-1), a carbonyl group, an ester group, an amide group or an ether group.
- Y 19 represents a hydrogen atom, an alkyl group or an aryl group
- X 20 each independently represents a group represented by the following formula (7-8-1).
- Z 22 each independently represents an alkyl group, a cycloalkyl group or an aryl group, R 22 represents an alkyl group, a cycloalkyl group or an alkoxyl group, and r represents 0-3. Is an integer.
- Other acid generators include bis (p-toluenesulfonyl) diazomethane, bis (2,4-dimethylphenylsulfonyl) diazomethane, bis (tert-butylsulfonyl) diazomethane, bis (n-butylsulfonyl) diazomethane, bis (isobutylsulfonyl) ) Diazomethane, bis (isopropylsulfonyl) diazomethane, bis (n-propylsulfonyl) diazomethane, bis (cyclohexylsulfonyl) diazomethane, bis (isopropylsulfonyl) diazomethane, 1,3-bis (cyclohexylsulfonylazomethylsulfonyl) propane, 1, 4 -Bis (phenylsulfonylazomethylsulfonyl) butane, 1,6
- acid generators having an aromatic ring are preferable, and acid generators represented by formula (7-1) or (7-2) are more preferable.
- An acid generator having a sulfonate ion having X ⁇ in formula (7-1) or (7-2) having an aryl group or a halogen-substituted aryl group is more preferred, and an acid generator having a sulfonate ion having an aryl group are particularly preferred, and diphenyltrimethylphenylsulfonium p-toluenesulfonate, triphenylsulfonium p-toluenesulfonate, triphenylsulfonium trifluoromethanesulfonate, and triphenylsulfonium nonafluoromethanesulfonate are particularly preferred.
- LER can be reduced by using the acid generator.
- the acid generator (C) can be used alone or in combination of two or more.
- the radiation-sensitive composition of the present invention preferably contains one or more acid crosslinking agents (G).
- the acid crosslinking agent (G) is a compound that can crosslink the cyclic compound of the formula (1) within a molecule or between molecules in the presence of an acid generated from the acid generator (C).
- Examples of such an acid crosslinking agent (G) include compounds having one or more groups (hereinafter referred to as “crosslinkable groups”) capable of crosslinking the cyclic compound of the formula (1).
- crosslinkable group examples include (i) hydroxyalkyl groups such as hydroxy (C1-C6 alkyl group), C1-C6 alkoxy (C1-C6 alkyl group), acetoxy (C1-C6 alkyl group) and the like.
- a group derived therefrom (ii) a carbonyl group such as formyl group or carboxy (C1-C6 alkyl group) or a group derived therefrom; (iii) a dimethylaminomethyl group, a diethylaminomethyl group, a dimethylolaminomethyl group; Group, nitrogen-containing group such as diethylolaminomethyl group, morpholinomethyl group; (iv) glycidyl group-containing group such as glycidyl ether group, glycidyl ester group, glycidylamino group; (v) benzyloxymethyl group, benzoyloxy C1-C6 allyloxy (C1-C6 alkyl group) such as methyl group, C A group derived from an aromatic group such as 1-C6 aralkyloxy (C1-C6 alkyl group); and (vi) a polymerizable multiple bond-containing group such as a vinyl group and an iso
- Examples of the acid crosslinking agent (G) having a crosslinkable group include (i) a methylol group-containing melamine compound, a methylol group-containing benzoguanamine compound, a methylol group-containing urea compound, a methylol group-containing glycoluril compound, and a methylol group-containing phenol compound.
- alkoxyalkyl group-containing melamine compound alkoxyalkyl group-containing benzoguanamine compound, alkoxyalkyl group-containing urea compound, alkoxyalkyl group-containing glycoluril compound, alkoxyalkyl group-containing phenolic compound and the like Compound
- Carboxymethyl group-containing melamine compound Carboxymethyl group-containing benzoguanamine compound, Carboxymethyl group-containing urea compound, Carboxymethyl group-containing group Carboxymethyl group-containing compounds such as coaluril compounds and carboxymethyl group-containing phenol compounds
- bisphenol A epoxy compounds bisphenol F epoxy compounds, bisphenol S epoxy compounds, novolac resin epoxy compounds, resole resin epoxy compounds, Examples thereof include epoxy compounds such as poly (hydroxystyrene) -based epoxy compounds.
- the acid crosslinking agent (G) compounds having phenolic hydroxyl groups, and compounds and resins imparted with crosslinkability by introducing the crosslinkable group into acidic functional groups in the alkali-soluble resin can be used.
- the introduction ratio of the crosslinkable group is usually 5 to 100 mol%, preferably 10 to 60 mol%, more preferably, based on the total acidic functional group in the compound having a phenolic hydroxyl group and the alkali-soluble resin. Is adjusted to 15-40 mol%. Within the above range, the cross-linking reaction occurs sufficiently, and a decrease in the remaining film ratio, a pattern swelling phenomenon, meandering, and the like can be avoided.
- the acid crosslinking agent (G) is preferably an alkoxyalkylated urea compound or a resin thereof, or an alkoxyalkylated glycoluril compound or a resin thereof.
- Particularly preferred acid crosslinking agents (G) include compounds represented by the following formulas (8-1) to (8-3) and alkoxymethylated melamine compounds (acid crosslinking agent (G1)).
- R 7 each independently represents a hydrogen atom, an alkyl group, or an acyl group
- R 8 to R 11 each independently represents a hydrogen atom, a hydroxyl group, an alkyl group, or an alkoxyl group
- X 2 represents a single bond, a methylene group, or an oxygen atom.
- the alkoxyl group represented by R 8 to R 11 preferably has 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms, and examples thereof include a methoxy group, an ethoxy group, and a propoxy group.
- X 2 is preferably a single bond or a methylene group.
- R 7 to R 11 and X 2 may be substituted with an alkyl group such as a methyl group or an ethyl group, an alkoxy group such as a methoxy group or an ethoxy group, a hydroxyl group, or a halogen atom.
- the plurality of R 7 and R 8 to R 11 may be the same or different.
- Specific examples of the compound represented by the formula (8-2) include N, N, N, N, N-tetra (methoxymethyl) glycoluril, N, N, N, N-tetra (ethoxymethyl) glycoluril.
- N, N, N, N-tetra (methoxymethyl) glycoluril is particularly preferable.
- alkoxymethylated melamine compounds include N, N, N, N, N, N-hexa (methoxymethyl) melamine, N, N, N, N, N-hexa (ethoxymethyl) melamine N, N, N, N, N-hexa (n-propoxymethyl) melamine, N, N, N, N, N-hexa (isopropoxymethyl) melamine, N, N, N, N, Examples thereof include N, N-hexa (n-butoxymethyl) melamine, N, N, N, N, N-hexa (t-butoxymethyl) melamine and the like.
- the acid crosslinking agent (G1) is obtained by, for example, condensing a urea compound or a glycoluril compound, and formalin to introduce a methylol group, and then ether with lower alcohols such as methyl alcohol, ethyl alcohol, propyl alcohol, and butyl alcohol. Then, the reaction solution is cooled and the precipitated compound or its resin is recovered.
- the acid cross-linking agent (G1) can also be obtained as a commercial product such as CYMEL (trade name, manufactured by Mitsui Cyanamid) or Nicalac (manufactured by Sanwa Chemical Co., Ltd.).
- the molecule has 1 to 6 benzene rings, and has at least two hydroxyalkyl groups and / or alkoxyalkyl groups in the molecule. And / or a phenol derivative in which an alkoxyalkyl group is bonded to any one of the benzene rings (acid crosslinking agent (G2)).
- the molecular weight is 1500 or less
- the molecule has 1 to 6 benzene rings
- the hydroxyalkyl group and / or alkoxyalkyl group has 2 or more in total
- the hydroxyalkyl group and / or alkoxyalkyl group is the benzene ring.
- a phenol derivative formed by bonding to any one or a plurality of benzene rings can be given.
- hydroxyalkyl group bonded to the benzene ring those having 1 to 6 carbon atoms such as hydroxymethyl group, 2-hydroxyethyl group, and 2-hydroxy-1-propyl group are preferable.
- the alkoxyalkyl group bonded to the benzene ring is preferably one having 2 to 6 carbon atoms. Specifically, methoxymethyl group, ethoxymethyl group, n-propoxymethyl group, isopropoxymethyl group, n-butoxymethyl group, isobutoxymethyl group, sec-butoxymethyl group, t-butoxymethyl group, 2-methoxyethyl And a 2-methoxy-1-propyl group are preferred.
- L 1 to L 8 may be the same or different and each independently represents a hydroxymethyl group, a methoxymethyl group or an ethoxymethyl group.
- a phenol derivative having a hydroxymethyl group can be obtained by reacting a phenol compound not having a corresponding hydroxymethyl group (a compound in which L 1 to L 8 are hydrogen atoms in the above formula) with formaldehyde in the presence of a base catalyst. it can.
- the reaction temperature is preferably 60 ° C. or lower. Specifically, it can be synthesized by the methods described in JP-A-6-282067, JP-A-7-64285 and the like.
- a phenol derivative having an alkoxymethyl group can be obtained by reacting a corresponding phenol derivative having a hydroxymethyl group with an alcohol in the presence of an acid catalyst.
- the reaction temperature is preferably 100 ° C. or lower. Specifically, it can be synthesized by the method described in EP632003A1 and the like.
- a phenol derivative having a hydroxymethyl group and / or an alkoxymethyl group synthesized in this manner is preferable in terms of stability during storage, but a phenol derivative having an alkoxymethyl group is particularly preferable from the viewpoint of stability during storage.
- the acid crosslinking agent (G2) may be used alone or in combination of two or more.
- Another particularly preferable acid crosslinking agent (G) is a compound having at least one ⁇ -hydroxyisopropyl group (acid crosslinking agent (G3)).
- the structure is not particularly limited as long as it has an ⁇ -hydroxyisopropyl group.
- the hydrogen atom of the hydroxyl group in the ⁇ -hydroxyisopropyl group is one or more acid dissociable groups (R—COO— group, R—SO 2 — group, etc., R is a straight chain having 1 to 12 carbon atoms) From a hydrocarbon group having 3 to 12 carbon atoms, a cyclic hydrocarbon group having 3 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, a 1-branched alkyl group having 3 to 12 carbon atoms, and an aromatic hydrocarbon group having 6 to 12 carbon atoms Which represents a substituent selected from the group consisting of:
- Examples of the compound having an ⁇ -hydroxyisopropyl group include one or two kinds such as a substituted or unsubstituted aromatic compound, diphenyl compound, naphthalene compound, and furan compound containing at least one ⁇ -hydroxyisopropyl group.
- benzene compound (1) a compound represented by the following general formula (9-1)
- benzene compound (2) a compound represented by the following general formula (9-3)
- naphthalene compound (3 a compound represented by the following general formula (9-4): And the like (hereinafter referred to as “furan compound (4)”).
- each A 2 independently represents an ⁇ -hydroxyisopropyl group or a hydrogen atom, and at least one A 2 is an ⁇ -hydroxyisopropyl group.
- R 51 represents a hydrogen atom, a hydroxyl group, a linear or branched alkylcarbonyl group having 2 to 6 carbon atoms, or a linear or branched structure having 2 to 6 carbon atoms. The alkoxycarbonyl group of is shown.
- R 52 represents a single bond, a linear or branched alkylene group having 1 to 5 carbon atoms, —O—, —CO—, or —COO—.
- R 53 and R 54 each independently represent a hydrogen atom or a linear or branched alkyl group having 1 to 6 carbon atoms.
- benzene compound (1) examples include ⁇ -hydroxyisopropylbenzene, 1,3-bis ( ⁇ -hydroxyisopropyl) benzene, 1,4-bis ( ⁇ -hydroxyisopropyl) benzene, 1,2 ⁇ -hydroxyisopropylbenzenes such as 1,4-tris ( ⁇ -hydroxyisopropyl) benzene, 1,3,5-tris ( ⁇ -hydroxyisopropyl) benzene; 3- ⁇ -hydroxyisopropylphenol, 4- ⁇ -hydroxyisopropylphenol ⁇ -hydroxyisopropylphenols such as 3,5-bis ( ⁇ -hydroxyisopropyl) phenol and 2,4,6-tris ( ⁇ -hydroxyisopropyl) phenol; 3- ⁇ -hydroxyisopropylphenyl methyl ketone, 4- ⁇ -Hydroxyisopropyl Phenyl methyl ketone, 4- ⁇ -hydroxyisopropylphenyl ethyl ketone, 4- ⁇ -hydroxyis
- diphenyl compound (2) examples include 3- ⁇ -hydroxyisopropylbiphenyl, 4- ⁇ -hydroxyisopropylbiphenyl, 3,5-bis ( ⁇ -hydroxyisopropyl) biphenyl, 3,3 ′.
- naphthalene compound (3) examples include 1- ( ⁇ -hydroxyisopropyl) naphthalene, 2- ( ⁇ -hydroxyisopropyl) naphthalene, 1,3-bis ( ⁇ -hydroxyisopropyl) naphthalene, 1,4-bis ( ⁇ -hydroxyisopropyl) naphthalene, 1,5-bis ( ⁇ -hydroxyisopropyl) naphthalene, 1,6-bis ( ⁇ -hydroxyisopropyl) naphthalene, 1,7-bis ( ⁇ -hydroxyisopropyl) Naphthalene, 2,6-bis ( ⁇ -hydroxyisopropyl) naphthalene, 2,7-bis ( ⁇ -hydroxyisopropyl) naphthalene, 1,3,5-tris ( ⁇ -hydroxyisopropyl) naphthalene, 1,3,6-tris ( ⁇ -hydroxyisopropyl) naphthalene, 1,3,7-tris ( ⁇ Hydroxyisopropy
- furan compound (4) examples include 3- ( ⁇ -hydroxyisopropyl) furan, 2-methyl-3- ( ⁇ -hydroxyisopropyl) furan, 2-methyl-4- ( ⁇ - Hydroxyisopropyl) furan, 2-ethyl-4- ( ⁇ -hydroxyisopropyl) furan, 2-n-propyl-4- ( ⁇ -hydroxyisopropyl) furan, 2-isopropyl-4- ( ⁇ -hydroxyisopropyl) furan, 2 -N-butyl-4- ( ⁇ -hydroxyisopropyl) furan, 2-t-butyl-4- ( ⁇ -hydroxyisopropyl) furan, 2-n-pentyl-4- ( ⁇ -hydroxyisopropyl) furan, 2,5 -Dimethyl-3- ( ⁇ -hydroxyisopropyl) furan, 2,5-diethyl-3- ( ⁇ -hydroxyisopropyl) fura 3,4-bis ( ⁇ -hydroxyisopropyl) furan, 2,5-dimethyl-3, 2-methyl
- the acid crosslinking agent (G3) is preferably a compound having two or more free ⁇ -hydroxyisopropyl groups, the benzene compound (1) having two or more ⁇ -hydroxyisopropyl groups, and two or more ⁇ -hydroxyisopropyl groups. More preferably, the diphenyl compound (2) having two or more ⁇ -hydroxyisopropyl groups, and the naphthalene compound (3) having two or more ⁇ -hydroxyisopropyl groups, ⁇ -hydroxyisopropylbiphenyls having two or more ⁇ -hydroxyisopropyl groups, ⁇ -hydroxy A naphthalene compound (3) having two or more isopropyl groups is particularly preferred.
- the acid crosslinking agent (G3) is usually obtained by a method in which a acetyl group-containing compound such as 1,3-diacetylbenzene is reacted with a Grignard reagent such as CH 3 MgBr for methylation, followed by hydrolysis. It can be obtained by a method in which an isopropyl group-containing compound such as diisopropylbenzene is oxidized with oxygen or the like to generate a peroxide and then reduced.
- the amount of the acid crosslinking agent (G) used is preferably 0.5 to 49% by weight, more preferably 0.5 to 40% by weight, still more preferably 1 to 30% by weight, based on the total weight of the solid component. ⁇ 20% by weight is particularly preferred.
- the blending ratio of the acid crosslinking agent (G) is 0.5% by weight or more, the effect of suppressing the solubility of the resist film in an alkaline developer is improved, the remaining film ratio is decreased, and pattern swelling and meandering are caused. It is preferable because it can be prevented from occurring.
- it is 50% by weight or less it is preferable because a decrease in heat resistance as a resist can be suppressed.
- the blending ratio of at least one compound selected from the acid crosslinking agent (G1), the acid crosslinking agent (G2), and the acid crosslinking agent (G3) in the acid crosslinking agent (G) is not particularly limited. Various ranges can be used depending on the type of substrate used when forming the pattern.
- the alkoxymethylated melamine compound and / or the compounds represented by (9-1) to (9-3) are 50 to 99% by weight, preferably 60 to 99% by weight, more preferably 70%. It is preferable that the amount be ⁇ 98 wt%, more preferably 80 to 97 wt%.
- the alkoxymethylated melamine compound and / or the compounds represented by (9-1) to (9-3) be 50% by weight or more of the total acid crosslinking agent component because the resolution can be improved. It is preferable to set the weight% or less because it is easy to obtain a rectangular cross-sectional shape as the pattern cross-sectional shape.
- an acid diffusion control agent (E) having an action of controlling undesired chemical reaction in an unexposed region by controlling diffusion of an acid generated from an acid generator by irradiation in a resist film. You may mix
- an acid diffusion controller (E) By using such an acid diffusion controller (E), the storage stability of the radiation-sensitive composition is improved. In addition, the resolution is improved, and a change in the line width of the resist pattern due to fluctuations in the holding time before irradiation and the holding time after irradiation can be suppressed, and the process stability is extremely excellent.
- Examples of such an acid diffusion controller (E) include radiolytically decomposable basic compounds such as a nitrogen atom-containing basic compound, a basic sulfonium compound, and a basic iodonium compound.
- the acid diffusion controller (E) can be used alone or in combination of two or more.
- Examples of the acid diffusion controller include nitrogen-containing organic compounds and basic compounds that decompose upon exposure. Examples of the nitrogen-containing organic compound include the following general formula (10):
- Examples of the aryl group include those having 6 to 12 carbon atoms, and specific examples include a phenyl group, a tolyl group, a xylyl group, a cumenyl group, and a 1-naphthyl group.
- examples of the aralkyl group include those having 7 to 19 carbon atoms, preferably 7 to 13 carbon atoms, and specific examples include a benzyl group, an ⁇ -methylbenzyl group, a phenethyl group, and a naphthylmethyl group.
- Alkylamines Alkylamines; di-n-butylamine, di-n-pentylamine, di-n-hexylamine, di-n-heptylamine, di-n-octylamine, di-n-nonylamine, di-n-decylamine , Methyl-n-dodecylamine, di-n-dodecylmethyl, cyclohexylmethylamine, dicyclohexylamine and other di (cyclo) alkylamines; triethylamine, tri-n-propylamine, tri-n-butylamine, tri-n- Pentylamine, tri-n-hexylamine, tri-n-heptylamine, Tri (cyclo) alkylamines such as ri-n-octylamine, tri-n-nonylamine, tri-n-decylamine, dimethyl-n-dodecylamine, di
- nitrogen-containing compound (III) examples include polyethyleneimine, polyallylamine, N- (2-dimethylaminoethyl) acrylamide polymer, and the like.
- Specific examples of the amide group-containing compound include, for example, formamide, N-methylformamide, N, N-dimethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, propionamide, benzamide, pyrrolidone, N- And methylpyrrolidone.
- urea compound examples include urea, methylurea, 1,1-dimethylurea, 1,3-dimethylurea, 1,1,3,3-tetramethylurea, 1,3-diphenylurea, tri- Examples thereof include n-butylthiourea.
- the storage stability of the radiation-sensitive composition is improved, the resolution is improved, and the holding time before irradiation and the holding time after irradiation are reduced. Changes in the line width of the resist pattern due to fluctuations can be suppressed, and the process stability is extremely excellent.
- the low molecular weight dissolution accelerator increases the solubility of the cyclic compound represented by the formula (1) in a developing solution such as an alkali, and improves the solubility of the cyclic compound during development. It is a component having an action of appropriately increasing the dissolution rate, and can be used as long as the effects of the present invention are not impaired.
- the dissolution accelerator include low molecular weight phenolic compounds such as bisphenols and tris (hydroxyphenyl) methane. These dissolution promoters can be used alone or in admixture of two or more.
- Solubility control agent When the cyclic compound represented by the formula (1) is too high in solubility in a developing solution such as alkali, the solubility control agent controls the solubility and moderately increases the dissolution rate during development. It is a component having an action of decreasing. As such a dissolution control agent, those that do not chemically change in steps such as baking of resist film, irradiation with radiation, and development are preferable.
- the blending amount of the dissolution control agent is appropriately adjusted according to the kind of the cyclic compound to be used, but is preferably 0 to 49% by weight, more preferably 0 to 5% by weight, and more preferably 0 to 1% by weight based on the total weight of the solid component. Is more preferable, and 0% by weight is particularly preferable.
- the blending amount of the sensitizer is appropriately adjusted according to the kind of the cyclic compound to be used, but is preferably 0 to 49% by weight, more preferably 0 to 5% by weight, and more preferably 0 to 1% by weight based on the total weight of the solid component. Is more preferable, and 0% by weight is particularly preferable.
- Phosphorus oxoacids or derivatives thereof include phosphoric acid, phosphoric acid di-n-butyl ester, phosphoric acid diphenyl ester and the like, and derivatives such as phosphonic acid, phosphonic acid dimethyl ester, phosphonic acid di- phosphonic acids such as n-butyl ester, phenylphosphonic acid, phosphonic acid diphenyl ester, phosphonic acid dibenzyl ester or derivatives thereof, phosphinic acid such as phosphinic acid, phenylphosphinic acid and derivatives such as esters thereof. Of these, phosphonic acid is particularly preferred.
- additives other than organic carboxylic acid or phosphorus oxo acid or derivatives thereof can be blended as necessary within a range not inhibiting the purpose.
- additives include dyes, pigments, and adhesion aids.
- it is preferable to add a dye or a pigment because the latent image in the exposed area can be visualized and the influence of halation during exposure can be reduced.
- adhesion assistant because the adhesion to the substrate can be improved.
- examples of other additives include an antihalation agent, a storage stabilizer, an antifoaming agent, a shape improving agent, and the like, specifically 4-hydroxy-4′-methylchalcone.
- Formulation of the radiation-sensitive composition of the present invention is weight% based on solids And preferably 50 to 99.4 / 0.001 to 49 / 0.5 to 49 / 0.001 to 49/0 to 49, more preferably 55 to 90/1 to 40 / 0.5 to 40/0. 01 to 10/0 to 5, more preferably 60 to 80/3 to 30/1 to 30 / 0.01 to 5/0 to 1, particularly preferably 60 to 70/10 to 25/2 to 20/0 .01 to 3/0.
- the blending ratio of each component is selected from each range so that the sum is 100% by weight. When the above composition is used, the performance such as sensitivity, resolution and alkali developability is excellent.
- the solid component (cyclic compound (A), acid generator (C), acid crosslinking agent (G), acid diffusion controller (E) in the radiation-sensitive composition of the present invention is preferred.
- the composition of (A) 3-96.9 wt%, (C) 0.1-30 wt%, (G) 0.3-96.89 wt%, (E) 0.01-30 wt% are preferred, (A) 65-96.9 wt%, (C) 0.1-29 wt%, (G) 0.3-34.89 wt%, (E) 0.01-30 wt% are more preferred, (A) 70-96.9 wt%, (C) 0.1-27 wt%, (G) 3.0-29.9 wt%, (E) 0.01-30 wt% are more preferred, (A) 80-96.9 wt%, (C) 0.1-17 wt%, (G) 3.0-19.89 wt% (E) 0.01-30 wt%
- the radiation-sensitive composition of the present invention is usually prepared by dissolving each component in a solvent at the time of use to make a uniform solution, and then filtering with a filter having a pore size of about 0.2 ⁇ m, if necessary.
- Propylene glycol monoalkyl ether acetates Propylene glycol monoalkyl ethers such as propylene glycol monomethyl ether and propylene glycol monoethyl ether; Lactic acid such as methyl lactate, ethyl lactate, n-propyl lactate, n-butyl lactate and n-amyl lactate Esters; aliphatic carboxylic acid esters such as methyl acetate, ethyl acetate, n-propyl acetate, n-butyl acetate, n-amyl acetate, n-hexyl acetate, methyl propionate, ethyl propionate; 3-methoxypropionic acid Methyl, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, methyl 3-methoxy-2-methylpropionate, 3-methoxybutyl acetate
- the radiation-sensitive composition of the present invention can contain a resin that is soluble in an alkaline aqueous solution as long as the object of the present invention is not impaired.
- Resins that are soluble in an alkaline aqueous solution include novolak resins, polyvinylphenols, polyacrylic acid, polyvinyl alcohol, styrene-maleic anhydride resins, and heavy polymers containing acrylic acid, vinyl alcohol, or vinyl phenol as monomer units. A combination, or a derivative thereof may be used.
- the amount of the resin soluble in the alkaline aqueous solution is appropriately adjusted according to the kind of the cyclic compound of the formula (1) to be used, but is preferably 30 parts by weight or less per 100 parts by weight of the cyclic compound. Is 10 parts by weight or less, more preferably 5 parts by weight or less, and particularly preferably 0 parts by weight.
- a silicon wafer, a metal substrate such as copper, chromium, iron, and aluminum, a glass substrate, and the like can be given.
- the wiring pattern material include copper, aluminum, nickel, and gold.
- an inorganic and / or organic film may be provided on the substrate.
- An inorganic antireflection film (inorganic BARC) is an example of the inorganic film.
- the organic film include an organic antireflection film (organic BARC). Surface treatment with hexamethylene disilazane or the like may be performed.
- the coated substrate is heated as necessary. The heating conditions vary depending on the composition of the radiation sensitive composition, but are preferably 20 to 250 ° C., more preferably 20 to 150 ° C.
- the exposed resist film is developed with an alkaline developer to form a predetermined resist pattern.
- alkaline developer include alkaline such as mono-, di- or trialkylamines, mono-, di- or trialkanolamines, heterocyclic amines, tetramethylammonium hydroxide (TMAH), and choline.
- TMAH tetramethylammonium hydroxide
- An alkaline aqueous solution in which one or more compounds are dissolved in a concentration of preferably 1 to 10% by mass, more preferably 1 to 5% by mass is used. When the concentration of the alkaline aqueous solution is 10% by mass or less, it is preferable because the exposed portion can be prevented from being dissolved in the developer.
- an appropriate amount of alcohols such as methanol, ethanol, isopropyl alcohol, and the surfactant can be added to the alkaline developer.
- alcohols such as methanol, ethanol, isopropyl alcohol, and the surfactant.
- the developing solution which consists of such alkaline aqueous solution, generally it wash
- the pattern wiring board is obtained by etching.
- the etching can be performed by a known method such as dry etching using plasma gas and wet etching using an alkali solution, a cupric chloride solution, a ferric chloride solution, or the like.
- Plating can be performed after forming the resist pattern. Examples of the plating method include copper plating, solder plating, nickel plating, and gold plating.
- the residual resist pattern after etching can be peeled off with an organic solvent or a stronger alkaline aqueous solution than the alkaline aqueous solution used for development.
- the organic solvent examples include PGMEA (propylene glycol monomethyl ether acetate), PGME (propylene glycol monomethyl ether), EL (ethyl lactate), etc.
- the strong alkaline aqueous solution examples include 1 to 20% by mass sodium hydroxide aqueous solution, A 1 to 20% by mass aqueous potassium hydroxide solution can be mentioned.
- the peeling method examples include a dipping method and a spray method.
- the wiring board on which the resist pattern is formed may be a multilayer wiring board or may have a small diameter through hole.
- the wiring board obtained by the present invention can also be formed by a method of depositing a metal in vacuum after forming a resist pattern and then dissolving the resist pattern with a solution, that is, a lift-off method.
- the chemical shift value ( ⁇ ppm, TMS standard) of 1 H-NMR in deuterated dimethyl sulfoxide solvent is 0.8 to 1.8 (m, 11H), 2.5 (d, 2H), 3.9 to 4 0.1 (t, 4H), 7.1 (d, 2H), and 7.4 (d, 2H).
- the chemical shift value ( ⁇ ppm, TMS standard) of 1 H-NMR in deuterated dimethyl sulfoxide solvent is 0.8 to 1.9 (m, 44H), 2.3 to 2.4 (d, 8H), 5 0.5 to 5.6 (s, 4H), 6.0 to 6.8 (m, 24H), and 8.4 to 8.5 (s, 8H).
- the compound obtained from these results was identified as the objective compound (CR-1A) (yield 90%).
- Example 2 and Comparative Example 2 (1) Safety solvent solubility test of compound The amount of the compound obtained in Example 1 and Comparative Example 1 dissolved in propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monomethyl ether (PGME), and cyclohexanone (CHN) was measured. evaluated. The results are shown in Table 1. A: 5.0 wt% ⁇ dissolved amount B: 3.0 wt% ⁇ dissolved amount ⁇ 5.0 wt% C: Dissolved amount ⁇ 3.0 wt%
- the resist film was irradiated with an electron beam with a line-and-space setting of 1: 1 at 50 nm intervals using an electron beam drawing apparatus (ELS-7500, manufactured by Elionix Co., Ltd.). After irradiation, each was heated at a predetermined temperature for 90 seconds and developed with a 2.38 wt% TMAH aqueous solution. Thereafter, it was washed with water for 30 seconds and dried to form a negative resist pattern. The obtained line and space was observed with a scanning electron microscope (S-4800, manufactured by Hitachi High-Technology Corporation). The dose amount ( ⁇ C / cm 2 ) at that time was defined as sensitivity. The results are shown in Table 3.
- Acid generator (C) P-1 Triphenylbenzenesulfonium trifluoromethanesulfonate (Midori Chemical Co., Ltd.) Acid crosslinking agent (G) C-1: Nikarac MX-270 (Sanwa Chemical Co., Ltd.) Acid diffusion controller (E) Q-1: Trioctylamine (Tokyo Chemical Industry Co., Ltd.) Solvent S-1: Cyclopentanone (Nippon Zeon Corporation)
- composition containing the compound of the present invention is significantly more sensitive than the composition containing the corresponding comparative compound.
- compounds other than those described in the examples also show the same effect.
- the present invention relates to a cyclic compound represented by a specific chemical structural formula, useful as an acid-amplified non-polymer resist material, a radiation-sensitive composition containing the same, and a method of forming a resist pattern using the radiation-sensitive composition Is preferably used.
Abstract
Description
しかしながら、高分子系レジストは分子量が1万~10万程度と大きく、分子量分布も広いため、高分子系レジストを用いるリソグラフィでは、微細パターン表面にラフネスが生じ、パターン寸法を制御することが困難となり、歩留まりが低下する。従って、従来の高分子系レジスト材料を用いるリソグラフィでは微細化に限界がある。より微細なパターンを作製するために、種々の低分子量レジスト材料が提案されている。
例えば、低分子量多核ポリフェノール化合物を主成分として用いるアルカリ現像型のネガ型感放射線性組成物(特許文献1および特許文献2参照)が提案されているが、これらは耐熱性が十分では無く、得られるレジストパターンの形状が悪くなる欠点があった。
低分子量レジスト材料の候補として、低分子量環状ポリフェノール化合物を主成分として用いるアルカリ現像型のネガ型感放射線性組成物(特許文献3および非特許文献1参照)が提案されている。これらの低分子量環状ポリフェノール化合物は、低分子量であるため、分子サイズが小さく、解像性が高く、ラフネスが小さいレジストパターンを与えることが期待される。また低分子量環状ポリフェノール化合物は、その骨格に剛直な環状構造を有することにより、低分子量ながらも高耐熱性を与える。
しかしながら、現在知られている低分子量環状ポリフェノール化合物は、半導体製造プロセスに用いられる安全溶媒に対する溶解性が低い、感度が低い、および得られるレジストパターン形状が悪い等の問題点があり、低分子量環状ポリフェノール化合物の改良が望まれている。
1.下記式(1)で示される環状化合物。
で表される基であり、mは1~4の整数である。
環状化合物およびその製造方法
本発明は、レジスト材料として有用な環状化合物およびその製造方法に関する。
また、製造面においても工業的に製造されている芳香族アルデヒドをはじめとする各種アルデヒド類とレゾルシノール、ピロガロール等のフェノール類を原料として、塩酸等の非金属触媒により脱水縮合反応させることにより、高収率で製造できることから、実用性にも極めて優れる。
本発明は、前記した式(1)で示される環状化合物と溶媒とを含む感放射線性組成物に関する。また、本発明は、固形成分1~80重量%および溶媒20~99重量%からなる感放射線性組成物であることが好ましく、さらに、該環状化合物が固形成分全重量の50~99.999重量%であることが好ましい。
上記酸発生剤(C)は、単独で、または2種以上を使用することができる。
本発明の感放射線性組成物において酸架橋剤(G)は、アルコキシアルキル化ウレア化合物もしくはその樹脂、またはアルコキシアルキル化グリコールウリル化合物もしくはその樹脂が好ましい。特に好ましい酸架橋剤(G)としては、下記式(8-1)~(8-3)で示される化合物及びアルコキシメチル化メラミン化合物を挙げることができる(酸架橋剤(G1))。
前記酸架橋剤(G1)は、例えば尿素化合物またはグリコールウリル化合物、およびホルマリンを縮合反応させてメチロール基を導入した後、さらにメチルアルコール、エチルアルコール、プロピルアルコール、ブチルアルコール等の低級アルコール類でエーテル化し、次いで反応液を冷却して析出する化合物またはその樹脂を回収することで得られる。また前記酸架橋剤(G1)は、CYMEL(商品名、三井サイアナミッド製)、ニカラック(三和ケミカル(株)製)のような市販品としても入手することができる。
アルコキシメチル基を有するフェノール誘導体は、対応するヒドロキシメチル基を有するフェノール誘導体とアルコールを酸触媒下で反応させることによって得ることができる。この際、樹脂化やゲル化を防ぐために、反応温度を100℃以下で行うことが好ましい。具体的には、EP632003A1等に記載されている方法にて合成することができる。
上記酸架橋剤(G3)は、通常、1,3-ジアセチルベンゼン等のアセチル基含有化合物に、CH3MgBr等のグリニヤール試薬を反応させてメチル化した後、加水分解する方法や、1,3-ジイソプロピルベンゼン等のイソプロピル基含有化合物を酸素等で酸化して過酸化物を生成させた後、還元する方法により得ることができる。
全酸架橋剤成分において、上記アルコキシメチル化メラミン化合物及び/又は(9-1)~(9-3)で示される化合物が50~99重量%、好ましくは60~99重量%、より好ましくは70~98重量%、更に好ましくは80~97重量%であることが好ましい。アルコキシメチル化メラミン化合物及び/又は(9-1)~(9-3)で示される化合物を全酸架橋剤成分の50重量%以上とすることにより、解像度を向上させることができるので好ましく、99重量%以下とすることにより、パターン断面形状として矩形状の断面形状とし易いので好ましい。
上記酸拡散制御剤としては、例えば、含窒素有機化合物や、露光により分解する塩基性化合物等が挙げられる。上記含窒素有機化合物としては、例えば、下記一般式(10):
上記アミド基含有化合物として具体的には、例えば、ホルムアミド、N-メチルホルムアミド、N,N-ジメチルホルムアミド、アセトアミド、N-メチルアセトアミド、N,N-ジメチルアセトアミド、プロピオンアミド、ベンズアミド、ピロリドン、N-メチルピロリドン等を挙げることができる。
低分子量溶解促進剤は、式(1)で示される環状化合物のアルカリ等の現像液に対する溶解性が低すぎる場合に、その溶解性を高めて、現像時の環状化合物の溶解速度を適度に増大させる作用を有する成分であり、本発明の効果を損なわない範囲で使用することができる。前記溶解促進剤としては、例えば、低分子量のフェノール性化合物を挙げることができ、例えば、ビスフェノール類、トリス(ヒドロキシフェニル)メタン等を挙げることができる。これらの溶解促進剤は、単独でまたは2種以上を混合して使用することができる。溶解促進剤の配合量は、使用する環状化合物の種類に応じて適宜調節されるが、固形成分全重量の0~49重量%が好ましく、0~5重量%がより好ましく、0~1重量%がさらに好ましく、0重量%が特に好ましい。
溶解制御剤は、式(1)で示される環状化合物がアルカリ等の現像液に対する溶解性が高すぎる場合に、その溶解性を制御して現像時の溶解速度を適度に減少させる作用を有する成分である。このような溶解制御剤としては、レジスト被膜の焼成、放射線照射、現像等の工程において化学変化しないものが好ましい。
溶解制御剤としては、例えば、ナフタレン、フェナントレン、アントラセン、アセナフテン等の芳香族炭化水素類;アセトフェノン、ベンゾフェノン、フェニルナフチルケトン等のケトン類;メチルフェニルスルホン、ジフェニルスルホン、ジナフチルスルホン等のスルホン類等を挙げることができる。これらの溶解制御剤は、単独でまたは2種以上を使用することができる。
溶解制御剤の配合量は、使用する環状化合物の種類に応じて適宜調節されるが、固形成分全重量の0~49重量%が好ましく、0~5重量%がより好ましく、0~1重量%がさらに好ましく、0重量%が特に好ましい。
増感剤は、照射された放射線のエネルギーを吸収して、そのエネルギーを酸発生剤(C)に伝達し、それにより酸の生成量を増加する作用を有し、レジストの見掛けの感度を向上させる成分である。このような増感剤としては、例えば、ベンゾフェノン類、ビアセチル類、ピレン類、フェノチアジン類、フルオレン類等を挙げることができるが、特に限定はされない。
これらの増感剤は、単独でまたは2種以上を使用することができる。増感剤の配合量は、使用する環状化合物の種類に応じて適宜調節されるが、固形成分全重量の0~49重量%が好ましく、0~5重量%がより好ましく、0~1重量%がさらに好ましく、0重量%が特に好ましい。
界面活性剤は、本発明の感放射線性組成物の塗布性やストリエーション、レジストの現像性等を改良する作用を有する成分である。このような界面活性剤は、アニオン系、カチオン系、ノニオン系あるいは両性のいずれでもよい。好ましい界面活性剤はノニオン系界面活性剤である。ノニオン系界面活性剤は、感放射線性組成物の製造に用いる溶媒との親和性がよく、より効果がある。ノニオン系界面活性剤の例としては、ポリオキシエチレン高級アルキルエーテル類、ポリオキシエチレン高級アルキルフェニルエーテル類、ポリエチレングリコールの高級脂肪酸ジエステル類等が挙げられるが、特に限定はされない。市販品としては、以下商品名で、エフトップ(ジェムコ社製)、メガファック(大日本インキ化学工業社製)、フロラード(住友スリーエム社製)、アサヒガード、サーフロン(以上、旭硝子社製)、ペポール(東邦化学工業社製)、KP(信越化学工業社製)、ポリフロー(共栄社油脂化学工業社製)等を挙げることができる。
界面活性剤の配合量は、使用する環状化合物の種類に応じて適宜調節されるが、固形成分全重量の0~49重量%が好ましく、0~5重量%がより好ましく、0~1重量%がさらに好ましく、0重量%が特に好ましい。
感度劣化防止またはレジストパターン形状、引き置き安定性等の向上の目的で、さらに任意の成分として、有機カルボン酸またはリンのオキソ酸もしくはその誘導体を含有させることができる。なお、酸拡散制御剤と併用することも出来るし、単独で用いても良い。有機カルボン酸としては、例えば、マロン酸、クエン酸、リンゴ酸、コハク酸、安息香酸、サリチル酸などが好適である。リンのオキソ酸もしくはその誘導体としては、リン酸、リン酸ジ-n-ブチルエステル、リン酸ジフェニルエステルなどのリン酸またはそれらのエステルなどの誘導体、ホスホン酸、ホスホン酸ジメチルエステル、ホスホン酸ジ-n-ブチルエステル、フェニルホスホン酸、ホスホン酸ジフェニルエステル、ホスホン酸ジベンジルエステルなどのホスホン酸またはそれらのエステルなどの誘導体、ホスフィン酸、フェニルホスフィン酸などのホスフィン酸およびそれらのエステルなどの誘導体が挙げられ、これらの中で特にホスホン酸が好ましい。
有機カルボン酸またはリンのオキソ酸もしくはその誘導体は、単独でまたは2種以上を使用することができる。有機カルボン酸またはリンのオキソ酸もしくはその誘導体の配合量は、使用する環状化合物の種類に応じて適宜調節されるが、固形成分全重量の0~49重量%が好ましく、0~5重量%がより好ましく、0~1重量%がさらに好ましく、0重量%が特に好ましい。
更に、本発明の感放射線性組成物には、本発明の目的を阻害しない範囲で、必要に応じて、上記溶解制御剤、増感剤、及び界面活性剤以外の添加剤を1種又は2種以上配合することができる。そのような添加剤としては、例えば、染料、顔料、及び接着助剤等が挙げられる。例えば、染料又は顔料を配合すると、露光部の潜像を可視化させて、露光時のハレーションの影響を緩和できるので好ましい。また、接着助剤を配合すると、基板との接着性を改善することができるので好ましい。更に、他の添加剤としては、ハレーション防止剤、保存安定剤、消泡剤、形状改良剤等、具体的には4-ヒドロキシ-4'-メチルカルコン等を挙げることができる。
各成分の配合割合は、その総和が100重量%になるように各範囲から選ばれる。上記配合にすると、感度、解像度、アルカリ現像性等の性能に優れる。
(A)3~96.9重量%、(C)0.1~30重量%、(G)0.3~96.89重量%、(E)0.01~30重量%が好ましく、
(A)65~96.9重量%、(C)0.1~29重量%、(G)0.3~34.89重量%、(E)0.01~30重量%がより好ましく、
(A)70~96.9重量%、(C)0.1~27重量%、(G)3.0~29.9重量%、(E)0.01~30重量%がさら好ましく、
(A)80~96.9重量%、(C)0.1~17重量%、(G)3.0~19.89重量%(E)0.01~30重量%が特に好ましく、
(A)90~96.9重量%、(C)0.1~7重量%、(G)3.0~9.89重量%、(E)0.01~30重量%が最も好ましい。
各成分の含有割合は、(A)+(C)+(G)+(E)が100重量%になるように各範囲から選択される。上記範囲内にすることで、感度、解像度、アルカリ現像性等の性能に優れる。
本発明は、上記本発明の感放射線性組成物を用いて、基板上にレジスト膜を形成する工程、前記レジスト膜を露光する工程、および前記レジスト膜を現像してレジストパターンを形成する工程を含むレジストパターン形成方法に関する。本発明のレジストパターンは多層プロセスにおける上層レジストとして形成することもできる。
レジストパターンを形成するには、まず、従来公知の基板上に前記本発明の感放射線性組成物を、回転塗布、流延塗布、ロール塗布等の塗布手段によって塗布することによりレジスト膜を形成する。従来公知の基板とは、特に限定されず、例えば、電子部品用の基板や、これに所定の配線パターンが形成されたもの等を例示することができる。より具体的には、シリコンウエハー、銅、クロム、鉄、アルミニウム等の金属製の基板や、ガラス基板等が挙げられる。配線パターンの材料としては、例えば銅、アルミニウム、ニッケル、金等が挙げられる。また必要に応じて、前述基板上に無機系および/または有機系の膜が設けられたものであってもよい。無機系の膜としては、無機反射防止膜(無機BARC)が挙げられる。有機系の膜としては、有機反射防止膜(有機BARC)が挙げられる。ヘキサメチレンジシラザン等による表面処理を行ってもよい。
次いで、必要に応じ、塗布した基板を加熱する。加熱条件は、感放射線性組成物の配合組成等により変わるが、20~250℃が好ましく、より好ましくは20~150℃である。加熱することによって、レジストの基板に対する密着性が向上する場合があり好ましい。次いで、可視光線、紫外線、エキシマレーザー、電子線、極端紫外線(EUV)、X線、およびイオンビームからなる群から選ばれるいずれかの放射線により、レジスト膜を所望のパターンに露光する。露光条件等は、感放射線性組成物の配合組成等に応じて適宜選定される。本発明においては、露光における高精度の微細パターンを安定して形成するために、放射線照射後に加熱するのが好ましい。加熱条件は、感放射線性組成物の配合組成等により変わるが、20~250℃が好ましく、より好ましくは20~150℃である。
また、前記アルカリ現像液には、メタノール、エタノール、イソプロピルアルコールなどのアルコール類や前記界面活性剤を適量添加することもできる。これらのうちイソプロピルアルコールを10~30質量%添加することが特に好ましい。これにより、レジストに対する現像液の濡れ性を高めることが出来るので好ましい。なお、このようなアルカリ性水溶液からなる現像液を用いた場合は、一般に、現像後、水で洗浄する。
レジストパターンを形成した後、めっきを行うことも出来る。上記めっき法としては、例えば、銅めっき、はんだめっき、ニッケルめっき、金めっきなどがある。
エッチング後の残存レジストパターンは有機溶剤や現像に用いたアルカリ水溶液より強アルカリ性の水溶液で剥離することが出来る。上記有機溶剤として、PGMEA(プロピレングリコールモノメチルエーテルアセテート),PGME(プロピレングリコールモノメチルエーテル),EL(乳酸エチル)等が挙げられ、強アルカリ水溶液としては、例えば1~20質量%の水酸化ナトリウム水溶液や1~20質量%の水酸化カリウム水溶液が挙げられる。上記剥離方法としては、例えば、浸漬方法、スプレイ方式等が挙げられる。またレジストパターンが形成された配線基板は、多層配線基板でも良く、小径スルーホールを有していても良い。
本発明で得られる配線基板は、レジストパターン形成後、金属を真空中で蒸着し、その後レジストパターンを溶液で溶かす方法、すなわちリフトオフ法により形成することもできる。
Aldrich社製α-シクロヘキシルトルエン13.6g(0.078mol)、塩化銅(I)2.4g(0.024mol)を乾燥ベンゼン50mLに溶解させ、一酸化炭素と塩化水素を35℃で8時間通した。12時間放置後、生成した粘稠固体を氷上に注ぎ、水蒸気蒸留でベンゼンとα-シクロヘキシルトルエンを留去した。残留物をエーテルで抽出し、抽出液を希塩酸、続いて水で洗った後、過剰の亜硫酸水素ナトリウムの飽和溶液と12時間ふりまぜ、析出した付加物の結晶を濾別した。アルコールついでエーテルで洗い、炭酸水素ナトリウム水溶液と加温し、固化した生成物を石油エーテルから再結晶することで白色結晶(4.50g、収率29%)が得られた。
この化合物の構造は、LC-MSで分析した結果、目的物の分子量202を示した。また重ジメチルスルホキシド溶媒中での1H-NMRのケミカルシフト値(δppm,TMS基準)は0.8~1.8(m,11H)、2.5(d,2H)、7.1(d,2H)、7.4(d,2H)、10.1(s,1H)であった。
合成例1で合成した4-シクロヘキシルメチルベンズアルデヒド8.50g(0.042mol)、エチレングリコール2.61g(0.042mol)とパラトルエンスルホン酸一水和物0.80g(0.0042mol)をベンゼン50mLに溶解させ、15時間還流させた。蒸留水で抽出し、エバポレーション、真空乾燥を行うことで白色結晶(10.24g、収率99%)が得られた。
この化合物の構造は、LC-MSで分析した結果、目的物の分子量247を示した。また重ジメチルスルホキシド溶媒中での1H-NMRのケミカルシフト値(δppm,TMS基準)は0.8~1.8(m,11H)、2.5(d,2H)、3.9~4.1(t,4H)、7.1(d,2H)、7.4(d,2H)であった。
十分乾燥し、窒素置換した滴下漏斗、ジム・ロート氏冷却管、温度計、攪拌翼を設置した四つ口フラスコ(300mL)に、窒素気流下で、関東化学社製レゾルシノール(3.70g、0.0336mol)と、脱水エタノール(10mL)、濃塩酸(35%)5.18mLを投入し、エタノール溶液を調製した。次いで4-シクロヘキシルメチルベンズアルデヒドエチレンアセタール(7.88g,0.0320mol)を滴下漏斗により10分かけて滴下した後、この溶液を攪拌しながらマントルヒーターで80℃まで加熱した。引き続き80℃で5時間攪拌した。反応終了後、放冷し室温に到達させた。反応後粗結晶を濾別し、蒸留水200mLを加えた。これを濾別し、粗結晶を蒸留水200mLで4回洗浄し、濾別、真空乾燥させることにより、8.52gの化合物を得た。この化合物は、LC-MSで分析した結果、目的物の分子量1178を示した。また重ジメチルスルホキシド溶媒中での1H-NMRのケミカルシフト値(δppm,TMS基準)は0.8~1.9(m,44H)、2.3~2.4(d,8H)、5.5~5.6(s,4H)、6.0~6.8(m,24H)、8.4~8.5(s,8H)であった。これらの結果から得られた化合物を目的化合物(CR-1A)と同定した(収率90%)。
十分乾燥し、窒素置換した滴下漏斗、ジム・ロート氏冷却管、温度計、攪拌翼を設置した四つ口フラスコ(2000mL)に、窒素気流下で、関東化学社製レゾルシノール(120g、1.09mol)と、脱水エタノール(1.36L)、濃塩酸(35%)168mLを投入し、エタノール溶液を調製した。次いで4-シクロヘキシルベンズアルデヒド(196g,1.04mol)を滴下漏斗により10分かけて滴下した後、この溶液を攪拌しながらマントルヒーターで80℃まで加熱した。引き続き80℃で5時間攪拌した。反応終了後、放冷し室温に到達させた。反応後、粗結晶を濾別し、蒸留水1000mLを加えた。これを濾別し、粗結晶を蒸留水1000mLで6回洗浄し、濾別、真空乾燥させることにより、278gの化合物を得た。この化合物は、LC-MSで分析した結果、目的物の分子量1122を示した。また重ジメチルスルホキシド溶媒中での1H-NMRのケミカルシフト値(δppm,TMS基準)は0.8~1.9(m,44H)、5.5~5.6(d,4H)、6.0~6.8(m,24H)、8.4~8.5(m,8H)であった。これらの結果から得られた化合物を目的化合物(CR-2A)と同定した(収率91%)。
(1)化合物の安全溶媒溶解度試験
上記実施例1および比較例1で得られた化合物のプロピレングリコールモノメチルエーテルアセテート(PGMEA)、プロピレングリコールモノメチルエーテル(PGME)、およびシクロヘキサノン(CHN)への溶解量を評価した。結果を第1表に示す。
A:5.0wt% ≦ 溶解量
B:3.0wt% ≦ 溶解量 < 5.0wt%
C:溶解量 < 3.0wt%
(2)パターニング試験
第2表記載の成分を調合し、均一溶液としたのち、孔径0.1μmのテフロン(登録商標)製メンブランフィルターで濾過して、感放射線性組成物を調製し、各々について以下の評価を行った。結果を第3表に示す。
(2-1)解像度の評価
レジストを清浄なシリコンウェハー上に回転塗布した後、110℃のオーブン中で露光前ベーク(PB)して、厚さ60nmのレジスト膜を形成した。該レジスト膜を電子線描画装置(ELS-7500,(株)エリオニクス社製)を用いて、50nm間隔の1:1のラインアンドスペース設定の電子線を照射した。照射後に、それぞれ所定の温度で、90秒間加熱し、2.38重量%TMAH水溶液で現像を行った。その後、水で30秒間洗浄し、乾燥して、ネガ型のレジストパターンを形成した。得られたラインアンドスペースを走査型電子顕微鏡((株)日立ハイテクノロジー製S-4800)により観察した。またその際のドーズ量(μC/cm2)を感度とした。結果を第3表に示す。
P-1:トリフェニルベンゼンスルホニウム トリフルオロメタンスルホネート(みどり化学(株))
酸架橋剤(G)
C-1:ニカラックMX-270(三和ケミカル(株))
酸拡散制御剤(E)
Q-1:トリオクチルアミン(東京化成工業(株))
溶媒
S-1:シクロペンタノン(日本ゼオン(株))
Claims (22)
- 下記式(1)で示される環状化合物。
で表される基であり、mは1~4の整数である。 - 分子量が700~5000である請求項1~5のいずれか1項に記載の環状化合物。
- 芳香族カルボニル化合物(A1)および該芳香族カルボニル化合物(A1)のアセタール化物(A4)からなる群より選ばれる1種以上の化合物とフェノール性化合物(A2)からなる群より選ばれる1種以上の化合物との縮合反応を含む請求項1~6のいずれか1項に記載の環状化合物の製造方法。
- 前記フェノール性化合物(A2)が1~3個のフェノール性水酸基を有する炭素数6~15の化合物である請求項7に記載の製造方法。
- 請求項1~6のいずれか1項に記載の環状化合物および溶媒を含む感放射線性組成物。
- 固形成分1~80重量%および溶媒20~99重量%からなる請求項9に記載の感放射線性組成物。
- さらに、可視光線、紫外線、エキシマレーザー、電子線、極端紫外線(EUV)、X線、およびイオンビームからなる群から選ばれるいずれかの放射線の照射により直接的又は間接的に酸を発生する酸発生剤(C)を含む請求項9または10に記載の感放射線性組成物。
- さらに、酸架橋剤(G)を含む請求項9~11のいずれか1項に記載の感放射線性組成物。
- さらに、酸拡散制御剤(E)を含む請求項9~12のいずれか1項に記載の感放射線性組成物。
- 前記固形成分が、環状化合物/酸発生剤(C)/酸架橋剤(G)/酸拡散制御剤(E)/任意成分(F))を、固形成分基準の重量%で、50~99.4/0.001~49/0.5~49/0.001~49/0~49含有する請求項9~15のいずれか1項に記載の感放射線性組成物。
- スピンコートによりアモルファス膜を形成することができる請求項9~16のいずれか1項に記載の感放射線性組成物。
- 前記アモルファス膜の、23℃における2.38重量%テトラメチルアンモニウムヒドロキシド水溶液に対する溶解速度が10Å/sec以上である請求項9~17のいずれか1項に記載の感放射線性組成物。
- KrFエキシマレーザー、極端紫外線、電子線またはX線を照射した後の前記アモルファス膜、又は、20~250℃で加熱した後の前記アモルファス膜の2.38重量%テトラメチルアンモニウムヒドロキシド水溶液に対する溶解速度が5Å/sec以下である請求項17または18に記載の感放射線性組成物。
- 請求項9~19のいずれか1項に記載の感放射線性組成物を基板上に塗布してレジスト膜を形成する工程、前記レジスト膜を露光する工程、および露光したレジスト膜を現像してレジストパターンを形成する工程を含むレジストパターン形成方法。
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US20130004894A1 (en) * | 2010-02-12 | 2013-01-03 | Hiromi Hayashi | Under coat film material and method of forming multilayer resist pattern |
CN102971281A (zh) * | 2010-05-26 | 2013-03-13 | 三菱瓦斯化学株式会社 | 环状化合物的纯化方法 |
EP2743249B1 (en) * | 2011-08-12 | 2019-07-24 | Mitsubishi Gas Chemical Company, Inc. | Cyclic compound, method for producing same, composition, and method for forming resist pattern |
TW201335698A (zh) * | 2011-11-16 | 2013-09-01 | Sumitomo Chemical Co | 光阻組成物 |
JP5798964B2 (ja) * | 2012-03-27 | 2015-10-21 | 富士フイルム株式会社 | パターン形成方法、及び、これらを用いる電子デバイスの製造方法 |
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- 2010-08-30 CN CN2010800400343A patent/CN102596874A/zh active Pending
- 2010-08-30 JP JP2011530805A patent/JP5786713B2/ja not_active Expired - Fee Related
- 2010-08-30 KR KR1020127006170A patent/KR101669705B1/ko active IP Right Grant
- 2010-08-30 EP EP10815280.2A patent/EP2476662B1/en not_active Not-in-force
- 2010-09-07 TW TW099130128A patent/TW201116508A/zh unknown
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See also references of EP2476662A4 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPWO2013179915A1 (ja) * | 2012-05-29 | 2016-01-18 | 三菱瓦斯化学株式会社 | 芳香族アルデヒド、並びに該芳香族アルデヒドを含有するエポキシ樹脂硬化剤及びエポキシ樹脂組成物 |
Also Published As
Publication number | Publication date |
---|---|
EP2476662A4 (en) | 2013-08-28 |
EP2476662B1 (en) | 2018-05-30 |
CN102596874A (zh) | 2012-07-18 |
JP5786713B2 (ja) | 2015-09-30 |
EP2476662A1 (en) | 2012-07-18 |
KR20120080170A (ko) | 2012-07-16 |
KR101669705B1 (ko) | 2016-10-27 |
JPWO2011030683A1 (ja) | 2013-02-07 |
TW201116508A (en) | 2011-05-16 |
US20120164576A1 (en) | 2012-06-28 |
US8748078B2 (en) | 2014-06-10 |
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