WO2011013776A1 - 半導体デバイス用封着ガラス、封着材料、封着材料ペースト、および半導体デバイスとその製造方法 - Google Patents
半導体デバイス用封着ガラス、封着材料、封着材料ペースト、および半導体デバイスとその製造方法 Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/291—Oxides or nitrides or carbides, e.g. ceramics, glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/12—Silica-free oxide glass compositions
- C03C3/14—Silica-free oxide glass compositions containing boron
- C03C3/142—Silica-free oxide glass compositions containing boron containing lead
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/12—Silica-free oxide glass compositions
- C03C3/14—Silica-free oxide glass compositions containing boron
- C03C3/145—Silica-free oxide glass compositions containing boron containing aluminium or beryllium
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/12—Silica-free oxide glass compositions
- C03C3/14—Silica-free oxide glass compositions containing boron
- C03C3/15—Silica-free oxide glass compositions containing boron containing rare earths
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/12—Silica-free oxide glass compositions
- C03C3/16—Silica-free oxide glass compositions containing phosphorus
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/12—Silica-free oxide glass compositions
- C03C3/16—Silica-free oxide glass compositions containing phosphorus
- C03C3/17—Silica-free oxide glass compositions containing phosphorus containing aluminium or beryllium
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/12—Silica-free oxide glass compositions
- C03C3/16—Silica-free oxide glass compositions containing phosphorus
- C03C3/19—Silica-free oxide glass compositions containing phosphorus containing boron
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
- C03C8/04—Frit compositions, i.e. in a powdered or comminuted form containing zinc
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
- C03C8/08—Frit compositions, i.e. in a powdered or comminuted form containing phosphorus
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
- C03C8/10—Frit compositions, i.e. in a powdered or comminuted form containing lead
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/24—Fusion seal compositions being frit compositions having non-frit additions, i.e. for use as seals between dissimilar materials, e.g. glass and metal; Glass solders
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/02—Containers; Seals
- H01L23/10—Containers; Seals characterised by the material or arrangement of seals between parts, e.g. between cap and base of the container or between leads and walls of the container
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/01—Chemical elements
- H01L2924/01079—Gold [Au]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/095—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00 with a principal constituent of the material being a combination of two or more materials provided in the groups H01L2924/013 - H01L2924/0715
- H01L2924/097—Glass-ceramics, e.g. devitrified glass
- H01L2924/09701—Low temperature co-fired ceramic [LTCC]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/161—Cap
- H01L2924/1615—Shape
- H01L2924/16195—Flat cap [not enclosing an internal cavity]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/131—Glass, ceramic, or sintered, fused, fired, or calcined metal oxide or metal carbide containing [e.g., porcelain, brick, cement, etc.]
- Y10T428/1314—Contains fabric, fiber particle, or filament made of glass, ceramic, or sintered, fused, fired, or calcined metal oxide, or metal carbide or other inorganic compound [e.g., fiber glass, mineral fiber, sand, etc.]
Definitions
- the present invention relates to a sealing glass for a semiconductor device, a sealing material, a sealing material paste, a semiconductor device, and a manufacturing method thereof.
- a package with a hollow structure above the element portion is available.
- MEMS Micro Electro Mechanical System
- a sealing substrate made of a semiconductor substrate or a glass substrate is directly bonded onto a semiconductor substrate provided with a sensor element, a CMOS element, or the like.
- CSP chip size package
- a resin for joining a semiconductor substrate (element semiconductor substrate) on which a sensor element or a CMOS element is formed and a sealing substrate made of a semiconductor substrate, a glass substrate, or the like.
- Sensor elements, CMOS elements, and the like provided on the element semiconductor substrate must be hermetically sealed.
- elements constituting the MEMS are generally hermetically sealed in a vacuum state.
- the resin is inferior in airtightness, which causes a decrease in the reliability of the semiconductor device. Since metal materials such as Au—Sn solder have electrical conductivity, they cannot be formed directly on a semiconductor substrate when insulation is required, and the manufacturing cost increases because an insulating package is obtained. Have the following disadvantages.
- sealing glass made of a glass material
- a low melting point PbO-based glass lead-based glass
- Sealing glass has an advantage that it can be directly formed on a semiconductor substrate because it is excellent in hermetic sealing and moisture resistance and is an insulating material.
- a PbO-based sealing glass or the like having a conventional composition is used as a sealing material for a semiconductor device, due to the semiconductor substrate (Si substrate or the like) and the atmosphere (especially a vacuum atmosphere) at the time of sealing, The component (metal oxide such as PbO) is reduced and metal balls are deposited, which causes a problem that the insulation of the semiconductor substrate is lowered and the surface leakage is increased.
- sealing temperature firing temperature of the sealing glass
- metal deposition due to reduction of the glass component metal oxide
- the decrease in the sealing temperature deteriorates the reactivity of the sealing glass with respect to the semiconductor substrate, and becomes a factor that decreases the adhesive strength and reliability.
- metal precipitation due to reduction of glass components metal oxides is suppressed without reducing the reactivity and adhesion to the semiconductor substrate. It is important to do.
- An object of the present invention is to provide a sealing glass for a semiconductor device, which can suppress deposition of a metal due to reduction of a glass component (metal oxide) without reducing reactivity and adhesion to a semiconductor substrate. It is an object of the present invention to provide a semiconductor device and a method for manufacturing the semiconductor device that can improve hermetic sealing performance and reliability by using a bonding material, a sealing material paste, and such a material.
- the sealing glass for a semiconductor device is a sealing glass for a semiconductor device made of a low-melting glass having a softening point of 430 ° C. or less, and the low-melting glass is 0.1 to 5% by mass.
- At least one metal oxide selected from the group consisting of Fe, Mn, Cr, Co, Ni, Nb, Hf, W, Re, and rare earth elements, and K in a mass ratio of 5 to 100 ppm. 2 O is included.
- Mo can be added to the above group.
- the sealing material for a semiconductor device according to an aspect of the present invention is characterized by containing the sealing glass according to an aspect of the present invention and an inorganic filler in a volume ratio of 0 to 40%.
- the sealing material paste for semiconductor devices according to an aspect of the present invention is characterized by comprising a mixture of the sealing material according to the aspect of the present invention and a vehicle.
- a semiconductor device includes an element semiconductor substrate having a surface including an element portion and a first sealing region, and a surface including a second sealing region corresponding to the first sealing region. And a sealing substrate disposed so that the surface faces the surface of the element semiconductor substrate, and the first sealing of the element semiconductor substrate so as to seal the element portion.
- a semiconductor device comprising a sealing layer formed between a stop region and the second sealing region of the sealing substrate, the sealing layer being formed of a melt-fixed layer of a sealing material, wherein the sealing material is Made of low melting point glass having a softening point of 430 ° C.
- a method of manufacturing a semiconductor device includes a step of preparing a semiconductor substrate for an element having a surface including an element part and a first sealing region provided so as to surround the element part, A step of preparing a sealing substrate having a surface including a second sealing region corresponding to the first sealing region, and the first sealing region of the element semiconductor substrate, or the sealing substrate. Forming a sealing material layer made of a fired layer of a sealing material in the second sealing region of the element, while facing the surface of the element semiconductor substrate and the surface of the sealing substrate.
- the sealing material is a low melting point glass having a softening point of 430 ° C. or less, and the mass ratio of Fe, Mn, Cr, Co, is 0.1 to 5%.
- a sealing glass containing an oxide of at least one metal selected from the group consisting of Ni, Nb, Hf, W, Re, and a rare earth element, and K 2 O in a mass ratio of 5 to 100 ppm is contained. It is characterized by that. Furthermore, Mo can be added to the above group.
- the sealing glass for a semiconductor device it is possible to suppress the precipitation of the metal due to the reduction of the glass component (metal oxide) while enhancing the reactivity and adhesion with the semiconductor substrate. Therefore, according to the semiconductor device using such a sealing glass and the manufacturing method thereof, it becomes possible to improve the hermetic sealing property and reliability of the semiconductor device.
- the sealing glass for a semiconductor device of this embodiment includes a semiconductor substrate (element semiconductor substrate (Si substrate, etc.)) provided with an element portion, a semiconductor substrate (Si substrate, etc.), a glass substrate, a ceramic substrate, and the like. Used for sealing (bonding) with a stop substrate.
- the sealing glass of this embodiment is made of a low-melting glass having a softening point of 430 ° C. or lower, and the low-melting glass is Fe, Mn, Cr, Co, Ni, Nb, in a mass ratio of 0.1 to 5%.
- metal M An oxide of at least one metal selected from the group consisting of Hf, W, Re, and rare earth elements (hereinafter referred to as metal M), and K 2 O in a mass ratio of 5 to 100 ppm. . Furthermore, Mo can be added to the above group.
- low-melting glass such as bismuth glass, tin-phosphate glass, vanadium glass, and lead glass having a softening point of 430 ° C. or less is used.
- bismuth glass, tin-phosphate glass, or vanadium glass that does not substantially contain lead, and further bismuth glass More preferably, glass or tin-phosphate glass is used.
- the softening point of the low-melting glass exceeds 430 ° C., it may adversely affect the constituent elements (eg, Si—Au eutectic) of the element portion of the semiconductor device.
- the softening point of the low melting point glass of the present invention is preferably 420 ° C. or lower, and more preferably 350 ° C. or higher.
- the bismuth glass as the low-melting glass preferably has a composition of 70 to 90% Bi 2 O 3 , 1 to 20% ZnO, and 2 to 18% B 2 O 3 by mass ratio.
- the composition of the bismuth-based glass is more preferably 75 to 86% Bi 2 O 3 , 5 to 12% ZnO, and 5 to 16% B 2 O 3 by mass ratio.
- Bi 2 O 3 is a component that forms a glass network.
- the content of Bi 2 O 3 is less than 70% by mass, the softening point of the low-melting glass becomes high and sealing at a low temperature becomes difficult.
- the content of Bi 2 O 3 exceeds 90% by mass, it becomes difficult to vitrify and the thermal expansion coefficient tends to be too high.
- ZnO is a component that lowers the thermal expansion coefficient and the like and further lowers the load softening point. Vitrification becomes difficult when the content of ZnO is less than 1% by mass. When the content of ZnO exceeds 20% by mass, stability during low-melting glass molding is lowered, and devitrification is likely to occur.
- B 2 O 3 is a component that forms a glass skeleton and widens the range in which vitrification is possible. If the content of B 2 O 3 is less than 2% by mass, vitrification becomes difficult, and if it exceeds 18% by mass, the softening point becomes too high, and even if a load is applied during sealing, sealing is performed at a low temperature. It becomes difficult.
- the glass (glass frit) formed with the above three components has a low glass transition point and is suitable for a low-temperature sealing material. Further, Al 2 O 3 , SiO 2 , CaO, SrO, BaO, P An optional component such as 2 O 5 or SnO x (x is 1 or 2) may be contained. However, if the content of any component is too large, the glass becomes unstable and devitrification may occur, and the glass transition point and softening point may increase. Therefore, the total content of any component is 30% by mass. The following is preferable. The total content of optional components is more preferably 15% by mass or less, and further preferably 5% by mass or less.
- the tin-phosphate glass preferably has a composition of 45 to 68% SnO, 2 to 10% SnO 2 , and 20 to 40% P 2 O 5 by weight.
- the composition of the tin-phosphate glass is more preferably 55 to 65% SnO, 2 to 5% SnO 2 and 25 to 35% P 2 O 5 by mass ratio.
- SnO is a component for lowering the melting point of glass. If the SnO content is less than 45% by mass, the viscosity of the glass becomes high and the sealing temperature becomes too high, and if it exceeds 68% by mass, it will not vitrify.
- SnO 2 is a component for stabilizing the glass.
- SnO 2 is a component for stabilizing the glass.
- SnO 2 is separated and precipitated in the glass that has been softened and melted during the sealing operation, the fluidity is impaired, and the sealing workability is lowered. If the content of SnO 2 exceeds 10% by mass, SnO 2 is likely to precipitate during melting of the low-melting glass.
- P 2 O 5 is a component for forming a glass skeleton. When the content of P 2 O 5 is less than 20% by mass, vitrification does not occur, and when the content exceeds 40% by mass, the weather resistance, which is a disadvantage specific to phosphate glass, may be deteriorated.
- the ratio (mass%) of SnO and SnO 2 in the glass frit can be determined as follows. First, after the glass frit (low melting point glass powder) is acid-decomposed, the total amount of Sn atoms contained in the glass frit is measured by ICP emission spectroscopic analysis. Next, since Sn 2+ (SnO) is obtained by acidimetric decomposition, the amount of Sn 2+ determined there is subtracted from the total amount of Sn atoms to obtain Sn 4+ (SnO 2 ).
- the glass formed of the above three components has a low glass transition point and is suitable for a sealing material for low temperature.
- An optional component such as BaO may be included.
- the total content of any component is 30% by mass. The following is preferable.
- the total content of optional components is more preferably 20% by mass or less, and further preferably 10% by mass or less.
- the vanadium-based glass preferably has a composition of 50 to 80% V 2 O 5 and 15 to 45% P 2 O 5 by mass ratio.
- the composition of the vanadium-based glass is more preferably 50 to 70% V 2 O 5 and 15 to 25% P 2 O 5 by mass ratio.
- the vanadium-based glass may contain 5 to 25% by mass of Sb 2 O 3 , 1 to 15% by mass of BaO, and the like. Furthermore, SiO 2 , Al 2 O 3 , MgO, CaO, SrO, SnO x (x is 1 or 2). However, if the content of the optional component is too large, the glass becomes unstable and devitrification may occur, or the glass transition point and the softening point may increase. Therefore, the total content of the optional component is 50% by mass or less. It is preferable that The total content of arbitrary components is more preferably 40% by mass or less, and further preferably 35% by mass or less.
- the lead-based glass preferably has a composition of 75 to 90% PbO and 5 to 20% B 2 O 3 by mass ratio.
- the composition of the lead-based glass is more preferably 75 to 85% PbO and 10 to 15% B 2 O 3 by mass ratio.
- PbO content is less than 75% by mass, the softening point of the low-melting glass becomes high, and sealing at low temperatures becomes difficult.
- the content of PbO exceeds 90% by mass, crystallization is likely to occur when the glass is melted, and fluidity at the time of sealing may be reduced.
- the content of B 2 O 3 is less than 5% by mass, vitrification becomes difficult, and if it exceeds 20% by mass, the softening point becomes too high and sealing at low temperatures becomes difficult.
- the lead-based glass may contain 5 mass% or less of ZnO, 4 mass% or less of SiO 2 , 2 mass% or less of Al 2 O 3 , 2 mass% or less of BaO, 4 mass% or less of SnO 2, or the like. Furthermore, Bi 2 O 3 , MgO, CaO, SrO and the like may be included. However, if the content of any component is too large, the glass becomes unstable and devitrification may occur, and the glass transition point and softening point may increase. Therefore, the total content of any component is 30% by mass. The following is preferable. The total content of arbitrary components is more preferably 15% by mass or less, and further preferably 7% by mass or less.
- the sealing glass (glass frit) of this embodiment includes Fe, Mn, Cr, Co, Ni, Nb in a mass ratio of 0.1 to 5% in addition to the basic components of the low melting point glass as described above. , Hf, W, Re, and at least one metal M oxide selected from the group consisting of rare earth elements, and K 2 O in a mass ratio of 5 to 100 ppm. Furthermore, Mo can be added to the above group.
- the composition of the sealing glass is adjusted so that the total amount of the basic component of the low melting point glass, the metal M oxide and K 2 O, and the total amount including the optional components is basically 100% by mass.
- K 2 O is a component that improves the adhesion between the sealing glass and the semiconductor substrate.
- it functions as a component for improving the adhesion between the oxide of an alkaline metal other than K 2 O, such as Li 2 O and Na 2 O is also a semiconductor substrate (Si substrate), these surface leakage of the semiconductor substrate This will increase the current.
- K 2 O since K 2 O has a larger atomic radius than Li 2 O, Na 2 O, and the like, the mobility is small, thereby suppressing an increase in the surface leakage current of the semiconductor substrate.
- K 2 O is a component that improves the adhesion between the sealing glass and the semiconductor substrate (Si substrate, etc.) while suppressing adverse effects (increase in surface leakage current, etc.) on the semiconductor substrate and thus the semiconductor device. . If the content of K 2 O is less than 5 ppm, the effect of improving the adhesion to the semiconductor substrate cannot be sufficiently obtained, and if it exceeds 100 ppm, the surface leakage current increases.
- the K 2 O content is more preferably in the range of 10 to 50 ppm.
- Alkali metal oxides such as Li 2 O and Na 2 O other than K 2 O cause the surface leakage current of the semiconductor substrate to increase.
- the content of Li 2 O in the sealing glass is preferably 30 ppm or less by mass ratio.
- the sealing glass preferably contains K 2 O in the range of 5 to 100 ppm, and the Li 2 O content is preferably 30 ppm or less.
- the content of Li 2 O is more preferably 10 ppm or less by mass ratio.
- the constituent components of the low melting point glass are reduced. It is a component that suppresses precipitation as metal particles. Furthermore, Mo can be added to the above group.
- PbO may be reduced during sealing (firing), and Pb particles may be deposited on the semiconductor substrate.
- Metal particles may be deposited on the semiconductor substrate.
- the metal M has a plurality of ionic valences and is more likely to be reduced in an ionic state (for example, 3+ to 2+, 4+ to 3+, etc.), but has a property that it is difficult to reduce to a metal state. . Therefore, when the sealing glass is fired, the metal M oxide functions as an oxygen supply source, so that the components of the low-melting glass are prevented from being precipitated as metal particles. Since the metal M oxide itself is not easily reduced to the metal state, the metal deposition can be suppressed. In addition, monovalent metals increase the surface leakage current, but metal M is a preferable component from this point because it does not take a monovalent state.
- the oxygen supply at the time of sealing is improved, and the precipitation of the metal particles is more effectively suppressed. That is, when an alkali metal oxide such as K 2 O is present in the glass, the alkali metal ion cuts the glass network. The end of this network is [—O ( ⁇ ) R (+) ], and the alkali metal ion exists as a monovalent cation (R (+) ).
- the content of the metal M oxide in the sealing glass is in the range of 0.1 to 5% by mass.
- the content of the metal M oxide is less than 0.1% by mass, the supply amount of oxygen in the sealing glass is insufficient, and the precipitation of the metal particles due to the reduction of the components of the low-melting glass is sufficiently performed. It cannot be suppressed.
- the content of the metal M oxide exceeds 5% by mass, the glass becomes unstable and devitrification may occur, and the glass transition point and softening point may increase.
- the content of the metal M oxide is more preferably in the range of 0.1 to 3.5% by mass.
- the rare earth element In addition to suppressing the reduction of the constituent components of the low-melting glass to suppress the precipitation of metal particles, the rare earth element also functions as a component that reduces damage to the melting tank when the glass is melted. This is considered to have the property of being more easily reduced even at the high temperature of glass melting.
- the type of the rare earth element is not particularly limited and may be any lanthanoid element including Sc and Y, but is at least one selected from the group consisting of Ce, Eu, Yb, Pr, Nd, Tb and Tm. It is desirable. Since these elements have the property of being more easily reduced in an ionic state, precipitation of metal particles can be more effectively suppressed.
- the sealing material of this embodiment is configured by blending the above-described sealing glass (glass frit) with an inorganic filler such as a low expansion filler as necessary.
- the blending amount of the inorganic filler is appropriately set according to the purpose, but is preferably in the range of 40% by volume or less with respect to the sealing material. If the blending amount of the inorganic filler exceeds 40% by volume, the fluidity of the sealing material at the time of sealing may be reduced, and the adhesive strength may be reduced. More preferably, it is 20 volume% or less.
- the sealing material contains sealing glass and 0 to 40% by volume of an inorganic filler.
- the lower limit of the content of the inorganic filler is not particularly limited, and in some cases, the sealing material can be composed of only the sealing glass.
- a typical example of the inorganic filler is a low expansion filler.
- the low expansion filler has a lower thermal expansion coefficient than the sealing glass.
- the sealing material may contain an inorganic filler other than the low expansion filler.
- the content of the low expansion filler is preferably 40% by volume or less.
- the lower limit of the content of the low expansion filler is not particularly limited, and is appropriately set according to the difference in thermal expansion coefficient between the sealing glass and the element semiconductor substrate or the sealing substrate. However, in order to obtain a practical blending effect, it is preferable to blend 5% by volume or more.
- the content of the low expansion filler is more preferably 5 to 20% by volume.
- the low expansion filler is selected from the group consisting of silica, alumina, zirconia, zirconium silicate, aluminum titanate, mullite, cordierite, eucryptite, spodumene, zirconium phosphate compounds, tin oxide compounds, and quartz solid solutions. It is preferable to use at least one selected from the above.
- the zirconium phosphate-based compound include (ZrO) 2 P 2 O 7 , NaZr 2 (PO 4 ) 3 , KZr 2 (PO 4 ) 3 , Ca 0.5 Zr 2 (PO 4 ) 3 , and NbZr (PO 4 ). 3 , Zr 2 (WO 3 ) (PO 4 ) 2 , and complex compounds thereof.
- inorganic fillers other than the low expansion filler examples include titania and complex oxide pigments.
- complex oxide pigments As complex oxide pigments, (Co, Fe, Mn) (Fe, Cr, Mn) 2 O 4 , (Fe, Mn) (Fe, Mn) 2 O 4 , (Fe, Zn) (Fe, Cr) 2 O 4 , (Ni, Fe) (Cr, Fe) 2 O 4 , Cu (Cr, Mn) 2 O 4 , Cu (Co, Mn) 2 O 4 , CuCr 2 O 4 , and CoAl 2 O 4 are included. .
- the sealing material paste of this embodiment is composed of a mixture of a sealing material and a vehicle.
- a binder component such as methyl cellulose, ethyl cellulose, carboxymethyl cellulose, oxyethyl cellulose, benzyl cellulose, propyl cellulose, nitrocellulose or the like dissolved in a solvent such as terpineol, butyl carbitol acetate, ethyl carbitol acetate, or methyl Acrylic resins (binder components) such as (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-hydroxyethyl methacrylate, methyl ethyl ketone, terpineol, butyl carbitol acetate, ethyl carbitol acetate, etc. Those dissolved in a solvent are used.
- the mixing ratio of the sealing material and the vehicle is appropriately set according to the desired paste viscosity and the like, and is not particularly limited.
- the viscosity of the sealing material paste may be adjusted to the viscosity corresponding to the device applied to the sealing substrate or the device semiconductor substrate, the mixing ratio of the organic resin (binder component) and the solvent, and the sealing material and the vehicle.
- the mixing ratio can be adjusted.
- the sealing material paste may contain a known additive in a glass paste like an antifoaming agent or a dispersing agent.
- a known method using a rotary mixer equipped with a stirring blade, a roll mill, a ball mill, or the like can be applied.
- FIG. 1 shows a configuration example of a semiconductor device using the sealing glass, the sealing material, and the sealing material paste of this embodiment.
- a semiconductor device 1 shown in FIG. 1 constitutes a pressure sensor, an acceleration sensor, a gyro sensor, a micromirror, an optical device such as a light modulator, an optical device using a CCD element, or a CMOS element, but is not limited thereto. Is not to be done.
- the semiconductor device 1 includes an element semiconductor substrate 2 and a sealing substrate 3.
- Various semiconductor substrates typified by Si substrates are applied to the element semiconductor substrate 2.
- An element portion 4 corresponding to the semiconductor device 1 is provided on the surface 2 a of the element semiconductor substrate 2.
- the element unit 4 includes a sensor element, a mirror element, a light modulation element, a light detection element, and the like, and has various known structures.
- the semiconductor device 1 is not limited to the structure of the element unit 4.
- a first sealing region 5 is provided along the outer periphery of the element portion 4 on the surface 2 a of the element semiconductor substrate 2.
- the first sealing region 5 is provided so as to surround the element portion 4.
- a second sealing region 6 corresponding to the first sealing region 5 is provided on the surface 3 a of the sealing substrate 3.
- the element semiconductor substrate 2 and the sealing substrate 3 are formed in a predetermined manner so that the surface 2a having the element portion 4 and the first sealing region 5 and the surface 3a having the second sealing region 6 face each other. It is arranged with a gap.
- a gap between the element semiconductor substrate 2 and the sealing substrate 3 is sealed with a sealing layer 7.
- the sealing layer 7 is formed between the sealing region 5 of the element semiconductor substrate 2 and the sealing region 6 of the sealing substrate 3 so as to seal the element portion 4.
- the element portion 4 is hermetically sealed with a package including the element semiconductor substrate 2, the sealing substrate 3, and the sealing layer 7.
- the sealing layer 7 is composed of a melt-fixed layer of the sealing material of this embodiment.
- the package is hermetically sealed in a state corresponding to the semiconductor device 1. For example, when the semiconductor device 1 is a MEMS, the package is generally hermetically sealed in a vacuum state.
- a sealing material layer (firing layer of sealing material) 8 is formed in the sealing region 6 of the sealing substrate 3.
- a sealing material paste is applied to the sealing region 6 and dried to form an application layer of the sealing material paste.
- the specific configuration of the sealing material and the sealing material paste is as described above.
- the sealing material paste is applied onto the sealing region 6 by applying a printing method such as screen printing or gravure printing, or is applied along the sealing region 6 using a dispenser or the like.
- the coating layer of the sealing material paste is dried, for example, at a temperature of 120 ° C. or more for 10 minutes or more.
- a drying process is implemented in order to remove the solvent in an application layer. If the solvent remains in the coating layer, the binder component may not be sufficiently removed in the subsequent firing step.
- the sealing material layer 8 is formed by firing the coating layer of the sealing material paste described above.
- the coating layer is first heated to a temperature below the glass transition point of sealing glass (glass frit), which is the main component of the sealing material, and the binder component in the coating layer is removed, and then the sealing glass (glass The glass material for sealing is heated to a temperature equal to or higher than the softening point of the frit and baked on the sealing substrate 3.
- the heating temperature for baking is preferably 0 to 80 ° C. higher than the softening point of the sealing glass.
- the heating time is preferably 5 minutes to 1 hour. In this way, the sealing material layer 8 composed of the fired layer of the sealing material is formed.
- a sealing substrate 3 having a sealing material layer 8 and an element semiconductor substrate 2 having an element portion 4 produced separately from the surface 2a and the surface 3a. are laminated via the sealing material layer 8 so as to face each other.
- a gap is formed on the element portion 4 of the element semiconductor substrate 2 based on the thickness of the sealing material layer 8.
- the laminate of the sealing substrate 3 and the element semiconductor substrate 2 is heated to a temperature equal to or higher than the softening point of the sealing glass in the sealing material layer 8 to melt and solidify the sealing glass.
- a sealing layer 7 that hermetically seals the gap between the element semiconductor substrate 2 and the sealing substrate 3 is formed (FIG. 2C).
- the heating temperature is preferably 0 to 80 ° C. higher than the softening point of the sealing glass.
- the heating time is preferably 5 minutes to 1 hour.
- the sealing glass contains K 2 O excellent in reactivity with the semiconductor substrate 2, the adhesion between the semiconductor substrate 2 and the sealing layer 7, that is, the hermetic sealing property by the sealing layer 7 is improved. be able to. Furthermore, since the sealing glass contains an oxide of metal M, precipitation of metal particles due to reduction of the glass component (metal oxide) can be suppressed. Therefore, it becomes possible to provide the semiconductor device 1 which is excellent in device characteristics and reliability in addition to hermetic sealing properties with good reproducibility.
- Example 1 First, it has a composition of Bi 2 O 3 82.8%, B 2 O 3 5.8%, ZnO 10.7%, Al 2 O 3 0.5%, CeO 2 0.2% by mass ratio, A bismuth-based glass frit (softening point: 406 ° C.) containing 50 ppm K 2 O by mass ratio and cordierite powder as a low expansion filler were prepared.
- the content of Li 2 O in the bismuth-based glass frit was not more than the detection limit of 5 ppm.
- the content of K 2 O and Li 2 O is a value obtained by analysis by ICP, is the same the following examples. Further, 11% by mass of ethyl cellulose as a binder component was dissolved in 89% by mass of a solvent composed of butyl carbitol acetate to prepare a vehicle.
- a sealing material was prepared by mixing 92% by volume of the bismuth-based glass frit described above and 8% by volume of cordierite powder.
- a sealing material paste was prepared by mixing 86% by mass of this sealing material with 14% by mass of the vehicle.
- a sealing material paste was applied to the outer peripheral region of a sealing substrate made of a semiconductor substrate (Si substrate) by a screen printing method (line width: 400 ⁇ m), and then dried under conditions of 120 ° C. ⁇ 10 minutes. This coating layer was baked in a heating furnace under conditions of 430 ° C. ⁇ 10 minutes to form a sealing material layer having a thickness of 20 ⁇ m.
- a sealing substrate having a sealing material layer and an element semiconductor substrate (Si substrate) on which an element portion was formed were laminated.
- the laminate of the sealing substrate and the element semiconductor substrate was placed in a heating furnace and heat-treated at 430 ° C. for 10 minutes to seal the sealing substrate and the element semiconductor substrate.
- the semiconductor device thus produced was subjected to the characteristic evaluation described later.
- Examples 2 to 15 A sealing material paste was prepared in the same manner as in Example 1 except that the composition of the bismuth glass frit (including the content of K 2 O) was changed to the conditions shown in Tables 1 and 2. Further, in the same manner as in Example 1 except that these sealing material pastes are used, a sealing material layer forming step for the sealing substrate, and a sealing step between the sealing substrate and the element semiconductor substrate (heating) Step). Each semiconductor device fabricated in this way was subjected to the characteristic evaluation described later.
- a sealing material paste was prepared in the same manner as in Example 1 except that the composition of the bismuth glass frit (including the content of K 2 O) was changed to the conditions shown in Table 2. Furthermore, while using this sealing material paste and forming the sealing material layer on the sealing substrate in the same manner as in Example 1 except that the temperature shown in Table 4 is applied as the sealing temperature (heating temperature), And the sealing process (heating process) of the board
- Example 16 It has a composition of PbO 81.0% by mass proportion, B 2 O 3 13.0%, ZnO 2.5%, Al 2 O 3 0.5%, CeO 2 3.0%, and further 5 ppm K by mass proportion.
- a lead-based glass frit containing 2 O (softening point: 395 ° C.) and cordierite powder as a low expansion filler were prepared.
- the Li 2 O content of the lead-based glass frit was 5 ppm or less, which was the detection limit.
- 10% by mass of ethyl cellulose as a binder component was dissolved in 90% by mass of a solvent composed of butyl carbitol acetate to prepare a vehicle.
- a sealing material was prepared by mixing 91% by volume of the lead-based glass frit described above and 9% by volume of cordierite powder.
- a sealing material paste was prepared by mixing 85% by mass of the sealing material with 15% by mass of the vehicle.
- a sealing material paste was applied to the outer peripheral region of a sealing substrate made of a semiconductor substrate (Si substrate) by a screen printing method (line width: 400 ⁇ m), and then dried under conditions of 120 ° C. ⁇ 10 minutes. This coating layer was baked in a heating furnace under conditions of 430 ° C. ⁇ 10 minutes to form a sealing material layer having a thickness of 20 ⁇ m.
- a sealing substrate having a sealing material layer and an element semiconductor substrate (Si substrate) on which an element portion was formed were laminated.
- the laminate of the sealing substrate and the element semiconductor substrate was placed in a heating furnace and heat-treated at 430 ° C. for 10 minutes to seal the sealing substrate and the element semiconductor substrate.
- the semiconductor device thus produced was subjected to the characteristic evaluation described later.
- Example 17 to 19 A sealing material paste was prepared in the same manner as in Example 16 except that the composition of the lead-based glass frit (including the content of K 2 O) was changed to the conditions shown in Table 2. Further, in the same manner as in Example 16 except that these sealing material pastes are used, a sealing material layer forming step for the sealing substrate, and a sealing step between the sealing substrate and the element semiconductor substrate (heating) Step). Each semiconductor device fabricated in this way was subjected to the characteristic evaluation described later.
- a sealing material paste was prepared in the same manner as in Example 16 except that the composition of the lead-based glass frit (including the content of K 2 O) was changed to the conditions shown in Table 3. Further, in the same manner as in Example 16 except that this sealing material paste is used, a sealing material layer forming step for the sealing substrate, and a sealing step (heating step) between the sealing substrate and the element semiconductor substrate are performed. ). Each semiconductor device fabricated in this way was subjected to the characteristic evaluation described later.
- Example 20 It has a composition of SnO 61.5%, SnO 2 3.3%, P 2 O 5 31.4%, ZnO 2.7%, Eu 2 O 3 1.1% by mass ratio, and 30 ppm K by mass ratio.
- a tin-phosphate glass frit containing 2 O (softening point: 360 ° C.) and zirconium phosphate powder as a low expansion filler were prepared.
- the Li 2 O content of the tin-phosphate glass frit was 5 ppm or less, which was the detection limit.
- ethyl cellulose as a binder component was dissolved in 91% by mass of a mixed solvent of terpineol (71% by mass) and isoamyl acetate (29% by mass) to prepare a vehicle.
- a sealing material was prepared by mixing 91% by volume of the above tin-phosphate glass frit and 9% by volume of cordierite powder.
- the sealing material paste was prepared by mixing 77% by mass of the sealing material with 23% by mass of the vehicle.
- a sealing material paste was applied to the outer peripheral region of a sealing substrate made of a semiconductor substrate (Si substrate) by a screen printing method (line width: 400 ⁇ m), and then dried under conditions of 120 ° C. ⁇ 10 minutes. This coating layer was baked in a heating furnace under conditions of 430 ° C. ⁇ 10 minutes to form a sealing material layer having a thickness of 20 ⁇ m.
- a sealing substrate having a sealing material layer and an element semiconductor substrate (Si substrate) on which an element portion was formed were laminated.
- the laminate of the sealing substrate and the element semiconductor substrate was placed in a heating furnace and heat-treated at 430 ° C. for 10 minutes to seal the sealing substrate and the element semiconductor substrate.
- the semiconductor device thus produced was subjected to the characteristic evaluation described later.
- Example 21 to 24 A sealing material paste was prepared in the same manner as in Example 20, except that the composition of the tin-phosphate glass frit (including the content of K 2 O) was changed to the conditions shown in Tables 2 and 3. Further, in the same manner as in Example 20 except that these sealing material pastes are used, a sealing material layer forming step for the sealing substrate and a sealing step (heating) between the sealing substrate and the element semiconductor substrate are performed. Step). Each semiconductor device fabricated in this way was subjected to the characteristic evaluation described later.
- Example 25 Composition of V 2 O 5 52.1%, P 2 O 5 18.1%, ZnO 11.9%, Sb 2 O 3 13.0%, BaO 3.9%, Yb 2 O 3 1.0% by mass ratio
- a vanadium-based glass frit (softening point: 400 ° C.) containing 82 ppm by mass of K 2 O and zirconium silicate powder as a low expansion filler.
- the content of Li 2 O in the vanadium glass frit was 5 ppm or less, which was the detection limit.
- 12% by mass of an acrylic resin as a binder component was dissolved in 88% by mass of a solvent composed of terpineol to prepare a vehicle.
- a sealing material was prepared by mixing 86% by volume of the vanadium glass frit described above and 14% by volume of cordierite powder.
- a sealing material paste was prepared by mixing 76% by mass of this sealing material with 24% by mass of the vehicle.
- a sealing material paste was applied to the outer peripheral region of a sealing substrate made of a semiconductor substrate (Si substrate) by a screen printing method (line width: 400 ⁇ m), and then dried under conditions of 120 ° C. ⁇ 10 minutes. This coating layer was baked in a heating furnace under conditions of 430 ° C. ⁇ 10 minutes to form a sealing material layer having a thickness of 20 ⁇ m.
- a sealing substrate having a sealing material layer and an element semiconductor substrate (Si substrate) on which an element portion was formed were laminated.
- the laminate of the sealing substrate and the element semiconductor substrate was placed in a heating furnace and heat-treated at 430 ° C. for 10 minutes to seal the sealing substrate and the element semiconductor substrate.
- the semiconductor device thus produced was subjected to the characteristic evaluation described later.
- Example 26 to 28 A sealing material paste was prepared in the same manner as in Example 25 except that the composition of the vanadium-based glass frit (including the content of K 2 O) was changed to the conditions shown in Table 3. Further, in the same manner as in Example 25 except that these sealing material pastes are used, a sealing material layer forming step for the sealing substrate, and a sealing step between the sealing substrate and the element semiconductor substrate (heating) Step). Each semiconductor device fabricated in this way was subjected to the characteristic evaluation described later.
- the present invention can be used for manufacturing a semiconductor device using a sealing glass. It should be noted that the entire contents of the specification, claims, drawings and abstract of Japanese Patent Application No. 2009-179234 filed on July 31, 2009 are cited herein as disclosure of the specification of the present invention. Incorporated.
- SYMBOLS 1 Semiconductor device, 2 ... Element semiconductor substrate, 2a, 3a ... Surface, 3 ... Sealing substrate, 4 ... Element part, 5 ... 1st sealing area
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Abstract
Description
本発明の低融点ガラスの軟化点は、420℃以下が好ましく、また、350℃以上が好ましい。
まず、質量割合でBi2O382.8%、B2O35.8%、ZnO10.7%、Al2O30.5%、CeO20.2%の組成を有し、さらに質量割合で50ppmのK2Oを含むビスマス系ガラスフリット(軟化点:406℃)と、低膨張充填材としてコージェライト粉末とを用意した。なお、ビスマス系ガラスフリットのLi2Oの含有量は検出限界の5ppm以下であった。K2OおよびLi2Oの含有量はICPにより分析した値であり、以下の例も同様である。さらに、バインダ成分としてのエチルセルロース11質量%を、ブチルカルビトールアセテートからなる溶剤89質量%に溶解してビヒクルを作製した。
ビスマス系ガラスフリットの組成(K2Oの含有量を含む)を表1および表2に示す条件に変更する以外は、実施例1と同様にして封着材料ペーストを調製した。さらに、これらの封着材料ペーストを用いる以外は実施例1と同様にして、封止用基板に対する封着材料層の形成工程、および封止用基板と素子用半導体基板との封着工程(加熱工程)を実施した。このようにして作製した各半導体デバイスを後述する特性評価に供した。
ビスマス系ガラスフリットの組成(K2Oの含有量を含む)を表2に示す条件に変更する以外は、実施例1と同様にして封着材料ペーストを調製した。さらに、この封着材料ペーストを用いると共に、封着温度(加熱温度)として表4に示す温度を適用する以外は実施例1と同様にして、封止用基板に対する封着材料層の形成工程、および封止用基板と素子用半導体基板との封着工程(加熱工程)を実施した。このようにして作製した各半導体デバイスを後述する特性評価に供した。
質量割合でPbO81.0%、B2O313.0%、ZnO2.5%、Al2O30.5%、CeO23.0%の組成を有し、さらに質量割合で5ppmのK2Oを含む鉛系ガラスフリット(軟化点:395℃)と、低膨張充填材としてコージェライト粉末とを用意した。なお、鉛系ガラスフリットのLi2Oの含有量は検出限界の5ppm以下であった。さらに、バインダ成分としてのエチルセルロース10質量%を、ブチルカルビトールアセテートからなる溶剤90質量%に溶解してビヒクルを作製した。
鉛系ガラスフリットの組成(K2Oの含有量を含む)を表2に示す条件に変更する以外は、実施例16と同様にして封着材料ペーストを調製した。さらに、これらの封着材料ペーストを用いる以外は実施例16と同様にして、封止用基板に対する封着材料層の形成工程、および封止用基板と素子用半導体基板との封着工程(加熱工程)を実施した。このようにして作製した各半導体デバイスを後述する特性評価に供した。
鉛系ガラスフリットの組成(K2Oの含有量を含む)を表3に示す条件に変更する以外は、実施例16と同様にして封着材料ペーストを調製した。さらに、この封着材料ペーストを用いる以外は実施例16と同様にして、封止用基板に対する封着材料層の形成工程、および封止用基板と素子用半導体基板との封着工程(加熱工程)を実施した。このようにして作製した各半導体デバイスを後述する特性評価に供した。
質量割合でSnO61.5%、SnO23.3%、P2O531.4%、ZnO2.7%、Eu2O31.1%の組成を有し、さらに質量割合で30ppmのK2Oを含む錫-リン酸系ガラスフリット(軟化点:360℃)と、低膨張充填材としてリン酸ジルコニウム粉末とを用意した。なお、錫-リン酸系ガラスフリットのLi2Oの含有量は検出限界の5ppm以下であった。さらに、バインダ成分としてのエチルセルロース9質量%を、ターピネオール(71質量%)と酢酸イソアミル(29質量%)との混合溶剤91質量%に溶解してビヒクルを作製した。
錫-リン酸系ガラスフリットの組成(K2Oの含有量を含む)を表2および表3に示す条件に変更する以外は、実施例20と同様にして封着材料ペーストを調製した。さらに、これらの封着材料ペーストを用いる以外は実施例20と同様にして、封止用基板に対する封着材料層の形成工程、および封止用基板と素子用半導体基板との封着工程(加熱工程)を実施した。このようにして作製した各半導体デバイスを後述する特性評価に供した。
質量割合でV2O552.1%、P2O518.1%、ZnO11.9%、Sb2O313.0%、BaO3.9%、Yb2O31.0%の組成を有し、さらに質量割合で82ppmのK2Oを含むバナジウム系ガラスフリット(軟化点:400℃)と、低膨張充填材として珪酸ジルコニウム粉末とを用意した。なお、バナジウム系ガラスフリットのLi2Oの含有量は検出限界の5ppm以下であった。さらに、バインダ成分としてのアクリル樹脂12質量%を、ターピネオールからなる溶剤88質量%に溶解してビヒクルを作製した。
バナジウム系ガラスフリットの組成(K2Oの含有量を含む)を表3に示す条件に変更する以外は、実施例25と同様にして封着材料ペーストを調製した。さらに、これらの封着材料ペーストを用いる以外は実施例25と同様にして、封止用基板に対する封着材料層の形成工程、および封止用基板と素子用半導体基板との封着工程(加熱工程)を実施した。このようにして作製した各半導体デバイスを後述する特性評価に供した。
なお、2009年7月31日に出願された日本特許出願2009-179234号の明細書、特許請求の範囲、図面及び要約書の全内容をここに引用し、本発明の明細書の開示として、取り入れるものである。
Claims (11)
- 軟化点が430℃以下の低融点ガラスからなる半導体デバイス用封着ガラスであって、
前記低融点ガラスは、質量割合で0.1~5%の範囲のFe、Mn、Cr、Co、Ni、Nb、Hf、W、Re、および希土類元素からなる群より選ばれる少なくとも1種の金属の酸化物と、質量割合で5~100ppmの範囲のK2Oとを含むことを特徴とする半導体デバイス用封着ガラス。 - 前記低融点ガラスはLi2Oの含有量が質量割合で30ppm以下であることを特徴とする請求項1記載の半導体デバイス用封着ガラス。
- 前記低融点ガラスは、質量割合で70~90%の範囲のBi2O3、1~20%の範囲のZnO、および2~18%の範囲のB2O3を含むことを特徴とする請求項1または請求項2記載の半導体デバイス用封着ガラス。
- 前記低融点ガラスは、質量割合で45~68%の範囲のSnO、2~10%の範囲のSnO2、および20~40%の範囲のP2O5を含むことを特徴とする請求項1または請求項2記載の半導体デバイス用封着ガラス。
- 前記低融点ガラスは、質量割合で50~80%の範囲のV2O5、および15~45%の範囲のP2O5を含むことを特徴とする請求項1または請求項2記載の半導体デバイス用封着ガラス。
- 前記低融点ガラスは、質量割合で75~90%の範囲のPbO、および5~20%の範囲のB2O3を含むことを特徴とする請求項1または請求項2記載の半導体デバイス用封着ガラス。
- 請求項1ないし請求項6のいずれか1項記載の封着ガラスと、体積割合で0~40%の範囲の無機充填材とを含有することを特徴とする半導体デバイス用封着材料。
- 前記無機充填材は、シリカ、アルミナ、ジルコニア、珪酸ジルコニウム、チタン酸アルミニウム、ムライト、コージェライト、ユークリプタイト、スポジュメン、リン酸ジルコニウム系化合物、酸化錫系化合物、および石英固溶体からなる群より選ばれる少なくとも1種からなる低膨張充填材を有することを特徴とする請求項7記載の半導体デバイス用封着材料。
- 請求項7または請求項8項記載の封着材料とビヒクルとの混合物からなることを特徴とする半導体デバイス用封着材料ペースト。
- 素子部と第1の封止領域とを備える表面を有する素子用半導体基板と、
前記第1の封止領域に対応する第2の封止領域を備える表面を有し、前記表面が前記素子用半導体基板の前記表面と対向するように配置された封止用基板と、
前記素子部を封止するように、前記素子用半導体基板の前記第1の封止領域と前記封止用基板の前記第2の封止領域との間に形成され、封着材料の溶融固着層からなる封着層とを具備する半導体デバイスであって、
前記封着材料は、軟化点が430℃以下の低融点ガラスからなり、かつ質量割合で0.1~5%の範囲のFe、Mn、Cr、Co、Ni、Nb、Hf、W、Re、および希土類元素からなる群より選ばれる少なくとも1種の金属の酸化物と、質量割合で5~100ppmの範囲のK2Oとを含む封着ガラスを含有することを特徴とする半導体デバイス。 - 素子部と、前記素子部を囲むように設けられた第1の封止領域とを備える表面を有する素子用半導体基板を用意する工程と、
前記第1の封止領域に対応する第2の封止領域を備える表面を有する封止用基板を用意する工程と、
前記素子用半導体基板の前記第1の封止領域、または前記封止用基板の前記第2の封止領域に、封着材料の焼成層からなる封着材料層を形成する工程と、
前記素子用半導体基板の前記表面と前記封止用基板の前記表面とを対向させつつ、前記封着材料層を介して前記素子用半導体基板と前記封止用基板とを積層する工程と、
前記素子用半導体基板と前記封止用基板との積層物を加熱し、前記封着材料層を溶融させて前記素子部を封止する封着層を形成する工程とを具備する半導体デバイスの製造方法であって、
前記封着材料は、軟化点が430℃以下の低融点ガラスからなり、かつ質量割合で0.1~5%の範囲のFe、Mn、Cr、Co、Ni、Nb、Hf、W、Re、および希土類元素からなる群より選ばれる少なくとも1種の金属の酸化物と、質量割合で5~100ppmの範囲のK2Oとを含む封着ガラスを含有することを特徴とする半導体デバイスの製造方法。
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EP10804522.0A EP2460780A4 (en) | 2009-07-31 | 2010-07-29 | SEALING GLASS, SEALING MATERIAL AND PASTE FOR SEALING MATERIAL FOR SEMICONDUCTOR DEVICES, AND SEMICONDUCTOR DEVICE AND PRODUCTION METHOD THEREOF |
JP2011524840A JP5609875B2 (ja) | 2009-07-31 | 2010-07-29 | 半導体デバイス用封着ガラス、封着材料、封着材料ペースト、および半導体デバイスとその製造方法 |
CN201080033773.XA CN102471137B (zh) | 2009-07-31 | 2010-07-29 | 半导体器件用密封玻璃、密封材料、密封材料糊料以及半导体器件及其制造方法 |
US13/362,690 US8704361B2 (en) | 2009-07-31 | 2012-01-31 | Sealing glass for semiconductor device, sealing material, sealing material paste, and semiconductor device and its production process |
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EP2460780A1 (en) | 2012-06-06 |
CN102471137A (zh) | 2012-05-23 |
CN102471137B (zh) | 2014-07-02 |
US8704361B2 (en) | 2014-04-22 |
JPWO2011013776A1 (ja) | 2013-01-10 |
US20120139133A1 (en) | 2012-06-07 |
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