WO2010119614A1 - アニールウエーハおよびアニールウエーハの製造方法ならびにデバイスの製造方法 - Google Patents
アニールウエーハおよびアニールウエーハの製造方法ならびにデバイスの製造方法 Download PDFInfo
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- WO2010119614A1 WO2010119614A1 PCT/JP2010/001891 JP2010001891W WO2010119614A1 WO 2010119614 A1 WO2010119614 A1 WO 2010119614A1 JP 2010001891 W JP2010001891 W JP 2010001891W WO 2010119614 A1 WO2010119614 A1 WO 2010119614A1
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/02—Elements
- C30B29/06—Silicon
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B33/00—After-treatment of single crystals or homogeneous polycrystalline material with defined structure
- C30B33/02—Heat treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02002—Preparing wafers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/322—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to modify their internal properties, e.g. to produce internal imperfections
- H01L21/3221—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to modify their internal properties, e.g. to produce internal imperfections of silicon bodies, e.g. for gettering
- H01L21/3225—Thermally inducing defects using oxygen present in the silicon body for intrinsic gettering
Definitions
- the present invention relates to an annealed wafer in which a defect-free region (Dented Zone, hereinafter referred to as a DZ layer) free from glow-in oxygen precipitates, glow-in defects, and RIE defects (defects that can be detected by the RIE method) is formed from the wafer surface to a certain depth.
- a defect-free region (Dented Zone, hereinafter referred to as a DZ layer) free from glow-in oxygen precipitates, glow-in defects, and RIE defects (defects that can be detected by the RIE method) is formed from the wafer surface to a certain depth.
- a defect-free region Deted Zone, hereinafter referred to as a DZ layer
- RIE defects defects that can be detected by the RIE method
- CZ method silicon single crystals produced by the Czochralski method
- oxygen of about 10-20 ppma (JEIDA: conversion factor by Japan Electronics Industry Promotion Association) is usually dissolved from the quartz crucible, and in the silicon crystal at the silicon melt interface. Is taken in. Thereafter, the crystal is supersaturated in the process of cooling, and aggregates to form oxygen precipitates (hereinafter referred to as glow-in oxygen precipitates) when the crystal temperature becomes 700 ° C. or lower.
- glow-in oxygen precipitates oxygen precipitates
- the size is extremely small, and TZDB (Time Zero Dielectric Breakdown) characteristics and device characteristics, which are one of oxide film breakdown voltage characteristics, and device characteristics are not deteriorated at the time of wafer shipment.
- Defects due to single crystal growth that deteriorate the oxide breakdown voltage characteristics and device characteristics are vacancy-type points called vacancy (hereinafter sometimes abbreviated as Va) taken into the silicon single crystal from the crystal melt.
- Interstitial-type silicon point defects called defects or interstitial-silicon (hereinafter abbreviated as I) are supersaturated during crystal cooling and are agglomerated with oxygen, and are FPD, LSTD, It has been found that it is a grown-in defect such as a COP or OSF nucleus.
- I Interstitial-type silicon point defects
- FIGS. 7 and 8 are an explanatory diagram and a silicon single crystal, respectively, showing the relationship between the defect region and the pulling rate of the silicon single crystal ingot grown by the CZ method described in Patent Document 1 previously proposed by the present inventors. It is explanatory drawing which shows the in-plane defect distribution of the silicon single crystal wafer cut out from the ingot.
- FIG. 7 shows the crystal in the pulling axis direction in the temperature range from the melting point of silicon to 1300 ° C. by changing the pulling rate (hereinafter sometimes referred to as the growth rate) V (mm / min) during single crystal growth.
- V / G which is a ratio with the average value G (° C./mm) of the internal temperature gradient is changed.
- the temperature distribution in a single crystal depends on the structure in the CZ furnace (hereinafter referred to as hot zone (HZ)), and it is known that the distribution hardly changes even if the pulling rate is changed.
- HZ hot zone
- V / G corresponds to only a change in pulling speed. That is, the pulling speed V and V / G are approximately directly proportional. Therefore, the pulling speed V is used on the vertical axis of FIG.
- glow-in defects such as FPD, LSTD, and COP, which are thought to be voids in which the vacancies, which are the above-described vacancy, are agglomerated, are present in high density in almost the entire crystal diameter direction.
- a region where these defects exist is called a V-Rich region.
- the OSF ring generated in the periphery of the crystal contracts toward the inside of the crystal and eventually disappears.
- N neutral region
- Va bias of Va
- I saturation concentration
- L / D Large Dislocation: abbreviations for interstitial dislocation loops, LSEPD, LEPD, etc.
- LSEPD interstitial dislocation loops
- LEPD LEPD
- the entire surface of the wafer becomes an N region by cutting and polishing the single crystal pulled while controlling the growth rate in a range that becomes the N region over the entire radial direction from the center of the crystal. Fewer wafers can be obtained.
- the wafer cut out from the position AA in FIG. 7 becomes a wafer in the entire Nv region as shown in FIG.
- FIG. 8B shows the wafer cut out from the position BB in FIG. 7.
- the wafer has an Nv region at the center and a Ni region at the outer periphery.
- FIG. 8C is a wafer cut out from CC in FIG. 7, and a wafer in which the entire surface of the wafer is made of a Ni region can be obtained.
- the Ni region hardly generates BMD even after heat treatment.
- this BMD occurs on the wafer surface which is a device active region, it adversely affects device characteristics such as junction leakage.
- a getter that captures metal impurities mixed in the device process is captured. It is effective because it functions as a ring site.
- RTP Rapid Thermal Process
- This RTP treatment is, for example, 50 ° C./second in an atmosphere in which a nitride such as N 2 or NH 3 is formed on a Si wafer, or in a mixed gas atmosphere of these gases and a nitride-free atmosphere such as Ar or H 2
- the temperature is rapidly raised from room temperature at a temperature rise rate of about 1,200 ° C., heated and held for about several tens of seconds, and then rapidly cooled at a temperature drop rate of 50 ° C./second, for example.
- Patent Document 4 discloses that when RTP treatment is performed in an oxygen gas atmosphere, an oxide film is formed on the surface, and I is implanted from the oxide film interface, so that BMD formation is suppressed.
- the RTP treatment can promote BMD formation or conversely, depending on the atmospheric gas, the maximum holding temperature, and other conditions. Further, in the case of RTP treatment, since the annealing is performed for a very short time, almost no out-diffusion of oxygen occurs, so that a decrease in oxygen concentration at the surface layer can be almost ignored.
- both the TZDB and TDDB characteristics are reduced by about 15 to 20%. This means that the COP on the surface is extinguished after the RTP treatment, but the COP is completely extinguished when the super shallow part of the surface layer is removed by removing the oxide film formed by oxidation at 1050 ° C. for 30 minutes. This means that the COP of the entire device active region cannot be eliminated.
- Patent Document 6 discloses that TZDB characteristics are improved by performing RTP treatment of a wafer in which an OSF region and an N region are mixed in hydrogen gas at a temperature of 1135 ° C. or higher. However, no investigation on TDDB characteristics has been conducted.
- the TZDB characteristic is a method for evaluating electric field strength at which dielectric breakdown of an oxide film occurs at the moment when an electric field is applied to the oxide film, and is evaluation of so-called initial breakdown.
- TDDB characteristics is important.
- STI shallow trench isolation
- the RIE method is known as a method disclosed in Patent Document 7 as a method for evaluating a minute crystal defect containing silicon oxide (hereinafter referred to as SiOx) in a semiconductor single crystal substrate while providing resolution in the depth direction. It has been.
- This method evaluates crystal defects by performing highly selective anisotropic etching such as reactive ion etching at a constant thickness on the main surface of the substrate and detecting the remaining etching residue. is there.
- the etching rate is different between the crystal defect forming region containing SiOx and the non-forming region not containing (the former has a lower etching rate)
- the main surface of the substrate contains SiOx.
- a conical hillock with a crystal defect at the top remains. Crystal defects are emphasized in the form of protrusions by anisotropic etching, and even minute defects can be easily detected.
- FIG. 9 (a) oxygen precipitates (BMD 102) are formed in which oxygen dissolved in supersaturation in the silicon wafer 101 is precipitated as SiOx by heat treatment. Then, the silicon wafer 101 is used in a halogen-based mixed gas (for example, HBr / Cl 2 / He + O 2 ) atmosphere with a commercially available RIE apparatus so that the silicon wafer 101 has a high selectivity relative to the BMD 102 contained in the silicon wafer 101.
- a halogen-based mixed gas for example, HBr / Cl 2 / He + O 2
- a conical protrusion resulting from the BMD 102 is formed as an etching residue (hillock 103). Therefore, crystal defects can be evaluated based on this hillock 103. For example, if the number of hillocks 103 obtained is counted, the density of BMD in the silicon wafer 101 in the etched range can be obtained.
- Defects that can be detected by the RIE method are oxygen precipitate-related defects, such as glow defects such as COP and OSF nuclei, which are complex defects in which vacancies are aggregated together with oxygen, and glow-in oxygen precipitates in which oxygen alone is aggregated.
- FIG. 10 schematically shows a cross section of the STI.
- a shallow groove 104-1 is formed on the surface of the silicon wafer 101 using an oxide film and silicon etching by an RIE apparatus, and then STI 104 is formed by embedding SiO 2 104-2 by CVD (Chemical Vapor Deposition). Is done. Elements are formed between the STIs 104.
- CVD Chemical Vapor Deposition
- this STI 104 is embedded with SiO 2 104-2 having a larger volume than Si, generally, a tensile stress is generated at the STI 104 and silicon interface, which causes deformation of the silicon wafer and slip dislocation. There was a problem. This stress is most noticeable at the bottom of the STI 104. For this reason, the wafer strength of the surface layer on which the STI is formed is important.
- Non-Patent Document 1 When oxygen precipitates exist in this STI formation region, there is a problem that hillocks are formed inside the groove when the STI groove is formed by the RIE apparatus (see Non-Patent Document 1). For this reason, it is necessary to prevent oxygen-related defects such as oxygen precipitates, COPs, and OSF nuclei from existing in the region where STI is formed. Also, when a MOS transistor is fabricated in the device process and a reverse bias is applied to the gate electrode for its operation, the depletion layer expands. It is known that the presence of BMD in this depletion layer region causes junction leakage. Yes.
- glow-in defects such as COP and OSF nuclei and RIE defects that are glow-in oxygen precipitates are areas of a certain depth from the surface that is the operating area of the device (1 ⁇ m in the most advanced devices). To the depth). More preferably, it is required to a depth of 3 ⁇ m.
- oxygen concentration below the solid solubility limit.
- it can be achieved by a method in which heat treatment is performed at 1100 ° C. or higher and oxygen concentration in the surface layer is reduced by using oxygen outward diffusion, so that the oxygen concentration in the surface layer is reduced by oxygen outward diffusion.
- heat treatment is performed at 1100 ° C. or higher and oxygen concentration in the surface layer is reduced by using oxygen outward diffusion, so that the oxygen concentration in the surface layer is reduced by oxygen outward diffusion.
- the mechanical strength of the surface layer is also lowered because it is significantly lowered.
- JP 2007-191320 A JP 2001-203210 A JP-T-2001-503209 JP 2003-297839 A Japanese Patent Laid-Open No. 10-326790 JP 2003-224130 A JP 2000-58509 A
- the present invention has been made in view of such a problem, and the strength of the surface layer is sufficiently ensured without causing a decrease in the oxygen concentration of the surface layer due to out-diffusion as much as possible, while oxygen precipitates, COP, OSF.
- An object of the present invention is to provide a wafer having no RIE defects such as nuclei and having excellent TDDB characteristics.
- the present invention provides a silicon single crystal ingot which is grown by the Czochralski method and comprises the entire OSF region, the entire N region outside the OSF region, or a mixed region of these regions.
- An annealed wafer obtained by subjecting a silicon single crystal wafer cut out from a rapid heat treatment to RIE defects over a depth of at least 1 ⁇ m from the wafer surface, a non-defective rate of TDDB characteristics being 80% or more, and There is provided an annealed wafer characterized in that the depth of the region where the oxygen concentration decreases due to the outward diffusion of the surface is within 3 ⁇ m from the wafer surface.
- RIE defect does not exist over a depth of at least 1 ⁇ m from the wafer surface, when forming the STI groove using the RIE apparatus in the device process, such as when manufacturing a state-of-the-art device. No hillocks are formed, and a flat and clean groove can be formed. As can be seen from the absence of RIE defects, there are no OSF nuclei.
- the non-defective product ratio of the TDDB characteristics is 80% or more, and an excellent wafer can be obtained.
- the non-defective product rate of the TDDB characteristic referred to here indicates the non-defective product rate in the ⁇ mode which is an intrinsic failure mode.
- the surface layer does not decrease the oxygen concentration by, for example, slightly polishing the surface. It is possible to obtain a wafer that does not deteriorate easily and without cost. Since there is no reduction in strength, the device can withstand the stress generated at the bottom of the STI during device fabrication, and the occurrence of slip dislocation can be suppressed.
- the oxygen concentration of the annealed wafer can be uniform in a region deeper than 3 ⁇ m from the wafer surface.
- the depth of the region where the oxygen concentration decreases due to out-diffusion is within 3 ⁇ m from the wafer surface, and because of the rapid heat treatment, there is little decrease in the oxygen concentration on the surface layer. Since the dissolved oxygen is distributed uniformly, it is possible to obtain a wafer with very little strength reduction.
- the silicon single crystal wafer subjected to the rapid thermal processing is a silicon single crystal composed of any one of an Nv region on the entire surface, an Ni region on the entire surface, a region in which these regions are mixed, and a region in which the OSF region and the Nv region are mixed. It can be cut from a crystal ingot. If the entire surface is the Nv region, the entire surface is the Ni region, and the region is a mixture of these regions, the OSF region is not included, that is, the region contains almost no OSF nuclei that are glow-in defects.
- the present invention is particularly effective because RIE defects can be surely not present and more excellent TDDB characteristics can be obtained.
- the OSF nucleus is extinguished, and a wafer having no oxygen precipitates or oxygen-related defects on the surface layer can be obtained.
- the RIE defect may not exist over a depth of at least 5 ⁇ m from the wafer surface.
- the region where the RIE defect does not exist is deeper, and a flat and clean groove can be formed more reliably without hillocks being formed in the device region.
- the depth of the region where the oxygen concentration decreases due to the outward diffusion of the surface may be within 2 ⁇ m from the wafer surface. If it is such, it is possible to obtain a wafer in which the oxygen concentration is not lowered and the strength is not lowered in the surface layer more easily and without cost.
- the oxygen concentration of the annealed wafer can be uniform in a region deeper than 2 ⁇ m from the wafer surface. In such a case, it is possible to obtain a wafer having a uniform oxygen concentration from a shallower region and with less reduction in strength.
- the present invention also relates to a method for producing an annealed wafer in which a silicon single crystal ingot is grown by the Czochralski method and a rapid heat treatment is performed on the silicon single crystal wafer cut out from the silicon single crystal ingot.
- the silicon single crystal ingot is grown by controlling the pulling speed so that the entire surface is an OSF region, the entire surface is an N region outside the OSF region, or a region where these regions are mixed.
- the silicon single crystal wafer cut out from the wafer is subjected to rapid heat treatment at a temperature higher than 1300 ° C. and lower than 1400 ° C. for 1-60 seconds using a rapid heating / cooling device, thereby allowing RIE over a depth of at least 1 ⁇ m from the wafer surface. It is characterized by manufacturing annealed wafers with defects eliminated. To provide a method of manufacturing annealed wafer.
- a silicon single crystal wafer grown by cutting and growing a silicon single crystal ingot in the entire OSF region, the entire N region outside the OSF region, or a region in which these regions are mixed, is higher than 1300 ° C. and 1400 ° C.
- glow-in oxygen precipitation nuclei generated in the Nv region can be eliminated, and a wafer free from oxygen precipitates and oxygen-related defects can be obtained on the surface layer. Therefore, a flat and clean groove can be formed without forming hillocks when forming the STI groove, such as when manufacturing a state-of-the-art device. Furthermore, the thing with a favorable TDDB characteristic can be obtained.
- the region where the oxygen concentration decreases due to out-diffusion of the surface can be set to a very shallow range of 3 ⁇ m or less from the surface.
- the RTP treatment time is 1 to 60 seconds.
- the upper limit it is possible to prevent an increase in cost due to a decrease in productivity and the occurrence of slip dislocation during heat treatment. it can.
- the outward diffusion of oxygen during the heat treatment is increased, so that it is possible to prevent a significant decrease in oxygen concentration in the surface layer and prevent a decrease in mechanical strength.
- the silicon single crystal wafer to be subjected to the rapid heat treatment can be cut out from a silicon single crystal ingot composed of an entire Nv region, an entire Ni region, or a region where these regions are mixed.
- the rapid thermal processing since OSF nuclei do not exist in the rapid thermal processing wafer, the rapid thermal processing only needs to dissolve the glow-in oxygen precipitates present in the N region, particularly the Nv region, so that RIE defects exist more reliably.
- an annealed wafer having better TDDB characteristics can be obtained.
- the present invention is particularly effective because a wafer free from RIE defects can be manufactured by a rapid heat treatment in a shorter time.
- the silicon single crystal wafer to be subjected to the rapid thermal processing is cut out from a silicon single crystal ingot whose entire surface is one of an OSF region, a region where the OSF region and the Nv region are mixed, and a region where the OSF region and the N region are mixed,
- the rapid heat treatment can be performed for 10 to 60 seconds.
- the OSF region is included, the OSF nucleus of the glow-in defect generated in the OSF region can be eliminated, and a wafer free from oxygen precipitates and oxygen-related defects can be obtained on the surface layer. Therefore, a clean groove can be formed when forming the STI groove, and the TDDB characteristics can be improved.
- RIE defects can be eliminated over a depth of at least 5 ⁇ m from the wafer surface.
- a region where no RIE defect is present can be further deepened, and a flat and clean groove can be formed more reliably without hillocks being formed in the device region.
- the annealed wafer to be manufactured can have a depth of a region where the oxygen concentration is lowered by outward diffusion of the surface within 3 ⁇ m from the wafer surface. If this is the case, as described above, for example, by slightly polishing the surface, it is possible to easily and inexpensively obtain a wafer that does not have a reduced oxygen concentration and a reduced strength on the surface layer. It is. Therefore, it becomes possible to withstand the stress generated at the bottom of the STI during device fabrication, and the occurrence of slip dislocation can be suppressed.
- the depth of the region where the oxygen concentration is reduced by the outward diffusion of the surface can be within 2 ⁇ m from the wafer surface.
- the depth of the region where the oxygen concentration decreases due to the outward diffusion of the surface can be suppressed to a narrower range within 2 ⁇ m from the wafer surface, and the strength of the surface layer is reduced. Can be a very small area.
- the silicon single crystal wafer subjected to the rapid heat treatment contains oxygen having a concentration of 4 ⁇ 10 17 or more and 9 ⁇ 10 17 atoms / cm 3 (JEIDA) or less. If the oxygen concentration is 4 ⁇ 10 17 atoms / cm 3 (JEIDA) or more, it is possible to more effectively prevent the wafer strength from being lowered. On the other hand, by setting it to 9 ⁇ 10 17 atoms / cm 3 (JEIDA) or less, it is possible to prevent the size of glow-in defects and glow-in oxygen precipitates from becoming too large. This eliminates the need for longer time and is advantageous for industrial production.
- the silicon single crystal wafer to be subjected to the rapid thermal processing may be nitrogen having a concentration of 1 ⁇ 10 11 to 1 ⁇ 10 15 atoms / cm 3 and / or carbon having a concentration of 1 ⁇ 10 16 to 1 ⁇ 10 17 atoms / cm 3. It can contain. If nitrogen in such a concentration range is contained, the wafer strength can be further improved. Moreover, formation of BMD in the bulk portion can be promoted, which is advantageous when high-density BMD is required.
- a device manufacturing method characterized in that dry etching is performed when a device is manufactured using the annealed wafer manufactured by the method for manufacturing an annealed wafer. At this time, the device is imaged. It is preferable to use a device for use.
- an annealed wafer produced by the method for producing an annealed wafer of the present invention as a material for a device that requires a dry etching process, as represented by STI, oxygen-related defects and oxygen are eliminated during etching. Formation of hillocks due to precipitates can be prevented, and uniform etching can be achieved.
- the in-plane distribution of BMD occurs in a multiple ring shape with a width of about 100 ⁇ m along with oxygen striations generated during crystal growth, with a light and shade (Realize, “Silicon” Science of Omi, supervised by Nitta, p. 128). It is known that the characteristics of a CCD or CMOS image sensor are affected by the density of the BMD, and it is desirable that the density is as small as possible.
- the annealed wafer according to the present invention completely resets the thermal history received during crystal growth by completely dissolving and eliminating the glow-in oxygen precipitates by RTP treatment.
- the contrast of the light and shade of BMD generated by the heat treatment in the device process becomes lighter than the original striation pattern.
- oxygen-related glow-in defects such as COP and OSF nuclei and glow-in oxygen precipitates do not exist in the surface layer which is a device operating region, and thus an annealed wafer having good TDDB characteristics is provided. be able to.
- the annealed wafer obtained by the present invention is used as a material, no harmful hillock is generated when etching is performed by dry etching in the device process, so that uniform and high-quality etching can be performed.
- this surface layer since the decrease in oxygen concentration is small and extremely narrow, it is possible to easily and inexpensively supply a wafer having no decrease in strength.
- Patent Document 2 described above describes a method of performing RTP treatment on a wafer in which the entire surface of the wafer is made of an N region after being cut out from a single crystal N region in which Va and I aggregates do not exist as Si wafers.
- this method since there is no glow-in defect in the silicon wafer as a material, it seems that there is no problem even if the RTP process is performed.
- the TDDB characteristic which is a long-term reliability characteristic of the oxide film, is measured, the TZDB characteristic is hardly lowered in the Nv region of the wafer, but the TDDB characteristic may be lowered (see Patent Document 1).
- the wafer corresponds to the wafer shown in FIG. 8B, and is a wafer in which the wafer center is the Nv region and the Ni region is present on the outer periphery thereof.
- the TDDB characteristics are reduced by the RTP treatment, whereas in the results disclosed in Patent Document 5, when the RTP treatment is performed at a temperature of 1200 ° C. or higher, the TZDB characteristics and the TDDB characteristics are obtained. Both properties are improving and appear to be contradictory.
- Patent Document 1 performs RTP treatment in a mixed gas atmosphere of NH 3 and Ar gas using a wafer in which Nv region and Ni region are mixed.
- the TDDB characteristics were evaluated after RTP treatment was performed on a wafer in the V-Rich region where COPs, which are glow-in defects, in which vacancies, which are point defects, are agglomerated, were generated in hydrogen gas. There is in point.
- Patent Document 2 discloses that the RTP treatment in a hydrogen gas atmosphere has higher COP decomposability than the RTP treatment in an Ar gas or Ar gas and N 2 gas mixed atmosphere.
- Patent Document 5 also reports that the TZDB and TDDB characteristics are reduced by about 15 to 20% when an oxidation treatment is performed at 1050 ° C. for 30 minutes after the RTP treatment.
- Patent Document 5 the CTP in the surface or only the shallowest region from the surface disappeared by the RTP treatment in the H 2 gas atmosphere, but the TDDB characteristics were recovered. If the oxide film is removed after the partial oxidation treatment and the ultrathin oxide film is formed, and the super shallow region of the surface layer is removed, the TDDB characteristics are deteriorated. In other words, it means that the COP at the depth where the oxide film has been removed is not completely decomposed.
- the Nv region includes a region where glow-in oxygen precipitates are present, that is, a region where RIE defects are present.
- RTP treatment is performed at a temperature of 1270 ° C. or less and in an NH 3 and Ar mixed atmosphere in which defect decomposition is inferior to H 2 gas. In this temperature range, glow-in oxygen precipitates present in the Nv region are observed.
- TDDB is considered to have decreased because it was not completely dissolved. From the above description, it can be seen that there is no contradiction between Patent Document 1 and Patent Document 5.
- Patent Document 6 discloses that TZDB characteristics are improved by performing RTP treatment on a wafer in which an OSF region and an N region are mixed in hydrogen gas at a temperature of about 1135 ° C. Furthermore, even if an oxidation treatment of 200 nm is performed after the RTP treatment, the TZDB characteristics do not deteriorate, so it can be said that there is no defect that deteriorates the TZDB characteristics at least from the surface to 200 nm.
- the Nv region includes a region where the RIE defect exists and a region where the RIE defect does not exist, and the TDDB characteristic does not deteriorate in the region where the RIE defect does not exist. It has been found that the region where the TDDB characteristic is deteriorated is particularly an Nv region and a region where defects detected by the RIE method exist.
- RIE defects by the RIE method may be detected even when the TDDB characteristics do not deteriorate. It has also been found that even if there are RIE defects, the TDDB characteristics do not deteriorate if the size is small. That is, it has been found that the defect evaluation method based on the RIE method has higher defect detection accuracy than the TDDB characteristic. Since devices will continue to be miniaturized and performance-enhanced, even a wafer in which no defects are detected with the current TDDB characteristics may cause a problem in the future if the wafer has an RIE defect. For this reason, it is considered that a wafer having no RIE defect will be required in the future.
- the present inventors have conducted an intensive study on the evaluation of RIE defects. As a result, it was found that when the RTP treatment at 1270 ° C. or lower was performed, the RIE defects existing in the Nv region hardly disappeared, and this was the cause of the deterioration of the TDDB characteristics. Conversely, when the RTP temperature exceeds 1290 ° C., the RIE defects rapidly decrease. By performing RTP treatment at a temperature higher than 1300 ° C., the RIE defects can be almost completely eliminated, and the TDDB characteristics are improved again. The present inventors have found that this is possible.
- the OSF nuclei can also be extinguished, and hence the deterioration of the TDDB characteristics due to the OSF nuclei can be prevented, and the OSF region can also be used. discovered.
- FIG. 1 is an example of the annealed wafer of the present invention.
- the annealed wafer 1 of the present invention is manufactured from a silicon single crystal ingot grown by the CZ method. More specifically, the entire surface is an OSF region, the entire surface is an N region outside the OSF region, or these This is obtained by subjecting a silicon single crystal wafer cut out from a silicon single crystal ingot composed of a mixed region to RTP treatment.
- this annealed wafer 1 is RTP-treated, the region where the oxygen concentration decreases due to the outward diffusion of the surface is limited to within 3 ⁇ m, further within 2 ⁇ m, or within 1 ⁇ m from the wafer surface. Further, in a region deeper than 3 ⁇ m (and 2 ⁇ m), the concentration of oxygen taken in during the growth by the CZ method is uniform. Therefore, if the area free from RIE defects is 1 ⁇ m or more from the surface, or even 5 ⁇ m or more from the surface, if necessary, polishing a very small depth of 1 to 3 ⁇ m on the surface of the wafer.
- the wafer If it is removed by the above, it is possible to easily obtain a wafer in which the oxygen concentration distribution is uniform in the depth direction and does not decrease on the wafer surface layer, and the strength does not decrease. Since the wafer has no strength reduction, it can withstand the stress generated at the bottom of the STI during device fabrication, and the occurrence of slip dislocation can be suppressed.
- the annealed wafer 1 of the present invention there is no RIE defect over a depth of at least 1 ⁇ m from the wafer surface, and when the TDDB characteristic is measured, the yield rate of ⁇ mode, which is an intrinsic failure mode of the oxide film, is obtained. Is 80% or more.
- the region where the RIE defect does not exist that is, the region where the oxygen-related defect does not exist extends over a depth of 1 ⁇ m or more. Therefore, the RIE defect does not exist over a depth of 1 ⁇ m or more, which is the operation region of the most advanced device.
- the region where the oxygen-related RIE defect does not exist is deepened by 5 ⁇ m or more, even if the region within 3 ⁇ m depth is removed from the wafer surface where the oxygen concentration is reduced as described above, 1 ⁇ m Since there are no RIE defects over the above depth, it is possible to prevent hillocks from being formed due to the oxygen-related defects when the STI trench is formed using the RIE apparatus in the device process.
- the silicon single crystal wafer to be subjected to the rapid heat treatment may be cut from a silicon single crystal ingot having the entire surface in the Nv region, the entire surface in the Ni region, or a region in which these regions are mixed. Since such an area includes almost no OSF nucleus, the RIE defect can be more surely absent than when the OSF area is included. Even when the OSF region is included (for example, a mixture of the OSF region and the Nv region), the OSF nucleus can be extinguished by the rapid heat treatment, and the RIE defect does not exist in the surface layer.
- a method for manufacturing the annealed wafer of the present invention that can manufacture the annealed wafer of the present invention as described above will be described.
- a silicon single crystal ingot composed of an OSF region, an entire N region outside the OSF region, or a mixed region of these regions is grown by controlling the pulling speed.
- a silicon single crystal wafer is cut out from the ingot.
- the obtained wafer is a wafer having an OSF region on the entire surface, an N region outside the OSF region, or a region in which these regions are mixed.
- this silicon single crystal wafer is subjected to rapid heat treatment for 1-60 seconds at a temperature higher than 1300 ° C. and lower than 1400 ° C. to produce an annealed wafer.
- the RIE defect is eliminated over a depth of at least 1 ⁇ m from the wafer surface.
- the diameter or the like of the silicon single crystal ingot to be grown is not particularly limited, and can be, for example, 150 mm to 300 mm or more, and can be grown to a desired size according to the application.
- the defect region of the silicon single crystal ingot to be grown may be grown by forming the entire surface of the OSF region, the entire surface of the N region outside the OSF region, or a region where these regions are mixed. . Even when the OSF region is included, the OSF nucleus can be extinguished by a high-temperature RTP process to be performed later, and it is possible to manufacture a device having no RIE defect in a sufficiently deep region from the wafer surface. Furthermore, it is particularly effective to prevent a decrease in the yield rate of the TDDB characteristics by cultivating one including the Nv region.
- FIG. 3 shows a single crystal pulling apparatus 30.
- This single crystal pulling apparatus 30 includes a pulling chamber 31, a crucible 32 provided in the pulling chamber 31, a heater 34 disposed around the crucible 32, a crucible holding shaft 33 that rotates the crucible 32, and a rotation mechanism (see FIG. (Not shown), a seed chuck 41 for holding a silicon seed crystal, a wire 39 for pulling up the seed chuck 41, and a winding mechanism (not shown) for rotating or winding the wire 39.
- the crucible 32 is provided with a quartz crucible on the inner side containing the silicon melt (hot water) 38 and on the outer side with a graphite crucible.
- a heat insulating material 35 is disposed around the outside of the heater 34.
- annular graphite tube (rectifying tube) 36 can be provided as shown in FIG. 3, or an annular outer heat insulating material (not shown) can be provided on the outer periphery of the solid-liquid interface 37 of the crystal.
- a cylindrical cooling device that blows cooling gas or cools the single crystal by blocking radiant heat.
- a magnet (not shown) is installed outside the pulling chamber 31 in the horizontal direction, and a horizontal or vertical magnetic field is applied to the silicon melt 38, thereby suppressing convection of the melt and stable growth of a single crystal.
- the so-called MCZ method can be used.
- Each part of these apparatuses can be the same as that of the prior art, for example.
- a high-purity polycrystalline silicon raw material of silicon is heated to a melting point (about 1420 ° C.) or higher in the crucible 32 and melted.
- a melting point about 1420 ° C.
- the tip of the seed crystal is brought into contact with or immersed in the substantially central portion of the surface of the silicon melt 38.
- the crucible holding shaft 33 is rotated in an appropriate direction, and the winding seed crystal is pulled up while rotating the wire 39 to start growing the silicon single crystal ingot 40.
- the silicon single crystal 40 having a substantially cylindrical shape is obtained by appropriately adjusting the pulling speed and temperature.
- a silicon single crystal ingot can be manufactured anew so that a desired defect region can be obtained by controlling the pulling rate in this test.
- the preliminary test and the main test will be described below.
- the growth rate was controlled to gradually decrease from the crystal head to the tail in the range of 0.7 mm / min to 0.4 mm / min.
- a single crystal was manufactured so that the oxygen concentration of the crystal was 6 ⁇ 10 17 to 7 ⁇ 10 17 atoms / cm 3 (JEIDA).
- the pulled single crystal ingot was vertically cut in the crystal axis direction to produce a plurality of plate-like blocks.
- One of these plate-like blocks is cut to a length of every 10 cm in the crystal axis direction, heat treated in a wafer heat treatment furnace at 650 ° C. for 2 hours in a nitrogen atmosphere, then heated to 800 ° C. and held for 4 hours. Then, the temperature was changed to an oxygen atmosphere, the temperature was raised to 1000 ° C., held for 16 hours, and then cooled and taken out. Thereafter, an X-ray topography image was taken, and then a wafer lifetime map was created using WT-85 manufactured by SEMILAB. Secondly, after the OSF heat treatment at 1100 ° C. for 1 hour in a wet oxygen atmosphere, seco-etching was performed to confirm the OSF distribution.
- FIG. 4 shows the growth rate of the silicon single crystal ingot and each defect distribution in this preliminary test.
- V-Rich / OSF region boundary 0.591 mm / min
- OSF extinction boundary 0.581 mm / min
- Ni region boundary 0.520 mm / min
- Ni / I-Rich region boundary 0.503 mm / min
- the main test based on the relationship between the growth rate and the defect distribution, the same HZ structure as the defect region was identified and the pulling rate was newly controlled so as to have the desired defect region.
- a silicon single crystal ingot 40 is grown.
- the present invention is not limited to these defect regions, and it is possible to grow a silicon single crystal ingot having a desired defect region in the radial direction by adjusting the pulling speed and the HZ structure.
- the oxygen concentration of the silicon single crystal ingot to be grown is not particularly limited.
- the silicon single crystal ingot may be grown so as to contain oxygen having a concentration of 4 ⁇ 10 17 or more and 9 ⁇ 10 17 atoms / cm 3 (JEIDA) or less. it can.
- the silicon single crystal ingot may be grown so as to contain oxygen having a concentration of 4 ⁇ 10 17 or more and 9 ⁇ 10 17 atoms / cm 3 (JEIDA) or less. it can.
- 4 ⁇ 10 17 atoms / cm 3 (JEIDA) or more it is possible to more effectively prevent a decrease in wafer strength.
- 9 ⁇ 10 17 atoms / cm 3 (JEIDA) or less it is possible to prevent the size of glow-in defects and glow-in oxygen precipitates from becoming excessively large. This eliminates the need for longer time and is advantageous for industrial production.
- the oxygen concentration is high, the degree of supersaturation is high, so that RIE defects are formed by BMD in which oxygen is re-deposited by the device
- nitrogen can be doped.
- doping nitrogen for example, nitrogen having a concentration of 1 ⁇ 10 11 to 1 ⁇ 10 15 atoms / cm 3 can be doped. In this way, it is possible to improve the wafer strength and promote the formation of BMD in the bulk part.
- carbon having a concentration of 1 ⁇ 10 16 to 1 ⁇ 10 17 atoms / cm 3 can be doped.
- a low temperature for a long time for example, 400 to 600 ° C.
- formation of oxygen donors generated during the heat treatment can be suppressed.
- FIG. 5 shows an example of a rapid heating / cooling device.
- the rapid heating / rapid cooling device 12 has a chamber 13 made of quartz, and the silicon single crystal wafer 21 can be rapidly heat-treated in the chamber 13. Heating is performed by a heating lamp 14 (for example, a halogen lamp) disposed so as to surround the chamber 13 from above, below, left, and right.
- the heating lamps 14 can control power supplied independently.
- an auto shutter 15 is provided to block the outside air.
- the auto shutter 15 is provided with a wafer insertion port (not shown) configured to be opened and closed by a gate valve.
- the auto shutter 15 is provided with a gas exhaust port 20 so that the furnace atmosphere can be adjusted.
- the silicon single crystal wafer 21 is disposed on a three-point support portion 17 formed on the quartz tray 16.
- a quartz buffer 18 is provided on the gas inlet side of the tray 16, and it is possible to prevent an introduced gas such as an oxidizing gas, a nitriding gas, or an Ar gas from directly hitting the silicon single crystal wafer 21.
- the chamber 13 is provided with a temperature measurement special window (not shown).
- the pyrometer 19 installed outside the chamber 13 can measure the temperature of the silicon single crystal wafer 21 through the special window.
- the rapid heating / cooling apparatus 12 can also be the same as the conventional one.
- a rapid heat treatment is performed on the silicon single crystal wafer.
- a non-oxidizing / non-nitriding gas atmosphere such as Ar gas or hydrogen gas, or N 2 gas, NH 3
- Va is injected into the bulk and frozen by RTP treatment. Therefore, BMD is not formed at the wafer shipment stage, but more BMD is obtained in the bulk while the DZ layer free of RIE defects is secured on the surface layer during device heat treatment, and the gettering ability is high. Wafer can be provided.
- N atoms are introduced into the wafer during the RTP treatment, so that there is an advantage that the wafer strength is improved.
- the heat treatment conditions at this time may be rapid heating and heat treatment at a temperature higher than 1300 ° C. and not higher than 1400 ° C. for 1-60 seconds, followed by rapid cooling.
- the temperature is raised at a rate of temperature increase of 50 ° C./second, After performing the heat treatment, the temperature can be decreased at a temperature decrease rate of 50 ° C./second.
- the temperature increase rate and temperature decrease rate can be set as appropriate.
- the heat treatment time may be 1 to 60 seconds.
- an OSF region full surface OSF, mixed OSF region and Nv region, mixed OSF region and N region
- the size of the OSF nucleus in the silicon single crystal wafer 21 it can be appropriately adjusted within the above range each time. For example, if the size of the OSF nucleus is originally relatively large, the holding time may be set relatively long.
- An appropriate heat treatment time can be set in view of occurrence of slip dislocation, cost, and prevention of decrease in oxygen concentration due to outward diffusion.
- the heat treatment time is shorter (1-60 seconds).
- the holding time may be set according to the size of the glow-in oxygen precipitate existing in the N region, particularly the Nv region.
- an appropriate heat treatment time can be set from the viewpoints of occurrence of slip dislocation, cost, and prevention of decrease in oxygen concentration due to outward diffusion.
- the annealed wafer 1 in which the RIE defects are eliminated over a depth of at least 1 ⁇ m from the wafer surface can be manufactured, and no hillock is formed when the STI trench is formed. .
- the heat treatment time of the rapid heat treatment it is possible to make the region free of RIE defects over a depth of 5 ⁇ m or more.
- the non-defective product ratio of the TDDB characteristics is excellent, and the region where the oxygen concentration decreases due to outward diffusion from the surface can be kept within 3 ⁇ m, within 2 ⁇ m, or within 1 ⁇ m from the wafer surface.
- the surface layer can be polished in consideration of a region free from RIE defects. Therefore, it becomes possible to withstand the stress generated at the bottom of the STI during device fabrication, and the occurrence of slip dislocation can be suppressed.
- An imaging device such as a CCD or a CMOS image sensor can be manufactured using the annealed wafer manufactured by the method for manufacturing an annealed wafer of the present invention.
- STI annealed wafer manufactured by the method for manufacturing an annealed wafer of the present invention.
- the wafer of the present invention by using the wafer of the present invention as a material for a device that requires an etching process by dry etching, hillocks are formed due to oxygen-related defects and oxygen precipitates during etching. Can be prevented, and uniform etching can be achieved.
- Example 1-6 Comparative Example 1-28
- a lateral magnetic field is applied to grow silicon single crystal ingots (diameter 12 inches (300 mm), orientation ⁇ 100>, conductivity type p-type) in various defect regions by MCZ method.
- the rapid heating / rapid cooling device shown in FIG. 5 here, VANTAGE manufactured by AMAT
- the temperature is rapidly increased from room temperature at a heating rate of 50 ° C./second in an Ar gas atmosphere.
- the sample was warmed and held at a maximum temperature of 1200 to 1350 ° C. for 1 to 10 seconds, and then rapidly cooled at a temperature decrease rate of 50 ° C./second.
- the same relationship as in FIG. 4 was obtained, and based on this relationship, an ingot having a desired defect region was grown in this test.
- Example 1 (OSF + Nv) Lifting speed: 0.585 mm / min, RTP processing temperature: 1320 ° C. RTP retention time: 10 seconds (Example 2) (OSF + Nv) Lifting speed: 0.585 mm / min, RTP processing temperature: 1350 ° C. RTP retention time: 10 seconds (Example 3) (Nv + Ni) Lifting speed: 0.510 mm / min, RTP processing temperature: 1320 ° C.
- RTP retention time 10 seconds (Example 4) (Nv + Ni) Lifting speed: 0.510 mm / min, RTP processing temperature: 1350 ° C. RTP retention time: 10 seconds (Example 5) (Nv + Ni) Lifting speed: 0.510 mm / min, RTP processing temperature: 1320 ° C. RTP retention time: 1 second (Example 6) (Nv + Ni) Lifting speed: 0.510 mm / min, RTP processing temperature: 1320 ° C. RTP retention time: 5 seconds
- RTP retention time 10 seconds (Comparative Example 4) (OSF + Nv) Lifting speed: 0.585 mm / min, RTP processing temperature: 1290 ° C RTP retention time: 10 seconds (Comparative Example 5) (Nv + Ni) Lifting speed: 0.510 mm / min, no RTP treatment (Comparative Example 6) (Nv + Ni) Lifting speed: 0.510 mm / min, RTP processing temperature: 1250 ° C. RTP retention time: 10 seconds (Comparative Example 7) (Nv + Ni) Lifting speed: 0.510 mm / min, RTP processing temperature: 1270 ° C. RTP retention time: 10 seconds (Comparative Example 8) (Nv + Ni) Lifting speed: 0.510 mm / min, RTP processing temperature: 1290 ° C RTP retention time: 10 seconds
- the third sheet was evaluated for TDDB characteristics, which are oxide film breakdown voltage characteristics.
- Table 1 shows the OSF density of each sample, the defect density detected by the RIE method, and the result of non-defective product measurement in the TDDB ⁇ mode.
- the annealed wafer of the present invention could be obtained.
- the OSF density after the RTP treatment decreases rapidly as the RTP temperature increases, and the OSF completely disappears at 1290 ° C.
- the RIE defect also decreases as the RTP temperature becomes higher.
- the RIE defect decreases more slowly than the OSF, and it can be seen that the RIE defect hardly disappears particularly in the temperature range of 1270 ° C. or lower.
- the RTP temperature is 1290 ° C. or more, the RIE defects are rapidly reduced and completely disappear when the RTP treatment is performed at a temperature higher than 1300 ° C.
- the good product ratio of TDDB is hardly improved until the RTP temperature reaches 1290 ° C., but rapidly recovers at an RTP temperature of 1320 ° C. or higher at which the RIE defects completely disappear.
- OSF is not generated at any RTP temperature.
- the RIE defect gradually decreases as the RTP temperature increases, and in the RTP treatment at 1320 ° C., the rapid heat treatment of 1 to 10 seconds completely disappears. The rate has also recovered to over 80%.
- the non-defective product rate of TDDB is as high as 92% even though the RIE defect is as high as 210 / cm 2 .
- the defect size is small or the oxygen precipitates are not in a form that deteriorates the TDDB characteristics.
- the classical nucleation theory it is known that precipitates larger than the critical size of the heat treatment temperature grow without disappearing, and precipitates smaller than the critical size disappear.
- the precipitate existing in the Nv region that is, the RIE defect is larger than the critical size of 1290 ° C.
- the precipitate grew when RTP was performed at 1300 ° C. or less.
- Va is injected and frozen in the bulk, and the concentration increases as the temperature increases. Therefore, the effect of eliminating and reducing the defect by the RTP treatment and the defect that deteriorates the TDDB characteristics by the Va injection are generated.
- the latter effect is larger than the former effect, so that the TDDB characteristic is lowered.
- the former effect is larger than the latter effect, so that the TDDB characteristic is considered to be improved.
- the non-defective product rate in the ⁇ mode of the TDDB property is once lowered by the RTP treatment at 1250 ° C.
- the OSF + Nv wafer it can be seen that the OSF + Nv wafer is hardly recovered and remains lowered.
- OSF + Nv wafers containing OSF nuclei that are glow-in defects Nv + Ni wafers showed a relatively high non-defective rate at 1290 ° C.
- Nv + Ni wafers have no glow-in defects and only glow-in oxygen precipitates. Therefore, it is considered that the TDDB characteristics recovered at a lower temperature.
- the percentage of non-defective products in the TDDB characteristic is 73%.
- the ⁇ -mode non-defective rate of the TDDB characteristics is 80% or more, and it can be seen that the TPDB has sufficiently recovered.
- the RIE defect has also disappeared.
- the ⁇ mode was 80% when held at 1320 ° C. for 10 seconds.
- the non-defective product rate is 86% even at a holding time of 1 second at 1320 ° C., and a sufficiently high good product rate is obtained.
- the OSF nuclei are not present in the wafer bulk because the OSF region is not included as described above, and therefore it is only necessary to dissolve the glow-in oxygen precipitates present in the N region, particularly the Nv region. is there.
- Example 7-9 Reference Example 1
- the rapid heating / cooling apparatus in FIG. 5 (here, VANTAGE manufactured by AMAT) The temperature was rapidly raised from room temperature in an Ar gas atmosphere at a temperature rising rate of 50 ° C./second, held at a maximum temperature of 1320 ° C. for 10 seconds, and then rapidly cooled at a temperature lowering rate of 50 ° C./second.
- the wafer is taken out at around 400 ° C. after completion of the RTP treatment, an extremely thin oxide film is formed. Thereafter, the wafer was immersed in 5% HF, and the oxide film formed on the surface by the RTP treatment was removed.
- the first sheet was subjected to an OSF heat treatment in a wet oxygen atmosphere at 1100 ° C. for 1 hour, followed by seco-etching and OSF evaluation with a microscope.
- the second sample was etched using a magnetron RIE apparatus (Centura manufactured by Applied Materials). Thereafter, hillocks after etching were measured with a laser scattering foreign matter inspection apparatus (SP1 manufactured by KLA-Tencor). The number of hillocks was measured using an electron microscope, and the defect density was calculated.
- the third sheet was evaluated for TDDB characteristics, which are oxide film breakdown voltage characteristics.
- Table 2 shows the OSF density of each sample, the defect density detected by the RIE method, and the non-defective product ratio measurement result of the TDDB ⁇ mode.
- the annealed wafer of the present invention could be obtained.
- the RIE defect does not exist at a depth of at least 5 ⁇ m from the surface as in Example 7, but the heat treatment time for the rapid heat treatment is insufficient at a depth of 20 ⁇ m from the surface, which is sufficient. It is thought that they could not disappear.
- Appropriate conditions may be set in consideration of a region depth necessary as a defect-free region and a heat treatment time for rapid heat treatment.
- Example 10 comparative example 9
- Four Nv + Ni wafers are prepared on the basis of the relationship between the growth rate of the silicon single crystal ingot and the defect region shown in FIG. 4, and two of them are charged at 700 ° C. in an Ar atmosphere in a normal vertical furnace, and then 5
- the temperature is raised to 1200 ° C. at a temperature raising rate of ° C./min, held at 1200 ° C. for 1 hour, then lowered to 700 ° C. at a temperature lowering rate of 3 ° C./min, and then taken out from the furnace.
- it was immersed in 5% HF, and after removing the oxide film formed on the surface by heat treatment, a sample was prepared (Comparative Example 9).
- the other two sheets were rapidly heated from room temperature at a heating rate of 50 ° C./second in an Ar gas atmosphere using a commercially available rapid heating / rapid cooling device (VANTAGE manufactured by AMAT) and held at 1320 ° C. for 10 seconds. Thereafter, it was rapidly cooled at a temperature lowering rate of 50 ° C./second.
- VANTAGE rapid heating / rapid cooling device
- the wafer is taken out at around 400 ° C. after completion of the RTP treatment, an extremely thin oxide film is formed. After that, the sample is immersed in 5% HF, and the oxide film formed on the surface is removed by the RTP treatment.
- Example 10 The first sheet of each sample was evaluated for TDDB characteristics, and the second sheet was measured for oxygen depth distribution using SIMS. Table 3 shows the TDDB evaluation results, and FIG. 6 shows the oxygen concentration profile.
- the ⁇ mode non-defective product rate of TDDB is 100% in any case, which is good.
- the region where the oxygen concentration is reduced in the surface layer is only 1 ⁇ m or no more than 2 ⁇ m deep, and The amount of decline is negligible. Such a decrease in the strength of the wafer is negligible.
- the oxygen concentration is completely uniform at a position deeper than 1 ⁇ m or 2 ⁇ m from the surface layer. Further, when the RTP treatment at a high temperature is performed, the region where the oxygen concentration decreases is somewhat widened, but since the treatment time is extremely short, the maximum is about 3 ⁇ m.
- the oxygen concentration lowered portion of the surface layer can be completely removed, and a completely uniform oxygen concentration profile can be obtained in the depth direction.
- a high-quality annealed wafer having excellent TDDB characteristics and no reduction in oxygen concentration can be easily obtained without excessive costs.
- the annealed wafer heat-treated in the vertical furnace of Comparative Example 9 has a greatly reduced oxygen concentration in the range of 20 ⁇ m from the surface, and the strength has decreased in this region. Although it is possible to remove the oxygen concentration lowered region by polishing after the heat treatment, it is necessary to polish it by 20 ⁇ m or more, which leads to a significant increase in productivity and thus manufacturing cost.
- the annealed wafer of the present invention has OSF nuclei, glow-in oxygen precipitates and RIE defects that are glow-in defects at least 1 ⁇ m or more, particularly 5 ⁇ m or more from the surface layer (1 to 3 ⁇ m in the oxygen concentration reduction region). Even if it is excluded, it has a depth of 2 to 4 ⁇ m) and does not exist and has a very good defect-free region.
- the decrease in oxygen concentration on the surface layer is negligibly small (within a depth of 1 to 3 ⁇ m) or completely negligible, there is basically no decrease in strength on the wafer surface layer where the device is formed. Or, if the surface is slightly polished, the reduced strength region can be eliminated. For this reason, there exists an effect which can prevent that a slip dislocation generate
- the glow-in oxygen precipitates and the RIE defects can be eliminated, but also by appropriately selecting the atmosphere during the RTP treatment.
- the BMD density generated by the heat treatment in the device process can be promoted or suppressed.
- the present invention is not limited to the above embodiment.
- the above-described embodiment is an exemplification, and the present invention has substantially the same configuration as the technical idea described in the claims of the present invention, and any device that exhibits the same function and effect is the present invention. It is included in the technical scope of the invention.
Abstract
Description
その後、結晶が冷却される過程で過飽和状態になり、結晶温度が700℃以下になると凝集して酸素析出物(以下、グローイン酸素析出物という)を形成する。しかしながらそのサイズは極めて小さくウエーハの出荷段階では酸化膜耐圧特性のひとつであるTZDB(Time Zero Dielectric Breakdown)特性やデバイス特性を低下させることはない。
一般に、単結晶内の温度分布はCZ炉内構造(以下ホットゾーン(HZ)という)に依存しており、引き上げ速度を変えてもその分布は殆ど変わらないことが知られている。このため、同一構造のCZ炉の場合は、V/Gは引き上げ速度の変化のみに対応することになる。即ち引き上げ速度VとV/Gは近似的には正比例の関係がある。したがって、図7の縦軸には引き上げ速度Vを用いている。
さらに成長速度を遅くしていくと結晶周辺部に発生していたOSFリングが結晶内部に向かって収縮していき、ついには消滅する。
このN領域はVaが優勢なNv領域とIが優勢なNi領域に分別される。Nv領域では、熱酸化処理した際に酸素析出物(Bulk Micro Defect、以下BMDという)が多く発生し、Ni領域では酸素析出物が殆ど発生しないことがわかっている。
このRTP処理とは、SiウエーハにN2またはNH3等の窒化物形成雰囲気、あるいはこれらのガスとAr、H2等の窒化物非形成雰囲気との混合ガス雰囲気中で、例えば50℃/秒といった昇温速度で室温より急速昇温し、1200℃前後の温度で数十秒程度加熱保持した後、例えば50℃/秒といった降温速度で急速に冷却することを特徴とする熱処理方法である。
ここで、BMD形成メカニズムについて簡単に説明する。
まず、RTP処理では、例えばN2雰囲気中で1200℃という高温保持中にウエーハ表面よりVaの注入が起こり、1200℃から700℃の温度範囲を例えば5℃/秒という降温速度で冷却する間にVaの拡散による再分布とIとの消滅が起きる。
その結果、バルク中にはVaが不均一に分布した状態になる。このような状態のウエーハを例えば800℃で熱処理すると高いVa濃度の領域では酸素が急速にクラスター化するが、低いVa濃度の領域では酸素のクラスター化が発生しない。
またRTP処理の場合は極めて短時間アニールであるため、酸素の外方拡散が殆ど発生しないため、表層での酸素濃度の低下は殆ど無視できる。
最近のデバイスにおいてはフラッシュメモリーに代表されるように、酸化膜の長期信頼性すなわちTDDB特性が重要である。
RIE法とは、半導体単結晶基板中の酸化珪素(以下SiOxという)を含有する微小な結晶欠陥を深さ方向の分解能を付与しつつ評価する方法として、特許文献7に開示された方法が知られている。この方法は、基板の主表面に対して、反応性イオンエッチングなどの高選択性の異方性エッチングを一定厚さで施し、残ったエッチング残渣を検出することにより結晶欠陥の評価を行うものである。
まず、図9(a)に示すように、熱処理によってシリコンウエーハ101中に過飽和に溶存していた酸素がSiOxとして析出した酸素析出物(BMD102)が形成されている。
そして、このシリコンウエーハ101を、市販のRIE装置を用いて、ハロゲン系混合ガス(例えばHBr/Cl2/He+O2)雰囲気中で、シリコンウエーハ101内に含まれるBMD102に対して高選択比の異方性エッチングによってシリコンウエーハ101の主表面からエッチングすると、図9(b)に示すようになる。すなわち、BMD102に起因した円錐状突起物がエッチング残渣(ヒロック103)として形成される。したがって、このヒロック103に基づいて結晶欠陥を評価することができる。
例えば、得られたヒロック103の数を数えれば、エッチングした範囲のシリコンウエーハ101中のBMDの密度を求めることができる。
RIE法で検出できる欠陥は、酸素析出物関連欠陥であり、空孔が酸素とともに凝集した複合欠陥であるCOPやOSF核といったグローイン欠陥および酸素単体が凝集したグローインの酸素析出物である。
通常のデバイスにおいては、N-チャンネルMOSトランジスタ105とP-チャンネルMOSトランジスタ106が形成され、両者はSTI104によって分離される。
このため、STIが形成される表層のウエーハ強度は重要である。
このため、STIが形成される領域には少なくとも、酸素析出物やCOP、OSF核といった酸素関連の欠陥が存在しないようにする必要がある。また、デバイス工程でMOSトランジスターを作製し、その動作のためにゲート電極に逆バイアスを印加すると空乏層が拡がるが、この空乏層領域にBMDが存在すると接合リークの原因となることが知られている。
これらのことから総合的に判断すると、COPやOSF核といったグローイン欠陥やグローイン酸素析出物であるRIE欠陥は、デバイスの動作領域である表面から一定の深さの領域(最先端のデバイスでは1μmの深さまで)には存在しないことが求められている。より好ましくは3μmの深さまで求められている。
また、TDDB特性の低下も抑えられ、TDDB特性の良品率が80%以上であり、優れたウエーハを得ることができる。なお、ここで言うTDDBの特性の良品率とは、真性故障モードであるγモードの良品率を指す。
外方拡散によって酸素濃度が低下する領域の深さはウエーハ表面から3μm以内であり、急速熱処理のため、表層での酸素濃度の低下も少なく、それよりも深い領域では、CZ法による引き上げ時にとりこまれた酸素は均一に行きわたっているため、強度低下の極めて少ないウエーハを得ることができる。
全面がNv領域、全面がNi領域、これらの領域が混合した領域であれば、OSF領域を含まず、すなわちグローイン欠陥であるOSF核をほとんど含まない領域であり、本発明のアニールウエーハであれば、RIE欠陥がより確実に存在しないものとすることができ、また、より優れたTDDB特性を得ることができるため、本発明は特に有効である。
また、OSF領域とNv領域が混合した領域のように、OSF領域を含む領域のものであってもOSF核が消滅され、表層に酸素析出物や酸素関連欠陥のないウエーハとすることができる。
このようなものであれば、RIE欠陥が存在しない領域がさらに深く、より確実に、デバイス領域にヒロックが形成されることもなく、平坦で、きれいな溝形成が可能になる。
このようなものであれば、表層において、酸素濃度が低下しておらず強度低下がないウエーハを、より容易にかつコストをかけずに得ることが可能である。
このようなものであれば、より浅い領域から酸素濃度が均一なものであり、強度低下が一層少ないウエーハを得ることができる。
したがって、最先端のデバイスを作製するときなど、STIの溝の形成時にヒロックが形成されることもなく、平坦で、きれいな溝形成が可能になる。
さらにはTDDB特性が良好なものを得ることができる。
また、RTP処理時間は1-60秒間行えば十分であり、特に、上限を60秒間とすることで、生産性低下によるコスト上昇や、熱処理中にスリップ転位が発生しやすくなるのを防ぐことができる。また、熱処理中に酸素の外方拡散が大きくなり、表層でよりおおきな酸素濃度低下が生じるのを防ぎ、機械的強度の低下を防止できる。
このようにすれば、急速熱処理のウエーハにOSF核が存在しないため、急速熱処理では単にN領域、特にNv領域に存在するグローイン酸素析出物を溶解するだけでよいため、RIE欠陥がより確実に存在しないものとすることができ、また、より優れたTDDB特性を有するアニールウエーハを得ることができる。
同時に、より短時間の急速熱処理でRIE欠陥のないウエーハが製造できるために、本発明は特に有効である。
このようにOSF領域を含んでも、OSF領域に発生するグローイン欠陥のOSF核を消滅させ、表層に酸素析出物や酸素関連欠陥の無いウエーハを得ることができる。したがって、STIの溝の形成時にきれいな溝を形成することができ、TDDB特性もより良好なものとすることができる。
このようなものであれば、RIE欠陥が存在しない領域をさらに深くすることができ、より確実に、デバイス領域にヒロックが形成されることもなく、平坦で、きれいな溝形成が可能になる。
このようなものであれば、上述したように、例えば表面を極わずか研磨等することによって、表層において、酸素濃度の低下がなく強度が低下しないウエーハを容易かつコストをかけずに得ることが可能である。そのため、デバイス作製時に、STIの底部で発生する応力に耐えられるようになり、スリップ転位発生を抑制できる。
このように、RTP処理のため、具体的には、表面の外方拡散により酸素濃度が低下する領域の深さをウエーハ表面から2μm以内というより狭い範囲に抑えることができ、表層の強度の低下を極わずかな領域とすることができる。
酸素濃度を4×1017atoms/cm3(JEIDA)以上とすれば、ウエーハ強度が低下するのをより効果的に防ぐことができる。
一方、9×1017atoms/cm3(JEIDA)以下とすることにより、グローイン欠陥やグローイン酸素析出物のサイズが大きくなりすぎるのを防ぐことができ、急速熱処理の条件において必要以上に高温化/長時間化する必要性がなくなり、工業生産的に有利である。また、酸素濃度が高いと、過飽和度が高いため、デバイス工程熱処理で酸素が再び析出しBMDが形成されることによりRIE欠陥が形成されるが、この際にBMDすなわちRIE欠陥の発生がないDZ層の幅をデバイス動作領域より深くすることが難しくなるのを防ぐことができる。
このような濃度範囲の窒素を含有させればウエーハ強度をより向上させることができる。また、バルク部でのBMDの形成を促進することができ、高密度のBMDが必要な時に有利である。
なお、酸素ドナーについて簡単に説明すると、熱処理中に酸素が3-6個程度集まった複合体である酸素ドナーを形成し、2個の自由電子をシリコン中に供給する。これにより、シリコンの抵抗率が変化してしまい、MOSトランジスターの閾値Vthを変化させてしまう。
また炭素があると、500-800℃での熱処理によりBMDをエンハンスすることが知られており、バルク部に高密度のBMDが必要な時に有利である。
これらの効果により、CCDやCMOSイメージセンサーの特性の面内バラツキを小さくすることができる。
しかもこの表層において、酸素濃度の低下は小さく極めて狭い領域であるため、強度低下がないウエーハを容易かつコストをかけずに供給することができる。
近年のデバイスにおいては、デバイス動作領域には酸素関連のグローイン欠陥やグローイン酸素析出物がなく、TDDB特性の低下が抑えられ、しかも酸素濃度の低下しないウエーハが有効である。
そこで、本発明者らは、従来技術について考察するとともに、上記のようなウエーハを得るために、RTP処理やTDDB特性、RIE欠陥、さらにはウエーハ表層の酸素濃度の関係について鋭意研究を行った。
この方法の場合は、材料となるシリコンウエーハ中にグローイン欠陥が存在しないため、RTP処理しても問題ないように考えられるが、全面がN領域のシリコンウエーハを準備し、RTP処理を行った後、酸化膜の長期信頼性である経時破壊特性であるTDDB特性を測定すると、ウエーハのNv領域においてTZDB特性は殆ど低下しないが、TDDB特性が低下する場合がある(特許文献1参照)。
以下、簡単に説明すると、引き上げ速度Vが0.56mm/min以下の場合、すなわちウエーハ全面がNi領域の場合、そのウエーハをRTP処理し、その後にTDDB特性を評価すると、RTP処理温度とは無関係にTDDB特性は良好である。
該ウエーハは、図8(b)で示したウエーハに相当し、ウエーハ中心がNv領域でその外周部にNi領域が存在するウエーハである。
また特許文献5には、RTP処理後に1050℃で30分の酸化処理をすると、TZDB、TDDB特性が15-20%程度低下することも報告されている。
以上の説明により、特許文献1と特許文献5に矛盾がないことが判る。
さらにはRTP処理後に200nmの酸化処理を行ってもTZDB特性は低下しないことから、少なくとも表面から200nmまではTZDB特性を低下させる欠陥は存在しないと言える。
この結果と特許文献1の本発明者らの実験結果を照合すれば、特許文献6の実施例では、デバイス動作領域である表面から1μmまで、さらには表面から3μmまでの領域全体の欠陥や酸素析出物を消滅できていないことが類推できる。
その結果、例えば特開2009-249205号公報に記載したようにNv領域にはRIE欠陥が存在する領域と存在しない領域があり、RIE欠陥が存在しない領域ではTDDB特性の低下が発生しないことを見出し、TDDB特性が低下する領域は、特には、Nv領域でかつRIE法で検出される欠陥が存在する領域であることを見出した。
デバイスは微細化、高性能化が今後も進むことから、現状のTDDB特性では欠陥が検出されないウエーハであっても、RIE欠陥が存在するウエーハの場合は、将来問題になる可能性がある。このためRIE欠陥がないウエーハが将来、必要になると考えられる。本発明者らはこのような見識に基づいて、RIE欠陥の評価を鋭利検討を行った。その結果1270℃以下でのRTP処理を行ったときにはNv領域に存在するRIE欠陥は殆ど消滅することがなく、これがTDDB特性の低下原因であることを見出した。逆にRTP温度が1290℃以上になるとRIE欠陥は急激に減少し、1300℃より高い温度でRTP処理することによって、RIE欠陥はほぼ完全に消滅させることができ、さらにTDDB特性を再び改善することができることを本発明者らは見出した。これに加えて、このような高い温度でのRTP処理であれば、OSF核も消滅させることができ、したがってOSF核によるTDDB特性の悪化を防ぐことができ、OSF領域も利用可能であることを発見した。
本発明者らは、これらのことを見出して本発明を完成させた。
図1は、本発明のアニールウエーハの一例である。本発明のアニールウエーハ1は、CZ法により育成されたシリコン単結晶インゴットから製造されたものであり、より具体的には、全面がOSF領域、全面がOSF領域の外側のN領域、あるいはこれらの領域が混合した領域からなるシリコン単結晶インゴットから切り出したシリコン単結晶ウエーハに対し、RTP処理を施すことによって得られたものである。
RIE欠陥が存在しない、すなわち酸素関連の欠陥が存在しない領域は、深さ1μm以上もの範囲にわたっているので、最先端デバイスの動作領域である1μm以上の深さにわたってRIE欠陥が存在しないものとなる。また、さらには、酸素関連のRIE欠陥が存在しない領域を5μm以上深くした場合は、たとえ上記のように酸素濃度が低下しているウエーハ表面から深さ3μm以内の領域を除去したとしても、1μm以上の深さにわたってRIE欠陥は存在しないので、デバイス工程でRIE装置を用いてSTIの溝を形成する際に、その酸素関連の欠陥を起因としてヒロックが形成されるのを防ぐことができる。
また、OSF領域を含む場合(例えばOSF領域とNv領域の混合)であっても、急速熱処理によりOSF核を消滅させることができ、表層にRIE欠陥が存在しないものとなる。
図2に示すように、本発明では、まず、全面がOSF領域、全面がOSF領域の外側のN領域、あるいはこれらの領域が混合した領域からなるシリコン単結晶インゴットを引き上げ速度を制御して育成する。次に、このインゴットからシリコン単結晶ウエーハを切り出す。得られたウエーハは、全面がOSF領域、または全面がOSF領域の外側のN領域、あるいはこれらの領域が混合した領域からなるウエーハとなる。そして、このシリコン単結晶ウエーハに対して、1300℃より高く1400℃以下の温度で1-60秒間の急速熱処理を施してアニールウエーハを製造する。
以上のような工程によって、ウエーハ表面から少なくとも1μmの深さにわたってRIE欠陥を消滅させる。
また、育成するシリコン単結晶インゴットの欠陥領域については、上記のように、全面がOSF領域、全面がOSF領域の外側のN領域、あるいはこれらの領域が混合した領域からなるものを育成すれば良い。OSF領域を含む場合であっても、後に行う高温のRTP処理によりOSF核を消滅させることができ、ウエーハ表面から十分な深さの領域にRIE欠陥が存在しないものを製造することができる。さらには、Nv領域を含むものを育成すれば、TDDB特性の良品率の低下を防止するにあたって特に有効である。
また、引き上げ室31の水平方向の外側に、図示しない磁石を設置し、シリコン融液38に水平方向あるいは垂直方向の磁場を印加することによって、融液の対流を抑制し、単結晶の安定成長をはかる、いわゆるMCZ法を用いることができる。
これらの装置の各部は、例えば従来と同様のものとすることができる。
まず、ルツボ32内でシリコンの高純度多結晶原料を融点(約1420℃)以上に加熱して融解する。次に、ワイヤ39を巻き出すことにより、シリコン融液38の表面略中心部に種結晶の先端を接触または浸漬させる。その後、ルツボ保持軸33を適宜の方向に回転させるとともに、ワイヤ39を回転させながら巻き取り種結晶を引き上げることにより、シリコン単結晶インゴット40の育成を開始する。
以後、引き上げ速度と温度を適切に調整することにより、略円柱形状のシリコン単結晶40を得る。
予備試験では、シリコン単結晶インゴットを引き上げる際に、成長速度を0.7mm/minから0.4mm/minの範囲で結晶頭部から尾部にかけて漸減させるように制御した。結晶の酸素濃度は6×1017~7×1017atoms/cm3(JEIDA)となるように単結晶を作製した。
この板状ブロックの1つは、結晶軸方向に10cm毎の長さに切断し、ウエーハ熱処理炉で650℃、2時間、窒素雰囲気中で熱処理し、その後800℃まで昇温し、4時間保持した後、酸素雰囲気に切り替えて1000℃まで昇温し、16時間保持した後、冷却し取り出した。
その後、X線トポグラフィー像を撮影し、その後、SEMILAB社製WT-85によりウエーハライフタイムのマップを作成した。
また2つ目はwet酸素雰囲気で1100℃で1時間のOSF熱処理後にセコエッチングしてOSFの分布状況を確認した。
V-Rich/OSF領域境界: 0.591mm/min
OSF消滅境界 : 0.581mm/min
Nv/Ni領域境界 : 0.520mm/min
Ni/I-Rich領域境界 : 0.503mm/min
また、引き上げ速度Vが0.515mm/minになるように制御しながらシリコン単結晶を育成して径方向に切り出せば、ウエーハ中心部にNv領域が存在し、その外周部にNi領域が存在するNv領域とNi領域の混合ウエーハを得ることができる(以下Nv+Niウエーハという)。
4×1017atoms/cm3(JEIDA)以上とすることにより、ウエーハ強度の低下をより効果的に防ぐことができる。
また、9×1017atoms/cm3(JEIDA)以下とすることにより、グローイン欠陥やグローイン酸素析出物のサイズが大きくなりすぎるのを防ぐことができ、急速熱処理の条件において必要以上に高温化/長時間化する必要性がなくなり、工業生産的に有利である。また、酸素濃度が高いと、過飽和度が高いため、デバイス工程熱処理で酸素が再び析出したBMDによりRIE欠陥が形成されるが、この際にRIE欠陥の発生がないDZ層の幅をデバイス動作領域より深くすることが難しくなるのを防ぐことができる。
この急速加熱・急速冷却装置12は、石英からなるチャンバー13を有し、このチャンバー13内でシリコン単結晶ウエーハ21を急速熱処理できるようになっている。加熱は、チャンバー13を上下左右から囲繞するように配置される加熱ランプ14(例えばハロゲンランプ)によって行う。この加熱ランプ14はそれぞれ独立に供給される電力を制御できるようになっている。
そして、シリコン単結晶ウエーハ21は石英トレイ16に形成された3点支持部17の上に配置される。トレイ16のガス導入口側には、石英製のバッファ18が設けられており、酸化性ガスや窒化性ガス、Arガス等の導入ガスがシリコン単結晶ウエーハ21に直接当たるのを防ぐことができる。
また、チャンバー13には不図示の温度測定用特殊窓が設けられており、チャンバー13の外部に設置されたパイロメータ19により、その特殊窓を通してシリコン単結晶ウエーハ21の温度を測定することができる。
急速加熱・急速冷却装置12もまた、従来と同様のものを用いることができる。
これらは用途に合わせて適切なガス雰囲気にすれば良い。
逆にOSF領域を含まず、ウエーハ全面がN領域からなるウエーハを急速熱処理する場合は、OSF核を消滅させる必要がなくなるため、熱処理時間もより短時間(1-60秒間)の熱処理を行えば十分であり、N領域、特にNv領域に存在するグローイン酸素析出物のサイズに応じて保持時間を設定すれば良い。この場合も、スリップ転位の発生、コスト面、外方拡散による酸素濃度の低下の防止の面から、適切な熱処理時間を設定することができる。
また、TDDB特性の良品率が優れ、しかも、表面からの外方拡散による酸素濃度が低下する領域をウエーハ表面から3μm以内、あるいは2μm以内や1μm以内にとどめることができるので、その僅かな表層を必要に応じて研磨等で除去すれば、ウエーハ表層で強度低下が無いウエーハを簡単に得ることができる。RIE欠陥のない領域を考慮して上記表層の研磨等を行うことができる。したがって、デバイス作製時、STIの底部で発生する応力に耐えられるようになり、スリップ転位発生を抑制できる。
(実施例1-6、比較例1-8)
図3の単結晶引き上げ装置を用い、横磁場を印加して、MCZ法により、様々な欠陥領域のシリコン単結晶インゴット(直径12インチ(300mm)、方位<100>、導電型p型)を育成し、そこから切り出したシリコン単結晶ウエーハに図5の急速加熱・急速冷却装置(ここでは、AMAT社製VANTAGE)を用い、Arガス雰囲気中で50℃/秒の昇温速度で室温より急速昇温し、1200-1350℃の最高温度で1-10秒間保持した後、50℃/秒の降温速度で急速冷却した。
なお、シリコン単結晶インゴットの成長速度および欠陥領域の関係に関する予備試験では、図4と同様の関係が得られ、この関係を基にして、本試験で所望の欠陥領域を有するインゴットを育成した。
(実施例1)(OSF+Nv)
引き上げ速度:0.585mm/min、 RTP処理温度:1320℃
RTP保持時間:10秒
(実施例2)(OSF+Nv)
引き上げ速度:0.585mm/min、 RTP処理温度:1350℃
RTP保持時間:10秒
(実施例3)(Nv+Ni)
引き上げ速度:0.510mm/min、 RTP処理温度:1320℃
RTP保持時間:10秒
(実施例4)(Nv+Ni)
引き上げ速度:0.510mm/min、 RTP処理温度:1350℃
RTP保持時間:10秒
(実施例5)(Nv+Ni)
引き上げ速度:0.510mm/min、 RTP処理温度:1320℃
RTP保持時間:1秒
(実施例6)(Nv+Ni)
引き上げ速度:0.510mm/min、 RTP処理温度:1320℃
RTP保持時間:5秒
引き上げ速度:0.585mm/min、 RTP処理なし
(比較例2)(OSF+Nv)
引き上げ速度:0.585mm/min、 RTP処理温度:1250℃
RTP保持時間:10秒
(比較例3)(OSF+Nv)
引き上げ速度:0.585mm/min、 RTP処理温度:1270℃
RTP保持時間:10秒
(比較例4)(OSF+Nv)
引き上げ速度:0.585mm/min、 RTP処理温度:1290℃
RTP保持時間:10秒
(比較例5)(Nv+Ni)
引き上げ速度:0.510mm/min、 RTP処理なし
(比較例6)(Nv+Ni)
引き上げ速度:0.510mm/min、 RTP処理温度:1250℃
RTP保持時間:10秒
(比較例7)(Nv+Ni)
引き上げ速度:0.510mm/min、 RTP処理温度:1270℃
RTP保持時間:10秒
(比較例8)(Nv+Ni)
引き上げ速度:0.510mm/min、 RTP処理温度:1290℃
RTP保持時間:10秒
1枚目はwet酸素雰囲気で1100℃で1時間のOSF熱処理後に、セコエッチングを行い、顕微鏡にてOSF評価を行った。
2枚目のサンプルはマグネトロンRIE装置(Applied Materials社製Centura)を用いてエッチングを行った。その後レーザー散乱方式の異物検査装置(KLA―Tencor社製 SP1)でエッチング後のヒロックを計測した。またヒロックの個数を電子顕微鏡を用いて計測し、欠陥密度を算出した。
他方、Nv+Niウエーハの場合、いずれのRTP温度でもOSFは発生していない。RIE欠陥は、この場合もRTP温度が高くなるにつれて緩やかに減少しており、1320℃のRTP処理において、1秒~10秒の急速熱処理いずれの場合も完全に消滅しており、同時にTDDBの良品率も80%以上に回復している。
この原因については、RIE欠陥の密度は多いが、欠陥サイズが小さい、あるいはTDDB特性を悪化させるような形態の酸素析出物になっていないと考えられる。
古典的な核形成理論によると、熱処理温度の臨界サイズ以上の析出物は消滅せずに成長し、臨界サイズ以下の析出物は消滅することが知られている。
Nv領域に存在するグローイン酸素析出物すなわちRIE欠陥のサイズは1290℃の臨界サイズより大きいため、1300℃以下でRTPした場合には、析出物が成長した。あるいはAr雰囲気のRTP処理ではバルク中にVaが注入・凍結され、高温ほど、その濃度が増大することから、RTP処理で欠陥が消滅・縮小する効果とVa注入によりTDDB特性を低下させる欠陥が生成し、1300℃以下では後者の影響が前者の影響より大きいため、TDDB特性は低下し、1300℃より高温では前者の影響が後者の影響より大きくなるため、TDDB特性が改善すると考えられる。
グローイン欠陥であるOSF核が含まれるOSF+Nvウエーハと比較してNv+Niウエーハが1290℃で比較的高い良品率を示したのは、Nv+Niウエーハにはグローイン欠陥は存在せず、グローイン酸素析出物のみ存在しているため、より低温でTDDB特性が回復したと考えられる。
しかしながら1290℃でRTP処理した場合のTDDB特性のγモード良品率は73%であり、完全に回復させるには1300℃より高温でRTP処理する必要があることがわかる。
RTP保持時間に関しては、OSF+Nvウエーハの場合は1320℃で10秒間保持でγモードが80%となった。このように、十分な酸化膜耐圧をより確実に得るには、1300℃より高い温度で10秒間以上保持することが好ましい。一方、Nv+Niウエーハの場合は、1320℃で保持時間が1秒間でもγモード良品率は86%であり、十分に高い良品率が得られている。これは前述したようにOSF領域を含んでいないため、OSF核がウエーハバルク内にもともと存在しないことから、N領域、特にNv領域に存在するグローイン酸素析出物を溶解するだけでよいことが原因である。
図4に示すシリコン単結晶インゴットの成長速度および欠陥領域の関係に基づいて、OSF+NvウエーハとNv+Niウエーハを各6枚ずつ準備し図5の急速加熱・急速冷却装置(ここでは、AMAT社製VANTAGE)を用い、Arガス雰囲気中で50℃/秒の昇温速度で室温より急速昇温し、1320℃の最高温度で10秒間保持した後、50℃/秒の降温速度で急速冷却した。
RTP処理完了後、400℃前後でウエーハを取り出す際に、極薄い酸化膜が形成されるため、その後、5%HFに浸漬し、RTP処理で表面に形成された酸化膜を除去した。
OSF+Nvウエーハの残り3枚は、表面を20μmポリッシュし、サンプル-2とした(参考例1)。
Nv+Niウエーハの3枚を、表面を5μmポリッシュし、サンプル-3とした(実施例8)。
Nv+Niウエーハの残り3枚は、表面を20μmポリッシュし、サンプル-4とした(実施例9)。
2枚目のサンプルはマグネトロンRIE装置(Applied Materials社製Centura)を用いてエッチングを行った。その後レーザー散乱方式の異物検査装置(KLA―Tencor社製 SP1)でエッチング後のヒロックを計測した。またヒロックの個数を電子顕微鏡を用いて計測し、欠陥密度を算出した。
このことからOSF+Nvウエーハを1300℃より高温でRTP(10秒間)した場合には表面から少なくとも5μmの領域のRIE欠陥を消滅させることができることがわかる。
なお、参考例1の場合では、RIE欠陥に関して、実施例7のように表面から少なくとも5μmの深さにおいては存在しないものの、表面から20μmの深さにおいては急速熱処理の熱処理時間が足りず、十分に消滅できなかったと考えられる。無欠陥領域として必要な領域深さと急速熱処理の熱処理時間等を考慮して適切な条件を設定すれば良い。
図4に示すシリコン単結晶インゴットの成長速度および欠陥領域の関係に基づいて、Nv+Niウエーハを4枚準備し、2枚については、通常の縦型炉でAr雰囲気で700℃で投入し、その後5℃/minの昇温速度で1200℃まで昇温し、1200℃で1時間保持した後、3℃/minの降温速度で700℃まで降温させ、それから炉より取り出し、その際に極薄い酸化膜が形成されるため、その後、5%HFに浸漬し、熱処理で表面に形成された酸化膜を除去した後、サンプルとした(比較例9)。
RTP処理完了後、400℃前後でウエーハを取り出す際に、極薄い酸化膜が形成されるため、その後、5%HFに浸漬し、RTP処理で表面に形成された酸化膜を除去した後、サンプルとした(実施例10)。
各サンプルの1枚目はTDDB特性を評価し、2枚目はSIMSを用いて酸素の深さ方向分布を測定した。
表3はTDDB評価結果であり、図6は酸素濃度プロファイルである。
他方、酸素濃度の深さ方向分布を比較すると、図6に示すように、実施例10では、表層で酸素濃度が低下している領域はわずか1μmあるいはせいぜい2μmの深さ程度であり、しかもその低下量もごくわずかである。このようなウエーハの強度低下は無視できる程度である。さらには表層から1μmあるいは2μmより深い位置では酸素濃度は完全に均一であることが分かる。さらに高温のRTP処理をした場合には、酸素濃度の低下領域は多少拡がるが、処理時間が極めて短いため、最大でも3μm程度である。したがってRTP処理後に表面を僅かにポリッシュすると表層の酸素濃度低下部分を完全に除去可能であり、深さ方向に完全に均一な酸素濃度プロファイルを得ることができる。このように、TDDB特性が優れ、酸素濃度低下のない高品質のアニールウエーハを容易にコストがかかりすぎることなく得ることができる。
酸素濃度低下領域を熱処理後にポリッシュで除去することは可能であるが、20μm以上ポリッシュする必要があり、生産性ひいては製造コストの大幅な上昇を招いてしまう。
このため、均一で良質な溝加工ができるようになる。
Claims (16)
- チョクラルスキー法により育成され、全面がOSF領域、または全面がOSF領域の外側のN領域、あるいはこれらの領域が混合した領域からなるシリコン単結晶インゴットから切り出されたシリコン単結晶ウエーハに急速熱処理を施したアニールウエーハであって、
ウエーハ表面から少なくとも1μmの深さにわたってRIE欠陥が存在せず、TDDB特性の良品率が80%以上であり、かつ、表面の外方拡散により酸素濃度が低下する領域の深さがウエーハ表面から3μm以内であることを特徴とするアニールウエーハ。
- 前記アニールウエーハの酸素濃度がウエーハ表面から3μmよりも深い領域で均一であることを特徴とする請求項1に記載のアニールウエーハ。
- 前記急速熱処理が施されるシリコン単結晶ウエーハが、全面がNv領域、全面がNi領域、これらの領域が混合した領域、OSF領域とNv領域が混合した領域のうちいずれかからなるシリコン単結晶インゴットから切り出されたものであることを特徴とする請求項1または請求項2に記載のアニールウエーハ。
- 前記ウエーハ表面から少なくとも5μmの深さにわたってRIE欠陥が存在しないことを特徴とする請求項1から請求項3のいずれか一項に記載のアニールウエーハ。
- 前記表面の外方拡散により酸素濃度が低下する領域の深さがウエーハ表面から2μm以内であることを特徴とする請求項1から請求項4のいずれか一項に記載のアニールウエーハ。
- 前記アニールウエーハの酸素濃度がウエーハ表面から2μmよりも深い領域で均一であることを特徴とする請求項5に記載のアニールウエーハ。
- チョクラルスキー法によりシリコン単結晶インゴットを育成し、該シリコン単結晶インゴットから切り出したシリコン単結晶ウエーハに急速熱処理を施すアニールウエーハの製造方法であって、
前記シリコン単結晶インゴットを育成する際に、全面がOSF領域、または全面がOSF領域の外側のN領域、あるいはこれらの領域が混合した領域となるように引き上げ速度を制御して育成し、該育成したシリコン単結晶インゴットから切り出したシリコン単結晶ウエーハに、急速加熱・急速冷却装置を用い、1300℃より高く1400℃以下の温度で1-60秒間の急速熱処理を施すことにより、ウエーハ表面から少なくとも1μmの深さにわたってRIE欠陥を消滅させたアニールウエーハを製造することを特徴とするアニールウエーハの製造方法。
- 前記急速熱処理を施すシリコン単結晶ウエーハを、全面がNv領域、または全面がNi領域、あるいはこれらの領域が混合した領域からなるシリコン単結晶インゴットから切り出すことを特徴とする請求項7に記載のアニールウエーハの製造方法。
- 前記急速熱処理を施すシリコン単結晶ウエーハを、全面がOSF領域、OSF領域とNv領域が混合した領域、OSF領域とN領域が混合した領域のうちいずれかからなるシリコン単結晶インゴットから切り出し、前記急速熱処理を10-60秒間施すことを特徴とする請求項7に記載のアニールウエーハの製造方法。
- 前記急速熱処理を施すことにより、ウエーハ表面から少なくとも5μmの深さにわたってRIE欠陥を消滅させることを特徴とする請求項7から請求項9のいずれか一項に記載のアニールウエーハの製造方法。
- 前記製造するアニールウエーハを、表面の外方拡散により酸素濃度が低下する領域の深さがウエーハ表面から3μm以内のものとすることを特徴とする請求項7から請求項10のいずれか一項に記載のアニールウエーハの製造方法。
- 前記製造するアニールウエーハを、表面の外方拡散により酸素濃度が低下する領域の深さがウエーハ表面から2μm以内のものとすることを特徴とする請求項10に記載のアニールウエーハの製造方法。
- 前記急速熱処理を施すシリコン単結晶ウエーハを、4×1017以上9×1017atoms/cm3(JEIDA)以下の濃度の酸素を含有するものとすることを特徴とする請求項7から請求項12のいずれか一項に記載のアニールウエーハの製造方法。
- 前記急速熱処理を施すシリコン単結晶ウエーハを、1×1011~1×1015atoms/cm3の濃度の窒素および/または1×1016~1×1017atoms/cm3の濃度の炭素を含有するものとすることを特徴とする請求項7から請求項13のいずれか一項に記載のアニールウエーハの製造方法。
- 請求項7から請求項14のいずれか一項に記載のアニールウエーハの製造方法により製造したアニールウエーハを用いてデバイスを製造するとき、ドライエッチングを行うことを特徴とするデバイスの製造方法。
- 前記デバイスを撮像用デバイスとすることを特徴とする請求項15に記載のデバイスの製造方法。
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WO2012114659A1 (ja) * | 2011-02-24 | 2012-08-30 | 信越半導体株式会社 | シリコン基板の製造方法及びシリコン基板 |
DE112012000607B4 (de) | 2011-02-24 | 2020-01-09 | Shin-Etsu Handotai Co., Ltd. | Verfahren zum Herstellen eines Siliziumsubstrats und Siliziumsubstrat |
KR20140109945A (ko) | 2012-01-11 | 2014-09-16 | 신에쯔 한도타이 가부시키가이샤 | 실리콘 단결정 웨이퍼의 제조방법 및 전자 디바이스 |
US9252025B2 (en) | 2012-01-11 | 2016-02-02 | Shin-Etsu Handotai Co., Ltd. | Method for manufacturing silicon single crystal wafer and electronic device |
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JP2020502028A (ja) * | 2016-12-15 | 2020-01-23 | ジルトロニック アクチエンゲゼルシャフトSiltronic AG | 単結晶シリコンから構成される半導体ウェハおよび単結晶シリコンから構成される半導体ウェハの製造方法 |
WO2019123706A1 (ja) * | 2017-12-22 | 2019-06-27 | グローバルウェーハズ・ジャパン株式会社 | 金属汚染評価方法 |
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US11538721B2 (en) | 2017-12-22 | 2022-12-27 | Globalwafers Japan Co., Ltd. | Evaluation method of metal contamination |
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Also Published As
Publication number | Publication date |
---|---|
EP2421029A1 (en) | 2012-02-22 |
CN102396055B (zh) | 2014-09-03 |
US20120001301A1 (en) | 2012-01-05 |
CN102396055A (zh) | 2012-03-28 |
EP2421029A4 (en) | 2015-01-07 |
TWI553173B (zh) | 2016-10-11 |
JP5578172B2 (ja) | 2014-08-27 |
JPWO2010119614A1 (ja) | 2012-10-22 |
KR101657970B1 (ko) | 2016-09-20 |
KR20120022749A (ko) | 2012-03-12 |
TW201107544A (en) | 2011-03-01 |
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