WO2010047200A1 - 異方導電性フィルム - Google Patents
異方導電性フィルム Download PDFInfo
- Publication number
- WO2010047200A1 WO2010047200A1 PCT/JP2009/066382 JP2009066382W WO2010047200A1 WO 2010047200 A1 WO2010047200 A1 WO 2010047200A1 JP 2009066382 W JP2009066382 W JP 2009066382W WO 2010047200 A1 WO2010047200 A1 WO 2010047200A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- conductive film
- anisotropic conductive
- polyvinyl butyral
- butyral resin
- transition temperature
- Prior art date
Links
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/321—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
- H05K3/323—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives by applying an anisotropic conductive adhesive layer over an array of pads
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L29/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
- C08L29/14—Homopolymers or copolymers of acetals or ketals obtained by polymerisation of unsaturated acetals or ketals or by after-treatment of polymers of unsaturated alcohols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2650/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G2650/28—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type
- C08G2650/56—Polyhydroxyethers, e.g. phenoxy resins
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/36—Assembling printed circuits with other printed circuits
- H05K3/361—Assembling flexible printed circuits with other printed circuits
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
- Y10T428/2852—Adhesive compositions
- Y10T428/2857—Adhesive compositions including metal or compound thereof or natural rubber
Definitions
- the present invention relates to an anisotropic conductive film for bonding and electrically connecting a wiring board or an electronic component provided with electrodes, circuits and the like.
- anisotropic conductive films which are film-like adhesives, are widely used as various electrode connecting adhesives that can easily connect between terminals.
- a rigid substrate such as a flexible printed wiring board (FPC) on which a metal electrode made of gold-plated copper electrode is formed, a glass substrate on which a wiring electrode made of ITO electrode is formed, or a glass epoxy substrate.
- This anisotropic conductive film is, for example, an adhesive in which conductive particles are dispersed in an insulating thermosetting resin such as an epoxy resin, and is sandwiched between connected objects, heated, pressurized, and connected. Glue the object. That is, the resin in the adhesive flows by heating and pressurizing, for example, simultaneously sealing the gap between the copper electrode formed on the surface of the flexible printed wiring board and the ITO electrode formed on the surface of the wiring board, Electrical connection is achieved by interposing a portion of the conductive particles between the copper electrode and the ITO electrode facing each other.
- an adhesive in which conductive particles are dispersed in an insulating thermosetting resin such as an epoxy resin, and is sandwiched between connected objects, heated, pressurized, and connected. Glue the object. That is, the resin in the adhesive flows by heating and pressurizing, for example, simultaneously sealing the gap between the copper electrode formed on the surface of the flexible printed wiring board and the ITO electrode formed on the surface of the wiring board, Electrical connection is achieved by interposing a
- the anisotropic conductivity film is anisotropically connected with the conduction performance of reducing the resistance (connection resistance or conduction resistance) between the connected electrodes, which faces the thickness direction of the anisotropic conductive film. Insulation performance is required to increase the resistance (insulation resistance) between electrodes adjacent to each other in the surface direction of the conductive film.
- a thermosetting resin such as an epoxy resin is a main component, and conductive particles such as gold, silver, zinc, tin, solder, indium, and palladium are used.
- a microcapsule type latent curing agent are disclosed.
- this electrode connecting adhesive when preparing this electrode connecting adhesive, generally, first, conductive particles are put into a solution in which an insulating thermosetting resin such as an epoxy resin as a main component is dissolved in a predetermined solvent. Add to make composite material for adhesive. Next, the composite material is stirred to uniformly disperse the conductive particles, and then the composite material is applied onto a release-treated film, dried and solidified.
- an insulating thermosetting resin such as an epoxy resin as a main component
- the adhesive is removed with a solvent or the like, and then the electrodes are connected again using the adhesive (hereinafter referred to as “repair”).
- a polyvinyl butyral resin which is a thermoplastic resin, is added during the production of an adhesive from the viewpoint of easily carrying out the above.
- This polyvinyl butyral resin is solidified at room temperature, but is softened and easily processed by heating to a glass transition temperature or higher (for example, 60 ° C.).
- this joined body can be obtained by heating the electrode connecting adhesive containing the polyvinyl butyral resin to the glass transition temperature or higher.
- the flexible printed wiring board, the wiring board, and the like that have been peeled off can be used again as components of electronic equipment.
- the polyvinyl butyral resin softens when the environment is equal to or higher than the above glass transition temperature, the mobility of impurity ions in the electrode connecting adhesive is increased. For this reason, the insulating property of the adhesive for electrode connection is lowered, and in this state, if a current is continuously passed between the electrodes of the joined body such as the flexible printed wiring board and the wiring board, insulation failure due to movement of metal atoms (ie, , Electromigration) is likely to occur. Therefore, if the content of the polyvinyl butyral resin is large, the insulating property is lowered. If the content of the polyvinyl butyral resin is small, the repair property is lowered, and it is difficult to achieve both improvement of the insulating property and the repair property of the adhesive. There was a problem.
- the polyvinyl butyral resin as the electrode connecting adhesive is softened and becomes rubbery at the glass transition temperature or higher. For this reason, when the pressure for bonding the flexible printed wiring board and the wiring board is released when the polyvinyl butyral resin is in a rubber state, a connection failure occurs due to the elasticity inherent in the electrode connecting adhesive. Therefore, it is necessary to cool the heated adhesive for electrode connection below the glass transition temperature and release the pressure after the polyvinyl butyral resin is in the glass state. There was a problem that the implementation time until it was released became long.
- an adhesive for electrode connection containing a thermosetting resin as a main component, a latent curing agent, a polyvinyl butyral resin, and conductive particles, the thermosetting resin containing a naphthalene type epoxy resin
- an electrode connecting adhesive in which the glass transition temperature of a cured product of a thermosetting resin measured by a dynamic viscoelasticity measurement method (DMA method) is 90 ° C. or higher (see, for example, Patent Document 1).
- DMA method dynamic viscoelasticity measurement method
- the anisotropic conductive film using the electrode connecting adhesive described in Patent Document 1 is used, it is ensured between electrodes (electrodes having a minimum pitch of 200 ⁇ m or less) formed at a fine pitch on a flexible printed wiring board or a rigid substrate. Insulation resistance between adjacent electrodes can be maintained. In recent years, however, fine pitches have been further increased, and electrodes having a minimum pitch of 150 ⁇ m or less are required in flexible printed wiring boards and rigid substrates. In an electrode having a minimum pitch of 150 ⁇ m or less, a high insulating performance is required because an interval between electrodes adjacent to each other in the plane direction is smaller than that in a case where the minimum pitch is 200 ⁇ m or less.
- the anisotropic conductive film using the electrode connecting adhesive in which the glass transition temperature of the cured product of the thermosetting resin is simply increased has the above-described repair ease (hereinafter referred to as “repair property”). Decreases and becomes a problem.
- the present invention has been made in view of the above-described problems, and when connecting electrodes via an anisotropic conductive film, the minimum pitch is set to 150 ⁇ m or less while suppressing a reduction in repairability.
- An object of the present invention is to provide an anisotropic conductive film with high heat resistance that can cope with further fine pitching of electrodes.
- the anisotropic conductive film according to the present invention is an anisotropic conductive film containing a thermosetting resin as a main component and containing a phenoxy resin having a molecular weight of 30000 or more, a latent curing agent, a polyvinyl butyral resin, and conductive particles.
- the polyvinyl butyral resin includes a polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher and a polyvinyl butyral resin having a glass transition temperature of 90 ° C. or lower.
- the anisotropic conductive film contains the polyvinyl butyral resin having a glass transition temperature of 90 ° C. or less, it becomes easy to soften the polyvinyl butyral resin by overheating, and the repairability can be maintained well.
- the anisotropic conductive film contains a polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher, the heat resistance of the anisotropic conductive film is improved, and a further fine pitch of the electrode having a minimum pitch of 150 ⁇ m or less. It becomes possible to cope with the conversion.
- the content of the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher is 10% by mass or more and 90% by mass or less with respect to the total polyvinyl butyral resin content. Is preferred.
- the content of the polyvinyl butyral resin at 100 ° C. or higher is 10% by mass or more with respect to the total content of the total polyvinyl butyral resin, so that it is anisotropic compared to the case of less than 10% by mass.
- the heat resistance of the conductive film is further improved, and it is possible to cope with further fine pitching of the electrode with a minimum pitch of 150 ⁇ m or less.
- the content of the polyvinyl butyral resin having a temperature of 100 ° C. or higher is 90% by mass or less with respect to the total content of the total polyvinyl butyral resin, the polyvinyl butyral resin is heated by overheating as compared with the case of exceeding 90% by mass. It becomes easier to soften and the repairability can be maintained well.
- the total content of the polyvinyl butyral resin is preferably 5% by mass or more and 35% by mass or less with respect to the total amount of the anisotropic conductive film. According to this configuration, since the total content of the polyvinyl butyral resin is 5% by mass or more based on the total amount of the anisotropic conductive film, it is easier to ensure the repair property, and the total amount of the total anisotropic conductive film. Therefore, it is easy to obtain insulation properties.
- the anisotropic conductive film according to the present invention has a molecular weight of a polyvinyl butyral resin having a glass transition temperature of 100 ° C. or more and a molecular weight of a polyvinyl butyral resin having a glass transition temperature of 90 ° C. or less. It is preferable that it is 10,000 or more and 60000 or less.
- the molecular weight of the polyvinyl butyral resin is 20000 or more and 150,000 or less, it is easy to set the glass transition temperature of the polyvinyl butyral resin to 100 ° C. or more. Moreover, since the molecular weight of polyvinyl butyral resin is 10,000 or more and 60000 or less, it is easy to make the glass transition temperature of polyvinyl butyral resin 90 degrees C or less. Therefore, according to the configuration, it is possible to easily obtain an anisotropic conductive film containing a polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher and a polyvinyl butyral resin having a glass transition temperature of 90 ° C. or lower. Become.
- the anisotropic conductive film according to the present invention preferably has a glass transition temperature of 100 ° C. or higher of a cured product of the anisotropic conductive film measured by a dynamic viscoelasticity measurement method (DMA method).
- DMA method dynamic viscoelasticity measurement method
- an electrode connecting adhesive that achieves both insulation and repairability without causing the disadvantage of insulation failure due to the addition of polyvinyl butyral.
- the heated electrode connecting adhesive is cooled to below the glass transition temperature. Since the time until it can be shortened, the mounting time until the pressure is released can be shortened.
- the anisotropic conductive film according to the present invention is a method in which the anisotropic conductive film is sandwiched between electrodes and then cured to adhere the electrodes to each other and remain on the peeled surface when the electrodes are separated again. It is preferable that the anisotropic conductive film residue can be removed from the peeled surface with a mixed solvent containing 20% or more of a ketone solvent.
- the aspect ratio of the conductive particles is preferably 5 or more. According to this configuration, when an anisotropic conductive film is used, the contact probability between the conductive particles is increased. As a result, the opposing electrodes can be electrically connected without increasing the blending amount of the conductive particles.
- anisotropic conductive film it is preferable to orient the major axis direction of the conductive particles in the thickness direction of the anisotropic conductive film. According to the same configuration, while maintaining insulation between adjacent electrodes and preventing a short circuit, it is possible to electrically connect a number of opposing electrodes at once and each independently, Further improvement.
- FIG. 1 is a cross-sectional view showing a rigid board on which a flexible printed wiring board is mounted using an anisotropic conductive film according to an embodiment of the present invention.
- FIG. 2 is a view for explaining conductive particles used in the anisotropic conductive film according to the embodiment of the present invention.
- FIG. 1 is a cross-sectional view showing a rigid board on which a flexible printed wiring board is mounted using an anisotropic conductive film according to the present embodiment.
- an electrode connecting adhesive mainly composed of a thermosetting resin, and an electrode connecting adhesive.
- the thermosetting resin is cured by performing heat and pressure treatment through the anisotropic conductive film having conductive particles, and the metal electrode of the flexible printed wiring board is connected to the wiring electrode of the rigid board.
- an electrode connecting adhesive mainly composed of an insulating thermosetting resin such as an epoxy resin.
- an electrode connecting adhesive mainly composed of an insulating thermosetting resin such as an epoxy resin.
- 30 and the anisotropic conductive film 2 having the conductive particles 6 contained in the electrode connecting adhesive 30 are placed, and the anisotropic conductive film 2 is heated to a predetermined temperature in a rigid substrate.
- the anisotropic conductive film 2 is temporarily bonded onto the circuit board 1 by applying a predetermined pressure in the direction 1.
- the anisotropic conductive film 2 is interposed between the circuit board 1 and the flexible printed wiring board 3.
- a press head (not shown), which is a crimping member heated to an appropriate temperature so that the anisotropic conductive film 2 reaches a predetermined temperature, is installed above the flexible printed wiring board 3, and the press head Is moved in the direction of the circuit board 1 and the anisotropic conductive film 2 is heated to a predetermined temperature, and the anisotropic conductive film 2 is moved in the direction of the circuit 1 through the flexible printed wiring board 3.
- the anisotropic conductive film 2 is heated and melted by pressurizing at a pressure of.
- the anisotropic conductive film 2 has thermosetting resin as a main component as mentioned above, when the anisotropic conductive film 2 is heated at the above-mentioned temperature, the adhesive 30 for electrode connection is used. The constituent thermosetting resin flows and softens once, but is cured by continuing the heating. And when the preset curing time of the anisotropic conductive film 2 elapses, the anisotropic conductive film 2 is released from the state of maintaining the curing temperature and the pressurized state, and starts cooling, thereby anisotropic conductivity. The wiring electrode 4 and the metal electrode 5 are connected via the film 2, and the flexible printed wiring board 3 is mounted on the circuit board 1.
- the metal electrode 5 of the present invention is formed by, for example, laminating a metal foil such as a copper foil on the surface of the flexible printed wiring board 3, and subjecting the metal foil to exposure, etching, and plating by a conventional method. In addition, a copper electrode plated with gold is used.
- a copper electrode plated with gold is used as the wiring electrode 4, for example, a copper electrode formed on a glass epoxy substrate and plated with gold, or an ITO electrode formed on a glass substrate is used.
- the pitch P 1 of the wiring electrode 4 and the pitch P 2 of the metal electrode 5 shown in FIG. 1 are each configured to be a fine pitch (minimum pitch is 150 ⁇ m or less). .
- the anisotropic conductive film 2 includes a phenoxy resin having a molecular weight of 30000 or more and a latent curing agent, which is mainly composed of an epoxy resin that is an insulating thermosetting resin.
- a material in which conductive particles 6 are dispersed in an electrode connecting adhesive 30 containing a polyvinyl butyral resin can be used.
- the thermosetting resin of the electrode connecting adhesive 30 contains a naphthalene type epoxy resin, and is a cured product of a thermosetting resin measured by a dynamic viscoelasticity measurement method (DMA method).
- the glass transition temperature is characterized by being 100 ° C. or higher. Since the metal electrode 5 of the flexible printed wiring board 3 is connected to the wiring electrode 4 of the circuit board 1 through the anisotropic conductive film 2, the movement of impurity ions in the anisotropic conductive film 2 is effectively performed. Suppresses and improves insulation.
- the glass transition temperature of the polyvinyl butyral contained in the anisotropic conductive film 2 is low, the glass transition temperature of the cured product of the thermosetting resin is increased by containing the naphthalene type epoxy resin. This is probably because of this. Therefore, by using the anisotropic conductive film 2 containing a naphthalene type epoxy resin and polyvinyl butyral, both repairability and insulation can be achieved.
- the above-mentioned “glass transition temperature” refers to a physical property value of the anisotropic conductive film 2 measured using a dynamic viscoelasticity measuring device (DMA).
- DMA dynamic viscoelasticity measuring device
- the glass transition temperature after hardening of the anisotropic conductive film 2 was set to 100 ° C. or more, because the condition of 85 ° C. is set as a temperature condition when performing an acceleration test for confirming insulation, When the accelerated test is performed, in the case of a glass transition temperature of 85 ° C. or less, the above-described insulation failure occurs due to the movement of the metal atoms, and the insulative property of the anisotropic conductive film 2 is lowered. . Therefore, the glass transition temperature is not limited to 100 ° C. or higher as long as the insulating property is improved.
- the naphthalene type epoxy resin is used because it has a rigid structure and can easily raise the glass transition temperature.
- the naphthalene type epoxy resin of the present invention may contain a naphthalene ring and an epoxy group in the molecule.
- the epoxy resin as the thermosetting resin used other than the naphthalene type epoxy resin is not particularly limited.
- bisphenol A type, F type, S type, AD type, or bisphenol A type and bisphenol F type Copolymer type epoxy resins novolac type epoxy resins, biphenyl type epoxy resins, dicyclopentadiene type epoxy resins, and the like can be used.
- the electrode connecting adhesive 30 contains a phenoxy resin which is a high molecular weight epoxy resin.
- a phenoxy resin having a bisphenol A skeleton, a phenoxy resin having a bisphenol F skeleton, a phenoxy resin having both a bisphenol A skeleton and a bisphenol F skeleton, and the like can be used.
- the phenoxy resin needs to have a molecular weight of 30000 or more from the viewpoint of film formation.
- the “average molecular weight” here refers to a polystyrene-reduced weight average molecular weight obtained from gel permeation chromatography (GPC) developed with THF.
- the latent curing agent contained in the anisotropic conductive film 2 is excellent in storage stability at a low temperature and hardly causes a curing reaction at room temperature, but rapidly cures by heat or light. It is.
- This latent curing agent includes imidazole series, hydrazide series, boron trifluoride-amine complex, amine imide, polyamine series, tertiary amine, alkyl urea series and other amine series, dicyandiamide series, acid anhydride series, and phenol series. These modified products are exemplified, and these can be used alone or as a mixture of two or more.
- imidazole-based latent hardeners are preferably used from the viewpoint of excellent storage stability at low temperatures and fast curability.
- the imidazole-based latent curing agent a known imidazole-based latent curing agent can be used. More specifically, an adduct of an imidazole compound with an epoxy resin is exemplified.
- the imidazole compound include imidazole, 2-methylimidazole, 2-ethylimidazole, 2-propylimidazole, 2-dodecylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, and 4-methylimidazole.
- the polyvinyl butyral resin of the present invention for example, a product obtained by reacting polyvinyl alcohol and butyraldehyde can be used.
- the polyvinyl butyral resin needs to contain both a polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher and a polyvinyl butyral resin having a glass transition temperature of 90 ° C. or lower.
- the repair property is lowered.
- the heat resistance is lowered, and the resistance between electrodes adjacent to each other in the plane direction of the anisotropic conductive film due to heat generated by the electrodes during energization (insulation resistance) As a result, the insulation performance deteriorates.
- the content of the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher is preferably 10% by mass or more and 90% by mass or less with respect to the total content of the polyvinyl butyral resin. If the content of the polyvinyl butyral resin that is 100 ° C. or higher is 10% by mass or more with respect to the total content of all polyvinyl butyral resins, the heat resistance of the anisotropic conductive film is less than that in the case of less than 10% by mass. Thus, it becomes possible to cope with further fine pitching of the electrode with the minimum pitch of 150 ⁇ m or less. Moreover, since the content of the polyvinyl butyral resin having a temperature of 100 ° C.
- the polyvinyl butyral resin is heated by overheating as compared with the case of exceeding 90% by mass. It becomes easier to soften and the repairability can be maintained well.
- the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher a polyvinyl butyral resin having a molecular weight of 20000 to 150,000 is preferable. This is because the polyvinyl transition resin having such a molecular weight can easily make the glass transition temperature 100 ° C. or higher.
- the polyvinyl butyral resin having a molecular weight of 10,000 to 60,000 is preferable as the polyvinyl butyral resin having a temperature of 90 ° C. or lower. This is because, with such a molecular weight polyvinyl butyral resin, the glass transition temperature can be easily set to 90 ° C. or lower.
- a product obtained by reacting polyvinyl alcohol and butyraldehyde can be used.
- the blending amount of the polyvinyl butyral resin with respect to the entire anisotropically conductive film is desirably 5% by mass or more and 35% by mass or less. This is because when the blending amount of the polyvinyl butyral resin is less than 5% by mass, the above-mentioned repair property may not be sufficiently exhibited, and when it is greater than 35% by mass, the insulating property may not be sufficiently exhibited. Because.
- the anisotropic conductive film 2 for example, fine metal particles (for example, spherical metal fine particles or metal) are used in the electrode connecting adhesive 30 mainly composed of the above-described epoxy resin.
- Conductive particles 6 formed of metal powder having a large number of metal fine particles (plated spherical resin particles), a linearly connected shape, or a needle shape, or a so-called large aspect ratio shape are dispersed. Can be used.
- the aspect ratio mentioned here is the ratio of the short diameter (cross-sectional length of the conductive particles 6) R of the conductive particles 6 to the long diameter (length of the conductive particles 6) L shown in FIG. Say.
- the direction of the long diameter L of the conductive particles 6 is changed to the thickness direction (or anisotropic conductive property) of the electrode connecting adhesive 30 when the anisotropic conductive film 2 is formed.
- the film 2 is oriented in the thickness direction X for use.
- the surface direction of the electrode connecting adhesive 30 the direction perpendicular to the thickness direction X and in the direction of the arrow Y in FIG. 1, the surface direction of the anisotropic conductive film 2).
- the thickness direction X while maintaining insulation between adjacent electrodes, it is possible to electrically connect a large number of wiring electrodes 4 to metal electrodes 5 at a time and independently of each other. Become.
- the conductive particles 6 have an aspect ratio of 5 or more. By using such conductive particles 6, the contact probability between the conductive particles 6 increases when the anisotropic conductive film 2 is used. Therefore, the wiring electrode 4 and the metal electrode 5 can be electrically connected without increasing the blending amount of the conductive particles 6.
- the metal powder used in the present invention preferably contains a ferromagnetic material in part, such as a single metal having ferromagnetism, two or more kinds of alloys having ferromagnetism, a metal having ferromagnetism and others. It is preferably any one of an alloy with the above metal and a composite containing a metal having ferromagnetism. This is because by using a metal having ferromagnetism, the conductive particles 6 can be oriented using a magnetic field due to the magnetism of the metal itself. For example, nickel, iron, cobalt, and two or more kinds of alloys containing these can be used. *
- the aspect ratio of the conductive particles 6 is directly measured by a method such as observation with a CCD microscope.
- the aspect ratio is obtained by setting the maximum length of the cross section as the short diameter.
- the conductive particles 6 do not necessarily have a straight shape, and can be used without any problems even if they are slightly bent or branched. In this case, the aspect ratio is obtained by setting the maximum length of the conductive particles 6 as the major axis.
- This anisotropic conductive film preferably has a glass transition temperature after curing of 100 ° C. or higher. Since the glass transition temperature after curing is 100 ° C. or higher, the insulation performance is kept high in the use environment.
- the anisotropic conductive film in the present embodiment is an anisotropic conductive film that remains on the peeled surface when the electrodes are bonded together by sandwiching the anisotropic conductive film and then cured, and then the electrodes are peeled off again.
- the residue of the conductive film can be removed from the peeled surface with a mixed solvent containing 20% or more of a ketone solvent. Accordingly, by using a mixed solvent containing 20% or more of a ketone solvent, it is possible to easily remove the residue of the anisotropic conductive film remaining on the peeled surface, so that the repair property is further improved.
- Examples of the method for producing the anisotropic conductive film 2 include an epoxy resin which is a thermosetting resin, a phenoxy resin having a molecular weight of 30000 or more, a microcapsule type latent curing agent, and a polyvinyl butyral resin having a glass transition temperature of 100 ° C. or more.
- a polyvinyl butyral resin having a glass transition temperature of 90 ° C. or less is blended at a predetermined weight ratio, and then dissolved and dispersed in a solvent (for example, 2-ethoxyethyl acetate), and then by three rolls.
- a solvent for example, 2-ethoxyethyl acetate
- the conductive particles 6 are uniformly dispersed by stirring using a centrifugal stirring mixer to produce a composite material for an adhesive. And after applying this composite material on the PET film which carried out the mold release process using a doctor knife, it is produced by making it dry and solidify at a predetermined drying temperature (for example, 60 degreeC) in the magnetic field of a predetermined magnetic flux density.
- a predetermined drying temperature for example, 60 degreeC
- the anisotropic conductive film 2 contains a polyvinyl butyral resin having a glass transition temperature of 90 ° C. or less, it becomes easy to soften the polyvinyl butyral resin by heating, and the repair property is good. Can be maintained.
- the anisotropic conductive film contains a polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher, the heat resistance of the anisotropic conductive film 2 is improved, and the pitch P 1 between the wiring electrode 4 and the metal electrode 5 and pitch P 2 it is possible to correspond to the case where 150 ⁇ m or less.
- the content of polyvinyl butyral resin that is 100 ° C. or higher is 10% by mass or more with respect to the total content of polyvinyl butyral resin, it is less than 10% by mass.
- the heat resistance of the anisotropic conductive film 2 is further improved, and it is possible to cope with the case where the pitch P 1 and the pitch P 2 of the wiring electrode 4 and the metal electrode 5 are 150 ⁇ m or less.
- the content of the polyvinyl butyral resin having a temperature of 100 ° C. or higher is 90% by mass or less based on the total content of the total polyvinyl butyral resin, the polyvinyl butyral resin is heated by heating as compared with the case of exceeding 90% by mass. It becomes easier to soften and the repairability can be maintained well.
- the molecular weight of the polyvinyl butyral resin is 20000 or more and 150,000 or less, it is easy to set the glass transition temperature of the polyvinyl butyral resin to 100 ° C. or more. Moreover, since the molecular weight of polyvinyl butyral resin is 10,000 or more and 60000 or less, it is easy to make the glass transition temperature of polyvinyl butyral resin 90 degrees C or less. Therefore, according to the configuration, it is possible to easily obtain an anisotropic conductive film containing a polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher and a polyvinyl butyral resin having a glass transition temperature of 90 ° C. or lower. Become.
- the adhesive 30 for electrode connection is effectively suppressed, and the insulation is improved.
- the anisotropic conductive film 2 having both insulating properties and repairability can be provided without causing the disadvantage of poor insulation due to the addition of polyvinyl butyral.
- the metal electrode 5 of the flexible printed wiring board 3 and the wiring electrode 4 of the rigid substrate 1 are connected via the anisotropic conductive film 2 by the heat and pressure treatment, the heated anisotropic conductive film 2 is removed. Since the time until cooling to below the glass transition temperature can be shortened, the mounting time until the pressure is released can be shortened.
- the aspect ratio of the conductive particles 6 is 5 or more, when the anisotropic conductive film 2 is used, the contact probability between the conductive particles is increased. As a result, the opposing electrodes, that is, the metal electrode 5 and the wiring electrode 4 can be electrically connected without increasing the blending amount of the conductive particles 6.
- the metal electrode 5 of the flexible printed wiring board 3 is connected to the wiring electrode 4 of the circuit board 1 through the anisotropic conductive film 2, but the anisotropic conductive film of the present invention. 2 may be used to connect, for example, the protruding electrodes (or bumps) of an electronic component such as an IC chip and the metal electrodes 5 of the flexible printed wiring board 3 or the wiring electrodes 4 of the circuit board 1.
- the conductive particles linear nickel fine particles having a long diameter L distribution of 1 ⁇ m to 8 ⁇ m and a short diameter R distribution of 0.1 ⁇ m to 0.4 ⁇ m were used.
- the epoxy resin (1) naphthalene type epoxy resin [Dainippon Ink Chemical Co., Ltd., trade name Epicron 4032D] and (2) bisphenol A type solid epoxy resin [Japan Epoxy Resin Co., Ltd. Trade name Epicoat 1004] was used.
- the phenoxy resin (3) phenoxy resin [manufactured by Japan Epoxy Resin Co., Ltd., trade name Epicoat 1256] was used.
- a microcapsule type imidazole curing agent [manufactured by Asahi Kasei Epoxy Co., Ltd., trade name NOVACURE HX3941] was used.
- the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher (5) [Sekisui Chemical Co., Ltd., trade name ESREC KS-1] is used, and the glass transition temperature is 90 ° C. or lower.
- (7) [manufactured by Sekisui Chemical Co., Ltd., trade name S REC BM-1] was used.
- epoxy resins, phenoxy resins, microcapsule type latent curing agents, polyvinyl butyral resins having a glass transition temperature of 100 ° C. or higher, and polyvinyl butyral resins having a glass transition temperature of 90 ° C. or lower are dissolved in 2-ethoxyethyl acetate. Then, after being dispersed, kneading with a three-roll was performed to prepare a solution having a solid content of 50% by mass. The Ni powder was added to this solution so that the metal filling ratio represented by the ratio of the total solid content (Ni powder + resin) was 0.1% by volume, followed by stirring using a centrifugal mixer.
- Ni powder was uniformly dispersed to produce a composite material for an adhesive.
- the major axis direction of the Ni powder is oriented in the thickness direction of the electrode connecting adhesive mainly composed of epoxy resin.
- the film was dried and solidified in a magnetic field having a magnetic flux density of 100 mT at 60 ° C. for 30 minutes to prepare an anisotropic conductive film having a thickness of 35 ⁇ m in which linear particles in the film were oriented in the magnetic field direction.
- Glass transition temperature measurement Using a dynamic viscoelasticity measuring apparatus (SII Nanotechnology Inc., EXSTAR6000 DMS), a dynamic viscoelasticity measurement method (DMA method) under the conditions of a heating rate of 10 ° C./min, a frequency of 1 Hz, and a weight of 5 g. ) To measure the glass transition temperature of the cured anisotropic conductive film prepared. In addition, the sample of width 2mm and length 10mm was used as a sample of hardened
- a flexible printed wiring board in which 100 copper electrodes plated with gold having a width of 75 ⁇ m and a height of 18 ⁇ m are arranged at intervals of 75 ⁇ m (that is, copper electrodes are arranged at a pitch of 150 ⁇ m), a width of 75 ⁇ m, and a height
- a rigid substrate glass cloth epoxy substrate in which 100 copper electrodes plated with 18 ⁇ m gold were arranged at intervals of 75 ⁇ m (that is, copper electrodes were arranged at a pitch of 150 ⁇ m) was prepared.
- the anisotropic conductive film prepared between the flexible printed wiring board and the glass epoxy substrate is sandwiched and heated and bonded at a pressure of 4 MPa for 15 seconds while being heated to 200 ° C., and the flexible printed wiring board and the glass epoxy are bonded. A bonded body of the substrate was obtained.
- the flexible printed wiring board is peeled from the glass epoxy substrate, and the residue of the anisotropic conductive film remaining on the copper electrode of the glass epoxy substrate which is the peeled surface is removed.
- the mixture was wiped off with a cotton swab dipped in a mixed solvent of methyl ethyl ketone and ethanol (mixing ratio was 70/30).
- Heat resistance evaluation In addition, as a heat resistance evaluation, first, the above-mentioned joined body (before peeling the flexible printed wiring board from the glass epoxy board) is prepared, and the temperature is set to 85 ° C. and the humidity is set to 85% in a constant temperature and humidity chamber. Then, a DC voltage of 15 V is continuously applied between 10 adjacent electrodes, and the insulation resistance value is measured over time from the flowing current. When the insulation resistance becomes 1 M ⁇ or less, it is determined that the insulation has been destroyed, the time from the start of voltage application to the insulation breakdown is measured, and the result is regarded as heat resistance evaluation. In this evaluation, when the insulating property was not destroyed even after 500 hours, it was determined that the heat resistance was good, and the insulating property evaluation was terminated. The results are shown in Table 1.
- polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher As the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher, (6) [Sekisui Chemical Co., Ltd., trade name S-LEC KS-3] was used, and (1) to (7) were weight ratios. (1) 20 / (2) 10 / (3) 50 / (4) 80 / (6) 10 / (7) 10 except that it was blended in the same manner as in Example 1 above. A directionally conductive film was prepared to obtain a joined body of a flexible printed wiring board and a rigid substrate. At this time, the content of the polyvinyl butyral resin (6) having a glass transition temperature of 100 ° C.
- the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher As the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher, (6) [Sekisui Chemical Co., Ltd., trade name S-LEC KS-3] was used, and (1) to (7) were weight ratios. (1) 20 / (2) 10 / (3) 60 / (4) 80 / (6) 5 / (7) 5 A directionally conductive film was prepared to obtain a joined body of a flexible printed wiring board and a rigid substrate. At this time, the content of the polyvinyl butyral resin (6) having a glass transition temperature of 100 ° C. or higher is 50% by mass with respect to the total content of the total polyvinyl butyral resin, that is, (5) + (7).
- the total content of the polyvinyl butyral resin that is, (5) + (7) is 5.6% by mass with respect to the total amount of all anisotropic conductive films, ie, the total of (1) to (7). Yes.
- Table 1 the above result which performed glass transition temperature measurement, repair property evaluation, and insulation evaluation on the same conditions as the above-mentioned Example 1 is shown in Table 1.
- polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher As the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher, (6) [Sekisui Chemical Co., Ltd., trade name S-LEC KS-3] was used, and (1) to (7) were weight ratios. (1) 20 / (2) 10 / (3) 30 / (4) 80 / (6) 20 / (7) 20 except that they were blended in the same manner as in Example 1 above. A directionally conductive film was prepared to obtain a joined body of a flexible printed wiring board and a rigid substrate. At this time, the content of the polyvinyl butyral resin (6) having a glass transition temperature of 100 ° C.
- polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher As the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher, (6) [Sekisui Chemical Co., Ltd., trade name S-LEC KS-3] was used, and (1) to (7) were weight ratios. (1) 10 / (2) 5 / (3) 25 / (4) 80 / (6) 30 / (7) 30, except that it was blended in the same manner as in Example 1 above. A directionally conductive film was prepared to obtain a joined body of a flexible printed wiring board and a rigid substrate. At this time, the content of the polyvinyl butyral resin (6) having a glass transition temperature of 100 ° C.
- the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher As the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher, (6) [Sekisui Chemical Co., Ltd., trade name S-LEC KS-3] was used, and (1) to (7) were weight ratios. (1) 20 / (2) 10 / (3) 50 / (4) 80 / (6) 18 / (7) 2 A directionally conductive film was prepared to obtain a joined body of a flexible printed wiring board and a rigid substrate. At this time, the content of the polyvinyl butyral resin (6) having a glass transition temperature of 100 ° C. or higher is 90% by mass with respect to the total content of the total polyvinyl butyral resin, that is, (6) + (7).
- polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher As the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher, (6) [Sekisui Chemical Co., Ltd., trade name S-LEC KS-3] was used, and (1) to (7) were weight ratios. (1) 20 / (2) 10 / (3) 50 / (4) 80 / (6) 4 / (7) 16 except that they were blended in the same manner as in Example 1 above. A directionally conductive film was prepared to obtain a joined body of a flexible printed wiring board and a rigid substrate. At this time, the content of the polyvinyl butyral resin (6) having a glass transition temperature of 100 ° C.
- Example 1 A polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher was not used, and (1) to (7) were (1) 20 / (2) 10 / (3) 50 / (4) 80 in weight ratio. / (7) An anisotropic conductive film was produced in the same manner as in Example 1 except that it was blended at a ratio of 20, to obtain a joined body of a flexible printed wiring board and a rigid board. Further, the total content of the polyvinyl butyral resin, that is, (7) is 11.1% by mass with respect to the total amount of all anisotropic conductive films, that is, the total of (1) to (7). Then, the above result which performed glass transition temperature measurement, repair property evaluation, and insulation evaluation on the same conditions as the above-mentioned Example 1 is shown in Table 1.
- both the repairability evaluation and the insulation evaluation satisfy the reference values. Accordingly, it contains a curable resin, a phenoxy resin, a latent curing agent, a polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher, a polyvinyl butyral resin having a glass transition temperature of 90 ° C. or lower, and conductive particles.
- the anisotropic conductive film is an anisotropic conductive film having high heat resistance that can cope with further fine pitch of the electrode having a minimum pitch of 150 ⁇ m or less while suppressing a reduction in repairability.
- Comparative Example 2 containing no polyvinyl butyral resin has high heat resistance but cannot maintain repairability.
- Comparative Example 6 containing the polyvinyl butyral resin (7) having a glass transition temperature of 90 ° C. or lower and not containing the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher has insufficient heat resistance. .
- the content of (5) or (6) which is a polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher is 20% by mass in Example 7, 50% by mass in Examples 1 to 5, In Example 6, it is 90 mass%. Therefore, the anisotropic conductive film containing the polyvinyl butyral resin having a glass transition temperature of 10% by mass or more and 90% by mass or less with respect to the total content of the total polyvinyl butyral resin of 100 ° C. or more suppresses a decrease in repairability. It turns out that it is an anisotropic conductive film with high heat resistance.
- Example 7 From Example 1 to Example 7, if the total content of the polyvinyl butyral resin is 5% by mass or more and 35% by mass or less with respect to the total amount of the anisotropic conductive film, both the repair property and the heat resistance can be achieved. It is presumed that it is preferable.
- the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher has the same effect regardless of whether the molecular weight is 27000 or 108,000. Therefore, if the molecular weight of the polyvinyl butyral resin having a glass transition temperature of 100 ° C. or higher is 20000 or more and 150,000 or less, it is presumed that the same effect can be obtained regardless of the molecular weight. Moreover, since the molecular weight of the polyvinyl butyral resin having a glass transition temperature of 90 ° C. or lower is 40000, the same effect can be obtained if the molecular weight of the polyvinyl butyral resin having a glass transition temperature of 90 ° C. or lower is 10,000 to 60000. It is inferred that
- the glass transition temperature of the cured anisotropic conductive film is 100 ° C. or higher. In such a range, there is no problem with heat resistance. Considering that when a fine pitch electrode having a minimum pitch of 150 ⁇ m or less is connected with an anisotropic conductive film, it is possible to reach a temperature of 90 ° C. or higher when energized. It is considered that the transition temperature is preferably 100 ° C. or higher.
- the embodiments and examples disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.
- the present invention relates to an anisotropic conductive film for bonding and electrically connecting a wiring board or an electronic component provided with electrodes, circuits, etc., and is therefore widely used in industry.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Polymers & Plastics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Non-Insulated Conductors (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Adhesive Tapes (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Combinations Of Printed Boards (AREA)
- Conductive Materials (AREA)
Abstract
Description
同構成によれば、ポリビニルブチラール樹脂の総含有量が、全異方導電性フィルム総量に対して5質量%以上であるため、リペア性の確保が一層容易であり、全異方導電性フィルム総量に対して35質量%以下であるため、絶縁性を得ることが容易となる。
同構成によれば、動的粘弾性測定法(DMA法)により測定した該異方導電性フィルムの硬化物のガラス転移温度が100℃以上であるため、電極接続用接着剤における不純物イオンの移動を効果的に抑制し、絶縁性が向上する。その結果、100℃未満の状態でフレキシブルプリント配線板と配線基板の接合体の電極間に電流を流し続けた場合でも、金属原子の移動による絶縁不良の発生を効果的に抑制することができる。従って、ポリビニルブチラールの添加による絶縁不良という不都合を生じることなく、絶縁性とリペア性を両立させた、電極接続用接着剤を提供することができる。また、加熱加圧処理によって異方導電性フィルムを介して、フレキシブルプリント配線板の金属電極と配線基板の配線電極を接続する際に、加熱された電極接続用接着剤をガラス転移温度以下に冷却するまでの時間が短縮できるため、加圧を解放するまでの実装時間を短縮することができる。
同構成によれば、異方導電性フィルムを使用する場合に、導電性粒子間の接触確率が高くなる。その結果、導電性粒子の配合量を増やすことなく、対峙する電極同士を電気的に接続することが可能になる。
同構成によれば、隣り合う電極間の絶縁を維持して短絡を防止しつつ、多数の対峙する電極同士を一度に、かつ各々を独立して導電接続することが可能になるという効果が、より一層向上する。
図1は、本実施形態に係る異方導電性フィルムにより、フレキシブルプリント配線板を実装したリジッド基板を示す断面図である。本実施形態の異方導電性フィルムを用いたフレキシブルプリント配線板等の配線板の実装方法としては、熱硬化性樹脂を主成分とする電極接続用接着剤と、電極接続用接着剤に含有された導電性粒子を有する異方導電性フィルムを介して、加熱加圧処理を行うことにより、熱硬化性樹脂を硬化させ、フレキシブルプリント配線板の金属電極をリジッド基板の配線電極に接続する。
(1)本実施形態においては、ガラス転移温度が90℃以下であるポリビニルブチラール樹脂を異方導電性フィルム2が含有するため、加熱によりポリビニルブチラール樹脂を軟化させることが容易となり、リペア性を良好に維持できる。一方、ガラス転移温度が100℃以上であるポリビニルブチラール樹脂を異方導電性フィルムが含有するため、異方導電性フィルム2の耐熱性が向上し、配線電極4および金属電極5のピッチP1およびピッチP2が150μm以下である場合に対応することが可能となる。
・上記実施形態においては、異方導電性フィルム2を介して、フレキシブルプリント配線板3の金属電極5を回路基板1の配線電極4に接続する構成としたが、本発明の異方導電性フィルム2を、例えば、ICチップ等の電子部品の突起電極(または、バンプ)とフレキシブルプリント配線板3の金属電極5、或いは回路基板1の配線電極4との接続に使用する構成としても良い。
導電性粒子として、長径Lの分布が1μmから8μm、短径Rの分布が0.1μmから0.4μmである直鎖状ニッケル微粒子を用いた。また、エポキシ樹脂としては、(1)ナフタレン型エポキシ樹脂〔大日本インキ化学工業(株)製、商品名エピクロン4032D〕および(2)ビスフェノールA型の固形エポキシ樹脂〔ジャパンエポキシレジン(株)製、商品名エピコート1004〕を使用した。また、フェノキシ樹脂としては、(3)フェノキシ樹脂〔ジャパンエポキシレジン(株)製、商品名エピコート1256〕を使用した。潜在性硬化剤としては、(4)マイクロカプセル型イミダゾール系硬化剤〔旭化成エポキシ(株)製、商品名ノバキュアHX3941〕を使用した。ガラス転移温度が100℃以上であるポリビニルブチラール樹脂としては、(5)〔積水化学工業(株)製、商品名エスレックKS-1〕を使用し、ガラス転移温度が90℃以下であるポリビニルブチラール樹脂としては、(7)〔積水化学工業(株)製、商品名エスレックBM-1〕を使用した。これら(1)~(7)を重量比で(1)20/(2)10/(3)50/(4)80/(5)10/(7)10の割合で配合した。このとき、ガラス転移温度が100℃以上であるポリビニルブチラール樹脂(5)の含有量が、全ポリビニルブチラール樹脂総含有量、即ち(5)+(7)に対して50質量%となっている。また、ポリビニルブチラール樹脂の総含有量、即ち(5)+(7)が、全異方導電性フィルム総量、即ち(1)~(7)の総合計に対して11.1質量%となっている。
動的粘弾性測定装置(エスアイアイ・ナノテクノロジー株式会社、EXSTAR6000 DMS)を使用して、昇温速度10℃/分、周波数1Hz、加重5gの条件の下、動的粘弾性測定法(DMA法)により、作成した異方導電性フィルムの硬化物のガラス転移温度を測定した。なお、硬化物のサンプルとして、幅2mm、長さ10mmのものを使用した。以上の結果を表1に示す。
まず、幅75μm、高さ18μmの金メッキが施された銅電極が75μm間隔で100個配列された(即ち、銅電極が150μmのピッチで配列された)フレキシブルプリント配線板と、幅75μm、高さ18μmの金メッキが施された銅電極が75μm間隔で100個配列された(即ち、銅電極が150μmのピッチで配列された)リジッド基板(ガラスクロスエポキシ基板)とを用意した。次いで、このフレキシブルプリント配線板とガラスエポキシ基板の間に作製した異方導電性フィルムを挟み、200℃に加熱しながら、4MPaの圧力で15秒間加圧して接着させ、フレキシブルプリント配線板とガラスエポキシ基板の接合体を得た。次いで、当該接合体を200℃に加熱した状態で、ガラスエポキシ基板からフレキシブルプリント配線板を剥離し、剥離面であるガラスエポキシ基板の銅電極上に残留した該異方導電性フィルムの残留物を、メチルエチルケトンとエタノールの混合溶媒(混合比率は、70/30)を浸漬させた綿棒で拭き取り除去した。係る、ガラスエポキシ基板の銅電極上に残留した該異方導電性フィルムの残留物の除去にかかった時間を測定し、リペア時間として評価した。このとき、10分以上処理しても異方導電性フィルムの残留物の除去が終了しない場合は、リペア性不十分としてリペア性評価試験を打ち切った。そして、この評価を10回繰り返し、リペア時間の平均値を求めた。以上の結果を表1に示す。
また、耐熱性評価として、まず、上記の接合体(ガラスエポキシ基板からフレキシブルプリント配線板を剥離する前のもの)を用意し、温度を85℃、湿度を85%に設定した恒温恒湿槽中で、10箇所の隣り合う電極間に15Vの直流電圧を印加し続け、流れた電流から絶縁抵抗値を経時的に測定する。絶縁抵抗が1MΩ以下となった時点において絶縁性が破壊されたと判断し、電圧印加開始から絶縁性破壊までの時間を測定し、その結果を耐熱性評価とする。係る評価において、500時間を超えても絶縁性が破壊されなかった場合は、耐熱性が良好なものとして判断し、絶縁性評価を打ち切った。以上の結果を表1に示す。
ガラス転移温度が100℃以上であるポリビニルブチラール樹脂を使用しなかったこと、および(1)~(7)を重量比で(1)20/(2)10/(3)50/(4)80/(7)20の割合で配合したこと以外は、上述の実施例1と同様にして、異方導電性フィルムを作製し、フレキシブルプリント配線板とリジッド基板の接合体を得た。また、ポリビニルブチラール樹脂の総含有量、即ち(7)が、全異方導電性フィルム総量、即ち(1)~(7)の総合計に対して11.1質量%となっている。その後、上述の実施例1と同一条件により、ガラス転移温度測定、リペア性評価、および絶縁性評価を行った、以上の結果を表1に示す。
今回開示された実施の形態および実施例は、全ての点で例示であって、制限的なものではないと考えられるべきである。本発明の範囲は、上記した説明でなく特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内のすべての変更が含まれることが意図される。
2…異方導電性フィルム
3…フレキシブルプリント配線板
4…配線電極
5…金属電極
6…導電性粒子
30…電極接続用接着剤
L…導電性粒子の長径
R…導電性粒子の短径
T…樹脂層の厚み
X…異方導電性フィルムの厚み方向
Y…異方導電性フィルムの面方向
Claims (8)
- 熱硬化性樹脂を主成分とし、分子量30000以上のフェノキシ樹脂、潜在性硬化剤、ポリビニルブチラール樹脂、及び導電性粒子を含有する異方導電性フィルムにおいて、
前記ポリビニルブチラール樹脂として、ガラス転移温度が100℃以上であるポリビニルブチラール樹脂とガラス転移温度が90℃以下であるポリビニルブチラール樹脂とを含有することを特徴とする異方導電性フィルム。 - 前記ガラス転移温度が100℃以上であるポリビニルブチラール樹脂の含有量が、全ポリビニルブチラール樹脂総含有量に対して10質量%以上90質量%以下である請求項1に記載の異方導電性フィルム。
- 前記ポリビニルブチラール樹脂の総含有量が、全異方導電性フィルム総量に対して5質量%以上35質量%以下である請求項1または2に記載の異方導電性フィルム。
- 前記ガラス転移温度が100℃以上であるポリビニルブチラール樹脂の分子量が20000以上150000以下であるとともに、前記ガラス転移温度が90℃以下であるポリビニルブチラール樹脂の分子量が10000以上60000以下である請求項1~3のいずれか1項に記載の異方導電性フィルム。
- 動的粘弾性測定法(DMA法)により測定した該異方導電性フィルムの硬化物のガラス転移温度が100℃以上である請求項1~4のいずれか1項に記載の異方導電性フィルム。
- 該異方導電性フィルムを電極間に挟み込んだ後硬化させることにより前記電極同士を接着し、再び前記電極同士を剥離した場合における剥離面に残留した該異方導電性フィルムの残留物が、ケトン系溶剤を20%以上含む混合溶剤により剥離面から除去可能であることを特徴とする請求項1~5のいずれか1項に記載の異方導電性フィルム。
- 前記導電性粒子のアスペクト比が5以上である請求項1~6のいずれか1項に記載の異方導電性フィルム。
- 前記導電性粒子の長径方向を、該異方導電性フィルムの厚み方向に配向させた請求項1~7のいずれか1項に記載の異方導電性フィルム。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP09821899A EP2341582A1 (en) | 2008-10-21 | 2009-09-18 | Anisotropic electroconductive film |
CN200980105931.5A CN101953026B (zh) | 2008-10-21 | 2009-09-18 | 各向异性导电膜 |
US12/918,731 US8133412B2 (en) | 2008-10-21 | 2009-09-18 | Anisotropic conductive film |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008-271106 | 2008-10-21 | ||
JP2008271106A JP5151902B2 (ja) | 2008-10-21 | 2008-10-21 | 異方導電性フィルム |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2010047200A1 true WO2010047200A1 (ja) | 2010-04-29 |
Family
ID=42119246
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2009/066382 WO2010047200A1 (ja) | 2008-10-21 | 2009-09-18 | 異方導電性フィルム |
Country Status (7)
Country | Link |
---|---|
US (1) | US8133412B2 (ja) |
EP (1) | EP2341582A1 (ja) |
JP (1) | JP5151902B2 (ja) |
KR (1) | KR20110089812A (ja) |
CN (1) | CN101953026B (ja) |
TW (1) | TW201022389A (ja) |
WO (1) | WO2010047200A1 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016140204A1 (ja) * | 2015-03-02 | 2016-09-09 | 株式会社スリーボンド | 熱硬化型導電性接着剤 |
Families Citing this family (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5543267B2 (ja) * | 2010-05-07 | 2014-07-09 | デクセリアルズ株式会社 | 異方性導電フィルム及びその製造方法、並びに実装体及びその製造方法 |
JP5767792B2 (ja) * | 2010-08-27 | 2015-08-19 | デクセリアルズ株式会社 | 実装体の製造方法、接続方法及び異方性導電膜 |
JP5410387B2 (ja) * | 2010-08-31 | 2014-02-05 | デクセリアルズ株式会社 | 導電性粒子及びその製造方法、並びに異方性導電フィルム、接合体、及び接続方法 |
JPWO2013021936A1 (ja) * | 2011-08-10 | 2015-03-05 | 住友電気工業株式会社 | 導電性接着テープ巻回体 |
JP5650611B2 (ja) * | 2011-08-23 | 2015-01-07 | デクセリアルズ株式会社 | 異方性導電フィルム、異方性導電フィルムの製造方法、接続方法、及び接合体 |
JP5939063B2 (ja) * | 2012-07-11 | 2016-06-22 | 日立化成株式会社 | 絶縁被覆導電粒子及びそれを用いた異方導電性接着剤 |
US9775235B2 (en) | 2013-03-15 | 2017-09-26 | Flexcon Company, Inc. | Systems and methods for providing surface connectivity of oriented conductive channels |
JP6123411B2 (ja) | 2013-03-26 | 2017-05-10 | デクセリアルズ株式会社 | 異方性導電フィルム |
CN104250525B (zh) * | 2013-06-25 | 2016-04-20 | 第一毛织株式会社 | 各向异性导电膜、图像显示器及半导体装置 |
KR101628440B1 (ko) * | 2013-10-31 | 2016-06-08 | 제일모직주식회사 | 이방성 도전 필름 및 이를 이용한 반도체 장치 |
JP6347104B2 (ja) * | 2013-12-27 | 2018-06-27 | セイコーエプソン株式会社 | 電気配線層の製造方法、電気配線層形成用部材、電気配線層、電気配線基板の製造方法、電気配線基板形成用部材、電気配線基板、振動子、電子機器および移動体 |
CN104576966B (zh) * | 2014-12-31 | 2017-02-01 | 北京维信诺科技有限公司 | 一种柔性显示装置及其制备方法 |
US20170271299A1 (en) * | 2015-10-29 | 2017-09-21 | Boe Technology Group Co., Ltd | Anisotropic conductive film (acf), bonding structure, and display panel, and their fabrication methods |
JP2017098077A (ja) * | 2015-11-24 | 2017-06-01 | デクセリアルズ株式会社 | 異方性導電フィルム、及び接続方法 |
CN109963921B (zh) * | 2016-11-18 | 2021-09-24 | 住友电气工业株式会社 | 粘接剂组合物及印刷线路板 |
KR101953962B1 (ko) | 2017-01-09 | 2019-03-04 | 서울대학교산학협력단 | 비아를 포함하는 신축성 기판 형성 방법 및 비아를 가지는 신축성 기판 |
CN106681070B (zh) * | 2017-03-14 | 2019-09-03 | 惠科股份有限公司 | 阵列基板与软性电路板的粘合方法、液晶面板及液晶显示器 |
CA3176601A1 (en) | 2020-03-25 | 2021-09-30 | Flexcon Company, Inc. | Isotropic non-aqueous electrode sensing material |
CN113418831B (zh) * | 2021-06-30 | 2022-08-26 | 中国地质科学院水文地质环境地质研究所 | 一种基于电阻率层析成像法的古滑坡复活模拟装置及方法 |
CN114882790B (zh) * | 2022-04-24 | 2023-06-16 | 绵阳惠科光电科技有限公司 | 异方性导电胶和显示装置 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05117419A (ja) | 1991-10-30 | 1993-05-14 | Sumitomo Bakelite Co Ltd | 異方導電フイルム |
JP2007217503A (ja) * | 2006-02-15 | 2007-08-30 | Asahi Kasei Electronics Co Ltd | 異方導電性接着フィルム |
JP2007232627A (ja) * | 2006-03-02 | 2007-09-13 | Asahi Kasei Electronics Co Ltd | 微細回路検査用異方導電性フィルム |
JP2008094908A (ja) * | 2006-10-10 | 2008-04-24 | Sumitomo Electric Ind Ltd | 電極接続用接着剤 |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7247381B1 (en) * | 1998-08-13 | 2007-07-24 | Hitachi Chemical Company, Ltd. | Adhesive for bonding circuit members, circuit board, and method of producing the same |
-
2008
- 2008-10-21 JP JP2008271106A patent/JP5151902B2/ja not_active Expired - Fee Related
-
2009
- 2009-09-18 US US12/918,731 patent/US8133412B2/en not_active Expired - Fee Related
- 2009-09-18 KR KR1020107016845A patent/KR20110089812A/ko not_active Application Discontinuation
- 2009-09-18 CN CN200980105931.5A patent/CN101953026B/zh not_active Expired - Fee Related
- 2009-09-18 EP EP09821899A patent/EP2341582A1/en not_active Withdrawn
- 2009-09-18 WO PCT/JP2009/066382 patent/WO2010047200A1/ja active Application Filing
- 2009-10-20 TW TW098135331A patent/TW201022389A/zh unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05117419A (ja) | 1991-10-30 | 1993-05-14 | Sumitomo Bakelite Co Ltd | 異方導電フイルム |
JP2007217503A (ja) * | 2006-02-15 | 2007-08-30 | Asahi Kasei Electronics Co Ltd | 異方導電性接着フィルム |
JP2007232627A (ja) * | 2006-03-02 | 2007-09-13 | Asahi Kasei Electronics Co Ltd | 微細回路検査用異方導電性フィルム |
JP2008094908A (ja) * | 2006-10-10 | 2008-04-24 | Sumitomo Electric Ind Ltd | 電極接続用接着剤 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016140204A1 (ja) * | 2015-03-02 | 2016-09-09 | 株式会社スリーボンド | 熱硬化型導電性接着剤 |
JPWO2016140204A1 (ja) * | 2015-03-02 | 2017-12-14 | 株式会社スリーボンド | 熱硬化型導電性接着剤 |
US10266729B2 (en) | 2015-03-02 | 2019-04-23 | Three Bond Co., Ltd. | Thermocurable electroconductive adhesive |
Also Published As
Publication number | Publication date |
---|---|
JP5151902B2 (ja) | 2013-02-27 |
KR20110089812A (ko) | 2011-08-09 |
TW201022389A (en) | 2010-06-16 |
US8133412B2 (en) | 2012-03-13 |
US20100327232A1 (en) | 2010-12-30 |
JP2010102859A (ja) | 2010-05-06 |
CN101953026B (zh) | 2013-08-21 |
EP2341582A1 (en) | 2011-07-06 |
CN101953026A (zh) | 2011-01-19 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5151902B2 (ja) | 異方導電性フィルム | |
EP1944346B1 (en) | Anisotropic conductive adhesive | |
JP2008094908A (ja) | 電極接続用接着剤 | |
EP1850351B1 (en) | Adhesive for circuit connection | |
KR102467618B1 (ko) | 접착제 조성물 | |
WO2010073885A1 (ja) | フィルム状接着剤及び異方導電性接着剤 | |
JP4556936B2 (ja) | 電極接続用接着剤 | |
CN104106182B (zh) | 各向异性导电连接材料、连接结构体、连接结构体的制造方法和连接方法 | |
TWI797225B (zh) | 連接結構體及其製造方法 | |
JP5200744B2 (ja) | 接着剤およびこれを用いた電極接続方法 | |
JP2007317563A (ja) | 回路接続用接着剤 | |
JP2007056209A (ja) | 回路接続用接着剤 | |
JP4867805B2 (ja) | 電極接続用接着剤 | |
JP2010024416A (ja) | 電極接続用接着剤 | |
JP5273514B2 (ja) | 電極接続用接着剤とその製造方法 | |
JP4918908B2 (ja) | 異方導電性フィルム | |
JP2009084307A (ja) | 電極接続用接着剤 | |
JP2009037928A (ja) | 電極接続用接着剤 | |
JP2009004603A (ja) | 基板の製造方法 | |
JP2010280871A (ja) | フィルム状接着剤、フィルム状異方導電性接着剤 | |
JP2680430B2 (ja) | 異方性導電フィルム | |
JP2004352785A (ja) | 異方導電性接着剤 | |
JP2008291161A (ja) | 接着剤の製造方法、電気部品の接続方法 | |
JP2008300849A (ja) | 接続材料 | |
JP2008084545A (ja) | 電極接続用接着剤 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 200980105931.5 Country of ref document: CN |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 09821899 Country of ref document: EP Kind code of ref document: A1 |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2009821899 Country of ref document: EP |
|
ENP | Entry into the national phase |
Ref document number: 20107016845 Country of ref document: KR Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 12918731 Country of ref document: US |
|
NENP | Non-entry into the national phase |
Ref country code: DE |