WO2010007633A1 - Machine pour emballer des produits, en particulier des capsules pour machines de distribution de boissons infusées - Google Patents

Machine pour emballer des produits, en particulier des capsules pour machines de distribution de boissons infusées Download PDF

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Publication number
WO2010007633A1
WO2010007633A1 PCT/IT2008/000471 IT2008000471W WO2010007633A1 WO 2010007633 A1 WO2010007633 A1 WO 2010007633A1 IT 2008000471 W IT2008000471 W IT 2008000471W WO 2010007633 A1 WO2010007633 A1 WO 2010007633A1
Authority
WO
WIPO (PCT)
Prior art keywords
capsules
station
vacuum
packaging machine
welding
Prior art date
Application number
PCT/IT2008/000471
Other languages
English (en)
Inventor
Filippo Quadrelli
Original Assignee
Gima S.P.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gima S.P.A. filed Critical Gima S.P.A.
Priority to PCT/IT2008/000471 priority Critical patent/WO2010007633A1/fr
Priority to EP08808192A priority patent/EP2310273B1/fr
Publication of WO2010007633A1 publication Critical patent/WO2010007633A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/02Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas
    • B65B31/025Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers
    • B65B31/028Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers closed by a lid sealed to the upper rim of the container, e.g. tray-like container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B29/00Packaging of materials presenting special problems
    • B65B29/02Packaging of substances, e.g. tea, which are intended to be infused in the package
    • B65B29/022Packaging of substances, e.g. tea, which are intended to be infused in the package packaging infusion material into capsules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/24Cleaning of, or removing dust from, containers, wrappers, or packaging ; Preventing of fouling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2842Securing closures on containers
    • B65B7/2878Securing closures on containers by heat-sealing

Definitions

  • the present invention refers to a machine for packaging products, such products being in particular capsules for machines for delivering infusion beverages.
  • the art proposes several arrangements of machines for packaging various products, and in particular capsules containing an essence to be infused, such as for example tea, coffee, tisanes, etc., generally composed of a plurality of working stations arranges in series, each one of such stations being supplied with the semifinished product to be packaged by means of at least one conveyor belt handled through one or more linkages.
  • an essence to be infused such as for example tea, coffee, tisanes, etc.
  • machines typically aimed for packaging coffee capsules usually comprise at least one vacuum welding bell for a cover made of an aluminium sheet on the capsule itself: such bells, due to their encumbrance and their operating times, not compatible with advancement speeds of the conveyor belt, are usually placed out of the line, thereby making the production of capsules more complex, having to take care with continuity of displacing the capsules from the machine to the welding bell, that is slower and with less performance; linkage-type transport belts are complex, costly and noisy; moreover, they have hygiene problems, consequently finding serious critical points in applications in the delicate field of packaging foodstuff products in which, obviously, cleaning of environment and working means is an absolutely important factor; known transport belts require a sliding abutment on at least one supporting bed: also in this case there are important hygienic problems.
  • object of the present invention is solving the above prior art problems, by providing a machine for packaging products, and in particular capsules for machines for delivering infusion beverages, comprising at least one station for vacuum welding such capsules with an operation that is continuous with the operation of the rest of the machine, consequently resulting quicker and more efficient than prior art packaging machines.
  • Another object of the present invention is providing a machine for packaging products, and in particular capsules for machines for delivering infusion beverages, comprising a transfer belt for the capsule from a working station to a following station composed of a plurality of projecting tiles that make the belt links, without links and supporting bed, consequently resulting less noisy and suitable to be more easily cleaned with respect to known conveyor belts.
  • FIG. 1 shows a top perspective view of a preferred embodiment of the packaging machine according to the present invention
  • FIG. 2 shows another top perspective view of the packaging machine according to the present invention
  • FIG. 3 shows a side view of the packaging machine according to the present invention
  • FIG. 4a, 4b, 4c, 4d, 4e and 4f respectively show some operating steps of a packaging station of the machine according to the present invention
  • FIG. 5 shows a top perspective view of a component of the machine according to the present invention
  • FIG. 6 shows a top perspective view of another preferred embodiment of the packaging machine according to the present invention.
  • FIG. 7 shows a top view of another working station of the machine according to the present invention.
  • FIG. 8 shows a side sectional view of the working station of FIG. 7;
  • FIG. 9a and 9b respectively show schematic top and front views of the packaging machine in an operating step thereof ;
  • FIG. 10a and 10b respectively show schematic top and front views of the packaging machine in another operating step thereof;
  • FIG. 11a and lib respectively show schematic top and front views of the packaging machine in another operating step thereof;
  • FIG. 12a and 12b respectively show schematic top and front views of the packaging machine in another operating step thereof.
  • FIG. 13a and 13b respectively show schematic top and front views of the packaging machine in another operating step thereof.
  • the machine for packaging products 1, and in particular capsules for machines for delivering infusion beverages comprises at least one transfer belt 7 adapted to cyclically and sequentially transfer such capsules from a working station to a following station, such stations comprising: at least one station for shearing 3 such capsules: such station 3 then takes care of separating the individual capsules from thermoformed panels pre-arranged and comprising a plurality of capsules; at least one first pick-and-place station 5 of such capsules separated in the previous station 3: such station 5 then takes care of taking the capsules and orderly arranging them, for example in a plurality of parallel rows, on the transfer belt 7; it can be noted that the transfer belt 7 comprises a plurality of seats, each one of which is adapted to receive a different capsule; at least one station for supplying and forming 9 filter paper; at least one station for sealing 11 such filter paper inside each capsule transported by the transfer belt 7; at least one station for dosing and filling 13 each capsule transported by
  • the station for dosing and filling 13 comprises, for each capsule to be filled supplied to the station 13 itself by the transfer belt 7, at least one substantially known scroll-type dosing device; at least one station for weighing 15 each capsule: in particular, it can be provided that the station for weighing 15 cooperates with the station for dosing and filling 13 to perform au automatic control feedback and to real-time adjust the correct dosing of the essence to be infused; at least one station for cleaning (not shown) the edges of each capsule; at least one station for supplying, cutting and positioning 17 at least one aluminium sheet layer on each capsule transported by the transfer belt 7; at least one station for vacuum welding 21 such aluminium sheet on each capsule; in particular, the capsules are cyclically supplied to the station for vacuum welding 21 through a second pick-and-place station 19 adapted at least to take one or more capsules, in each of which possibly the respective aluminium sheet is subjected to a partial pre-welding, by the transfer belt 7 and at least deposit it in the station for vacuum welding 21; and at least
  • the packaging machine 1 is equipped with a station for vacuum welding 21 comprising at least one vacuum bell 25 composed of at least one lower half-shell 25a and of at least one upper half-shell 25b, such half-shells 25a, 25b being adapted to be cyclically closed and opened around at least one moving working tray 27 containing the capsules 28 to be welded and cyclically arranged between the lower half-shell 25a and the upper half-shell 25b by handling means mentioned below.
  • At least the upper half-shell 25b is equipped with vacuum generating means 29 inside the vacuum bell 25, preferably made with air pumping means from inside the vacuum bell 25 towards the outside environment, and related vacuum keeping means, made for example as suitably sized and placed gaskets, vacuum compensating means 31 inside each capsule by delivering at least one compensating gas, such as for example nitrogen, and welding means 33 of the aluminium sheet cover on the edges of each respective capsule 28.
  • vacuum generating means 29 inside the vacuum bell 25
  • air pumping means from inside the vacuum bell 25 towards the outside environment
  • related vacuum keeping means made for example as suitably sized and placed gaskets
  • vacuum compensating means 31 inside each capsule by delivering at least one compensating gas, such as for example nitrogen, and welding means 33 of the aluminium sheet cover on the edges of each respective capsule 28.
  • the vacuum bell 25 When opening the half-shells 25a, 25b, the vacuum bell 25 thereby allows handling the moving working tray 27 to arrange inside the vacuum bell 25 the capsules to be welded and the following withdrawal of the tray 27 at the end of welding.
  • the vacuum bell 25 then performs, through the vacuum keeping means, a suitable seal, around the moving working tray 27 and in particular around each capsule 28 to be welded, to vacuum afterwards generated by the vacuum generating means 29: at the same time, the vacuum compensating means 31 take care of inserting gas, and in particular nitrogen, inside each capsule 28 in such a way as to compensate the presence of vacuum; afterwards, the welding means 33 take care of welding the aluminium sheet onto the edge of the respective capsule 28.
  • vacuum inside the vacuum bell 25 is broken and delivery of the compensating gas is stopped to allow opening the half-shells 25a, 25b.
  • the station for vacuum welding 21 preferably comprises at least three moving working trays 27a, 27b and 27c, each one of which is cyclically loaded with capsules to be welded, taken by the handling means inside the vacuum bell 25 for welding the capsules, and in particular between the half-shells 25a, 25b, taken outside the vacuum bell 25 for withdrawing the welded capsules and taken back to the capsule-loading position.
  • the handling means comprise vertical handling means and horizontal handling means of the moving working trays 27a, 27b, 27c: the vertical handling means comprise at least one first and one second lifting device 37, 39 of the moving working trays 27a, 27b, 27c, such first mobile lifting device 37 being arranged upstream of the vacuum bell 25 and such second mobile lifting device 39 being arranged downstream of the vacuum bell 25.
  • Each lifting device 37, 39 comprises supporting means, respectively 41 and 43, of one of the moving working trays 27a, 27b, 27c, preferably made as bearing shelves, in order to vertically move such tray 27a, 27b or 27c between an upper level position and a lower level position.
  • the supporting means 41, 43 comprise the horizontal handling means of the moving working trays 27a, 27b, 27c, preferably made as at least one pin engaging the tray arranged on the supporting means 41, 43 themselves and adapted to horizontally translate.
  • the first moving working tray 27a is arranged on the supporting means 41 of the first lifting device 37, the second moving working tray 27b is arranged inside the vacuum bell 25, the supporting means 43 of the second lifting device 39 are empty and the third moving working tray 27c is in a rest position under the vacuum bell 25 supported by at least one pair of guides or at least one support plan, coplanar with the level of the supporting means 41, 43 of lifting devices 37, 39 when these latter ones are in the lower level position; in such a step, the lifting devices 37, 39 are both in the upper level position, coplanar with the level of the vacuum bell 25: the second pick-and-place station 19 then takes care of taking one or more capsules from the transfer belt 7 and of orderly arranging them on the first moving working tray 27a; the vacuum bell 25 is in an open position and the capsules contained on the
  • the horizontal handling means of the supporting means 41 of the first lifting device 37 horizontally move, as shown by arrow 0 1 , the first moving working tray 27a taking this latter one inside the vacuum bell 25 in an open position: the first moving working tray 27a then pushes the second moving working tray 27b taking it on the supporting means 43 of the second lifting device 39; the supporting means 41 of the first lifting device 37 are then empty.
  • the station for unloading 23 takes care of withdrawing the capsules welded by the second moving working tray 27b placed on the supporting means 43 of the second lifting device 39.
  • both lifting devices 37, 39 take the related supporting means 41, 43 to the lower level position, as shown by arrows V 1 and V 2 .
  • the second moving working tray 27b taking this latter one below the vacuum bell 25 above the pair of guides or the support plan: the second moving working tray 27b then pushes the third moving working tray 27c taking it onto the supporting means 41 of the first lifting device 37.
  • both lifting devices 37, 39 take back the related supporting means 41, 43 to the upper level position, as shown by arrows V 3 and V 3 .
  • the third moving working tray 27c is then empty, waiting to be loaded with the capsules through the second pick-and-place station 19, and the second moving working tray 27b is in its rest position below the vacuum bell 25.
  • the above-described operating steps are merely an example and can change both depending on a different number of used moving working trays, and depending on a different number and/or placement of the vacuum bells, and depending on different displacing movements conferred to the moving working trays by the handling means .
  • the station for vacuum welding 21 comprises a single moving working tray 27 rotating around at least one rotation pin 45 whose rotation axis is substantially vertical: in particular, the moving working tray 27 is divided into two halves 27', 27'' separated by the centerline passing through the rotation axis of the rotation pin 45, each one of such halves 27', 27'' alternatively and cyclically passing from a loading and unloading position of the capsules 28 through the second pick-and-place station 19 to a position inside the vacuum bell 25 for performing the welding of the capsules, through rotations, preferably by 180 °, of the moving working tray 27 around the rotation pin 45, such rotation being imposed by the handling means.
  • the moving working tray 27 is arranged with its first half inside the vacuum bell 25 for welding the capsules arranged thereon, and with its second half 27'' empty and in its capsule-loading position: the second pick-and-place station 19 then takes care of taking one or more capsules from the transfer belt 7 and of orderly arranging them on the second half 27'' of the moving working tray 27.
  • the vacuum bell 25 opens, freeing the first half 27' containing the welded capsules, and the handling means start rotating the moving working tray 27 around the rotation pin 45, as shown by arrow R.
  • the second half 27'' is taken inside the vacuum bell 25 in its open position and the first half 27' is taken in the position previously occupied by the second half 27' ' : at the same time, the transfer belt 7 has obviously advanced along the direction shown by arrow T.
  • the second pick-and-place station 19 then takes the welded capsules of the second half 27'' of the moving working tray 27.
  • the vacuum bell 25 closes to weld the capsules contained on the second half 27'' of the moving working tray 27.
  • the second pick-and-place station 19 arranges the capsules welded and previously taken by the second half 27'' of the moving working tray 27 on the transfer belt 7 in the positions left by the capsules taken in the above- described step shown in FIG. 9a and 9b.
  • the second pick-and-place station 19 goes back in position to take new capsules to be welded by the transfer belt 7. Then, once having ended the welding of capsules being present on the second half 21'' of the moving working tray 27 placed inside the vacuum bell 25, this latter one opens and the operating cycle of the station for vacuum welding 21 starts again from the operating step of FIG. 9a and 9b.
  • the above-described operating steps are merely an example and can change both depending on a different number of used moving working trays, and depending on a different number and/or placement of vacuum bells, and depending on different displacing movements conferred to the moving working trays by the handling means .
  • the packaging machine 1 can further comprise a transfer belt 7 free from handling links and supporting bed.
  • a preferred embodiment of the transfer belt 7 comprises a plurality of links 47 mutually connected in an articulated way, each of such links 47 comprising at least one projecting tile 49, such tile 49 being equipped with at least one housing seat 51 for a capsule, integrally connected to at least one sliding carriage 53.
  • each sliding carriage 53 comprises articulated connection means, such as for example at least one hinge 55, to at least one adjacent sliding carriage 53, and sliding rollers 57 of such sliding carriage 53 on at least one guiding rail (not shown) arranged inside the packaging machine 1.
  • the sliding rollers 57 are arranged in pairs at the ends of each sliding carriage 53 next to the articulated connection means 55 with which they share a rotation axis R-R, obviously orthogonal to the advancement direction A of the transfer belt 7.
  • each pair of sliding rollers 57 is arranged in such a way as to slide on two different side sliding guides in order to remove, or at least attenuate, a possible side skidding of the transfer belt 7.
  • a third sliding guide centrally arranged between the two side sliding guides.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Vacuum Packaging (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)

Abstract

L'invention porte sur une machine (1) pour emballer des produits, en particulier des capsules (28) pour des machines de distribution de boissons infusées, comprenant au moins une courroie de transfert (7) apte à transférer de façon cyclique et en séquence les capsules (28) d'une station de travail à une station suivante, ces stations comprenant au moins une station pour délivrer et former (9) un papier filtre, au moins une station pour sceller de façon étanche (11) le papier filtre à l'intérieur de chaque capsule (28), au moins une station pour doser et remplir (13) chaque capsule (28), au moins une station pour délivrer, couper et positionner (17) au moins une couche de feuille d'aluminium sur chaque capsule (28), au moins une station pour le soudage sous vide (21) de la feuille d'aluminium sur chaque capsule, ces capsules étant délivrées de façon cyclique à la station pour le soudage sous vide (21) par l'intermédiaire d'au moins une seconde station de saisie et de placement (19) apte au moins à prendre une ou plusieurs capsules à partir de la courroie de transfert (7) et au moins à la ou les déposer dans la station pour le soudage sous vide (21), la station pour le soudage sous vide (21) comprenant au moins une cloche à vide (25) apte à être ouverte et fermée de façon cyclique autour d'au moins un plateau de travail mobile (27) contenant les capsules (28) devant être soudées et agencées de façon cyclique dans la cloche à vide (25) par des moyens de manipulation.
PCT/IT2008/000471 2008-07-14 2008-07-14 Machine pour emballer des produits, en particulier des capsules pour machines de distribution de boissons infusées WO2010007633A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/IT2008/000471 WO2010007633A1 (fr) 2008-07-14 2008-07-14 Machine pour emballer des produits, en particulier des capsules pour machines de distribution de boissons infusées
EP08808192A EP2310273B1 (fr) 2008-07-14 2008-07-14 Machine pour emballer des produits, en particulier des capsules pour machines de distribution de boissons infusées

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/IT2008/000471 WO2010007633A1 (fr) 2008-07-14 2008-07-14 Machine pour emballer des produits, en particulier des capsules pour machines de distribution de boissons infusées

Publications (1)

Publication Number Publication Date
WO2010007633A1 true WO2010007633A1 (fr) 2010-01-21

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Country Status (2)

Country Link
EP (1) EP2310273B1 (fr)
WO (1) WO2010007633A1 (fr)

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ITGE20100014A1 (it) * 2010-02-05 2011-08-06 Gianluigi Rossi " metodo per il confezionamento sotto vuoto delle cialde contenenti polvere di caffe', cialde cosi' ottenute e dispositivo per la loro erogazione ".
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ITBO20120068A1 (it) * 2012-02-15 2013-08-16 Ima Ind Srl Macchina per la formazione di capsule monouso per bevande
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ITBO20120170A1 (it) * 2012-03-29 2013-09-30 Ima Ind Srl Macchina e procedimento per la formazione di capsule monouso per bevande
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ITBO20130096A1 (it) * 2013-03-06 2014-09-07 Ima Ind Srl Macchina per la formazione di capsule monouso per bevande
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EP2730523B1 (fr) 2012-11-12 2016-04-06 2266170 Ontario, Inc. Capsule pour boisson et procédé et système pour sa fabrication
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IT201600068514A1 (it) * 2016-07-01 2018-01-01 Gd Spa Macchina riempitrice per il riempimento di una capsula con una dose di prodotto incoerente.
EP3281879A1 (fr) * 2016-08-08 2018-02-14 Gerhard Schubert GmbH Machine de remplissage de capsules et procédé de remplissage des capsules avec de la poudre
US10343838B2 (en) 2012-06-18 2019-07-09 K-Fee System Gmbh Portion capsule and use of same for producing a beverage
US10472165B2 (en) 2012-12-14 2019-11-12 K-Fee System Gmbh Portion capsule and method for producing a beverage by means of a portion capsule
IT201800010250A1 (it) * 2018-11-12 2020-05-12 Opem S P A Apparato per il confezionamento di capsule in sottovuoto
IT201800010329A1 (it) * 2018-11-14 2020-05-14 Ingeco Cosmetics S R L Apparecchiatura e procedimento per il caricamento di contenitori scatolari per prodotti cosmetici in macchine compattatrici di polveri cosmetiche.
US10669093B2 (en) 2015-02-27 2020-06-02 K-Fee System Gmbh Single serve capsule comprising a filter element connected thereto by sealing
US10737876B2 (en) 2015-07-13 2020-08-11 K-Fee System Gmbh Filter element having a cut-out
US10858176B2 (en) 2010-07-22 2020-12-08 K-Fee System Gmbh Portion capsule having an identifier
IT201900013185A1 (it) * 2019-07-29 2021-01-29 S A T S R L Apparato e metodo di chiusura di capsule
US11045035B2 (en) 2015-09-18 2021-06-29 K-Fee System Gmbh Adapter for a single serve capsule
IT202000002341A1 (it) * 2020-02-06 2021-08-06 T M E S P A Macchina per il riempimento di contenitori, quali ad esempio capsule per il caffè
US11084650B2 (en) 2015-06-10 2021-08-10 K-Fee System Gmbh Portion capsule with a three-ply nonwoven fabric
IT202100008756A1 (it) * 2021-04-08 2022-10-08 Gd Spa Apparato e metodo per il trasporto di prodotti

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