WO2009147830A1 - 難燃性熱可塑性樹脂組成物 - Google Patents
難燃性熱可塑性樹脂組成物 Download PDFInfo
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- WO2009147830A1 WO2009147830A1 PCT/JP2009/002452 JP2009002452W WO2009147830A1 WO 2009147830 A1 WO2009147830 A1 WO 2009147830A1 JP 2009002452 W JP2009002452 W JP 2009002452W WO 2009147830 A1 WO2009147830 A1 WO 2009147830A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3477—Six-membered rings
- C08K5/3492—Triazines
- C08K5/34928—Salts
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/5205—Salts of P-acids with N-bases
Definitions
- the present invention relates to a flame retardant thermoplastic resin composition, in particular, a flame retardant thermoplastic resin composition having good water resistance and processability and improved flame retardancy, and an electric wire using the same, It relates to molded products such as automobile interior materials, building materials, and electrical parts.
- thermoplastic resins have been used in the fields of industrial and household electrical products, taking advantage of their hygiene, workability, chemical resistance, weather resistance, electrical properties, mechanical strength, etc. It is widely used in various fields such as interior decorations and automobile parts, and uses for which thermoplastic resins are used are expanding. With the expansion of such applications, flame resistance is also required for thermoplastic resins, and the required performance is becoming stricter year by year.
- a flame retardant resin composition comprising a halogen-containing compound alone or in combination with an antimony compound such as antimony oxide as a flame retardant and blended with a thermoplastic resin, which is the mainstream of conventional flame retardant technology. It is regarded as a problem that a product generates a halogen-based gas during combustion or molding. Therefore, a flame retardant resin composition that does not generate these halogen-based gases during combustion or molding is required.
- Patent Document 1 fire prevention materials in which ethylenediamine phosphate and a salt of a melamine and / or cyanuric acid derivative (for example, melamine phosphate) are combined, or alkyldiamine phosphates are used.
- Patent Document 2 A technique using a specific phosphorus compound such as a flame retardant thermoplastic resin composition (Patent Document 2) containing such a phosphate as a flame retardant has been proposed.
- ethylenediamine phosphate and alkyldiamine phosphate are highly water-soluble, fire-preventing materials or flame-retardant thermoplastic resin compositions containing these are used for applications where water resistance is reduced and contact with moisture. There was a drawback that could not be done.
- intumescent flame retardant that exhibits a flame retardancy by forming a surface expansion layer (Intumescent) during combustion and suppressing diffusion and heat transfer of decomposition products (Patent Document 3).
- This flame retardant also has excellent flame retardancy, it has a drawback that it is insufficient in terms of water resistance.
- thermosetting resin a system using both an ammonium polyphosphate compound and an amine phosphate salt, such as providing a thermosetting resin on the surface of the ammonium polyphosphate compound, is disclosed, and polycarbodiimide is described as an example of the thermosetting resin.
- Patent Document 4 a system using both an ammonium polyphosphate compound and an amine phosphate salt, such as providing a thermosetting resin on the surface of the ammonium polyphosphate compound, is disclosed, and polycarbodiimide is described as an example of the thermosetting resin.
- JP 59-47285 A Japanese Patent Publication No. 5-508187 JP 2003-26935 A JP-A-9-235407
- a first object of the present invention is to provide a thermoplastic resin composition excellent in flame retardancy, water resistance and processability / moldability.
- the second object of the present invention is to provide a molded article excellent in flame retardancy and water resistance.
- the present invention provides a flame retardant thermoplastic resin composition comprising the following components (A), (B) and (C) in combination with a thermoplastic resin, and the flame retardant: It is a molded product characterized by using a thermoplastic resin composition.
- n is a number from 1 to 100
- X 1 is a triazine derivative represented by the following general formula (2)
- P is a number satisfying the relational expression 0 ⁇ p ⁇ n + 2.
- Z 1 and Z 2 in the formula (2) may be the same or different and are each independently a —NR 5 R 6 group [wherein R 5 and R 6 are independently a hydrogen atom, a carbon atom, A linear or branched alkyl group or methylol group having 1 to 6 carbon atoms, a hydroxyl group, a mercapto group, a linear or branched alkyl group having 1 to 10 carbon atoms, a linear or branched group having 1 to 10 carbon atoms. It is a group selected from the group consisting of an alkoxy group, a phenyl group and a vinyl group.
- r is a number of 1 to 100
- Y 1 is [R 1 R 2 N (CH 2 ) m NR 3 R 4 ], a piperazine or a diamine containing a piperazine ring
- R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom or a linear or branched alkyl group having 1 to 5 carbon atoms
- m is an integer of 1 to 10
- q is a number satisfying the relational expression 0 ⁇ q ⁇ r + 2.
- the flame-retardant thermoplastic resin composition of the present invention preferably further contains zinc oxide as the component (D).
- n in the general formula (1) is 2, and p is 2.
- melamine pyrophosphate in which X 1 is melamine (Z 1 and Z 2 in the general formula (2) are —NH 2 ).
- component (B) it is preferable to use a piperazine polyphosphate having q of 1 in the general formula (3) and Y 1 being piperazine, and it is particularly preferable to use piperazine pyrophosphate as the piperazine polyphosphate.
- thermoplastic resin composition of the present invention not only has excellent flame retardancy and water resistance, but also has excellent processability and moldability, and thus easily provides a molded product excellent in flame retardancy and water resistance. be able to.
- the (poly) phosphate compound represented by the following general formula (1) used as the component (A) in the flame-retardant thermoplastic resin composition of the present invention is a salt of phosphoric acid and a triazine derivative.
- n is a number from 1 to 100
- X 1 is a triazine derivative represented by the following general formula (2)
- P is a number satisfying the relational expression 0 ⁇ p ⁇ n + 2.
- Z 1 and Z 2 in the formula (2) may be the same or different and are each independently a —NR 5 R 6 group [wherein R 5 and R 6 are independently a hydrogen atom, a carbon atom, A linear or branched alkyl group or methylol group having 1 to 6 carbon atoms, a hydroxyl group, a mercapto group, a linear or branched alkyl group having 1 to 10 carbon atoms, a linear or branched alkoxy group having 1 to 10 carbon atoms. And a group selected from the group consisting of a group, a phenyl group and a vinyl group.
- linear or branched alkyl group having 1 to 10 carbon atoms represented by Z 1 and Z 2 in the general formula (2) include methyl, ethyl, propyl, isopropyl, butyl, sec-butyl, Tertiary butyl, isobutyl, amyl, isoamyl, tertiary amyl, hexyl, cyclohexyl, heptyl, isoheptyl, tertiary heptyl, n-octyl, isooctyl, tertiary octyl, 2-ethylhexyl, nonyl, decyl, etc.
- linear or branched alkoxy group having 1 to 10 include groups derived from these alkyl groups.
- triazine derivative examples include melamine, acetoguanamine, benzoguanamine, acrylic guanamine, 2,4-diamino-6-nonyl-1,3,5-triazine, 2,4-diamino-6-hydroxy-1,3 , 5-triazine, 2-amino-4,6-dihydroxy-1,3,5-triazine, 2,4-diamino-6-methoxy-1,3,5-triazine, 2,4-diamino-6- Ethoxy-1,3,5-triazine, 2,4-diamino-6-propoxy-1,3,5-triazine, 2,4-diamino-6-isopropoxy-1,3,5-triazine, 2,4 -Diamino-6-mercapto-1,3,5-triazine, 2-amino-4,6-dimercapto-1,3,5-triazine and the like.
- the (poly) phosphate compound represented by the general formula (1) used as the component (A) in the present invention it is preferable to use a salt of phosphoric acid and melamine.
- a salt of phosphoric acid and melamine examples thereof include melamine orthophosphate, melamine pyrophosphate, and melamine polyphosphate.
- melamine pyrophosphate in which n in the general formula (1) is 2, p is 2, and X 1 is melamine.
- the salt of phosphoric acid and melamine used in the present invention for example, melamine pyrophosphate, is mixed with sodium pyrophosphate and melamine at an arbitrary reaction ratio, then reacted by adding hydrochloric acid, and is mixed with sodium hydroxide. Can be obtained by summing up.
- the (poly) phosphate compound represented by the following general formula (3) used as the component (B) is a salt of phosphoric acid and diamine or piperazine.
- r is a number of 1 to 100
- Y 1 is [R 1 R 2 N (CH 2 ) mNR 3 R 4 ], piperazine or a diamine containing a piperazine ring
- R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom or a linear or branched alkyl group having 1 to 5 carbon atoms
- m is an integer of 1 to 10
- q is a number satisfying the relational expression 0 ⁇ q ⁇ r + 2. is there.
- diamine represented by Y 1 in the general formula (3) include N, N, N ′, N′-tetramethyldiaminomethane, ethylenediamine, N, N′-dimethylethylenediamine, N, N′— Diethylethylenediamine, N, N-dimethylethylenediamine, N, N-diethylethylenediamine, N, N, N ′, N′-tetramethylethylenediamine, N, N, N ′, N′-tetraethylethylenediamine, tetramethylenediamine, 1, 2-propanediamine, 1,3-propanediamine, tetramethylenediamine, pentamethylenediamine, hexamethylenediamine, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diamino Decane, piperazine, trans-2,5-dimethylpipe
- the component (B) phosphate compound represented by the general formula (3) used as the component (B) include piperazine orthophosphate, piperazine pyrophosphate, piperazine polyphosphate, and the like.
- piperazine polyphosphate in which q in the above general formula (3) is 1 and Y 1 is piperazine, and it is particularly preferable to use piperazine pyrophosphate.
- the salt of phosphoric acid and piperazine used in the present invention can be easily obtained as a poorly water-soluble precipitate by reacting piperazine and pyrophosphoric acid in water or an aqueous methanol solution.
- piperazine polyphosphate it may be a salt obtained from polyphosphoric acid and piperazine composed of a mixture of orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid and other polyphosphoric acids, and the composition of the raw polyphosphoric acid is There is no particular limitation.
- the blending amount of the component (A) is preferably 0.1 to 40 parts by mass, particularly preferably 1 to 30 parts by mass with respect to 100 parts by mass of the thermoplastic resin.
- the blending amount of the component (B) is preferably 0.1 to 50 parts by mass, particularly preferably 1 to 40 parts by mass with respect to 100 parts by mass of the thermoplastic resin.
- the total blending amount of the component (A) and the component (B) is preferably 1 to 90 parts by mass, particularly preferably 5 to 70 parts by mass with respect to 100 parts by mass of the thermoplastic resin component. If it is less than 1 part by mass, a sufficient flame retarding effect cannot be obtained, and if it exceeds 90 parts by mass, the properties as a resin are deteriorated, which is not preferable.
- the blending ratio (A) / (B) (mass basis) of the component (A) and the component (B) is preferably 20/80 to 50/50, particularly 30/70 to 50 / 50 is preferable.
- the polycarbodiimide used as the component (C) is a (co) polymer using at least one selected from the following polyvalent isocyanate compounds.
- the polyvalent isocyanate include, for example, hexamethylene diisocyanate, xylene diisocyanate, cyclohexane diisocyanate, pyridine diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 4,4-diphenylmethane diisocyanate, p-phenylene.
- Examples thereof include diisocyanate, m-phenylene diisocyanate, and 1,5-naphthylene diisocyanate.
- Carbodilite HMV-8CA and Carbodilite LA-1 manufactured by Nisshinbo Co., Ltd. are preferable from the viewpoint of water resistance and processability.
- the surface condition of the strands during the resin extrusion process is particularly good, so that the workability is also good.
- the blending amount of the component (C) is preferably 0.01 to 10 parts by mass with respect to 100 parts by mass of the thermoplastic resin from the viewpoint of water resistance and processability, and particularly 0.1 to 5 parts by mass. It is preferably 0.5 to 3 parts by mass. If it is less than 0.01 part by mass, the water resistance and processability may be insufficient, and if it exceeds 10 parts by mass, the properties of the resin may be deteriorated.
- Zinc oxide may be surface-treated.
- one type of zinc oxide manufactured by Mitsui Kinzoku Kogyo Co., Ltd.
- partially coated zinc oxide manufactured by Mitsui Kinzoku Kogyo Co., Ltd.
- Nanofine 50 ultrafine particle oxidation with an average particle size of 0.02 ⁇ m
- commercially available products such as zinc (manufactured by Sakai Chemical Industry Co., Ltd.) and nanofine K (ultrafine zinc oxide coated with zinc silicate having an average particle size of 0.02 ⁇ m: Sakai Chemical Industry Co., Ltd.) can be used.
- the amount of zinc oxide used as the component (D) is preferably 0.01 to 10 parts by mass, particularly 0.1 to 5 parts by mass, relative to 100 parts by mass of the thermoplastic resin. It is preferable.
- the timing of blending the components (A) to (D) with respect to the thermoplastic resin is not particularly limited.
- two or more types selected from the components (A) to (D) may be pre-packed and blended into a thermoplastic resin, or each component may be blended appropriately with a thermoplastic resin. Also good. In the case of making one pack, each component may be pulverized and mixed, or mixed and then pulverized.
- the flame retardant thermoplastic resin composition of the present invention may contain a fluorine-based drip inhibitor.
- a fluorine-based anti-drip agent when blended, caution is required because the tendency to cause a decrease in the melt flow rate (MFR) of the resin is significant.
- fluorine anti-drip agent examples include fluorine resins such as polytetrafluoroethylene, polyvinylidene fluoride, polyhexafluoropropylene, sodium perfluoromethanesulfonate, Perfluoroalkanesulfonic acid alkali metal salts such as fluoro-n-butanesulfonic acid potassium salt, perfluoro-t-butanesulfonic acid potassium salt, perfluorooctanesulfonic acid sodium salt, perfluoro-2-ethylhexanesulfonic acid calcium salt Examples thereof include compounds or alkaline earth metal salts of perfluoroalkanesulfonic acid. These can be used alone or in combination of two or more. Similarly, silicone rubbers can be blended as other anti-drip agents.
- fluorine resins such as polytetrafluoroethylene, polyvinylidene fluoride, polyhexafluoropropylene, sodium perfluoromethanesulf
- silicone oil may be blended for the purpose of suppressing secondary aggregation during blending and improving water resistance.
- silicone oils with a methylpolysiloxane structure include those composed only of a dimethylpolysiloxane structure, those composed of both a dimethylpolysiloxane structure and a methylhydrogenpolysiloxane structure, and only a methylhydrogenpolysiloxane structure.
- these silicone oils may be those that have been modified by at least one of epoxy modification, carboxyl modification, carbinol modification, and amino modification.
- a specific silicone oil having a methyl hydrogen structure of 100% is, for example, KF-99 (manufactured by Shin-Etsu Chemical Co., Ltd.), and a part of which has a methyl hydrogen structure is HMS-151 (Gelest Corporation).
- HMS-071 manufactured by Gelest
- HMS-301 manufactured by Gelest
- DMS-H21 manufactured by Gelest
- epoxy-modified products include, for example, X-22-2000 (Shin-Etsu Chemical ( KF-102 (manufactured by Shin-Etsu Chemical Co., Ltd.), carboxyl-modified products, for example, X-22-4015 (manufactured by Shin-Etsu Chemical Co., Ltd.), and carbinol-modified products, for example, X- Examples of 22-4015 (manufactured by Shin-Etsu Chemical Co., Ltd.) and amino-modified products include KF-393 (manufactured by Shin-Etsu Chemical Co., Ltd.) and the like.
- thermoplastic resin composition of the present invention may be added with an ammonium polyphosphate compound, but care must be taken since the water resistance tends to deteriorate.
- the ammonium polyphosphate compound is a compound containing ammonium polyphosphate alone or the main component of the ammonium polyphosphate.
- the ammonium polyphosphate is a compound that can be represented by the general formula (NH 4 ) r + 2 P r O 3r + 1 (where r is an integer of 20 to 1000), and when r is sufficiently large, It is a compound that can be approximated by the formula (NH 4 PO 3 ) r (where r is the same as above).
- ammonium polyphosphates include Exolit-422 (trade name, manufactured by Clariant), Exolit-700 (trade name, manufactured by Clariant), Phos-chek-P / 30 (trade name, manufactured by Monsanto), Phos-chek-P / 40 (trade name, manufactured by Monsanto), Sumisafe-P (trade name, manufactured by Sumitomo Chemical Co., Ltd.), TERRAJU-S10 ( Trademark, manufactured by Chisso Corporation), and TERRAJU-S20 (trademark, manufactured by Chisso Corporation).
- the surface of the ammonium polyphosphate is coated with a thermosetting resin coated or microencapsulated with ammonium polyphosphate, melamine monomer or other nitrogen-containing organic compound.
- Exolit-462 product
- Exolit AP-750 trade name, manufactured by Clariant
- Sumisafe-PM trade name, manufactured by Sumitomo Chemical Co., Ltd.
- TERRAJU-C60 trademark, manufactured by Chisso Corporation
- Terrage TERRAJU
- TERRAJU-C70 Trademark, manufactured by Chisso Corporation
- TERRAJU-C8 Trademark, Chisso Co., Ltd.
- thermoplastic resin used in the present invention examples include ⁇ -olefin polymers such as polypropylene, high-density polyethylene, low-density polyethylene, linear low-density polyethylene, polybutene, and poly-3-methylpentene, or ethylene-vinyl acetate copolymers.
- Polyolefin resins such as ethylene-propylene copolymer and copolymers thereof, polyvinyl chloride, polyvinylidene chloride, chlorinated polyethylene, chlorinated polypropylene, polyvinylidene fluoride, rubber chloride, vinyl chloride-vinyl acetate copolymer , Vinyl chloride-ethylene copolymer, vinyl chloride-vinylidene chloride copolymer, vinyl chloride-vinylidene chloride-vinyl acetate terpolymer, vinyl chloride-acrylic acid ester copolymer, vinyl chloride-maleic acid ester copolymer Polymer, vinyl chloride-cyclohexylmaleimi Halogen-containing resins such as copolymers, petroleum resins, coumarone resins, polystyrene, polyvinyl acetate, acrylic resins, styrene and / or ⁇ -methylstyrene and other monomers (eg maleic anhydride,
- polyphenylene sulfide polyurethane
- thermoplastic resins such as cellulose resins and blends thereof.
- it may be an elastomer such as isoprene rubber, butadiene rubber, acrylonitrile-butadiene copolymer rubber, styrene-butadiene copolymer rubber.
- the present invention is effective for polyolefin resins, particularly polypropylene resins and polyethylene resins, which have conventionally been difficult to flame retardant.
- the present invention relates to the density of these thermoplastic resins, the softening point, the proportion of insoluble matter in the solvent, the degree of stereoregularity, the presence or absence of catalyst residues, the type and blending ratio of raw olefins, the type of polymerization catalyst (for example, , Lewis acid catalyst, metallocene catalyst, etc.) are effective in any case, although the degree of effect varies.
- the type of polymerization catalyst for example, Lewis acid catalyst, metallocene catalyst, etc.
- the flame retardant thermoplastic resin composition of the present invention is further added with a phenolic antioxidant, a phosphorus antioxidant, a thioether antioxidant, an ultraviolet absorber, a hindered amine light stabilizer, and the like as necessary. Therefore, it is preferable to stabilize.
- phenolic antioxidant examples include 2,6-ditert-butyl-p-cresol, 2,6-diphenyl-4-octadecyloxyphenol, distearyl (3,5-ditert-butyl-4). -Hydroxybenzyl) phosphonate, 1,6-hexamethylenebis [(3,5-ditert-butyl-4-hydroxyphenyl) propionic acid amide], 4,4'-thiobis (6-tert-butyl-m-cresol ), 2,2′-methylenebis (4-methyl-6-tert-butylphenol), 2,2′-methylenebis (4-ethyl-6-tert-butylphenol), 4,4′-butylidenebis (6-tert-butyl) -M-cresol), 2,2′-ethylidenebis (4,6-ditert-butylphenol), 2,2′-ethylidenebis (4-secondarybutyl-6-tert-butyl) Eno
- thermoplastic resin may be used alone or in admixture of two or more, but it is preferably used in an amount of 0.001 to 10 parts by weight, particularly 0.05 to 5 parts by weight per 100 parts by weight of the thermoplastic resin. It is preferable to use a part.
- Examples of the phosphorus antioxidant include trisnonylphenyl phosphite, tris [2-tert-butyl-4- (3-tert-butyl-4-hydroxy-5-methylphenylthio) -5-methylphenyl].
- Phosphite tridecyl phosphite, octyl diphenyl phosphite, di (decyl) monophenyl phosphite, di (tridecyl) pentaerythritol diphosphite, di (nonylphenyl) pentaerythritol diphosphite, bis (2,4-di Tert-butylphenyl) pentaerythritol diphosphite, bis (2,6-ditert-butyl-4-methylphenyl) pentaerythritol diphosphite, bis (2,4,6-tritert-butylphenyl) pentaerythritol diphosphite Phosphite, bis (2,4-dicumylphenyl) pen Erythritol diphosphite, tetra (tridecyl) isopropylidene diphenol diphosphit
- thioether-based antioxidant examples include dialkylthiodipropionates such as dilauryl thiodipropionate, dimyristyl thiodipropionate, distearyl thiodipropionate, and pentaerythritol tetra ( ⁇ -alkylmercaptopropionate). These may be used alone or in admixture of two or more, but is preferably used in an amount of 0.001 to 10 parts by weight, especially 0 parts per 100 parts by weight of the thermoplastic resin. It is preferable to use 0.05 to 5 parts by mass.
- Examples of the ultraviolet absorber include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-octoxybenzophenone, and 5,5′-methylenebis (2-hydroxy-4-methoxybenzophenone).
- 2-Hydroxybenzophenones such as 2- (2′-hydroxy-5′-methylphenyl) benzotriazole, 2- (2′-hydroxy-3 ′, 5′-ditert-butylphenyl) -5-chloro Benzotriazole, 2- (2′-hydroxy-3′-tert-butyl-5′-methylphenyl) -5-chlorobenzotriazole, 2- (2′-hydroxy-5′-tert.
- Octylphenyl) benzotriazole 2- (2′-hydroxy-3 ′, 5′-dicumylphenyl) benzotriazole, 2 2- (methylenebis (4-tert-octyl-6- (benzotriazolyl) phenol), 2- (2′-hydroxy-3′-tert-butyl-5′-carboxyphenyl) benzotriazole and the like 2- ( 2'-hydroxyphenyl) benzotriazoles; phenyl salicylate, resorcinol monobenzoate, 2,4-ditertiarybutylphenyl-3,5-ditertiarybutyl-4-hydroxybenzoate, 2,4-ditertiary amylphenyl Benzoates such as 3,5-ditert-butyl-4-hydroxybenzoate and hexadecyl-3,5-ditert-butyl-4-hydroxybenzoate; 2-ethyl-2′-ethoxyoxanilide, 2-ethoxy Substitute
- thermoplastic resin may be used singly or as a mixture of two or more, but it is preferably used in an amount of 0.001 to 30 parts by weight, particularly 0.05 to 10 parts by weight based on 100 parts by weight of the thermoplastic resin. It is preferable to use a part.
- hindered amine light stabilizer examples include 2,2,6,6-tetramethyl-4-piperidyl stearate, 1,2,2,6,6-pentamethyl-4-piperidyl stearate, 2,2, 6,6-tetramethyl-4-piperidylbenzoate, bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis (1,2,2,6,6-tetramethyl-4-piperidyl) Sebacate, bis (1-octoxy-2,2,6,6-tetramethyl-4-piperidyl) sebacate, tetrakis (2,2,6,6-tetramethyl-4-piperidyl) -1,2,3,4 -Butanetetracarboxylate, tetrakis (1,2,2,6,6-pentamethyl-4-piperidyl) -1,2,3,4-butanetetracarboxylate, bis (2,2 , 6,6-tetramethyl-4-piperidyl) -di (tridec
- thermoplastic resin may be used singly or in combination of two or more, but it is preferably used in an amount of 0.001 to 30 parts by weight, particularly 0.05 to 10 parts by weight based on 100 parts by weight of the thermoplastic resin. It is preferable to use a part.
- the flame retardant thermoplastic resin composition of the present invention includes, as necessary, nucleating agents such as p-tert-butyl aluminum benzoate, aromatic phosphate metal salts, dibenzylidene sorbitols, antistatic agents, Metal soap, hydrotalcite, triazine ring-containing compound, metal hydroxide, phosphate ester flame retardant, condensed phosphate ester flame retardant, phosphate flame retardant, inorganic phosphorus flame retardant, halogen flame retardant, silicon Flame retardants, antimony oxides such as antimony trioxide, other inorganic flame retardant aids, other organic flame retardants, fillers, pigments, lubricants, foaming agents and the like may be added.
- nucleating agents such as p-tert-butyl aluminum benzoate, aromatic phosphate metal salts, dibenzylidene sorbitols, antistatic agents, Metal soap, hydrotalcite, triazine ring-containing compound, metal hydroxide, phosphat
- triazine ring-containing compound examples include melamine, ammelin, benzguanamine, acetoguanamine, phthalodiguanamine, melamine cyanurate, melamine pyrophosphate, butylenediguanamine, norbornene diguanamine, methylene diguanamine, ethylene dimelamine, trimethylene Dimelamine, tetramethylene dimelamine, hexamethylene dimelamine, 1,3-hexylene dimelamine and the like can be mentioned.
- metal hydroxide examples include magnesium hydroxide, aluminum hydroxide, calcium hydroxide, barium hydroxide, zinc hydroxide, Kismer 5A (magnesium hydroxide: manufactured by Kyowa Chemical Industry Co., Ltd.) and the like.
- phosphate ester flame retardant examples include, for example, trimethyl phosphate, triethyl phosphate, tributyl phosphate, tributoxyethyl phosphate, trischloroethyl phosphate, trisdichloropropyl phosphate, triphenyl phosphate, tricresyl phosphate, cresyl diphenyl Phosphate, trixylenyl phosphate, octyl diphenyl phosphate, xylenyl diphenyl phosphate, trisisopropylphenyl phosphate, 2-ethylhexyl diphenyl phosphate, t-butylphenyl diphenyl phosphate, bis- (t-butylphenyl) phenyl phosphate, tris- (t -Butylphenyl) phosphate, isopropylphenyldiphenylphosphate, bis- (isoprop
- condensed phosphate ester flame retardant examples include 1,3-phenylene bis (diphenyl phosphate), 1,3-phenylene bis (dixylenyl phosphate), bisphenol A bis (diphenyl phosphate), and the like.
- Examples of the other inorganic flame retardant aids include inorganic compounds such as titanium oxide, aluminum oxide, magnesium oxide, hydrotalcite, talc, montmorillonite, and surface-treated products thereof.
- inorganic compounds such as titanium oxide, aluminum oxide, magnesium oxide, hydrotalcite, talc, montmorillonite, and surface-treated products thereof.
- TIPAQUE R-680 titanium oxide: manufactured by Ishihara Sangyo Co., Ltd.
- Kyowa Mag 150 magnesium oxide: manufactured by Kyowa Chemical Industry Co., Ltd.
- DHT-4A hydrotalcite: Kyowa Chemical Industry Co., Ltd.
- Alkamizer 4 Zinc-modified hydrotalcite: manufactured by Kyowa Chemical Industry Co., Ltd.
- Examples of the other organic flame retardant aid include pentaerythritol.
- additives that are usually used in synthetic resins, for example, a crosslinking agent, an antistatic agent, an antifogging agent, a plate-out preventing agent, a surface treatment agent, are optionally added.
- the flame-retardant thermoplastic resin molding of the present invention can be easily obtained by molding the flame-retardant thermoplastic resin composition of the present invention by a known method.
- the molding method is not particularly limited, and various shapes such as a resin plate, a sheet, a film, a deformed product, and the like are appropriately used by extrusion processing, calendar processing, injection molding, roll molding, compression molding, blow molding and the like.
- the molded product can be easily manufactured.
- the flame-retardant thermoplastic resin composition of the present invention is excellent in processability, and particularly has a feature that it has excellent surface properties because the surface of the strand during extrusion processing is smooth.
- the flame-retardant thermoplastic resin composition of the present invention and the molded product thereof are electric / electronic / communication, agriculture, forestry and fisheries, mining, construction, food, textile, clothing, medical, coal, petroleum, rubber, leather, automobile, It can be used in a wide range of industrial fields such as precision equipment, wood, building materials, civil engineering, furniture, printing, and musical instruments.
- thermoplastic resin composition and molded product thereof include printers, personal computers, word processors, keyboards, PDAs (small information terminals), telephones, copiers, facsimiles, ECRs (electronic type).
- Cash register calculators, electronic notebooks, cards, holders, stationery and other OA machines and appliances, washing machines, refrigerators, vacuum cleaners, microwave ovens, lighting fixtures, game machines, irons, kotatsu and other household appliances, TVs, VTRs , AV equipment such as video cameras, radio cassettes, tape recorders, mini-discs, CD players, speakers, liquid crystal displays, connectors, relays, capacitors, switches, printed circuit boards, coil bobbins, semiconductor sealing materials, LED sealing materials, electric wires, cables Applications such as transformers, deflection yokes, distribution boards, clocks, etc. It is below.
- the flame-retardant thermoplastic resin composition and molded product thereof according to the present invention are further provided with a seat (filling, outer material, etc.), belt, ceiling, compatible top, armrest, door trim, rear package tray, carpet, mat, sun visor, Foil cover, mattress cover, airbag, insulation material, suspension hand, suspension belt, electric wire coating material, electrical insulation material, paint, coating material, upholstery material, flooring, corner wall, carpet, wallpaper, wall covering, Exterior materials, interior materials, roofing materials, deck materials, wall materials, pillar materials, floorboards, eaves materials, frames and repetitive shapes, window and door shapes, slabs, siding, terraces, balconies, soundproofing plates, heat insulation plates Automobiles, vehicles, ships, aircraft, buildings, housing and building materials and civil engineering materials, clothing, curtains, sheets, plywood, synthetic fiber, carpets, doormats, sheets, buckets, hoses, containers , Can be glasses, bags, cases, goggles, skis, rackets, tents, household goods of musical instruments, and the like, and also
- Examples 1 to 6 and Comparative Examples 1 to 4 30 parts by mass of low density polyethylene (Nihon Unicar Co., Ltd .: PES-120), 30 parts by mass of ethylene-vinyl acetate copolymer (Tosoh Co., Ltd .: Ultrasen 635), 0.1% calcium stearate (lubricant) Parts by mass, methyl tetrakis [3- (3,5-ditertiarybutyl-4-hydroxyphenyl) propionate] methane (phenolic antioxidant), 0.1 parts by mass, tris (2,4-di-tertiary) (Butylphenyl) phosphite (phosphorus antioxidant) 0.1 part by mass, glycerin monostearate (lubricant) 0.3 part by mass, a thermoplastic resin composition obtained, and the components listed in Table 1 below And is extruded under the following processing conditions to produce pellets, which are used for injection molding at 190 ° C., 1.6 mm
- ⁇ Flame Retardant UL-94V Test Method> Keep the test piece 127mm long, 12.7mm wide and 1.6mm thick vertically, burn the burner at the lower end for 10 seconds, then remove the burner and wait for the fire to ignite the test piece to extinguish. It was measured. Next, at the same time when the fire was extinguished, the second flame contact was performed for 10 seconds, and the time when the ignited fire was extinguished was measured in the same manner as the first time. Moreover, it was also evaluated at the same time whether or not the cotton under the test piece was ignited by the falling fire type. Based on the first and second combustion times, the presence or absence of cotton ignition, etc., the combustion rank was given according to the UL-94V standard. The flame rank is V-0, and the flame retardance decreases as V-1 and V-2 are reached. However, those not corresponding to any of the ranks V-0 to V-2 were determined as NR.
- (A) component and (B) component of Table 1 were manufactured with the following method.
- [Production Example 1] (A) component: Melamine pyrophosphate Pyrophosphate and melamine were reacted at 1: 1.
- [Production Example 2] (B) Component: Piperazine pyrophosphate Pyrophosphate and piperazine were reacted by 1: 1.
- Examples 1 to 6 of the present invention not only V-0 in the UL-94V test was achieved, but also water resistance and workability were excellent. On the other hand, in Comparative Examples 1 and 2, V-0 was achieved in the UL-94V test, but the water resistance and workability were poor. Further, in the case of Comparative Examples 3 and 4 using an ammonium polyphosphate compound, the V-0 level in the UL-94V test could not be reached, and sufficient flame retardancy was not exhibited. It was confirmed that the processability was poor and the water resistance was extremely poor.
- the flame-retardant thermoplastic resin composition of the present invention has excellent flame retardancy, water resistance and excellent processability and moldability, and manufacture of molded products such as electric wires, automobile interior materials, building materials, and electrical parts. Useful for.
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Abstract
Description
本発明の第2の目的は、難燃性及び耐水性に優れた成形品を提供することにある。
即ち本発明は、熱可塑性樹脂に対して、下記(A)成分、(B)成分及び(C)成分を配合してなることを特徴とする難燃性熱可塑性樹脂組成物、及び該難燃性熱可塑性樹脂組成物を用いてなることを特徴とする成型品である。
(A)成分:下記一般式(1)で表される(ポリ)リン酸塩化合物
(B)成分:下記一般式(3)で表される(ポリ)リン酸塩化合物
(C)成分:ポリカルボジイミド
但し、(1)式中のnは1~100の数、X1は下記一般式(2)で表されるトリアジン誘導体であり、Pは関係式0<p≦n+2を満たす数である。
但し、(2)式中のZ1及びZ2は同一でも異なっていてもよく、それぞれ独立に、-NR5R6基〔ここでR5及びR6はそれぞれ独立に、水素原子、炭素原子数1~6の直鎖又は分岐のアルキル基、若しくはメチロール基〕、水酸基、メルカプト基、炭素原子数1~10の直鎖又は分岐のアルキル基、炭素原子数1~10の直鎖又は分岐のアルコキシ基、フェニル基及びビニル基からなる群より選ばれる基である。
但し(3)式中のrは1~100の数、Y1は〔R1R2N(CH2)mNR3R4〕、ピペラジン又はピペラジン環を含むジアミンであり、R1、R2、R3及びR4はそれぞれ独立に、水素原子、又は炭素原子数1~5の直鎖もしくは分岐のアルキル基、mは1~10の整数、qは関係式0<q≦r+2を満たす数である。
本発明の難燃性熱可塑性樹脂組成物は、更に(D)成分として、酸化亜鉛を含有することが好ましく、前記(A)成分としては、一般式(1)におけるnが2、pが2、X1がメラミン(一般式(2)におけるZ1及びZ2が-NH2)であるピロリン酸メラミンを用いることが好ましい。また前記(B)成分として、一般式(3)におけるqが1、Y1がピペラジンであるポリリン酸ピペラジンを用いることが好ましく、特に上記ポリリン酸ピペラジンとして、ピロリン酸ピペラジンを用いることが好ましい。
但し、(1)式中のnは1~100の数、X1は下記一般式(2)で表されるトリアジン誘導体であり、Pは関係式0<p≦n+2を満たす数である。
但し、(2)式中のZ1及びZ2は同一でも異なっていてもよく、それぞれ独立に、-NR5R6基〔ここでR5及びR6はそれぞれ独立に、水素原子、炭素原子数1~6の直鎖もしくは分岐のアルキル基又はメチロール基〕、水酸基、メルカプト基、炭素原子数1~10の直鎖又は分岐のアルキル基、炭素原子数1~10の直鎖又は分岐のアルコキシ基、フェニル基及びビニル基からなる群より選ばれる基である。
但し(3)式中のrは1~100の数、Y1は〔R1R2N(CH2)mNR3R4〕、ピペラジンまたはピペラジン環を含むジアミンであり、R1、R2、R3及びR4はそれぞれ独立に、水素原子、又は炭素原子数1~5の直鎖もしくは分岐のアルキル基、mは1~10の整数、qは関係式0<q≦r+2を満たす数である。
上記チオエーテル系酸化防止剤としては、例えば、チオジプロピオン酸ジラウリル、チオジプロピオン酸ジミリスチル、チオジプロピオン酸ジステアリル等のジアルキルチオジプロピオネート類、及びペンタエリスリトールテトラ(β-アルキルメルカプトプロピオン酸エステル類が挙げられる。これらは単独で用いても2種以上を混合して用いても良いが、熱可塑性樹脂100質量部に対して0.001~10質量部使用することが好ましく、特に、0.05~5質量部使用することが好ましい。
低密度ポリエチレン(日本ユニカー(株)製:PES-120)30質量部、エチレン-酢酸ビニル共重合体(東ソー(株)製:ウルトラセン635)30質量部に、ステアリン酸カルシウム(滑剤)0.1質量部、テトラキス[3-(3,5-ジ第三ブチル-4-ヒドロキシフェニル)プロピオン酸メチル]メタン(フェノール系酸化防止剤)0.1質量部、トリス(2,4-ジ-第三ブチルフェニル)ホスファイト(リン系酸化防止剤)0.1質量部、グリセリンモノステアレート(滑剤)0.3質量部を配合して得られた熱可塑性樹脂組成物と、下記表1記載の成分を配合し、下記の加工条件で押し出してペレットを製造し、これを使用して190℃で射出成型し、1.6mm×12.7mm×127mmの難燃性試験用試験片及び耐水性試験用試験片を得た。
また、加工性試験、耐水性試験及び難燃性試験を、下記の条件で行った。結果を表1に示す。
加工性の評価は、下記の条件で押し出し加工した時のストランドの表面を目視で確認し、以下の基準で行った。
1.加工性試験条件
押し出し機:ラボプラストミル押出機(東洋精機(株)製)
温度:190℃
スクリュー:コニカル(二軸)
回転数:75rpm
ダイス:1mm×19mm
フィード:70~85g/min
2.加工性評価
○:ストランドの表面が滑らかで、平滑性に優れる。
△:ストランドの表面に、少し凹凸が見られる。
×:ストランドの表面に、凹凸があり、平滑でない。
1.6mm×12.7mm×127mmの耐水性試験片を、70℃の温水に2時間浸漬した。試験片を温水から取り出して乾燥した後、試験片の重量を測定し、浸漬前の重量と浸漬後の重量の差から、温水中への溶出量を求めた。溶出量は、試験片から溶出した量を%で表した。
長さ127mm、幅12.7mm、厚さ1.6mmの試験片を垂直に保ち、下端にバーナーの火を10秒間接炎させた後、バーナーを取り除き、試験片に着火した火が消える時間を測定した。次に、火が消えると同時に2回目の接炎を10秒間行ない、1回目と同様にして着火した火が消える時間を測定した。また、落下する火種により試験片の下の綿が着火するか否かについても、同時に評価した。
1回目と2回目の燃焼時間、綿着火の有無等に基づいて、UL-94V規格にしたがって燃焼ランクをつけた。燃焼ランクはV-0が最高のものであり、V-1、V-2となるにしたがって難燃性は低下する。但し、V-0~V-2のランクの何れにも該当しないものはNRとした。
〔製造例1〕
(A)成分:ピロリン酸メラミン
ピロリン酸とメラミンを1:1で反応させて製造した。
〔製造例2〕
(B)成分:ピロリン酸ピペラジン
ピロリン酸とピペラジンを1:1で反応させて製造した。
表1記載の(C)成分のポリカルボジイミドは、日清紡績(株)製のカルボジライトHMV-8CA又はカルボジライトLA-1を使用した。
Claims (6)
- 熱可塑性樹脂に対して、下記(A)成分、(B)成分及び(C)成分を配合してなることを特徴とする、難燃性熱可塑性樹脂組成物。
(A)成分:下記一般式(1)で表される(ポリ)リン酸塩化合物
(B)成分:下記一般式(3)で表される(ポリ)リン酸塩化合物
(C)成分:ポリカルボジイミド
但し、(1)式中のnは1~100の数、X1は下記一般式(2)で表されるトリアジン誘導体であり、Pは関係式0<p≦n+2を満たす数である。
但し、(2)式中のZ1及びZ2は同一でも異なっていてもよく、それぞれ独立に、-NR5R6基〔ここでR5及びR6はそれぞれ独立に、水素原子、炭素原子数1~6の直鎖もしくは分岐のアルキル基又はメチロール基〕、水酸基、メルカプト基、炭素原子数1~10の直鎖又は分岐のアルキル基、炭素原子数1~10の直鎖又は分岐のアルコキシ基、フェニル基及びビニル基からなる群より選ばれる基である。
但し、(3)式中のrは1~100の数、Y1は〔R1R2N(CH2)mNR3R4〕、ピペラジンまたはピペラジン環を含むジアミンであり、R1、R2、R3及びR4はそれぞれ独立に、水素原子、又は炭素原子数1~5の直鎖もしくは分岐のアルキル基、mは1~10の整数、qは関係式0<q≦r+2を満たす数である。 - (D)成分として、更に酸化亜鉛を配合してなる、請求項1に記載された難燃性熱可塑性樹脂組成物。
- 前記(A)成分として、上記一般式(1)におけるnが2、pが2、X1がメラミン(上記一般式(2)におけるZ1及びZ2が-NH2)であるピロリン酸メラミンを用いる、請求項1又は2に記載された難燃性熱可塑性樹脂組成物。
- 前記(B)成分として、前記一般式(3)におけるqが1、Y1がピペラジンであるポリリン酸ピペラジンを用いる、請求項1~3のいずれかに記載された難燃性熱可塑性樹脂組成物。
- 前記ポリリン酸ピペラジンが、ピロリン酸ピペラジンである、請求項4に記載された難燃性熱可塑性樹脂組成物。
- 請求項1~5のいずれかに記載された難燃性熱可塑性樹脂組成物を用いてなることを特徴とする成形品。
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- 2009-06-01 TW TW098117966A patent/TWI448493B/zh active
- 2009-06-02 KR KR1020107027182A patent/KR101590208B1/ko active IP Right Grant
- 2009-06-02 US US12/996,129 patent/US8314167B2/en active Active
- 2009-06-02 WO PCT/JP2009/002452 patent/WO2009147830A1/ja active Application Filing
- 2009-06-02 CN CN200980121012.7A patent/CN102056992B/zh active Active
- 2009-06-02 EP EP09758097A patent/EP2295500B1/en active Active
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20150155075A1 (en) * | 2010-12-17 | 2015-06-04 | Yabin Sun | Halogen-free, flame retardant composition for wire and cable applications |
US9336927B2 (en) * | 2010-12-17 | 2016-05-10 | Dow Global Technologies Llc | Halogen-free, flame retardant composition for wire and cable applications |
WO2013084725A1 (ja) * | 2011-12-06 | 2013-06-13 | 株式会社Adeka | 難燃性ポリオレフィン系樹脂組成物 |
JP2013215939A (ja) * | 2012-04-06 | 2013-10-24 | Suminoe Textile Co Ltd | 車輛用軽量防水床シート |
Also Published As
Publication number | Publication date |
---|---|
EP2295500A4 (en) | 2011-12-21 |
TWI448493B (zh) | 2014-08-11 |
JP5424444B2 (ja) | 2014-02-26 |
CN102056992A (zh) | 2011-05-11 |
US20110082241A1 (en) | 2011-04-07 |
EP2295500A1 (en) | 2011-03-16 |
JP2009292965A (ja) | 2009-12-17 |
EP2295500B1 (en) | 2013-01-09 |
US8314167B2 (en) | 2012-11-20 |
KR101590208B1 (ko) | 2016-01-29 |
KR20110022583A (ko) | 2011-03-07 |
CN102056992B (zh) | 2015-03-04 |
TW200951167A (en) | 2009-12-16 |
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